Serial Number Range

Powered from serial number PSL98-101

Superlift
Advantage

Part No. 69880

Rev B14
June 2018
 June 2018

2 Powered Superlift Advantage Part No. 69880

June 2018

How to Read Your Serial Number

Part No. 69880 Powered Superlift Advantage 3

 June 2018

Table of Contents

Part Number Index...............................................................46

This manual is updated frequently. If you have a Part Description Index.........................................................47
printed manual, you can keep it up to date by
downloading new figures from the Genie website at Cross References
www.genielift.com. For the most up-to-date parts Fittings Cross Reference.....................................................50
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9

Electronic Version
Click on any page number to view the figure.

100 Decals
101.1 Decals with Words.....................................................10
102.1 Decals with Words, Load Handling Attachments.......12

200 Base Components

201.1 Base Assembly, View 1..............................................14
202.1 Base Assembly, View 2..............................................16

300 Mast Components

301.1 Column Assemblies, View 1......................................18
302.1 Column Assemblies, View 2......................................20
303.1 Pulleys and Cables....................................................22
304.1 Lifting Cable Routing.................................................24
305.1 Upper Mast Attached Parts and Pulley Assembly.....26
306.1 Pulley Assembly and Cylinder Installation.................28
307.1 Emergency Stop and Pendant Controller..................30

400 Power Groups

401.1 Battery Pack Assembly..............................................32
402.1 Battery Charger, ANSI Models..................................34
403.1 Battery Charger, Worldwide.......................................36
404.1 Battery Charger, CE..................................................38

500 Load Handling Attachments

501.1 Forks..........................................................................40
502.1 Boom, Pipe Cradle and Load Platform......................42
503.1 Rear Wheels..............................................................44

Indices

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Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 69880 Powered Superlift Advantage 5

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Notes

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Parts Stocking List

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How To Order Parts

8 Powered Superlift Advantage Part No. 69880

June 2018

Fax Order Form

Part No. 69880 Powered Superlift Advantage 9

 100 Decals June 2018

101.1 Decals with Words

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June 2018 100 Decals

101.1 Decals with Words

Item Part No. Description Qty.

1 52053GT DECAL,COSMETIC,PSLA-20.................2
2 31072GT DECAL,LABEL,OPER.MAN.STORAGE..1
3 52054GT DECAL,WARN,CRUSH HAZARD
PARTS.....................................................2
4 52052GT DECAL,COSMETIC,"PSLA"...................2
5 32718GT DECAL,WARNING FLAT FORK
SAFETY..................................................1
6 33468GT DECAL,WARNING,NO RIDERS.............1
7 32715GT DECAL,NOTICE FLAT FORK SETUP.....1
8 28157GT DECAL,USE DEXRON***.......................1
9 27857GT DECAL,COMPONENT DAMAGE,CAP....3
10 27868GT DECAL,DANGER-TIP OVER..................1
11 52051GT DECAL,WARNING,SAFETY, PSLA........1
12 31068GT DECAL,DANGER,BATTERY SAFETY.....1
13 28372GT DECAL,NOTICE,BATTERY CABLES.....1
14 37145GT DECAL, MANUAL LOWERING VALVE....1
15 32939GT DECAL,CRUSHING HAZ/BRAKE
LOCK......................................................1

Part No. 69880 Powered Superlift Advantage 11

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102.1 Decals with Words, Load Handling Attachments

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June 2018 100 Decals

102.1 Decals with Words, Load Handling Attachments

Item Part No. Description Qty.

1 32687GT DECAL,WARNING STD.FORK

SAFETY..................................................1
2 33468GT DECAL,WARNING,NO RIDERS.............5
3 32775GT DECAL,WARNING,FALL HAZARD.........1
4 32714GT DECAL,WARNING ADJ FORK SETUP...1
5 32716GT DECAL,NOTICE BOOM SETUP.............2
6 32717GT DECAL,WARNING BOOM SAFETY.......1
7 32718GT DECAL,WARNING FLAT FORK
SAFETY..................................................1
8 32715GT DECAL,NOTICE FLAT FORK SETUP.....1

Part No. 69880 Powered Superlift Advantage 13

 200 Base Components June 2018

201.1 Base Assembly, View 1

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201.1 Base Assembly, View 1

Item Part No. Description Qty.

1 Ref. Columns..........................................2
(refer to 301.1 and 302.1)
2 6587GT HANDLE GRIP, RUBBER .75 X 4.5........2
3 33385GT WASHER,PUSH ON .75 SHAFT............2
4 6564GT WASHER,SHIM,.765X1.312 X.093**......4
5 100309GT ASSY,PIN & LANYARD***.......................1
6 37202GT BUSHING,3/4ODX2.44LGX.5ID
6 57788GT WHEEL,POLY,6X2, 3/4**........................2
7 33540GT LOADING WHEEL ASSY ST/SL.............1
8 26735GT WELDMENT,BATTERY HANGER,PSL....1
9 33251GT SPACER-STRADDLE BASE-3"
9 80824GT KNOB,STRADDLE BASE,SLA...............1
10 32531GT WELDMENT,ARM STRADDLE RIGHT...1
11 21443GT SHIM,.75 X.45 X.064..............................3
12 33658GT SPRING,HOLDOWN SL2E.....................1
13 32527GT WELDMENT,STRADDLE BASE.............1
14 57740GT CASTER,PL,SW LOCK, SB, 5 X 2.........2
15 6175GT SCREW,HHC,3/8-16 X 1
16 4828GT NUT,NYLOCK,3/8-16
17 35408GT NUT,SQUARE 3/8-16 NC, PLATED
18 46683GT BLOCK,RETAINING; SLA STRADLE.....4
19 40255GT WEDGE, MACHINED.............................2
20 33670GT SKID PAD................................................2
21 8516GT SCREW, HCC, 3/8-16 X 1.50
22 32532GT WELDMENT,ARM STRADDLE LEFT.....1
23 35014GT HOLD DOWN BAR ***............................1
24 12016GT PIN,COTTER,.125 X .75.........................2
25 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
26 48301GT PIN,TOGGLE,.50 X 8.13***.....................1
27 Ref. Carriage
(refer to figure 303.1)

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202.1 Base Assembly, View 2

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June 2018 200 Base Components

202.1 Base Assembly, View 2

Item Part No. Description Qty.

