DK51280 DK51280

1103A-33T 2008/07/21

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 212

 Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
 Engine Breakdown

Section Page Section Page

Cylinder Block & Liners 11 Fuel Injection Pump 37

ACHD0842 AFHD4414

Rear End Oil Seal 13 Fuel Injection Pump 39

ACHD0842 AFHD4414

Crankshaft, Main & Big End Bearings 15 Atomisers 41

ACHD0842 AFHD4414

Crankshaft, Main & Big End Bearings 17 Fuel Leak-Off Pipe 43

ACHD0842 AFHD4414

Cylinder Head Assembly 19 Fuel Leak-Off Pipe 45

ACHD0842 AFHD4414

Cylinder Head Assembly 21 Pick-Up Sensor 47

ACHD0842 AFHD4414

Pistons & Rings 23 Boost Control Pipe 49

ACHD0842 AFHD4414

Rocker Shaft Assembly 25 Flywheel Housing 51

ACHD0842 CDHD1091

Timing Gear & Camshaft 27 Flywheel Housing 53

ACHD0842 CDHD1124

Push Rods & Tappets 29 Flywheel & Starter Ring 55

ACHD0842 DDHD2088

Connecting Rods 31 Starter Motor 57

ACHD0842 EDHD0965

High Pressure Fuel Pipes 33 Fan Drive 59

AFHD4414 FBHD0898

High Pressure Fuel Pipes 35 Sump 61

AFHD4414 GBHD2895

Page 5
 Engine Breakdown

Section Page Section Page

Dipstick & Filler Tube 63 Oil Cooler Connections 89

GBHD2895 JBHD2604

Oil Strainer 65 Oil Cooler Connections 91

GBHD2895 JBHD2604

Cylinder Head Cover 67 Oil Filter 93

HBHD3180 JBHD2604

Breather 69 Blanking Plates 95

HBHD3180 JBHD2604

Blanking Plates 71 Oil Filter 97

HBHD3180 JBHD2606

Cylinder Head Cover 73 Oil Cooler 99

HBHD3384 JBHD2606

Breather 75 Oil Cooler Connections 101

HBHD3384 JBHD2606

Blanking Plates 77 Oil Cooler Connections 103

HBHD3384 JBHD2606

Cylinder Head Cover 79 Blanking Plates 105

HBHD3178 JBHD2606

Filler 81 Oil Filter 107

HBHD3178 JDHD0027

Breather 83 Front End Drive Input 109

HBHD3178 KBHD0106

Blanking Plates 85 Water Pump 111

HBHD3178 LBHD2285

Oil Cooler 87 Pipes 113

JBHD2604 LBHD2285

Page 6
 Engine Breakdown

Section Page Section Page

Water Pump 115 Lubricating Oil Pump & Delivery 141

LBHD2272 Housing
RBHD0031

Thermostat & Housing 117

LBHD2272 Turbocharger 143
SBHD1609

Water Pump 119

LBHD2272 Feed Pipes 145
SBHD1609

Water Outlet Housing 121

LDHD0702 Leak-Off Pipes 147
SBHD1609

Water Outlet Housing 123

LDHD0702 Exhaust Manifold 149
SBHD1609

Fan 125
MDHD1369 Pipework & Connections 151
SBHD1609

Alternator 127
NDHD2711 Pipework & Connections 153
SBHD1609

Alternator Bracket & Fixings 129

NDHD2711 Pipework & Connections 155
SBHD1609

Pulleys 131
NDHD2711 Air Filters 157
SBHD1609

Timing Case 133

QCHD0022 Air Filters 159
SBHD1609

Timing Cover 135

QCHD0022 Induction Manifold 161
TBHD1126

Timing Cover 137

QCHD0022 Lift Pump 163
VBHD2178

Blanking Plugs 139

QDHD1368

Page 7
 Engine Breakdown

Section Page Section Page

Lift Pump 165 Temperature Gauge & Sender 191

VBHD2178 ZLHD0363

Filter to Injection Pump Pipe 167 Radiator & Cowling 193

VBHD2178 ZMHD1372

Injection Pump to Filter Pipe 169 Radiator Bracket & Fixings 195
VBHD2178 ZMHD1372

Lift Pump 171 Radiator Bracket & Fixings 197

VBHD2355 ZMHD1372

Lift Pump 173 Radiator & Hoses 199

VBHD2355 ZMHD1372

Filter to Injection Pump Pipe 175 Guards 201

VBHD2355 ZMHD1372

Injection Pump to Filter Pipe 177 Fuel Pre-Lift Pump 203

VBHD2355 ZVHD1025

Cold Start System 179 Water Trap 205

WDHD0377 ZVHD1025

Engine Lifting Eyes 181 Miscellaneous & Auxiliaries 207

XBHD0458 ZZHD1012

Engine Mounts 183 Top Service Kit 209

ZCHD1199 SACD0355

Lubricating Oil Pressure Switch/Gauge 185 Bottom Service Kit 211

ZJHD0533 SGBD0379

Lubricating Oil Pressure Switch/Gauge 187

ZJHD0533

Temperature Gauge & Sender 189

ZLHD0363

Page 8
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 9
 Cylinder Block & Liners Plate A

ACHD0842

12

14
11
13

17
16

10
18

15

9 2

26
25

24 22
21 19
23
20
7

4
8

Page 10
 Cylinder Block & Liners Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4181V016 R a. 1 CYLINDER BLOCK ASSEMBLY

2 F 4181V016 1 CYLINDER BLOCK
3 F 4181V016 1 BEARING CAP
4 F 4181V016 1 BEARING CAP
5 F 4181V016 1 BEARING CAP
6 F 4181V016 1 BEARING CAP
7 33142111 8 THIMBLE
8 32166329 8 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A012 1 PLUG
11 0650588 1 PLUG
12 0650710 1 PLUG
13 3241A011 2 PLUG
14 3212P008 1 PLUG
15 32141316 2 PLUG
16 3313A022 1 WATER PIPE
17 2485A108 1 PLUG
18 3212V006 1 PLUG
19 2113A003 R a. 3 PISTON COOLING JET
20 2314F001 3 SCREW
21 3623A009 2 BLANKING PLATE
22 3688A039 2 GASKET - OIL FILTER HEAD
23 2314H033 8 SCREW
24 0650594 1 PLUG
25 2314C049 1 SCREW
26 2415D053 1 WASHER

History
a.
1 4181V016 1 CYLINDER BLOCK ASSEMBLY
19 2113A001 3 PISTON COOLING JET

Page 11
 Rear End Oil Seal Plate A

ACHD0842

Page 12
 Rear End Oil Seal Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 METRIC BOLT

Page 13
 Crankshaft, Main & Big End Bearings Plate A

ACHD0842

4
6

Page 14
 Crankshaft, Main & Big End Bearings Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4181V017 1 CRANKSHAFT KIT

2 F 4181V017 1 CRANKSHAFT
3 U5MB0019 P 1 MAIN BEARING KIT
4 U5ME0027 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
Service Options
3 U5MB0019A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0019B J (-) 0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0019C J (-)0.75MM 1 MAIN BEARING KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER

Page 15
 Crankshaft, Main & Big End Bearings Plate B

ACHD0842

Page 16
 Crankshaft, Main & Big End Bearings Plate B

ACHD0842

Item Part No. References Qty. Description Notes

1 3117C221 1 CRANKSHAFT GEAR

2 0500012 1 WOODRUFF KEY

Page 17
 Cylinder Head Assembly Plate A

ACHD0842

21

16
20

15
18

13

19
14 10
11
6
7
4

24

8
22
23

5 25
3

17
12

Page 18
 Cylinder Head Assembly Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4181V041 R a. 1 CYLINDER HEAD ASSEMBLY

