Instrumentation List
Instrumentation List
QTY
Final quantity
Final quantity
Installation
v
Instrument
Comment
Supplier/
Function
Fixing kit
Connecti
Existing
Marking
Process
Send to
Manifod
Display
Output
Range
Spare
Spare
BRAND REFERENCE Sensor type SIL ATEX
Set to
Type
(tag)
Pipe
note
Hart
Tag
Unit
Qty
Qty
on
IN
<
<
<
<
MELTER X
Compressed Air Supply X
PROTEIS SKID SUPPLIER SKID SUPPLIER Aux 3 way valve for pressure switch BSPP
Manifol
2 wires 3 way valve Nominal 6 PMP71-7AC1P11RLAEU+Z1 PROCESS ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Gauge pressure transmitter (compressed air) Compressed air pressure AA-PR1-AI AA-PR1 On 6 bar pipe 0 ÷ 10 Bar Hart Disp. 1/2 BSPT (R2) d ENDRESS HAUSER PMP71 SIL2 1 1
4 ÷ 20 Ma (BSPP) barg CONNECT . 1/2 BSPT nA II T6
Fixing
MAIN SAFETY SKID X
Gas X
3 way valve
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 2 Pressure switch PSL (metler gas) Main gas low pressure switch MGS-PSLL-DI MGS-PSLL 0 ÷ 2,5 barg 0,6 bar(g) SPDT 1/2 BSPT (R2) WIKA MA 0/2.5B 1/2NPT ATEX SIL2 Zone 2 Gas "d" 1 1 2
(BSPP)
SKID SUPPLIER SKID SUPPLIER X 2 2 Gas Safety valve NC Class A Main gas safety valve SSOV MGS-SVx (x=1..2) MGS-SVx (x=1..2) Electro pneumatic 2 2
SKID SUPPLIER SKID SUPPLIER X 2 2 3/2 Solenoïd valve Open-close for SSOV 2 2
MGS-SVx-CD
SKID SUPPLIER SKID SUPPLIER X 2 2 Limit switch closed position MGS-SVx-CD (x=1..2) inductive 2 wires inductive 2 wires 2 2
(x=1..2)
MGS-SVx-OD
SKID SUPPLIER SKID SUPPLIER X 2 2 Limit switch open position MGS-SVx-OD (x=1..2) inductive 2 wires inductive 2 wires 2 2
(x=1..2)
3 way valve
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Pressure switch PSH (Melter gas) Main gas high pressure switch MGS-PSHH-DI MGS-PSHH 0 ÷ 2,5 barg 1,9 bar(g) SPDT 1/2 BSPT (R2) WIKA MA 0/2.5B 1/2NPT ATEX SIL2 Zone 2 Gas "d" 1 1
(BSPP)
Fluid : Natural gas
Vortex DN100 (Melter main gas flow) 2 wires Without flow Pressure : 1 Barg ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Main gas flow 1 MGS-FL1-AI MGS-FL1 0 ÷ 1000 Nm3/h Hart Disp. ENDRESS HAUSER 7F2B1H-BGAECAAAAAD2SKA1AADELAZ1 Prowirl 200 SIL2 1 1
(P,T compensation in PLC) 4 ÷ 20 mA conditioner nominal 540 Nm3/h nA II T6
Maxi 800 Nm3/h
2 wires 3 way valve PMP71-7AC1K11RLAEA+Z1 PROCESS ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Pressure transmitter (Melter Gas) Main gas pressure 1 MGS-PR1-AI MGS-PR1 0÷2 barg Hart Disp. 1/2 BSPT (R2) Nominal 1 barg ENDRESS HAUSER Cerabar S PMP71 SIL2 1 1
4 ÷ 20 mA (BSPP) CONNECT . 1/2 BSPT nA II T6
PT100 cl.A (4 wire converted to 2) (Melter 2 wires Thermorésistance ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Main gas temperature 1 MGS-TP1-AI MGS-TP1 No display - 70 mm -20…+80 °C Hart Disp. 1/2 BSPT (R2) PYROCAPT HDRT/1/2BSPT/8/ATEXd/70/SIL2 SIL2 1 1
gas) 4 ÷ 20 mA TR61 nA II T6
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER X 1 1 Leak control - Vent flow switch RMG917 Main gas vent opened MGS-VFS1-DI MGS-VFS1 SPDT RMG RMG 917-G1/G1-F Atex "ia" 1 1
Oxygen X
