99466-98_cvr:RERUN_OWNRS MANUAL 8/6/08 10:03 AM Page 1

Part No. 99466-98

Printed in U.S.A.

*99466-98*
Harley-Davidson Motor Company
Technical Communications
Milwaukee, WI 53201
 IMPORTANT NOTICE!
Statements in this manual preceded by the following words are of special significance:

1WARNING

Means there is the possibility of injury to yourself or others.

1CAUTION

Means there is a possibility of damage to the vehicle.

NOTE

Other information of particular importance has been placed in italic type.

We recommend you take special notice of these items.

This motorcycle is not equipped with a spark arrester and is designed to be used only on the road.
Operation off-road in some areas may be illegal. Obey local laws and regulations. This manual should be
considered a permanent part of the motorcycle and should remain with the motorcycle when resold.

Printed in the U.S.A.

99466-98
99466-98
 YOUR OWNER’S MANUAL
Welcome to the Harley-Davidson Motorcycling Family! Your new Harley-Davidson motorcycle is designed and manufactured to
be the finest in its field. Your Harley-Davidson motorcycle conforms to all applicable U.S. Federal Motor Vehicle Safety Standards
and U.S. Environmental Protection Agency regulations effective on the date of manufacture.
This manual has been prepared to acquaint you with the operation, care and maintenance of your motorcycle, and to provide you
with important safety information. Follow these instructions carefully for maximum motorcycle performance and for your personal
motorcycling safety and pleasure.
Your Owner’s Manual contains instructions for operation and minor maintenance. Major repairs are covered in the Harley-
Davidson Service Manual. Such major repairs require the attention of a skilled technician and the use of special tools and
equipment. Your Harley-Davidson dealer has the facilities, experience and Genuine™ Harley-Davidson parts necessary to
properly render this valuable service. We recommend that any emission system maintenance be performed by an authorized
Harley-Davidson dealer.
WE CARE ABOUT YOU
When enjoying your Harley-Davidson motorcycle, be sure to ride safely, defensively and within the limits of the law. Ride with
your headlamp on, always wear a helmet, proper eyewear and protective clothing, and insist your passenger does too. Never ride
while under the influence of alcohol or drugs. Know your Harley® and read your Owner’s Manual cover to cover. Protect your
privilege to ride by joining the American Motorcyclist Association.
Harley-Davidson Motor Company
©COPYRIGHT 1997
HARLEY-DAVIDSON MOTOR COMPANY
ALL RIGHTS RESERVED
CMI-.75M-08/08 Printed in the U.S.A.

i.

99466-98
 PERSONAL INFORMATION VEHICLE INFORMATION

Name Vehicle Identification No.

Address Ignition Key No.

Telephone No.

This owner’s manual illustrates and describes features that are standard or available as extra cost options. Therefore, some of
the equipment shown in this publication may not be on your motorcycle.

ii.

99466-98
 TABLE OF CONTENTS
Page No. Page No.
TOURING.................................................................. 1 VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION NUMBER (V.I.N.)
NUMBER (V.I.N.) FLSTC/F/S, FXSTC/S, FXD/L/WG,
FLHT/C/ULTRA/I, FXDS-CON ............................................................ 27
FLHR/I, FLTR/I...................................................... 3 SPECIFICATIONS ........................................... 47
SPECIFICATIONS .......................................... 17 Dimensions ...................................................................... 47
Weight .............................................................................. 47
Dimensions ...................................................................... 17
Capacities ........................................................................ 47
Weight .............................................................................. 17
Ignition System................................................................. 48
Capacities ........................................................................ 17
Spark Plugs...................................................................... 48
Ignition System................................................................. 17
Engine .............................................................................. 48
Spark Plugs...................................................................... 17
Transmission.................................................................... 48
Engine .............................................................................. 18
Number of Sprocket Teeth ............................................... 48
Transmission.................................................................... 18
Overall Gear Ratios.......................................................... 48
Number of Sprocket Teeth ............................................... 18
FLSTC/F/S, FXSTC/S Models .................................. 48
Overall Gear Ratios.......................................................... 18
FXD Models .............................................................. 48
Tire Data .......................................................................... 18
Tire Data .......................................................................... 48
Fuel .................................................................................. 20
Fuel .................................................................................. 50
Gasoline Blends ............................................................... 20
Gasoline Blends ............................................................... 50
Catalytic Converter............................................................ 21
Catalytic Converter............................................................ 51
Bulb Chart - FLHT/C/ULTRA/I, FLHR/I, FLTR/I ............... 22
Bulb Chart - FLSTC/F/S, FXSTC/S.................................. 52
CUSTOM .................................................................. 25 Bulb Chart - FXD/L/WG/CON........................................... 54

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 Page No. Page No.
SPORTSTER ........................................................ 57 CONTROLS AND INDICATORS .........83
VEHICLE IDENTIFICATION NUMBER Ignition/Light Key Switch .................................................. 83
Electric Starter Switch ...................................................... 86
(V.I.N.) ....................................................................... 59 Engine Stop Switch .......................................................... 86
SPECIFICATIONS ........................................... 69 Throttle Control Grip......................................................... 86
Dimensions ...................................................................... 69 Enrichener - Carbureted Models Only.............................. 88
Weight .............................................................................. 69 Constant Velocity (C.V.) Carburetor Enrichener
Capacities ........................................................................ 69 -Carbureted Models Only .......................................... 88
Ignition System................................................................. 69 Clutch Hand Lever............................................................ 88
Spark Plugs...................................................................... 69 Gear Shifter ...................................................................... 89
Engine .............................................................................. 70 Brakes .............................................................................. 90
Transmission.................................................................... 70 Horn Switch ...................................................................... 90
Number of Sprocket Teeth ............................................... 70 Headlamp Dimmer Switch................................................ 90
Overall Gear Ratios.......................................................... 70 Passing/Fog Lamp Switch - FLT, FLHR/C-I, FLSTS and
Tire Data .......................................................................... 70 FLSTC Models ................................................................. 90
Fuel .................................................................................. 71 Cruise Control - Ultra Models ........................................... 91
Gasoline Blends ............................................................... 72 Theory of Operation .................................................. 91
Catalytic Converter............................................................ 72 Controls..................................................................... 91
Bulb Chart - XLH....................................................... 73 Operation .................................................................. 92
Turn On the System .................................................. 92
Activate the System .................................................. 93
SAFETY FIRST .................................................. 75 Set............................................................................. 93
Safe Operating Rules....................................................... 75 Resume..................................................................... 93
Rules of the Road ............................................................ 79 Accelerate, Decelerate.............................................. 93
Accessories and Cargo .................................................... 80 De-activate/Turn Off the System............................... 93
De-activate the System ............................................. 93

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 Page No. Page No.
Turn Off the System................................................... 94 Softail Models ......................................................... 108
Turn Signal Switches - General........................................ 94 Procedure C - Rear Shock Absorber Spring Adjustment 109
Turn Signal Switch Operation........................................... 94 FXDL/WG/CON, XLH Models................................. 109
Hazard Warning 4-way Flasher (Turn Signal Switches)... 95 Procedure D - Suspension Adjustments - XL Sport ....... 110
Accessory Switch ..............................................................95 Spring Preload......................................................... 111
Sound System Controls.................................................... 95 Front Suspension Adjustments................................ 113
Indicator Lights ................................................................. 96 Rear Suspension Adjustments ................................ 114
XL Sport Indicator Lights ...................................................96 Suspension Troubleshooting ................................... 116
Ultra Models Indicator Lights............................................ 97 Luggage......................................................................... 117
Sequential Port Fuel Injected Models Indicator Lights ..... 98 FLT Models.................................................................... 117
Tachometer ...................................................................... 98 Tour-Pak Removal.................................................. 117
Speedometer/Odometer................................................... 98 FLT Models Saddlebag Operation................................. 118
Trip odometer (Mechanical) ..............................................99 Open....................................................................... 118
Electronic Speedometer ................................................. 100 Close ...................................................................... 119
Mirrors (Convex)............................................................. 100 Removal ................................................................. 119
Oil Pressure Gauge........................................................ 101 Installation .............................................................. 119
Voltmeter .........................................................................101 Adjustments............................................................ 119
Clock (In Radio).............................................................. 101 FLHRC-I Saddlebag Operation...................................... 119
Fuel Gauge......................................................................101 Open....................................................................... 119
Jiffy Stand....................................................................... 101 Close ...................................................................... 119
Fork Lock........................................................................ 102 FLHR/C-I Windshield ...................................................... 121
Fuel Supply Valve - Carbureted Models Only ................ 104 Removal ................................................................. 121
Fuel Filler Cap ................................................................ 105 Installation .............................................................. 121
Suspension Adjustments................................................ 106 FXDS-Con Saddlebags .................................................. 122
Procedure A - Air Suspension Adjustments ....................106 Removal ................................................................. 122
FLT Models ............................................................. 106 Installation .............................................................. 122
Procedure B - Rear Shock Absorber Spring Adjustment 108 FXDS-Con Windshield ................................................... 124
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 Page No. Page No.
Removal.................................................................. 124 Lubrication Summary ..................................................... 138
Installation............................................................... 124 Regular Service Intervals ............................................... 139
FLSTS and FLHR Passenger Seat................................. 126 Engine Lubrication.......................................................... 142
Removal.................................................................. 126 Checking Oil Level ......................................................... 142
Installation............................................................... 126 Engine Oil Filter.............................................................. 145
OPERATION ....................................................... 127 Winter Lubrication .......................................................... 145
Hydraulic Lifter Oil Filter Screen (1340cc
Operating Recommendations ........................................ 127
Engines Only).......................................................... 146
Break-in - The First 500 Miles ........................................ 128
Transmission Lubrication ............................................... 147
Pre-riding Checklist ........................................................ 128
1340cc Models ........................................................ 147
Starting the Engine ........................................................ 129
Primary Chaincase Lubrication - General ...................... 148
General .......................................................................... 129
Checking Chaincase Lubricant....................................... 148
Carbureted Models.......................................................... 129
1340cc Models ........................................................ 148
Cool Engine.................................................................... 130
XLH Models............................................................. 150
Outside Temperature Cooler Than 50° .......................... 130
Primary Chain................................................................. 151
Cool Engine.................................................................... 130
Rear Drive Belt ............................................................... 151
Outside Temperature Warmer Than 50° ........................ 130
Chassis Lubrication .........................................................152
Warm or Hot Engine....................................................... 130
Greasing..........................................................................152
Sequential Port Fuel Injected Models ............................ 131
Oil Applications............................................................... 152
Stopping the Engine....................................................... 131
Front Fork Oil ................................................................. 153
Shifting Gears ................................................................ 132
Fuel Strainer................................................................... 153
MAINTENANCE AND Carburetor ...................................................................... 153
Air Cleaner ..................................................................... 153
LUBRICATION................................................. 135 Hydraulic Lifters.............................................................. 154
Safe Operating Maintenance ......................................... 135 Clutch ............................................................................. 155
Break-in Maintenance .................................................... 135 Brakes ............................................................................ 155
Check at First 500 Miles................................................. 136 Tires ............................................................................... 158
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 Page No. Page No.
Shock Absorbers ............................................................ 158 Cloth ....................................................................... 176
Vehicle Alignment........................................................... 158 Vinyl........................................................................ 176
Isolation Mounted Engine Models .................................. 158 Windshields ............................................................ 176
All Models....................................................................... 159 Whitewall Tires ....................................................... 176
Wheel Bearings .............................................................. 159 Hinges, Latches - Fuel Door, Tour-Pak®,
Front Fork Bearings........................................................ 159 Saddlebags - FLT Models ...................................... 177
Rear Fork Pivot Shaft ..................................................... 159 Storage .......................................................................... 178
Spark Plugs .................................................................... 160 Placing Motorcycle in Storage ....................................... 178
Ignition Timing ................................................................ 160 Removal from Storage................................................... 180
Headlamp ....................................................................... 161
Alternator Charging Rate and Voltage Regulator........... 162 RIDER TROUBLESHOOTING ........... 181
Battery ............................................................................ 162 General ........................................................................... 181
Battery Sulfation ............................................................. 164 Engine............................................................................. 181
Jump-Starting Procedure ............................................... 165 Starter Does Not Operate Or Does Not
Seat ................................................................................ 167 Turn Engine Over ................................................... 181
Removal .................................................................. 167 Engine Turns Over But Does Not Start .................. 181
Installation ............................................................... 168 Starts Hard ............................................................. 181
Dyna Glide Battery and Cover Removal ........................ 168 Starts But Runs Irregularly or Misses ..................... 182
Battery and Cover Installation ........................................ 169 A Spark Plug Fouls Repeatedly.............................. 182
Circuit Breakers.............................................................. 169 Pre-ignition or Detonation (Knocks or Pings) ......... 182
Fuses.............................................................................. 169 Overheats ............................................................... 182
FLT Model Fuse Replacement ........................................169 Excessive Vibration ................................................ 182
XL Models Fuse Replacement ........................................173 Lubrication System ........................................................ 182
General Maintenance ..................................................... 174 Oil Does Not Return to Oil Tank ............................. 182
Cleaning Your Motorcycle .............................................. 174 Engine Leaks Oil from Cases, Push Rods, Hoses . 183
Accessories Maintenance .............................................. 175 Electrical System ........................................................... 183
Leather .................................................................... 175 Alternator Does Not Charge ................................... 183
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 Page No. Page No.
Alternator Charge Rate is Below Normal ................ 183 MAINTENANCE CHECK-OFF
Carburetor ...................................................................... 183
Carburetor Floods ................................................... 183 COUPONS ............................................................193
Transmission.................................................................. 183 500 Mile Maintenance .................................................... 193
Transmission Shifts Hard........................................ 183 2500 Mile Maintenance .................................................. 195
Transmission Jumps Out of Gear ........................... 183 5000 Mile Maintenance .................................................. 197
Clutch Slips ............................................................. 183 7500 Mile Maintenance .................................................. 199
Clutch Drags or Does Not Release......................... 183 10,000 Mile Maintenance ............................................... 201
Clutch Chatters ....................................................... 183 12,500 Mile Maintenance ................................................203
Brakes ............................................................................ 184 15,000 Mile Maintenance ................................................205
Brakes Do Not Hold Normally ................................. 184 17,500 Mile Maintenance ................................................207
20,000 Mile Maintenance ................................................209
WARRANTY AND 22.500 Mile Maintenance ................................................211
RESPONSIBILITIES .................................... 185 25,000 Mile Maintenance ................................................213
Owner’s Identification Card ............................................ 185 27,500 Mile Maintenance ................................................215
Warranty and Maintenance ............................................ 185 30,000 Mile Maintenance ................................................217
California Evaporative Emission Control........................ 187 32,500 Mile Maintenance ................................................219
EPA Noise Regulations.................................................. 187 35,000 Mile Maintenance ................................................221
37,500 Mile Maintenance ................................................223
Warranty/Service Information......................................... 187
40,000 Mile Maintenance ................................................225
Reporting Safety Defects ............................................... 188
42,500 Mile Maintenance ................................................227
NHTSA Statement.......................................................... 188
45,000 Mile Maintenance ................................................229
Harley-Davidson Limited Warranty ................................. 189
47,500 Mile Maintenance ................................................231
Limited Warranty Transfer Form (Sample)..................... 190
50,000 Mile Maintenance ................................................233
Harley-Davidson Emission Control System Warranty.... 191
Harley-Davidson Noise Control System Warranty ......... 192 SERVICE LITERATURE .......................... 235
INDEX .......................................................................237
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 LIST OF
Page ILLUSTRATIONS
No. Page No.
Figure Page No. Figure Page No.
FLHTC Ultra/I - Left Side View ......................................... 4 FXDWG - Right Side View.............................................. 41
FLHTC Ultra/I - Right Side View....................................... 5 FXDS-CONV - Left Side View ........................................ 42
FLHTC/I - Left Side View.................................................. 6 FXDS-CONV - Right Side View ...................................... 43
FLHTC/I - Right Side View ............................................... 7 FXD - Left Side View ...................................................... 44
FLHT - Left Side View ...................................................... 8 FXD - Right Side View .................................................... 45
FLHT - Right Side View.................................................... 9 XLH 1200 - Left Side View.............................................. 60
FLHR - Left Side View.................................................... 10 XLH 1200 - Right Side View ........................................... 61
FLHR - Right Side View ................................................. 11 XLH 1200C - Left Side View ........................................... 62
FLHRC-I - Left Side View ................................................ 12 XLH 1200C - Right Side View......................................... 63
FLHRC-I - Right Side View.............................................. 13 XLH 1200S - Left Side View ........................................... 64
FLTR/I - Left Side View ................................................... 14 XLH 1200S - Right Side View......................................... 65
FLTR/I - Right Side View................................................. 15 XLH 883 - Left Side View (Typical)................................. 66
FLSTC - Left Side View.................................................. 28 XLH 883 - Right Side View (Typical) .............................. 67
FLSTC - Right Side View ............................................... 29 Figure 1. Ignition/Light Key Switch............................... 83
FLSTF - Left Side View .................................................. 30 Figure 2. Handlebar Controls....................................... 87
FLSTF - Right Side View................................................ 31 Figure 3. Setting the Enrichener .................................. 88
FLSTS - Left Side View .................................................. 32 Figure 4. Gear Shifter .................................................. 89
FLSTS - Right Side View................................................ 33 Figure 5. Cruise, Speakers, Acc.,
FXSTC - Left Side View ................................................. 34 Passing Lamp Controls................................. 92
FXSTC - Right Side View ............................................... 35 Figure 6. Sound System/Cruise Control Handlebar
FXSTS - Left Side View.................................................. 36 Controls ........................................................ 96
FXSTS - Right Side View ............................................... 37 Figure 7. Indicator Lights ............................................. 97
FXDL - Left Side View .................................................... 38 Figure 8. Indicator Lamps .............................................99
FXDL - Right Side View.................................................. 39 Figure 9. Speedometer, Odometer, Trip-odometer,
FXDWG - Left Side View................................................ 40 Tachometer................................................... 99

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Figure PageNo.
Page No. Figure Page
Page No.
No.
Figure 10. Mirror.......................................................... 100 Figure 34. Hydraulic Lifter Filter Screen ...................... 146
Figure 11. Jiffy Stand (Typical).................................... 101 Figure 35. Transmission Lubricant Dipstick - 1340cc.. 147
Figure 12. Fork Lock - Softail, XLH Models................. 102 Figure 36. Primary Chaincase ..................................... 149
Figure 13. Dyna Glide Fork Lock................................. 103 Figure 37. Belt Deflection ............................................ 151
Figure 14. Road King Fork Lock................................... 103 Figure 38. Air Cleaner ................................................. 154
Figure 15. Fuel Supply Valve ...................................... 104 Figure 39. Clutch Control Cable (Typical) ................... 155
Figure 16. Fuel Filler Cap............................................ 105 Figure 40. Brake Pad - Side View ............................... 156
Figure 17. Air Suspension Components - Figure 41. Measuring Rear Brake Outer
FLT Models ................................................ 108 Pad - 1340cc Models.................................. 157
Figure 18. Shock Adjustment - Softail Models ............. 109 Figure 42. Measuring Rear Brake Outer Pad - 883cc,
Figure 19. Shock Adjustment - XLH, FX/DL/DWG ...... 110 1200cc Models ........................................... 157
Figure 20. XL Sport Preload Measurement.................. 112 Figure 43. Headlamp ................................................... 161
Figure 21. Front Suspension Adjustments ................... 113 Figure 44. Voltage Regulator....................................... 162
Figure 22. Rear Suspension Adjustments.................... 114 Figure 45. Battery ........................................................ 163
Figure 23. Tour-Pak Lock and Drawcatch................... 117 Figure 46. Jump Start Cable Connections................... 166
Figure 24. Tour-Pak Installation - FLT......................... 118 Figure 47. Seat and Mounting Hardware (Typical)...... 167
Figure 25. FLT Models Saddlebags ............................ 120 Figure 48. Dyna Glide Battery Tray and
Figure 26. Road King Windshield................................. 121 Mounting Hardware .................................... 168
Figure 27. FXDS Convertible Saddlebag Frame Figure 49. Left Side cover Removed ........................... 170
Attachment .................................................. 123 Figure 50. Fuse Blocks................................................ 171
Figure 28. FXDS-CON Windshield............................... 125 Figure 51. Fuse Block Cover ....................................... 171
Figure 29. Seat Mounting Hole Plug ............................ 126 Figure 52. XL Side Cover ............................................ 173
Figure 30. 5 - Speed Shifting Sequence ..................... 134 Figure 53. XL Fuse Block ............................................ 174
Figure 31. Fill Plug Dipstick & Oil Tank Drains............ 143 Figure 54. FLT Models Saddlebag Latch .................... 177
Figure 32. Engine Oil Level - XLH/Softail Models ....... 143 Figure 55. Owner’s Warranty Identification Card......... 185
Figure 33 Engine Oil Filter.......................................... 145

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 LIST OF
PageTABLES/CHARTS
No. Page No.

Table Page No. Table Page No.

Table 1. Ignition/Light Switch ......................................... 84 Chart Regular Maintenance Intervals...................... 138
Table 2. Suspension Adjustments................................ 106 Table 6. Recommended Engine Oils........................... 142
Table 3. FLT Air Suspension Pressure ........................ 107 Table 7. Checking Oil Level......................................... 144
Table 4. Maximum Recommended RPM ..................... 127 Table 8. Belt Deflection .............................................. 151
Table 5. Gear Changes - All......................................... 133 Table 9. Battery Location............................................. 162
Chart Lubrication Summary ......................................138 Table 10. Battery Self Discharge Rate at 77°F............. 164

xi.

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 NOTES

xii.

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The Touring section contains the vehicle specifications for the
following Harley-Davidson models:

FLHTCU-I.......................... Ultra Electra Glide Classic

FLHTC/I............................. Electra Glide Classic
FLHT ................................. Electra Glide Standard T
FLHR................................. Road King
FLHRC-I ............................Road King Classic O
FLTR/I ............................... Road Glide
U
R
I
N
G

99466-98
 NOTES

99466-98
VEHICLE IDENTIFICATION NUMBER (V.I.N.)

The full 17 digit serial, or Vehicle Identification Number NOTE

(V.I.N.) is stamped on the steering head and on a label
Always give the full 17 digit Vehicle Identification Number
located on the right front frame downtube. An abbreviated
when ordering parts or making any inquiry about your
V.I.N. is stamped on the left side crankcase above the timing
motorcycle.
inspection hole plug.

IDENTIFICATION
DP - FLHTC Ultra
DJ - FLHTC
Model Designation DD - FLHT
DG - FLHTC Shrine
Engine Type (L=Carburetor, R=EFI) FB - FLHR-I
FC - FLHTCU-I
Varies - 1 thru 8 FD - FLHR
FR - FLHRCI
Model Year - 1998 FF - FLHTC-I
FS - FLTR-I

Sequential Number

1 HD 1 FB R 1 * W Y 600000
*Varies - can be 0 thru 9 or X
Sample V.I.N. as it appears on the steering head - 1HD1FBR11WY600000
Sample abbreviated V.I.N. as it appears on the left crankcase - FBRW600000

99466-98
 6365

17
1 2 3 4 5

16

6
15 14 13 12 11 10 9 8 7
1.
1. Ignition/light
Ignition/light switch/fork
switch/fork lock
lock 8.
7. Transmission
Rear sprocket drain plug
and drive 14.
12. Engine
Primaryoil filtercover
chain
2.
2. Ignition coil
Ignition coil 9.
8. Primary drain plug
Transmission drain plug 15.
13. Voltage regulator hole plug
Timing inspection
3.
3. Enrichener
Enrichener knob
knob (Carb.
(Carb. only)
only) 10.
9. Clutch
Primaryinspection
drain plugcover 16.
14. Passing lamps
Engine oil filter
4.
4. Fuel supply
Fuel supply valve
valve (Carb.
(Carb. only)
only) 11.
10. Primaryinspection
Clutch chain inspection
cover 17.
15. Turn signal
Voltage module
regulator
5.
5. Fuses
Fuses 11. cover
Primary chain inspection 16. Passing/Fog lamps
6.
6. Rear
Rear axle
axle adjuster
adjuster 12. Primary
cover chain cover 17. Turn signal module
7. Rear sprocket and drive 13. Timing inspection hole plug

Ultra Electra Glide Classic (FLHTCU-I) - Left Side View

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 6364

6
15 7

1 2 3 4 5

14
12
13 10 11 9 8
1. Ignition module/ECM 6. Front brake master cylinder 11. Engine oil tank drain
2. Electric starter motor reservoir 12. Engine oil fill plug & dipstick
3. Battery/main circuit breaker 7. Speedometer/tachometer 13. Rear axle adjuster
(under seat) 8. Rear brake fluid reservoir 14. Shock absorber(s)
4. Acc. connector (under seat) 9. Rear brake master cylinder 15. Front/rear suspension air valve
5. Air cleaner 10. Transmission fill plug

Ultra Electra Glide Classic (FLHTCU-I) - Right Side View

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 5799

17 1

2 3 4 5
16

6
15 14 13 12 11 10 9 8 7

1. Ignition/light switch/fork lock 7. Rear sprocket and drive 13. Timing inspection hole plug
2. Ignition coil 8. Transmission drain plug 14. Engine oil filter
3. Enrichener knob (Carb. only) 9. Primary drain plug 15. Voltage regulator
4. Fuel supply valve (Carb. only) 10. Clutch inspection cover 16. Passing/Fog lamps
5. Sound system fuse board 11. Primary chain inspection cover 17. Circuit breakers/fuses/turn
6. Rear axle adjuster 12. Primary chain cover signal module

Electra Glide Classic (FLHTC/I) - Left Side View

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5798
6
7

1 2 3 4 5

15

14
13 11 10
12 9 8

1. Ignition module/ECM 6. Front brake master cylinder 11. Engine oil tank drain
2. Electric starter motor reservoir 12. Engine oil fill plug & dipstick
3. Battery/main circuit breaker 7. Speedometer/tachometer 13. Rear axle adjuster
(under seat) 8. Rear brake fluid reservoir 14. Shock absorber(s)
4. Acc. connector (under seat) 9. Rear brake master cylinder 15. Front/rear suspension air valve
5. Air cleaner 10. Transmission fill plug

Electra Glide Classic (FLHTC/I) - Right Side View

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 5797

16
1
2 3 4
15

5
14 13 12 11 10 9 8 7 6

1. Ignition/light switch/fork lock 7. Transmission drain plug 13. Engine oil filter
2. Ignition coil 8. Primary drain plug 14. Voltage regulator
3. Enrichener knob 9. Clutch inspection cover 15. Passing/Fog lamps
4. Fuel supply valve 10. Primary chain inspection cover 16. Turn signal module
5. Rear axle adjuster 11. Primary chain cover
6. Rear sprocket and drive 12. Timing inspection hole plug

Electra Glide Standard (FLHT) - Left Side View

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5796

6
15 7

1 2 3 4 5

14
13
12 10 11 9
8

1. Ignition module 6. Front brake master cylinder 11. Engine oil tank drain
2. Electric starter motor & reservoir 12. Engine oil fill plug & dipstick
3. Battery/main circuit breaker 7. Speedometer/tachometer 13. Rear axle adjuster
(under seat) 8. Rear brake fluid reservoir 14. Shock absorber(s)
4. Acc. connector (under seat) (under side cover) 15. Front/rear suspension air valve
5. Air cleaner 9. Rear brake master cylinder
10. Transmission fill plug

Electra Glide Standard (FLHT) - Right Side View

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 6357

1 2 3 4 5 6

17

7
16 15 14 13 12 11 10 9 8

1. Fork lock 7. Rear axle adjuster 13. Primary chain cover

2. Ignition/light switch 8. Rear sprocket and drive 14. Timing inspection hole plug
3. Ignition coil 9. Transmission drain plug 15. Engine oil filter
4. Enrichener knob (Carb. only) 10. Clutch inspection cover 16. Voltage regulator
5. Fuel supply valve (Carb. only) 11. Primary drain plug 17. Passing lamps
6. Circuit breakers/relays 12. Primary chain inspection cover

Road King (FLHR) - Left Side View

10

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6356

6
7

1 2 3 4 5
15

14
13 12 11 10 9 8

1. Ignition module/ECM 6. Front brake master cylinder & 11. Transmission fill plug
2. Electric starter motor reservoir 12. Engine oil fill plug & dipstick
3. Battery/circuit breakers 7. Speedometer 13. Rear axle adjuster
(under seat) 8. Rear brake fluid reservoir 14. Shock absorber(s)
4. Acc. connector (under seat) 9. Rear brake master cylinder 15. Front/rear suspension air valve
5. Air cleaner 10. Engine oil tank drain

Road King (FLHR) - Right Side View

11

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 6361

1 2 3 4 5 6

17

7
16 15 14 13 12 9 10 8
11
1. Fork lock 7. Rear axle adjuster 13. Primary chain cover
2. Ignition/light switch 8. Rear sprocket and drive 14. Timing inspection hole plug
3. Ignition coil 9. Transmission drain plug 15. Engine oil filter
4. Enrichener knob (Carb. only) 10. Clutch inspection cover 16. Voltage regulator
5. Fuel supply valve (Carb. only) 11. Primary drain plug 17. Passing/Fog lamps
6. Circuit breakers/relays 12. Primary chain inspection cover

Road King Classic (FLHRC-I) - Left Side View

12

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6360

6
7

1 2 3 4 5
15

14
13 12 11 10 9 8

1. Ignition module/ECM 6. Front brake master cylinder & 11. Transmission fill plug
2. Electric starter motor reservoir 12. Engine oil fill plug & dipstick
3. Battery/circuit breakers 7. Speedometer 13. Rear axle adjuster
(under seat) 8. Rear brake fluid reservoir 14. Shock absorber(s)
4. Acc. connector (under seat) 9. Rear brake master cylinder 15. Front/rear suspension air valve
5. Air cleaner 10. Engine oil tank drain

Road King Classic (FLHRC-I) - Right Side View

13

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 6369

1
15

2 3 4

5
14 13 12 11
8 10 7 9 6

1. Ignition/light switch/fork lock 7. Transmission drain plug 13. Engine oil filter
2. Ignition coil 8. Primary drain plug 14. Voltage regulator
3. Enrichener knob (Carb. only) 9. Clutch inspection cover 15. Circuit breakers/fuses/turn
4. Fuel supply valve (Carb. only) 10. Primary chain inspection cover signal module
5. Rear axle adjuster 11. Primary chain cover
6. Rear sprocket and drive 12. Timing inspection hole plug

Road Glide (FLTR/I) - Left Side View

14

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6368
6 7

1 2 3 4 5
15

14
13 12 11 10 9 8

1. Ignition module 6. Front brake master cylinder 11. Engine oil tank drain
2. Electric starter motor & reservoir 12. Engine oil fill plug & dipstick
3. Battery/main circuit breaker 7. Speedometer/tachometer 13. Rear axle adjuster
(under seat) 8. Rear brake fluid reservoir 14. Shock absorber(s)
4. Acc. connector (under seat) (under side cover) 15. Front/rear suspension air valve
5. Air cleaner 9. Rear brake master cylinder
10. Transmission fill plug

Road Glide (FLTR/I) - Right Side View

15

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 NOTES

16

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DIMENSIONS (IN.) CAPACITIES (U.S.)
FLHT/C/U/I FLHR/C-I FLTR-I FLHT/C/U/I FLHR/C/I FLTR-I
Wheel Base....................... 63.50 63.50 63.50 Fuel Tank
(Gallons) Total .......................5 5 5
Overall Length................... 93.70 93.70 93.70
Reserve .................................0.9 0.9 0.9
Overall Width. ................... 39.00 34.45 35.75 Oil Tank

SPECIFICATIONS
Road Clearance ................ 5.12 5.12 5.12 (Quarts) w/filter ......................4 4 4
Overall Height ................... 61.00 55.06 55.00 Transmission
Saddle Height ................... 28.00 28.20 28.40 (Ounces, approx.) ..................20-24 20-24 20-24
Front Fork
Each (Ounces, wet) ...............7.75 7.75 7.75
WEIGHT (LBS.) Primary Chaincase
FLHT/C/U/I FLHR/C-I FLTR-I (Ounces, approx.). .................38-44 38-44 38-44
DRY WEIGHT
(as shipped from IGNITION SYSTEM
the factory) ........................ 742/760/772 707/694 715 Timing Setting
GVWR ............................... 1179 1179 1179 1050-1500 RPM .............. 20° BTDC
GAWR - Front ................... 410 410 410 Battery.................................................. 12 Volt, 30 amp. hr.
GAWR - Rear .................... 769 769 769 Spark Plugs
NOTE
Type ..................................................................... HD-5R6A
Gross Vehicle Weight Rating (GVWR) (maximum allowable Size ........................................................................... 14mm
loaded vehicle weight) and corresponding Gross Axle Weight Gap ....................................0.038-0.043 in. (0.97-1.09 mm)
Ratings (GAWR) are given on a label located on the frame
down tube.

17

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ENGINE OVERALL GEAR RATIOS
Number of Cylinders ......................................................... 2 First (Low) Gear........................................................10.110
Type ....................... 4-Cycle, 45 Degree V-Type, air cooled Second Gear.............................................................. 6.958
Compression Ratio.................................................. 8.5 to 1
Third Gear...................................................................4.953
Fourth Gear ................................................................3.862
SAE Horsepower Fifth Gear....................................................................3.150

Brake
Torque
Horse
power
Bore
in. (mm)
Stroke
in. (mm)
Displacement
cu. in. (cc)
lb-ft
@ RPM
TIRE DATA
1WARNING
@ RPM

3.498
70@5000 4.25 (108) 81.6 (1338.6) 80@4000
(88.8)
● For your personal safety, tires, rims and air valves
must be correctly matched to wheel rims. See your
Harley-Davidson dealer. Mismatching tires, tubes,
TRANSMISSION rims and air valves may result in damage to the tire
Type ........................................... Constant Mesh, Foot Shift bead during mounting or may allow the tire to slip on
Speeds ................................................................ 5 Forward the rim, possibly causing tire failure and/or personal
injury.
● In addition, using tires other than those specified
may adversely affect motorcycle stability.
NUMBER OF SPROCKET TEETH
● Tubeless tires fitted with the correct size inner tubes
Engine ............................................................................. 25
may be used on all Harley-Davidson laced (wire
Clutch .............................................................................. 36 spoked) wheels. Protective rubber rim strips must be
Transmission................................................................... 32 used with tubeless tires (fitted with correct size inner
Rear Wheel ..................................................................... 70 tubes) when mounted on laced (wire spoked) wheels.
18

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● Inner tubes must not be used in radial tires and radial Tire Pressure
tires must not be used on laced (wire spoked) TIRE PRESSURE
wheels. 1998 VEHICLES PSI (COLD)
DUNLOP® TIRES ONLY
● Tubeless tires are used on all Harley-Davidson cast Front Rear
and disc wheels. Solo Rider FLHT/C/Ultra/I
36 36
FLHR/C-I, FLTR/I
● Tire sizes are molded on the tire sidewall. Inner tube
Rider & One FLHT/C/Ultra/I
sizes are printed on the tube. 36 40
Passenger FLHR/C-I, FLTR/I

1WARNING
● Dunlop® front and rear tires for Harley-Davidson
motorcycles are not the same. They are not inter-
changeable. Use the front tire ONLY for a front tire.
DO NOT put a rear tire on the front of a vehicle. Fail-
ure to follow this warning could result in personal
injury.

● Maximum inflation pressure must not exceed specifi-

cation on tire sidewall. Failure to follow this warning
could cause tire failure possibly resulting in per-
sonal injury.