R b.
2 F 4181V041 1 CYLINDER HEAD
3 3314A151 3 VALVE SEAT INSERT
4 3313A012 3 VALVE GUIDE
5 3314A161 3 VALVE SEAT INSERT
6 3313A012 3 VALVE GUIDE
7 0650588 3 PLUG
8 32416117 3 PLUG
9 3244A009 2 DOWEL
10 3218A011 5 CYLINDER HEAD BOLT
11 3218A012 3 CYLINDER HEAD BOLT
12 3142H071 3 INTAKE VALVE
13 2418M519 3 SEAL - VALVE STEM (A)
14 3174A016 3 VALVE SPRING
15 3342A011 3 CAP
16 3142W004 6 VALVE COLLET
17 3142A151 3 EXHAUST VALVE
18 2418M517 3 SEAL - VALVE STEM (B)
19 3174A016 3 VALVE SPRING
20 3342A011 3 CAP
21 3142W004 6 VALVE COLLET
22 3278A006 1 PLUG
23 2415H003 1 SEAL - SENSOR
24 2431154 R a. 2 PLUG
25 2431131 1 PLUG

History
a.
1 4181V041 1 CYLINDER HEAD ASSEMBLY
24 2431154 3 PLUG
b.
1 4181V015 1 CYLINDER HEAD ASSEMBLY

Footnotes

(A) GREEN
(B) BROWN

Page 19
 Cylinder Head Assembly Plate B

ACHD0842

Page 20
 Cylinder Head Assembly Plate B

ACHD0842

Item Part No. References Qty. Description Notes

1 3681E049 1 GASKET - CYLINDER HEAD

Page 21
 Pistons & Rings Plate A

ACHD0842

2
3

Page 22
 Pistons & Rings Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4115P025 3 PISTON AND RING KIT

2 F 4115P025 1 PISTON
3 F 4115P025 1 GUDGEON PIN
4 2721332 2 CIRCLIP
5 UPRK0002 1 PISTON RING KIT
Service Options
1 4115P026 J (+)0.50MM 3 PISTON AND RING KIT (A)
1 4115P027 J (+)1.00MM 3 PISTON AND RING KIT (A)
5 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - OVERSIZE (B)
5 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (C)

Footnotes

(A) USE IN ENGINE SETS ONLY

(B) USED ONLY WITH 4115P017 OR 4115P027
(C) USED ONLY WITH 4115P016 OR 4115P026

Page 23
 Rocker Shaft Assembly Plate A

ACHD0842

15

11

14
12

10 13
9

5
8
6

19

18

17
16

2
4

Page 24
 Rocker Shaft Assembly Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4115R611 1 ROCKER SHAFT ASSEMBLY

2 4115R702 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R702 1 ROCKER SHAFT
4 2485A104 2 PLUG
5 4115R314 3 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 2 ROCKER SHAFT SPRING
11 4115R315 3 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 2 SCREW

Page 25
 Timing Gear & Camshaft Plate A

ACHD0842

Page 26
 Timing Gear & Camshaft Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 3141A001 A U031800M 1 CAMSHAFT

R a.

History
a. B U031799M
1 3141A002 1 CAMSHAFT

Page 27
 Push Rods & Tappets Plate A

ACHD0842

Page 28
 Push Rods & Tappets Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 31434307 6 PUSHROD
2 3142U991 R a. 6 TAPPET

History
a.
2 3142U031 6 TAPPET

Page 29
 Connecting Rods Plate A

ACHD0842

Page 30
 Connecting Rods Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 P 3 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 3 CON ROD ASSEMBLY GRADE F
1 4115C312 3 CON ROD ASSEMBLY GRADE G
1 4115C313 3 CON ROD ASSEMBLY GRADE H
1 4115C314 3 CON ROD ASSEMBLY GRADE J
1 4115C315 3 CON ROD ASSEMBLY GRADE K
1 4115C316 3 CON ROD ASSEMBLY GRADE L

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

Page 31
 High Pressure Fuel Pipes Plate A

B 31/07/2005 AFHD4414

Page 32
 High Pressure Fuel Pipes Plate A

B 31/07/2005 AFHD4414

Item Part No. References Qty. Description Notes

1 3525A114 1 PIPE - FUEL INJ NO 1 CYL

2 3525A115 1 PIPE - FUEL INJ NO 2 CYL
3 3525A116 1 PIPE - FUEL INJ NO 3 CYL
4 2646E018 2 CLIP

Page 33
 High Pressure Fuel Pipes Plate A

A 01/08/2005 AFHD4414

Page 34
 High Pressure Fuel Pipes Plate A

A 01/08/2005 AFHD4414

Item Part No. References Qty. Description Notes

1 3525A134 1 PIPE - FUEL INJ NO 1 CYL

2 3525A135 1 PIPE - FUEL INJ NO 2 CYL
3 3525A136 1 PIPE - FUEL INJ NO 3 CYL
4 2646E018 2 CLIP

Page 35
 Fuel Injection Pump Plate A

B 31/07/2005 AFHD4414

1 3

4
11

10 9

7
6

Page 36
 Fuel Injection Pump Plate A

B 31/07/2005 AFHD4414

Item Part No. References Qty. Description Notes

1 2643B323 1 FUEL INJECTION PUMP

2 F 2643B323 1 FUEL INJECTION PUMP
3 26420472 1 SOLENOID (A)
4 26420318 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER
8 3641A007 1 BRACKET
9 2314H003 1 SCREW
10 2318A603 1 NUT
11 2314J002 1 SCREW

Footnotes

(A) 12V SOLENOID

Page 37
 Fuel Injection Pump Plate A

A 01/08/2005 AFHD4414

Page 38
 Fuel Injection Pump Plate A

A 01/08/2005 AFHD4414

Item Part No. References Qty. Description Notes

1 2643B315 1 FUEL INJECTION PUMP

2 F 2643B315 1 FUEL INJECTION PUMP
3 26420472 1 SOLENOID (A)
4 26420478 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER

History
a.
3641A007 1 BRACKET
2314H003 1 SCREW
2318A603 1 NUT
2314J002 1 SCREW

Footnotes

(A) 12V SOLENOID

Page 39
 Atomisers Plate A

AFHD4414

2
7

4 6
1

Page 40
 Atomisers Plate A

AFHD4414

Item Part No. References Qty. Description Notes

1 2645K022 R a. 3 INJECTOR
2 F 2645K022 1 INJECTOR NOZZLE HOLDER
3 2645K616 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 3 INJECTOR CLAMP
7 2314W009 3 SCREW

History
a.
1 2645K023 3 INJECTOR

Page 41
 Fuel Leak-Off Pipe Plate A

AFHD4414

1
2

Page 42
 Fuel Leak-Off Pipe Plate A

AFHD4414

Item Part No. References Qty. Description Notes

1 2646F501 2 HOSE
2 2646E501 1 CAP

Page 43
 Fuel Leak-Off Pipe Plate B

AFHD4414

3
2

Page 44
 Fuel Leak-Off Pipe Plate B

AFHD4414

Item Part No. References Qty. Description Notes

1 3821A028 1 BRACKET
2 2314H002 1 SCREW
3 2481D456 1 CLIP

Page 45
 Pick-Up Sensor Plate A

AFHD4414

Page 46
 Pick-Up Sensor Plate A

AFHD4414

Item Part No. References Qty. Description Notes

1 0650586 1 PLUG

Page 47
 Boost Control Pipe Plate A

AFHD4414

Page 48
 Boost Control Pipe Plate A

AFHD4414

Item Part No. References Qty. Description Notes

1 2431131 1 PLUG

Page 49
 Flywheel Housing Plate A

B U072058N CDHD1091

4 10

Page 50
 Flywheel Housing Plate A

B U072058N CDHD1091

Item Part No. References Qty. Description Notes

1 3713M049 1 FLYWHEEL HOUSING

2 36212132 1 PLATE
3 2314H102 2 SCREW
4 36843154 1 SEAL
5 2487A452 1 PLUG
6 2487204 3 PLUG
7 3245A011 R a. 2 DOWEL
8 2314J204 6 SCREW
9 2314J603 2 SCREW
10 2487Y005 2 PLUG

History
a.
7 0350025 2 DOWEL

Page 51
 Flywheel Housing Plate A

A U072059N CDHD1124

5
6

Page 52
 Flywheel Housing Plate A

A U072059N CDHD1124

Item Part No. References Qty. Description Notes

1 3713A081 1 FLYWHEEL HOUSING

2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 2487Y005 2 PLUG
6 36843154 1 SEAL