1 32883GT STRUT,LH,SL2........................................1
1 32884GT STRUT,RH,SL2.......................................1
shown
2 4828GT NUT,NYLOCK,3/8-16
3 6097GT WASHER,FLAT,USS,3/8",Y
4 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
5 26735GT WELDMENT,BATTERY HANGER,PSL....1
6 32532GT WELDMENT,ARM STRADDLE LEFT.....1
7 32531GT WELDMENT,ARM STRADDLE RIGHT...1
8 32509GT PIVOT TUBE SL2 LEG...........................1
9 6175GT SCREW,HHC,3/8-16 X 1
10 32582GT SLA 20/25 LEG ASSEMBLY...................1
11 57740GT CASTER,PL,SW LOCK, SB, 5 X 2.........2
12 32524GT AXLE TUBE, SL2 LEG............................2
13 57782GT WHEEL,POLYOLEFIN,2.5X1.25,7/8.......2
14 33385GT WASHER,PUSH ON .75 SHAFT............4
15 6564GT WASHER,SHIM,.765X1.312 X.093**......4
16 10598GT SCREW,HHC,1/2-13 X 3
17 6086GT NUT,LP NYLOCK,1/2-13
18 100309GT ASSY,PIN & LANYARD***.......................1
19 107388GT STRADDLE BASE ASSY W/ DECALS....1

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301.1 Column Assemblies, View 1

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301.1 Column Assemblies, View 1

Item Part No. Description Qty.

-- 90337GT BOE LUBE..............................................1

aluminum dry lubricant
1 7713GT NUT, LP NYLOCK, 3/8-16
2 8255GT SCREW,HHC,3/8-16 X .75
3 6198GT NUT,NYLOCK,1/2-13
4 6095GT WASHER,FLAT,USS,1/2",Y
5 57016GT PLATE,DOUBLER,SL MAST..................1
6 Ref. Number 1 Column (refer to Figure
303.1)
7 32474GT GUARD,ROLLER, SL2,...........................3
8 32473GT WHEEL,ROLLER,NYLATRON,1.75........3
9 32475GT BOLT-ROLLER,1/2-13X1.84 ZINC..........3
10 Ref. Number 2 Column (refer to figure
301.1)
11 35463GT SCREW,FHS,3/8-16 X 1.5
12 35442GT SHIM,SAFETY BRAKE, SLC..................1
13 35408GT NUT,SQUARE 3/8-16 NC, PLATED
14 35101GT SAFETY BRAKE
ASSY(SQ.NUT)SL2**.............................1
includes items 11 - 13
14 35443GT UP STOP................................................1
models without safety brake
15 32522GT DOWN STOP..........................................1
16 6175GT SCREW,HHC,3/8-16 X 1
17 5397GT WASHER,FLAT,USS,5/16",Y
18 4828GT NUT,NYLOCK,3/8-16
19 6052GT WASHER,SHIM,.5 X .875 X .063
20 13066GT WASHER,FLAT,.5 HARDENED
21 33811GT COUPLER BAR
ASSEMBLY,SLA&C,ST2.........................1

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302.1 Column Assemblies, View 2

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302.1 Column Assemblies, View 2

Item Part No. Description Qty.

1 10597GT SCREW,HHC,1/2-13 X 1.25 GR5

2 6095GT WASHER,FLAT,USS,1/2",Y
3 6198GT NUT,NYLOCK,1/2-13
4 80987GT KIT, CABLE ANCHOR BRK, SLC/ST*
5 6052GT WASHER,SHIM,.5 X .875 X .063
6 6086GT NUT,LP NYLOCK,1/2-13
7 Ref. Cable Assembly (refer to 303.1)
8 32475GT BOLT-ROLLER,1/2-13X1.84 ZINC..........8
9 13066GT WASHER,FLAT,.5 HARDENED
10 32473GT WHEEL,ROLLER,NYLATRON,1.75......24
11 32474GT GUARD,ROLLER, SL2,.........................15
12 Ref. Carriage (refer to 303.1)
13 33811GT COUPLER BAR
ASSEMBLY,SLA&C,ST2.........................1
14 57016GT PLATE,DOUBLER,SL MAST..................1
15 Ref. Number 1 Column (refer to 303.1)

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303.1 Pulleys and Cables

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303.1 Pulleys and Cables

Item Part No. Description Qty.

1 10597GT SCREW,HHC,1/2-13 X 1.25 GR5

2 37038GT WASHER,FLAT,.5X .125,HARDENED*
3 6052GT WASHER,SHIM,.5 X .875 X .063
4 32469GT PULLEY W/BEARING,ALUMINUM***.....6
replaced 49999 plastic pulley
5 80680GT GUARD, CABLE......................................1
6 32470GT PULLEY MOUNT , SL-2.........................7
7 8255GT SCREW,HHC,3/8-16 X .75
8 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
9 4828GT NUT,NYLOCK,3/8-16
10 33700GT PULLEY MOUNT,#1
COLUMN,GRY,SLC................................1
11 32483GT PIN,ROLL,.25 X .50................................1
12 35463GT SCREW,FHS,3/8-16 X 1.5
13 21443GT SHIM,.75 X.45 X.064
14 58017GT CABLE ASSY,PSLA20/25.......................1
Does Not Include Cable Replacement
Coupler
14A 12402GT CABLE REPLACEMENT COUPLER
Sold Separately
14B 52701GT VIDEO,NTSC,SLA,CABLING PROCDR
Sold Separately
15 57146GT COLUMN #1, MACHINED PSL..............1
16 57033-SGT COLUMN#2,SL ADVANTAGE SERV......1
17 57034GT CARRIAGE,SL ADVANTAGE(5,10,15)....1

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 300 Mast Components June 2018

304.1 Lifting Cable Routing

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June 2018 300 Mast Components

304.1 Lifting Cable Routing

Item Part No. Description Qty.