19

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FUEL through whatever opening is available within the filler tube.
This may not only soil clothing, but may create a potential fire
Use a good quality unleaded gasoline. For a carburetor
hazard.
equipped vehicle use at least 87 octane gasoline. For
sequential port injected vehicles use at least 91 octane GASOLINE BLENDS
gasoline. Octane rating is usually found on the pump.
Your motorcycle was designed to obtain the best
1WARNING performance and efficiency using unleaded gasoline. Some
Remove fuel filler cap slowly. Fill fuel tank slowly to fuel suppliers sell gasoline/alcohol blends as a fuel. The type
prevent spillage. Do not overfill. Do not fill above the and amount of alcohol added to the fuel is important.
bottom of the filler neck insert. Leave air space to allow ● DO NOT USE GASOLINES CONTAINING METHANOL.
for fuel expansion. Expansion can cause an overfilled Using gasoline/methanol blends will result in starting and
tank to overflow gasoline through the filler cap onto driveability deterioration and damage to critical fuel
surrounding areas. After refueling, be sure fuel filler cap system components.
is securely tightened. Failure to follow this warning could
● Gasolines containing METHYL TERTIARY BUTYL
result in an explosion and/or fire possibly resulting in
ETHER (MTBE): Gasoline/MTBE blends are a mixture of
personal injury.
gasoline and as much as 15% MTBE. Gasoline/ MTBE
1CAUTION blends can be used in your motorcycle.
● Using gasoline that has an alcohol additive, such as ● ETHANOL (Grain alcohol) is a mixture of 10% ethanol
methanol, may cause fuel system rubber compo- and 90% unleaded gasoline. It is identified as “gasohol”,
nents’ failure and/or engine damage. “ethanol enhanced”, or “contains ethanol.” Gasoline/eth-
anol blends can be used in your motorcycle.
● Gasohol spills can stain the paint on your Harley-
● REFORMULATED OR OXYGENATED GASOLINES
Davidson.
(RFG): “Reformulated gasoline” is a term used to
Todays service station pumps are increasingly of the higher describe gasoline blends that are specifically designed to
capacity variety. With the high flow of gasoline into a burn cleaner than other types of gasoline, leaving fewer
motorcycle tank, air entrapment and pressurization is a “tailpipe” emissions. They are also formulated to evapo-
possibility. The pressurized air may force gasoline to escape rate less when you are filling your tank. Reformulated

20

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 gasolines use additives to “oxygenate” the gas. Your CATALYTIC CONVERTERS
motorcycle will run normally using this type of gas and
Harley-Davidson recommends you use it when possible, California and Swiss model 1340cc carbureted motorcycles
as an aid to cleaner air in our environment. are equipped with catalytic converters.
Because of their generally higher volatility, these blends may
adversely affect the starting, driveability and fuel efficiency of
1CAUTION
your motorcycle. If you experience these problems, Harley- ● Do not operate catalytic converter-equipped vehi-
Davidson recommends you operate your motorcycle on cle with engine misfire or a non-firing cylinder. If
straight, unleaded gasoline. you operate the vehicle under these conditions,
the exhaust will become abnormally hot, which
can cause vehicle damage, including emission
control loss.
● You must use ONLY unleaded fuel in California
and Swiss model catalytic converter-equipped
motorcycles. Using leaded fuel will damage the
emissions control system.

21

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 BULB CHART - FLHT/C/ULTRA/I, FLHR/CI, FLTR/I
NUMBER OF CURRENT
LAMP DESCRIPTION HARLEY-DAVIDSON
BULBS DRAW
ALL LAMPS 12 VOLT PART NUMBER
(REQUIRED) (AMPERAGE)
Headlamp
FLTR/I 2 4.58(Lo),5.0(Hi) 67697-81
FLHT/C/ULTRA/I, FLHR/I 1 4.58(Lo),5.0(Hi) 67697-81
Position Lamp (HDI) 1 0.32 53438-92
Tail and Stop Lamp 1 (Ultra - 3)
Tail Lamp 0.59 68168-89
Stop Lamp 2.25
Tail Lamp (HDI) 0.42 68169-90
Stop Lamp (HDI) 1.75
Passing Lamp 2 2.5 68674-69
Fog Lamp (HDI) 2 2.92 68847-98
Turn Signal Lamp
Front/Running 2 2.25/0.59 68168-89
Front (HDI) 2 1.75 68163-84
Rear 2 2.25 68572-64B
Rear (HDI) 2 1.75 68163-84
Tour-Pak Side Lamps - FLHTC/ULTRA/I 4 0.30 53439-79
Fender Tip Lamps 2 0.30 53439-79
License Plate Lamp (HDI) 1 0.37 53436-97

22

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 BULB CHART - FLHT/C/ULTRA/I, FLHR/CI, FLTR/I
NUMBER OF CURRENT
LAMP DESCRIPTION HARLEY-DAVIDSON
BULBS DRAW
ALL LAMPS 12 VOLT PART NUMBER
(REQUIRED) (AMPERAGE)
Instrument Panel Lamps - FLHR/I, FLHT/C/U, FLTR/I
High Beam Indicator 1 0.15 68024-94
Oil Pressure Indicator 1 0.15 68024-94
Neutral Indicator 1 0.15 68024-94
Turn Signal Indicators 2 0.15 68024-94
Gauge Lamps - FLHR/I
Speedometer 1 0.3 53439-79
Odometer 1 0.19 67136-85
Fuel Gauge 1 0.19 67136-85
Engine (FLHR-I only) 1 0.15 68024-94
Gauge Lamps - FLHT/C/ ULTRA/I, FLTR/I
Speedometer 2 0.12 75048-96
Tachometer 1 0.24 75045-96
Voltmeter 1 0.24 75045-96
Oil Pressure Indicator (FLHTC/U, FLTR/I) 1 0.24 75045-96
Air Temp. Gauge (FLHTC/U, FLTR/I) 1 0.24 75045-96
Fuel Gauge 1 0.24 75045-96

23

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 NOTES

24

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The Custom section contains the vehicle specifications for
the following Harley-Davidson models:

FLSTS .............................................Heritage Springer

FLSTC .............................................Heritage Softail Classic
FXSTC ............................................Softail Custom
C
FXSTS ............................................Springer Softail
FLSTF .............................................Fat Boy
U
FXDWG .......................................... Dyna Wide Glide S
FXDL ...............................................Dyna Low Rider
T
FXDS-CONV .................................. Dyna Convertible
FXD ................................................ Dyna Super Glide
O
M

25

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 NOTES

26

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VEHICLE IDENTIFICATION NUMBER (V.I.N.)
The full 17 digit serial, or Vehicle Identification Number NOTE
(V.I.N.) is stamped on the steering head and on a label
Always give the full 17 digit Vehicle Identification Number
located on the right front frame downtube. An abbreviated
when ordering parts or making any inquiry about your
V.I.N. is stamped on the left side crankcase above the timing
motorcycle.
inspection hole plug.

IDENTIFICATION
BJ - FLSTC
BK - FXSTC
Model Designation BL - FXSTS
BR - FLSTS
Engine Type
BM - FLSTF
Varies - 1 thru 8 GE - FXDWG
GD - FXDL
Model Year - 1998 GG - FXDS-CONV
GH - FXD
Sequential
Number

1 HD 1 BR L 1 * W Y 110000
*Varies - can be 0 thru 9 or X
Sample V.I.N. as it appears on the steering head - 1HD1BJL1LWY110000
Sample abbreviated V.I.N. as it appears on the engine - BRLW110000

27

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 5783

16
1 2 3 4 5

15

6
14 13 12 11 10 8 7
9

1. Ignition/light key switch 7. Rear axle adjuster 12. Timing inspection hole plug
2. Carburetor enrichener knob 8. Clutch inspection cover 13. Engine oil filter
3. Fuel supply valve 9. Primary drain plug 14. Voltage regulator
4. Ignition coil 10. Primary chain cover 15. Passing/Fog lamp
5. Ignition module (under seat) 11. Primary chain inspection cover 16. Fuel filler cap
6. Rear sprocket and drive
Heritage Softail Classic (FLSTC) - Left Side View
28

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5782

1 2 3 4 6
7

14 13 12 11 10 9 8

1. Battery (under seat) 6. Passing/Fog lamp 10. Transmission drain plug

2. Engine oil fill plug & dipstick 7. Fork lock brackets 11. Electric starter motor
3. Carburetor/air cleaner 8. Rear brake master cylinder & 12. Shock absorber
4. Speedometer reservoir 13. Engine oil tank drain
5. Front brake master cylinder & 9. Transmission fill plug 14. Rear axle adjuster
reservoir
Heritage Softail Classic (FLSTC) - Right Side View
29

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 5787

1 2 3 4 5 6 7
16

14 13 12 10 9 8
15 11

1. Fuel filler cap 7. Ignition module (under seat) 12. Primary chain inspection cover
2. Ignition/light key switch 8. Rear sprocket and drive 13. Primary chain cover
3. Carburetor enrichener knob 9. Rear axle adjuster 14. Engine oil filter
4. Fuel supply valve 10. Clutch inspection cover 15. Voltage regulator
5. Timing inspection hole plug 11. Primary drain plug 16. Clutch cable adjuster
6. Ignition coil

Fat Boy (FLSTF) - Left Side View

30

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5786

4
5

1 2 3

13 12 11 10 9 8 7

1. Battery (under seat) 5. Speedometer 9. Transmission drain plug

2. Engine oil fill plug & dipstick 6. Fork lock brackets 10. Electric starter motor
3. Carburetor/air cleaner 7. Rear brake master cylinder & 11. Shock absorber
4. Front brake master cylinder & reservoir 12. Engine oil tank drain
reservoir 8. Transmission fill plug 13. Rear axle adjuster

Fat Boy (FLSTF) - Right Side View

31

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 6343

1 2 3 4 5

15

6
14 13 12 11 10 9 8 7

1. Ignition/light key switch 6. Rear sprocket and drive 11. Primary chain cover
2. Carburetor enrichener knob 7. Rear axle adjuster 12. Timing inspection hole plug
3. Fuel supply valve 8. Clutch inspection cover 13. Engine oil filter
4. Ignition coil 9. Primary drain plug 14. Voltage regulator
5. Ignition module (under seat) 10. Primary chain inspection cover 15. Clutch cable adjuster
Heritage Springer (FLSTS) - Left Side View
32

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 6342

1 2 3
6

9
13 12 11 10 8 7

1. Battery (under seat) 5. Speedometer 9. Transmission drain plug

2. Engine oil fill plug & dipstick 6. Fork lock brackets 10. Electric starter motor
3. Carburetor/air cleaner 7. Rear brake master cylinder & 11. Shock absorber(s)
4. Front brake master cylinder & reservoir 12. Engine oil tank drain
reservoir 8. Transmission fill plug 13. Rear axle adjuster

Heritage Springer (FLSTS) - Right Side View

33

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 5789

1 2 3 4 5 6 7

16

14 13 12 11 10 9 8
15

1. Fuel filler cap 7. Ignition module (under seat) 12. Primary chain inspection cover
2. Ignition/light key switch 8. Rear sprocket and drive 13. Primary chain cover
3. Carburetor enrichener knob 9. Rear axle adjuster 14. Engine oil filter
4. Fuel supply valve 10. Clutch inspection cover 15. Voltage regulator
5. Timing inspection hole plug 11. Primary drain plug 16. Clutch cable adjuster
6. Ignition coil
Softail Custom (FXSTC) - Left Side View
34

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5788

4
5

1 2 3
6

14 13 12 11 10 9 8 7

1. Battery (under seat) 5. Speedometer 10. Transmission drain plug

2. Engine oil fill plug & dipstick 6. Fork lock brackets 11. Electric starter motor
3. Carburetor/air cleaner 7. Rear brake fluid reservoir 12. Engine oil tank drain
4. Front brake master cylinder & 8. Rear brake master cylinder 13. Shock absorber(s)
reservoir 9. Transmission fill plug 14. Rear axle adjuster
Softail Custom (FXSTC) - Right Side View
35

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 5791

1 2 3 4 5 6
15

7
14 13 12 11 10 9 8

1. Ignition/light key switch 6. Ignition module (under seat) 11. Primary chain inspection cover
2. Carburetor enrichener knob 7. Rear sprocket and drive 12. Primary chain cover
3. Fuel supply valve 8. Rear axle adjuster 13. Engine oil filter
4. Timing inspection hole plug 9. Clutch inspection cover 14. Voltage regulator
5. Ignition coil 10. Primary drain plug 15. Clutch cable adjuster
Springer Softail (FXSTS) - Left Side View
36

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5790

1 2 3
6

14
13 12 11 10 9 8 7

1. Battery (under seat) 5. Speedometer 10. Transmission drain plug

2. Engine oil fill plug & dipstick 6. Fork lock brackets 11. Engine oil tank drain
3. Carburetor/air cleaner 7. Rear brake fluid reservoir 12. Electric starter motor
4. Front brake master cylinder & 8. Rear brake master cylinder 13. Shock absorber
reservoir 9. Transmission fill plug 14. Rear axle adjuster

Springer Softail (FXSTS) - Right Side View

37

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 5777

1 2 3 4 5

6
17

7
16 15 14 13 12 11 10 9 8

1. Fuel gauge 6. Shock absorber 12. Primary chain inspection cover

2. Carburetor enrichener knob 7. Rear axle adjuster 13. Primary chain cover
3. Fuel supply valve 8. Rear sprocket and drive 14. Timing inspection hole plug
4. Ignition coil 9. Engine oil tank drain (under 15. Engine oil filter
5. Electrical enclosure (contains transmission) 16. Voltage regulator
ignition module, circuit breakers 10. Primary drain plug 17. Clutch cable adjuster
and starter relay) 11. Clutch inspection cover
Dyna Low Rider (FXDL) - Left Side View
38

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5776

6
5 7
2 3 4

8
1

14
13 12 11 10 9

1. Shock absorber 6. Front brake master cylinder & 11. Transmission drain plug (under
2. Ignition/light key switch reservoir transmission)
3. Battery 7. Speedometer/tachometer 12. Electric starter motor
4. Carburetor/air cleaner 8. Fork lock 13. Rear brake master cylinder &
5. Fuel filler cap 9. Engine oil fill plug & dipstick reservoir
10. Transmission fill plug 14. Rear axle adjuster
Dyna Low Rider (FXDL) - Right Side View
39

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 5779

1 2 3 4 5

17 6

7
16 15 14 13 12 11 10 9
8

1. Fuel gauge 6. Shock absorber 12. Primary chain inspection cover

2. Carburetor enrichener knob 7. Rear axle adjuster 13. Primary chain cover
3. Fuel supply valve 8. Rear sprocket and drive 14. Timing inspection hole plug
4. Ignition coil 9. Engine oil tank drain (under 15. Engine oil filter
5. Electrical enclosure (contains transmission) 16. Voltage regulator
ignition module, circuit breakers 10. Primary drain plug 17. Clutch cable adjuster
and starter relay) 11. Clutch inspection cover
Dyna Wide Glide (FXDWG) - Left Side View
40

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5778

6
2 7
3 4 5

8
1

14
13 12 11 10 9

1. Shock absorber 6. Front brake master cylinder & 11. Transmission drain plug (under
2. Ignition/light key switch reservoir transmission)
3. Battery 7. Speedometer 12. Electric starter motor
4. Carburetor/air cleaner 8. Fork lock 13. Rear brake master cylinder &
5. Fuel filler cap 9. Engine oil fill plug & dipstick reservoir
10. Transmission fill plug 14. Rear axle adjuster
Dyna Wide Glide (FXDWG) - Right Side View
41

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 5781

1 2 3 4 5

17 6

7
16 15 14 13 12 11 10 9
8
1. Fuel gauge 6. Shock absorber 12. Primary chain inspection cover
2. Carburetor enrichener knob 7. Rear axle adjuster 13. Primary chain cover
3. Fuel supply valve 8. Rear sprocket and drive 14. Timing inspection hole plug
4. Ignition coil 9. Engine oil tank drain (under 15. Engine oil filter
5. Electrical enclosure (contains transmission) 16. Voltage regulator
ignition module, circuit breakers 10. Primary drain plug 17. Clutch cable adjuster
and starter relay) 11. Clutch inspection cover
Dyna Glide Convertible (FXDS-CONV) - Left Side View
42

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 5780

6
7
2 3 4 5

8
1

14 13 12 11 10 9

1. Shock absorber 6. Front brake master cylinder & 11. Transmission drain plug (under
2. Ignition/light key switch reservoir transmission)
3. Battery 7. Speedometer/tachometer 12. Electric starter motor
4. Carburetor/air cleaner 8. Fork lock 13. Rear brake master cylinder &
5. Fuel filler cap 9. Engine oil fill plug & dipstick reservoir
10. Transmission fill plug 14. Rear axle adjuster
Dyna Glide Convertible (FXDS-CONV) - Right Side View
43

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 5775

1 2 3 4 5

6
17

7
16 15 14 13 12 11 10 9
8
1. Fuel gauge 6. Shock absorber 12. Primary chain inspection cover
2. Carburetor enrichener knob 7. Rear axle adjuster 13. Primary chain cover
3. Fuel supply valve 8. Rear sprocket and drive 14. Timing inspection hole plug
4. Ignition coil 9. Engine oil tank drain (under 15. Engine oil filter
5. Electrical enclosure (contains transmission) 16. Voltage regulator
ignition module, circuit breakers 10. Primary drain plug 17. Clutch cable adjuster
and starter relay) 11. Clutch inspection cover
Dyna Super Glide (FXD) - Left Side View
44

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5774

6
7
2 3 4 5

8
1

14
13 12 11 10 9

1. Shock absorber 6. Front brake master cylinder & 11. Transmission drain plug (under
2. Ignition/light key switch reservoir transmission)
3. Battery 7. Speedometer 12. Electric starter motor
4. Carburetor/air cleaner 8. Fork lock 13. Rear brake master cylinder &
5. Fuel filler cap 9. Engine oil fill plug & dipstick reservoir
10. Transmission fill plug 14. Rear axle adjuster
Dyna Super Glide (FXD) - Right Side View
45

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 NOTES

46

99466-98
DIMENSIONS (IN.) Ratings (GAWR) are given on a label located on the frame
down tube.
Wheel Overall Overall Road Overall Saddle
Base Length Width Clr’nc Height Height
FLSTC 63.90 94.02 38.00 5.47 59.40 26.50 CAPACITIES
FXSTC 66.50 94.92 29.00 5.94 47.00 26.70 FLSTC/F FXSTC FXSTS FXD/L/ FXDS
FXSTS 64.41 92.52 29.00 5.59 47.00 26.12 FLSTS WG -CONV
FLSTF 63.89 93.85 38.00 5.47 48.00 26.50
Fuel Tank

SPECIFICATIONS
FLSTS 63.07 94.00 36.60 5.00 44.00 25.75
FXDWG 66.10 94.50 28.50 5.62 47.50 26.75 (Gallons)
FXDS- Total ...............4.2 5.2 4.2 4.9/5.2 4.9
CONV 63.88 92.88 28.95 6.98 59.25 27.75
Reserve ..........0.4 0.6 0.4 1.1 1.1
FXDL 65.60 94.00 28.50 5.62 47.50 26.50
Oil Tank
FXD 62.80 91.00 28.50 5.62 47.50 26.50
(Quarts)
WEIGHT (LBS.) w/Filter............3.0 3.0 3.0 3.0 3.0
Dry GVWR GAWR GAWR Transmission
Weight Front Rear (Ounces,
FLSTC 704 1118 402 716
approx.) ..........24 24 24 24 24
FXSTC 613 1084 390 694
FXSTS 625 1084 390 694 Front Fork
FLSTF 631 1118 402 716 Each (Ounces,
FLSTS 690 1135 405 730 wet).................11.5 10.2 None 9.2 9.2
FXD/L/WG 598 1085 390 695
FXDS-CONV 621 1085 390 695 Primary
NOTE Chaincase
Gross Vehicle Weight Rating (GVWR) (maximum allowable (Ounces,
loaded vehicle weight) and corresponding Gross Axle Weight approx.) ......... 38-44 38-44 38-44 38-44 38-44
47

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IGNITION SYSTEM NUMBER OF SPROCKET TEETH
Timing Setting Engine ............................................................................. 25
Clutch .............................................................................. 36
1050-1500 RPM .............. BTDC 20°
Transmission................................................................... 32
Battery................... Maintenance Free, 12 Volt, 18 amp. hr.
Rear Wheel - Softail/Dyna.......................................... 65/70
Spark Plugs OVERALL GEAR RATIOS
Type ..................................................................... HD-5R6A Softail Models
Size ........................................................................... 14mm First (Low) Gear ....... 9.388 Fourth Gear ................. 3.586
Gap .....................................0.038-0.043 in. (0.97-1.09mm) Second Gear ............ 6.461 Fifth Gear..................... 2.925
Third Gear ................ 4.599
ENGINE
Number of Cylinders ......................................................... 2 DYNA Models
Type ....................... 4-Cycle, 45 Degree V-Type, air cooled First (Low) Gear ..... 10.110 Fourth Gear ................. 3.862
Compression Ratio.................................................. 8.5 to 1 Second Gear ............ 6.958 Fifth Gear..................... 3.150
Third Gear ................ 4.953
SAE Horsepower
TIRE DATA
Brake
Horse Bore Stroke Displacement
Torque 1WARNING
lb-ft
power in. (mm) in. (mm) cu. in. (cc)
@ RPM
@ RPM ● For your personal safety, tires, rims and air valves
must be correctly matched to wheel rims. See your
3.498
67@5000
(88.8)
4.25 (108) 81.6 (1338.6) 78@4000 Harley-Davidson dealer. Mismatching tires, tubes,
rims and air valves may result in damage to the tire
bead during mounting or may allow the tire to slip on
TRANSMISSION the rim, possibly causing tire failure and/or personal
Type ...........................................Constant Mesh, Foot Shift injury.
Speeds ................................................................ 5 Forward ● In addition, using tires other than those specified may
48

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 adversely affect motorcycle stability.
● Tubeless tires fitted with the correct size inner tubes
may be used on all Harley-Davidson laced (wire TIRE PRESSURE
1998 VEHICLES PSI (COLD)
spoked) wheels. Protective rubber rim strips must be DUNLOP TIRES ONLY
used with tubeless tires (fitted with correct size inner FRONT REAR
tubes) when mounted on laced (wire spoked) wheels. Solo Rider FLSTC/F/N 36 36
● Inner tubes must not be used in radial tires and radial Solo Rider & One
tires must not be used on laced (wire spoked) Passenger FLSTC/F/S 36 40
wheels.
Solo Rider FXSTC/S 30 36
● Tubeless tires are used on all Harley-Davidson cast
and disc wheels.
Solo Rider & One 30 40
● Tire sizes are molded on the tire sidewall. Inner tube Passenger FXSTC/S
sizes are printed on the tube. Solo Rider FXD/L/WG/CONV 30 36
Solo Rider & One
Passenger FXD/L/WG/CONV 30 40

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 1WARNING 1CAUTION
● Dunlop front and rear tires for Harley-Davidson ● Using gasoline that has methanol, can cause fuel
motorcycles are not the same. They are not inter- system rubber components’ failure and/or engine
changeable. Use the front tire ONLY for a front tire. damage.
DO NOT put a rear tire on the front of a vehicle. Fail- ● Gasohol spills can stain the paint on your Harley
ure to follow this warning could result in personal Davidson.
injury.
Todays service station pumps are increasingly of the higher
● Maximum inflation pressure must not exceed specifi- capacity variety. With the high flow of gasoline into a
cation on tire sidewall. Failure to follow this warning motorcycle tank, air entrapment and pressurization is a
could cause tire failure possibly resulting in per- possibility. The pressurized air may force gasoline to escape
sonal injury. through whatever opening is available within the filler tube.
This may not only soil clothing, but may create a potential fire
FUEL hazard.
Use a good quality unleaded gasoline, at least 87 pump GASOLINE BLENDS
octane. Octane rating is usually found on the pump.
Your motorcycle was designed to get the best performance
1WARNING and efficiency using unleaded gasoline. Most gasolines sold
in the United States are blended with alcohol and/or ether to
Remove fuel filler cap slowly. Fill fuel tank slowly to create “oxygenated” blends. The type and amount of alcohol
prevent spillage. Do not overfill. Do not fill above the or ether added to the fuel is important.
bottom of the filler neck insert. Leave air space to allow
for fuel expansion. Expansion can cause an overfilled ● DO NOT USE GASOLINES CONTAINING METHANOL.
tank to overflow gasoline through the filler cap onto Using gasoline/methanol blends will result in starting and
surrounding areas. After refueling, be sure fuel filler cap driveablility deterioration and damage to critical fuel sys-
is securely tightened. Failure to follow this warning could tem components.
result in an explosion and/or fire possibly resulting in ● ETHANOL is a mixture of 10% ethanol (Grain alcohol)
personal injury. and 90% unleaded gasoline. Gasoline/ethanol blends
50

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 can be used in your motorcycle if the ethanol content CATALYTIC CONVERTERS
does not exceed 10%.
California and Swiss model 1340cc motorcycles are equipped
● Gasolines containing ETHER: Gasoline/ether blends are with catalytic converters.
a mixture of gasoline and as much as 15% ether. Gaso-
line/ether blends can be used in your motorcycle if the 1CAUTION
ether content does not exceed 17%.
Do not operate catalytic converter-equipped vehicle with
● REFORMULATED OR OXYGENATED GASOLINES
engine misfire or a non-firing cylinder. If you operate the
(RFG): “Reformulated gasoline” is a term used to
vehicle under these conditions, the exhaust will become
describe gasoline blends that are specifically designed to
abnormally hot, which can cause vehicle damage,
burn cleaner than other types of gasoline, leaving fewer
including emission control loss.
“tailpipe” emissions. They are also formulated to evapo-
rate less when you are filling your tank. Reformulated 1CAUTION
gasolines use additives to “oxygenate” the gas. Your You must use ONLY unleaded fuel in California and
motorcycle will run normally using this type of gas and Swiss model catalytic converter-equipped motorcycles.
Harley-Davidson recommends you use it when possible, Using leaded fuel will damage the emissions control
as an aid to cleaner air in our environment. system.
You may find that some gasoline blends adversely affect the
starting, driveability or fuel efficiency of your bike. If you
experience one or more of these problems, we recommend
you try a different brand of gasoline or higher octane rating.

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 BULB CHART - FLSTC/F/S, FXSTC/S
NUMBER OF CURRENT
LAMP DESCRIPTION HARLEY-DAVIDSON
BULBS DRAW
ALL LAMPS 12 VOLT PART NUMBER
(REQUIRED) (AMPERAGE)
Headlamp
FLSTC/F/S 1 4.7/4.3 67713-86
FXSTC/S 1 4.7/4.3 67697-81
Position Lamp (HDI) 1 0.32 53438-92
Tail and Stop Lamp 1
Tail Lamp 0.59 68168-89
Stop Lamp 2.25
Tail Lamp (HDI) 0.42 68169-90
Stop Lamp (HDI) 1.75
Passing Lamp FLSTC/FLSTS 2 2.5 68674-69
Fog Lamp (HDI) 2 2.92 68847-98
Turn Signal Lamp
Front/Running 2 2.25/0.59 68168-89
Front (HDI) 2 1.75 68163-84
Rear 2 2.10 68572-64B
Rear (HDI) 2 1.75 68163-84
License Plate Lamp
FLSTS 1 0.35 52441-95
FLSTS (HDI) 1 0.37 53436-97
Fender Tip Lamps FLSTC 2 0.10 53439-79

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 BULB CHART - FLSTC/F/S, FXSTC/S
NUMBER OF CURRENT
LAMP DESCRIPTION HARLEY-DAVIDSON
BULBS DRAW
ALL LAMPS 12 VOLT PART NUMBER
(REQUIRED) (AMPERAGE)
Instrument Panel Lamps
High Beam Indicator 1 0.15 68024-94
Oil Pressure Indicator 1 0.15 68024-94
Neutral Indicator 1 0.15 68462-64
Turn Signal Indicator 2 0.15 68462-64
Speedometer 1 0.3 53439-79
Odometer 1 1.9 67136-85
Front Fender Lamp FLSTS 1 0.35 52441-95

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 BULB CHART - FXD/L/WG/CONV
NUMBER OF CURRENT
LAMP DESCRIPTION HARLEY-DAVIDSON
BULBS DRAW
ALL LAMPS 12 VOLT PART NUMBER
(REQUIRED) (AMPERAGE)
Headlamp
High Beam / Low Beam 1 5.0 / 4.58 67697-81
Tail and Stop Lamp 1
Tail Lamp 0.59 68168-89
Stop Lamp 2.10
Tail Lamp (HDI) 0.42 68169-90
Stop Lamp (HDI) 1.75
Position Lamp 1 0.32 53438-92
Turn Signal Lamp
Front/Running 2 2.25/0.59 68168-89
Front (HDI) 2 1.75 68163-84
Rear 2 2.25 68572-64B
Rear (HDI) 2 1.75 68163-84

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 BULB CHART - FXD/L/WG/CONV
NUMBER OF CURRENT
LAMP DESCRIPTION HARLEY-DAVIDSON
BULBS DRAW
ALL LAMPS 12 VOLT PART NUMBER
(REQUIRED) (AMPERAGE)
Instrument Panel Lamps FXD/CONV FXDL FXD/CONV FXDL
High Beam Indicator 1 0.15 0.08 68024-94 68023-92A
Oil Pressure Indicator 1 0.15 0.08 68024-92 68020-92A
Neutral Indicator 1 0.15 0.08 68024-94 68024-92A
Turn Signal Indicator 2 0.15 0.08 68024-92 68021-92A
Speedometer 1 0.3 0.3 53439-79 53439-79
Odometer 1 0.19 0.19 52439-94 67136-85
Tachometer 1 0.35 0.35 52441-95 52441-94
Fuel Gauge FXD/L 1 0.19 0.19 67136-85 67136-85
FXD CONV 1 0.3 53439-79
FXDWG 1 0.12 67136-85

55

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 NOTES

56

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The Sportster section contains the vehicle specifications for
the following Harley-Davidson models:
XLH 883
XLH 883 Hugger
XLH 1200
XL 1200C Custom S
XL 1200S Sport
P
O
R
T
S
T
E
R

57

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 NOTES

58

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VEHICLE IDENTIFICATION NUMBER (V.I.N.)
The full 17 digit serial, or Vehicle Identification Number NOTE
(V.I.N.) is stamped on the steering head and on a label
Always give the full 17 digit Vehicle Identification Number
located on the right front frame downtube. An abbreviated
when ordering parts or making any inquiry about your
V.I.N. is stamped on the left side crankcase at the base of the
motorcycle.
rear cylinder.

IDENTIFICATION
CAM - XLH 883
CEM - XLH 883 Hugger
Model Designation CAP - XLH 1200
CGP - XL 1200 Custom
Engine Type
CHP - XL 1200 Sport
Varies - 1 thru 8
Model Year - 1998
Y - Manufactured in York, PA
K - Manufactured in Kansas City, MO
Sequential Number

1 HD 1 CA M 1 * W Y 110000
*Varies - can be 0 thru 9 or X
Sample V.I.N. as it appears on the steering head - 1HD1CAM19WY110000
Sample abbreviated V.I.N. as it appears on the engine - CAMW110000

59

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 5769

1 2 3 4 5

13

6
12 11 10 9 8 7

1. Fuel supply valve 5. Engine oil tank drain hose 9. Primary chain cover
2. Carburetor enrichener knob 6. Rear axle adjuster 10. Primary chain inspection cover
3. Battery 7. Primary & transmission drain 11. Engine oil filter
4. Ignition module (under plug 12. Voltage regulator
side cover) 8. Clutch inspection cover 13. Ignition coil
Sportster XLH 1200 - Left Side View
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5768

3
4
1 2
5
12 6

11

10
9 8 7

1. Engine oil fill plug & dipstick 5. Ignition/light key switch 9. Electric starter motor
2. Carburetor/air cleaner 6. Fork lock brackets 10. Rear axle adjuster
3. Front brake master cylinder & 7. Timing inspection hole plug 11. Rear sprocket & drive
reservoir 8. Rear brake master cylinder & 12. Shock absorber(s)
4. Speedometer/tachometer reservoir
Sportster XLH 1200 - Right Side View
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 5773

1 2 3 4

12

11 10 9 8 7 6

1. Fuel supply valve 6. Primary & transmission drain 9. Primary chain inspection cover
2. Carburetor enrichener knob plug 10. Engine oil filter
3. Battery) 7. Clutch inspection cover 11. Voltage regulator
4. Engine oil tank drain hose 8. Primary chain cover 12. Ignition coil
5. Rear axle adjuster

Sportster XL 1200C Custom - Left Side View (Typical)

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5772

4
1 2 5
12 6

11

10
9 8 7

1. Engine oil fill plug & dipstick 5. Ignition/light key switch 9. Electric starter motor
2. Carburetor/air cleaner 6. Fork lock brackets 10. Rear axle adjuster
3. Front brake master cylinder & 7. Timing inspection hole plug 11. Rear sprocket & drive
reservoir 8. Rear brake master cylinder & 12. Shock absorber(s)
4. Speedometer reservoir
Sportster XL 1200C Custom- Right Side View (Typical)
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 6327

1 2 3 4 5

13

6
12 11 10 9 8 7

1. Fuel supply valve 5. Engine oil tank drain hose 9. Primary chain cover
2. Carburetor enrichener knob 6. Rear axle adjuster 10. Primary chain inspection cover
3. Battery 7. Primary & transmission drain 11. Engine oil filter
4. Ignition module (under plug 12. Voltage regulator
seat) 8. Clutch inspection cover 13. Ignition coil

Sportster XL 1200S Sport - Left Side View (Typical)

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6326

4
1 2 5
12 6

11

10 9 7
8

1. Engine oil fill plug & dipstick 5. Ignition/light key switch 9. Electric starter motor
2. Carburetor/air cleaner 6. Fork lock brackets 10. Rear axle adjuster
3. Front brake master cylinder & 7. Timing inspection hole plug 11. Rear sprocket & drive
reservoir 8. Rear brake master cylinder & 12. Shock absorber(s)
4. Speedometer/tachometer reservoir

Sportster XL 1200S Sport - Right Side View (Typical)

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 5765

1 2 3
4

12

5
11 10 9 8 7
6

1. Fuel supply valve 6. Primary & transmission drain 10. Engine oil filter
2. Carburetor enrichener knob plug 11. Voltage regulator
3. Battery 7. Clutch inspection cover 12. Ignition coil
4. Engine oil tank drain hose 8. Primary chain cover
5. Rear axle adjuster 9. Primary chain inspection plug
Sportster XLH 883 - Left Side View (Typical)
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5764

4
1 2 5
12
6

11

10
9 8 7

1. Engine oil fill plug & dipstick 5. Ignition/light key switch 9. Electric starter motor
2. Carburetor/air cleaner 6. Fork lock brackets 10. Rear axle adjuster
3. Front brake master cylinder & 7. Timing inspection hole plug 11. Rear sprocket & drive
reservoir 8. Rear brake master cylinder & 12. Shock absorber(s)
4. Speedometer reservoir
Sportster XLH 883 - Right Side View (Typical)
67

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 NOTES

68

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DIMENSIONS (IN.) CAPACITIES (U.S.)
XLH XL XL XLH XLH Fuel Tank - All Models
1200 1200 1200 883 883
(Gallons) Total ........................................................... 3.30
Custom Sport Hugger
Wheel Base......... 60.20 59.00 60.20 60.00 59.00 Reserve ..................................................................... 0.50
Overall Length..... 88.10 88.00 88.50 88.10 88.00 Oil Tank
Overall Width....... 35.00 35.00 33.00 33.00 35.00 (Quarts) w/filter ................................................................3

SPECIFICATIONS
Road Clearance ... 6.70 4.70 6.70 6.70 4.70
Transmission/Primary chaincase
Overall Height ..... 49.75 49.75 47.50 47.50 49.75
Saddle Height...... 28.90 27.12 28.00 28.00 27.12 (Ounces, approx.)..........................................................32
WEIGHT (LBS.) Front Fork
XLH XL XL XLH XLH Each (Ounces, wet) ...................................................... 9*
1200 1200 1200 883 883 *Hugger/Custom .........................................................10.7
Custom Sport Hugger Sport..................................... follow applicable procedure
DRY WEIGHT
(as shipped from IGNITION SYSTEM
the factory) ...........491 491 501 489 486 Timing Setting
GVWR ..................948 948 948 948 948
GAWR - Front ..... 353 353 353 353 353 1050-1500 RPM...............20° BTDC
GAWR - Rear ...... 595 595 595 595 595 Battery .................. Maintenance Free, 12 Volt, 18 amp. hr.
NOTE Spark Plugs
Gross Vehicle Weight Rating (GVWR) (maximum allowable
Type ......................................................................HD-6R12
loaded vehicle weight) and corresponding Gross Axle Weight
Ratings (GAWR) are given on a label located on the frame Size ............................................................................12mm
steering head. Gap ..................................... 0.038-0.043 in. (0.97-1.09mm)

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ENGINE NUMBER OF SPROCKET TEETH
Number of Cylinders ......................................................... 2 Motorcycle Transmission Rear Wheel
Type ....................... 4-Cycle, 45 Degree V-Type, air cooled 883 27 61
Compression Ratio (all except XL Sport) ................ 9.0 to 1 1200 29 61
Compression Ratio - XL Sport .................................10.0 to 1
OVERALL GEAR RATIOS
SAE Horsepower Gear 883 1200
First (Low) ......................... 9.717 ............................... 9.047
Brake
Torque Second .............................. 7.120 ............................... 6.629
Horse Bore Stroke Displacement
power in. (mm) in. (mm) cu. in. (cc)
lb-ft Third .................................. 5.180 ............................... 4.823
@ RPM
@ RPM Fourth................................ 4.267 ............................... 3.973
XLH 1200/C 3.812 Fifth ................................... 3.615 ............................... 3.366
3.50 (88.9) 73.4 (1200) 72@4000
66@5200 (96.8)
TIRE DATA
XLH 1200S
69@ 5500 3.50 (88.9)
3.812
(96.8) 73.4 (1200) 76@4000
1WARNING
● For your personal safety, tires, rims and air valves
XLH 883
3.00 (76)
3.812
53.9 (883) 53@4500
must be correctly matched to wheel rims. See your
57@6000 (96.8)
Harley-Davidson dealer. Mismatching tires, tubes,
rims and air valves may result in damage to the tire
TRANSMISSION bead during mounting or may allow the tire to slip on
the rim, possibly causing tire failure and/or personal
Type ...........................................Constant Mesh, Foot Shift
injury.
Speeds ................................................................ 5 Forward
● In addition, using tires other than those specified
NUMBER OF SPROCKET TEETH may adversely affect motorcycle stability.
(Primary Chain) ● Tubeless tires fitted with the correct size inner tubes
Engine ............................................................................. 35 may be used on all Harley-Davidson laced (wire
Clutch .............................................................................. 56 spoked) wheels. Protective rubber rim strips must be
70

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 used with tubeless tires (fitted with correct size inner FUEL
tubes) when mounted on laced (wire spoked) wheels.
Use a good quality unleaded gasoline. Use at least 87 pump
octane. Octane rating is usually found on the pump.
● Inner tubes must not be used in radial tires and radial
tires must not be used on laced (wire spoked)
wheels.
1WARNING
● Tubeless tires are used on all Harley-Davidson cast Remove fuel filler cap slowly. Fill fuel tank slowly to
and disc wheels. prevent spillage. Do not overfill. Do not fill above the
bottom of the filler neck insert. Leave air space to allow
Tire sizes are molded on the tire sidewall. Inner tube sizes for fuel expansion. Expansion can cause an overfilled
are printed on the tube. tank to overflow gasoline through the filler cap onto
surrounding areas. After refueling, be sure fuel filler cap
1WARNING is securely tightened. Failure to follow this warning could
result in an explosion and/or fire possibly resulting in
Maximum inflation pressure must not exceed personal injury.
specification on tire sidewall. Failure to follow this
warning could cause tire failure possibly resulting in
1CAUTION
personal injury. ● Using gasoline that has methanol, can cause fuel
system rubber components’ failure and/or engine
damage.
TIRE PRESSURE
1998 VEHICLES ● Gasohol spills can stain the paint on your Harley-
PSI (COLD)
DUNLOP TIRES ONLY Davidson.
Front Rear
Todays service station pumps are increasingly of the higher
Solo Rider XLH - All 30 36 capacity variety. With the high flow of gasoline into a
Rider & One motorcycle tank, air entrapment and pressurization is a
30 40
Passenger XLH - All possibility. The pressurized air may force gasoline to escape

71

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through whatever opening is available within the filler tube. “tailpipe” emissions. They are also formulated to evapo-
This may not only soil clothing, but may create a potential fire rate less when you are filling your tank. Reformulated
hazard. gasolines use additives to “oxygenate” the gas. Your
motorcycle will run normally using this type of gas and
GASOLINE BLENDS Harley-Davidson recommends you use it when possible,
as an aid to cleaner air in our environment.
Your motorcycle was designed to get the best performance
and efficiency using unleaded gasoline. Most gasolines sold You may find that some gasoline blends adversely affect the
in the United States are blended with alcohol and/or ether to starting, driveability or fuel efficiency of your bike. If you
create “oxygenated” blends. The type and amount of alcohol experience one or more of these problems, we recommend
or ether added to the fuel is important. you try a different brand of gasoline or higher octane rating.

