TTLA-443-EX
GENERAL INFORMATION
   Technical Training Center
              GENERAL INFORMATION
OVERAL VIEW
                       1
                                         GENERAL INFORMATION
SPECIFICATIONS
                       A
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                                                                                                                            E
                           D
      I                                                                                   H
                    G                                                                     F
                                                                                                                           M183-11-001
               Model                                              EX1200-5 Hydraulic Excavator
                                                                                                      BE Backhoe
                                                        Backhoe
 Type of Front-End Attachment                                                                    55 m (24’9”) BE boom,
                                        [9.1 m (29’10”) boom, 3.4 m (11’2”) arm]
                                                                                                  3.4 m (11’2”) BE arm]
                                                      3       3                  3                             3       3
 Bucket Capacity (Heaped)                PCSA 5.0 m (6.5 yd ), CECE 4.4 m                         PCSA 6.5 m (8.5 yd )
 Operating Weight                               108000 kg (238000 lb)                             109000 kg (243000 lb)
 Basic Machine Weight                                                   80500 kg (177500 lb)
                                                                                                 -1
 Engine                                         Hitachi S6R-Y1TAA1 448 kW/1800 min (609 PS/1800 rpm)
 A: Overall Width                                                       5430 mm (17 ft 10 in)
 B: Cab Height                                                          4320 mm (14 ft 2 in)
 C: Rear End Swing Radius                                               4850 mm (15 ft 11 in)
 D: Minimum Ground Clearance                               990 mm (3 ft 3 in) (Excluding shoe lug)
 E: Counterweight Clearance                                             1790 mm (5 ft 10 in)
 F: Undercarriage Length                                                6410 mm (21 ft 0 in)
 G: Undercarriage Width                                                 4610 mm (15 ft 2 in)
 H: Sprocket     Center    to   Idler
                                                                        5000 mm (16 ft 5 in)
    Center
 I: Track Shoe Width                                              710 mm (28 in) (Grouser shoe)
                                                                    2                                              2
 Ground Pressure                            136 kPa (1.39 kgf/cm , 19.7 psi)                  137 kPa (1.40 kgf/cm , 19.9 psi)
                                                                                     -1
 Swing Speed                                                               5.8 min (rpm)
 Travel Speed (Fast/Slow)                                           3.6/2.5 km/h (2.2/1.6 mph)
 Gradeability                                                            35° (tanθ = 0.70)
                                                            2
                       GENERAL INFORMATION
GENERAL VIEW (FRONT)
                                3
                           GENERAL INFORMATION
WORKING RANGE (BACKHOE)
          E
     B
                                      A´
                                      A                               M183-11-002
     Boom Length                                 9.10 m   (29′ 10″)
     Arm Length                                  3.40 m   (11′ 2″)
     A : Maximum Digging Reach                 15340 mm (50′ 4″)
     A’ : Maximum Digging Reach (on ground)    15000 mm (49′ 3″)
     B : Maximum Digging Depth                   9290 mm (30′ 6″)
     C : Maximum Cutting Height                13540 mm (44′ 5″)
     D : Maximum Dumping Height                  8970 mm (29′ 5″)
     E : Maximum Vertical Wall                   7570 mm (24′ 10″)
                                           4
                      GENERAL INFORMATION
GENERAL VIEW (BACK)
                               5
                           GENERAL INFORMATION
WORKING RANGE (BE BACKHOE)
                                       A´
                                       A                                      M183-11-003
    Boom Length                                   7.55 m   (24′ 9″) BE boom
    Arm Length                                    3.40 m   (11′ 2″) BE arm
    A : Maximum Digging Reach                    13760 mm (45′ 2″)
    A’ : Maximum Digging Reach (on ground)       13380 mm (43′ 11″)
    B : Maximum Digging Depth                     7890 mm (25′ 11″)
    C : Maximum Cutting Height                   12350 mm (40′ 6″)
    D : Maximum Dumping Height                    8070 mm (26′ 6″)
    E : Maximum Vertical Wall                     5030 mm (16′ 6″)
                                             6
                       GENERAL INFORMATION
GENERAL VIEW (RIGHT SIDE)
                                7
                           GENERAL INFORMATION
WORKING RANGE (LOADING SHOVEL)
                                               G
            E´
                           C                        B
                                     D                                           M183-11-004
     A : Minimum Digging Distance                           4460 mm (14′ 8″)