3 way valve Nominal pressure is 1,7
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 2 Pressure switch PSL (Melter Oxygen) Main gas low pressure switch MOX-PSLL-DI MOX-PSLL OIL FREE 0÷6 barg 0,6 bar(g) SPDT 1/2 BSPT (R2) WIKA MA 0/6B 1/2NPT ATEX SIL2 Zone 2 Gas "d" 1 1 2
(BSPP) to 2,75 barg
SKID SUPPLIER SKID SUPPLIER X 2 2 Oxygen Safety valve NC Class A Main gas safety valve SSOV MOX-SVx (x=1..2) MOX-SVx (x=1..2) Electro pneumatic 2 2
SKID SUPPLIER SKID SUPPLIER X 2 2 3/2 Solenoïd valve Open-close for SSOV 2 2
MOX-SVx-CD
SKID SUPPLIER SKID SUPPLIER X 2 2 Limit switch closed position MOX-SVx-CD (x=1..2) inductive 2 wires inductive 2 wires 2 2
(x=1..2)
MOX-SVx-OD
SKID SUPPLIER SKID SUPPLIER X 2 2 Limit switch open position MOX-SVx-OD (x=1..2) inductive 2 wires inductive 2 wires 2 2
(x=1..2)
3 way valve Nominal pressure is 1,7
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Pressure switch PSH (Melter Oxygen) Main gas high pressure switch MOX-PSHH-DI MOX-PSHH OIL FREE 0÷6 barg 3 bar(g) SPDT 1/2 BSPT (R2) WIKA MA 0/6B 1/2NPT ATEX SIL2 Zone 2 Gas "d" 1 1
(BSPP) to 2,75 barg
Fluid : O2 (OIL FREE)
Pressure : 1,7 to 2;75
Vortex DN100 (Melter main O2 flow) 2 wires Without flow Prowirl 200F1F, ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Main gas flow MOX-FL1-AI MOX-FL1 OIL FREE 0 ÷ 1800 Nm3/h Hart Disp. DN100 Barg ENDRESS HAUSER 7F2B1H-BGAECAAAAAD2SKA1AADE+Z1 SIL2 1 1
(P,T compensation in PLC) 4 ÷ 20 mA conditioner DN100 6'' nA II T6
nominal 1250 Nm3/h
Maxi 1800 Nm3/h
2 wires 3 way valve PMP71-7AC1M11RLFEA+Z1 PROCESS ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Pressure transmitter (Melter O2) Main O2 Pressure 1 MOX-PR1-AI MOX-PR1 OIL FREE 0÷4 barg Hart Disp. 1/2 BSPT (R2) OIL FREE ENDRESS HAUSER Cerabar S PMP71 SIL2 1 1
4 ÷ 20 mA (BSPP) CONNECT . 1/2 BSPT nA II T6
PT100 cl.A (4 wire converted to 2) (Melter 2 wires Thermorésistance ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Main O2 Temperature MOX-TP1-AI MOX-TP1 OIL FREE -20…+80 °C Hart Disp. 1/2 BSPT (R2) OIL FREE PYROCAPT HDRT/1/2BSPT/8/ATEXd/70/SIL2 SIL2 1 1
O2) 4 ÷ 20 mA TR61 nA II T6
MELTER SKID A GENERAL X
General X
2 wires 3 way valve PMP71-7AC1ME1RLAEA+Z1 PROCESS ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 3 3 Pressure transmitter (skid A/B/C Gas) Skid x Gas Pressure SKID-x-GS-PR-AI SKID-A-GS-PR 0÷3 barg Hart Disp. 1/2 BSPT (R2) Nominal: ENDRESS HAUSER Cerabar S PMP71 SIL2 3 3
4 ÷ 20 mA (BSPP) CONNECT . 1/2 BSPT nA II T6
2 wires 3 way valve PMP71-7AC1ME1RLFEA+Z1 PROCESS ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 3 3 Pressure transmitter (Skid A/B/C O2) Skid x O2 Pressure SKID-x-OX-PR-AI SKID-A-OX-PR OIL FREE 0÷3 barg Hart Disp. 1/2 BSPT (R2) Nominal: ENDRESS HAUSER Cerabar S PMP71 SIL2 3 3
4 ÷ 20 mA (BSPP) CONNECT . 1/2 BSPT nA II T6
MELTER SKIDS BURNERS 1..24 X
Gas X
BRNx-GS-PR-AI BRNx-GS-PR 2 wires 3 way valve PMP71-7AC1K11RLAEA+Z1 PROCESS ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 27 2 29 Pressure transmitter Gas Burner x Burner x Gas Pressure 0÷2 barg Hart Disp. 1/2 BSPT (R2) Nominal 1 barg ENDRESS HAUSER Cerabar S PMP71 SIL2 27 2 29