Page 53
 Flywheel & Starter Ring Plate A

DDHD2088

4
5

6 1

Page 54
 Flywheel & Starter Ring Plate A

DDHD2088

Item Part No. References Qty. Description Notes

1 4111D292 1 FLYWHEEL ASSEMBLY

2 F 4111D292 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 1 DOWEL

Page 55
 Starter Motor Plate A

C EDHD0847 EDHD0965

Page 56
 Starter Motor Plate A

C EDHD0847 EDHD0965

Item Part No. References Qty. Description Notes

1 2873K621 1 STARTER MOTOR

2 2313C077 3 STUD
3 2318A604 3 NUT

Page 57
 Fan Drive Plate A

FBHD0898

Page 58
 Fan Drive Plate A

FBHD0898

Item Part No. References Qty. Description Notes

1 4113K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
3 3115C113 1 FAN DRIVE PULLEY
4 2614B655 1 BELT (A)

Footnotes

(A) SERVICED IN PAIRS

Page 59
 Sump Plate A

GBHD2895

11 10

2
1
3
5

4
8

Page 60
 Sump Plate A

GBHD2895

Item Part No. References Qty. Description Notes

1 4145H109 1 SUMP
2 F 4145H109 1 SUMP
3 2137435 1 INSERT
4 32186405 1 PLUG
5 2415715 1 SEAL - O RING
6 3681K038 1 GASKET - SUMP
7 2314H003 12 SCREW
8 2314H012 4 SCREW
9 2314H033 2 SCREW
10 3627P041 1 BRIDGE PIECE
11 2311D039 2 SCREW

Page 61
 Dipstick & Filler Tube Plate A

GBHD2895

Page 62
 Dipstick & Filler Tube Plate A

GBHD2895

Item Part No. References Qty. Description Notes

1 3577A125 1 TUBE ASSEMBLY

2 F 3577A125 1 TUBE
3 3353D005 F 3577A125 1 NUT
4 33812116 1 OLIVE
5 3178C182 1 DIPSTICK

Page 63
 Oil Strainer Plate A

GBHD2895

Page 64
 Oil Strainer Plate A

GBHD2895

Item Part No. References Qty. Description Notes

1 3575A059 1 SUCTION PIPE

2 36832137 1 GASKET
3 2314H004 2 SCREW

Page 65
 Cylinder Head Cover Plate A

B U031774M HBHD3180

6 9

8
5

10

Page 66
 Cylinder Head Cover Plate A

B U031774M HBHD3180

Item Part No. References Qty. Description Notes

1 4142X395 R a. 1 CYL HEAD COVER ASSY

R b.
2 F 4142X395 1 CYLINDER HEAD COVER
3 3681A057 1 GASKET - CYL. HEAD COVER
4 F 4142X395 8 SCREW
R b.
5 3615A034 R a. 1 PLATE
R a.
6 2152A034 4 SCREW
7 3789A004 1 SEAL - O RING
8 4142X099 1 OIL FILLER CAP
9 F 4142X099 1 OIL FILLER CAP
10 2415A131 1 SEAL - O RING

History
a.
1 4142X395 1 CYL HEAD COVER ASSY
5 3615A017 1 COVER
5 3788A003 1 CAP
b.
1 4142X306 1 CYL HEAD COVER ASSY
4 2161A011 8 SCREW

Page 67
 Breather Plate A

B U031774M HBHD3180

8
1

6
3 2

9
10

11

Page 68
 Breather Plate A

B U031774M HBHD3180

Item Part No. References Qty. Description Notes

1 4134K022 R b. 1 PIPE - BREATHER

2 F 4134K022 1 BREATHER PIPE
3 2415A068 1 SEAL - O RING
4 2415H701 R b. 1 SEAL - O RING
5 2314F005 2 SCREW
6 2481877 1 HOSE CLIP
7 36241123 1 SUPPORT BRACKET
8 33872632 A U031775M 1 HOSE
R a.
9 3175P003 A U031775M 1 SPRING
10 2481D156 A U031775M 1 CLIP
11 2314H002 A U031775M 1 SCREW

History
a. B U031774M
8 3482V103 1 HOSE
b.
1 4134K015 1 PIPE - BREATHER
4 3688A038 1 GASKET - BREATHER
2161A011 2 SCREW

Page 69
 Blanking Plates Plate A

B U031774M HBHD3180

1 2

Page 70
 Blanking Plates Plate A

B U031774M HBHD3180

Item Part No. References Qty. Description Notes

1 2485A124 1 PLUG
2 2485A118 1 PLUG

Page 71
 Cylinder Head Cover Plate A

A U031775M B U039275M HBHD3384

6 9

8
5

10

Page 72
 Cylinder Head Cover Plate A

A U031775M B U039275M HBHD3384

Item Part No. References Qty. Description Notes

1 4142X395 R a. 1 CYL HEAD COVER ASSY

R b.
2 F 4142X395 1 CYLINDER HEAD COVER
3 3681A057 1 GASKET - CYL. HEAD COVER
4 F 4142X395 8 SCREW
R b.
5 3615A034 R a. 1 PLATE
R a.
6 2152A034 4 SCREW
7 3789A004 1 SEAL - O RING
8 4142X099 1 OIL FILLER CAP
9 F 4142X099 1 OIL FILLER CAP
10 2415A131 1 SEAL - O RING

History
a.
1 4142X395 1 CYL HEAD COVER ASSY
5 3615A017 1 COVER
5 3788A003 1 CAP
b.
1 4142X306 1 CYL HEAD COVER ASSY
4 2161A011 8 SCREW

Page 73
 Breather Plate A

A U031775M B U039275M HBHD3384

8
1

6
3 2

9
10

11

Page 74
 Breather Plate A

A U031775M B U039275M HBHD3384

Item Part No. References Qty. Description Notes

1 4134K022 1 PIPE - BREATHER

2 F 4134K022 1 BREATHER PIPE
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 2481863 1 CLIP
7 36241123 1 SUPPORT BRACKET
8 33872632 1 HOSE
9 3175P003 1 SPRING
10 2481D156 1 CLIP
11 2314H002 1 SCREW

Page 75
 Blanking Plates Plate A

A U031775M B U039275M HBHD3384

1 2

Page 76
 Blanking Plates Plate A

A U031775M B U039275M HBHD3384

Item Part No. References Qty. Description Notes

1 2485A124 1 PLUG
2 2485A118 1 PLUG

Page 77
 Cylinder Head Cover Plate A

A U039276M HBHD3178

Page 78
 Cylinder Head Cover Plate A

A U039276M HBHD3178

Item Part No. References Qty. Description Notes

1 4142X394 R a. 1 CYL HEAD COVER ASSY

2 F 4142X394 1 CYLINDER HEAD COVER
3 3681A057 1 GASKET - CYL. HEAD COVER
4 F 4142X394 8 SCREW
5 3615A034 R a. 1 PLATE
R a.
6 2152A034 4 SCREW
7 3789A004 1 SEAL - O RING

History
a.
1 4142X394 1 CYL HEAD COVER ASSY
5 3615A017 1 COVER
5 3788A003 1 CAP

Page 79
 Filler Plate A

A U039276M HBHD3178

4
5

Page 80
 Filler Plate A

A U039276M HBHD3178

Item Part No. References Qty. Description Notes

1 4134C072 R a. 1 OIL FILLER

2 F 4134C072 1 BODY
3 2415H540 1 SEAL - O RING
4 4142X098 1 OIL FILLER CAP
5 F 4142X098 1 OIL FILLER CAP
6 2415633 1 SEALING RING
7 2314K161 1 SCREW
8 2314H005 1 SCREW

History
a.
1 4134C043 1 LUBRICATING OIL FILLER

Page 81
 Breather Plate A

A U039276M HBHD3178

8
1

6
3 2

9
10

11

Page 82
 Breather Plate A

A U039276M HBHD3178

Item Part No. References Qty. Description Notes

1 4134K022 1 PIPE - BREATHER

2 F 4134K022 1 BREATHER PIPE
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 2481877 1 HOSE CLIP
7 36241123 1 SUPPORT BRACKET
8 33872632 A U031775M 1 HOSE
9 3175P003 A U031775M 1 SPRING
10 2481D156 A U031775M 1 CLIP
11 2314H002 A U031775M 1 SCREW