1 32469GT PULLEY W/BEARING,ALUMINUM***.....6

replaced 49999 plastic pulley
2 41675GT CYLINDER,HYDRAULIC,PSL................1
2 62216GT SEAL KIT, 41675 CYL. PSLA
3 10007GT EYEBOLT,3/8-16X2.5,ZINC PL...............1

Part No. 69880 Powered Superlift Advantage 25

 300 Mast Components June 2018

305.1 Upper Mast Attached Parts and Pulley Assembly

26 Powered Superlift Advantage Part No. 69880

June 2018 300 Mast Components

305.1 Upper Mast Attached Parts and Pulley Assembly

Item Part No. Description Qty.

1 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5

2 7713GT NUT, LP NYLOCK, 3/8-16
3 Ref. Number 1 Column (refer to 303.1)
4 26765GT FORMING,MOTOR MOUNT,PSL...........1
5 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
6 6052GT WASHER,SHIM,.5 X .875 X .063
7 32469GT PULLEY W/BEARING,ALUMINUM***.....6
replaced 49999 plastic pulley
8 32476GT GUARD,CABLE***..................................1
9 6086GT NUT,LP NYLOCK,1/2-13
10 26733GT WELDMENT,UPPER PULLEY
MNT,PSL.................................................1
11 49647GT COVER PLATE,TOP,PSL........................1
12 38979GT SCREW,PHM,1/4-20X.5 PHIL
13 6638GT WASHER,FLAT,USS,1/4"Y
14 8255GT SCREW,HHC,3/8-16 X .75
15 26730GT PLATE,WHEEL MOUNT,UPPER,PSL.....1
16 6097GT WASHER,FLAT,USS,3/8",Y
17 6087GT WHEEL,ROLLER- 3 X .5 X 1.28.............2
18 107385GT UPPR CABLE GUARD ASSY W/
DECAL....................................................1
19 26735GT WELDMENT,BATTERY HANGER,PSL....1
20 107386GT LWR CABLE GUARD ASSY W/
DECAL....................................................1
21 38456GT BRACKET,CABLE WRAP.......................1
22 6175GT SCREW,HHC,3/8-16 X 1
23 5397GT WASHER,FLAT,USS,5/16",Y
24 38151GT MOTOR,12V DC***.................................1
24 38152GT BRUSH KIT,12V DC MTR (08111-D)
for motors with stamp "8111-D"
24 40400GT BEARING,MOTOR
24 T114885GT BRUSH KIT,SVC,(MOTOR 38151)***
for motors with stamp "8111-I"
25 145343GT MOTOR,115/230V AC (124198)
CE models
25 38163GT MOTOR, 115/230V AC............................1
25 40401GT SEAL,MOTOR
26 7339GT SCREW, HHC, 1/4-20 X .5
27 6638GT WASHER,FLAT,USS,1/4"Y
28 6889GT NUT,LP NYLOCK,1/4-20
29 49646GT BRACKET,COVER,LOWER,PSL............1
30 40004GT SCREW,SHC,1/4-20 X .375 BLK
31 14295GT WASHER,SHIM,.265 X .5 X .030
32 107387GT MOTOR COVER ASSY W/ DECALS......1
33 57025GT BRACKET,COVER,TOP,PSL..................1

Part No. 69880 Powered Superlift Advantage 27

 300 Mast Components June 2018

306.1 Pulley Assembly and Cylinder Installation

28 Powered Superlift Advantage Part No. 69880

June 2018 300 Mast Components

306.1 Pulley Assembly and Cylinder Installation

Item Part No. Description Qty.

1 10597GT SCREW,HHC,1/2-13 X 1.25 GR5

2 13066GT WASHER,FLAT,.5 HARDENED
3 6090GT SCREW,HHC,1/4-20 X .75
4 6889GT NUT,LP NYLOCK,1/4-20
5 41676GT FORMING,HOUSING,UPPER,PSL........1
6 10598GT SCREW,HHC,1/2-13 X 3
7 26665GT PLATE,PULLEY
ATTCHMT,UPPR,PSL.............................1
8 32475GT BOLT-ROLLER,1/2-13X1.84 ZINC........13
9 6198GT NUT,NYLOCK,1/2-13
10 32473GT WHEEL,ROLLER,NYLATRON,1.75......13
11 41677GT FORMING,ROLLER ATTACH.,PSL........1
12 13005GT SCREW,HHC,1/2-13 X 6,GRD.8
13 10007GT EYEBOLT,3/8-16X2.5,ZINC PL...............1
14 4828GT NUT,NYLOCK,3/8-16
15 57654GT BEARING,.50"IDX32MMODX10MM
LG...........................................................1
16 41679GT FORMING,CABLE TIE DOWN,PSL........1
17 6175GT SCREW,HHC,3/8-16 X 1
18 Ref. Column (refer to 303.1)
19 26669GT PLATE,PULLEY ATTCHMT,LWR,PSL.....1
20 32469GT PULLEY W/BEARING,ALUMINUM***...13
replaced 49999 plastic pulley
21 42571GT SCREW,HHC,1/4-20 X 3.25
22 26664GT FORMING,PULLEY HSG,LWR,PSL.......1
23 57184GT SCREW,HHC,1/4-20 X 9 GR.2
24 26736GT MANIFOLD ASSY,W/AC VALVE,PSL.....1
AC Models
24 46749GT MANIFOLD ASSY,DC W/VALVES,PSL
DC Models
25 Ref. Hydraulic Cylinder
(refer to figure 304.1)

Part No. 69880 Powered Superlift Advantage 29

 300 Mast Components June 2018

307.1 Emergency Stop and Pendant Controller

30 Powered Superlift Advantage Part No. 69880

June 2018 300 Mast Components

307.1 Emergency Stop and Pendant Controller

Item Part No. Description Qty.