● DO NOT USE GASOLINES CONTAINING METHANOL. CATALYTIC CONVERTERS

Using gasoline/methanol blends will result in starting and
driveability deterioration and damage to critical fuel sys- Swiss model XLH motorcycles are equipped with catalytic
tem components. converters.
● ETHANOL is a mixture of 10% ethanol (Grain alcohol)
1CAUTION
and 90% unleaded gasoline. Gasoline/ethanol blends You must use ONLY unleaded fuel in Swiss model
can be used in your motorcycle if the ethanol content catalytic converter-equipped motorcycles. Using leaded
does not exceed 10%. fuel will damage the emissions system.
● Gasolines containing ETHER: Gasoline/ether blends are
a mixture of gasoline and as much as 15% ether. Gaso-
line/ether blends can be used in your motorcycle if the
ether content does not exceed 17%.
● REFORMULATED OR OXYGENATED GASOLINES
(RFG): “Reformulated gasoline” is a term used to
describe gasoline blends that are specifically designed to
burn cleaner than other types of gasoline, leaving fewer
72

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 BULB CHART - XLH
NUMBER OF CURRENT
LAMP DESCRIPTION HARLEY-DAVIDSON
BULBS DRAW
ALL LAMPS 12 VOLT PART NUMBER
(REQUIRED) (AMPERAGE)
Headlamp 1 4.58/5.0 67697-81
Position Lamp (HDI) 1 0.32 53438-92
Tail and Stop Lamp 1
Tail Lamp 0.59 68168-89
Stop Lamp 2.25
Tail Lamp (HDI) 0.42 68169-90
Stop Lamp (HDI) 1.75
Turn Signal Lamp
Front/Running 2 2.25/0.59 68168-89
Rear 2 2.25 68572-64B
Front (HDI) 2 1.75 68163-84
Rear (HDI) 2 1.75 68163-84
Instrument Panel Lamps
High Beam Indicator 1 0.15 68024-94
Oil Pressure Indicator 1 0.15 68024-94
Neutral Indicator 1 0.15 68024-94
Turn Signal Indicator 2 0.15 68024-94
Speedometer 1 0.30 53439-79
Odometer 1 0.19 67136-85
Tachometer* 1 0.35 52441-94
*If applicable
73

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 NOTES

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SAFE OPERATING RULES brake, clutch, shifter, throttle controls, correct fuel and oil
supply.
Before operating your new motorcycle it is your responsibility to
read and follow operating and maintenance instructions in this man- ● Be sure jiffy stand is fully retracted before riding the
ual, and follow these basic rules for your personal safety.
motorcycle. If jiffy stand is not fully retracted during vehi-
● Know and respect the rules of the road (see RULES OF THE cle operation, it could contact the road surface causing a

SAFETY FIRST
ROAD). Also read and observe the MOTORCYCLE SAFETY momentary disturbance before retracting. This momen-
booklets that come with this Owner’s Manual. You should also tary disturbance could distract the rider, possibly causing
read and know the contents of the MOTORCYCLE HAND- loss of vehicle control.
BOOK for your state.
● Use only Genuine Harley-Davidson approved parts and ● A new motorcycle must be operated according to special
accessories. Use of certain Screamin’ Eagle® or other manu- break-in procedure. (See Break-in - The First 500 Miles.)
facturer’s performance parts will void your new motorcycle
● Operate motorcycle only at moderate speed and out of
warranty. See your dealer for details.
traffic until you have become thoroughly familiar with its
● Gasoline is extremely flammable and is explosive under cer-
operation and handling characteristics under all condi-
tain conditions. Refuel in a well ventilated area with the engine
tions. If you are an inexperienced rider we recommend
turned off. Remove fuel filler cap slowly. Do not smoke or allow
that you obtain information and formal training in correct
open flames or sparks when refueling or servicing the fuel sys-
tem. Always close the fuel supply valve when the engine is not motorcycle riding technique.
running to prevent flooding of the carburetor and the surround-
● Do not exceed 80 mph (130 km/h) carrying a passenger
ing area with gasoline. Do not fill fuel tank above the bottom of
or cargo.
the filler neck insert. Leave air space to allow for fuel
expansion. ● Do not exceed the legal speed limit or drive too fast for
● Motorcycle exhaust contains poisonous carbon monoxide gas. existing conditions. Always reduce speed when poor
Do not inhale exhaust gases and never run the engine in a driving conditions exist. High speed increases the influ-
closed garage or confined area. ence of any other condition affecting stability and
● Before starting engine, check for proper operation of possibility of loss of control.
75

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● Pay strict attention to road surfaces and wind conditions. ● The exhaust pipes and mufflers get very hot when the
Any two wheeled vehicle may be subject to upsetting engine is running and remain too hot to touch for some
forces. Wind blasts from passing trucks, holes in the time after the engine is turned off. Wear clothing that will
pavement, rough road surfaces, rider control error, etc., completely cover the legs when riding. Avoid contact with
may influence the handling characteristics of your motor- the exhaust system.
cycle. If this happens, reduce speed and guide the ● When carrying passengers, it is your responsibility to
motorcycle with a relaxed grip to a controlled condition. instruct them on proper riding procedures. (See Riding
Do not brake abruptly or force the handlebar because Tips for Motorcyclist included in your Owner’s Kit.)
this may aggravate an unstable condition. New riders
● Do not allow others, under any circumstances, to operate
should gain experience under various conditions while
your motorcycle unless you are certain that they are
driving at moderate speeds.
experienced, licensed riders and are familiar with the
● Operate your motorcycle defensively. Remember, a operation of your particular motorcycle.
motorcycle does not afford the same protection as an
● When leaving motorcycle unattended, lock the steering
automobile in an accident. One of the most common
head and remove ignition key from switch. Protect your
accident situations occurs when the driver of the other
motorcycle against theft.
vehicle fails to see or recognize a motorcycle and turns
left into the on-coming motorcyclist. Operate only with ● Safe motorcycle operation requires mental awareness
headlamp on. and good judgment combined with a defensive driving
attitude. Don’t allow fatigue, alcohol or drugs to endanger
● Wear an approved helmet, clothing and footgear suited
your safety or the safety of others. Vehicles equipped
to motorcycle riding. Bright or light colors are best for
with a sound system should have the volume adjusted to
greater visibility in traffic, especially at night. Avoid loose,
a nondistracting level before operating vehicle.
flowing garments and scarves.

76

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● Maintain your motorcycle in proper operating condition in ● Regularly inspect shock absorbers and front forks.
accordance with the MAINTENANCE INTERVALS chart Check for leaks. Worn parts can affect stability. If you
in this Owner’s Manual. Particularly important to motor- have questions as to how these should function, see
cycle stability is proper tire inflation pressure, tread your Harley-Davidson dealer.
condition, and proper adjustment of wheel bearings and
● Keep hazardous substances such as brake and battery
steering head bearings. Do not operate motorcycle with
fluids and cleaning compounds away from eyes and skin
a loose, worn or damaged steering system or front and
and out of mouth. Keep all hazardous substances out of
rear suspension system because handling will be
the reach of children.
adversely affected. Contact your dealer for repair of
steering or suspension system wear or damage. ● Consult your dealer regarding any questions you may
have about your motorcycle. Should any abnormality
● Be sure all equipment required by federal, state, and
occur in the operation of your motorcycle, immediately
local law is installed and in good operating condition.
contact your Harley-Davidson dealer for correction of the
● Maintain proper tire pressure and wheel and tire balance. problem. Continued operation of a misperforming motor-
Improper tire and wheel balance and abnormal tread cycle will probably aggravate an initial problem, cause
wear can cause poor handling. Inspect your tires periodi- repairs to be more costly and perhaps affect your per-
cally. Replace tires with approved tires only. (See your sonal safety.
Harley-Davidson dealer.)
● The front and/or rear guard(s) may provide limited leg
● Do not exceed the Gross Vehicle Weight Rating of your protection and cosmetic vehicle protection under unique
motorcycle. Maximum allowable vehicle weights with circumstances (i.e., fall to the side while stopped, very
rider and passenger are specified on the Identification slow speed slide). They are not made nor intended to
Label affixed to your vehicle. Overloading, particularly at provide protection in a collision with another vehicle or
the rear of a motorcycle, can cause instability. Carefully an object.
check any approved accessories for the maximum
● The quality fasteners used in Harley-Davidson motorcy-
weight capacities.
cles have specific strength, finish and type requirements
● Do not tow a trailer. Trailers may contribute to motorcy- to perform properly in the assembly and its environment.
cle instability and/or tire overload. Use only Genuine Harley-Davidson replacement fasten-

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 ers, tightened to the proper torque. Substitution could
cause fastener failure which may result in personal
injury.
● California vehicles, equipped with Evaporative Emission
controls, have a plugged carburetor overflow fitting. The
fuel supply valve on the vehicle should be turned off
when the vehicle is not operating. If the fuel supply valve
is not turned off when the vehicle is not operating, fuel
can drain into the engine, dilute the engine oil and cause
engine damage.
● Do not tow a disabled motorcycle with another vehicle.
The steering and handling of the disabled motorcycle will
be impaired because of the force on the tow line.
Impaired handling can cause loss of control and possible
personal injury. If a disabled motorcycle must be trans-
ported, use a truck or trailer.

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RULES OF THE ROAD ● While turning either right or left, watch for pedestrians as
well as vehicles.
Keep on the right side of the road centerline when meeting
other vehicles coming in the opposite direction. Ride to left of ● Do not leave the curb or parking area without signaling
center of your lane to avoid possible oily pavement. and being sure that your way is clear to enter moving
● Always sound your horn, actuate your turn signals and
traffic. A moving line of traffic has the right-of-way.
pass on the left side when passing other vehicles going ● Be sure that your license plate is installed in the position
in the same direction. Never try to pass another vehicle specified by law and that it is clearly visible under all con-
going in the same direction at street intersections, on ditions. Keep it clean.
curves, or when going up or down a hill. ● Ride at a safe speed, a speed consistent with the type of
● At street intersections give the right-of-way to the vehicle on highway you are on, and always note whether the road is
your right. Do not presume too much when you have the dry, oily, icy or wet. Each varying condition on the high-
right-of-way; the other driver may not know you have it. way means adjusting your speed and driving habits
accordingly.
● Always signal when preparing to stop, turn, or pass.
● All traffic signs, including those used for the control of
traffic at intersections, should be obeyed promptly.
SLOW DOWN signs near schools and caution signs at
railroad crossings should always be observed and your
actions governed accordingly.
● When intending to turn to the left, signal at least 100 feet
before reaching the turning point. Move over to the cen-
terline of the street (unless local rules require otherwise),
slow down, enter the intersection of the street and then
turn carefully to the left.
● Never anticipate a traffic light. When a change is indi-
cated from GO to STOP (or vice versa) in the traffic
control systems at intersections, await the change.
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ACCESSORIES AND CARGO ● Keep cargo weight concentrated close to the motorcy-
cle and as low as possible to minimize the change in
1WARNING the motorcycle’s center of gravity. Distribute weight
evenly on both sides of the vehicle and do not load
The addition of accessories and additional weight to this bulky items too far behind the rider or add weight to the
motorcycle can affect the motorcycle’s stability, handling handlebars or front forks. Do not exceed 15 pounds
characteristics, and safe operating speed. Because Harley- maximum load in each saddlebag (12 pounds, FXDS-
Davidson cannot test and make specific recommendations Conv.) or 25 pounds maximum in Tour-Pak®. Improper
concerning every accessory or combination of accessories loading can cause vehicle handling problems, leading
sold, the rider must be responsible for safe operation of the to personal injury.
motorcycle when installing accessories or carrying addi-
tional weight. The following guidelines should be used ● Luggage racks are designed for lightweight items - do
when equipping a motorcycle and carrying passengers and not overload racks.
cargo.
● Be sure cargo is secure and will not shift while riding.
● The Gross Vehicle Weight Rating (GVWR) is shown on Recheck load periodically.
the information plate located on the frame steering
head. GVWR is the sum of the weight of the motorcycle ● Accessories that change the operator’s riding position
and accessories and the maximum weight of the rider, may increase reaction time and affect handling.
passenger and cargo that may be safely carried. Do not
tow a trailer with this motorcycle. Do not exceed the ● Additional electrical equipment may overload the
Gross Vehicle Weight Rating as indicated on the frame motorcycle’s electrical system and cause an unsafe
label. Overloading the motorcycle or towing a trailer operating condition.
will cause unstable handling and reduced braking effi-
ciency which could result in an accident and personal ● The front and rear guard may provide limited leg pro-
injury. tection and cosmetic vehicle protection under unique
circumstances (i.e., fall to the side while stopped, very
● Never exceed 80 MPH (130 km/h) when carrying a pas- slow speed slide). It is not intended to provide protec-
senger or cargo. tion in a collision with another vehicle or other object.
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● Large surfaces such as fairings, windshields, back- 1WARNING
rests, and luggage racks can adversely affect handling. The front end components of the Springer and their
These items should be designed and approved by Har- design relationships to each other are very important.
ley-Davidson specifically for the motorcycle model and Altering these relationships by modifying the Springer
be properly installed. front end could adversely affect the handling of the
motorcycle and result in personal injury.
1WARNING
Softail models are special edition, custom motorcy-
cles. They have been carefully designed and
engineered to be ridden in the original configura-
tion. DO NOT alter the handling characteristics of
these motorcycles by adding weight, such as fair-
ings or radios. Do not attempt “custom” alterations
such as extended front forks. Present Softail mod-
els are not designed for and must NEVER be used
with a sidecar. Use of the vehicle for this purpose
could cause personal injury. FXSTS and FLSTS
motorcycles were NOT designed for sidecar use.
The Springer ® fork was NOT designed for sidecar
use. DO NOT use either the motorcycle or the
Springer fork for this purpose. Use of the vehicle or
the fork for this purpose could cause personal
injury.

The above constitute vehicle misuse. Vehicle misuse

could adversely affect handling, posing a potential haz-
ard to the rider possibly resulting in personal injury.

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 1WARNING Harley-Davidson has designed and manufactured this
special, custom front end according to our very stringent
The Springer front suspension was designed as a
and well-tested standards. If you modify the Springer
system and the shock absorber: FLSTS P/N 54482-97;
front end in any way that changes our original design,
FXSTS P/N 54483-88A has specific characteristics that
Harley-Davidson cannot and does not assume responsi-
make it an integral part of the suspension system.
bility for mishaps resulting from these changes.
Replacing this shock absorber with anything other than a
Harley-Davidson replacement part or altering the
suspension system, may affect handing, resulting in
personal injury.
DO NOT:
● Alter the fender brackets to lower the fender. Doing
this could allow the front wheel to bind on the fender
during hard stops or big bumps.
● Replace the O.E.M. tire with a higher-aspect ratio
tire. Doing this could allow the front wheel to bind on
the fender during hard stops or big bumps.
● Replace the FXSTS tire with a traditional-looking 16
in. front wheel, tire and front fender. In addition to
above, this could adversely affect the handling char-
acteristics of this motorcycle.

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 NOTE omf1c
● This Owner’s Manual covers 1998 Harley-Davidson

CONTROLS AND INDICATORS

motorcycles. Some features explained are unique to
certain models. These features may be available as OFF ACC. IGNITION
OFF
accessories for your Harley-Davidson motorcycle. See IGNITION
FORK
your Harley-Davidson dealer for a complete list of LOCK ACCESS

accessories that will fit your model.

● Refer to the side-view photographs in the front of the
manual to locate the items discussed in this manual. UNLOCK

LOCK

IGNITION/LIGHT KEY SWITCH FXD/L/CONV

1WARNING
DO NOT modify the ignition/light switch wiring to circum- FLT Models
vent the automatic-on headlight feature. High visibility is ACC. IG
an important safety consideration for motorcycle riders. OF
F NI
TI
O
N
To reduce the risk of vehicle damage and personal injury,
ensure that headlight is on at all times.
Be sure to record all your key numbers in the space provided at
the front of this book on page ii.
See Figure 1 and Table 1. The ignition/light key switch controls
electrical functions of the motorcycle.
Softail Models,
1CAUTION Dyna Wide Glide & XLH Models
● To deter theft of your motorcycle, always lock ignition Road King
and remove key when motorcycle is left unattended.
● Do not lubricate barrel locks with petroleum based
Figure 1. Ignition/Light Key Switch
lubricants or graphite. Inoperative locks may result.

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 1CAUTION
Turn switch to OFF position and remove key before locking bike. If you leave the ignition in the ACC. position, the
instrument lights will discharge the battery.
Table 1. Ignition/Light Switch (1 of 2)
MODEL LOCATION SWITCH POSITIONS/FUNCTIONS
FLT At bottom of To unlock the switch and the front fork, push the key in and turn it counterclockwise (clockwise on
instrument HDI). Press the lever/key (HDI) down and turn it to the off position. Be sure you push key in to
panel move key to either position. Press the lever/key (HDI) down to move it to any position.
To lock the fork, move fork to the full left position. Push down on lever and turn it to the left, to the
FORK LOCK position. Remove the key.
ACC. - Accessories and hazard warning flasher can be turned on. Instrument lights are on.
Brake light and horn can be activated. Key may be removed (except HDI).
The ignition, lights and accessories work when the switch is in the IGNITION position, as required
by law in some localities.
NOTE
Harley-Davidson recommends removing key from ignition/fork lock before operating motorcycle. If
you do not remove key, key can fall out during operation (except HDI).
FLHR/C-I On fuel tank Switch is locked or unlocked by lifting switch cover, inserting key and turning key counterclockwise
instrument to lock, clockwise to unlock. Key may be removed in any position.
panel LOCK - Ignition, lights and accessories are off.
ACC. - Accessories are on. Hazard warning flashers can be operated. Instrument lights are on.
Brake light and horn can be activated.
LIGHTS and IGNITION - Ignition, lights and accessories are on.

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 Table 1. Ignition/Light Switch (2 of 2)
MODEL LOCATION SWITCH POSITIONS/FUNCTIONS
XLH Behind frame OFF - Ignition and lights are off. Key may be removed.
steering neck ACC. - Hazard warning flasher can be turned on. Instrument lights are on. Brake light and horn
(right hand can be activated. Key may be removed.
side) IGNITION - Push in and turn key. Ignition and lights are on.
Softail On fuel tank Switch is locked or unlocked by lifting switch cover, inserting key and turning key counterclockwise
instrument to lock, clockwise to unlock. Key may be removed in any position.
panel LOCK - Ignition, lights and accessories are off.
ACC. - Accessories are on. Hazard warning flashers can be operated. Instrument lights are on.
Brake light and horn can be activated.
IGNITION - Ignition, lights and accessories are on. Switch cannot be locked.
FXDWG On fuel tank Switch is locked or unlocked by lifting switch cover, inserting key and turning key counterclockwise
instrument to lock, clockwise to unlock. Key may be removed in any position.
panel LOCK - Ignition, lights and accessories are off.
ACC. - Accessories are on. Hazard warning flashers can be operated. Instrument lights are on.
Brake light and horn can be activated.
IGNITION - Ignition, lights and accessories are on.
FXD/L/ Below seat OFF - Ignition and lights are off. Key may be removed.
CONV (right hand ACC. - Hazard warning flasher can be turned on. Instrument lights are on. Brake light and horn
side) can be activated.
IGNITION - Push in and turn key. Ignition, lights and accessories are on.

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ELECTRIC STARTER SWITCH A spring loaded friction adjusting screw is located at the bot-
tom of the throttle grip clamp on all models except Ultras.
See Figure 2. The electric starter switch (8) is located on the
right handlebar control group. Put engine stop switch (9) in Unscrew the knob (12) so throttle returns to idle position
RUN position and transmission in neutral. Turn ignition ON when hand is removed from throttle grip. Screw the knob in to
and push the START switch to operate starter motor. increase friction on grip to provide a damping effect on throt-
tle motion. This reduces rider fatigue on long trips, where
ENGINE STOP SWITCH steady speeds are maintained. The throttle friction screw
See Figure 2. Engine stop switch (9) is located on the right
should not be used under normal stop and go operating
handlebar control. The engine stop switch turns ignition ON
conditions.
or OFF and should be used at all times to stop the engine,
especially in an emergency. To stop engine, push switch to
position marked OFF - then turn key to OFF.
NOTE 1WARNING
Switch must be in RUN position to operate engine. Do not overtighten the friction adjustment screw. Opera-
THROTTLE CONTROL GRIP tion with the friction screw overtightened is not
recommended because of the possible hazard involved
See Figure 2. The throttle control grip (10) is located on the
right handlebar control group. Turn control grip clockwise to when the engine will not return to idle automatically in an
close throttle; turn control grip counterclockwise to open emergency. This could lead to loss of control of motorcy-
throttle. cle, resulting in possible personal injury.

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 7 f1368x8x
1. Headlamp dimmer switch
2. Horn switch
3. P.T.T. switch* 11
4. Audio control*
5. Left turn signal switch 9
6. Clutch hand lever
* If equipped
8
12
14
15
13 10
f1367x8x
6 1
2 7. Master cylinder
8. Electric starter switch
9. Engine stop/run switch
10. Throttle control grip
11. Brake hand lever
5 12. Friction adjusting screw knob*
(Not shown)
4 3 13. Mode Select
14. Right turn signal switch
15. Cruise control function switch*

Figure 2. Handlebar Controls

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ENRICHENER 1. When starting a cold engine, the throttle control MUST
BE CLOSED for the enrichener to work properly.
CONSTANT VELOCITY (C.V.) CARBURETOR
ENRICHENER - CARBURETED MODELS 2. The enrichener does not have detents. The enrichener
knob position can be adjusted from full in to full out.
A constant velocity carburetor uses an “enrichener” instead of
a “choke”. An enrichener is operated almost the same way as See Figure 3. Engine speed increases as the enrichener
a choke. There are two differences: knob is pulled out. By moving the enrichener knob, you adjust
the air/fuel mixture to start a cold or warm engine.
Pull enrichener knob all the way out for cold engine starting.
OMF3
Change the enrichener knob position between full out or full
1st position in as the situation requires.
(Normal NOTE
running Enrichener
● See OPERATION for detailed starting procedures.
position)
● Fuel injected models do not use an enrichener. See
1/2 way OPERATION for detailed starting procedures.
position
Full out
CLUTCH HAND LEVER
position 1WARNING
Be sure fingers are not positioned between hand control
levers and handlebar grips or operation of these controls
could be impaired. This may cause loss of control of the
motorcycle, resulting in possible personal injury.
See Figure 2. The clutch hand lever (6) is located on the left
handlebar where it is operated with the fingers of the left
Figure 3. Setting the Enrichener hand. Pull lever in against handlebar grip to disengage clutch;
release the lever slowly to its outward position to engage
clutch.

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GEAR SHIFTER Pushing lever all the way down (full stroke) shifts transmission to
the next lower gear, while lifting lever all the way up (full stroke)
See Figure 4. The gear shifter is located on the left side, shifts transmission into the next higher gear.
where it is operated with the toe of the left foot.
The operator must release the shift lever after each gear change
OMF4
to allow lever to return to its central position before another gear
change can be made.
Front of Motorcycle
Neutral position is between first (low) and second gears. First gear
is the last gear position that can be found by pushing lever full
strokes downward. To shift from first gear to neutral, lift lever half
its full stroke.
NOTE
● The gear shifter mechanism on 1340cc 5-speed motorcycles
does not permit shifting the transmission to neutral from sec-
ond gear. Neutral can only be engaged from first gear.
● The XLH 5-speed transmission can be shifted to neutral from
either first or second gear.
With the motorcycle standing still and the engine not running, it
usually will be necessary to roll the motorcycle backward and for-
ward with the clutch fully disengaged while maintaining a slight
Figure 4. Gear Shifter pressure on the foot shift lever before a shift from one gear to
another can be made.
NOTE
Even with the engine running and the motorcycle standing still, dif-
Some motorcycles have a “heel-toe” shifter lever. With this ficulty may be experienced in shifting gears. This difficulty arises
shift lever, upshifts can be made with the heel of the left foot. when transmission gears are not turning and shifting parts are
Downshifts can be made with the toe. not lined up to permit engagement.
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When this difficulty is experienced, do not under any circum- HEADLAMP DIMMER SWITCH
stances, attempt to force the shift. The results of such abuse
will be a damaged or broken shifter mechanism. See Figure 2. The headlamp dimmer switch (1) on the left
handlebar controls the headlamp high and low beams.
Either roll the motorcycle as indicated above, or if the engine
is running, engage the clutch very slightly while applying light NOTE
pressure to the shifter lever to make the shift. Both of these
procedures set transmission gears in motion and then the The beam (blue) indicator light remains lit when high beam is on.
shift can be made easily. See Shifting Gears in the OPERA-
TION section.
PASSING/FOG LAMP SWITCH - FLT,
FLHR/C-I, FLSTC, FLSTS MODELS
BRAKES
The brake pedal controls the rear wheel brake and is located See Figure 5. Use the passing lamp switch to turn on the
on the motorcycle’s right side. It is operated by the right foot. passing lamps as required.
See Figure 2. The brake hand lever (11) controls the front NOTE
wheel brake and is located on the right handlebar. It is oper-
ated by the fingers of the right hand. ● On the FLHT/C/Ultra/I, the passing/fog lamp switch is on
the left side of the ignition switch on inner fairing panel.
Brakes should be applied uniformly and evenly to prevent
wheels from locking up. A balance between rear and front ● On the FLSTC, the passing/fog lamp switch is on the left,
braking is generally best. inside of the triple clamp shroud.
1WARNING ● On the FLHR/C-I, the passing /fog lamp switch is on the
Do not apply either brake strongly enough to lock the right, inside of the triple clamp shroud.
wheel. This may cause loss of control of the motorcycle,
resulting in possible personal injury. ● On the FLSTS, the passing/fog lamp switch is under the
left fuel tank next to the enrichener knob.
HORN SWITCH
See Figure 2. The horn is operated by the horn switch (2) on ● The passing/fog lamps do not work when the headlamp
the left handlebar control group. is on high beam (except Australian models).

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CRUISE CONTROL - ULTRA ● The system will allow rider to increase speed 10 MPH or
more (depending on how hard the rider rolls on the throt-
MODELS tle and the condition of the bike) over the “SET” point
Theory of Operation before de-activating. This feature allows the rider to
momentarily increase speed, if necessary. Rolling on the
The Harley-Davidson cruise control is designed to be safely throttle to greatly increase speed may de-activate the
operated with minimum movement by the rider. It has been system.
designed so all rider control actions are natural and easy.
Controls (Figures 2 and 5 and Table 1)
NOTE
There are two rider-operated control switches:
● FLTR/C-I models are “cruise ready”, see your dealer for
1. An “ON/OFF” switch located on the right of the ignition
information.
switch. This switch turns the system ON or OFF.
● The rider always over-rides and controls the system. NOTE
● The system will not work at vehicle speeds below 30 The red light on the CRUSE ON/OFF switch will come on to
MPH. indicate the system is ON. If the red light does NOT come on,
the system is NOT ON, you cannot “SET” cruise speed - see
● The system is managed by a small computer that gets its
your Dealer.
operation information from VEHICLE SPEED, via the
speedometer. The tachometer provides information to 2. “RESUME/SET” switch located in the right handlebar
disengage the system if engine RPM’s suddenly control group:
increase (disengage clutch, slippery or icy roads).
● Besides the computer, the system has other compo-
nents: a stepper-motor (controlled by the computer),
which operates the throttle during CRUISE operation, a
clutch which disengages the stepper-motor during non-
cruise operation and several internal switches, all send-
ing information to the computer.
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 See OPERATION. This switch controls several system func-
f1250x2x
FLHTC Ultra/I tions, including: SET, RESUME, ACCELERATE and
DECELERATE.
Acc. NOTE
SPO
T

SPK
R
switch
CRU
ISE

ACC
The switch is “self-centering”. After you press the switch to
the desired function it will return to the center (ready) position.

Passing/Fog OPERATION
lamp
Helmet 1WARNING
speakers
Cruise
The cruise control system is not intended for use:

● In heavy traffic.
Figure 5. Cruise, Speakers, Acc., Passing Lamp Controls
● On roads with sharp or blind curves.

● On slippery roads of any kind.

Using the cruise control in these circumstances can

cause personal injury.

TURN ON THE SYSTEM:

Turn the fairing mounted “ON/OFF” switch to the ON position.

See Figure 5. The RED lamp on or near the switch, indicating

CRUISE ON, will light.
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Activate the System: 2. The system has a “decelerate” function. If you are at your
Set: SET speed, press the switch to the right and release to
reduce speed in 1 MPH increments. Press and hold
1. Increase motorcycle speed to the desired cruise speed. switch down to decrease speed continuously at approxi-
2. Momentarily press the “RESUME/SET” switch to the mately 1 MPH increments. System takes approximately
right to set the speed. The system will quickly (approxi- 2 seconds to react.
mately 1 1/2 seconds or less) begin to maintain the
NOTE
desired motorcycle speed.
The system will not accelerate more than 10 MPH above the
3. See Figures 5 and 9. The GREEN lamp on the gauge
set speed. The system will decelerate until the set switch is
panel, indicating CRUISE SET, will light.
released or is de-activated when speed goes below 30 MPH.
Resume:
DE-ACTIVATE/TURN OFF THE SYSTEM
If the system has been deactivated (see DE-ACTIVATE/
TURN OFF THE SYSTEM), you can resume the previously De-Activate the System:
set speed by pressing the RESUME/SET switch to the left. There are several ways to de-activate the system without
NOTE turning it OFF:
The computer will hold the SET speed in its memory for the ● Roll the throttle OFF - TO THE STOP.
RESUME function until the system is turned to the left. If
vehicle speed drops more than 15 MPH below SET speed, ● Pull in the clutch lever (disengage the clutch).
speed can no longer be RESUMED. ● Engage either or both brake(s).
Accelerate, Decelerate: The above actions temporarily de-activate (disengage) the
1. The system has an “accelerate” function. If you are at system. The system will still be ON and ready to operate if
your SET speed, press the switch to the left and release you RESUME or SET it again. The pre-set speed will remain
to increase speed in 1 MPH increments. Press and hold in memory, ready for RESUME function. The GREEN lamp
switch up to increase speed continuously at approxi- on the gauge panel, indicating CRUISE SET, will turn off. The
mately 1 MPH increments. System takes approximately RED cruise control lamp will remain lit, indicating CRUISE
2 seconds to react. ON.
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Turn Off the System: Turn Signal Switch Operation
Turn the fairing mounted “ON/OFF” switch OFF or turn OFF
vehicle ignition. These actions turn the system OFF until you The turn signal switches are controlled by a small micropro-
turn it ON again. Turning the system/ignition OFF also erases cessor which gets its operation information from the
the previously set cruise speed from memory so you can pro- speedometer and turn signal switches.
gram a new cruise speed when you next turn the system ON.
Both the green and red cruise control indicator lamps will be Momentarily depress the desired turn signal switch. The turn
off. signal lamps will begin and continue flashing. When the
NOTE microprocessor senses enough forward movement (a time
period of approximately 6-10 seconds) from the speedome-
System WILL NOT work if:
ter, it cancels the turn signal lamps. If you are not moving
● An uphill grade is so long and/or steep, the throttle forward, (for example; stopped at a stoplight) the turn signals
cables are pulled their full length when the system tries will flash indefinitely.
to maintain vehicle speed. This feature prevents
stretching the cables. NOTE
● Rider operates bike at vehicle speeds below 30 MPH.
● If you want the turn signals on longer, hold the switch in.
● Brake light bulbs are burned out.
The turn signals will begin flashing immediately, but the
● Throttle cables are too tight. (See Dealer.) microprocessor will not begin computing distance until
● Brake lights are on constantly. (See Dealer.) you release the switch.
TURN SIGNAL SWITCHES - General ● If you are signaling to turn in one direction and you
See Figure 2. The right handlebar turn signal switch (14) depress the switch for the opposite turn signal, the first
operates the right front and right rear flashing lamps. The left
signal is canceled and the opposite side begins flashing.
handlebar turn signal switch (5) operates the left front and left
rear flashing lamps. Front turn signal lamps also function as
If you want to stop the lamps from flashing, briefly depress
running lamps.
the turn signal switch a second time. The turn signal lamps
will stop flashing.