Page 83
 Blanking Plates Plate A

A U039276M HBHD3178

Page 84
 Blanking Plates Plate A

A U039276M HBHD3178

Item Part No. References Qty. Description Notes

1 2485A118 1 PLUG

Page 85
 Oil Cooler Plate A

B U021551M JBHD2604

Page 86
 Oil Cooler Plate A

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 2486A221 1 OIL COOLER

2 F 2486A221 1 OIL COOLER
3 2486A224 1 ADAPTOR
4 2411A524 1 GASKET
5 2486A223 1 SEAL - O RING
6 3311A042 R a. 1 SEAL

History
a.
6 33813131 1 SEAL

Page 87
 Oil Cooler Connections Plate A

B U021551M JBHD2604

2
1

Page 88
 Oil Cooler Connections Plate A

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 3766A171 1 ADAPTOR
2 3687M037 1 GASKET
3 2314H010 2 SCREW
4 2314H004 4 SCREW

Page 89
 Oil Cooler Connections Plate B

B U021551M JBHD2604

6
4
5

Page 90
 Oil Cooler Connections Plate B

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 3482V098 1 HOSE
2 2481877 2 HOSE CLIP
3 2481D156 1 CLIP
4 2314H002 1 SCREW
5 3482H023 1 HOSE
6 2481877 2 HOSE CLIP

Page 91
 Oil Filter Plate A

B U021551M JBHD2604

Page 92
 Oil Filter Plate A

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 3773A061 1 OIL FILTER HEAD

2 F 3773A061 1 CONNECTION
3 3688A039 1 GASKET - OIL FILTER HEAD
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
6 2314H034 4 SCREW

Page 93
 Blanking Plates Plate A

B U021551M JBHD2604

3
1

Page 94
 Blanking Plates Plate A

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 3623A009 1 BLANKING PLATE

2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW

Page 95
 Oil Filter Plate A

A U021552M JBHD2606

Page 96
 Oil Filter Plate A

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 3773A061 1 OIL FILTER HEAD

2 F 3773A061 1 CONNECTION
3 3688A039 1 GASKET - OIL FILTER HEAD
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
6 2314H034 4 SCREW

Page 97
 Oil Cooler Plate A

A U021552M JBHD2606

Page 98
 Oil Cooler Plate A

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 2486A221 1 OIL COOLER

2 F 2486A221 1 OIL COOLER
3 2486A224 1 ADAPTOR
4 2411A524 1 GASKET
5 2486A223 1 SEAL - O RING
6 3311A042 R a. 1 SEAL

History
a.
6 33813131 1 SEAL

Page 99
 Oil Cooler Connections Plate A

A U021552M JBHD2606

2
1

Page 100
 Oil Cooler Connections Plate A

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 3766A171 1 ADAPTOR
2 3687M037 1 GASKET
3 2314H010 2 SCREW
4 2314H004 4 SCREW

Page 101
 Oil Cooler Connections Plate B

A U021552M JBHD2606

3
6

5
2
8

Page 102
 Oil Cooler Connections Plate B

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 3482V101 1 HOSE - COOLANT

2 2481877 1 HOSE CLIP
3 2481877 1 HOSE CLIP
4 3482V102 1 HOSE - COOLANT
5 2481877 1 HOSE CLIP
6 2481877 1 HOSE CLIP
7 2481D156 1 CLIP
8 2314H002 1 SCREW

History
a.
2481D316 1 HOSE CLIP
2481D315 1 HOSE CLIP

Page 103
 Blanking Plates Plate A

A U021552M JBHD2606

Page 104
 Blanking Plates Plate A

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 3623A009 1 BLANKING PLATE

2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW

Page 105
 Oil Filter Plate A

JDHD0027

Page 106
 Oil Filter Plate A

JDHD0027

Item Part No. References Qty. Description Notes

1 2654403 1 OIL FILTER

Page 107
 Front End Drive Input Plate A

KBHD0106

1
2

Page 108
 Front End Drive Input Plate A

KBHD0106

Item Part No. References Qty. Description Notes

1 3114V061 1 CRANKSHAFT PULLEY

2 3241N001 1 BLOCK
3 32186137 3 BOLT

Page 109
 Water Pump Plate A

B U021551M LBHD2285

Page 110
 Water Pump Plate A

B U021551M LBHD2285

Item Part No. References Qty. Description Notes

1 U5MW0197 1 WATER PUMP KIT

2 F U5MW0197 1 WATER PUMP
3 24880234 1 GASKET - WATER PUMP
4 3682A011 1 GASKET - WATER PUMP
5 2314K164 2 SCREW
6 2314H005 2 SCREW
7 2314H012 5 SCREW

Page 111
 Pipes Plate A

B U021551M LBHD2285

Page 112
 Pipes Plate A

B U021551M LBHD2285

Item Part No. References Qty. Description Notes

1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW

Page 113
 Water Pump Plate A

A U021552M LBHD2272

Page 114
 Water Pump Plate A

A U021552M LBHD2272

Item Part No. References Qty. Description Notes

1 U5MW0197 1 WATER PUMP KIT

2 F U5MW0197 1 WATER PUMP
3 3682A011 1 GASKET - WATER PUMP
4 2314K164 2 SCREW
5 2314H005 2 SCREW
6 2314H012 5 SCREW

Page 115
 Thermostat & Housing Plate A

A U021552M LBHD2272

Page 116
 Thermostat & Housing Plate A

A U021552M LBHD2272

Item Part No. References Qty. Description Notes

1 4133L049 1 CONNECTION
2 F 4133L049 1 CONNECTION
3 2418F001 1 SEAL - O RING
4 2418F002 1 SEAL - O RING
5 2314H003 2 SCREW

Page 117
 Water Pump Plate B

A U021552M LBHD2272

11

10

Page 118
 Water Pump Plate B

A U021552M LBHD2272

Item Part No. References Qty. Description Notes

1 U7LW0174 1 REPAIR KIT - WATER PUMP

2 F U7LW0174 1 IMPELLER
3 F U7LW0174 1 ROLLER BEARING
4 F U7LW0174 1 BEARING
5 F U7LW0174 1 OIL SEAL
6 F U7LW0174 1 SEAL
7 F U7LW0174 1 CIRCLIP
8 F U7LW0174 1 CIRCLIP
9 24880234 1 GASKET - WATER PUMP
10 F U7LW0174 1 DRIVE SHAFT
11 3682A011 1 GASKET - WATER PUMP

Page 119
 Water Outlet Housing Plate A

B U001358L LDHD0702

Page 120
 Water Outlet Housing Plate A

B U001358L LDHD0702

Item Part No. References Qty. Description Notes

1 4133L501 1 CONNECTION
2 F 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW

Page 121
 Water Outlet Housing Plate A

A U001359L LDHD0702

Page 122
 Water Outlet Housing Plate A

A U001359L LDHD0702

Item Part No. References Qty. Description Notes

1 4133L507 1 THERMOSTAT ASSEMBLY

2 F 4133L507 1 CONNECTION
3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW

Page 123
 Fan Plate A

MDHD1369

Page 124
 Fan Plate A

MDHD1369

Item Part No. References Qty. Description Notes

1 2485C546 1 FAN
2 3748W243 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT

Page 125
 Alternator Plate A

NDHD2711

Page 126
 Alternator Plate A

NDHD2711

Item Part No. References Qty. Description Notes

1 2871A301 1 ALTERNATOR (A)

Footnotes

(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 127
 Alternator Bracket & Fixings Plate A

NDHD2711

9
10

Page 128
 Alternator Bracket & Fixings Plate A

NDHD2711

Item Part No. References Qty. Description Notes

1 3824A071 1 ALTERNATOR BRACKET

2 2314J007 2 SCREW
3 2314H022 1 SCREW
4 2318D208 1 NUT
5 36155429 1 LEVER
6 2314H004 1 SCREW
7 0920497 1 WASHER
8 2314J012 1 SCREW
9 2318A604 1 NUT
10 0920465 1 SPACER

History
a.
2131A008 1 WASHER

Page 129
 Pulleys Plate A

NDHD2711

Page 130
 Pulleys Plate A

NDHD2711

Item Part No. References Qty. Description Notes

1 3115H003 1 ALTERNATOR PULLEY

Page 131
 Timing Case Plate A

QCHD0022

Page 132
 Timing Case Plate A

QCHD0022

Item Part No. References Qty. Description Notes

1 3716C561 R a. 1 TIMING CASE

2 2418F437 R c. 1 SEAL - FRONT END OIL
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3681P053 R b. 1 GASKET - TIMING CASE
R b.