     B : Minimum Level Crowding Distance                     6520 mm (21′ 5″)
     C : Level Crowding Distance                             4340 mm (13′ 10″)
     D : Maximum Digging Reach                              11440 mm (37′ 6″)
     E : Maximum Cutting Height                             12400 mm (40′ 8″)
     E’ : Maximum Dumping Height                             8790 mm (28′ 10″)
     F : Maximum Digging Depth                               5190 mm (17′ 0″)
     G : Working Radius at Maximum Dumping Height            6090 mm (20′ 0″)
     H : Maximum Bucket Opening Width                        1880 mm (6′ 2″)
                                           8
       GENERAL INFORMATION
VIEW
VIEW
                9
                        GENERAL INFORMATION
MAIN COMPONENTS
                                             Auto-Lubrication Device
                                   Swing Motor             Fuel Tank
                                                               Oil Cooler
                                                                           Intercooler
                                                                       Radiator
                  Pilot Valve
        Front Idler
                 Track Adjuster                                              Engine
                         Center Joint
                                                                        Pump Device
                            Upper Roller                        Swing Bearing
                                                       Swing Control Valve
                                  Lower Roller
                                           Travel Device
                                        10
                                   GENERAL INFORMATION
ELECTRICAL SYSTEM COMPONENTS (1)
 Overall Layout
                                              Battery
                     Monitor                                         Fuel Sensor
                                               Battery Relay
       Work Light           Starter Relay 1
                                                                     Coolant Level Sensor
     (on Cab Roof)                                       Horn
                                                                                     Coolant
                                                                        Overheat     Temperature Sensor
                                                                        Switch
Sunlight Sensor
Work Light
(Under Cab Floor)
                                                                                        Exhaust Gas
  Hydraulic Oil                                                                         Temperature Sensor
  Level Switch
                                                                                        Engine Oil
                                                                                        Level Switch
      Hydraulic Oil
      Temperature Sensor
                                                                                        Starter
                                                                                      Solenoid Valve Unit
                  Oil pressure Sensor
                                                                Air Cleaner
                                                                Restriction Switch
                                                                                     Flow Rate Decrease
                       Pump Transmission Oil                                         Solenoid Valve
                       Pressure Switch
                                                Engine Speed Sensor
                                                                                     2-Spool EHC Valve
                                                    11
                               GENERAL INFORMATION
MAIN CIRCUIT
                                                  Boom                      Arm           Bucket
                                                  Cylinder                  Cylinder      Cylinder
                                                                                                       Swing Motor
                                         Center
                                         Joint
Hydraulic Oil Tank
 Swing Control
 Valve
  Boom 3                                                                                             Main Control Valve
  Swing                                                                                              (4-Spool Section)
  Bucket 3
  Arm 3                                                                                                Right Travel
                                                                                                       Bucket 1
                                                                                                       Boom 1
                                                                                                       Arm 2
                                                                                                      Oil Cooler
Main Control Valve
(5-Spool Section)
   Left Travel
   Bucket 2
   Boom 2
   Arm 1
   Auxiliary                                                                                          Bypass Relief Valve
                                                             Center Joint
                                                                                                             High Pressure Oil
 Main Pump 3
 Main Pump 2                                                                                                 Low Pressure Oil (Suction)
 Main Pump 1                                                                                                 Low Pressure Oil (Return)
