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Information Ex

The document provides specifications and component information for the TTLA-443-EX excavator. Key specifications include a 108000 kg operating weight, 448 kW engine, 5430 mm overall width, and 4320 mm cab height. Diagrams show the excavator's working ranges for the backhoe, BE backhoe, and loading shovel attachments. The main components diagram outlines the engine, undercarriage, tracks, and hydraulic systems. The electrical system overview shows the battery, starter, and sensors for monitoring engine functions.

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0% found this document useful (0 votes)
103 views39 pages

Information Ex

The document provides specifications and component information for the TTLA-443-EX excavator. Key specifications include a 108000 kg operating weight, 448 kW engine, 5430 mm overall width, and 4320 mm cab height. Diagrams show the excavator's working ranges for the backhoe, BE backhoe, and loading shovel attachments. The main components diagram outlines the engine, undercarriage, tracks, and hydraulic systems. The electrical system overview shows the battery, starter, and sensors for monitoring engine functions.

Uploaded by

love ana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 39

TTLA-443-EX

GENERAL INFORMATION

Technical Training Center


GENERAL INFORMATION
OVERAL VIEW

1
GENERAL INFORMATION
SPECIFICATIONS

A
C

E
D

I H
G F

M183-11-001

Model EX1200-5 Hydraulic Excavator


BE Backhoe
Backhoe
Type of Front-End Attachment 55 m (24’9”) BE boom,
[9.1 m (29’10”) boom, 3.4 m (11’2”) arm]
3.4 m (11’2”) BE arm]
3 3 3 3 3
Bucket Capacity (Heaped) PCSA 5.0 m (6.5 yd ), CECE 4.4 m PCSA 6.5 m (8.5 yd )
Operating Weight 108000 kg (238000 lb) 109000 kg (243000 lb)
Basic Machine Weight 80500 kg (177500 lb)
-1
Engine Hitachi S6R-Y1TAA1 448 kW/1800 min (609 PS/1800 rpm)
A: Overall Width 5430 mm (17 ft 10 in)
B: Cab Height 4320 mm (14 ft 2 in)
C: Rear End Swing Radius 4850 mm (15 ft 11 in)
D: Minimum Ground Clearance 990 mm (3 ft 3 in) (Excluding shoe lug)
E: Counterweight Clearance 1790 mm (5 ft 10 in)
F: Undercarriage Length 6410 mm (21 ft 0 in)
G: Undercarriage Width 4610 mm (15 ft 2 in)
H: Sprocket Center to Idler
5000 mm (16 ft 5 in)
Center
I: Track Shoe Width 710 mm (28 in) (Grouser shoe)
2 2
Ground Pressure 136 kPa (1.39 kgf/cm , 19.7 psi) 137 kPa (1.40 kgf/cm , 19.9 psi)
-1
Swing Speed 5.8 min (rpm)
Travel Speed (Fast/Slow) 3.6/2.5 km/h (2.2/1.6 mph)
Gradeability 35° (tanθ = 0.70)

2
GENERAL INFORMATION
GENERAL VIEW (FRONT)

3
GENERAL INFORMATION
WORKING RANGE (BACKHOE)

E
B

A M183-11-002

Boom Length 9.10 m (29′ 10″)


Arm Length 3.40 m (11′ 2″)
A : Maximum Digging Reach 15340 mm (50′ 4″)
A’ : Maximum Digging Reach (on ground) 15000 mm (49′ 3″)
B : Maximum Digging Depth 9290 mm (30′ 6″)
C : Maximum Cutting Height 13540 mm (44′ 5″)
D : Maximum Dumping Height 8970 mm (29′ 5″)
E : Maximum Vertical Wall 7570 mm (24′ 10″)

4
GENERAL INFORMATION
GENERAL VIEW (BACK)

5
GENERAL INFORMATION
WORKING RANGE (BE BACKHOE)

A M183-11-003

Boom Length 7.55 m (24′ 9″) BE boom


Arm Length 3.40 m (11′ 2″) BE arm
A : Maximum Digging Reach 13760 mm (45′ 2″)
A’ : Maximum Digging Reach (on ground) 13380 mm (43′ 11″)
B : Maximum Digging Depth 7890 mm (25′ 11″)
C : Maximum Cutting Height 12350 mm (40′ 6″)
D : Maximum Dumping Height 8070 mm (26′ 6″)
E : Maximum Vertical Wall 5030 mm (16′ 6″)