History
a.
1 3716C461 1 TIMING GEAR CASE
b.
5 3617V015 1 GASKET - TIMING CASE
5 3617V016 1 GASKET - TIMING CASE
c.
2 2418F436 1 SEAL - FRONT END OIL

Page 133
 Timing Cover Plate A

QCHD0022

10
7 8
9

11

12

2
6 5
3 1

Page 134
 Timing Cover Plate A

QCHD0022

Item Part No. References Qty. Description Notes

1 4111A034 1 IDLER GEAR

2 F 4111A034 1 IDLER GEAR
3 F 4111A034 1 BUSH
4 3311A054 R a. 1 HUB
R c.
5 3241A025 R b. 1 PLATE
R d.
6 2314J011 R d. 3 SCREW
7 3117N001 1 CAMSHAFT GEAR
8 0500012 1 WOODRUFF KEY
9 3321A003 1 WASHER
10 2116053 1 DOWEL
11 3112X011 1 THRUST WASHER
12 2314J606 1 SCREW

History
a.
4 3272A041 1 HUB
b.
5 3241A021 1 PLATE
c.
4 3272A026 1 HUB
d.
5 3241H009 1 PLATE
6 2314J010 3 SCREW

Page 135
 Timing Cover Plate B

QCHD0022

3
1

Page 136
 Timing Cover Plate B

QCHD0022

Item Part No. References Qty. Description Notes

1 4142A503 1 FRONT COVER KIT

2 F 4142A503 1 TIMINGGEAR COVER
3 3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW

Page 137
 Blanking Plugs Plate A

QDHD1368

2
1

Page 138
 Blanking Plugs Plate A

QDHD1368

Item Part No. References Qty. Description Notes

1 2314C049 1 SCREW
2 2415D053 1 WASHER

Page 139
 Lubricating Oil Pump & Delivery Housing Plate A

RBHD0031

Page 140
 Lubricating Oil Pump & Delivery Housing Plate A

RBHD0031

Item Part No. References Qty. Description Notes

1 4132F072 1 OIL PUMP

2 2314J008 5 SCREW

Page 141
 Turbocharger Plate A

SBHD1609

2
6

Page 142
 Turbocharger Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 2674A423 R a. 1 TURBOCHARGER
2 3688A029 1 GASKET - TURBOCHARGER
3 2313M377 4 STUD
4 2318A634 4 NUT
5 3681V514 1 GASKET - EXHAUST OUTLET
6 2313M377 3 STUD
7 2318A634 3 NUT

History
a.
1 2674A422 1 TURBOCHARGER

Page 143
 Feed Pipes Plate A

SBHD1609

Page 144
 Feed Pipes Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 4128A033 1 PIPE - TURBO OIL FEED

2 F 4128A033 1 TURBO FEED PIPE
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER
6 3218R036 1 BANJO BOLT
7 2131A506 1 WASHER
8 2131A506 1 WASHER

Page 145
 Leak-Off Pipes Plate A

SBHD1609

Page 146
 Leak-Off Pipes Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 3584A011 1 PIPE - TURBO OIL DRAIN

2 3688A035 1 GASKET
3 3688A036 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW

Page 147
 Exhaust Manifold Plate A

SBHD1609

Page 148
 Exhaust Manifold Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 3778C111 1 EXHAUST MANIFOLD

2 3681V513 1 GASKET - EXHAUST MANIFOLD
3 3218J013 6 SCREW
4 3767A051 1 ELBOW
5 3684N027 1 GASKET - EXHAUST
6 2313M377 4 STUD
7 2318A634 4 NUT

Page 149
 Pipework & Connections Plate A

SBHD1609

5
3

4 6

Page 150
 Pipework & Connections Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 3571C082 1 PIPE - AIR

2 2481D062 1 HOSE CLIP
3 3383A027 1 HOSE
4 2481D062 1 HOSE CLIP
5 2314H034 4 SCREW
6 3688A037 1 GASKET - IND MANIFOLD

Page 151
 Pipework & Connections Plate B

SBHD1609

Page 152
 Pipework & Connections Plate B

SBHD1609

Item Part No. References Qty. Description Notes

1 3783R022 1 HOSE
2 0180072 R b. 1 CLIP
3 2481D073 R a. 1 HOSE CLIP

History
a.
3 2481D075 1 HOSE CLIP
b.
2 2481D076 1 HOSE CLIP

Page 153
 Pipework & Connections Plate C

SBHD1609

11

10

2
1

5
4

Page 154
 Pipework & Connections Plate C

SBHD1609

Item Part No. References Qty. Description Notes

1 3766A191 1 EXHAUST OUTLET ELBOW

2 3823A071 R b. 1 SUPPORT BRACKET
3 3347A051 1 ADAPTOR
4 2314J003 3 SCREW
5 3653A046 A U052862N 1 HEATSHIELD
6 2313C078 A U052862N 2 STUD
R a.
7 2318A604 A U052862N 2 NUT
8 3623A012 1 EXHAUST FLANGE
9 3681V514 1 GASKET - EXHAUST OUTLET
10 2313C077 3 STUD
11 2318A634 3 NUT

History
a. B U052681N
6 2314J003 2 SCREW
b.
2 3823A064 1 SUPPORT BRACKET

Page 155
 Air Filters Plate A

SBHD1609

11

10

12

5 2

8
7

Page 156
 Air Filters Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 2652C206 1 AIR FILTER ASSEMBLY

2 2652C112 1 AIR FILTER ASSEMBLY
3 F 2652C112 1 BODY
4 26510337 1 MAIN AIR FILTER
5 26510338 1 SAFETY AIR FILTER
6 26510339 1 COVER
7 26510340 1 VALVE
8 2652C826 1 BRACKET
9 2652C805 1 INDICATOR
10 2652C808 1 CAP
11 F 2652C808 1 CAP
12 0180073 1 CLIP

Page 157
 Air Filters Plate B

SBHD1609

Page 158
 Air Filters Plate B

SBHD1609

Item Part No. References Qty. Description Notes

1 3831A018 1 SUPPORT BRACKET

2 2314J002 2 SCREW
3 2318A603 2 NUT
4 2314H004 2 SCREW

Page 159
 Induction Manifold Plate A

C TBHD0907 TBHD1126

Page 160
 Induction Manifold Plate A

C TBHD0907 TBHD1126

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 161
 Lift Pump Plate A

B U021551M VBHD2178

11

12 2

10

8
4

Page 162
 Lift Pump Plate A

B U021551M VBHD2178

Item Part No. References Qty. Description Notes

1 4132A016 R a. 1 LIFT PUMP

2 F 4132A016 1 LIFT PUMP
3 26560163 1 FUEL FILTER ELEMENT KIT
4 F 26560163 1 FUEL FILTER ELEMENT
5 F 26560163 1 O RING
6 2656F835 1 BOWL
7 2656F836 1 DRAIN PLUG
8 U5MK1021 1 MOUNTING KIT
9 F U5MK1021 6 MOUNTING
10 F U5MK1021 3 SPACER
11 2314F008 3 SCREW
12 2131A507 3 WASHER