-- 32560GT SL DC WINCH ASSEMBLY

-- 32561GT SL AC 110 WINCH ASSEMBLY
-- 33226GT SL AC 220 WINCH ASSEMBLY
1 49638GT HARNESS,ESTOP TO
P/UNIT/DC,PSL......................................1
2 49650GT CONNECTOR,1/2"COND,1/2"NPT.........2
3 44290GT SCREW,FILLISTER PHIL,10-24X.38.....4
4 49635GT E-STOP & ENCLOSURE, PSL...............1
5 8914GT SCREW,HHC,1/4-20 X .625
6 41669GT PENDANT, CONTROL GL WINCH.........1
7 49690GT HARNESS,PEND. TO ESOPT,AC,PSL....1

Part No. 69880 Powered Superlift Advantage 31

 400 Power Groups June 2018

401.1 Battery Pack Assembly

32 Powered Superlift Advantage Part No. 69880

June 2018 400 Power Groups

401.1 Battery Pack Assembly

Item Part No. Description Qty.

-- 46175GT POWER UNIT ASSY,DC12V,PSL

-- 46176GT POWER UNIT ASSY,AC110V,PSL
-- 69070GT CHRGER OPT,12VDC HI/LO,AWP,IWP
1 28487GT SCREW,BHHS,3/8-16 X 1
2 5397GT WASHER,FLAT,USS,5/16",Y
3 7713GT NUT, LP NYLOCK, 3/8-16
4 38215GT BATT.BOX, ASSY W/ DECALS...............1
5 40508GT BATTERY PLATE
W/DECAL,S-SERIES..............................1
6 8920GT RIVET,ALUM,ALUM,P,.156 X .375..........4
7 6090GT SCREW,HHC,1/4-20 X .75
8 6638GT WASHER,FLAT,USS,1/4"Y
9 6889GT NUT,LP NYLOCK,1/4-20
10 49630GT PSL AC PWR CRD, 110/50-60...............1
10 49631GT PSL AC PWR CRD, UK 110/50
10 49632GT PSL AC PWR CRD, UK 220/50
10 49633GT PSL AC PWR CRD, EURO 220/50
10 49634GT PSL AC PWR CRD, W/ NO PLUG
11 40301GT HOOK,BATTERY BOX W/DECAL,--S--....2
12 19436GT CONNECTOR,ANDERSON SB 175,1/0G
12 38213GT CABLE ASSY,ANDRSN,26",15S-30S.....1
12 38214GT CABLE ASSY,ANDRSN,42",36/40-S
13 69229GT NUT,WING 5/16-18.................................2
13 69230GT NUT,WING,3/8-16
14 6676GT BATTERY, 30H, 109AH
15 6145GT SCREW,HHC,1/4-20 X 1.5
16 8914GT SCREW,HHC,1/4-20 X .625
17 6356GT WASHER,LOCK,.25
18 Ref. Battery Charger
(refer to figure 402.1, 403.1 or 404.1)

Part No. 69880 Powered Superlift Advantage 33

 400 Power Groups June 2018

402.1 Battery Charger, ANSI Models

34 Powered Superlift Advantage Part No. 69880

June 2018 400 Power Groups

402.1 Battery Charger, ANSI Models

Item Part No. Description Qty.

1 38165GT TIMER, ELECTRONIC............................1

2 40396GT CORDSET-AC (38581 CHARGER)........1
3 16364GT BUSHING-6671 CHARG.,MOD# 6685....1
4 38166GT AMMETER, 12 AMP...............................1
5 40395GT SWITCH-POWER,CHARGER, SP/ST.....1
6 24036GT FUSE HOLDER, CHARGER..................4
ANSI models produced before 12/1/98
7 33551GT FUSE,3 AMP...........................................1
ANSI models produced before 12/1/98
8 65804GT CIRCUIT BREAKER,4 AMP 38581........1
ANSI models produced before 11/30/98
9 38175GT CIRCUIT BREAKER-LESTER
CHARGER..............................................1
10 40394GT TRANSFORMER, CHARGER (38581)....1
11 41218GT COVER,CHARGER #38581...................1

Part No. 69880 Powered Superlift Advantage 35

 400 Power Groups June 2018

403.1 Battery Charger, Worldwide

36 Powered Superlift Advantage Part No. 69880

June 2018 400 Power Groups

403.1 Battery Charger, Worldwide

Item Part No. Description Qty.

1 38165GT TIMER, ELECTRONIC............................1

2 55018GT POWER CORD,UK-HIGH VOLTAGE,
8".............................................................1
3 55019GT POWER CORD,NOVON, 8"....................1
4 55020GT POWER
CORD,ENGLAND,240V,16AMP..............1
5 55021GT POWER CORD,US 110, 8".....................1
6 48282GT POWER CORD, IEC 320 BLANK, 79".....1
7 38166GT AMMETER, 12 AMP...............................1
8 38174GT SWITCH-POWER,CHARGER, DP/DT....1
9 33551GT FUSE,3 AMP...........................................2
Worldwide models produced before 12/1/98
10 24036GT FUSE HOLDER, CHARGER..................2
Worldwide models produced before 12/1/98
11 69231GT CIRCUIT BREAKER,2AMP,WW.............2
Worldwide models produced after 11/30/98
12 38173GT SWITCH, VOLTAGE................................1
13 38175GT CIRCUIT BREAKER-LESTER
CHARGER..............................................1
includes mounting fastener
14 38172GT TRANSFORMER, CHARGER (31188)....1
15 41218GT COVER,CHARGER #38581...................1

Part No. 69880 Powered Superlift Advantage 37

 400 Power Groups June 2018

404.1 Battery Charger, CE

38 Powered Superlift Advantage Part No. 69880

June 2018 400 Power Groups

404.1 Battery Charger, CE

Item Part No. Description Qty.