6
GENERAL INFORMATION
GENERAL VIEW (RIGHT SIDE)

7
GENERAL INFORMATION
WORKING RANGE (LOADING SHOVEL)

G

C B

D M183-11-004

A : Minimum Digging Distance 4460 mm (14′ 8″)


B : Minimum Level Crowding Distance 6520 mm (21′ 5″)
C : Level Crowding Distance 4340 mm (13′ 10″)
D : Maximum Digging Reach 11440 mm (37′ 6″)
E : Maximum Cutting Height 12400 mm (40′ 8″)
E’ : Maximum Dumping Height 8790 mm (28′ 10″)
F : Maximum Digging Depth 5190 mm (17′ 0″)
G : Working Radius at Maximum Dumping Height 6090 mm (20′ 0″)
H : Maximum Bucket Opening Width 1880 mm (6′ 2″)

8
GENERAL INFORMATION
VIEW

VIEW

9
GENERAL INFORMATION
MAIN COMPONENTS

Auto-Lubrication Device

Swing Motor Fuel Tank

Oil Cooler

Intercooler
Radiator

Pilot Valve

Front Idler
Track Adjuster Engine
Center Joint
Pump Device
Upper Roller Swing Bearing

Swing Control Valve


Lower Roller
Travel Device

10
GENERAL INFORMATION
ELECTRICAL SYSTEM COMPONENTS (1)
Overall Layout

Battery
Monitor Fuel Sensor
Battery Relay
Work Light Starter Relay 1
Coolant Level Sensor
(on Cab Roof) Horn
Coolant
Overheat Temperature Sensor
Switch

Sunlight Sensor

Work Light
(Under Cab Floor)
Exhaust Gas
Hydraulic Oil Temperature Sensor
Level Switch
Engine Oil
Level Switch
Hydraulic Oil
Temperature Sensor
Starter
Solenoid Valve Unit
Oil pressure Sensor
Air Cleaner
Restriction Switch
Flow Rate Decrease
Pump Transmission Oil Solenoid Valve
Pressure Switch
Engine Speed Sensor
2-Spool EHC Valve

11
GENERAL INFORMATION
MAIN CIRCUIT

Boom Arm Bucket


Cylinder Cylinder Cylinder

Swing Motor
Center
Joint

Hydraulic Oil Tank

Swing Control
Valve
Boom 3 Main Control Valve
Swing (4-Spool Section)
Bucket 3
Arm 3 Right Travel
Bucket 1
Boom 1
Arm 2

Oil Cooler

Main Control Valve


(5-Spool Section)
Left Travel
Bucket 2
Boom 2
Arm 1
Auxiliary Bypass Relief Valve

Center Joint
High Pressure Oil
Main Pump 3
Main Pump 2 Low Pressure Oil (Suction)
Main Pump 1 Low Pressure Oil (Return)
Circuit Oil
Pilot Oil
Left Travel Motor Drain Oil
Right Travel Motor

T183-02-02-001

12
GENERAL INFORMATION
ENGINE

MODEL
S6R-Y1TAA1

CYLINDER ARRANGEMENT

No.1
No.2 Right
No.3
No.4

No.5

No.6

Left

13
GENERAL INFORMATION
S6R LEFT SIDE VIEW

Fuel Filter Governor Actuator

Water Pump

Fuel Feed Pump

Oil Filter By-pass Oil Filter

S6R RIGHT SIDE VIEW

Overheat Switch

Coolant Temperature Sensor

Starter

14
GENERAL INFORMATION
COOLING SYSTEM

Intercooler
(Corrugated Fin)

Radiator
(Corrugated Fin)
57 L

Radiator
Intercooler

Oil Cooler

15
GENERAL INFORMATION
FUEL SYSTEM

Injection Pump

Fuel Filter

Engine Stop Solenoid

Fuel Feed Pump

From Fuel Tank

Fuel Injection Pipe

IJP

Fuel Filter

Fuel Feed Pump

From Fuel Tank

16
GENERAL INFORMATION
CAB

OPERATOR SHEET

17
GENERAL INFORMATION
SWITCH PANELS (Right Console)

Engine Control Dial Auto-Idle Switch Power Mode Switch

Travel Mode Switch

Work Light Switch

Wiper/Washer Switch
Quick Idle Switch

SWITCH PANELS (Right Control)

Air Conditioner
Key Switch Control Panel

Boom Mode Heavy Lift Switch Auto-Lubrication


Selection Switch Timer Switch

18
GENERAL INFORMATION
LEFT CONSOLE

Preheat Switch

Step Light Switch

MONITOR PANEL

Coolant Temperature
Auto-Idle Indicator

Liquid Crystal Display Fuel Gauge

Quick idle Indicator

Lubrication Mode
Indicator

19
GENERAL INFORMATION
REAR CONSOLE

Air Con Rear Vent


Down Load Socket

Engine Diagnostic Switch

Buzzer Stop Switch Fuse Box (Left)