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HAZARD WARNING 4-WAY SOUND SYSTEM CONTROLS
FLASHER (Turn Signal Switches) See Figures 2, and 5 thru 4 for sound system controls. For a
more detailed explanation of the sound system controls,
The hazard warning 4-way flasher operates all four turn sig-
read the Harley-Davidson Premium Sound System Hand-
nal lamps at the same time. It is controlled by the turn signal
book (P/N 99464-98.)
switch microprocessor. The hazard warning flasher will oper-
ate when the ignition switch is in the ignition, lights or access 1WARNING
position.
On ULTRA-GLIDES, if the C.B. is ON to monitor incom-
Turn ON the hazard warning 4-way flasher by momentarily ing transmissions and turned to low volume at the same
(approximately 1 1/2 seconds) depressing BOTH turn signal time the stereo is ON, the C.B. can mute the stereo. If
switches at once. Turn OFF the 4-way flasher the same way. you have compensated for the muting effect by turning
up the stereo, turning off C.B. will stop the muting effect
ACC. SWITCH and the stereo will be loud. This can distract you from
motorcycle operation, resulting in possible personal
See Figure 5. All FLT models, including the FLHR, have an injury. Turn music DOWN before turning OFF C.B.
accessory switch for the owner’s use. There is an accessory
connector, located under the seat, that can be activated with NOTE
the ACC. switch. The switch is located on the left side of the
fairing or triple clamp shroud. See your dealer for possible FLTR/C-I models have wiring and switches for sound system
uses. upgrades. See your dealer for information.

95

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 f1367x8x
INDICATOR LIGHTS
See Figure 7. Five or seven indicator lights are provided.
The green TURN indicators will flash when turn signals are
activated. Whichever indicator flashes indicates chosen turn
direction. When the 4-way hazard flashers are operating,
both turn indicators will flash simultaneously.
The blue BEAM indicator light, when lit, signals that the high
beam headlamp filament is operating.
The green NEUTRAL light turns on to indicate when trans-
mission is in neutral.
The red OIL indicator light, when lit, signals that oil is not cir-
culating through the engine. The OIL indicator light will glow
when the ignition is turned on prior to starting engine. With
engine running, light should be off when engine speed is
above idle.
If the oil pressure indicator light does not go off at speeds
above idling, it is usually because of an empty oil tank or
diluted oil. In freezing weather the oil feed may clog with ice
and sludge, preventing oil circulation. A grounded oil signal
switch wire, faulty signal switch, damaged or improperly
installed check valve and/or trouble with the pump will also
cause the light to remain illuminated.
Figure 6. Sound System/Cruise Control Handlebar NOTE
Controls On Sportster models, if the ignition is turned on immediately
after the engine is stopped, the oil light may not come back
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 OMF9
XL Sport Indicator Lights
Right turn Engine Lamp
Left turn High beam
See Figure 8. The engine lamp is located at the lower center
of the tachometer. Its purpose is to indicate whether or not
the engine/engine management system is operating normally.
The engine lamp color is RED.
The engine lamp normally comes on when the bike’s ignition
is first turned on and remains on for approximately 4 seconds,
as the engine management system runs a series of self-
diagnostics.
If the engine lamp comes on at any other time, see your
Neutral Oil
Harley-Davidson dealer.

Figure 7. Indicator Lights (Typical)

on because of oil pressure retained in the filter housing.
Ultra Models Indicator Lights
1CAUTION See Figures 5 and 9. Ultra models have two additional indica-
tor lights: a red light on the cruise control switch, indicating
If the oil pressure indicator light fails to go off, always cruise control ON or OFF, and a green light on the tachome-
check the oil supply first. If oil supply is normal and the ter, indicating cruise control set or not set. See CRUISE
light still does not operate normally, stop the engine at CONTROL - ULTRA MODELS.
once and do not ride further until the trouble is located
and the necessary repairs are made.

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SEQUENTIAL PORT FUEL cruise and engine L.E.D. lamps on FLHTC/U-I and FLTR-I
models or above and to the left of the fuel gauge on FLHR-I
INJECTED HARLEY-DAVIDSONS models. The low fuel L.E.D. lights up to indicate that you have
INDICATOR LAMPS, Sequential Port Fuel Injected Harley- approximately 1/2 gallon of gasoline left in the tank. The low
fuel lamp color is AMBER.
Davidsons (Figure 8)
Compared to other Harley-Davidsons, fuel injected models TACHOMETER
have two additional indicator lamps; an ENGINE LAMP and a
LOW FUEL L.E.D. See Figure 9. If vehicle is so equipped, the tachometer regis-
ters the engine speed in revolutions per minute (RPM).
Engine Lamp
The engine lamp is located at the lower right side of the 1CAUTION
tachometer (FLHTCU-I) or speedometer. Its purpose is to
indicate whether or not the engine/engine management Do not operate the engine above maximum safe RPM as
system is operating normally. The engine lamp color is RED. shown in Table 4, OPERATION (red zone on tachometer).
Engine damage may occur. Lower the RPM by upshifting
The engine lamp normally comes on when the bike’s ignition to a higher gear or reducing the amount of throttle.
is first turned on and remains on for approximately 4 seconds,
as the engine management system runs a series of self-
diagnostics.
SPEEDOMETER/ODOMETER
See Figure 9. The speedometer registers miles per hour of
If the engine lamp comes on at any other time, see your
forward speed. The odometer registers the number of miles
Harley-Davidson dealer.
the vehicle has traveled.
A blinking or continuously lit engine lamp indicates that an
“event” has occurred relating to the engine/engine 1WARNING
management system. See your Harley-Davidson dealer.
Never travel at a speed faster than the posted speed
Low Fuel L.E.D. limit. Excessive speed could cause loss of control result-
There is a low fuel L.E.D., below the tachometer, between the ing in possible personal injury.

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o0023aox o0023aox
FLHTC/U-I
FLTR/I Tachometer
50 60 70 30
40
50
40 80
30 0 0 0 0 0 1 90 20 60 FLHTC/U-I Speedometer
20 100
10 110 10 70 FLTR/I
0 0001 120 0 RPM
x100
80 Odometer 50 60 70 30
40
MPH 80 50
AR Y 40

H
LE AN
Y-D CERTIFIED
AVI
DSON MOTOR C
OM
P CR
U IS INE
30 0 0 0 0 0 1 90 20 60
E ENG
20 100
10 110 10 70
Trip 0 0001 120 0 RPM
x100
80
odometer AR
MPH
Y

H
L EY AN
-DA CERTIFIED MP CR
V ID S CO UIS INE
ON MOTOR E ENG

Low fuel Engine

50 60 70

indicator 30
40 80
90
lamp
20 100
10 110
0 MPH
120
E F
HA
000001
Y
RL
EY
- DA
CERTIFIED
VI DS ON M OTOR C
OM
PA

ENG
N
FLHR/C-I 50 60 70
40 80
30 90
20 100
10 110
FLHR/C-I E F
0
AR
MPH
000001
120

Y
AN

Speedometer
LE P
Y-D CERTIFIED M
AV I CO
DSO N M O T O R
P ENG

Odometer
50 60 70 30
40
50
40 80
30 90 20 60 Engine
20 100
10 110 10 70 lamp
0 0 0 0 0 0 1 120 0 RPM x100 80
AR
MPH ENGINE
Y
H

AN
AR Y
XL SPORT
H

LE
Y- MP LE AN
DA
V ID S CO Y-
DA MP
ON MOTOR V ID S CO
ON MOTOR

Figure 9. Speedometer, Odometer, Trip-odometer,

Tachometer
Figure 8. Indicator Lamps
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 1CAUTION 1CAUTION
Never attempt to tamper with or alter the vehicle odome- Objects in mirrors are closer than they appear.
ter. This is illegal and the speedometer will be damaged.
Adjust the mirrors to clearly reflect the area behind the
TRIP-ODOMETER (MECHANICAL) motorcycle.
Use the trip-odometer to register number of miles traveled on
NOTE
a trip or between refueling. Use the knurled knob on the dash
panel to reset the trip odometer to zero. Adjust mirrors so you can see a small portion of your shoul-
ders in each mirror. This will help you establish the relative
ELECTRONIC SPEEDOMETER distance of vehicles to the rear of your motorcycle.
The electronic speedometer has a single display window for
both the odometer and trip-odometer.
OMF11
Press the speedometer control (rubber covered) button, to
change the display window on the speedometer face to either
odometer or trip-odometer. To reset the trip-odometer to
zero, press button to reset speedometer display to the
ODOMETER mode and hold the button in for approximately 2
to 3 seconds. The speedometer will switch to the trip-
odometer mode and reset the display to zero.

MIRRORS (CONVEX)
See Figure 10. Your vehicle is equipped with convex mirrors.
A convex mirror has a curved surface. This type of mirror is
designed to give a much wider view to the rear than a flat mir-
ror; however, cars and other objects seen in this type of
mirror will look smaller and farther away than when seen in a Figure 10. Mirror
flat mirror. Therefore you must use care when judging the
size or distance of objects seen in these mirrors.
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OIL PRESSURE GAUGE JIFFY STAND
The oil pressure gauge indicates engine oil pressure. Engine See Figure 11. The jiffy stand is located on the left side of the
oil pressure will normally vary from 5 PSI at idle speed to 12 - motorcycle and swings outward to support the motorcycle for
15 PSI at 50 MPH when engine is at normal operating parking.
temperature.
1CAUTION
VOLTMETER Always park the motorcycle on a level, firm surface.
The voltmeter indicates electrical system voltage. With the Vehicle weight could cause motorcycle to fall over. Cos-
engine running above 1500 RPM, the voltmeter should regis- metic damage could occur.
ter 13 - 14.5 volts with battery at full charge.
OMF12
CLOCK (In Radio)
The clock runs continuously as long as there is battery power.
See the Harley-Davidson Premium Sound System Handbook
(P/N 99464-98) to reset clock.

FUEL GAUGE
The fuel gauge indicates the approximate amount of fuel in
the fuel tank(s).
Figure 11. Jiffy Stand (Typical)
NOTE
The Dyna Glide Low Rider, Dyna Wide Glide and Road King 1WARNING
models’ left-side fuel cap is a fuel gauge only. Do not remove. ● Your vehicle is equipped with a jiffy stand that locks
when placed in the full forward (down) position and
AIR TEMPERATURE GAUGE the vehicle weight is rested on it. Without vehicle
weight resting on the jiffy stand, any movement of
The air temperature gauge indicates the ambient air temper- the vehicle could cause the jiffy stand to retract
ature in °F.
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99466-98
 slightly from the full forward position. If the jiffy
o0006ax
stand is not in the full forward (lock) position when
vehicle weight is rested on it, the vehicle could fall
over, possibly causing injury.
● Be sure jiffy stand is fully retracted before riding the
motorcycle. If jiffy stand is not fully retracted during
vehicle operation, it could contact the road surface
causing a momentary disturbance before retracting.
This momentary disturbance could distract the rider,
possibly causing loss of vehicle control and possi-
ble injury.
FORK LOCK
1WARNING
Do not operate vehicle with forks locked. This will
restrict the vehicle’s turning ability and could cause per-
sonal injury.
See Figure 12. The XLH and Softail models fork lock is
located on the center of the lower front fork bracket. Turning
fork to the left aligns hole in bracket with hole in steering
head. A high strength padlock is available from your dealer to
lock the fork in this position. Order Part No. 45737-72A.
Using the padlock will discourage unauthorized use or theft Figure 12. Fork Lock - Softail, XLH Models
when parking your motorcycle.
See Figure 1. FLT models, excluding the FLHR, have the fork
lock incorporated in the Ignition/Light switch. See Table 1,
IGNITION/LIGHT SWITCH.

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 OMF14b OMF51
Clamp Fork
shroud lock

70
80
90
60
0
40 5
UN

CK
LO

LO
CK

H
30

MP
20
10

0
Figure 13. Dyna Glide Fork Lock
See Figure 13. Dyna Glide models have the fork lock incor- Accessory. Passing lamp
porated in the steering head on the right hand side. switch switch

See Figure 14. The FLHR/C-I has a fork lock at the top of the
Figure 14. Road King Fork Lock
steering head, behind the headlamp nacelle and inset in the
handlebar clamp shroud.

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FUEL SUPPLY VALVE - OMF15a

CARBURETED MODELS ONLY

See Figure 15. The fuel supply valve is located under the fuel
tank. Fuel supply to carburetor is shut off when handle is in Fuel
horizontal position or engine is turned OFF. Turning the han- strainer
dle down to vertical position turns ON the main fuel supply; Handle position for
turning handle up to vertical position turns ON reserve supply. reserve supply on
Valve is vacuum-operated and will open and close when
engine is turned ON or OFF. The fuel supply valve on the
vehicle should be turned OFF when the vehicle is not
operating. Handle in
1CAUTION off position
California vehicles, equipped with Evaporative Emission
controls, have a plugged carburetor overflow fitting. The
fuel supply valve on the vehicle should be turned off
when the vehicle is not operating. If the fuel supply valve
is not turned off when the vehicle is not operating, fuel
can drain into the engine, dilute the engine oil and cause
engine damage.
NOTE
Handle position for
● Sequential port fuel injected models do not have a fuel main supply on
supply valve.
● To always maintain a reserve supply, do not operate the
motorcycle with the valve in the reserve (RES) position
Figure 15. Fuel Supply Valve
after refueling.

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FUEL FILLER CAP (Figure 16) NOTE
To open, turn cap counterclockwise and lift up. To close turn ● Fuel filler cap turns approximately 3/4 turn before it starts
cap clockwise until it clicks. The ratchet action of the fuel cap unscrewing.
prevents overtightening.
● FLT models filler caps are located beneath a door and
has a ratchet action. The filler cap should be fully closed
OMF16
before closing the fuel door.
Fuel
cap Fuel ● Softail models have a dual tank configuration. The left
cap side tank cap has a left hand thread. Right hand fuel filler
cap has a right hand thread.

FLT 1WARNING
models
(excluding Remove fuel filler cap slowly. Fill fuel tank slowly to
Road King) prevent spillage. Do not overfill. Do not fill above the
bottom of the filler neck insert. Leave air space to allow
for fuel expansion. Expansion can cause an overfilled
tank to overflow gasoline through the filler cap onto
All models surrounding areas. After refueling, be sure fuel filler cap
except FLT is securely tightened. Failure to follow this warning could
(Including result in an explosion and/or fire possibly resulting in
Road King)
personal injury.
1WARNING
Do not use decorative “spinner” or “bullet” type fuel cap
covers, which may possibly cause the cap to loosen from
Figure 16. Fuel Filler Cap
the tank upon impact. Personal injury can also result
from direct contact with cap covers.

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 1CAUTION PROCEDURE A
● Gasohol spills can stain the paint on your Harley- AIR SUSPENSION ADJUSTMENTS
Davidson. FLT Models
● You must use ONLY unleaded fuel in California and See Figure 17. The FLT models feature air-adjustable sus-
Swiss model catalytic converter-equipped motorcy- pension. Air pressure may be varied to suit your own
cles. Using leaded fuel will damage the emissions personal comfort. Lower pressure gives a softer ride and high
control system. pressure gives a firmer ride.
Table 3 shows recommended pressures for your riding
SUSPENSION ADJUSTMENTS comfort.

Table 2 shows where to find instructions for suspension 1CAUTION

adjustments to your motorcycle. Front suspension pressures over 25 PSI are not
Table 2. Suspension Adjustments recommended. Damage to air control components can
result. This may cause loss of control of the motorcycle,
MODEL ADJUSTMENT PROCEDURE resulting in possible personal injury.
FLT Models Procedure A
FLSTC/F/S,
Procedure B
1WARNING
FXSTC/S Models
Exercise caution when bleeding air from the air valves.
XLH, Moisture combined with lubricant (either from shock
Procedure C
FXD Models assembly or a drip oiler in the air compressor lines) may
XLH Sport Model Procedure D be ejected onto the rear wheel, tire and/or brake compo-
nents, adversely affecting traction and possibly resulting
in personal injury.

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99466-98
 See Figure 17. On all FLT models the front and rear suspen-
Table 3. FLT Air Suspension Pressure
sion air pressure is adjusted by adding or removing air from
RECOMMENDED the air valves located at the right side of the motorcycle below
Loading PRESSURES (PSI) the frame cover, above right saddlebag. Refer to Table 4 for
Shocks Forks the recommended air pressure.
Rider weight -
The preferred pressure for your personal riding comfort can
up to 150 lbs., add: 0 0
be selected from Table 4. Lower pressure gives a softer ride
For each extra and higher pressure gives a firmer ride. Setting the pressure
25 lbs., add: 1.0 1.0 outside the recommended range for your loading will result in
Passenger weight - a reduction of available suspension travel and reduced ride
for each 50 lbs., add: 1.5 - comfort. Pressures should be adjusted with the vehicle on the
Luggage weight - jiffy stand.
for each 10 lbs., add: 3.0 1.0
Maximum Pressures 35 25
1CAUTION
● Maximum air pressure should not be exceeded. All
air components fill rapidly and we recommend low
1CAUTION air line pressure be used to avoid damage to the
Maximum air pressure for rear suspension is 35 PSI. Air components.
components fill rapidly. To avoid possible damage to
components, use low air line pressure. Pressure in front ● Use a no-loss air gauge to check air pressure. A
forks and air shocks should be checked weekly if in daily small hand pump is the best way to add air to sus-
use or before each trip if used occasionally. pension components.

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99466-98
 PROCEDURE B - REAR SHOCK
ABSORBER SPRING ADJUSTMENT
Softail Models
See Figure 18. The rear shock absorber springs can be
adjusted for the weight the motorcycle is to carry. The shock
absorbers’ springs are variable over a wide range. A spanner
wrench for this purpose is available from your Harley-David-
son dealer.
To change the spring compression:
1. Loosen the locknuts.
2. Use the spanner wrench and extend or compress the
springs to the desired position.
NOTE
● Turning the adjuster plates OUT (toward the locknut)
increases the spring preload to carry a heavier load.
Turning the adjuster plates IN (away from the locknut)
decreases the spring preload to carry a lighter load.
● Mark the adjuster plates so you adjust both springs to the
same position.
3. Tighten the locknuts against the adjuster plates.
Figure 17. Air Suspension Adjustment Valves - FLT 1WARNING
Models Both shock absorber adjuster plates must be adjusted to
the same position. Not having the springs adjusted to the
same length could adversely affect handling. This could
lead to loss of control of the motorcycle possibly result-
ing in personal injury.
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99466-98
 OMF19 Adjuster plate
PROCEDURE C - REAR SHOCK
ABSORBER SPRING ADJUSTMENT
DYNA, XLH Models
See Figure 19. The rear shock absorber spring preload can
be adjusted for the weight the motorcycle is to carry. Hugger,
XL Custom and Dyna Glide model shock absorbers have five
preload positions. XLH models, except Hugger, and XL Cus-
tom have three preload positions. The average weight solo
rider might use the extended spring preload position (off cam
or first cam step). A heavy solo rider might require additional
Spanner preload (second or middle cam step); a rider and passenger
may require maximum preload (fifth/third cam step).
1WARNING
Both shock absorber spring adjusting cams must be
adjusted to the same position. Not having the cams
Figure 18. Shock Adjustment - Softail Models adjusted to the same position could adversely affect han-
dling. This could lead to loss of control of the motorcycle
The average weight solo rider might use the extended (fully
possibly resulting in personal injury.
IN) spring position. A heavy solo rider might require the posi-
tion with springs slightly compressed; a rider and passenger To adjust the rear shock absorber springs, turn spring adjust-
may require the compressed spring position (fully OUT). ing cam to the desired position with a spanner wrench.
Experimentation will show you what the best spring positions
When returning to off-cam position, cams should be backed
are for you.
off in opposite direction. Spanner wrenches for this purpose
are available from your Harley-Davidson dealer.

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99466-98
 OMF20 PROCEDURE D - SUSPENSION
ADJUSTMENT XL Sport Models
Definitions:
Spanner
Damping: Resistance to movement. Damping affects how easily
the suspension can move and limits oscillations of the system
once movement has begun.
Compression: Suspension is compressed when the wheel
moves up.
Rebound: The suspension is rebounding when it is moving back
from being compressed.
Cam Preload: The spring is compressed somewhat during assembly.
This initial compression provides a “loaded” condition in the
spring. This initial compression is referred to as preload.
Your XL1200S motorcycle has a front suspension with cartridge
valve 39mm forks that adjust for compression, rebound damping
and spring preload.
Figure 19. Shock Adjustment XLH, DYNA
The rear suspension features gas canister piggyback shock
absorbers that adjust for compression and rebound damping as
well as spring preload.

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99466-98
The front and rear suspension preload setting will need to be preload will result in a motorcycle that suits the rider’s size
adjusted for your weight. This setting should be made before the and weight.
motorcycle is ridden any distance. Your Harley-Davidson dealer
You will need two people to carry out this adjustment.
can assist you in setting this when you take delivery of the
motorcycle. Take the motorcycle off the jiffy stand and bounce the rear up
and down a few times to be sure the suspension is free and
If the preload adjustment is correct, and you have the
not binding. With the motorcycle unloaded, take the following
rebound and compression damping set at the factory
measurements. See Figure 20. At the rear shock, measure
recommended points, the motorcycle should ride properly. If
the distance A, from the upper shock bolt center to the lower
you are unhappy with these settings they can be changed.
shock bolt center. At the front fork, measure the distance B,
Evaluating and changing the rebound and compression
from the front axle center to the bottom of the lower triple
damping is a very subjective process with many variables
clamp.
and should be approached carefully.
With the help of an assistant take the same measurements
Damping is set at the factory for the average rider under
with the rider in full gear on the motorcycle. The assistant
normal riding conditions. The rider may wish to adjust these
should help balance the motorcycle so the rider can keep
settings to compensate for individual riding styles, weight
both feet on the footpegs. Bounce a few times on the seat to
variations, or when carrying a passenger.
be sure the suspension is free and not binding.
Spring Preload Subtract the second measurement from the first. The
Front and rear suspension spring preload must be adjusted difference, which is the squat, must be in the range of 0.5 in.
before any other adjustments can be attempted. This to 1.0 in. If it is not, adjustment is necessary.
adjustment assures that the suspension has the proper
See Figure 22. To adjust the rear shock spring preload, turn
amount of travel.
spring adjusting cam to the desired position with a spanner
Spring preload is the most important suspension adjustment wrench. When returning to off-cam position, cams should be
offered on your XL1200S motorcycle. Correct setting of backed off in opposite direction. A spanner wrench (HD-

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99466-98
94700-52C) for this purpose is available from your Harley-
o0011ax
Davidson dealer.

See Figure 21. To adjust the front fork spring preload, turn
spring adjusting nut with a 7/8 in. wrench. Turning nut B
A
clockwise increases preload. Turning nut counterclockwise
decreases preload.

NOTE

● Changes in load will require changes in the preload

setting. Carrying less weight than was used for setting up
the suspension will require a reduction in the preload.
Increasing the load will require an increase in the Figure 20. XL Sport Preload Measurment
preload.

● The GVWR of the XL1200S is given in the specifications

and under no circumstance is it to be exceeded.

1WARNING
Both shock absorber adjusting cams and front fork
spring adjusting nuts must be adjusted to the same
position. Not having the preload adjusted equally from
side to side could adversely affect handling. This could
lead to loss of control of the motorcycle possibly
resulting in personal injury.

112

99466-98
 Front Suspension Adjustments
o0007bx
Rebound Damping 1WARNING
Adjuster The front forks allow multiple compression and rebound
Mechanical Preload adjustments. Settings on both fork legs for compression
Adjusting Nut and rebound damping must be identical or handling can
be adversely affected. This could lead to loss of control
of the motorcycle possibly resulting in personal injury.
Make all suspension adjustments in one or two click incre-
ments. Adjusting more than one or two clicks at a time may
cause you to skip the best adjustment. Test ride after each
adjustment. When an adjustment makes no difference, return
to the previous adjustment and try a different approach
The fork compression damping adjuster has 14 possible set-
Compression tings. Equal adjustments are made to the adjuster knobs at
Damping Adjuster the base of each fork leg. Rotating the adjuster in the “H”
direction (clockwise) gives a harder setting and rotating in the
“S” direction (counterclockwise) yields softer damping.
Located on top of each fork leg, the fork rebound adjuster
knobs have 15 positions. Turning the adjuster knobs clock-
wise until they lock yields maximum rebound damping. Forks
Figure 21. Front Suspension Adjustments set in this position will have the slowest rebound. Adjusters
turned fully counterclockwise will have the least amount of
rebound damping. This adjustment will produce the fastest
rebound. Make adjustments by counting the clicks while turn-
ing the adjuster knob(s).
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99466-98
Rear Suspension Adjustments
Make all suspension adjustments in one or two click incre- Compression o0008bx
ments. Adjusting more than one or two clicks at a time may Damping
cause you to skip the best adjustment. Test ride after each Adjuster
adjustment. When an adjustment makes no difference, return
to the previous adjustment and try a different approach.

Adjust compression damping by using the knob on the top of Rebound

the piggyback canister. Rotate toward “H” (Clockwise) to Damping
increases compression damping. Rotate toward “S” (Counter Adjuster
clockwise) to decrease compression damping.
Adjust rebound damping using the dial in the lower shock eye
casting. Rotating the knob in the” H” (Clockwise) direction
Mechanical
gives a harder setting and rotating in the “S” (Counterclock-
Preload
wise) direction yields softer rebound damping.
Adjusting
There are 12 click stops between hard (position 1) and soft Cam
(position 15) settings for both compression and rebound
shock damping adjusters.
If the preload adjustment is correct and you have the rebound
and compression damping set at the factory recommended
points the motorcycle should handle and ride properly.
Figure 22. Rear Suspension Adjustments
If you are unhappy with these settings they can be changed.
Evaluating and changing the rebound and compression
damping is a very subjective process with many variables
and should be approached carefully.

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To achieve the proper settings you will need the preload Factory Recommend Suspension Settings
adjusted properly, the tires inflated properly, and a familiar (From Maximum Hard)
bumpy road. It is useful if the road contains a variety of Fork Rebound position 8
different kinds of bumps.
Fork Compression position 13
Begin the process by putting all the damping adjustments at Rear Shock Compression position 8
the factory recommended settings and riding the bike over a Rear Shock Rebound position 6
variety of surfaces and bumps at different speeds. If the
suspension is set properly the motorcycle will be stable and
comfortable.
If you are not satisfied with the factory settings the following
table should help you achieve settings that suit your riding
style. Remember that any setting chosen is a compromise.
NOTE
Rotate adjusters to full clockwise (position 1) or maximum
hard position first, then back-off to desired setting.
.

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Suspension Troubleshooting

Troubleshooting Condition Adjustment Solution

Bike wallows through turns. Increase rebound damping.
Feels loose or vague after bumps.
Wheel tends to “pogo” after passing over a bump. This is noticeable
by watching the bike continue to bounce as it travels over multiple
bumps.
Wheel responds to bump, but doesn’t return to ground quickly after Reduce rebound damping.
bumps. This is more pronounced over a series of bumps and is
often referred to as “packing down.”
The bike bottoms out or dips while cornering. Increase compression damping.
Bike has excessive brake dive.
Harsh ride particularly over washboard surfaces. Reduce compression damping.
Bumps kick through handlebars or seat.
Suspension seems not to respond to bumps. This is evidenced by
tire chattering (a movement with short stroke and high frequency)
through corners or by jolting the rider over rough roads.

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LUGGAGE OMF21
Lock
FLT Models
1WARNING
Keep cargo weight concentrated close to the motorcycle
and as low as possible to minimize the change in the
motorcycle’s center of gravity. Distribute weight evenly
Key
on both sides of the vehicle and do not load bulky items
too far behind the rider or add weight to the handlebars
Drawcatch
or front forks. Do not exceed 15 pounds maximum load
in each saddlebag or 25 pounds maximum in Tour-Pak.
Improper loading can adversely affect handling, leading
to personal injury. Figure 23. Tour-Pak Lock and Drawcatch
Tour-Pak Removal (Figures 23 and 24) 5. Disconnect the antenna(e) and remove the speakers, if
1. Unlock lock and open drawcatch. equipped.

2. Remove the map pouch by removing the nuts holding it

in place. 6. Remove bolts and washers with wrench at inside of
Tour-Pak. Remove Tour-Pak from luggage rack.
3. Open Tour-Pak and remove Tour-Pak mat or liner,
exposing bolt heads.
1WARNING
1CAUTION The Tour-Pak supports the passenger backrest. Check
Do not pull on the wires. Pulling on the wires may break the Tour-Pak mounting bolts periodically for tightness.
them. Be sure that they are in good condition and tightened
properly when installing the Tour-Pak. Failure to do so
4. Unplug the wiring harness leading from the Tour-Pak to
could cause the rider and/or passenger to lose control
the motorcycle. Depress latch, grasp both ends of the
resulting in possible personal injury.
molded connector and pull apart.
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99466-98
 OMF22
FLT Models Saddlebag Operation
(Figure 25)
NOTE
The FLT and FLHR saddlebag lids are designed to stay
Bolt attached to the bags at all times.
OPEN
Washer
1. Unlock latch.
2. Place fingers under latch and lift.
3. Place one hand at OUTSIDE CORNER of cover and
other hand at opposite outside corner.
4. Lift outside edge of cover, pivoting inside edge of cover
in brackets.
5. Lift inside edge of cover to disengage brackets.
6. Bring cover towards you, over saddlebag.
7. As you bring cover toward you, let it flip over, so the
Figure 24. Tour-Pak Installation - FLT inside faces up. Let cover rest against rub bars and nylon
check strap.

NOTE

● When installing King Tour-Pak, be sure to connect lights,

antennae and/or speakers at the connectors.

● Tour-Pak drawcatches should be closed and locked

whenever motorcycle is in operation.
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99466-98
CLOSE and turning 1/4 turn clockwise. Be sure studs are
securely fastened.
1. Use both hands to hold OUTSIDE corners of cover up
and slide inside edge back into place so brackets slide ADJUSTMENTS
together.
See Figure 25. If the latches become loose, you can adjust
2. Close lid and secure latch. Brackets will engage the latch “fingers”. See ACCESSORIES MAINTENANCE,
automatically. HINGES, LATCHES, FUEL DOOR, SADDLEBAGS - FLT
NOTE MODELS.

Saddlebag latch and Tour-Pak drawcatches should be closed 1CAUTION

and locked whenever motorcycle is in operation.
Adjust the latch “fingers” only enough to enable them to
REMOVE (Figure 25) properly engage the latch hinge. Bending them back and
forth can overstress the metal and weaken them.
The saddlebags are secured to the support brackets by 1/4
turn fasteners called “Bail Head Studs”. Bend the fingers until they firmly engage the hinge.
NOTE
FLHRC-I Road King Classic Saddlebag
If your vehicles does not have the wire form “bail”, use a flat Operation (Figure 25)
bladed screwdriver to turn the studs.
OPEN
1. Unscrew saddlebag fasteners by turning 1/4 turn
counterclockwise. To use the quick disconnect strap feature, lift up the strap end
2. Remove saddlebag. to expose the quick release buckle and press on the lock tabs
as shown in Figure 25. The straps may also be opened and
INSTALL (Figure 25)
closed using the buckle in a conventional manner.
1. Carefully place saddlebag in position on saddlebag rail
and align the bail head studs with the support bracket CLOSE
fasteners. Insert the male strap end into the receptacle on the bag and
2. Fasten studs by pushing into support bracket fasteners push until a positive “click” is felt.
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 Road King Classic FLT Models

Push to release Saddlebags

latch
“fingers” Bail head studs

For proper saddlebag maintenance,

See ACCESSORIES MAINTENANCE.
o0024aox/omf23b

Figure 25. FLT Models Saddlebags

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FLHR/C-I WINDSHIELD OMF53 Wireform latch
REMOVAL Windshield
spring
1. See Figure 26. Insert your fingers into the wireform latch
springs at either side of the windshield and move the
TOP of the windshield assembly forward, until the TOP
bracket notches slide away from the grommets.
2. Carefully lift the windshield bracket BOTTOM notches off
the bottom grommets. Remove windshield.
For proper windshield maintenance, See ACCESSORIES
MAINTENANCE.

INSTALLATION

1CAUTION
Be sure you position the windshield bracket between the
rubber grommets. Windshield may be damaged by
incorrect installation.

1. See Figure 26. Insert your fingers into the wireform latch
springs at either side of the windshield and slide the
BOTTOM windshield bracket notches onto the bottom Grommet
Clutch cable
grommets.
2. Slide the TOP bracket notches onto the top grommets. Figure 26. FLHR/C-I Windshield

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FXDS-CONV SADDLEBAG 2. Lift the bag up and slightly forward, so the slotted frame
slides off the mounting studs.
REMOVAL/INSTALLATION
1WARNING NOTE

Keep cargo weight concentrated close to the motorcycle The knobbed screws are designed to stay in place on the
and as low as possible to minimize the change in the saddlebag frame.
motorcycle’s center of gravity. Distribute weight evenly
on both sides of the vehicle. Do not exceed 12 pounds INSTALLATION
maximum load in each saddlebag. Improper loading can
adversely affect handling, possibly leading to personal 1. Put the saddlebag in position at the top support points.
injury.
1CAUTION 2. Slide the slots in the frame onto the mounting studs.

Be sure saddlebag frame(s) is fully seated on mounting 3. Screw the knobbed screw into the screw hole in the
studs and knobbed screw(s) is securely tightened. fender until it is snug.
Failure to do could result in the saddlebags becoming
detached and/or damaged. 1WARNING
See Figure 27. The saddlebags are fastened to the bike at The saddlebag handles are not intended to serve as
three points each by an integral frame. At the rear of each “grab handles” for the passenger. DO NOT allow them to
frame is a screw with a large knob and at the top of each be used as “grab handles.” When riding with
frame are two slots that slide onto mounting studs on the passengers, make certain a grab strap, designed for
fender brace. The saddlebags have handles for carrying. passengers to hold onto while vehicle is in motion, is
REMOVAL installed. Failure to do so could result in possible injury.

1. Use the handle to support the saddlebag and unscrew For proper saddlebag maintenance, See ACCESSORIES
the knobbed screw from the rear fender. MAINTENANCE.

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o0001bx

Screw
Mounting
hole
studs

Knobbed
screw

Slots Saddlebag
frame

Figure 27. FXDS Convertible Saddlebag Frame Attachment (Saddlebag Removed For Illustration Purposes)
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FXDS-CONV WINDSHIELD INSTALLATION

REMOVAL/INSTALLATION NOTE

1CAUTION With practice, you will be able to install the windshield with
the hinges in place. However, initially you may find it easier to
When removing or installing the windshield, protect the install by removing the left side hinge assemblies from the
headlamp housing, bracket, and front turn signals with bracket (2), then installing them once the right side hinges are
rags to prevent scratches. in place.
1. Place the windshield on the motorcycle’s front fork and
NOTE
move the hinges (5) into position on the slider tube.
The socket head bolts (1) on the windshield brackets (2) 1CAUTION
permit minor windshield adjustments.
● Be sure that the lower part of the windshield is posi-
REMOVAL tioned BEHIND the front turn signals.
● Do not bend or damage front brake line.
See Figure 28. The windshield brackets have a hinge and
toggle design for quick removal. 2. Close the hinges on the slider tubes.
NOTE
1. Loosen the toggles’ socket head (toggle) bolts (3)
enough to easily slip the toggle stops (4) out of their The hinges will not close properly if you close them around a
notches. Use the allen wrench provided. wiring harness or the clutch cable. Be sure they are closing
only on the slider tubes.
2. Carefully support the windshield and unhinge the hinges
(5) from the slider tubes. The toggle stops and bolts 3. Slide the toggle stops (4) into their notches in the hinges,
remain with the hinges. with the lip facing outward. As each hinge is fastened,
tighten the toggle bolts (3) finger tight, to hold the
3. Remove windshield assembly from the motorcycle. windshield in position.