                                                                                                             Circuit Oil
                                                                                                             Pilot Oil
                     Left Travel Motor                                                                       Drain Oil
                                                                            Right Travel Motor
                                                                                                                      T183-02-02-001
                                                             12
                          GENERAL INFORMATION
ENGINE
                                         MODEL
                                         S6R-Y1TAA1
CYLINDER ARRANGEMENT
            No.1
                   No.2                         Right
                           No.3
                                  No.4
                                         No.5
                                                        No.6
          Left
                                    13
                       GENERAL INFORMATION
S6R LEFT SIDE VIEW
                               Fuel Filter                   Governor Actuator
              Water Pump
                                                             Fuel Feed Pump
                               Oil Filter              By-pass Oil Filter
S6R RIGHT SIDE VIEW
                                             Overheat Switch
                                                 Coolant Temperature Sensor
                           Starter
                                            14
                  GENERAL INFORMATION
COOLING SYSTEM
                                         Intercooler
                                         (Corrugated Fin)
                                        Radiator
                                        (Corrugated Fin)
                                        57 L
       Radiator
                    Intercooler
                                  Oil Cooler
                             15
                            GENERAL INFORMATION
FUEL SYSTEM
                                              Injection Pump
       Fuel Filter
                                                Engine Stop Solenoid
        Fuel Feed Pump
                                        From Fuel Tank
                             Fuel Injection Pipe
                                                                       IJP
              Fuel Filter
                                              Fuel Feed Pump
                                                   From Fuel Tank
                                         16
                 GENERAL INFORMATION
CAB
OPERATOR SHEET
                         17
                            GENERAL INFORMATION
SWITCH PANELS (Right Console)
        Engine Control Dial   Auto-Idle Switch      Power Mode Switch
                                                          Travel Mode Switch
                                                           Work Light Switch
                                                     Wiper/Washer Switch
        Quick Idle Switch
SWITCH PANELS (Right Control)
                                Air Conditioner
           Key Switch           Control Panel
        Boom Mode               Heavy Lift Switch     Auto-Lubrication
        Selection Switch                              Timer Switch
                                         18
                          GENERAL INFORMATION
LEFT CONSOLE
                                 Preheat Switch
                               Step Light Switch
MONITOR PANEL
                                            Coolant Temperature
        Auto-Idle Indicator
      Liquid Crystal Display                           Fuel Gauge
                                                       Quick idle Indicator
           Lubrication Mode
           Indicator
                                       19
                         GENERAL INFORMATION
REAR CONSOLE
                           Air Con Rear Vent
                                                     Down Load Socket
       Engine Diagnostic Switch
               Buzzer Stop Switch      Fuse Box (Left)
                                                    MC Display
                                                    Selection Switch
         Cigar Lighter
OPERATING LEVER
                   Travel Lever
                                      20
                     GENERAL INFORMATION
RELAYS AND RELATED COMPONENTS
                                     DLU
                                           Main Controller (A)
         Relay
                                            Main Controller (B)
RELAY
                                           Relay
                            Relay
                                21
                        GENERAL INFORMATION
AROUND BATTERIES (1)
            Battery Relay 1     Preheat Relay 2
              Battery Relay 2
AROUND BATTERIES (2)
                                      Junction Box
         Stop Solenoid Relay            Starter Relay 2
                                                     Start Repeating Relay
              Starter Relay 1
                                      22
                          GENERAL INFORMATION
BATTERY (S)
                                              Stop Solenoid
                                                       Starter Relay
                                        Safety Relay
        Start Repeating Relay
BATTERY (R)
                          Battery Relay (1)                   Battery Relay (2)
      Preheat Relay (2)
                                                              Preheat Relay (1)