MC Display
Selection Switch
Cigar Lighter

OPERATING LEVER

Travel Lever

20
GENERAL INFORMATION
RELAYS AND RELATED COMPONENTS

DLU
Main Controller (A)

Relay

Main Controller (B)

RELAY

Relay
Relay

21
GENERAL INFORMATION
AROUND BATTERIES (1)

Battery Relay 1 Preheat Relay 2

Battery Relay 2

AROUND BATTERIES (2)

Junction Box

Stop Solenoid Relay Starter Relay 2

Start Repeating Relay

Starter Relay 1

22
GENERAL INFORMATION
BATTERY (S)

Stop Solenoid

Starter Relay

Safety Relay

Start Repeating Relay

BATTERY (R)

Battery Relay (1) Battery Relay (2)

Preheat Relay (2)


Preheat Relay (1)

Battery

23
GENERAL INFORMATION
PUMP DEVICE (1)

Main Pump 3 Regulator Main Pump 1 Regulator

Main Pump 3 Main Pump 1

Main Pump 2 Regulator

Main Pump 2

PUMP DEVICE (2)

Pilot Pump
Oil Cooler Fan Motor
Drive Pump

Transmission Lubrication
Oil Pump

24
GENERAL INFORMATION
SOLENOID VALVES AND RATED COMPONENTS

Solenoid Valve unit Power Increase


(ST)

Oil Cooler
Fan Control
(SF) 2 Spool
EHC Valve

Flow Rate Decrease Pilot Filter


Solenoid Valve

ACCUMULATOR

Accumulator

25
GENERAL INFORMATION
CONTROL VALVE AND SWING DEVICE

Main Control Valve

Swing Device
(Rear)

MAIN CONTROL VALVE

Arm Regenerative Valve


Auxiliary
Arm 2
Overload Relief Valve
Arm 1
Boom 1

Boom 2
Overload
Bucket 1
Relief Valve
(Jack-up)
Right
Travel Overload Relief Valve

Shuttle Left Travel


Valve

Main Relief Valve

26
GENERAL INFORMATION
SWING CONTROL VALVE

Swing Control Valve

SWING DEVICE

Swing Device
(Front)

Swing Device
(Rear)

27
GENERAL INFORMATION
OIL COOLER

Oil Cooler

Oil Cooler Fan Moter

Water Separator
Filter

28
GENERAL INFORMATION
PRESSURE SENSOR (1)

Oil Pressure Sensor


(Pump 1)

Pilot Pump

Transmission Lubrication
Oil Pump

PRESSURE SENSOR (2)

Oil Pressure Sensor


(Pump 3)
Oil pressure Sensor
(Pump 2)

29
GENERAL INFORMATION
PRESSURE SENSOR (3)

Pump Transmission
Oil Pressure Switch

30
GENERAL INFORMATION

COOLANT LEVEL SENSOR

Coolant Level Sensor

SENSOR

Fuel Tank

Fuel Sensor

31
GENERAL INFORMATION
HYDRAULIC OIL LEVEL SENSOR

Hydraulic Oil Level Sensor

PRESSURE SENSOR AND SWITCH

Engine Oil Pressure Switch


(Low Pressure)

Engine Oil Pressure Switch


(High Pressure)

32
GENERAL INFORMATION
FUEL TANK

Fuel Tank (1400 l)

HYDRAULIC OIL TANK

Tool Box
Suction Filter

Air Breather Cap

Full-Flow Filter
Hydraulic Oil Tank
( 610 l)

33
GENERAL INFORMATION
DRAIN FILTER ELEMENT

Drain Filter Element


(Every 500 HR)

LUBRICATION DEVICE

Auto/Manual
Selector Valve Lever

Reel Hose
Grease Pump

34
GENERAL INFORMATION

Auto/Manual SELECTOR VALVE

Selector
Valve Lever

Manual

Auto

35
GENERAL INFORMATION
CENTER JOINT (1)

Center Joint

RADIATOR AND OIL COOLER CORE

Radiator Core
Oil Cooler Core

36
GENERAL INFORMATION
TRACK VIEW

TRAVEL DEVICE

Travel Device

37
GENERAL INFORMATION
TRAVEL MOTOR COVER

Travel Motor Cover

CENTER JOINT

Center Joint

38

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