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OMF49

4 5

Figure 28. FXDS-CONV Windshield

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4. Check the position of the windshield. Carefully position 4. The chrome plug is a press-fit. To remove plug from
the windshield so no part of the windshield touches any passenger seat, grasp with fingers and pull straight up.
part of the motorcycle.
1CAUTION 5. Insert plug in seat nut hole by pressing into position with
finger pressure.
Tighten the toggle bolts with the supplied “key-ring”
allen wrench. DO NOT use a long handled allen wrench Installation
or over-tighten. Over-tightening could cause the toggle
bolts to work loose. The hinges are designed to produce 1. Remove chrome plug from rear seat nut hole and press
their maximum clamp load when the toggle bolts are into hole on underside of passenger seat.
snug.
2. Slide slots on leading edge of passenger seat into seat
5. Tighten the toggle bolts and socket head bolts. mounting studs.
6. For proper windshield maintenance, See ACCESSORIES
MAINTENANCE in the MAINTENANCE Section. 3. Position seat bracket over seat nut and install mounting
screw.
Heritage Springer and Road King
o0016aox
Passenger Seat
The FLSTS and FLHR seat is designed to be converted to
solo configuration by removing the passenger section.
Removal
1. Remove screw from rear seat bracket.
2. Lift rear of seat up slightly and carefully slide toward rear
of motorcycle. This will detach passenger seat from seat
mounting studs.
3. See Figure 29. Under the passenger seat is a chrome
plug on the seat frame. Figure 29. Seat mounting hole plug
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OPERATING RECOMMENDATIONS NOTE
1CAUTION ● The 1340cc ignition module has an ignition retard feature
Do not run the engine at extremely high RPM with clutch which will automatically begin to retard the spark
disengaged or transmission in neutral. Do not exceed advance if the engine exceeds 5000 RPM (5600 RPM for
maximum safe RPM specified in Table 4 under any con- EFI models).
ditions or serious engine damage may result. ● The XLH ignition module has an ignition retard feature
which will automatically begin to retard the spark
Table 4. Maximum Recommended RPM advance if the engine exceeds 6000 RPM.

OPERATION
MAXIMUM RECOMMENDED An engine run long distances at high speed must be given
MODEL
ENGINE SPEED (RPM) closer than ordinary attention to avoid overheating and possi-
XLH Models 5800 ble damage. Have the engine checked regularly and keep it
well tuned. This applies particularly to a motorcycle equipped
All Other Models 5000 with windshield, fairing and lowers.

1CAUTION 1WARNING
All Harley-Davidson V2 engines are air-cooled and When riding on wet roads or under rainy conditions,
consequently require air movement over the cylinders braking efficiency is greatly reduced. Caution must be
and heads to maintain proper operating temperature. used when applying the brakes, accelerating and turning.
Extended periods of idling or parade duty may overheat This is especially true immediately after the rain begins
the engine, resulting in serious engine damage. and the oil from the road surface combines with the
water. Failure to observe these precautions may result in
personal injury.
When descending a long, steep grade, downshift and use
engine compression together with intermittent application of
both brakes to slow the motorcycle. Avoid continuous use of

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the brakes which may overheat them and cause reduced PRE-RIDING CHECKLIST
braking efficiency.
1WARNING
Do not coast for a long distance with the engine off because
Read CONTROLS AND INDICATORS section before
the transmission is properly lubricated only when the engine
riding your motorcycle. Failure to do so may result in
is running. To prevent transmission damage, do not tow the
personal injury.
motorcycle.
Before riding your motorcycle at any time, make a general
BREAK-IN - THE FIRST 500 MILES inspection to be sure it is in safe riding condition.
The sound design, quality materials, and workmanship that is 1. Check amount of fuel in tank and add fuel if required.
built into your new Harley-Davidson will give you optimum
performance right from the start.
1WARNING
However, for the first 500 miles, to wear-in critical parts,
observe the few simple riding rules below. This will assure Remove fuel filler cap slowly. Fill fuel tank slowly to pre-
future performance and durability. vent fuel spillage. Do not fill above the bottom of filler
neck insert. Leave air space to allow for fuel expansion.
1. During the first 50 miles, keep the engine speed below Expansion can cause an overfilled tank to overflow fuel
2500 RPM in any gear, however, do not lug the engine. through the filler cap vent to surrounding areas. After
2. Up to 500 miles, vary the engine speed, avoiding any refueling, be sure filler cap is securely tightened. Failure
steady speed for long distances. Engine speed up to to observe this warning may result in personal injury.
3000 RPM is permissible in any gear.
3. Avoid fast starts at wide open throttle. Drive slowly until
engine warms up.
1CAUTION
4. Avoid running the engine at extremely low RPM in higher Gasohol spills can stain the paint on your Harley-
gears. Davidson.
DO NOT exceed 50 MPH for the first 50 miles. 2. Check oil tank oil level. See MAINTENANCE AND
DO NOT exceed 55 MPH for the first 50 - 500 miles. LUBRICATION section.

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3. Check controls to be sure they are operating properly; to warm up and let oil reach all surfaces needing lubrica-
operate the front and rear brakes, throttle, clutch and tion. Extended idling with enrichener in the full out
shifter. position for a period longer than 30 seconds is not
recommended.
4. Check steering for smoothness by turning the handle-
bars through the full operating range. NOTE
5. Check tire condition and pressure. Incorrect pressure will Engine stop switch on the right handlebar control group
result in poor riding characteristics and can affect han- must be in RUN (ignition on) position to start engine.
dling and stability. See TIRE DATA, for correct inflation
Use recommended oil for extended expected tempera-
pressures to use.
tures. See engine lubrication table in the MAINTENANCE
6. Check all electrical equipment and switches including AND LUBRICATION section.
the stoplamp, turn signals and horn for proper operation.
If you read this section and still have questions about the
7. Check for any fuel, oil or hydraulic fluid leaks. correct operation of your motorcycle, talk to your autho-
8. Check rear belt adjustment. Service as necessary. rized Harley-Davidson dealer.

STARTING THE ENGINE CARBURETED MODELS

NOTE
GENERAL
● H-D CV carburetors have an enrichener circuit that
1WARNING will cause the engine to idle at approximately 2000
Before starting engine, always shift transmission to neu- RPM with the engine at normal operating tempera-
tral to prevent accidental movement which could ture and the enrichener knob pulled fully out.
possibly cause personal injury.
● The increase in idle speed is intended to alert the
1CAUTION rider that the engine is warmed up to normal operat-
ing temperature and the enrichener knob should be
Never accelerate the engine above 2500 RPM immedi-
pushed all the way in.
ately after a cold start. The engine should be allowed to
run slowly for 15-30 seconds. This will allow the engine ● Continuing to use the enrichener when the engine is at
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 full operating temperature WILL CAUSE FOULED COOL ENGINE
SPARK PLUGS. Outside Temperature Warmer than 60°F
1CAUTION Turn the fuel valve to the ON position (carbureted models). BE
You must pay close attention to the vehicle's warm-up SURE THROTTLE IS CLOSED. Pull enrichener knob to full
time. Either excessive or insufficient use of the out position. Turn the ignition switch on and press starter
enrichener may cause poor performance, erratic idle, switch to operate the electric starter.
poor fuel economy and spark plug fouling.
1. See Figure 3. After initial 15-30 second warm-up, ride for
NOTE 1 minutes or 1/2 mile with enrichener knob in full out
The following starting and operating instructions for all Harley- position.
Davidson motorcycles are recommendations. They may be 2. After 1 minutes or 1/2 mile, push the enrichener knob in
modified for individual vehicles. to the 1/2 way position. Ride 1 minutes or 1/2 miles.
COOL ENGINE
3. After 1 minutes or 1/2 mile, push the enrichener knob
Outside Temperature Cooler than 60°F fully in.
Turn the fuel valve to the ON position (carbureted models). BE WARM OR HOT ENGINE
SURE THROTTLE IS CLOSED. Pull enrichener knob to full out
position. Turn the ignition switch ON and press starter switch to Turn the fuel valve to the ON position (carbureted models). Open
operate the electric starter. throttle 1/8 - 1/4. Turn on ignition switch and operate electric
starter. DO NOT USE ENRICHENER.
1. See Figure 3. After initial 15-30 second warm-up, ride for 3
minutes or 2 miles with enrichener knob in full out position. NOTE
2. After 3 minutes or 2 miles, push the enrichener knob in to the If the engine does not start after a few turns or if one cylinder
1/2 way position. Ride 2 minutes or 2 miles. fires weakly but engine does not start, it is usually because of
3. After 2 minutes or 2 miles, push the enrichener knob fully in. an over-rich (flooded) condition. This is especially true of a
hot engine. If the engine is flooded, push enrichener knob in
NOTE all the way, turn ignition on and operate starter with throttle
If outside temperature is cooler than 20°F it may be wide open. DO NOT “pump” the throttle while turning the
necessary to pump the throttle 2 or 3 times. engine over.
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SEQUENTIAL PORT FUEL Starting
INJECTED HARLEY-DAVIDSONS 1. Turn ignition ON. Do not “pump” the throttle.

NOTE
General
The engine lamp will light for approximately 4 seconds and
There are some differences between a carbureted Harley- you will hear the fuel pump purr for approximately 2 seconds
Davidson and a fuel injected Harley-Davidson. The as it operates to fill the fuel lines with gasoline.
sequential port fuel injection system simplifies the starting
procedure, compared to carbureted Harley-Davidsons.
2. Press the starter button to start the motorcycle.
Do not “pump” the throttle before starting. Rolling the throttle
before starting the motorcycle is unnecessary. 3. When the engine has started, you can operate your
motorcycle as you normally would.
There is no “choke” or “enrichener” on a fuel injected Harley-
Davidson. The engine management system handles starting NOTE
and running the engine at all temperatures and conditions.
If the fuel tank becomes completely dry, it may take a few
There is no fuel valve. seconds longer to start the motorcycle after filling the tank. It
will not be necessary to take any extraordinary measures
If the sound system is not on, you may occasionally hear a
before starting the motorcycle.
slight fuel pump purr, as the fuel pump operates to maintain
the proper pressure in the fuel lines.
STOPPING THE ENGINE
See Figure 2. Stop the engine by turning OFF the engine
stop switch (10) on right handlebar, then turn OFF the ignition
key switch. If the engine should be stalled or stopped in any
way, turn off the key switch at once to prevent battery dis-
charge. Turn the fuel valve to the OFF position (carbureted
models).

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SHIFTING GEARS until you reach neutral. Neutral is 1/2 stroke up from first gear
1CAUTION on 1340cc models. On XLH models, neutral is 1/2 stroke up
from first gear and 1/2 stroke down from second gear.
The clutch must be fully disengaged before attempting a
gear shift or engine damage may occur. See Figures 4, 30 and Table 5. Gear shift pattern is first gear
down; next four gears up.
NOTE
Always start motorcycle in motion in first gear.
1WARNING
When shifting to lower gears with the motorcycle in
See Figure 2. To start moving with motorcycle upright and motion, do not downshift at speeds higher than those
engine idling, pull the clutch lever (6) to fully disengage listed in the table. Shifting to lower gears when speed is
clutch. See Figure 30. Push shifter lever down firmly, but too high may severely damage the transmission or cause
gently, to end of its travel to engage first gear. Then release the rear wheel to lose traction. This may cause loss of
the clutch lever slowly to engage the clutch and at the same vehicle control resulting in personal injury.
time, open throttle gradually.
Engage second gear after the motorcycle has run a few
1CAUTION
yards, as follows: Close the throttle, disengage the clutch, lift Do not shift gears without fully disengaging the clutch or
the gear shifter pedal up to the end of its travel and release. engine damage may occur.
Engage the clutch and operate the throttle gradually. Repeat Shift to neutral before stopping engine. Shifting mechanism
the same operation to engage third, fourth, and fifth gears. can be damaged by shifting gears while engine is stopped.
To shift to lower gears, reverse the movement of the gear
NOTE
shifter lever, disengage the clutch completely before each
gear change and only partially close the throttle so the engine Always start motorcycle in motion in first gear.
will not drag when clutch is again engaged.
When engine speed decreases, as in climbing a hill or run-
Keep in mind that by lifting the gear shifter lever up, a higher ning at a reduced speed, shift to the next lower gear while
gear is engaged; by pushing the gear shifter lever down a partially closing the throttle so the engine accelerates as soon
lower gear is engaged. When stopping, operate gear shift as the clutch lever is pulled.

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See Gear Shifter in the CONTROLS AND INDICATORS sec-
tion. The recommended shift points are as follows:

Table 5. Gear Changes - All Models

GEAR CHANGE SPEED
Acceleration (Upshift)
First to Second 15 MPH (25 km/h)
Second to Third 25 MPH (40 km/h)
Third to Fourth 35 MPH (55 km/h)
Fourth to Fifth 45 MPH (70 km/h)
Deceleration (Downshift)
Fifth to Fourth 40 MPH (65 km/h)
Fourth to Third 30 MPH (50 km/h)
Third to Second 20 MPH (30 km/h)
Second to First 10 MPH (15 km/h)

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 NOTE
OMF26
● The gear shifter mechanism on 1340cc 5-speed motor-
cycles does not permit shifting the transmission to
neutral from second gear. Neutral can only be engaged
from first gear.
● The XLH 5-speed transmission can be shifted to neutral
from either first or second gear.

Shift sequence - neutral

to higher gears

Shift sequence to lower

gears

Figure 30. 5 - Speed Shifting Sequence

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SAFE OPERATING MAINTENANCE BREAK-IN MAINTENANCE

MAINTENANCE AND LUBRICATION

Good maintenance means a safe machine. A careful check of NOTE
certain equipment must be made after periods of storage and
frequently between the regular service intervals to determine The performance of new motorcycle initial service is required
if additional maintenance is necessary. to keep your new motorcycle warranty in force, and to assure
proper emissions system operation.
The following items should be checked:
1. Tires for correct pressure, abrasions or cuts. After a new motorcycle has been ridden its first 500 miles the
2. Belt and primary chain for proper tension. motorcycle should be taken to the dealer from whom it was
purchased for initial service operations. If it is impossible to
3. Brakes, steering and throttle for responsiveness. take the motorcycle to a dealer at the mileage intervals noted,
4. Brake fluid level and condition. Hydraulic lines and fit- the owner should give the following checklist attention, or
tings for leaks. Also, check brake pads and discs for arrange to have it checked, and take the motorcycle to the
wear. dealer for more complete servicing as soon as it is
5. Cables for fraying or crimping and free operation. convenient.
6. Engine oil, primary chaincase and transmission fluid We recommend the following maintenance procedures be
levels. performed by your Harley-Davidson dealer.
7. Wheel spoke tightness, if applicable.
1WARNING
8. Headlamp, tail lamp, brake lamp and directional lamp
● Stop the engine and support the motorcycle securely
operation.
before performing all service procedures. Service
1WARNING should be performed using proper tools, in an ade-
For your personal welfare, all the listed service and main- quately lighted and ventilated work area.
tenance recommendations should be performed. Lack of ● When working on the motorcycle, do not support
regular maintenance, at the suggested intervals, may motorcycle by placing supports under the brake
affect the safe operation of your motorcycle and could pedal. Damage to the brake system could occur
lead to personal injury. causing possible malfunction and personal injury.
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 1WARNING 1CAUTION
For your personal welfare, all the listed service and main- DO NOT lubricate the enrichener cable on C.V. carbure-
tenance recommendations should be followed because tors; the cable must have sliding resistance to work
they may affect the safe operation of your motorcycle. properly.
Failure to follow service and maintenance
recommendations may result in personal injury. 11. Lubricate the following: front brake hand lever, throttle
control cables, clutch control cable (and hand lever*).
CHECK AT FIRST 500 MILES 12. Check operation of throttle and enrichener* controls.
NOTE
13. Check engine idle speed.
The following is an overview. For a complete listing, see the
500 mile checklist (coupon) at rear of manual. 14. Check battery electrolyte level (FLT only); check and
clean connections.
1. Change engine oil.
15. Check operation of all electrical equipment and switches.
2. Replace oil filter.
3. Change primary chaincase lubricant and clean magnetic 16. Check cruise control disengage switch and other
drain plug. See Dealer. components.*
4. Inspect air cleaner and service as required. 17. Check tightness of all fasteners, except engine head
5. Check/adjust primary chain. See Dealer. bolts.

6. Check clutch adjustment. See Dealer. 18. Check stabilizer links* and engine mounts. See Service
Manual.
7. Check rear brake pedal height adjustment. See Dealer.
8. Inspect brake pad linings and discs for wear. 19. Check tire pressure and inspect tread.

9. Check brake fluid level and condition. See Dealer. 20. Check wheel spoke tightness.* See Dealer.
10. Inspect oil lines and brake system for leaks. * If applicable.

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21. Check rear fork pivot nut tightness.* See Dealer. 26. Check front fork bearing adjustment. See Dealer.
22. Check/adjust rear drive belt. 27. Check and adjust air suspension system.*
23. Change transmission lubricant and clean magnetic drain
28. Lubricate jiffy stand.
plug.
24. Inspect fuel valve, lines and fittings for leaks. 29. Road test.

25. Check rear shock absorbers. * If applicable.

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 LUBRICATION SUMMARY
P P
r 1 r 1
5 5
e 5 0 e 5 0
0 0
Service Operation r 0
0
0 Service Operation r 0
0
0
i 0 0 i 0 0
0 0
d 0 d 0
e e
1. Wheel bearings √ 9. Primary chaincase lubricant √
2. Steering head bearings √ 10. Jiffy stand √ √
3. Speedometer cable
* √ 11. Clutch control cable (and hand lever, if √
4. Throttle grip sleeve, throttle control necessary)
cables, front brake hand lever √ √ 12. Shifter pivot fitting
* √ √
5. Rear brake pedal grease fitting
* √ √ 13. Oil filter √ √
6. Engine oil (pre-ride check) √ √ √ 14. Front fork oil* √ √
7. Transmission lubricant √ √ * Hinges, latches - fuel door, Tour-Pak,
8. Rear fork bearings * √ saddlebags √ √
* If applicable * If applicable
OM L P. Lubrication Points
4 8
2 3 5 6 7
1 1

14 13 9
12 11 10

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 REGULAR SERVICE INTERVALS NOTE

Regular maintenance interval operations are required to keep

your new motorcycle warranty in force. The use of other than
Regular lubrication and maintenance will help keep your new
Harley-Davidson approved parts and service procedures may
Harley-Davidson operating at peak performance. Your Har-
ley-Davidson dealer knows best how to service your void the warranty. Any alterations to the emission system
motorcycle with factory approved methods and equipment components, such as the carburetor and exhaust system,
assuring you of thorough and competent workmanship. may be in violation of Federal and State laws.

1CAUTION
The regular maintenance intervals given in this manual are intended to be guidelines.

If you operate your motorcycle under adverse conditions, (severe cold, extreme heat, very dusty environment, very bad
roads, through standing water, etc.) you should perform the regular maintenance intervals more frequently to ensure
the safe operation of your motorcycle.

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 REGULAR MAINTENANCE INTERVALS
P 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5
r
ODOMETER READING 2 5 7 0 2 5 7 0 2 5 7 0 2 5 7 0 2 5 7 0
e 5 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0
SERVICE OPERATIONS r 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
(see chart code below) i 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
d mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi
e
Engine oil* I R I R I R I R I R I R I R I R I R I R I R
Oil filter R R R R R R R R R R R
Air cleaner I I I I I I I I I I I
Hydraulic lifter oil screen** I I I I I I I I I I
Rear belt I A IA IA IA IA IA IA IA IA IA IA
Primary chain I I I I I I I I I I I
Clutch adjustment A A A A A A A A A A A
Primary chaincase lubricant R R R R R R R R R R R
Transmission lubricant R I R I R I R I R I R I R I R I R I R I R
Brake fluid level and condition* I I I I I I I I I I I
Brake pad linings and discs for wear I I I I I I I I I I I I I I I I I I I I I
Condition of rear brake caliper mounting pins & boots IL IL IL IL IL IL IL IL IL IL
Grease fittings (2), shift and brake lever IL IL IL IL IL IL IL IL IL IL
pivots**, rear brake linkage**
Front brake hand lever, throttle control cables, L L L L L L L L L L L
clutch control cables (and hand lever**)
Throttle control grip sleeve, speedometer cable** L L L L L L L L L L
Fuel valve**, lines and fittings for leaks I I I I I I I I I I I I I I I I I I I I I
Fuel tank filter screen (Carburetor only) I I I I I I I I I I
Engine idle speed I I I I I I I I I I I I I I I I I I I I I I
Operation of throttle and enrichener** controls I I I I I I I I I I I I I I I I I I I I I I
Battery fluid level, connections (FLT only)* I I I I I I I I I I I I I I I I I I I I I
Spark plugs I R I R I R I R I R
Operation of all electrical equipment and switches I I I I I I I I I I I I I I I I I I I I I I

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99466-98
 P 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5
r
ODOMETER READING 2 5 7 0 2 5 7 0 2 5 7 0 2 5 7 0 2 5 7 0
e 5 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0
SERVICE OPERATIONS r 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
(see chart code below) i 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
d mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi mi
e
Ignition timing and vacuum operated I I I I I I I I I I
electric switch (V.O.E.S.) (Carburetor only)
Cruise control components** I I I I I I I I I I
Air suspension components** I I I I I I I I I I I
Condition of rear shock absorbers I I I I I I I I I I I
Rear fork pivot nut** I I I I I I I I I I I I
Rear fork bearings** I IL IL IL IL IL IL IL IL IL
Front fork oil*, ** R R R R R
Front fork bearing adjustment A A AL A AL A AL A AL I ILA
Wheel bearings* IL IL IL IL IL
Wheel spoke tightness** I I I I I I I I I I I
Springer rocker bearings** A A A A A
Springer steering head bearings L L L L IL L L L IL L L L IL L L L IL L L L IL
Tire pressure and inspect tires for wear/damage I I I I I I I I I I I I I I I I I I I I I I
Engine mounts** I I I I I I I I I I I
Stabilizer links** I I I I I I
Vehicle alignment* I I I I I I I I I I
All fasteners except engine head bolts T T T T T T T T T T T
Hinges, latches - fuel door, Tour-Pak, saddlebags** L L L L L L L L L L
Road King windshield bushings I I I I I
Jiffy stand L L L L L L L L L L
Road test X X X X X X X X X X X X X X X X X X X X X

*Also perform prior to storage, or annually. Chart Code:

**If applicable. I - Inspect, & if necessary correct, clean or replace. T - Tighten to proper torque.
A - Adjust. L - Lubricate with specified lubricant.
R - Replace or change. X - Perform.

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ENGINE LUBRICATION CHECKING OIL LEVEL (Figures 31,
Engine oil is a major factor in the performance and service life 32, 34 & 35, Table 7)
of the engine. Always use the proper grade of oil for the low- Engine oil level should be checked only when engine is at
est temperature expected before the next scheduled oil normal operating temperature. The engine will require a
change. longer warm up period in colder weather. The motorcycle
should be ridden to ensure oil is hot and is at normal operat-
See Table 6. If it is necessary to add oil and Harley-Davidson
ing oil pressure. When the above conditions are met, turn the
oil is not available, use an oil certified for diesel engines. engine off. See Table 7.
Acceptable diesel engine oil designations include CE, CF,
CF-4 and CG-4. The preferred viscosities for the diesel NOTE
engine oils, in descending order, are 20W-50, 15W-40 and
10W-40. At the first opportunity, see a Harley-Davidson ● To remove all dipstick/oil plugs, pull steadily on the plug
dealer to change back to 100 percent H-D oil. while moving it back and forth.
Table 6. Recommended Engine Oils
● Sidecar-equipped vehicles should have oil level 1/2 in.
Cold higher on dipstick.
Harley- Harley- Lowest Weather
Davidson Viscosity Davidson Ambient Starts
Type Rating Temperature Below 50˚F
All motorcycles except Softails and Sportster models should
(10˚C) be on the jiffy stand. Softails and Sportster models should be
upright and level. Wipe off dipstick and insert into tank with
HD Multi- SAE Below 40˚F
HD 240 Excellent plug pushed completely into filler neck.
grade 10W40 (4˚C)

1CAUTION
HD Multi- SAE Above 40˚F
HD 240 Good
grade 20W50 (4˚C)
HD Regular SAE Above 60˚F
HD 240 Poor
Heavy 50 (16˚C) Do not allow hot oil level to fall below lower mark on dip-
HD Extra SAE Above 80˚F stick. Do not overfill oil tank. Overfilling may cause oil
HD 240 Poor
Heavy 60 (27˚C) carryover to the air cleaner.
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OMF27 OMF28

Full

Fill plug
dipstick Add oil

Drain Figure 32. Engine Oil Level - XLH and Softail Models
plug

Drain
hose

Figure 31. Fill Plug Dipstick & Oil Tank Drains

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Remove dipstick and note oil level. If oil level is down to or 1CAUTION
below lower “fill” mark on dipstick add only enough oil to bring
Do not switch brands indiscriminately because some
level to upper mark on dipstick. See Figure 32.
oils interact chemically when mixed. Use of inferior oils
or non-detergent oils can damage the engine.

Table 7. Checking Oil Level

MODEL DRAIN FILL DIPSTICK VEHICLE POSITION
Plug on right side, top,
FLT Drain plug at front of oil
rear of transmission On fill plug. Resting on jiffy stand.
Models pan.
case.
Softail Drain hose right side of Plug, right side of oil
On fill plug. Straight up and level.
Models oil tank. tank.
XLH Drain hose, rear of Plug, right side, below
On fill plug. Straight up and level.
Models frame, under rear fork. seat.
Drain plug, under Plug, right side, top,
Dyna Glide
transmission, forward, front of transmission On fill plug. Resting on jiffy stand.
Models
left corner. case.

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Check engine oil supply at each complete fuel refill. Oil 1WARNING
should be changed after the first 500 miles for a new engine,
Be sure no oil gets on rear tire when changing the filter.
and thereafter at 5000 mile intervals in normal service at
Traction will be adversely affected. This could lead to
warm or moderate temperatures. Oil change intervals should
loss of control of the motorcycle, resulting in possible
be shorter in cold weather - see WINTER LUBRICATION.
personal injury.
Completely drain oil tank of used oil and refill with fresh oil. If
service is extremely hard or on dusty roads, drain and refill at OMF31
Mounting
shorter intervals. Draining should be done after a ride while Oil filter
plate
oil is hot. It is not necessary to drain the crankcase because it
does not accumulate used oil. The oil filter should be
replaced every time the oil is changed.

ENGINE OIL FILTER (Figure 33)

Oil filters are located on an oil filter mount in front of the
engine.
Completely drain engine oil tank before removing oil filter.
Clean filter gasket contact surface on mounting plate. Sur-
face should be smooth and free of any debris or old gasket
material. Apply a thin film of oil to gasket contact surface on Figure 33. Engine Oil Filter
mounting plate and to gasket on new oil filter.
NOTE Winter Lubrication
Combustion in any engine produces water vapor. When start-
On XLH models pour four ounces of clean oil into filter.
ing and warming up in cold weather, much of the vapor
Screw filter onto adapter until gasket contacts plate surface. condenses to water on the relatively cool metal surfaces. If
On all models except Dyna Glides, apply another 1/2 to 3/4 the engine is driven enough to get the crankcase thoroughly
turn by hand. On Dyna Glide models, apply another 3/4 to 1 warmed up frequently, most of this water is again vaporized
full turn. and blown out through the breather.
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A moderately driven engine, making only short runs and sel-
OMF32
dom getting thoroughly warmed up, is likely to accumulate an
increasing amount of water in the oil tank. In freezing weather
this water will become slush or ice and if allowed to accumu-
late too long, may block the oil lines and cause damage to
the engine.

Water mixed with oil for some time forms sludge that is harm-
ful to the engine and causes undue wear of various working
parts. Therefore, in winter the oil change interval should be
shorter than normal for all engines, and any engine used only
for short runs must have oil drained frequently along with a
thorough tank flush-out before new oil is put in tank.

The further below freezing the temperature drops, the shorter

the oil change interval should be.

Hydraulic Lifter Oil Filter Screen

(Figure 34) (1340cc Engines Only)
The hydraulic lifter oil filter screen is located in the crankcase
above the oil pump. Your dealer will inspect the screen every
5000 miles. Oil screen is installed with closed end up. Figure 34. Hydraulic Lifter Oil Filter Screen

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TRANSMISSION LUBRICATION OMF50

1340cc Models
The transmission lubricant level should be checked monthly.
When filling the transmission, use Harley-Davidson TRANS-
MISSION LUBRICANT, Part No. 99903-93 (qt.), 99904-93
(gal.).
NOTE
● When checking the transmission lubricant level,
motorcycle should be standing STRAIGHT UP, not

F
leaning on the jiffy stand.

A
● Keep motorcycle upright for a short period of time to
equalize lubricant level in the transmission
Figure 35. Transmission Lubricant Dipstick - 1340cc
compartments.
The transmission should be drained and refilled with fresh
When the engine reaches normal operating temperature, turn lubricant after the first 500 miles and thereafter seasonally or
the engine off and position motorcycle STRAIGHT UP and every 5000 miles, whichever comes first.
LEVEL.
On FLT models, the transmission magnetic drain plug is
See Figure 35. Remove the threaded filler plug. Clean dip- located underneath the transmission, on right side of vehicle.
stick. Put dipstick filler plug back into hole, but do not screw When installing the drain plug, tighten to 14-21 ft-lbs (19-28.5
in. Remove dipstick and take reading. Lubricant level should Nm).
be between the two marks on the dipstick. Add lubricant if
necessary. On Dyna Glide models, the transmission magnetic drain plug
Do not overfill or leakage may occur. The transmission is located underneath the transmission, in the middle, right
capacity is approximately 24 ounces. When reinstalling the side of the case. When installing the drain plug, tighten it to
filler plug, tighten it to 25-75 in-lbs (2.8 - 8.5 Nm)(finger tight). 14-21 ft-lbs (19-28.5 Nm) torque.

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On the Softail models, the transmission magnetic drain plug CHECKING CHAINCASE
is located at the right side of the transmission housing. Install
drain plug so it projects 0.16-0.18 in. above surface of LUBRICANT
housing. 1340cc Models
On all models, remove foreign material from end of plug. 1. Position motorcycle STRAIGHT UP and LEVEL.
1WARNING 2. See Figure 36. Remove screws and washers that secure
clutch inspection cover.
Do not overtighten drain plug. When draining and refill-
ing the transmission, be careful that dirt and debris do 3. Remove clutch inspection cover carefully to avoid dam-
not get into the case. Do not allow draining lubricant to aging O-ring or finish on cover.
get on rear wheel, tires or brakes. Traction could be 4. Primary chaincase lubricant should be at the bottom of
adversely affected, possibly resulting in personal injury. the clutch diaphragm spring. Use only PRIMARY
CHAINCASE LUBRICANT, Part No. 99887-84.
NOTE
1CAUTION
XLH models transmission and primary chaincase share com- Replace O-ring if damaged or not sealing properly to
mon lubricant supply. avoid lubricant leakage.
PRIMARY CHAINCASE 5. Replace clutch inspection cover and secure with screws
and new washers. Tighten to 50-70 in-lbs (6-8 Nm). Do
LUBRICATION - GENERAL not overtighten.
Lubrication is a major factor in the performance and service
life of the clutch components. Use appropriate Harley-David-
son chaincase lubricant for all operating temperatures. (See
1340cc Models, XLH Models.)
Chaincase lubricant should be changed initially at 500 miles
and every 5000 miles thereafter. Chaincase capacity is 32
ounces (946 ml.) on all FLT and XLH models and 26ounces
(769 ml.) on Dyna and Softail models.
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OMF34a

Diaphragm Spring

883cc and 1200cc 1340cc (typical)

Clutch
inspection
cover
O-ring

Lubricant Level
With Motorcycle Upright and Level

Primary
chain
inspection Drain
cover plug
Gasket Clutch
Drain Primary chain inspection
plug inspection cover
Primary
chain cover
adjuster

Figure 36. Primary Chaincase

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 1WARNING 1. Stand motorcycle straight up. Motorcycle must remain in
this position during entire procedure.
When draining or refilling with lubricant, do not allow dirt
or debris to enter chaincase. Do not allow draining lubri- NOTE
cant to get on rear wheel, tire, or brake components.
Traction could be adversely affected, possibly resulting An opening between the transmission and the front chain
in personal injury. compartments allows the same lubricant supply to lubricate
the parts in both compartments.

2. Remove primary chaincase clutch inspection cover

NOTE
screws, cover and drain plug.
Whenever draining chaincase lubricant, inspect and clean
NOTE
chaincase magnetic drain plug.
Check clutch adjustment every 5000 miles. We recommend If the lubricant is to be changed, remove drain plug and allow
your Harley-Davidson dealer perform these services for you. lubricant to drain. Remove foreign material from magnet on
end of plug.
XLH Models
3. Install drain plug and tighten to 14-21 ft-lbs torque.
Use only Harley-Davidson SPORT-TRANS FLUID Part No.
99896-88 for all operating temperatures. Primary chaincase 1CAUTION
and transmission capacity is 32 U.S. ounces. Drain while Do not over-tighten drain plug. Overtightening could
lubricant is hot. cause a lubricant leak.
See Figure 36. The drain plug is located under the clutch, on
4. Add approximately 32 ounces of lubricant, until it
the underside of the chaincase. The filler access is the clutch
reaches bottom of clutch diaphragm spring.
inspection cover. To determine correct lubricant level in the
transmission and chaincase compartments, proceed as 5. Place clutch inspection cover in position on the primary
follows: cover and install and tighten cover screws.

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PRIMARY CHAIN OMF36
Primary (front) chain adjustment should be checked initially Top strand
at 500 miles, every 5000 miles thereafter and serviced as
necessary. If the chain is allowed to run loose, it will cause
the motorcycle to jerk when running at low speed, and chain
and sprockets will wear excessively. If this happens, see your
dealer or Service Manual for adjustment procedure.

REAR DRIVE BELT

The rear drive (secondary) belt inner tooth surface has a thin Bottom
strand
coating of polyethylene. During initial operation, this coating
will wear as it is burnished into the belt fabric. This is a nor-
mal condition and not an indication of belt wear. Figure 37. Belt Deflection
Belt tension should be checked after the first 500 miles and
every 2500 miles thereafter.
NOTE Table 8. Belt Deflection
Perform belt tension check BEFORE operating vehicle. DEFLECTION
Vehicle should be at room temperature and dry, or you may MODEL
(Measured With 10 lbs Force)
not get a correct measurement.
FLST/C/F/S,
See Table 8 and Figure 37. Apply 10 lbs of force at the mid- 3/8 in - 1/2 in. (@TOP STRAND)
FXST/C/S
point of the belt’s appropriate strand. The deflection should
Dyna Glide,
be upward as shown. On 1340cc models, rear wheel must be 5/16 in - 3/8 in.(@ BOTTOM STRAND)
FLT
on the ground and one rider sitting on the motorcycle. On
XLH models, rear wheel must be on the ground with NO ONE XLH 9/16 in - 11/16 in.(@ BOTTOM STRAND)
on the motorcycle.

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Use BELT TENSION GAUGE, Part No. HD-35381 to check 3. Remove and lubricate handlebar throttle control grip
belt tension. If belt requires adjustment, see your Harley- sleeve with fresh graphite every 5000 miles, once each
Davidson dealer, or follow instructions given in the applicable year, or when operation indicates lubrication is
Service Manual. necessary.
Check rear brake caliper position on rear brake disc. Disc
should run true within brake caliper. 4. Every 5000 miles lubricate throttle control cables, speed-
ometer drive cable and clutch control cable. Lubricate
1WARNING front brake hand lever and clutch control hand lever only
A misaligned rear wheel and/or brake caliper could cause if necessary.
rear brake disc to bind, resulting in personal injury.
5. On FLT and Softail models, grease the rear brake pedal
CHASSIS LUBRICATION and shifter shaft pivots every 5000 miles at the fitting.
Greasing 6. On XLH and Dyna models, pack rear swing arm pivot
1. Use recommended special purpose grease for steering bearings with fresh grease at 10,000 mile intervals.
head bearings, wheel bearings and rear fork bushings. Inspect rear swing arm pivot bushings.
Use a multi-purpose chassis grease for other
7. Pack the steering head bearings with fresh grease at
applications.
10,000 mile intervals or 2 years, whichever occurs first.
1CAUTION
8. Lubricate the jiffy stand mechanism with LOCTITE
Do not switch brands/greases indiscriminately because
LUBRIPLATE® every 5000 miles.
some greases interact chemically when mixed. This can
significantly decrease the life of the bearing/bushing.
Oil Applications
2. Repack front and rear wheel bearings every 10,000
miles (more often in adverse conditions), or yearly if All control connections and parts as indicated in the REGU-
operated under winter conditions or prior to storage. LAR MAINTENANCE INTERVALS CHART should be oiled
Replace seals and axle spacers if they show any wear or regularly, particularly after washing motorcycle or driving in
distortion. wet weather.