1 46314GT CASE ASSY, CE CHARGER, 46588......1

2 40070GT POWER CORD,CHARGER,UK 220/50...1
3 40071GT POWER CORD,CHARGER,NOVON......1
4 40069GT POWER CORD,CHARGER,UK 110/50...1
5 40068GT POWER CORD,CHARGER,DOM...........1
6 38652GT POWER CORD W/ NO PLUG................1
7 46308GT CAPACITOR, CE CHARGER, 46588......1
8 46309GT TIMER ASSY,ELECTRONIC,CE
CHARG...................................................1
9 46310GT RELAY,CHARGER CE, 46588................2
10 46312GT CIRCUIT BREAKER,INPUT CE
CHARG...................................................2
11 46311GT CIRCUIT BREAKER,OUTPUT CE
CHAR......................................................2
12 38174GT SWITCH-POWER,CHARGER, DP/DT....1
13 38166GT AMMETER, 12 AMP...............................1
14 38173GT SWITCH, VOLTAGE................................1
15 27262GT HEATSINK ASSY W/DIODES (23442)....1
16 46317GT TRANSFORMER, CE CHARGER,
46588......................................................1

Part No. 69880 Powered Superlift Advantage 39

 500 Load Handling Attachments June 2018

501.1 Forks

40 Powered Superlift Advantage Part No. 69880

June 2018 500 Load Handling Attachments

501.1 Forks

Item Part No. Description Qty.

-- 32566-SGT 5'10'15 FLAT FORK ASSY

includes items 2, 7-12
1 32548-SGT WELDMENT,ARM ADJ. FORK-"BLUE"...2
2 48301GT PIN,TOGGLE,.50 X 8.13***.....................3
3 32908GT CARRIER,FORK,ADJ.W/DECAL,SL2.....1
4 33674GT PIN,LOCK,SHORT***.............................2
5 80679GT PIN,BALL RET.-.5 X 2.7..........................2
6 58158GT INTERNATIONAL SL FORK EXT...........2
7 32375GT PIN,LOCK,LONG***................................2
8 32541-SGT WELDMENT,FLATFORK SOCKET.........2
9 8220GT SCREW,HHC,1/2-13 X 4
10 6086GT NUT,LP NYLOCK,1/2-13
11 32539GT CASTING,FLAT FORK SUPERLIFT 2.....2
12 32907GT CARRIER,FORK,FLAT W/DECAL,SL2....1
13 32906GT FORK,STANDARD,W/DECAL,SLA2.......1

Part No. 69880 Powered Superlift Advantage 41

 500 Load Handling Attachments June 2018

502.1 Boom, Pipe Cradle and Load Platform

42 Powered Superlift Advantage Part No. 69880

June 2018 500 Load Handling Attachments

502.1 Boom, Pipe Cradle and Load Platform

Item Part No. Description Qty.

1 8170GT NUT,WING,1/4-20
2 6638GT WASHER,FLAT,USS,1/4"Y
3 33045GT U-BOLT,1/4-20 SL2 PIPE CRADLE........4
4 80597GT PIPE CRADLE, BLUE.............................2
5 32937GT LOAD PLATFORM W/DECAL,SLA.........1
6 32579GT WELDMENT,CLEVIS STD. BOOM.........1
7 80679GT PIN,BALL RET.-.5 X 2.7..........................1
8 48301GT PIN,TOGGLE,.50 X 8.13***.....................1
9 32567-SGT SLA/SLC STD.BOOM ASSY/SERVICE...1
includes items 5 -7

Part No. 69880 Powered Superlift Advantage 43

 500 Load Handling Attachments June 2018

503.1 Rear Wheels

44 Powered Superlift Advantage Part No. 69880

June 2018 500 Load Handling Attachments

503.1 Rear Wheels

Item Part No. Description Qty.

-- 35848-SGT SL REAR TRANSPORT WHEEL ASSY

1 33831-SGT WHEEL SPACER
WELDMENT,SL"GRAY"..........................1
2 124000GT WHEEL,TRANSPORT SL
10X.75X2.75...........................................2
3 33830-SGT WHEEL SPACER MOUNT
WELD,RH,SL..........................................1
4 6094GT PIN,COTTER,.125 X 1............................2
5 57237GT AXLE ROD, TRANSPORT WHEEL,SL....1
6 6564GT WASHER,SHIM,.765X1.312 X.093**......6
7 33829-SGT WHEEL SPACER MNT WELD LH,SL.....1
8 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
9 4828GT NUT,NYLOCK,3/8-16