History
a.
1 4132A015 1 LIFT PUMP

Page 163
 Lift Pump Plate B

B U021551M VBHD2178

Page 164
 Lift Pump Plate B

B U021551M VBHD2178

Item Part No. References Qty. Description Notes

1 3763A046 1 CONNECTION
2 3736A021 1 SPACER
3 2314H003 3 SCREW

Page 165
 Filter to Injection Pump Pipe Plate A

B U021551M VBHD2178

Page 166
 Filter to Injection Pump Pipe Plate A

B U021551M VBHD2178

Item Part No. References Qty. Description Notes

1 2646F011 1 PIPE - LOW PRESSURE FUEL

Page 167
 Injection Pump to Filter Pipe Plate A

B U021551M VBHD2178

3
2

Page 168
 Injection Pump to Filter Pipe Plate A

B U021551M VBHD2178

Item Part No. References Qty. Description Notes

1 2646F012 1 PIPE - LOW PRESSURE FUEL

2 3763A045 1 CONNECTION
3 3644A022 1 BRACKET

Page 169
 Lift Pump Plate A

A U021552M VBHD2355

11

12 2

10

8
4

Page 170
 Lift Pump Plate A

A U021552M VBHD2355

Item Part No. References Qty. Description Notes

1 4132A016 R a. 1 LIFT PUMP

2 F 4132A016 1 LIFT PUMP
3 26560163 1 FUEL FILTER ELEMENT KIT
4 F 26560163 1 FUEL FILTER ELEMENT
5 F 26560163 1 O RING
6 2656F835 1 BOWL
7 2656F836 1 DRAIN PLUG
8 U5MK1021 1 MOUNTING KIT
9 F U5MK1021 6 MOUNTING
10 F U5MK1021 3 SPACER
11 2314F008 3 SCREW
12 2131A507 3 WASHER

History
a.
1 4132A015 1 LIFT PUMP

Page 171
 Lift Pump Plate B

A U021552M VBHD2355

Page 172
 Lift Pump Plate B

A U021552M VBHD2355

Item Part No. References Qty. Description Notes

1 3763A046 1 CONNECTION
2 3812A141 1 SUPPORT BRACKET
3 2314H003 3 SCREW
4 3644A022 1 BRACKET

Page 173
 Filter to Injection Pump Pipe Plate A

A U021552M VBHD2355

2 6

Page 174
 Filter to Injection Pump Pipe Plate A

A U021552M VBHD2355

Item Part No. References Qty. Description Notes

1 4127A098 1 PIPE - LOW PRESSURE FUEL

2 F 4127A098 1 PIPE - FILTER TO PUMP
3 33532129 1 NUT
4 33811114 1 OLIVE
5 3656P005 1 CLIP
6 2314H004 1 SCREW
7 33134427 1 SPACER

Page 175
 Injection Pump to Filter Pipe Plate A

A U021552M VBHD2355

8
3

2 9

Page 176
 Injection Pump to Filter Pipe Plate A

A U021552M VBHD2355

Item Part No. References Qty. Description Notes

1 4127A101 1 FUEL INJ PUMP RETURN PIPE

2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 F 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 33532129 1 NUT
5 33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER

Page 177
 Cold Start System Plate A

WDHD0377

Page 178
 Cold Start System Plate A

WDHD0377

Item Part No. References Qty. Description Notes

1 3278A101 R a. 3 PLUG
R b.

History
a.
1 3278A016 3 PLUG
b.
1 3278A014 3 BLANKING PLUG

Page 179
 Engine Lifting Eyes Plate A

XBHD0458

3
4

Page 180
 Engine Lifting Eyes Plate A

XBHD0458

Item Part No. References Qty. Description Notes

1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3624A016 1 LIFTING BRACKET
4 2314J002 2 SCREW

Page 181
 Engine Mounts Plate A

ZCHD1199

3 1

Page 182
 Engine Mounts Plate A

ZCHD1199

Item Part No. References Qty. Description Notes

1 3823A057 1 BRACKET
2 3823A058 1 BRACKET
3 2314K202 2 SCREW
4 2314K208 2 SCREW
5 2318A607 2 NUT

Page 183
 Lubricating Oil Pressure Switch/Gauge Plate A

ZJHD0533

Page 184
 Lubricating Oil Pressure Switch/Gauge Plate A

ZJHD0533

Item Part No. References Qty. Description Notes

1 2848062 1 OIL PRESSURE SWITCH

Page 185
 Lubricating Oil Pressure Switch/Gauge Plate B

ZJHD0533

Page 186
 Lubricating Oil Pressure Switch/Gauge Plate B

ZJHD0533

Item Part No. References Qty. Description Notes

1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING

Page 187
 Temperature Gauge & Sender Plate A

ZLHD0363

Page 188
 Temperature Gauge & Sender Plate A

ZLHD0363

Item Part No. References Qty. Description Notes

1 3278A006 1 PLUG
2 2415H003 1 SEAL - SENSOR

Page 189
 Temperature Gauge & Sender Plate B

ZLHD0363

Page 190
 Temperature Gauge & Sender Plate B

ZLHD0363

Item Part No. References Qty. Description Notes

1 2848A126 1 WATER TEMPERATURE SWITCH

2 2415H003 1 SEAL - SENSOR

Page 191
 Radiator & Cowling Plate A

ZMHD1372

Page 192
 Radiator & Cowling Plate A

ZMHD1372

Item Part No. References Qty. Description Notes

1 2485B280 1 RADIATOR
2 F 2485B280 1 RADIATOR
3 24850078 1 RADIATOR CAP
4 24850079 1 DRAIN PLUG
5 24850081 1 WASHER

Page 193
 Radiator Bracket & Fixings Plate A

ZMHD1372

Page 194
 Radiator Bracket & Fixings Plate A

ZMHD1372

Item Part No. References Qty. Description Notes

1 3823A065 1 SUPPORT BRACKET

2 2635A052 R a. 2 MOUNTING (A)
3 3353A022 2 ADAPTOR (A)
4 2311F055 4 SCREW
5 2314J004 6 SCREW

History
a.
2 2634C208 2 VIBRATION MOUNT

Footnotes

(A) SERVICED IN PAIRS

Page 195
 Radiator Bracket & Fixings Plate B

ZMHD1372

6
4

5
3

Page 196
 Radiator Bracket & Fixings Plate B

ZMHD1372

Item Part No. References Qty. Description Notes

1 3641A013 R b. 1 SUPPORT BRACKET

2 2314J002 2 SCREW
3 3641A012 R b. 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT

History
a. B 31/03/2005
2134A010 2 WASHER
b.
1 3653A021 1 SUPPORT BRACKET
3 3641A011 1 STAY

Page 197
 Radiator & Hoses Plate A

ZMHD1372

2
3

Page 198
 Radiator & Hoses Plate A

ZMHD1372

Item Part No. References Qty. Description Notes

1 3482T046 1 HOSE - COOLANT

2 21825199 R a. 1 CLIP
R b.
3 21825199 R a. 1 CLIP
R b.
4 3482T045 1 HOSE - COOLANT
5 21825199 R a. 1 CLIP
R b.
6 21825199 R a. 1 CLIP

History
a.
2 0180070 1 CLIP
3 0180070 1 CLIP
5 0180070 1 CLIP
6 2481D074 1 HOSE CLIP
b.
2 2481D074 1 HOSE CLIP
3 2481D074 1 HOSE CLIP
5 2481D074 1 HOSE CLIP
c. General History Section
7 2481D074 1 HOSE CLIP

Page 199
 Guards Plate A

ZMHD1372

5
3

Page 200
 Guards Plate A

ZMHD1372

Item Part No. References Qty. Description Notes

1 3756V093 1 FAN GUARD

2 3756V094 1 FAN GUARD
3 3756V095 1 FAN GUARD
4 2314H001 R a. 4 SCREW
5 2314H001 R a. 3 SCREW
6 2314H001 R a. 4 SCREW

History
a.
4 2314H002 1 SCREW
5 2314H002 1 SCREW
6 2314H002 1 SCREW

Page 201
 Fuel Pre-Lift Pump Plate A

ZVHD1025

3
4

7
6 8

2
1

Page 202
 Fuel Pre-Lift Pump Plate A

ZVHD1025

Item Part No. References Qty. Description Notes

1 0650204 1 PLUG
2 2411D013 1 WASHER
3 0650204 1 PLUG
4 2411D013 1 WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
8 0566004 1 OLIVE

Page 203
 Water Trap Plate A

ZVHD1025

12
10
11

Page 204
 Water Trap Plate A

ZVHD1025

Item Part No. References Qty. Description Notes

1 2656F823 1 PRE-FUEL FILTER ASSY

2 F 2656F823 1 FUEL FILTER HEAD
3 26550005 1 PRE-FUEL FILTER KIT
4 F 26550005 1 ELEMENT
5 F 26550005 2 O RING
6 F 26550005 1 O RING
7 F 26550005 1 O RING
8 F 26550005 1 O RING
9 26560181 1 FUEL FILTER BOWL
10 26560614 1 PLUG
11 F 26560614 1 PLUG
12 26431192 1 WASHER