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Front Fork Oil 1CAUTION
Drain front fork oil and refill every 10,000 miles or annually. If Operation at higher altitudes (approximately 4000 ft. ele-
fork does not appear to be working properly or an apprecia- vation) may require carburetor modifications for best
ble amount of oil leakage should develop, see your Harley- engine performance. See your Harley-Davidson dealer
Davidson dealer. If there is insufficient oil in either side of for these adjustments.
fork, the rebound action will be incorrect.
We recommend that any carburetor service be performed by
The Springer fork does not require fork oil.
your Harley-Davidson dealer.
FUEL STRAINER (Carburetor only)
See Figure 15. A screen type fuel strainer is located on top of AIR CLEANER (Figure 38)
the supply valve inside the fuel tank. Screen should be
inspected/cleaned every 5000 miles. Check the fuel valve,
lines and fittings for leakage as part of the pre-ride The engine air cleaner is a paper/wire mesh air filter element.
inspection.
Remove air cleaner cover and inspect filter element at least
CARBURETOR every 5000 miles, or more often under dusty conditions.
The carburetor has been specifically designed for emissions
control operation. All jets are fixed at the factory.
Carburetor controls include throttle, enrichener and idle
speed adjusting screw. Operation should be checked and
adjusted after the first 500 miles and every 5000 miles
thereafter.

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 OMF37
1WARNING
883cc, 1200cc
Low pressure air can blow debris into your face and
eyes, causing personal injury. Always wear eye protec-
tion or a face shield when using pressurized air.

The paper/wire mesh air filter element should be washed in

luke warm water with a mild detergent. Allow filter to either air
dry or blow it dry, from the inside, with low pressure air. Do
Backplate not use an air cleaner filter oil on the Harley-Davidson paper/
wire mesh air filter element.

Filter
element
1CAUTION
Do not run engine without filter element in place. Debris
could be drawn into engine, causing damage.
Cover
Screw HYDRAULIC LIFTERS
Lifters are self-adjusting, hydraulic type. They automatically
adjust length to compensate for engine expansion and valve
mechanism wear, keeping the valve mechanism free of lash
1340cc
when the engine is running.

When starting an engine which has been turned off even for a
few minutes, the valve mechanism may be slightly noisy until
Figure 38. Air Cleaner the hydraulic units completely refill with oil.

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If at any time, other than for a short period immediately after
OMF38
engine is started, valve mechanism becomes abnormally
noisy, it is an indication that one or more of the hydraulic units
may not be functioning properly.
Always check the oil supply in the oil tank first, since normal
circulation of oil through the engine is necessary for proper
operation of the hydraulic units.
If there is oil in the tank, the units may not be functioning Clutch cable
properly because of dirt in the oil supply passages leading to
the lifter units. Inspect and clean tappet oil supply filter screen
(1340cc engines, Figure 34). See your Harley-Davidson
dealer for service.

CLUTCH (Figure 39)

The clutch control cable must be oiled and adjusted every
5000 miles to compensate for lining wear. The need for atten-
tion to clutch and controls will be indicated by the clutch
slipping under load, or dragging when released. In this situa-
tion, the control cable adjustment should be the first thing to
be checked. See your Harley-Davidson dealer for proper
service.

BRAKES Figure 39. Clutch Control Cable (Typical)

Every 2500 miles, check brake pads and brake discs for
wear. Every 5000 miles, check the fluid level in the master system use and that is available from your Harley-Davidson
cylinder reservoirs. Use only D.O.T. 5 SILICONE HYDRAU- dealer.
LIC BRAKE FLUID (P/N 99902-77) approved for brake

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 1WARNING brake disc. If it measures less than 1/4 in., replace both brake
pads immediately.
● Because brake performance is a critical safety item,
brake system servicing requires special tools, cor- NOTE
rect replacement parts and procedures. We
This 1/4 in. dimension includes the thickness of the backing
recommend that you see your Harley-Davidson
plate plus minimum 1/16 in. for friction material.
dealer for these services. Failure to properly main-
tain brake system may result in personal injury.
OMF39
● Brake pads must be inspected for wear every 2500 Backing plate
miles. However, if you ride under adverse condi-
tions, steep hills, heavy traffic, etc., or if you tend to
use one brake only, more frequent inspection, 1000
miles or less, will be necessary. We do not recom-
mend using only one brake. Friction material

See Figure 40. Visual inspection of brake pads can be made

without removing the caliper by viewing the lower area of each
caliper with the aid of a flashlight. If the brake pad friction mate-
rial is 1/16 in. thick or less (the thickness of a nickel), the pads
must be replaced immediately. Always replace brake pads in
pairs. If this routine maintenance is ignored, loss in braking per-
formance and brake system component damage could occur.

See Figures 41, 42. The rear brake outer pad on all models can
be measured from the caliper bracket side using a thin plastic 6 1/16 in. minimum
in. rule. Place the rule against the brake disc through the space
alongside the caliper. The outer surface of the brake pad
backing plate should measure 1/4 in. or more away from the Figure 40. Brake Pad - Side View

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OMF40 OMF41

Disc Disc

Caliper
Caliper

Figure 41. Measuring Rear Brake Outer Pad - 1340cc Figure 42. Measuring Rear Brake Outer Pad - 883cc,
Models 1200cc Models

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TIRES for these services.
Be sure to keep tires properly inflated. See TIRE DATA, for ● Do not attempt to use damaged or punctured and
correct cold tire inflation pressures. Check before riding when repaired tire(s). Once a motorcycle tire has been
tires are cold. Do not over-inflate tires. damaged or punctured, it is unsafe to use.
1WARNING ● A tire can be severely damaged and not show the
damage externally. If you strike an object, such as a
Improper tire inflation will cause abnormal tread wear
curb, at speed, internal damage may result which is
and could adversely affect handling leading to personal
not visible from the outside. Always remove and
injury. Under-inflation could result in the tire slipping on
carefully inspect the inside as well as the outside of
the rim, or sudden tire failure.
the tire for damage. A damaged tire can fail, causing
Check inflation pressure and inspect tread for punctures, cuts personal injury.
breaks, etc., at least weekly if in daily use; or before each trip,
if used occasionally. SHOCK ABSORBERS
1WARNING Shock absorbers and rubber bushings should be inspected at
500 miles and every 5000 miles thereafter for leaks and
● Riding with excessively worn, unbalanced or bushing deterioration.
improperly inflated tires is hazardous and will
adversely affect traction, steering and handling, pos- NOTE
sibly leading to personal injury. Softail and XL Sport model shock absorbers are not repair-
● Same as original equipment tires should be used. able. See your dealer if leakage or malfunction occurs.
Other tires may not fit correctly, could adversely
affect handling, and may be hazardous to use.
VEHICLE ALIGNMENT
Isolation Mounted Engine Models
● Because tires, tubes and wheels are critical safety
items, and servicing these items requires special The stabilizer links and engine mounts should be checked for
tools and skills, we recommend you see your dealer wear according to Service Manual procedures after the first

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500 miles and every 5000 miles thereafter. See your Harley- bearings that will require replacement. Check each time
Davidson dealer for this service. wheel is removed.
1WARNING
FRONT FORK BEARINGS
Vehicle alignment is important. Vehicle stability is
adversely affected if wheels are out of alignment, possi- 1WARNING
bly leading to personal injury. Major alignment of the
front and rear wheel is partially controlled by one or two Adjustment of front fork bearings is critical. Improperly
stabilizer links. One at the top of the engine and, on some adjusted bearings will adversely affect motorcycle han-
models, one at the front of the engine. Do not change the dling and stability, possibly leading to personal injury.
adjustment of the link(s). Changing the adjustment as lit- We recommend that fork bearing adjustments be per-
tle as 1/3 turn could adversely affect motorcycle stability. formed by your Harley-Davidson dealer.

All Models Check front fork for proper bearing adjustment at 500 miles
and every 5000 miles thereafter. Bearings should be lubri-
Vehicle alignment should be checked every 5000 miles and cated at 10,000 mile intervals. With motorcycle front end
whenever the rear wheel is removed and installed or when raised off the floor, be sure front fork turns freely without any
the rear drive belt is adjusted. binding or interference and that there is no appreciable front
1WARNING to rear fork shake indicating excessive bearing looseness.
Steering head bearings should be adjusted according to Ser-
Major alignment should be performed only by your Har- vice Manual procedure, if necessary.
ley-Davidson dealer using Service Manual procedures.
Improper alignment will adversely affect motorcycle han-
dling and stability, possibly leading to personal injury.
REAR FORK PIVOT SHAFT
On all models except Softails, the tightness of the rear fork
WHEEL BEARINGS pivot shaft fastener should be checked after the first 500
Bearings should be repacked at 10,000 mile intervals, once a miles and every 5000 miles thereafter. On XLH and Dyna
year, or prior to storage. Use proper wheel bearing grease Glide models, bearings should be repacked at 10,000 mile
and new seals. Excessive play or roughness indicates worn intervals.
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SPARK PLUGS MODEL SPARK PLUG TORQUE
1340cc Models..........................18 - 22 ft-lbs (24.4 - 30 Nm)
Check the spark plugs every 5000 miles and replace if nec-
883, 1200cc Models..................11 - 18 ft-lbs (15 - 24.4 Nm)
essary. Replace the spark plugs every 10,000 miles on all
models. IGNITION TIMING
Ignition timing is preset at the factory. Spark timing is
Disconnect spark plug cables from plugs by pulling on the
advanced electronically, as engine speed increases or
molded connector caps. Connection is the simple snap-on
decreases, to suit starting, low speed and high speed
type.
requirements.
1CAUTION Ignition timing on carburetted models should be checked
every 5000 miles. If ignition timing is not correct, see your
Do not pull on wires because this may damage the inter- Harley-Davidson dealer.
nal conductor causing high resistance and reduction in
firing voltage. The engines in these motorcycles have been designed spe-
cifically to achieve optimum fuel economy within exhaust
Before installing spark plugs, the gap should be checked and emission controls. Ignition characteristics have been devel-
adjusted if necessary to 0.038 - 0.043 in. (.97 - 1.09 mm). oped to provide maximum engine performance and
driveability.
Be sure that your motorcycle has the correct spark plug:
NOTE
MODEL SPARK PLUG ● The ignition control unit on carburetted models uses a
1340cc Models ........................ Harley-Davidson 5R6A two-stage curve. In certain transient load conditions, as
the throttle is opened, the timing changes from normal to
883, 1200cc Models ................ Harley-Davidson 6R12 fully advanced. At this point, the operator can sometimes
hear a noise that is similar to pre-ignition detonation.
Spark plugs must be tightened to the torque specified for
proper heat transfer. See following chart. If a torque wrench ● This noise should not be confused with detonation, which
is not available, tighten plugs finger tight; then tighten an can be stopped by the use of a higher grade fuel. It is
additional one quarter turn with a spark plug wrench. caused by the instant pressure rise in the combustion
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 chambers as the spark advances rapidly. This noise
OMF42a
doesn’t affect engine performance.

HEADLAMP (Figure 43)

The headlamps are either sealed beam or replaceable quartz Bulb
halogen bulb type.
NOTE
When replacement is required, use only the specified sealed
beam unit or bulb, available from your Harley-Davidson
dealer. Improper wattage sealed beam or bulb may cause
charging system problems.
1CAUTION
Never touch the quartz bulb with your fingers. Finger-
prints will etch the glass and cause the bulb to fail.
Always wrap the bulb in paper or a clean dry cloth during
handling.
1WARNING
The bulb contains Halogen gas under pressure. Handle Figure 43. Headlamp
bulb carefully and wear eye protection to avoid possible
personal injury.

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ALTERNATOR CHARGING RATE BATTERY (Figure 45)
AND VOLTAGE REGULATOR See Table 9 for battery location. See SEAT REMOVAL and
See Figure 44. The alternator output is controlled and INSTALLATION in the following section to remove seat for
changed to direct current by the voltage regulator located at battery inspection.
the front of the engine. The voltage regulator increases
charging rate when battery is low or lamps are lit, decreases Table 9. Battery Location
charging rate when no lamps are lighted and when battery
LOCATION ON
charge is up. This unit requires no interval attention. If any MODEL
electrical system trouble is experienced that might be trace- MOTORCYCLE
able to the alternator or voltage regulator, the motorcycle FLT Models Under seat
should be taken to your Harley-Davidson dealer who has the Softail Models Under seat
necessary electrical testing equipment to give the required
Dyna Models Right side
attention.
XLH Models Left side

Sportster, Dyna, and Softail Models

The battery installed in 1998 motorcycles is a permanently
sealed, maintenance-free, lead/calcium and sulfuric acid bat-
tery. Do not remove the cover to add water, or when charging
the battery.
FLT Models
Inspect the battery electrolyte level at least once a month,
adding pure distilled water as often as necessary to keep the
Figure 44. Voltage Regulator (FLT shown)
solution above the plates. If the motorcycle is not used for an
extended period of time, check battery solution level before
placing in service.
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Remove the battery filler plugs. With a hydrometer or syringe,
OMF44
add distilled water to each cell to raise level of solution Maintenance Free
between upper and lower level limits shown on battery. Battery
Motorcycle should be in an upright position to check the solu-
tion level. Sportster, Dyna
and Softail models
Clean connections and check tightness on all models every
2500 miles or monthly.

1WARNING
Batteries contain sulfuric acid which can cause severe
burns. Avoid contact with skin, eyes or clothing.
ANTIDOTE FLT models
External - Flush with water.
Internal - Drink large quantities of water followed by
milk of magnesia, vegetable oil, or beaten
eggs. Call doctor immediately.
1WARNING
Figure 45. Battery
Batteries produce explosive hydrogen gas at all times -
especially when being charged. Keep cigarettes, open
flame, and sparks away from battery at all times. Venti- battery or acid. KEEP BATTERIES AND ACID OUT OF
late area when charging battery. Always protect hands. THE REACH OF CHILDREN! Failure to follow this warn-
Protect eyes with shield or goggles when working near a ing could result in personal injury.

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 1CAUTION 1. Self Discharge: This is normal and occurs because the
battery discharges internally. See Table 10. Batteries
On FLT models if battery is filled to a higher level than discharge continuously at a rate depending on the ambi-
specified, some of the solution will be forced out through ent temperature and the battery’s state of charge.
the vent tube when battery is charging. This will not only
weaken the solution, but also may damage parts near the 2. Current Drain: This occurs through electrical accessories
battery. Keep battery clean and lightly coat terminals that require continuous electricity, such as radio memo-
with petroleum jelly to prevent corrosion. Do not over- ries, clocks, etc. The current drain of each motorcycle is
tighten terminal connections. To prevent battery case different depending on the model, model year and what
damage caused by pressure build-up, be sure vent tube electrical accessories it has.
is properly routed and not kinked or obstructed. Table 10. Battery Self Discharge Rate
Battery Sulfation at 77° F
Battery sulfation is the usual reason batteries stop holding an
electrical charge.
Sulfation occurs when a battery stands in a discharged condi- Maintenance Free
C (FX, FXD, XL)
tion (low specific gravity of electrolyte) over a period of time
or when the battery plates are exposed to the air because of a
p
low electrolyte level. a FLT
c
This causes the active lead materials to crystallize, perma- i
nently damaging the affected area. When this happens the t
battery will not hold a charge, and it cannot be restored to full y
capacity.
It is not true that the battery is no longer discharging when
the motorcycle is parked and the ignition is turned off. There MONTHS
are two possible ways for the battery to discharge itself.

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To reduce battery self discharge, remove and store the bat- JUMP - STARTING PROCEDURE
tery in a cool, (not freezing) dry place when the motorcycle is
being stored. Harley-Davidson does not recommend jump-starting a motor-
cycle; however we realize that there may be circumstances
1CAUTION when it is done. Therefore, we suggest jump-starting be done
● The more discharged a battery is, the more easily it as follows:
can freeze.
● You should use ONLY a trickle charger to charge a
1WARNING
battery. Do not trickle charge battery more than 24 When making connections, be sure the jumper cable
hours at a time. Charging more than 24 hours at a clamps do not accidentally touch each other or anything
time will damage the battery. Before charging, be else except battery terminals or appropriate ground.
sure the electrolyte level is above the plates. Inadequate precautions when working with batteries can
Use a 1 Amp 12 Volt trickle charger (P/N 96800-77C or equiv- lead to personal injury.
alent), and trickle charge stored battery once a month. On 1WARNING
FLT models keep the electrolyte level above the plates.
Do not smoke or allow sparks while performing this pro-
H-D Battery Tender Automatic Battery Charger (P/N 99863- cedure. Smoking or sparks could cause an explosion,
93T) may also be used to maintain a battery for extended leading to personal injury.
periods of time with no risk of overcharging or boiling.
NOTE
This procedure presumes the BOOSTER battery is in another
vehicle.
1CAUTION
Be sure radio (if equipped) is turned off. A voltage surge
will erase or damage the radio memory circuits.

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 1CAUTION b0140box

All Harley-Davidson motorcycles have a 12 Volt battery and Discharged

a 12 Volt electrical system. Be sure the booster vehicle has battery
a 12 Volt system or electrical components may be Negative
damaged. jumper cable
1. Turn off all unnecessary lights and accessories.
POSITIVE CABLE
2. See Figure 46. Connect one end of a jumper cable to the
DISCHARGED battery positive (+) terminal.
3. Connect the other end of the same cable to the BOOSTER
battery positive (+) terminal. Positive
jumper cable
NEGATIVE CABLE
Booster
4. Connect one end of a jumper cable to the BOOSTER battery battery
negative (-) terminal.
1WARNING Figure 46. Jump Start Cable Connections
● Suggested spot for ground cable connection is the engine
battery vent tube. A spark could cause an explosion lead-
case bolts.
ing to personal injury.
● Do not connect negative cable to or near the discharged
battery negative terminal. If you do, a spark could cause an ● Do not connect the negative cable to painted or
explosion. chrome parts. They will become discolored at the
● Be sure you do not connect the negative cable near the attachment point.

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5. Connect other end of the same cable to a safe ground, remove the seat. See DYNA GLIDE BATTERY COVER
(away from the DISCHARGED battery). REMOVAL, following.
6. Start motorcycle.
1. See Figure 47. Remove screw from rear seat bracket.
7. Disconnect cables in reverse order of steps 2, 3, 4, 5.
That is: steps 5, 4, 3, 2.
o0025aox
SEAT
To check the battery on all motorcycles except the XLH mod-
els, you will have to remove the seat. See BATTERY, in the
preceding section.

REMOVAL
NOTE
Screw
The seat nut is inserted from the under side of the fender and
retained by a clip located on the top side of the fender. The
seat nut and clip stay attached to the fender when removing
the seat.
● This is a general procedure. It applies to all motorcycles
with batteries under the seat; but with differences Bracket
Seat nut
according to the particular motorcycle. For example:
● If you have a Sissy bar installed on your bike, you will Retaining
have to remove the Sissy bar. clip
● On FLSTC/F/N models, there is an additional fastener at
Figure 47. Seat and Mounting Hardware (Typical)
each side of the operator’s seat.
● On Dyna models, you will have to remove the battery
side cover and top cover. To do this, you will have to
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2. Slide seat to the rear of the motorcycle, under grab strap,
and lift. 1. Mounting bolt o0014ax

2. Mounting bolt
NOTE 3. Battery tray
4. Battery side cover 5
There is a U-shaped bracket at the front of the seat that slips 5. Battery top cover
under a frame bracket.

INSTALLATION
1
1. Slide U-shaped bracket under frame bracket.

2. Install screw at rear of seat.

2
There is no need to remove the seat bracket and its fasteners
from the seat pan. 4

Dyna Glide Battery and Cover Removal 3

(Figure 48)
1. Remove seat. See SEAT.
2. Remove negative connection at frame, then positive
connection at battery terminal.
3. Remove lower rear bolt (2).
4. Remove upper rear bolt (1). Figure 48. Dyna Glide Battery Tray and Mounting
5. Remove top cover (5). Hardware

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6. Remove side cover (4). CIRCUIT BREAKERS
Battery and Cover Installation (Figure 48) Softail and Dyna models have several circuit breakers to pro-
tect the motorcycle wiring. They are: main, lighting,
1CAUTION accessory, instruments and ignition. Each of these breakers
is self-resetting and automatically returns steady power to the
Connecting cables to wrong battery terminals can cause circuit when an electrical fault that causes it to trip is found
and corrected. If the electrical fault is not found and cor-
serious damage to motorcycle electrical system.
rected, the breaker cycles on and off causing the motorcycle
to operate erratically and eventually the battery will lose its
1. Clean cable connectors with wire brush or sandpaper to
charge.
remove oxidation. Coat with Vaseline®.
All other models have a main circuit breaker.
2. Install battery with negative cable connected to negative For electrical problems, it is best to see your Harley-Davidson
post. dealer who has necessary parts and equipment to perform
electrical services.
3. Install battery side cover (4) making sure that bottom of
its outboard side is properly seated inboard of the retain- FUSES
ing lip on the base of the battery tray. FLT and XL models have fuses located under left side cover,
FX models have fuses located under the seat.
4. Install battery top cover (5) over side cover and battery.

5. Install upper rear bolt (1).

FLT MODELS FUSE REPLACEMENT
6. Install lower rear mounting bolt (2).
If it is necessary to replace the radio or the CB/Intercom
7. Connect positive cable first, then connect negative cable fuses, carefully follow the procedures below or see your
to frame. Harley-Davidson dealer for service. Do not skip any steps or
damage to the sound system and/or other motorcycle
8. Install seat. See SEAT. systems may result.
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PRELIMINARY INSTRUCTIONS f1415c8x

1. Place the Ignition/Light Key Switch in the OFF position.

2. Raise lid of left side saddle bag. Grasp bail wire inside
saddlebag and rotate each stud a full 1/4 turn in a

CONTROL ASSEMBLY
®
counter-clockwise direction. Remove bail head studs

70955-98
ELECTRO-MOTOR CRUISE
with flat washers. Remove saddlebag.

3. Gently pull side cover from frame downtubes (no tools

required). Radio fuses are located in the fuse block, CB/
Intercom fuses are in the fuse box. See Figure 49.
Fuse Blocks
RADIO FUSE REPLACEMENT

FLHTC/FLHTC-I/FLHTC-U/FLHTCU-I
1. See Preliminary Instructions on this page. Figure 49. Left Side Cover Removed - FLHTCU
2. Pull fuse blocks from tabs on mounting panel. Tabs on fuse block. The 10 amp fuse allows power to the radio
panel fit into slots on each side of fuse block cover. To through activation of an internal relay. The 15 amp fuse
remove cover, raise latches slightly to disengage tabs on provides direct and continuous power to the radio
fuse blocks memory and clock and when the internal relay is
activated, feeds the main circuits of the radio as well.
3. See Figure 50. Locate the two radio fuses in the front

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 4. Using the puller tool in the fuse block cover, remove the
f1411a8x fuse and inspect the element. See Figure 51. Replace
Cover the fuse if the element is burned or broken. Automotive
Slot Slot type ATO fuses are used.
NOTE
Two spare fuses (one each) can be found in the fuse block
cover.

Latch
Latch Cover Label
f1411f8x
FUSE PULLER (ITEMS IN PARENTHESES POLICE ONLY)

SPARE

SPARE
BRAKES/

MEMORY

IGNITION

GAUGES
(PURSUIT

LOCKED
LAMPS)
CRUISE

POWER
(SIREN)

LIGHTS
RADIO

RADIO

ACCY.
P&A
Radio Radio
Power Memory 10A 15A 10A 15A 15A 15A
SPARE FUSES AND FUSE PULLER INSIDE CAP. TO SERVICE, PULL FUSE BLOCK
15A 15A

ASSY. OFF BIKE, GENTLY LIFT TAB AND REMOVE FUSE BLOCK FROM CAP.

Inside Cover

Front Rear
Fuse Block Fuse Block
Spare Fuse Spare
10 Amp Fuse Puller 15 Amp Fuse
Figure 50. Fuse Blocks

Figure 51. Fuse Block Cover

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 1CAUTION FINAL INSTRUCTIONS
Always use replacement fuses that are of the correct
1. Align barbed studs in side cover with grommets in frame
type and value. Use of incorrect fuses can result in
downtubes and push firmly into place (no tools required).
damage to electrical systems.
2. Position left side saddlebag on vehicle. Place flat
5. Slide cover over fuse blocks until latches fully engage washers on bail head studs. Insert stud through holes in
tabs on blocks. Slide fuse blocks into position on saddlebag and front mounting bracket. When groove on
mounting panel. Tabs on panel fit into slots on each side stud engages wire form of spring plate on inboard side of
of fuse block cover. bracket, turn stud clockwise a full 1/4 turn until it snaps in
6. See Final Instructions. place. Install rear bail head stud in the same manner.

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XL MODELS FUSE REPLACEMENT NOTE
Two spare fuses and a puller tool can be found in the fuse
1. Place the Ignition in the OFF position. block cover.
2. See Figure 52 and 53. Gently pull left side cover from
frame (no tools required). Lift latch on fuse block holder 3. Using the puller tool, remove the fuse and inspect the
to remove fuse block. element. Replace the fuse if the element is burned or
broken. Automotive type ATO fuses are used.

x0103x7x
1CAUTION
Always use replacement fuses that are of the correct
type and value. Use of incorrect fuses can result in
damage to electrical systems.

4. Slide fuse block into holder until latche fully engages tab
Data link on holder.
XL-Sport only
5. Align barbed studs in side cover with grommets in frame
and push firmly into place (no tools required).

Latch

Figure 52. XL Side cover (1200S shown)

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 x0104x7x GENERAL MAINTENANCE
Chrome and aluminum parts must be maintained regularly to
ensure that they retain their original shine and luster. Care
should be taken to keep your new Harley-Davidson motorcy-
cle cleaned and waxed as often as possible to inhibit rust and
corrosion.
CLEANING YOUR MOTORCYCLE
To aid you in keeping your motorcycle clean, see your Har-
ley-Davidson dealer for cleaning, polishing and waxing
products.
1WARNING
Observe warnings and cautions given on labels of clean-
ing compounds to prevent personal injury or damage to
your motorcycle.
1WARNING
Do not wash your brake discs with any cleaners that con-
tain either chlorine or silicon. Chlorine will cause rust
Figure 53. XL Fuse block and silicon will make the brake discs slick, impairing
brake function which may result in personal injury.
1CAUTION
When washing your motorcycle, be careful not to get the
brakes, engine, mufflers or air cleaner too wet. Wet brake
pads or a wet disc may affect braking, and a wet engine
could start and run poorly until it dries. Start engine
immediately after washing and be sure brakes and
engine are operating properly before riding in traffic.
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ACCESSORIES MAINTENANCE LEATHER
Leather must be periodically cleaned and treated to maintain
NOTE its appearance and extend its life. Clean and treat leather
once a season or more frequently under adverse conditions.

● Many Harley-Davison accessories and seats are 1CAUTION

either made of leather or have leather inserts. ● Do not use bleach or detergents containing bleach
Natural materials age differently and require on saddlebags, seats or tank panels.
different care than man-made materials. Seat ● Do not use ordinary soap to clean leather or fur. It
covers and panels made of leather will gain could dry or remove the oils from the leather.
“character”, such as wrinkles, with age. Leather is
● Use ONLY a good quality saddle soap to clean
porous and organic and each leather product will leather. Be sure you rinse saddle soap off thor-
settle into its own distinct form with use. Your oughly before treating leather.
leather product will mature into its own custom
● Never try to dry leather quickly, using artificial
shape and style from the sun, rain and the miles. means. Always let leather dry naturally, at room
This maturing is natural and will enhance the temperature.
custom quality of your Harley-Davidson
1. Vacuum or blow dust off.
motorcycle.
2. Thoroughly clean leather with a good quality saddle
soap, following manufacturer’s directions. Rinse thor-
● Road King Classic Models (FLHRC-I) have leather oughly with clean sponge or cloth and water. Allow
covered saddlebags. The leather covering may leather to dry.
appear to loosen or grow slightly in damp or wet 3. Once leather is dry, treat with a good quality leather
weather. This condition will disappear as the treatment, such as Harley-Davidson Leathercare®.
natural leather covering dries. 4. Always allow leather to dry completely before using.

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CLOTH windshield surface.
● To remove minor surface scratches use NOVUS® No.
1. Vacuum or blow dust off.
2 Scratch Remover, P/N 99836-94T.
2. Use mild soap and warm water for more difficult stains NOTE
on the cloth. Rinse thoroughly. Always allow cloth to dry
completely before using. Covering the windshield with a clean, wet cloth for approxi-
mately 15-20 minutes before washing will make dried bug
VINYL removal easier.

Wash with a good quality detergent or S100®. Treat with Use mild soap and warm water to wash the windshield. Wipe
Mothers Preserves® or a quality vinyl treatment. dry with a soft, clean towel.

WINDSHIELDS WHITEWALL TIRES

1WARNING
1CAUTION
If you get a cleaner on brake components, wipe it off
Harley-Davidson windshields are made of Lexan®. Lexan immediately. Foreign substances of any kind on brake
is a more durable and distortion-resistant material than calipers or disc(s) may cause reduced braking efficiency,
other types of motorcycle windshield material, but still possibly leading to personal injury.
requires attention and care to maintain.
Use a good quality, commercial whitewall cleaner and follow
● DO NOT use harsh chemicals including rain sheeting the manufacturer's directions.
products on Harley-Davidson windshields. They may
cause dulling or hazing. If you want to use a wind-
shield protectant on your windshield, try Harley
Glaze Polish and Sealant®.

● DO NOT use benzine, paint thinner, gasoline or any

other types of harsh cleaner. They will damage the

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HINGES, LATCHES - FUEL DOOR, TOUR- OMF46
PAK, SADDLEBAGS - FLT MODELS
Lubricate the rub points of latches and hinges using either
Teflon Precision Lubricator® or Tri-flow® every 5000 miles.
These lubricants resist attracting dust.
See Figures 25 and 54. Lubricate the “fingers” on the saddle-
bag latches, where they engage the hinge.

Saddlebag
latch
“fingers”

Figure 54. FLT Models Saddlebag Latch

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STORAGE NOTE

1CAUTION Make a list of everything you do and fasten it to a handgrip.

When you take the motorcycle out of storage, this list will be
Proper long-term storage is important for the safe, trou- your reference/check-list to get your motorcycle in operating
ble-free operation of your Harley-Davidson motorcycle. If condition.
you do not do these tasks yourself, contact your Harley-
Davidson dealer. Your dealer has the trained technicians 1. Warm motorcycle to operating temperature; change oil
who can complete the work according to Service Manual and turn engine over to circulate the new oil.
procedures using proper tools and equipment. 2. On both carbureted and fuel injected vehicles, fill fuel
tank and add a gasoline stabilizer. Use one of the
Placing Motorcycle In Storage commercially available gasoline stabilizers, following the
manufacturer's instructions. Run the engine until the
If the motorcycle will not be operated for several months, gasoline stabilizer has had a chance to reach the
such as during the winter season, there are several things carburetor float bowl/fuel injectors. On carbureted
which should be done to protect parts against corrosion, to vehicles, turn fuel supply valve OFF.
preserve the battery and to prevent the build-up of gum and
varnish in the fuel system. 3. Adjust the belt.

1WARNING 4. Check tire inflation. Adjust to proper inflation pressure.

Wash and wax painted and chrome surfaces.
Fuel is flammable. Do not store motorcycle having gaso- 5. See BATTERY for proper battery care. Remove battery
line in tank within the home or garage where open from the motorcycle and charge. Store the battery above
flames, pilot lights, sparks or electric motors are present. freezing temperatures, trickle charge once a month and
Failure to heed this warning may lead to an explosion or on FLT models keep the electrolyte level above the
fire resulting in personal injury. plates.

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 NOTE
On FLT models disconnect the battery vent tube from battery
before removing battery; or take note of vent tube routing so it
is installed in the proper place when you remove vehicle from
storage.
1WARNING
Keep battery away from areas that may have sparks or
flames. A spark could cause an explosion resulting in
personal injury.
6. If motorcycle is to be covered, use a material such as
light canvas, that will breathe. Plastic materials that do
not breathe promote the formation of condensation.

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Removal From Storage 7. Check steering for smoothness by turning the
handlebars through the full operating range.
1WARNING 8. Check tire pressure. Incorrect pressure will result in poor
After extended periods of storage and prior to starting riding characteristics and can affect handling and
vehicle, place transmission in gear, disengage clutch stability.
and push vehicle back and forth a few times to ensure 9. Check all electrical equipment and switches including the
proper clutch disengagement. Failure to observe this stoplamp, turn signals and horn for proper operation.
warning may result in personal injury.
10. Check for any fuel, oil or brake fluid leaks.
1. See BATTERY for proper battery care. On FLT models
be sure plates are covered by electrolyte before 1CAUTION
charging. Install vent tube and route according to FLT
Service Manual. Fill the battery with distilled water to the Turn engine over a few times to be sure there is no oil in
proper level. Charge and install it. the crankcase; and that all oil has been pumped back
into the oil tank. Stop engine and re-check oil level.
2. Remove and inspect the spark plugs. Replace if
necessary.
3. Clean the air cleaner element.
4. Start the engine and run until it reaches normal operating
temperature. Turn off engine.
5. Check amount of oil in the oil tank. Check the
transmission lubricant level.
6. Check controls to be sure they are operating properly.
Operate the front and rear brakes, throttle, clutch and
shifter.

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GENERAL Engine Turns Over But Does Not Start
The following checklist of possible operating troubles and 1. Fuel tank empty.