Part No. 69880 Powered Superlift Advantage 45

 June 2018

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page

10007GT ...................25, 29 33385GT ...................15, 17 49632GT ...................33

100309GT .................15, 17 33468GT ...................11, 13 49633GT ...................33
10597GT ...................21, 23, 27, 29 33540GT ...................15 49634GT ...................33
10598GT ...................17, 29 33551GT ...................35, 37 49635GT ...................31
107385GT .................27 33658GT ...................15 49638GT ...................31
107386GT .................27 33670GT ...................15 49646GT ...................27
107387GT .................27 33674GT ...................41 49647GT ...................27
107388GT .................17 33700GT ...................23 49650GT ...................31
12016GT ...................15 33811GT ...................19, 21 49690GT ...................31
124000GT .................45 33829-SGT ................45 52051GT ...................11
12402GT ...................23 33830-SGT ................45 52052GT ...................11
13005GT ...................29 33831-SGT ................45 52053GT ...................11
13066GT ...................19, 21, 29 35014GT ...................15 52054GT ...................11
14295GT ...................27 35101GT ...................19 52701GT ...................23
145343GT .................27 35408GT ...................15, 19 5397GT .....................19, 27, 33
16364GT ...................35 35442GT ...................19 55018GT ...................37
19436GT ...................33 35443GT ...................19 55019GT ...................37
21443GT ...................15, 23 35463GT ...................19, 23 55020GT ...................37
24036GT ...................35, 37 35848-SGT ................45 55021GT ...................37
26664GT ...................29 37038GT ...................23 57016GT ...................19, 21
26665GT ...................29 37145GT ...................11 57025GT ...................27
26669GT ...................29 37202GT ...................15 57033-SGT ................23
26730GT ...................27 38151GT ...................27 57034GT ...................23
26733GT ...................27 38152GT ...................27 57146GT ...................23
26735GT ...................15, 17, 27 38163GT ...................27 57184GT ...................29
26736GT ...................29 38165GT ...................35, 37 57237GT ...................45
26765GT ...................27 38166GT ...................35, 37, 39 57654GT ...................29
27262GT ...................39 38172GT ...................37 57740GT ...................15, 17
27857GT ...................11 38173GT ...................37, 39 57782GT ...................17
27868GT ...................11 38174GT ...................37, 39 57788GT ...................15
28157GT ...................11 38175GT ...................35, 37 58017GT ...................23
28372GT ...................11 38213GT ...................33 58158GT ...................41
28487GT ...................33 38214GT ...................33 6019GT .....................15, 17, 23, 27, 45
31068GT ...................11 38215GT ...................33 6052GT .....................19, 21, 23, 27
31072GT ...................11 38456GT ...................27 6086GT .....................17, 21, 27, 41
32375GT ...................41 38652GT ...................39 6087GT .....................27
32469GT ...................23, 25, 27, 29 38979GT ...................27 6090GT .....................29, 33
32470GT ...................23 40004GT ...................27 6094GT .....................45
32473GT ...................19, 21, 29 40068GT ...................39 6095GT .....................19, 21
32474GT ...................19, 21 40069GT ...................39 6097GT .....................17, 27
32475GT ...................19, 21, 29 40070GT ...................39 6145GT .....................33
32476GT ...................27 40071GT ...................39 6175GT .....................15, 17, 19, 27, 29
32483GT ...................23 40255GT ...................15 6198GT .....................19, 21, 29
32509GT ...................17 40301GT ...................33 62216GT ...................25
32522GT ...................19 40394GT ...................35 6356GT .....................33
32524GT ...................17 40395GT ...................35 6564GT .....................15, 17, 45
32527GT ...................15 40396GT ...................35 65804GT ...................35
32531GT ...................15, 17 40400GT ...................27 6587GT .....................15
32532GT ...................15, 17 40401GT ...................27 6638GT .....................27, 33, 43
32539GT ...................41 40508GT ...................33 6676GT .....................33
32541-SGT ................41 41218GT ...................35, 37 6889GT .....................27, 29, 33
32548-SGT ................41 41669GT ...................31 69070GT ...................33
32560GT ...................31 41675GT ...................25 69229GT ...................33
32561GT ...................31 41676GT ...................29 69230GT ...................33
32566-SGT ................41 41677GT ...................29 69231GT ...................37
32567-SGT ................43 41679GT ...................29 7339GT .....................27
32579GT ...................43 42571GT ...................29 7713GT .....................19, 27, 33
32582GT ...................17 44290GT ...................31 80597GT ...................43
32687GT ...................13 46175GT ...................33 80679GT ...................41, 43
32714GT ...................13 46176GT ...................33 80680GT ...................23
32715GT ...................11, 13 46308GT ...................39 80824GT ...................15
32716GT ...................13 46309GT ...................39 80987GT ...................21
32717GT ...................13 46310GT ...................39 8170GT .....................43
32718GT ...................11, 13 46311GT ...................39 8220GT .....................41
32775GT ...................13 46312GT ...................39 8255GT .....................19, 23, 27
32883GT ...................17 46314GT ...................39 8516GT .....................15
32884GT ...................17 46317GT ...................39 8914GT .....................31, 33
32906GT ...................41 46683GT ...................15 8920GT .....................33
32907GT ...................41 46749GT ...................29 90337GT ...................19
32908GT ...................41 48282GT ...................37 T114885GT ...............27
32937GT ...................43 4828GT .....................15, 17, 19, 23,
32939GT ...................11 29, 45
33045GT ...................43 48301GT ...................15, 41, 43
33226GT ...................31 49630GT ...................33
33251GT ...................15 49631GT ...................33