Page 205
 Miscellaneous & Auxiliaries Plate A

ZZHD1012

Page 206
 Miscellaneous & Auxiliaries Plate A

ZZHD1012

Item Part No. References Qty. Description Notes

1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG

Page 207
 Top Service Kit Plate A

SACD0355

Top Service Kit

Kit d'Entretien Haut du Moteur

Wartungssatz für Motoroberteil

Kit per la manutenzione della parte superiore del motore

Juego de Servicio Superior

Page 208
 Top Service Kit Plate A

SACD0355

Item Part No. References Qty. Description Notes

1 U5LT0355 R a. 1 GASKET KIT - TOP

2 3681E049 1 GASKET - CYLINDER HEAD
3 3681A057 1 GASKET - CYL. HEAD COVER
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 3681V513 1 GASKET - EXHAUST MANIFOLD
6 3684N503 3 GASKET
7 L311FF02 3 INJECTOR WASHER
8 3688A029 1 GASKET - TURBOCHARGER
9 3688A035 1 GASKET
10 3688A036 1 GASKET
11 3688A037 1 GASKET - IND MANIFOLD
12 U5MK1027 1 SEAL KIT
13 2418M517 4 SEAL - VALVE STEM (A)
14 2418M519 4 SEAL - VALVE STEM (B)

History
a.
1 U5LT0355 1 GASKET KIT - TOP
2415H008 1 SEAL - WATER OUTLET

Footnotes

(A) BROWN
(B) GREEN

Page 209
 Bottom Service Kit Plate A

SGBD0379

Bottom Joints & Gasket Kit

Kit d'Entretien Bas du Moteur

Wartungssatz für Motorunterteil

Kit per la manutenzione della parte inferiore del motore

Juego de Servicio de la Parte Inferior

Page 210
 Bottom Service Kit Plate A

SGBD0379

Item Part No. References Qty. Description Notes

1 U5LB0379 1 BOTTOM JOINT AND GASKET

2 3681K038 1 GASKET - SUMP
3 2415715 1 SEAL - O RING
4 36832137 1 GASKET
5 3617V015 1 GASKET - TIMING CASE
6 3617V016 1 GASKET - TIMING CASE
7 3681P046 1 GASKET - TIMING CASE COVER
8 26420318 1 SEAL - O RING
9 3688A039 2 GASKET - OIL FILTER HEAD
10 3688A041 1 GASKET - OIL FILTER HEAD
11 3682A011 1 GASKET - WATER PUMP
12 3688A035 1 GASKET
13 3688A036 1 GASKET

Page 211
 Parts Index

Page 212
 Parts Index

Description Part No. Page Description Part No. Page

ADAPTOR 2486A224 87, 99 3823A058 183

3347A051 155 BRIDGE PIECE 3627P041 61

3353A022 195 CAMSHAFT 3141A001 27

3766A171 89, 101 3141A002 27

AIR FILTER 2652C112 157 CAMSHAFT BUSH 3112D071 11

ASSEMBLY
CAMSHAFT GEAR 3117N001 135
2652C206 157
CAP 2646E501 43
ALTERNATOR 2871A301 127
2652C808 157
ALTERNATOR 3824A071 129
BRACKET 3342A011 19, 19

ALTERNATOR 3115H003 131 3788A003 67, 73, 79

PULLEY
CIRCLIP 2721332 23
BANJO BOLT 3218R036 145, 145
2722A022 25
3218R042 177
CLIP 0180070 199, 199,
BELT 2614B655 59 199

BIG END BEARING U5ME0027 15 0180072 153

KIT
0180073 157
BLANKING PLATE 3623A009 11, 95,
21825199 199, 199,
105
199, 199
BLANKING PLUG 3278A014 179
2481863 75
BLOCK 3241N001 109
2481D156 69, 75,
BOLT 32186137 109 83, 91,
103
BOTTOM JOINT U5LB0379 211
AND GASKET KIT 2481D456 45

BOWL 2656F835 163, 171 2646E018 33, 35

BRACKET 2652C826 157 3656P005 175

3641A007 37, 39 CON ROD 4115C311 31

ASSEMBLY
3644A022 169, 173
4115C312 31
3821A028 45
4115C313 31
3823A057 183
4115C314 31

Page 213
 Parts Index

Description Part No. Page Description Part No. Page

4115C315 31 2116A672 55

4115C316 31 3244A009 19

CON ROD BOLT 3212V003 31 3245A011 51, 53

CONNECTION 3763A045 169, 177 DRAIN PLUG 24850079 193

3763A046 165, 173 2656F836 163, 171

4133L048 113 ELBOW 3767A051 149

4133L049 117 EXHAUST FLANGE 3623A012 155

4133L501 121 EXHAUST 3778C111 149

MANIFOLD
COVER 26510339 157
EXHAUST OUTLET 3766A191 155
3615A017 67, 73, 79 ELBOW
CRANKSHAFT 3117C221 17 EXHAUST VALVE 3142A151 19
GEAR
EXTENSION 3748W243 125
CRANKSHAFT KIT 4181V017 15
FAN 2485C546 125
CRANKSHAFT 3114V061 109
PULLEY FAN DRIVE 4113K005 59
HOUSING
CYL HEAD COVER 4142X306 67, 73
ASSY FAN DRIVE 3115C113 59
PULLEY
4142X394 79, 79
FAN GUARD 3756V093 201
4142X395 67, 67,
73, 73 3756V094 201

CYLINDER BLOCK 4181V016 11, 11 3756V095 201

ASSEMBLY
FLYWHEEL 4111D292 55
CYLINDER HEAD 4181V015 19 ASSEMBLY
ASSEMBLY
FLYWHEEL 3713A081 53
4181V041 19, 19 HOUSING

CYLINDER HEAD 3218A011 19 3713M049 51

BOLT
FRONT COVER KIT 4142A503 137
3218A012 19
FUEL FILTER BOWL 26560181 205
DIPSTICK 3178C182 63
FUEL FILTER 26560163 163, 171
DOWEL 0350025 51 ELEMENT KIT

2116053 135

Page 214
 Parts Index

Description Part No. Page Description Part No. Page

FUEL INJ PUMP 4127A101 177 3688A041 211

RETURN PIPE
GASKET - SUMP 3681K038 61, 211
4127A102 177
GASKET - TIMING 3617V015 133, 211
FUEL INJECTION 2643B315 39 CASE
PUMP
3617V016 133, 211
2643B323 37
3681P053 133
FUEL INJECTION 3117L261 37, 39
PUMP GEAR GASKET - TIMING 3681P046 137, 211
CASE COVER
GASKET 2411A524 87, 99
GASKET - 3688A029 143, 209
36832137 65, 211 TURBOCHARGER

3684N503 161, 209 GASKET - WATER 24880234 111, 119

PUMP
3687M037 89, 101
3682A011 111, 115,
3688A035 147, 209, 119, 211
211
GASKET KIT - TOP U5LT0355 209, 209
3688A036 147, 209,
211 HEATSHIELD 3653A046 155

GASKET - 3688A038 69 HOSE 2646F501 43

BREATHER
3383A027 151
GASKET - CYL. 3681A057 67, 73,
HEAD COVER 79, 209 33872632 69, 75, 83

GASKET - 3681E049 21, 209 3482H023 91

CYLINDER HEAD
3482V098 91
GASKET - 3684N027 149
3482V103 69
EXHAUST
3783R022 153
GASKET - 3681V513 149, 209
EXHAUST HOSE - COOLANT 3482T045 199
MANIFOLD
3482T046 199
GASKET - 3681V514 143, 155
EXHAUST OUTLET 3482V101 103

GASKET - IND 3688A037 151, 209 3482V102 103

MANIFOLD
HOSE CLIP 2481877 69, 83,
GASKET - OIL 3688A039 11, 93, 91, 91,
FILTER HEAD 95, 97, 103, 103,
105, 211 103, 103

Page 215
 Parts Index

Description Part No. Page Description Part No. Page

2481D062 151, 151 MAIN BEARING KIT U5MB0019 15

2481D073 153 MAIN BEARING KIT U5MB0019A 15

- U/S
2481D074 199, 199,
199, 199, U5MB0019B 15
199
U5MB0019C 15
2481D075 153
METRIC BOLT 3211C002 13
2481D076 153
MOUNTING 2634A115 197
2481D315 103
2635A052 195
2481D316 103
MOUNTING KIT U5MK1021 163, 171
HUB 3272A026 135
NUT 0576052 25, 25
3272A041 135
2318A603 37, 39,
3311A054 135 159