RIDER TROUBLESHOOTING
their probable causes will be helpful in keeping your motorcy- 2. Fuel valve turned “OFF.” *
cle in good operating condition. More than one of these 3. Fuel valve vacuum line disconnected.*
conditions may be causing the trouble and all should be care- 4. Fuel valve or filter clogged.*
fully checked. 5. Discharged battery or loose or broken battery terminal
connections.
1WARNING 6. Fouled spark plugs.
The troubleshooting section of this Owner’s Manual is 7. Spark plug cables connections loose or in bad condition
intended solely as a guide to diagnosing problems. Care- and shorting.
fully read the appropriate sections of this manual before 8. Loose or corroded wire or cable connection(s) at coil or
performing any work. Repair and maintenance opera- battery.
tions not listed in this Owner’s Manual are in the Service 9. Engine flooded with fuel as a result of over-enrichening.*
Manual and should be performed by your Harley-David- 10. Engine oil too heavy (winter operation).
son dealer. Improper repair and/or maintenance may 11. Throttle held open when enrichener is used.*
result in personal injury. 12. Fuel pump inoperative.
ENGINE Starts Hard
Starter Does Not Operate or Does Not Turn 1. Spark plugs in bad condition, have improper gap, or are
partially fouled.
Engine Over
2. Spark plug cables in bad condition and leaking.
1. Engine run switch in “OFF” position. 3. Battery nearly discharged.
2. Ignition switch not “ON.” 4. Loose wire or cable connection(s) at one of the battery
terminals or at coil.
3. Discharged battery or loose or corroded connections
5. Carburetor not adjusted correctly.*
(solenoid chatters).
6. Engine oil too heavy (winter operation).
* carbureted models only
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7. Ignition not timed properly. See Dealer.* Overheats
8. Fuel tank vent plugged or fuel line closed off, restricting
fuel flow. 1. Insufficient oil supply or oil not circulating.
9. Water or dirt in fuel system. 2. Heavy carbon deposit from “lugging” engine. See dealer.
10. On fuel injected models - not allowing fuel pump time to 3. Ignition timing retarded. See Dealer.*
pressurize fuel lines.
Starts But Runs Irregularly or Misses Excessive Vibration
1. Spark plugs in bad condition or partially fouled. 1. Stabilizer links worn or loose.* See Dealer.
2. Spark plug cables in bad condition and leaking. 2. Engine isolation mounts loose.* See Dealer.
3. Spark plug gap too close or too wide.
3. Rear fork pivot shaft nuts loose.* See Dealer.
4. Battery nearly discharged.
5. Damaged wire or loose connection at battery terminals 4. Front engine mounting bolts loose.* See Dealer.
or coils. 5. Engine to transmission mounting bolts loose.* See
6. Intermittent short circuit due to damaged wire insulation. Dealer.
7. Water or dirt in fuel system. 6. Broken frame. See Dealer.
8. Fuel vent system plugged. See Dealer. 7. Belt badly worn.
9. One or both injectors fouled. 8. Wheels and/or tires damaged. See Dealer.
A Spark Plug Fouls Repeatedly 9. Vehicle not properly aligned. See Dealer.
1. Excessive enrichener use.* *If applicable.
2. Fuel mixture too rich.
3. Incorrect spark plug.
LUBRICATION SYSTEM
Pre-ignition or Detonation (Knocks or Oil Does Not Return to Oil Tank
Pings) 1. Oil tank empty.
1. Incorrect fuel. 2. Restricted oil lines or fittings. See Dealer.
2. Incorrect spark plug for the kind of service. 3. Restricted oil filter. See Dealer.
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Engine Leaks Oil From Cases, Push Rods, TRANSMISSION
Hoses Transmission Shifts Hard
1. Loose parts. See Dealer. 1. Bent shifter rod. See Dealer.
2. Imperfect seal at gaskets, push rod cover, washers, etc. 2. Transmission shifting mechanism needs adjustment.
See Dealer. See Dealer.
3. Restricted oil return line to tank. See Dealer.
Transmission Jumps Out of Gear
ELECTRICAL SYSTEM 1. Shifter rod improperly adjusted. See Dealer.
Alternator Does Not Charge 2. Shifter forks (inside transmission) improperly adjusted.
See Dealer.
1. Module not grounded. See Dealer.
3. Worn shifter dogs in transmission. See Dealer.
2. Engine ground wire loose or broken.* See Dealer.
3. Loose or broken wires in charging circuit. See Dealer. Clutch Slips
*If applicable. 1. Clutch controls improperly adjusted. See Dealer.
Alternator Charge Rate is Below Normal 2. Worn friction discs. See Dealer.
3. Insufficient clutch spring tension. See Dealer.
1. Weak battery.
Clutch Drags or Does Not Release
2. Excessive use of add-on accessories.
3. Loose or corroded connections. 1. Clutch controls improperly adjusted. See Dealer.
2. Insufficient clutch spring tension. See Dealer.
4. Extensive periods of idling or low speed riding.
3. Transmission case over-filled.
CARBURETOR 4. Clutch discs warped. See Dealer.
Carburetor Floods Clutch Chatters
1. Excessive “pumping” of hand throttle grip. 1. Friction discs or steel discs worn or warped. See Dealer.
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BRAKES 5. Brake pads badly worn (1/16 in. minimum lining thick-
ness). See Dealer.
Brakes Do Not Hold Normally 6. Brake disc badly worn or warped. See Dealer.
1. Master cylinder low on fluid. See Dealer. 7. Brake fades because of heat build up. Excessive braking
2. Brake line contains air bubbles. See Dealer. or brake pads dragging. See Dealer.
3. Master or wheel cylinder piston worn. See Dealer. 8. Brake drags. Insufficient hand lever free play. See
4. Brake pads contaminated with grease or oil. See Dealer. Dealer.

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OWNER’S IDENTIFICATION CARD Keep this card in your possession, since it is required by your

WARRANTY & RESPONSIBILITIES

Harley-Davidson dealer for any warranty service performed
See Figure 55. A permanent Owner's Identification Card is on your motorcycle.
issued to each Harley-Davidson new motorcycle owner when
the completed warranty registration form is received at Har- If you have any questions regarding service or warranty, we
ley-Davidson Motor Company. recommend that you contact your Harley-Davidson dealer for
service.
o0026aox

WARRANTY AND MAINTENANCE

This Owner’s Manual contains your new motorcycle warranty
and a number of tear-out service coupons.

The approved service and maintenance procedures on each

coupon and the mileage intervals cover items which are the
owner’s responsibility to have performed. All of the specified
maintenance services must be performed to keep your war-
ranty in force.

Bring this Owner’s Manual with you when you visit your
dealer at the specified mileages to have your motorcycle
inspected and serviced. Have the owner record stubs dated
Figure 55. Owner’s Warranty Identification Card and signed for required proof of service during the warranty
period. The dealer records should be retained by the dealer,
The Owner’s Identification Card is a permanent record show- or owner, as a record of proper maintenance. Also keep other
ing proof of your ownership and gives all of the information receipts covering any service or maintenance performed.
necessary for you and your dealer to simplify and expedite These records should be transferred to each subsequent
service and obtain parts and accessories. owner.

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 1WARNING Installing off-road or competition parts to enhance perfor-
mance may void your new motorcycle warranty. See your
We caution you against the use of certain non-standard dealer for details.
parts such as after-market and custom made extended
front forks which may adversely affect performance and 1CAUTION
handling, with possible injury to yourself or others.
Removing or altering factory installed standard parts It is possible to overload your motorcycle’s charging
may also affect performance and cause injury. The use of system by adding too many electrical accessories. If your
any non-standard parts including mufflers may void your combined electrical accessories consume more
warranty according to terms of the warranty. electrical current than your vehicle’s charging system
can produce, the electrical consumption can discharge
Harley-Davidson dealerships are independently owned and the battery and cause vehicle electrical system damage.
operated and may sell parts and accessories that are not Ask your dealer for advice about the amount of current
manufactured or approved by Harley-Davidson. Therefore, consumed by additional electrical accessories.
you should understand that we are not and cannot be respon-
sible for the quality, suitability, or safety of any non-Harley- IMPORTANT
Davidson part, accessory or design modification, including If you move from your present address, or sell your motorcy-
labor, which may be sold and/or installed by our dealers. cle, please fill out and mail the post card at the back of this
manual. This is necessary in the event that the Company
KEEPING IT ALL HARLEY
needs to contact the owner concerning information that could
To keep your Harley-Davidson motorcycle and its warranty affect the safe operation of this motorcycle.
intact, insist that your dealer uses only Genuine® replace-
ment parts. Keep your Harley-Davidson completely Harley-
Davidson. Exacting design and stringent testing ensure per-
formance and warranty coverage. Insist on Genuine parts for
your genuine Harley-Davidson motorcycle.

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CALIFORNIA EVAPORATIVE AMONG THOSE ACTS PRESUMED TO CONSTITUTE
TAMPERING ARE THE ACTS LISTED BELOW.
EMISSION CONTROL
All new 1998 Harley-Davidson motorcycles sold in the state 1. Replacing the muffler(s) and/or the entire exhaust sys-
of California are equipped with an evaporative emission con- tem with parts not certified to be noise legal for street
trol system. This system is designed to meet the CARB use.
regulations in effect at the time of manufacture. 2. Removing or modifying the muffler internal baffles in any
way.
The system requires a small amount of maintenance. Peri-
odic inspection is required to make sure hoses are properly 3. Replacing the air intake/cleaner assembly with one not
routed, not kinked or blocked, and that all fittings are secure. certified to be noise legal for street use.
Mounting hardware should also be checked periodically for
tightness. 4. Modifying the air intake/cleaner assembly in such a way
as to make the vehicle no longer noise legal for street
EPA NOISE REGULATIONS use.
EPA noise regulations require that the following statements Harley-Davidson recommends that any and all noise related
be included in the Owner’s Manual. maintenance be done by an authorized Harley-Davidson
dealer using genuine Harley-Davidson parts.
TAMPERING WITH NOISE CONTROL SYSTEM PROHIB-
ITED: Federal law prohibits the following acts or the causing
thereof: (1) The removal or rendering inoperative by any per-
WARRANTY/SERVICE INFORMATION
son other than for purposes of maintenance, repair, or Your selling dealer is responsible for providing the warranty
replacement of any device or element of design incorporated repair work on your motorcycle.
into any new vehicle for the purpose of noise control prior to
its sale or delivery to the ultimate purchaser or while it is in For normal service work or warranty work under the above
use, or (2) the use of the vehicle after such device or element conditions, you may obtain the name and location of your
of design has been removed or rendered inoperative by any nearest U.S. Harley-Davidson dealer by calling 1-800-443-
person. 2153 (toll free), in any state except Alaska and Hawaii.
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 NOTE If NHTSA receives similar complaints, it may open an
The number shown above is accessible only with a touch- investigation, and if it finds that a safety defect exists in
tone phone. a group of vehicles, it may order a recall and remedy
REPORTING SAFETY DEFECTS campaign. However, NHTSA cannot become involved
in individual problems between you, your dealer, or
Required by the National Highway Traffic Safety Administra-
tion (NHTSA). Harley-Davidson.

NHTSA STATEMENT: To contact NHTSA, you may either call the Auto Safety
If you believe that your vehicle has a defect which Hotline toll-free at 1-800/424-9393 (or 366-0123 in
could cause a crash or could cause injury or death, you Washington D.C. area) or write to: NHTSA, U.S.
should immediately inform the National Highway Traffic Department of Transportation, Washington, D.C.
Safety Administration (NHTSA) in addition to notifying 20590. You can also obtain other information about
Harley-Davidson. motor vehicle safety from the Hotline.

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 HARLEY-DAVIDSON LIMITED WARRANTY
(12 MONTHS/UNLIMITED MILEAGE)
Harley-Davidson Warrants to the first retail purchaser and authorized transferees of our new 1998 model motorcycles/sidecars
that any authorized Harley-Davidson Dealer will repair or replace without charge any parts (except tires, maintenance items and
battery under certain conditions) found under normal use in the U.S.A. or Canada to be defective in factory materials or work-
manship, and upon the following terms and conditions:
DURATION AND TRANSFER EXCLUSIONS IMPORTANT/READ CAREFULLY
1. The duration of this limited warranty is twelve months,
1. Our Dealers are independently owned and operated
measured from the date of initial retail purchase from This warranty will not apply to any motorcycle/sidecar as and may sell other products. Because of this, HAR-
an authorized Harley-Davidson Dealer. follows: LEY-DAVIDSON IS NOT RESPONSIBLE FOR THE
2. Any unexpired portion of this limited warranty may be
SAFETY, QUALITY, OR SUITABILITY OF ANY NON-
transferred, with written authorization, upon the resale
1. Which has not been operated or maintained as speci- HARLEY-DAVIDSON PART, ACCESSORY OR
of the motorcycle/sidecar during the warranty period.
fied in the Owner’s Manual. DESIGN MODIFICATION INCLUDING LABOR
To obtain authorization, a transfer application must be
WHICH MAY BE SOLD AND/OR INSTALLED BY
filed with Harley-Davidson and the motorcycle/sidecar 2. Which has been abused, altered outside of original OUR DEALERS.
must pass inspection by one of our authorized Deal- factory specifications, improperly stored or used “off 2. THERE IS NO OTHER EXPRESS WARRANTY
ers. The customer is responsible for any charge the highway”, for racing or competition of any kind. (OTHER THAN EMISSIONS AND NOISE WARRAN-
incurred for work performed by the Dealer beyond the
3. Which has had the odometer removed or tampered TIES) ON THE MOTORCYCLE. ANY IMPLIED
inspection procedure itself. (See your Owner’s Manual
with. WARRANTY OF MERCHANTABILITY OR FITNESS
for complete details.)
IS LIMITED TO THE DURATION OF THIS
OWNER OBLIGATIONS WARRANTY.
OTHER LIMITATIONS 3. TO THE FULLEST EXTENT ALLOWED BY LAW,
1. To qualify for warranty protection, you and the selling HARLEY-DAVIDSON AND ITS DEALERS SHALL
Dealer must complete the Warranty Registration Form This warranty does not cover: NOT BE LIABLE FOR LOSS OF USE, INCONVE-
and return it to us within 10 days after delivery. We will NIENCE, LOST TIME, COMMERCIAL LOSS OR
then send you an Owner-Warranty Identification Card. OTHER INCIDENTAL OR CONSEQUENTIAL
1. Parts and labor for normal maintenance as recom-
2. To obtain warranty service, return your motorcycle/ DAMAGES.
mended in the Owner’s Manual, including such items
sidecar at your expense within the warranty period to Some states do not allow the exclusion or limitation of inci-
as the following: lubrication, oil and filter change, fuel
any authorized Dealer. You must be able to present dental or consequential damages or limitations on how long
system cleaning, battery maintenance, engine tune-
your Owner-Warranty Identification Card and/or an implied warranty lasts, so the above limitations and exclu-
up, spark plugs, light bulbs, brake, clutch and chain/
Owner's Manual upon our Dealer's request. Our sions may not apply to you. This warranty gives you specific
belt adjustment (including chain replacement).
Dealer should be able to provide warranty service dur- legal rights, and you may have other rights which vary from
ing normal business hours and as soon as possible, 2. Seats, saddlebags, paint, chrome, or trim deterioration state to state.
depending upon the workload of the Dealer’s service caused by ordinary wear and tear, exposure or

. .
department and the availability of necessary parts. improper maintenance.

Harley-Davidson Motor Company P.O. Box 653 Milwaukee, Wisconsin 53201, U.S.A.

189

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 o0022aox

Warranty Transfer Applications

E
are available from your Harley-

PL
Davison Dealer

M
SA

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 HARLEY-DAVIDSON EMISSION CONTROL SYSTEM WARRANTY
The following warranty applies to the emission control system and is in addition to the LIMITED WARRANTY, and NOISE CON-
TROL SYSTEM WARRANTY.
Harley-Davidson Motor Company warrants to the first owner and each subsequent owner that his vehicle is designed and built
so as to conform at the time of sale with applicable regulations of the U.S. Federal Environmental Protection Agency at the time
of manufacture and that it is free from defects in materials and workmanship which cause his motorcycle not to meet U.S. Envi-
ronmental Protection Agency Standards within 5 years or 18,641 miles (30,000 kilometers) whichever occurs first.
The warranty period shall begin on the date the motorcycle is delivered to the first retail purchaser or, if the motorcycle is placed
in service as a demonstrator or company vehicle prior to sale at retail, on the date it is first placed in service.
THE FOLLOWING ITEMS ARE NOT COVERED BY THE EMISSION CONTROL SYSTEM WARRANTY
1. Failures which arise as a result of misuse, alterations, accident or non-performance of maintenance as specified in the
Owner's Manual.
2. The replacement of parts (such as spark plugs, fuel and oil filters, etc.) used in required maintenance.
3. Loss of time, inconvenience, loss of motorcycle use or other consequential damages.
4. Any motorcycle on which the odometer mileage has been changed so that the mileage cannot be determined.
RECOMMENDATIONS FOR REQUIRED MAINTENANCE
IT IS RECOMMENDED THAT ANY EMISSION SYSTEM MAINTENANCE BE PERFORMED BY AN AUTHORIZED HARLEY-
DAVIDSON DEALER USING GENUINE HARLEY-DAVIDSON REPLACEMENT PARTS. THE MAINTENANCE, REPLACE-
MENT OR REPAIR OF THE EMISSION CONTROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE
OUTLET OR INDIVIDUAL. NON-GENUINE PARTS MAY BE USED ONLY IF SUCH PARTS ARE CERTIFIED TO COMPLY
WITH U.S. ENVIRONMENTAL PROTECTION AGENCY STANDARDS.
Harley-Davidson Motor Company, P.O. Box 653 Milwaukee, Wisconsin 53201, U.S.A.

191

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 HARLEY-DAVIDSON NOISE CONTROL SYSTEM WARRANTY
The following warranty applies to the noise control system and is in addition to the LIMITED WARRANTY, and EMISSION CON-
TROL SYSTEM WARRANTY.
Harley-Davidson Motor Company warrants to the first owner and each subsequent owner that his vehicle is designed and built
so as to conform at the time of sale with applicable regulations of the U.S. Environmental Protection Agency (as tested following
F-76 Drive-By test procedure) at the time of manufacture and that it is free from defects in materials and workmanship which
cause his motorcycle not to meet U.S. Environmental Protection Agency Standards within 1 year or 3,730 miles (6,000 kilome-
ters) whichever occurs first.
The warranty period shall begin on the date the motorcycle is delivered to the first retail purchaser or, if the motorcycle is placed
in service as a demonstrator or company vehicle prior to sale at retail, on the date it is first placed in service.
THE FOLLOWING ITEMS ARE NOT COVERED BY THE NOISE CONTROL SYSTEM WARRANTY
1. Failures which arise as a result of misuse, alterations, or accident as specified in the Owner's Manual.
2. Replacing, removing, or modifying any portion of the NOISE CONTROL SYSTEM (consisting of the exhaust system and air
intake/cleaner assembly) with parts not certified to be noise legal for street use.
3. Loss of time, inconvenience, loss of motorcycle use or other consequential damages.
4. Any motorcycle on which the odometer mileage has been changed so that the mileage cannot be determined.
RECOMMENDATIONS FOR REQUIRED MAINTENANCE
IT IS RECOMMENDED THAT ANY NOISE SYSTEM MAINTENANCE BE PERFORMED BY AN AUTHORIZED HARLEY-
DAVIDSON DEALER USING GENUINE HARLEY-DAVIDSON REPLACEMENT PARTS. THE MAINTENANCE, REPLACE-
MENT OR REPAIR OF THE NOISE CONTROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE
OUTLET OR INDIVIDUAL. NON-GENUINE PARTS MAY BE USED ONLY IF SUCH PARTS ARE CERTIFIED TO COMPLY
WITH U.S. ENVIRONMENTAL PROTECTION AGENCY STANDARDS.
Harley-Davidson Motor Company, P.O. Box 653 Milwaukee, Wisconsin 53201, U.S.A.
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 500 MILE 500 MILE
(800 km) (800 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
These services are to be performed at your regular rates and
Date
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

193

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500 MILE MAINTENANCE 500 MILE MAINTENANCE
❏1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❏2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Change primary chaincase lubricant and clean magnetic drain plug. ❑3. Change primary chaincase lubricant and clean magnetic drain plug.
Check/adjust primary chain. Check/adjust primary chain.
❑4. Check clutch adjustment. ❑4. Check clutch adjustment.
❑5. Change transmission lubricant and clean magnetic drain plug. ❑5. Change transmission lubricant and clean magnetic drain plug.
❑6. Check and adjust drive belt. ❑6. Check and adjust drive belt.
❑7. Lube the foot shift/brake lever bearings.* ❑7. Lube the foot shift/brake lever bearings.*
❑8. Check rear brake pedal adjustment. ❑8. Check rear brake pedal adjustment.
❑9. Inspect brake pads and discs for wear. ❑9. Inspect brake pads and discs for wear.
❑10. Check brake fluid reservoir levels and condition. ❑10. Check brake fluid reservoir levels and condition.
❑11. Inspect oil lines and brake system for leaks. ❑11. Inspect oil lines and brake system for leaks.
❑12. Lubricate the following: front brake hand lever, throttle control ❑12. Lubricate the following: front brake hand lever, throttle control
cables, throttle, clutch control cable and hand lever, jiffy stand. cables, throttle, clutch control cable and hand lever, jiffy stand.
❑13. Lubricate and adjust all Springer steering head bearings. ❑13. Lubricate and adjust all Springer steering head bearings.
❑14. Check, adjust operation of enrichener.* ❑14. Check, adjust operation of enrichener.*
❑15. Inspect fuel valve*, lines and fittings for leaks. ❑15. Inspect fuel valve*, lines and fittings for leaks.
❑16. Check tire pressure and inspect tread. ❑16. Check tire pressure and inspect tread.
❑17. Check wheel spoke tightness.* ❑17. Check wheel spoke tightness.*
❑18. Check battery electrolyte level* and clean battery connections. ❑18. Check battery electrolyte level* and clean battery connections.
❑19. Check operation of all electrical equipment and switches. ❑19. Check operation of all electrical equipment and switches.
❑20. Check cruise control disengage switch & other components.* ❑20. Check cruise control disengage switch & other components.*
❑21. Check shock absorbers. ❑21. Check shock absorbers.
❑22. Check rear fork pivot nut.* ❑22. Check rear fork pivot nut.*
❑23. Check air suspension - pressure, operation and leakage.* ❑23. Check air suspension - pressure, operation and leakage.*
❑24. Check stabilizer links* and engine mounts. ❑24. Check stabilizer links* and engine mounts.
❑25. Check tightness of all fasteners except engine head bolts. ❑25. Check tightness of all fasteners except engine head bolts.
❑26. Check engine idle speed adjustment. ❑26. Check engine idle speed adjustment.
❑27. Road test. ❑27. Road test.

*If applicable. *If applicable.

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 2500 MILE 2500 MILE
(4000 km) (4000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

195

99466-98
2500 MILE MAINTENANCE 2500 MILE MAINTENANCE
❑1. Inspect engine oil. ❑1. Inspect engine oil.
❑2. Inspect rear belt. ❑2. Inspect rear belt.
❑3. Inspect transmission lubricant. ❑3. Inspect transmission lubricant.
❑4. Inspect brake pads and discs for wear. ❑4. Inspect brake pads and discs for wear.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑6. Inspect tire pressure and inspect tread. ❑6. Inspect tire pressure and inspect tread.
❑7. Inspect operation of throttle and enrichener* controls. ❑7. Inspect operation of throttle and enrichener* controls.
❑8. Inspect operation of all electrical equipment and switches. ❑8. Inspect operation of all electrical equipment and switches.
❑9. Inspect battery fluid level* and connections. ❑9. Inspect battery fluid level* and connections.
❑10. Check stabilizer links* and engine mounts. ❑10. Check stabilizer links* and engine mounts.
❑11. Lubricate all Springer steering head bearings. ❑11. Lubricate all Springer steering head bearings.
❑12. Road test. ❑12. Road test.

*If applicable. *If applicable.

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 5000 MILE 5000 MILE
(8000 km) (8000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

197

99466-98
5000 MILE MAINTENANCE 5000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean magnetic drain plug. ❑4. Change primary chaincase lubricant and clean magnetic drain plug.
Check/adjust primary chain. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt.
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Lubricate all Springer steering head bearings. ❑9. Lubricate all Springer steering head bearings.
❑10. Check rear brake pedal adjustment. ❑10. Check rear brake pedal adjustment.
❑11. Inspect brake pads and discs for wear. ❑11. Inspect brake pads and discs for wear.
❑12. Check brake fluid reservoir levels and condition. ❑12. Check brake fluid reservoir levels and condition.
❑13. Inspect oil lines and brake system for leaks. ❑13. Inspect oil lines and brake system for leaks.
❑14. Lubricate the following: front brake hand lever, throttle control cables, ❑14. Lubricate the following: front brake hand lever, throttle control cables,
throttle, clutch control cable and hand lever, jiffy stand. throttle, clutch control cable and hand lever, jiffy stand.
❑15. Check, adjust operation of enrichener. ❑15. Check, adjust operation of enrichener.
❑16. Inspect fuel valve*, lines and fittings for leaks. ❑16. Inspect fuel valve*, lines and fittings for leaks.
❑17. Clean fuel tank filter screen. ❑17. Clean fuel tank filter screen.
❑18. Check tire pressure and inspect tread. ❑18. Check tire pressure and inspect tread.
❑19. Check wheel spoke tightness.* ❑19. Check wheel spoke tightness.*
❑20. Check front fork bearing adjustment. ❑20. Check front fork bearing adjustment.
❑21. Check operation of all electrical equipment and switches. ❑21. Check operation of all electrical equipment and switches.
❑22. Check cruise control disengage switch & other components.* ❑22. Check cruise control disengage switch & other components.*
❑23. Check battery electrolyte level* and clean battery connections. ❑23. Check battery electrolyte level* and clean battery connections.
❑24. Inspect spark plugs. ❑24. Inspect spark plugs.
❑25. Check condition of rear shock absorbers. ❑25. Check condition of rear shock absorbers.
❑26. Check air suspension - pressure, operation and leakage.* ❑26. Check air suspension - pressure, operation and leakage.*
❑27. Check engine mounts. ❑27. Check engine mounts.
❑28. Check tightness of all fasteners except engine head bolts. ❑28. Check tightness of all fasteners except engine head bolts.
❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑30. Check ignition timing and vacuum hose.* ❑30. Check ignition timing and vacuum hose.*
❑31. Check engine idle speed adjustment. ❑31. Check engine idle speed adjustment.
❑32. Road test. ❑32. Road test.

*If applicable. *If applicable.

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 7500 MILE 7500 MILE
(12000 km) (12000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
Date and lubrication services listed on the back of this coupon.
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

199

99466-98
7500 MILE MAINTENANCE 7500 MILE MAINTENANCE
❑1. Inspect engine oil. ❑1. Inspect engine oil.
❑2. Inspect rear belt. ❑2. Inspect rear belt.
❑3. Inspect transmission lubricant. ❑3. Inspect transmission lubricant.
❑4. Inspect brake pads and discs for wear. ❑4. Inspect brake pads and discs for wear.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑6. Inspect tire pressure and inspect tread. ❑6. Inspect tire pressure and inspect tread.
❑7. Inspect operation of throttle and enrichener* controls. ❑7. Inspect operation of throttle and enrichener* controls.
❑8. Inspect operation of all electrical equipment and switches. ❑8. Inspect operation of all electrical equipment and switches.
❑9. Inspect battery fluid level* and connections. ❑9. Inspect battery fluid level* and connections.
❑10. Check stabilizer links* and engine mounts. ❑10. Check stabilizer links* and engine mounts.
❑11. Lubricate all Springer steering head bearings. ❑11. Lubricate all Springer steering head bearings.
❑12. Road test. ❑12. Road test.

*If applicable. *If applicable.

200

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 10,000 MILE 10,000 MILE
(16000 km) (16000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

201

99466-98
10,000 MILE MAINTENANCE 10,000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean ❑4. Change primary chaincase lubricant and clean magnetic drain plug.
magnetic drain plug. Check/adjust primary chain. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Check rear brake pedal adjustment. ❑9. Check rear brake pedal adjustment.
❑10. Inspect brake pads and discs for wear. ❑10. Inspect brake pads and discs for wear.
❑11. Check brake fluid reservoir levels and condition. ❑11. Check brake fluid reservoir levels and condition.
❑12. Inspect oil lines and brake system for leaks. ❑12. Inspect oil lines and brake system for leaks.
❑13. Lubricate the following: front brake hand lever, throttle control cables, ❑13. Lubricate the following: front brake hand lever, throttle control
throttle, clutch control cable and hand lever, jiffy stand. cables, throttle, clutch control cable and hand lever, jiffy stand.
❑14. Lubricate and adjust steering head bearings (all models). ❑14. Lubricate and adjust steering head bearings (all models).
❑15. Check, adjust operation of enrichener.* ❑15. Check, adjust operation of enrichener.*
❑16. Inspect fuel valve*, lines and fittings for leaks. ❑16. Inspect fuel valve*, lines and fittings for leaks.
❑17. Clean fuel tank filter screen (Carb. only). ❑17. Clean fuel tank filter screen (Carb. only).
❑18. Check operation of all electrical equipment and switches. ❑18. Check operation of all electrical equipment and switches.
❑19. Check cruise control disengage switch & other components.* ❑19. Check cruise control disengage switch & other components.*
❑20. Check battery electrolyte level* and clean battery connections. ❑20. Check battery electrolyte level* and clean battery connections.
❑21. Change spark plugs. ❑21. Change spark plugs.
❑22. Check tire pressure and inspect tread. ❑22. Check tire pressure and inspect tread.
❑23. Check wheel spoke tightness.* ❑23. Check wheel spoke tightness.*
❑24. Repack wheel bearings with grease. ❑24. Repack wheel bearings with grease.
❑25. Change front fork oil.* ❑25. Change front fork oil.*
❑26. Repack rear fork bearings.* ❑26. Repack rear fork bearings.*
❑27. Adjust Springer rocker bearings.* ❑27. Adjust Springer rocker bearings.*
❑28. Check condition of rear shock absorbers. ❑28. Check condition of rear shock absorbers.
❑29. Check air suspension - pressure, operation and leakage.* ❑29. Check air suspension - pressure, operation and leakage.*
❑30. Check stabilizer links* and engine mounts. ❑30. Check stabilizer links* and engine mounts.
❑31. Check tightness of all fasteners except engine head bolts. ❑31. Check tightness of all fasteners except engine head bolts.
❑32. Inspect Road King windshield bushings. ❑32. Inspect Road King windshield bushings.
❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑34. Check ignition timing and vacuum hose.* ❑34. Check ignition timing and vacuum hose.*
❑35. Check engine idle speed adjustment. ❑35. Check engine idle speed adjustment.
❑36. Road test. ❑36. Road test.
*If applicable *If applicable
202

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 12,500 MILE 12,500 MILE
(20000 km) (20 000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

203

99466-98
12,500 MILE MAINTENANCE 12,500 MILE MAINTENANCE
❑1. Inspect engine oil.
❑1. Inspect engine oil. ❑2. Inspect rear belt.
❑2. Inspect rear belt. ❑3. Inspect transmission lubricant.
❑3. Inspect transmission lubricant. ❑4. Inspect brake pads and discs for wear.
❑4. Inpect brake pads and discs for wear. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑6. Inspect tire pressure and inspect tread.
❑6. Inspect tire pressure and inspect tread. ❑7. Inspect operation of throttle and enrichener* controls.
❑7. Inspect operation of throttle and enrichener* controls. ❑8. Inspect operation of all electrical equipment and switches.
❑8. Inspect operation of all electrical equipment and switches. ❑9. Inspect battery fluid level* and connections.
❑9. Inspect battery fluid level* and connections. ❑10. Check stabilizer links* and engine mounts.
❑10. Check stabilizer links* and engine mounts. ❑11. Lubricate all Springer steering head bearings.
❑11. Lubricate all Springer steering head bearings. ❑12. Road test.
❑12. Road test.
*If applicable.
*If applicable.

204

99466-98
 15,000 MILE 15,000 MILE
(24000 km) (24000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

205

99466-98
15,000 MILE MAINTENANCE 15,000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean magnetic drain plug. ❑4. Change primary chaincase lubricant and clean magnetic drain plug.
Check/adjust primary chain. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt.
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Lubricate all Springer steering head bearings. ❑9. Lubricate all Springer steering head bearings.
❑10. Check rear brake pedal adjustment. ❑10. Check rear brake pedal adjustment.
❑11. Inspect brake pads and discs for wear. ❑11. Inspect brake pads and discs for wear.
❑12. Check brake fluid reservoir levels and condition. ❑12. Check brake fluid reservoir levels and condition.
❑13. Inspect oil lines and brake system for leaks. ❑13. Inspect oil lines and brake system for leaks.
❑14. Lubricate the following: front brake hand lever, throttle control cables, ❑14. Lubricate the following: front brake hand lever, throttle control cables,
throttle, clutch control cable and hand lever, jiffy stand. throttle, clutch control cable and hand lever, jiffy stand.
❑15. Check, adjust operation of enrichener. ❑15. Check, adjust operation of enrichener.
❑16. Inspect fuel valve*, lines and fittings for leaks. ❑16. Inspect fuel valve*, lines and fittings for leaks.
❑17. Clean fuel tank filter screen. ❑17. Clean fuel tank filter screen.
❑18. Check tire pressure and inspect tread. ❑18. Check tire pressure and inspect tread.
❑19. Check wheel spoke tightness.* ❑19. Check wheel spoke tightness.*
❑20. Check front fork bearing adjustment. ❑20. Check front fork bearing adjustment.
❑21. Check operation of all electrical equipment and switches. ❑21. Check operation of all electrical equipment and switches.
❑22. Check cruise control disengage switch & other components.* ❑22. Check cruise control disengage switch & other components.*
❑23. Check battery electrolyte level* and clean battery connections. ❑23. Check battery electrolyte level* and clean battery connections.
❑24. Inspect spark plugs. ❑24. Inspect spark plugs.
❑25. Check condition of rear shock absorbers. ❑25. Check condition of rear shock absorbers.
❑26. Check air suspension - pressure, operation and leakage.* ❑26. Check air suspension - pressure, operation and leakage.*
❑27. Check engine mounts. ❑27. Check engine mounts.
❑28. Check tightness of all fasteners except engine head bolts. ❑28. Check tightness of all fasteners except engine head bolts.
❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑30. Check ignition timing and vacuum hose.* ❑30. Check ignition timing and vacuum hose.*
❑31. Check engine idle speed adjustment. ❑31. Check engine idle speed adjustment.
❑32. Road test. ❑32. Road test.

*If applicable. *If applicable.

206

99466-98
 17,500 MILE 17,500 MILE
(28000 km) (28000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

207

99466-98
17,500 MILE MAINTENANCE 17,500 MILE MAINTENANCE
❑1. Inspect engine oil. ❑1. Inspect engine oil.
❑2. Inspect rear belt. ❑2. Inspect rear belt.
❑3. Inspect transmission lubricant. ❑3. Inspect transmission lubricant.
❑4. Inspect brake pads and discs for wear. ❑4. Inspect brake pads and discs for wear.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑6. Inspect tire pressure and inspect tread. ❑6. Inspect tire pressure and inspect tread.
❑7. Inspect operation of throttle and enrichener* controls. ❑7. Inspect operation of throttle and enrichener* controls.
❑8. Inspect operation of all electrical equipment and switches. ❑8. Inspect operation of all electrical equipment and switches.
❑9. Inspect battery fluid level* and connections. ❑9. Inspect battery fluid level* and connections.
❑10. Check stabilizer links* and engine mounts. ❑10. Check stabilizer links* and engine mounts.
❑11. Lubricate all Springer steering head bearings. ❑11. Lubricate all Springer steering head bearings.
❑12. Road test. ❑12. Road test.

*If applicable. *If applicable.

208

99466-98
 20,000 MILE 20,000 MILE
(32000 km) (32000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

209

99466-98
20,000 MILE MAINTENANCE 20,000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean ❑4. Change primary chaincase lubricant and clean magnetic drain plug.
magnetic drain plug. Check/adjust primary chain. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Check rear brake pedal adjustment. ❑9. Check rear brake pedal adjustment.
❑10. Inspect brake pads and discs for wear. ❑10. Inspect brake pads and discs for wear.
❑11. Check brake fluid reservoir levels and condition. ❑11. Check brake fluid reservoir levels and condition.
❑12. Inspect oil lines and brake system for leaks. ❑12. Inspect oil lines and brake system for leaks.
❑13. Lubricate the following: front brake hand lever, throttle control cables, ❑13. Lubricate the following: front brake hand lever, throttle control
throttle, clutch control cable and hand lever, jiffy stand. cables, throttle, clutch control cable and hand lever, jiffy stand.
❑14. Check, adjust operation of enrichener.* ❑14. Check, adjust operation of enrichener.*
❑15. Inspect fuel valve*, lines and fittings for leaks. ❑15. Inspect fuel valve*, lines and fittings for leaks.
❑16. Clean fuel tank filter screen (Carb. only). ❑16. Clean fuel tank filter screen (Carb. only).
❑17. Check operation of all electrical equipment and switches. ❑17. Check operation of all electrical equipment and switches.
❑18. Check cruise control disengage switch & other components.* ❑18. Check cruise control disengage switch & other components.*
❑19. Check battery electrolyte level* and clean battery connections. ❑19. Check battery electrolyte level* and clean battery connections.
❑20. Change spark plugs. ❑20. Change spark plugs.
❑21. Check tire pressure and inspect tread. ❑21. Check tire pressure and inspect tread.
❑22. Check wheel spoke tightness.* ❑22. Check wheel spoke tightness.*
❑23. Repack wheel bearings with grease. ❑23. Repack wheel bearings with grease.
❑24. Visually inspect, adjust, and repack steering head bearings (all models). ❑24. Visually inspect, adjust, and repack steering head bearings (all models).
❑25. Change front fork oil.* ❑25. Change front fork oil.*
❑26. Repack rear fork bearings.* ❑26. Repack rear fork bearings.*
❑27. Adjust Springer rocker bearings.* ❑27. Adjust Springer rocker bearings.*
❑28. Check condition of rear shock absorbers. ❑28. Check condition of rear shock absorbers.
❑29. Check air suspension - pressure, operation and leakage.* ❑29. Check air suspension - pressure, operation and leakage.*
❑30. Check stabilizer links* and engine mounts. ❑30. Check stabilizer links* and engine mounts.
❑31. Check tightness of all fasteners except engine head bolts. ❑31. Check tightness of all fasteners except engine head bolts.
❑32. Inspect Road King windshield bushings. ❑32. Inspect Road King windshield bushings.
❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑34. Check ignition timing and vacuum hose.* ❑34. Check ignition timing and vacuum hose.*
❑35. Check engine idle speed adjustment. ❑35. Check engine idle speed adjustment.
❑36. Road test. ❑36. Road test.
*If applicable *If applicable
210

99466-98
 22,500 MILE 22,500 MILE
(36000 km) (36000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

211

99466-98
22,500 MILE MAINTENANCE 22,500 MILE MAINTENANCE
❑1. Inspect engine oil. ❑1. Inspect engine oil.
❑2. Inspect rear belt. ❑2. Inspect rear belt.
❑3. Inspect transmission lubricant. ❑3. Inspect transmission lubricant.
❑4. Inpect brake pads and discs for wear. ❑4. Inspect brake pads and discs for wear.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑6. Inspect tire pressure and inspect tread. ❑6. Inspect tire pressure and inspect tread.
❑7. Inspect operation of throttle and enrichener* controls. ❑7. Inspect operation of throttle and enrichener* controls.
❑8. Inspect operation of all electrical equipment and switches. ❑8. Inspect operation of all electrical equipment and switches.
❑9. Inspect battery fluid level* and connections. ❑9. Inspect battery fluid level* and connections.
❑10. Check stabilizer links* and engine mounts. ❑10. Check stabilizer links* and engine mounts.
❑11. Lubricate all Springer steering head bearings. ❑11. Lubricate all Springer steering head bearings.
❑12. Road test. ❑12. Road test.