46 Powered Superlift Advantage Part No. 69880

 June 2018

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
DECAL,DANGER-TIP OVER.....11
5 DECAL,LABEL,OPER.MAN.STORAGE.....11 N
DECAL,NOTICE BOOM SETUP.....13
5'10'15 FLAT FORK ASSY.....41 NUT, LP NYLOCK, 3/8-16.....19, 27, 33
DECAL,NOTICE FLAT FORK SETUP.....11, 13
NUT,LP NYLOCK,1/2-13.....17, 21, 27, 41
DECAL,NOTICE,BATTERY CABLES.....11
A NUT,LP NYLOCK,1/4-20.....27, 29, 33
DECAL,USE DEXRON***.....11
NUT,NYLOCK,1/2-13.....19, 21, 29
AMMETER, 12 AMP.....35, 37, 39 DECAL,WARN,CRUSH HAZARD PARTS.....11
NUT,NYLOCK,3/8-16.....15, 17, 19, 23, 29, 45
ASSY,PIN & LANYARD***.....15, 17 DECAL,WARNING ADJ FORK SETUP.....13
NUT,SQUARE 3/8-16 NC, PLATED.....15, 19
AXLE ROD, TRANSPORT WHEEL,SL.....45 DECAL,WARNING BOOM SAFETY.....13
NUT,WING 5/16-18.....33
AXLE TUBE, SL2 LEG.....17 DECAL,WARNING FLAT FORK SAFETY...11,
NUT,WING,1/4-20.....43
13
NUT,WING,3/8-16.....33
DECAL,WARNING STD.FORK SAFETY.....13
B DECAL,WARNING,FALL HAZARD.....13
BATT.BOX, ASSY W/ DECALS.....33 DECAL,WARNING,NO RIDERS.....11, 13 P
BATTERY PLATE W/DECAL,S-SERIES.....33 DECAL,WARNING,SAFETY, PSLA.....11 PENDANT, CONTROL GL WINCH.....31
BATTERY, 30H, 109AH.....33 DOWN STOP.....19 PIN,BALL RET.-.5 X 2.7.....41, 43
BEARING,.50"IDX32MMODX10MM LG.....29
PIN,COTTER,.125 X .75.....15
BEARING,MOTOR.....27
E PIN,COTTER,.125 X 1.....45
BLOCK,RETAINING; SLA STRADLE.....15
PIN,LOCK,LONG***.....41
BOE LUBE.....19 E-STOP & ENCLOSURE, PSL.....31
PIN,LOCK,SHORT***.....41
BOLT-ROLLER,1/2-13X1.84 ZINC.....19, 21, 29 EYEBOLT,3/8-16X2.5,ZINC PL.....25, 29
PIN,ROLL,.25 X .50.....23
BRACKET,CABLE WRAP.....27
PIN,TOGGLE,.50 X 8.13***.....15, 41, 43
BRACKET,COVER,LOWER,PSL.....27 F PIPE CRADLE, BLUE.....43
BRACKET,COVER,TOP,PSL.....27
FORK,STANDARD,W/DECAL,SLA2.....41 PIVOT TUBE SL2 LEG.....17
BRUSH KIT,12V DC MTR (08111-D).....27
FORMING,CABLE TIE DOWN,PSL.....29 PLATE,DOUBLER,SL MAST.....19, 21
BRUSH KIT,SVC,(MOTOR 38151)***.....27
FORMING,HOUSING,UPPER,PSL.....29 PLATE,PULLEY ATTCHMT,LWR,PSL.....29
BUSHING,3/4ODX2.44LGX.5ID.....15
FORMING,MOTOR MOUNT,PSL.....27 PLATE,PULLEY ATTCHMT,UPPR,PSL.....29
BUSHING-6671 CHARG.,MOD# 6685.....35
FORMING,PULLEY HSG,LWR,PSL.....29 PLATE,WHEEL MOUNT,UPPER,PSL.....27
FORMING,ROLLER ATTACH.,PSL.....29 POWER CORD W/ NO PLUG.....39
C FUSE HOLDER, CHARGER.....35, 37 POWER CORD, IEC 320 BLANK, 79".....37
CABLE ASSY,ANDRSN,26",15S-30S.....33 FUSE,3 AMP.....35, 37 POWER CORD,CHARGER,DOM......39
CABLE ASSY,ANDRSN,42",36/40-S.....33 POWER CORD,CHARGER,NOVON.....39
CABLE ASSY,PSLA20/25.....23 G POWER CORD,CHARGER,UK 110/50.....39
CABLE REPLACEMENT COUPLER.....23 POWER CORD,CHARGER,UK 220/50.....39
GUARD, CABLE.....23
CAPACITOR, CE CHARGER, 46588.....39 POWER CORD,ENGLAND,240V,16AMP.....37
GUARD,CABLE***.....27
CARRIAGE,SL ADVANTAGE(5,10,15).....23 POWER CORD,NOVON, 8".....37
GUARD,ROLLER, SL2,.....19, 21
CARRIER,FORK,ADJ.W/DECAL,SL2.....41 POWER CORD,UK-HIGH VOLTAGE, 8".....37
CARRIER,FORK,FLAT W/DECAL,SL2.....41 POWER CORD,US 110, 8".....37
CASE ASSY, CE CHARGER, 46588.....39 H POWER UNIT ASSY,AC110V,PSL.....33
CASTER,PL,SW LOCK, SB, 5 X 2.....15, 17 HANDLE GRIP, RUBBER .75 X 4.5.....15 POWER UNIT ASSY,DC12V,PSL.....33
CASTING,FLAT FORK SUPERLIFT 2.....41 HARNESS,ESTOP TO P/UNIT/DC,PSL.....31 PSL AC PWR CRD, 110/50-60.....33
CHRGER OPT,12VDC HI/LO,AWP,IWP.....33 HARNESS,PEND. TO ESOPT,AC,PSL.....31 PSL AC PWR CRD, EURO 220/50.....33
CIRCUIT BREAKER,2AMP,WW.....37 HEATSINK ASSY W/DIODES (23442).....39 PSL AC PWR CRD, UK 110/50.....33
CIRCUIT BREAKER,4 AMP 38581.....35 HOLD DOWN BAR ***.....15 PSL AC PWR CRD, UK 220/50.....33
CIRCUIT BREAKER,INPUT CE CHARG.....39 HOOK,BATTERY BOX W/DECAL,--S--.....33 PSL AC PWR CRD, W/ NO PLUG.....33
CIRCUIT BREAKER,OUTPUT CE CHAR.....39 PULLEY MOUNT , SL-2.....23
CIRCUIT BREAKER-LESTER CHARGER..35, PULLEY MOUNT,#1 COLUMN,GRY,SLC.....23
37
I PULLEY W/BEARING,ALUMINUM***...23, 25,
INTERNATIONAL SL FORK EXT.....41 27, 29
COLUMN #1, MACHINED PSL.....23
COLUMN#2,SL ADVANTAGE SERV.....23
CONNECTOR,1/2"COND,1/2"NPT.....31 K R
CONNECTOR,ANDERSON SB 175,1/0G.....33 KIT, CABLE ANCHOR BRK, SLC/ST*.....21 RELAY,CHARGER CE, 46588.....39
CORDSET-AC (38581 CHARGER).....35 KNOB,STRADDLE BASE,SLA.....15 RIVET,ALUM,ALUM,P,.156 X .375.....33
COUPLER BAR ASSEMBLY,SLA&C,ST2...19,
21
COVER PLATE,TOP,PSL.....27
L S
COVER,CHARGER #38581.....35, 37 LOAD PLATFORM W/DECAL,SLA.....43 SAFETY BRAKE ASSY(SQ.NUT)SL2**.....19
CYLINDER,HYDRAULIC,PSL.....25 LOADING WHEEL ASSY ST/SL.....15 SCREW, HCC, 3/8-16 X 1.50.....15
LWR CABLE GUARD ASSY W/ DECAL.....27 SCREW, HHC, 1/4-20 X .5.....27
D SCREW,BHHS,3/8-16 X 1.....33
DECAL, MANUAL LOWERING VALVE.....11
M SCREW,FHS,3/8-16 X 1.5.....19, 23
MANIFOLD ASSY,DC W/VALVES,PSL.....29 SCREW,FILLISTER PHIL,10-24X.38.....31
DECAL,COMPONENT DAMAGE,CAP.....11
MANIFOLD ASSY,W/AC VALVE,PSL.....29 SCREW,HHC,1/2-13 X 1.25 GR5....21, 23, 27,
DECAL,COSMETIC,"PSLA".....11
MOTOR COVER ASSY W/ DECALS.....27 29
DECAL,COSMETIC,PSLA-20.....11
MOTOR, 115/230V AC.....27 SCREW,HHC,1/2-13 X 3.....17, 29
DECAL,CRUSHING HAZ/BRAKE LOCK.....11
MOTOR,115/230V AC (124198).....27 SCREW,HHC,1/2-13 X 4.....41
DECAL,DANGER,BATTERY SAFETY.....11
MOTOR,12V DC***.....27 SCREW,HHC,1/2-13 X 6,GRD.8.....29