                                        Battery
                                         23
                         GENERAL INFORMATION
PUMP DEVICE (1)
         Main Pump 3 Regulator               Main Pump 1 Regulator
             Main Pump 3                         Main Pump 1
         Main Pump 2 Regulator
                  Main Pump 2
PUMP DEVICE (2)
                           Pilot Pump
                                                Oil Cooler Fan Motor
                                                     Drive Pump
         Transmission Lubrication
                Oil Pump
                                        24
                        GENERAL INFORMATION
SOLENOID VALVES AND RATED COMPONENTS
       Solenoid Valve unit            Power Increase
                                           (ST)
                                            Oil Cooler
                                           Fan Control
                                               (SF)              2 Spool
                                                                EHC Valve
                        Flow Rate Decrease       Pilot Filter
                           Solenoid Valve
ACCUMULATOR
                        Accumulator
                                      25
                        GENERAL INFORMATION
CONTROL VALVE AND SWING DEVICE
                                           Main Control Valve
            Swing Device
               (Rear)
MAIN CONTROL VALVE
                 Arm Regenerative Valve
                                              Auxiliary
         Arm 2
                                                 Overload Relief Valve
                                             Arm 1
      Boom 1
                                             Boom 2
                                                           Overload
      Bucket 1
                                                          Relief Valve
                                                           (Jack-up)
        Right
        Travel                                   Overload Relief Valve
       Shuttle                             Left Travel
        Valve
                 Main Relief Valve
                                      26
                         GENERAL INFORMATION
SWING CONTROL VALVE
                Swing Control Valve
SWING DEVICE
               Swing Device
                  (Front)
                Swing Device
                   (Rear)
                                      27
                      GENERAL INFORMATION
OIL COOLER
         Oil Cooler
                                   Oil Cooler Fan Moter
                                                          Water Separator
                                                               Filter
                              28
                         GENERAL INFORMATION
PRESSURE SENSOR (1)
                    Oil Pressure Sensor
                          (Pump 1)
                                Pilot Pump
                                               Transmission Lubrication
                                                      Oil Pump
PRESSURE SENSOR (2)
        Oil Pressure Sensor
              (Pump 3)
                                             Oil pressure Sensor
                                                   (Pump 2)
                                      29
                      GENERAL INFORMATION
PRESSURE SENSOR (3)
                                   Pump Transmission
                                   Oil Pressure Switch
                              30
                       GENERAL INFORMATION
COOLANT LEVEL SENSOR
                         Coolant Level Sensor
SENSOR
                                                     Fuel Tank
                                       Fuel Sensor
                                  31
                      GENERAL INFORMATION
HYDRAULIC OIL LEVEL SENSOR
                                     Hydraulic Oil Level Sensor
PRESSURE SENSOR AND SWITCH
                   Engine Oil Pressure Switch
                        (Low Pressure)
                         Engine Oil Pressure Switch
                              (High Pressure)
                                    32
                        GENERAL INFORMATION
FUEL TANK
                     Fuel Tank (1400 l)
HYDRAULIC OIL TANK
                     Tool Box
                                                         Suction Filter
                                      Air Breather Cap
                 Full-Flow Filter
                                                Hydraulic Oil Tank
                                                     ( 610 l)
                                      33
                          GENERAL INFORMATION
DRAIN FILTER ELEMENT
             Drain Filter Element
               (Every 500 HR)
LUBRICATION DEVICE
          Auto/Manual
      Selector Valve Lever
                                         Reel Hose
                     Grease Pump
                                    34
                       GENERAL INFORMATION
Auto/Manual SELECTOR VALVE
                                      Selector
                                     Valve Lever
                       Manual
                                Auto
                                35
                          GENERAL INFORMATION
CENTER JOINT (1)
                                       Center Joint
RADIATOR AND OIL COOLER CORE
          Radiator Core
                                                      Oil Cooler Core
                                  36
                         GENERAL INFORMATION
TRACK VIEW
TRAVEL DEVICE
         Travel Device
                                 37
                        GENERAL INFORMATION
TRAVEL MOTOR COVER
         Travel Motor Cover
CENTER JOINT
                                     Center Joint
                                38