(x=1..26) (x=1..26) 4 ÷ 20 mA (BSPP) CONNECT . 1/2 BSPT nA II T6
BRNx-GS-CV BRNx-GS-CV ATEX II 3G Ex
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER X 27 27 MFC Gas Burner x Burner x Gas MFC TBD ALICAT MCW Mass Flow Controler 27 27
(x=1..26) (x=1..26) nA II T6
BRNx-GS-SV1 BRNx-GS-SV1 ATEX II 3G Ex
SKID SUPPLIER SKID SUPPLIER X 27 27 Gas safety valve 1 Burner x TBD 27 27
(x=1..26) (x=1..26) nA II T6
BRNx-GS-SV2 BRNx-GS-SV2 ATEX II 3G Ex
SKID SUPPLIER SKID SUPPLIER X 27 27 Gas safety valve 2 Burner x TBD 27 27
(x=1..26) (x=1..26) nA II T6
Oxygen X
BRNx-OX-PR-AI BRNx-OX-PR 2 wires 3 way valve PMP71-7AC1K11RLFEA+Z1 PROCESS ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 27 2 29 Pressure transmitter O2 Burner x Burner x O2 Pressure OIL FREE 0÷2 barg Hart Disp. 1/2 BSPT (R2) Nominal 1 barg ENDRESS HAUSER Cerabar S PMP71 SIL2 27 2 29
(x=1..26) (x=1..26) 4 ÷ 20 mA (BSPP) CONNECT . 1/2 BSPT nA II T6
BRNx-O2-CV BRNx-O2-CV ATEX II 3G Ex
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER X 27 27 MFC O2 Burner x Burner x Gas MFC OIL FREE TBD ALICAT Mass Flow Controler 27 27
(x=1..26) (x=1..26) nA II T6
BRNx-O2-SV1 BRNx-O2-SV1 ATEX II 3G Ex
SKID SUPPLIER SKID SUPPLIER X 27 27 Gas safety valve 1 Burner x OIL FREE TBD 27 27
(x=1..26) (x=1..26) nA II T6
NITROGEN X
2 wires Tmass B BSDACAASAGA1KAAPF+Z1 ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Massic Flowmeter Main Nitrogen Flowmeter N2-FL1-AI N2-FL1 100-2400 Nm3/h Hart Disp. DN100 ENDRESS HAUSER 1 1
4 ÷ 20 mA PROCESS 3/4 G nA II T6
Main Nitrogen low pressure 3 way valve
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 Pressure switch PSL (Nitrogen) N2-PSLL-DI N2-PSLL 0 ÷ 2,5 barg 0,6 bar(g) SPDT 1/2 BSPT (R2) WIKA MA 0/2.5B 1/2NPT ATEX SIL2 Zone 2 Gas "d" 1 1
switch (BSPP)
COMBUSTION AIR X
Gauge Pressure transmitter (Ref. For. Comb. FH Main 2 wires 3 way valve PMC51-BD21JD1EGJGOJA+AAPAZ1
PROTEIS SKID SUPPLIER PLANT X 1 1 MFH-CA-PR-AI MFH-CA-PR1 0 ÷ 20 kPa Hart Disp. 1/2 BSPT (R2) Fix. Kit ENDRESS HAUSER Cerabar M PMC51 1 1
Air) Combustion Air pressure 4 ÷ 20 mA (BSPP) PROCESS CONNECT . 1/2 BSPT
PROTEIS SKID SUPPLIER PLANT Aux 1 1 3 way valve for transmitter 1/2 NPT WIKA IV100 1 1
Pressure switch PSL (Fine/Forhearth. Comb. Finer skids Combustion Air 3 way valve
PROTEIS SKID SUPPLIER SKID SUPPLIER X 2 1 3 Fi-CA-PSL-DI Fi-CA-PSL 0-200 mbar 50 mbar(g) SPDT 1/2 BSPT (R2) WIKA MA 0/200mb ATEX 2 1 3
Air) low pressure. (BSPP)
Pressure switch PSL (Finer/Forehearth FH skid Combustion Air low 3 way valve
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 FH-CA-PSL-DI FH-CA-PSL 0-200 mbar 50 mbar(g) SPDT 1/2 BSPT (R2) WIKA MA 0/200mb ATEX 1 1
Comb. Air) pressure. (BSPP)
Thermowell
Finer Skids Combustion Air 2 wires Thermorésistance ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 2 1 3 PT100 cl.A (4 wire converted to 2) FI-CA-TP-AI FI-CA-TP -20 ÷ 80 °C Hart Disp. 120mm 1/2 BSPT (R2) PYROCAPT HDRT/1/2BSPT/8/ATEXd/120 2 1 3