*If applicable. *If applicable.

212

99466-98
 25,000 MILE 25,000 MILE
(40000 km) (40000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

213

99466-98
25,000 MILE MAINTENANCE 25,000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean magnetic drain plug. ❑4. Change primary chaincase lubricant and clean magnetic drain plug.
Check/adjust primary chain. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt.
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Lubricate all Springer steering head bearings. ❑9. Lubricate all Springer steering head bearings.
❑10. Check rear brake pedal adjustment. ❑10. Check rear brake pedal adjustment.
❑11. Inspect brake pads and discs for wear. ❑11. Inspect brake pads and discs for wear.
❑12. Check brake fluid reservoir levels and condition. ❑12. Check brake fluid reservoir levels and condition.
❑13. Inspect oil lines and brake system for leaks. ❑13. Inspect oil lines and brake system for leaks.
❑14. Lubricate the following: front brake hand lever, throttle control cables, ❑14. Lubricate the following: front brake hand lever, throttle control cables,
throttle, clutch control cable and hand lever, jiffy stand. throttle, clutch control cable and hand lever, jiffy stand.
❑15. Check, adjust operation of enrichener. ❑15. Check, adjust operation of enrichener.
❑16. Inspect fuel valve*, lines and fittings for leaks. ❑16. Inspect fuel valve*, lines and fittings for leaks.
❑17. Clean fuel tank filter screen. ❑17. Clean fuel tank filter screen.
❑18. Check tire pressure and inspect tread. ❑18. Check tire pressure and inspect tread.
❑19. Check wheel spoke tightness.* ❑19. Check wheel spoke tightness.*
❑20. Check front fork bearing adjustment. ❑20. Check front fork bearing adjustment.
❑21. Check operation of all electrical equipment and switches. ❑21. Check operation of all electrical equipment and switches.
❑22. Check cruise control disengage switch & other components.* ❑22. Check cruise control disengage switch & other components.*
❑23. Check battery electrolyte level* and clean battery connections. ❑23. Check battery electrolyte level* and clean battery connections.
❑24. Inspect spark plugs. ❑24. Inspect spark plugs.
❑25. Check condition of rear shock absorbers. ❑25. Check condition of rear shock absorbers.
❑26. Check air suspension - pressure, operation and leakage.* ❑26. Check air suspension - pressure, operation and leakage.*
❑27. Check engine mounts. ❑27. Check engine mounts.
❑28. Check tightness of all fasteners except engine head bolts. ❑28. Check tightness of all fasteners except engine head bolts.
❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑30. Check ignition timing and vacuum hose.* ❑30. Check ignition timing and vacuum hose.*
❑31. Check engine idle speed adjustment. ❑31. Check engine idle speed adjustment.
❑32. Road test. ❑32. Road test.

*If applicable. *If applicable.

214

99466-98
 27,500 MILE 27,500 MILE
(44000 km) (44000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

215

99466-98
27,500 MILE MAINTENANCE 27,500 MILE MAINTENANCE
❑1. Inspect engine oil. ❑1. Inspect engine oil.
❑2. Inspect rear belt. ❑2. Inspect rear belt.
❑3. Inspect transmission lubricant. ❑3. Inspect transmission lubricant.
❑4. Inpect brake pads and discs for wear. ❑4. Inspect brake pads and discs for wear.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑6. Inspect tire pressure and inspect tread. ❑6. Inspect tire pressure and inspect tread.
❑7. Inspect operation of throttle and enrichener* controls. ❑7. Inspect operation of throttle and enrichener* controls.
❑8. Inspect operation of all electrical equipment and switches. ❑8. Inspect operation of all electrical equipment and switches.
❑9. Inspect battery fluid level* and connections. ❑9. Inspect battery fluid level* and connections.
❑10. Check stabilizer links* and engine mounts. ❑10. Check stabilizer links* and engine mounts.
❑11. Lubricate all Springer steering head bearings. ❑11. Lubricate all Springer steering head bearings.
❑12. Road test. ❑12. Road test.

*If applicable. *If applicable.

216

99466-98
 30,000 MILE 30,000 MILE
(48000 km) (48000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

217

99466-98
30,000 MILE MAINTENANCE 30,000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean ❑4. Change primary chaincase lubricant and clean
magnetic drain plug. Check/adjust primary chain. magnetic drain plug. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt.
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Check rear brake pedal adjustment. ❑9. Check rear brake pedal adjustment.
❑10. Inspect brake pads and discs for wear. ❑10. Inspect brake pads and discs for wear.
❑11. Check brake fluid reservoir levels and condition. ❑11. Check brake fluid reservoir levels and condition.
❑12. Inspect oil lines and brake system for leaks. ❑12. Inspect oil lines and brake system for leaks.
❑13. Lubricate the following: front brake hand lever, throttle control cables, ❑13. Lubricate the following: front brake hand lever, throttle control cables,
throttle, clutch control cable and hand lever, jiffy stand. throttle, clutch control cable and hand lever, jiffy stand.
❑14. Lubricate and adjust steering head bearings (all models). ❑14. Lubricate and adjust steering head bearings (all models).
❑15. Check, adjust operation of enrichener.* ❑15. Check, adjust operation of enrichener.*
❑16. Inspect fuel valve*, lines and fittings for leaks. ❑16. Inspect fuel valve*, lines and fittings for leaks.
❑17. Clean fuel tank filter screen (Carb. only). ❑17. Clean fuel tank filter screen (Carb. only).
❑18. Check operation of all electrical equipment and switches. ❑18. Check operation of all electrical equipment and switches.
❑19. Check cruise control disengage switch & other components.* ❑19. Check cruise control disengage switch & other components.*
❑20. Check battery electrolyte level* and clean battery connections. ❑20. Check battery electrolyte level* and clean battery connections.
❑21. Change spark plugs. ❑21. Change spark plugs.
❑22. Check tire pressure and inspect tread. ❑22. Check tire pressure and inspect tread.
❑23. Check wheel spoke tightness.* ❑23. Check wheel spoke tightness.*
❑24. Repack wheel bearings with grease. ❑24. Repack wheel bearings with grease.
❑25. Change front fork oil.* ❑25. Change front fork oil.*
❑26. Repack rear fork bearings.* ❑26. Repack rear fork bearings.*
❑27. Adjust Springer rocker bearings.* ❑27. Adjust Springer rocker bearings.*
❑28. Check condition of rear shock absorbers. ❑28. Check condition of rear shock absorbers.
❑29. Check air suspension - pressure, operation and leakage.* ❑29. Check air suspension - pressure, operation and leakage.*
❑30. Check stabilizer links* and engine mounts. ❑30. Check stabilizer links* and engine mounts.
❑31. Check tightness of all fasteners except engine head bolts. ❑31. Check tightness of all fasteners except engine head bolts.
❑32. Inspect Road King windshield bushings. ❑32. Inspect Road King windshield bushings.
❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑34. Check ignition timing and vacuum hose.* ❑34. Check ignition timing and vacuum hose.*
❑35. Check engine idle speed adjustment. ❑35. Check engine idle speed adjustment.
❑36. Road test. ❑36. Road test.
*If applicable *If applicable
218

99466-98
 32,500 MILE 32,500 MILE
(52000 km) (52000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

zzzzz
VIN

Dealer (or other) Signature Date Mileage

OWNER RECORDzzz DEALER RECORD

219

99466-98
32,500 MILE MAINTENANCE 32,500 MILE MAINTENANCE
❑1. Inspect engine oil. ❑1. Inspect engine oil.
❑2. Inspect rear belt. ❑2. Inspect rear belt.
❑3. Inspect transmission lubricant. ❑3. Inspect transmission lubricant.
❑4. Inpect brake pads and discs for wear. ❑4. Inpect brake pads and discs for wear.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑6. Inspect tire pressure and inspect tread. ❑6. Inspect tire pressure and inspect tread.
❑7. Inspect operation of throttle and enrichener* controls. ❑7. Inspect operation of throttle and enrichener* controls.
❑8. Inspect operation of all electrical equipment and switches. ❑8. Inspect operation of all electrical equipment and switches.
❑9. Inspect battery fluid level* and connections. ❑9. Inspect battery fluid level* and connections.
❑10. Check stabilizer links* and engine mounts. ❑10. Check stabilizer links* and engine mounts.
❑11. Lubricate all Springer steering head bearings. ❑11. Lubricate all Springer steering head bearings.
❑12. Road test. ❑12. Road test.

*If applicable. *If applicable.

220

99466-98
 35,000 MILE 35,000 MILE
(56000 km) (56000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

221

99466-98
35,000 MILE MAINTENANCE 35,000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean magnetic drain plug. ❑4. Change primary chaincase lubricant and clean magnetic drain plug.
Check/adjust primary chain. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt.
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Lubricate all Springer steering head bearings. ❑9. Lubricate all Springer steering head bearings.
❑10. Check rear brake pedal adjustment. ❑10. Check rear brake pedal adjustment.
❑11. Inspect brake pads and discs for wear. ❑11. Inspect brake pads and discs for wear.
❑12. Check brake fluid reservoir levels and condition. ❑12. Check brake fluid reservoir levels and condition.
❑13. Inspect oil lines and brake system for leaks. ❑13. Inspect oil lines and brake system for leaks.
❑14. Lubricate the following: front brake hand lever, throttle control cables, ❑14. Lubricate the following: front brake hand lever, throttle control cables,
throttle, clutch control cable and hand lever, jiffy stand. throttle, clutch control cable and hand lever, jiffy stand.
❑15. Check, adjust operation of enrichener. ❑15. Check, adjust operation of enrichener.
❑16. Inspect fuel valve*, lines and fittings for leaks. ❑16. Inspect fuel valve*, lines and fittings for leaks.
❑17. Clean fuel tank filter screen. ❑17. Clean fuel tank filter screen.
❑18. Check tire pressure and inspect tread. ❑18. Check tire pressure and inspect tread.
❑19. Check wheel spoke tightness.* ❑19. Check wheel spoke tightness.*
❑20. Check front fork bearing adjustment. ❑20. Check front fork bearing adjustment.
❑21. Check operation of all electrical equipment and switches. ❑21. Check operation of all electrical equipment and switches.
❑22. Check cruise control disengage switch & other components.* ❑22. Check cruise control disengage switch & other components.*
❑23. Check battery electrolyte level* and clean battery connections. ❑23. Check battery electrolyte level* and clean battery connections.
❑24. Inspect spark plugs. ❑24. Inspect spark plugs.
❑25. Check condition of rear shock absorbers. ❑25. Check condition of rear shock absorbers.
❑26. Check air suspension - pressure, operation and leakage.* ❑26. Check air suspension - pressure, operation and leakage.*
❑27. Check engine mounts. ❑27. Check engine mounts.
❑28. Check tightness of all fasteners except engine head bolts. ❑28. Check tightness of all fasteners except engine head bolts.
❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑30. Check ignition timing and vacuum hose.* ❑30. Check ignition timing and vacuum hose.*
❑31. Check engine idle speed adjustment. ❑31. Check engine idle speed adjustment.
❑32. Road test. ❑32. Road test.

*If applicable. *If applicable.

222

99466-98
 37,500 MILE 37,500 MILE
(60000 km) (60000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

223

99466-98
37,500 MILE MAINTENANCE 37,500 MILE MAINTENANCE
❑1. Inspect engine oil. ❑1. Inspect engine oil.
❑2. Inspect rear belt. ❑2. Inspect rear belt.
❑3. Inspect transmission lubricant. ❑3. Inspect transmission lubricant.
❑4. Inpect brake pads and discs for wear. ❑4. Inpect brake pads and discs for wear.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑6. Inspect tire pressure and inspect tread. ❑6. Inspect tire pressure and inspect tread.
❑7. Inspect operation of throttle and enrichener* controls. ❑7. Inspect operation of throttle and enrichener* controls.
❑8. Inspect operation of all electrical equipment and switches. ❑8. Inspect operation of all electrical equipment and switches.
❑9. Inspect battery fluid level* and connections. ❑9. Inspect battery fluid level* and connections.
❑10. Check stabilizer links* and engine mounts. ❑10. Check stabilizer links* and engine mounts.
❑11. Lubricate all Springer steering head bearings. ❑11. Lubricate all Springer steering head bearings.
❑12. Road test. ❑12. Road test.

*If applicable. *If applicable.

224

99466-98
 40,000 MILE 40,000 MILE
(64000 km) (64000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

225

99466-98
40,000 MILE MAINTENANCE 40,000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean ❑4. Change primary chaincase lubricant and clean magnetic drain plug.
magnetic drain plug. Check/adjust primary chain. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Check rear brake pedal adjustment. ❑9. Check rear brake pedal adjustment.
❑10. Inspect brake pads and discs for wear. ❑10. Inspect brake pads and discs for wear.
❑11. Check brake fluid reservoir levels and condition. ❑11. Check brake fluid reservoir levels and condition.
❑12. Inspect oil lines and brake system for leaks. ❑12. Inspect oil lines and brake system for leaks.
❑13. Lubricate the following: front brake hand lever, throttle control cables, ❑13. Lubricate the following: front brake hand lever, throttle control
throttle, clutch control cable and hand lever, jiffy stand. cables, throttle, clutch control cable and hand lever, jiffy stand.
❑14. Check, adjust operation of enrichener.* ❑14. Check, adjust operation of enrichener.*
❑15. Inspect fuel valve*, lines and fittings for leaks. ❑15. Inspect fuel valve*, lines and fittings for leaks.
❑16. Clean fuel tank filter screen (Carb. only). ❑16. Clean fuel tank filter screen (Carb. only).
❑17. Check operation of all electrical equipment and switches. ❑17. Check operation of all electrical equipment and switches.
❑18. Check cruise control disengage switch & other components.* ❑18. Check cruise control disengage switch & other components.*
❑19. Check battery electrolyte level* and clean battery connections. ❑19. Check battery electrolyte level* and clean battery connections.
❑20. Change spark plugs. ❑20. Change spark plugs.
❑21. Check tire pressure and inspect tread. ❑21. Check tire pressure and inspect tread.
❑22. Check wheel spoke tightness.* ❑22. Check wheel spoke tightness.*
❑23. Repack wheel bearings with grease. ❑23. Repack wheel bearings with grease.
❑24. Visually inspect, adjust, and repack steering head bearings (all models). ❑24. Visually inspect, adjust, and repack steering head bearings (all models).
❑25. Change front fork oil.* ❑25. Change front fork oil.*
❑26. Repack rear fork bearings.* ❑26. Repack rear fork bearings.*
❑27. Adjust Springer rocker bearings.* ❑27. Adjust Springer rocker bearings.*
❑28. Check condition of rear shock absorbers. ❑28. Check condition of rear shock absorbers.
❑29. Check air suspension - pressure, operation and leakage.* ❑29. Check air suspension - pressure, operation and leakage.*
❑30. Check stabilizer links* and engine mounts. ❑30. Check stabilizer links* and engine mounts.
❑31. Check tightness of all fasteners except engine head bolts. ❑31. Check tightness of all fasteners except engine head bolts.
❑32. Inspect Road King windshield bushings. ❑32. Inspect Road King windshield bushings.
❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑34. Check ignition timing and vacuum hose.* ❑34. Check ignition timing and vacuum hose.*
❑35. Check engine idle speed adjustment. ❑35. Check engine idle speed adjustment.
❑36. Road test. ❑36. Road test.
*If applicable *If applicable
226

99466-98
 42,500 MILE 42,500 MILE
(68000 km) (68000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

227

99466-98
42,500 MILE MAINTENANCE 42,500 MILE MAINTENANCE
❑1. Inspect engine oil. ❑1. Inspect engine oil.
❑2. Inspect rear belt. ❑2. Inspect rear belt.
❑3. Inspect transmission lubricant. ❑3. Inspect transmission lubricant.
❑4. Inpect brake pads and discs for wear. ❑4. Inspect brake pads and discs for wear.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑6. Inspect tire pressure and inspect tread. ❑6. Inspect tire pressure and inspect tread.
❑7. Inspect operation of throttle and enrichener* controls. ❑7. Inspect operation of throttle and enrichener* controls.
❑8. Inspect operation of all electrical equipment and switches. ❑8. Inspect operation of all electrical equipment and switches.
❑9. Inspect battery fluid level* and connections. ❑9. Inspect battery fluid level* and connections.
❑10. Check stabilizer links* and engine mounts. ❑10. Check stabilizer links* and engine mounts.
❑11. Lubricate all Springer steering head bearings. ❑11. Lubricate all Springer steering head bearings.
❑12. Road test. ❑12. Road test.

*If applicable. *If applicable.

228

99466-98
 45,000 MILE 45,000 MILE
(72000 km) (72000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

229

99466-98
45,000 MILE MAINTENANCE 45,000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean magnetic drain plug. ❑4. Change primary chaincase lubricant and clean magnetic drain plug.
Check/adjust primary chain. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt.
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Lubricate all Springer steering head bearings. ❑9. Lubricate all Springer steering head bearings.
❑10. Check rear brake pedal adjustment. ❑10. Check rear brake pedal adjustment.
❑11. Inspect brake pads and discs for wear. ❑11. Inspect brake pads and discs for wear.
❑12. Check brake fluid reservoir levels and condition. ❑12. Check brake fluid reservoir levels and condition.
❑13. Inspect oil lines and brake system for leaks. ❑13. Inspect oil lines and brake system for leaks.
❑14. Lubricate the following: front brake hand lever, throttle control cables, ❑14. Lubricate the following: front brake hand lever, throttle control cables,
throttle, clutch control cable and hand lever, jiffy stand. throttle, clutch control cable and hand lever, jiffy stand.
❑15. Check, adjust operation of enrichener. ❑15. Check, adjust operation of enrichener.
❑16. Inspect fuel valve*, lines and fittings for leaks. ❑16. Inspect fuel valve*, lines and fittings for leaks.
❑17. Clean fuel tank filter screen. ❑17. Clean fuel tank filter screen.
❑18. Check tire pressure and inspect tread. ❑18. Check tire pressure and inspect tread.
❑19. Check wheel spoke tightness.* ❑19. Check wheel spoke tightness.*
❑20. Check front fork bearing adjustment. ❑20. Check front fork bearing adjustment.
❑21. Check operation of all electrical equipment and switches. ❑21. Check operation of all electrical equipment and switches.
❑22. Check cruise control disengage switch & other components.* ❑22. Check cruise control disengage switch & other components.*
❑23. Check battery electrolyte level* and clean battery connections. ❑23. Check battery electrolyte level* and clean battery connections.
❑24. Inspect spark plugs. ❑24. Inspect spark plugs.
❑25. Check condition of rear shock absorbers. ❑25. Check condition of rear shock absorbers.
❑26. Check air suspension - pressure, operation and leakage.* ❑26. Check air suspension - pressure, operation and leakage.*
❑27. Check engine mounts. ❑27. Check engine mounts.
❑28. Check tightness of all fasteners except engine head bolts. ❑28. Check tightness of all fasteners except engine head bolts.
❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑29. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑30. Check ignition timing and vacuum hose.* ❑30. Check ignition timing and vacuum hose.*
❑31. Check engine idle speed adjustment. ❑31. Check engine idle speed adjustment.
❑32. Road test. ❑32. Road test.

*If applicable. *If applicable.

230

99466-98
 47,500 MILE 47,500 MILE
(76000 km) (76000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

231

99466-98
47,500 MILE MAINTENANCE 47,500 MILE MAINTENANCE
❑1. Inspect engine oil. ❑1. Inspect engine oil.
❑2. Inspect rear belt. ❑2. Inspect rear belt.
❑3. Inspect transmission lubricant. ❑3. Inspect transmission lubricant.
❑4. Inpect brake pads and discs for wear. ❑4. Inpect brake pads and discs for wear.
❑5. Inspect fuel valve*, lines and fittings for leaks. ❑5. Inspect fuel valve*, lines and fittings for leaks.
❑6. Inspect tire pressure and inspect tread. ❑6. Inspect tire pressure and inspect tread.
❑7. Inspect operation of throttle and enrichener* controls. ❑7. Inspect operation of throttle and enrichener* controls.
❑8. Inspect operation of all electrical equipment and switches. ❑8. Inspect operation of all electrical equipment and switches.
❑9. Inspect battery fluid level* and connections. ❑9. Inspect battery fluid level* and connections.
❑10. Check stabilizer links* and engine mounts. ❑10. Check stabilizer links* and engine mounts.
❑11. Lubricate all Springer steering head bearings. ❑11. Lubricate all Springer steering head bearings.
❑12. Road test. ❑12. Road test.

*If applicable. *If applicable.

232

99466-98
 50,000 MILE 50,000 MILE
(80000 km) (80000 km)

MAINTENANCE MAINTENANCE
You are authorized to perform the applicable maintenance
and lubrication services listed on the back of this coupon.
Date
These services are to be performed at your regular rates and
paid for by me, the owner. I also authorize you to road test
this motorcycle for proper operation.

Mileage
Owner’s Signature

VIN

Dealer (or other) Signature Date Mileage

OWNER RECORD DEALER RECORD

233

99466-98
50,000 MILE MAINTENANCE 50,000 MILE MAINTENANCE
❑1. Change engine oil & oil filter. ❑1. Change engine oil & oil filter.
❑2. Inspect air cleaner and service as required. ❑2. Inspect air cleaner and service as required.
❑3. Clean tappet oil screen.* ❑3. Clean tappet oil screen.*
❑4. Change primary chaincase lubricant and clean ❑4. Change primary chaincase lubricant and clean
magnetic drain plug. Check/adjust primary chain. magnetic drain plug. Check/adjust primary chain.
❑5. Check clutch adjustment. ❑5. Check clutch adjustment.
❑6. Change transmission lubricant and clean the magnetic drain plug. ❑6. Change transmission lubricant and clean the magnetic drain plug.
❑7. Check and adjust belt. ❑7. Check and adjust belt.
❑8. Lube the foot shift/brake lever bearings* and speedometer cable.* ❑8. Lube the foot shift/brake lever bearings* and speedometer cable.*
❑9. Check rear brake pedal adjustment. ❑9. Check rear brake pedal adjustment.
❑10. Inspect brake pads and discs for wear. ❑10. Inspect brake pads and discs for wear.
❑11. Check brake fluid reservoir levels and condition. ❑11. Check brake fluid reservoir levels and condition.
❑12. Inspect oil lines and brake system for leaks. ❑12. Inspect oil lines and brake system for leaks.
❑13. Lubricate the following: front brake hand lever, throttle control cables, ❑13. Lubricate the following: front brake hand lever, throttle control cables,
throttle, clutch control cable and hand lever, jiffy stand. throttle, clutch control cable and hand lever, jiffy stand.
❑14. Lubricate and adjust steering head bearings (all models). ❑14. Lubricate and adjust steering head bearings (all models).
❑15. Check, adjust operation of enrichener.* ❑15. Check, adjust operation of enrichener.*
❑16. Inspect fuel valve*, lines and fittings for leaks. ❑16. Inspect fuel valve*, lines and fittings for leaks.
❑17. Clean fuel tank filter screen (Carb. only). ❑17. Clean fuel tank filter screen (Carb. only).
❑18. Check operation of all electrical equipment and switches. ❑18. Check operation of all electrical equipment and switches.
❑19. Check cruise control disengage switch & other components.* ❑19. Check cruise control disengage switch & other components.*
❑20. Check battery electrolyte level* and clean battery connections. ❑20. Check battery electrolyte level* and clean battery connections.
❑21. Change spark plugs. ❑21. Change spark plugs.
❑22. Check tire pressure and inspect tread. ❑22. Check tire pressure and inspect tread.
❑23. Check wheel spoke tightness.* ❑23. Check wheel spoke tightness.*
❑24. Repack wheel bearings with grease. ❑24. Repack wheel bearings with grease.
❑25. Change front fork oil.* ❑25. Change front fork oil.*
❑26. Repack rear fork bearings.* ❑26. Repack rear fork bearings.*
❑27. Adjust Springer rocker bearings.* ❑27. Adjust Springer rocker bearings.*
❑28. Check condition of rear shock absorbers. ❑28. Check condition of rear shock absorbers.
❑29. Check air suspension - pressure, operation and leakage.* ❑29. Check air suspension - pressure, operation and leakage.*
❑30. Check stabilizer links* and engine mounts. ❑30. Check stabilizer links* and engine mounts.
❑31. Check tightness of all fasteners except engine head bolts. ❑31. Check tightness of all fasteners except engine head bolts.
❑32. Inspect Road King windshield bushings. ❑32. Inspect Road King windshield bushings.
❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.* ❑33. Lubricate hinges, latches - fuel door, Tour-Pak, saddlebags.*
❑34. Check ignition timing and vacuum hose.* ❑34. Check ignition timing and vacuum hose.*
❑35. Check engine idle speed adjustment. ❑35. Check engine idle speed adjustment.
❑36. Road test. ❑36. Road test.
*If applicable *If applicable
234

99466-98
SERVICE LITERATURE
For more detailed and complete technical and parts information the following publications are available (Fall of 1995) through
your Harley-Davidson dealer. Order by part numbers below.

FLT SOFTAIL DYNA GLIDE XLH

Publication......................................................................... Part No. Part No. Part No. Part No.
Service Manual .................................................................. 99483-98 99482-98 99481-98 99484-98
Parts Catalog ..................................................................... 99456-98 99455-98 99439-98 99451-98
Wiring Diagrams & Electrical Troubleshooting Manual 99948-98 99948-98 99948-98 99948-98

International Service Literature

Publication:
Owner’s Manual Contact your local Harley-Davidson dealer
regarding International Service Manuals.
German ................................................................ 99463-98
French.................................................................. 99463-98
Italian ................................................................... 99463-98I
Spanish................................................................ 99463-98
Portuguese .......................................................... 99465-98P

235

99466-98
 NOTES

236

99466-98
 Page No. Page No.
Accessories and Cargo ................................................... 80 Bulb Chart - XLH..............................................................73
Accessories Maintenance ............................................. 175 California Evap. Emission Control .................................187
Cloth....................................................................... 176 Capacities - FLSTC/F, FXSTC, FXSTS/B, Dyna .............47
Hinges, Latches, Fuel Door, Saddlebags .............. 177 Capacities - FLHT/C/U/I, FLHR/I, FLTR/I ........................17
Leather................................................................... 175 Capacities - XLH..............................................................69
Vinyl ....................................................................... 176 Carburetor......................................................................153
Whitewall Tires....................................................... 176 Chain, Primary ...............................................................151
Windshields............................................................ 176 Chassis Lubrication .......................................................152

INDEX
Acc. Switch...................................................................... 95 Check at First 500 Miles ................................................136
Adjustable Suspension - FLT Models ........................... 106 Checking Chaincase Lubrication ...................................148
Adjustable Suspension - Dyna, XLH ............................. 109 Checking Oil Level.........................................................142
Adjustable Suspension - Softail Models........................ 108 Circuit Breakers .............................................................169
Adjustable Suspension - XL Sport ................................ 110 Cleaning Your Motorcycle..............................................174
Air Cleaner .................................................................... 153 Clock..............................................................................101
Alternator Charging Rate and Voltage Regulator.......... 162 Clutch.............................................................................155
Clutch Hand Lever ...........................................................88
Battery........................................................................... 162 Controls and Indicators....................................................83
Battery Sulfation............................................................ 164 Cruise Control - Ultra Models ..........................................91
Brakes ..................................................................... 90, 155 Custom ............................................................................25
Break-In Maintenance ................................................... 135
Break-In - The First 500 Miles....................................... 128 Dimensions - FLSTC/F, FXSTC, FXSTS/B, Dyna ...........47
Bulb Chart - FLHT/C/U/I, FLHR/I, FLTR/I ....................... 22 Dimensions - FLHT/C/U/I, FLHR/I, FLTR/I ......................17
Bulb Chart - FLSTC/F/S, FXSTC/S/B ............................. 52 Dimensions - XLH............................................................69
Bulb Chart - Dyna ........................................................... 54 Drive - Belt ....................................................................151

237

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 Page No. Page No.
Electric Starter Switch ..................................................... 86 Headlamp Dimmer Switch ...............................................90
Engine - FLSTC/F, FXSTC, FXSTS, Dyna ..................... 48 Horn Switch......................................................................90
Engine - FLHT/C/U/I, FLHR/I, FLTR/I ............................. 18 Hydraulic Lifters .............................................................154
Engine - XLH................................................................... 70
Engine Lubrication ........................................................ 142 Identification - FLSTC/F, FXSTC, FXSTS, Dyna .............27
Engine Stop Switch ......................................................... 86 Identification - FLHT/C/U/I, FLHR/I, FLTR/I .......................3
Enrichener....................................................................... 88 Identification - XLH...........................................................59
EPA Noise Regulations................................................. 187 Ignition System - FLSTC/F, FXSTC, FXSTS, Dyna.........48
Ignition System - FLHT/C/U/I, FLHR/I, FLTR/I.................17
Fork Lock ...................................................................... 102
Ignition System - XLH ......................................................69
Front Fork Bearings ...................................................... 159
Ignition/Light Key Switch..................................................83
Fuel ..................................................................... 20, 50, 71
Ignition Timing................................................................160
Fuel Filler Cap............................................................... 105
Indicator Lights.................................................................96
Fuel Gauge ................................................................... 101
Fuel Strainer.................................................................. 153
Jiffy Stand ......................................................................101
Fuel Supply Valve ......................................................... 104
Fuses ............................................................................ 169 Jump-Starting Procedure ...............................................165
Fuse Replacement ........................................................ 169
Lubrication Summary .....................................................138
Gasoline Blends .................................................. 20, 50, 72 Luggage .........................................................................117
Gear Shifter..................................................................... 89
General Maintenance.................................................... 174 Maintenance and Lubrication.........................................135
Maintenance Intervals Chart .........................................140
Hazard warning 4-way Flasher ....................................... 95 Maintenance Coupons ...................................................193
Headlamp...................................................................... 161 Mirrors............................................................................100
238

99466-98
 Page No. Page No.
No. of Sprocket Teeth - FLSTC/F, FXSTC, FXSTS, Rear Shock Absorber Adjustment - XLH, Dyna............. 109
Dyna .........................................................................48 Rear Shock Absorber Adjustment - Softail Models ....... 108
No. of Sprocket Teeth - FLHT/C/U/I, FLHR/I, FLTR/I ......18 Rear Shock Absorber Adjustment - XL Sport ................ 114
Number of Sprocket Teeth - XLH ....................................70 Regular Service Intervals .............................................. 139
Reporting Safety Defects (NHTSA Statement).............. 188
Rider Troubleshooting ................................................... 181
Odometer.........................................................................98
Rules of the Road............................................................ 79
Oil Filter .........................................................................145
Oil Pressure Gauge .......................................................101
Saddlebag(s) - FLT........................................................ 118
Operation .......................................................................127 Saddlebag(s) - FXDS-CON ........................................... 122
Operating Recommendations ........................................127 Safety First ...................................................................... 75
Overall Gear Ratios - FLSTC/F, FXSTC, FXSTS, Safe Operating Maintenance......................................... 135
Dyna .........................................................................48 Safe Operating Rules ...................................................... 75
Overall Gear Ratios - FLHT/C/U/I, FLHR, FLTR/I ...........18 Service Literature .......................................................... 235
Overall Gear Ratios - XLH ...............................................70 Sequential Port Fuel Injected Models........................... 131
Owner's Identification Card............................................185 Shifting Gears................................................................ 132
Shock Absorbers ........................................................... 158
Passing Lamp Switch ......................................................90 Sound System Controls................................................... 95
Pre-riding Checklist........................................................128 Spark Plugs ................................................................... 160
Primary Chain ................................................................151 Specifications - FLSTC/F, FXSTC, FXSTS, Dyna .......... 47
Primary Chaincase Lubrication - 1340cc .......................148 Specifications - FLHT/C/U/I, FLHR/.I, FLTR/I.................. 17
Specifications - XLH ........................................................ 69
Primary Chaincase Lubrication - XLH............................150
Speedometer ................................................................... 98
Speedometer, Electronic ............................................... 100
Rear Drive Belt ..............................................................151
Sportster .......................................................................... 57
Rear Fork Pivot Shaft ....................................................159 Starting the Engine ........................................................ 129
Rear Shock Absorber Adjustment - FLT........................106

239

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 Page No. Page No.
Vehicle Alignment ..........................................................158
Stopping the Engine...................................................... 131 Vehicle Identification Number (VIN) - FLSTC/F, FXST/C,
Storage.......................................................................... 178 FXSTS, Dyna............................................................27
Vehicle Identification Number (VIN) - FLHT/C/U/I,
Suspension Adjustments............................................... 106
FLHR/I, FLTR/I ...........................................................3
Vehicle Identification Number (VIN) - XLH.......................59
Tachometer ..................................................................... 98 Voltmeter........................................................................101
Throttle Control Grip........................................................ 86
Warranties:
Tire Data - FLSTC/F, FXSTC, FXSTS, Dyna.................. 48 Motorcycle Limited Warranty ..................................185
Tire Data - FLHTC/U/I, FLHR/I, FLTR/I........................... 18 Emission Control System Warranty .......................191
Tire Data - XLH ............................................................... 70 Noise Control System Warranty .............................192
Warranty and Responsibilities ...............................189
Tires .............................................................................. 158 Warranty and Maintenance.....................................189
Touring .............................................................................. 1 Warranty/Service Information .................................192
Tour-Pak - FLT.............................................................. 117 Warranty Transfer Form (Sample)..........................190
Weights - FLSTC/F, FXSTC, FXSTS, Dyna ....................47
Transmission - FLSTC/F, FXSTC, FXSTS, Dyna ........... 48 Weights - FLHT/C/U/I, FLHR/I, FLTR/I ............................17
Transmission - FLHT/C/U/I, FLHR/I, FLTR/I ................... 18 Weights - XLH..................................................................69
Transmission - XLH......................................................... 70 Wheel Bearings..............................................................159
Windshield - FXDS-CON ...............................................124
Transmission Lubrication - 1340cc ............................... 147 Windshield - FLHR/I.......................................................121
Transmission Lubrication - XLH .................................... 150 Windshield Maintenance................................................176
Trip-Odometer............................................................... 100
Troubleshooting ............................................................ 181
Turn Signal Switches ...................................................... 94
240

99466-98
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99466-98_cvr:RERUN_OWNRS MANUAL 8/6/08 10:03 AM Page 1

Part No. 99466-98

Printed in U.S.A.

*99466-98*
Harley-Davidson Motor Company
Technical Communications
Milwaukee, WI 53201