IDLER GEAR 4111A034 135 2318A604 57, 129,

155, 197
INDICATOR 2652C805 157
2318A607 183
INJECTOR 2645K022 41
2318A634 143, 143,
2645K023 41 149, 155
INJECTOR CLAMP 3751A241 41 2318D208 125, 129
INJECTOR NOZZLE 2645K616 41 33532129 175, 177,
203, 203
INJECTOR WASHER L311FF02 41, 209
3353D005 63
INSERT 2137435 61
OIL COOLER 2486A221 87, 99
INTAKE VALVE 3142H071 19
OIL FILLER 4134C072 81
LEVER 36155429 129
OIL FILLER CAP 4142X098 81
LIFT PUMP 4132A015 163, 171
4142X099 67, 73
4132A016 163, 171
OIL FILTER 2654403 107
LIFTING BRACKET 3617A015 181
OIL FILTER HEAD 3773A061 93, 97
3624A016 181
OIL PRESSURE 2848062 185
LUBRICATING OIL 4134C043 81
SWITCH
FILLER
OIL PUMP 4132F072 141
MAIN AIR FILTER 26510337 157

Page 216
 Parts Index

Description Part No. Page Description Part No. Page

OLIVE 0566004 203, 203 PISTON RING KIT - UPRK0002B 23

OVERSIZE
33811114 175, 177
UPRK0002D 23
33812116 63
PLATE 3241A021 135
PIPE - AIR 3571C082 151
3241A025 135
PIPE - BREATHER 4134K015 69
3241H009 135
4134K022 69, 75, 83
3611M006 161
PIPE - FUEL INJ NO 3525A114 33
1 CYL 3615A034 67, 73, 79

3525A134 35 36212132 51

PIPE - FUEL INJ NO 3525A115 33 PLUG 0650204 203, 203

2 CYL
0650586 47
3525A135 35
0650588 11, 19
PIPE - FUEL INJ NO 3525A116 33
3 CYL 0650594 11

3525A136 35 0650710 11

PIPE - LOW 2646F011 167 2431131 19, 49

PRESSURE FUEL
2431154 19, 19,
2646F012 169 207, 207,
207
4127A098 175
2485A104 25
PIPE - TURBO OIL 3584A011 147
DRAIN 2485A108 11

PIPE - TURBO OIL 4128A033 145 2485A118 71, 77, 85

FEED
2485A124 71, 77
PISTON AND RING 4115P025 23
2487204 51
KIT
2487A452 51
4115P026 23
2487Y005 51, 53
4115P027 23
26560614 205
PISTON COOLING 2113A001 11
JET 3212P008 11
2113A003 11 3212V006 11
PISTON RING KIT UPRK0002 23 32141316 11

Page 217
 Parts Index

Description Part No. Page Description Part No. Page

32186405 61 2161A011 67, 69, 73

32416117 19 2311D039 61

3241A011 11 2311F055 195

3241A012 11 2314C049 11, 139

3278A004 187 2314F001 11

3278A006 19, 189 2314F004 147

3278A007 93, 97 2314F005 69, 75, 83

3278A016 179 2314F008 163, 171

3278A101 179 2314H001 201, 201,

201
PRE-FUEL FILTER 2656F823 205
ASSY 2314H002 45, 69,
75, 83,
PRE-FUEL FILTER 26550005 205 91, 103,
KIT 137, 197,
201, 201,
PUSHROD 31434307 29
201
RADIATOR 2485B280 193
2314H003 37, 39,
RADIATOR CAP 24850078 193 61, 113,
117, 133,
REPAIR KIT - U7LW0174 119 147, 165,
WATER PUMP 173

ROCKER ARM 4115R314 25 2314H004 37, 39,

ASSEMBLY 65, 89,
101, 121,
4115R315 25 123, 129,
159, 175
ROCKER SHAFT 4115R611 25
ASSEMBLY 2314H005 81, 111,
115
ROCKER SHAFT 4115R702 25
ASSY - MINOR 2314H010 89, 101
ROCKER SHAFT 3174A015 25 2314H012 61, 111,
SPRING 115, 137
SAFETY AIR 26510338 157 2314H022 129
FILTER
2314H033 11, 61,
SCREW 0096803 55 95, 105,
161
2152A034 67, 73, 79

Page 218
 Parts Index

Description Part No. Page Description Part No. Page

2314H034 93, 97, 36843154 51, 53

133, 151
SEAL - FRONT END 2418F436 133
2314H102 51 OIL

2314J002 37, 39, 2418F437 133

159, 181,
181, 197 SEAL - INJECTOR 26460064 41

2314J003 155, 155 SEAL - O RING 2415715 61, 211

2314J004 195 2415A068 69, 75, 83

2314J005 59 2415A131 67, 73

2314J007 129 2415H002 187

2314J008 141 2415H009 93, 97

2314J010 135 2415H540 81

2314J011 135 2415H701 69, 75, 83

2314J012 129 2418F001 113, 117

2314J204 51, 53 2418F002 113, 117

2314J603 51, 53 2486A223 87, 99

2314J606 135 26420318 37, 211

2314K161 81 26420478 39

2314K164 111, 115 3789A004 67, 73, 79

2314K202 183 SEAL - REOS 2418F704 13

HOUSING
2314K208 183
SEAL - SENSOR 2415H003 19, 189,
2314W009 41 191

2316A901 25 SEAL - 2415H219 123, 209

THERMOSTAT
2316A902 25 HOUSING
32114145 25, 25 SEAL - VALVE 2418M517 19, 209
STEM
32166329 11
2418M519 19, 209
3218J013 149
SEAL - WATER 2415H008 121, 209
SEAL 3311A042 87, 99
OUTLET
33813131 87, 99

Page 219
 Parts Index

Description Part No. Page Description Part No. Page

SEAL KIT U5MK1027 209 TAPPET 3142U031 29

SEALING RING 2415633 81 3142U991 29

SMALL END BUSH 3112A005 31 THERMOSTAT 2485C041 121

SOLENOID 26420472 37, 39 THERMOSTAT 4133L507 123

ASSEMBLY
SPACER 0920465 129
THIMBLE 33142111 11
33134427 175
THRUST WASHER 3112X011 135
3736A021 165
31137312 15
SPRING 3175P003 69, 75, 83
31137322 15
STARTER MOTOR 2873K621 57
31137551 15
STARTER RING 31162121 55
GEAR 31137561 15

STAY 3641A011 197 TIMING CASE 3716C561 133

3641A012 197 TIMING GEAR 3716C461 133

CASE
STUD 2313C077 57, 155
TUBE ASSEMBLY 3577A125 63
2313C078 155
TURBOCHARGER 2674A422 143
2313H238 125
2674A423 143
2313M377 143, 143,
149 VALVE 26510340 157

SUCTION PIPE 3575A059 65 VALVE COLLET 3142W004 19, 19

SUMP 4145H109 61 VALVE GUIDE 3313A012 19, 19

SUPPORT BRACKET 36241123 69, 75, 83 VALVE SEAT 3314A151 19

INSERT
3641A013 197
3314A161 19
3653A021 197
VALVE SPRING 3174A016 19, 19
3812A141 173
VIBRATION 2634C208 195
3823A064 155 MOUNT
3823A065 195 WASHER 0920497 129
3823A071 155 2131A008 129
3831A018 159 2131A506 145, 145,
145, 145

Page 220
 Parts Index

Description Part No. Page

2131A507 163, 171

2134A010 197

2134A502 25

2411D007 177, 177

2411D008 37, 39

2411D013 203, 203

2415D053 11, 139

24850081 193

26431192 205

33117127 55

3321A003 135

WATER PIPE 3313A022 11

WATER PUMP KIT U5MW0197 111, 115

WATER 2848A126 191

TEMPERATURE
SWITCH

WOODRUFF KEY 0500012 17, 135

Page 221