temperature 4 ÷ 20 mA TR61 nA II T6
1/2 NPT
Thermowell
Finer Skids Combustion Air 2 wires Thermorésistance ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 1 1 PT100 cl.A (4 wire converted to 2) FH-CA-TP-AI FH-CA-TP -20 ÷ 80 °C Hart Disp. 120mm 1/2 BSPT (R2) PYROCAPT HDRT/1/2BSPT/8/ATEXd/120 1 1
temperature 4 ÷ 20 mA TR61 nA II T6
1/2 NPT
GAS SAFETY SKID X
MFH-GS-SV5
SKID SUPPLIER SKID SUPPLIER X 2 2 Safety pressure reducer Main gas safety regulator Mechanical 2 2
MFH-GS-SV6
3 way valve
PROTEIS SKID SUPPLIER SKID SUPPLIER X 2 1 3 Pressure switch PSL (Finer/Forehearth Gas) Main gas low pressure switch MFH-GS-PSL-DI MFH-GS-PSL 0-200 mbar 50 mbar(g) SPDT 1/2 BSPT (R2) WIKA MA 0/200mb ATEX SIL2 Zone 2 Gas "d" 2 1 3
(BSPP)
MFH-GS-SVx MFH-GS-SVx
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER X 2 2 Safety valve NC Main gas safety valve Electro pneumatic DN80 2 2
x=1..2 x=1..2
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER X 2 2 3/2 Solenoïd valve Open-close Electro pneumatic 2 2
MFH-GS-SVx-CD MFH-GS-SVx-CD
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER Aux 2 2 Limit switch closed position Electro pneumatic inductive 2 wires 2 2
x=1..2 x=1..2
MFH-GS-SVx-OD MFH-GS-SVx-OD
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER Aux 2 2 Limit switch open position Electro pneumatic inductive 2 wires 2 2
x=1..2 x=1..2
3 way valve
PROTEIS SKID SUPPLIER SKID SUPPLIER X 3 3 Pressure switch PSH (Finer/Forehearth Gas) FH gas high pressure switch MFH-GS-PSH 0-400 mbar 200 mbar(g) SPDT 1/2 BSPT (R2) WIKA MA 0/400mb ATEX SIL2 Zone 2 Gas "d" 3 3
(BSPP)
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER X 1 1 Leak control (vent) Main gas vent opened MFH-GS-VFS1-DI MFH-GS-VFS1 SPDT RMG RMG 917-G1/G1-F 1 1
Fi-GS-FLT-DI Fi-GS-FLT
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER X 2 2 Gas flow counter (1 Finer + 1 Forehearth) Fi & Fh gas flow metering pulse Battery inside RMG TEC24 2 2
Fh-GS-FLT-DI Fh-GS-FLT
FINER X
FINER SKIDS X
Mix air-gas X
Gauge Pressure transmitter (Ref. For Mix air Fi-xx-CB-PR-AI Cell 100 mbar 2 wires 3 way valve PMC51-BD21JD1CGJGOJA+AAPAZ1 ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 17 1 18 Mix air-gas pressure Fi-CB-PR 0..250 mmH2O Hart Disp. 1/2 BSPT (R2) Fix. Kit ENDRESS HAUSER Cerabar M PMC51 17 1 18
gas) (xx=zone code) = 1000 mmH2O 4 ÷ 20 mA (BSPP) PROCESS CONNECT . 1/2 BSPT nA II T6
Thermocouple type K (backfire or Bottom Mixture temperature for Presse-étoupe + bossage Inconel Ø 6 mm
PROTEIS SKID SUPPLIER PLANT X 17 1 18 BCKFIR-TP 1/2 BSPT (R2) PYROCAPT HD1/2NPT/6/ATEXd/100 Zone 2 Gas "d" 17 1 18
cooling) backfire detection à souder Length 100
SKID SUPPLIER SKID SUPPLIER X 17 17 Safety valve NC Main gas safety valve Electro pneumatic DN80 17 17
Blown Air X
FH Zone Comb. Air flow
SKID SUPPLIER SKID SUPPLIER X 17 17 Control valve North American 17 17
control
4-20mA setpoint,
2 wires
SKID SUPPLIER SKID SUPPLIER X 17 17 Servomotor FH heating control zone-CV Electrical/CAT 4-20mA feedback, Rotork CMA (L/R/Q - 250/500) CMQ 250 17 17
4 ÷ 20 mA
HOLZ3_Instrumentation list Instrumentation list On PLC dry contact 1/2
M25 + M16 M25 male with M16 reduction
PROTEIS SKID SUPPLIER SKID SUPPLIER Aux 34 2 36 Cable gland (Rotork CMQ250) Cable gland 34 2 36
reduction ATEX ZONE 2 METALIC
PROTEIS SKID SUPPLIER SKID SUPPLIER Aux 34 2 36 Plug M25 (Rotork CML250) M25 Plug M25 Plug M25 34 2 36
FOREHEARTH X
FOREHEARTH SKID X
Mix air-gas X
Gauge Pressure transmitter (Ref. For Mix air Fh-xx-CB-PR-AI Cell 100 mbar 2 wires 3 way valve PMC51-BD21JD1CGJGOJA+AAPAZ1 ATEX II 3G Ex
PROTEIS SKID SUPPLIER SKID SUPPLIER X 7 1 8 Mix air-gas pressure FH-CB-PR 0..250 mmH2O Hart Disp. 1/2 BSPT (R2) Fix. Kit ENDRESS HAUSER Cerabar M PMC51 7 1 8
gas) (xx=zone code) = 1000 mmH2O 4 ÷ 20 mA (BSPP) PROCESS CONNECT . 1/2 BSPT nA II T6
Thermocouple type K (backfire or Bottom Mixture temperature for Presse-étoupe + bossage Inconel Ø 6 mm
PROTEIS SKID SUPPLIER PLANT X 7 1 8 BCKFIR-TP 1/2 BSPT (R2) PYROCAPT HD1/2NPT/6/ATEXd/100 Zone 2 Gas "d" 7 1 8
cooling) backfire detection à souder Length 100
SKID SUPPLIER SKID SUPPLIER SKID SUPPLIER X 7 7 Safety valve NC Main gas safety valve Electro pneumatic DN80 7 7
Blown Air X
FH Zone Comb. Air flow
SKID SUPPLIER SKID SUPPLIER X 7 7 Control valve North American 7 7
control
4-20mA setpoint,
2 wires
SKID SUPPLIER SKID SUPPLIER X 7 7 Servomotor FH heating control zone-CV Electrical/CAT 4-20mA feedback, Rotork CMA (L/R/Q - 250/500) CMQ 250 7 7
4 ÷ 20 mA
On PLC dry contact
M25 + M16 M25 male with M16 reduction
PROTEIS SKID SUPPLIER SKID SUPPLIER Aux 14 14 Cable gland (Rotork CMQ250) Cable gland 14 14
reduction ATEX ZONE 2 METALIC
PROTEIS SKID SUPPLIER SKID SUPPLIER Aux 14 14 Plug M25 (Rotork CML250) M25 Plug M25 Plug M25 14 14
TOP COOLING X
Blown air X
Air temperature for bottom BMx-CW-IN-TP-AI
Thermocouple type K (backfire or Bottom BM-CW-IN-TP 2 zones with bottom Inconel Ø 6 or 4.5 mm
PROTEIS Pipe contractor PLANT X 4 1 5 cooling BMx-CW-OUT-TP-AI 1/2 BSPT (R2) PYROCAPT HD1/2BSPT/6/ATEXd/100 Zone 2 Gas "d" 4 1 5
cooling) BM-CW-OUT-TP cooling : MID & BACK Length 100
1 TC in, 1 TC out, per zone (x=1,2)
BOTTOM COOLING X
Blown air X
Air temperature for bottom BMx-CW-IN-TP-AI
Thermocouple type K (backfire or Bottom BM-CW-IN-TP 2 zones with bottom Inconel Ø 6 or 4.5 mm
PROTEIS Pipe contractor PLANT X 4 4 cooling BMx-CW-OUT-TP-AI 1/2 BSPT (R2) PYROCAPT HD1/2BSPT/6/ATEXd/100 Zone 2 Gas "d" 4 4
cooling) BM-CW-OUT-TP cooling : MID & BACK Length 100
1 TC in, 1 TC out, per zone (x=1,2)
2 wires ATEX II 3G Ex
PROTEIS SKID SUPPLIER PLANT X 2 2 DP transmitter (Ref. For internal pressure) Zone Static pressure ZONE-INT-PR ZONE-INT-PR -100 ÷ 100 Pa Hart 1/2 BSPT (R2) ENDRESS PMD75 Deltabar S PMD75
4 ÷ 20 mA nA II T6
PROTEIS SKID SUPPLIER PLANT Aux 2 2 Manifolds 3 valves
PROTEIS SKID SUPPLIER PLANT Aux 2 2 Fix. Kit for pressure transmitter