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 June 2018

Part Description Index (continued)

SCREW,HHC,1/4-20 X .625.....31, 33 WELDMENT,CLEVIS STD. BOOM.....43

SCREW,HHC,1/4-20 X .75.....29, 33 WELDMENT,FLATFORK SOCKET.....41
SCREW,HHC,1/4-20 X 1.5.....33 WELDMENT,STRADDLE BASE.....15
SCREW,HHC,1/4-20 X 3.25.....29 WELDMENT,UPPER PULLEY MNT,PSL.....27
SCREW,HHC,1/4-20 X 9 GR.2.....29 WHEEL SPACER MNT WELD LH,SL.....45
SCREW,HHC,3/8-16 X .75.....19, 23, 27 WHEEL SPACER MOUNT WELD,RH,SL.....45
SCREW,HHC,3/8-16 X 1.....15, 17, 19, 27, 29 WHEEL SPACER WELDMENT,SL"GRAY"....45
SCREW,HHC,3/8-16 X 1.25 GRD 5.....15, 17, WHEEL,POLY,6X2, 3/4**.....15
23, 27, 45 WHEEL,POLYOLEFIN,2.5X1.25,7/8.....17
SCREW,PHM,1/4-20X.5 PHIL.....27 WHEEL,ROLLER,NYLATRON,1.75......19, 21,
SCREW,SHC,1/4-20 X .375 BLK.....27 29
SEAL KIT, 41675 CYL. PSLA.....25 WHEEL,ROLLER- 3 X .5 X 1.28.....27
SEAL,MOTOR.....27 WHEEL,TRANSPORT SL 10X.75X2.75.....45
SHIM,.75 X.45 X.064.....15, 23
SHIM,SAFETY BRAKE, SLC.....19
SKID PAD.....15
SL REAR TRANSPORT WHEEL ASSY.....45
SL AC 110 WINCH ASSEMBLY.....31
SL AC 220 WINCH ASSEMBLY.....31
SL DC WINCH ASSEMBLY.....31
SLA 20/25 LEG ASSEMBLY.....17
SLA/SLC STD.BOOM ASSY/SERVICE.....43
SPACER-STRADDLE BASE-3".....15
SPRING,HOLDOWN SL2E.....15
STRADDLE BASE ASSY W/ DECALS.....17
STRUT,LH,SL2.....17
STRUT,RH,SL2.....17
SWITCH, VOLTAGE.....37, 39
SWITCH-POWER,CHARGER, DP/DT....37, 39
SWITCH-POWER,CHARGER, SP/ST.....35

T
TIMER ASSY,ELECTRONIC,CE CHARG.....39
TIMER, ELECTRONIC.....35, 37
TRANSFORMER, CE CHARGER, 46588.....39
TRANSFORMER, CHARGER (31188).....37
TRANSFORMER, CHARGER (38581).....35

U
U-BOLT,1/4-20 SL2 PIPE CRADLE.....43
UP STOP.....19
UPPR CABLE GUARD ASSY W/ DECAL.....27

V
VIDEO,NTSC,SLA,CABLING PROCDR.....23

W
WASHER,FLAT,.5 HARDENED.....19, 21, 29
WASHER,FLAT,.5X .125,HARDENED*.....23
WASHER,FLAT,USS,1/2",Y.....19, 21
WASHER,FLAT,USS,1/4"Y.....27, 33, 43
WASHER,FLAT,USS,3/8",Y.....17, 27
WASHER,FLAT,USS,5/16",Y.....19, 27, 33
WASHER,LOCK,.25.....33
WASHER,PUSH ON .75 SHAFT.....15, 17
WASHER,SHIM,.265 X .5 X .030.....27
WASHER,SHIM,.5 X .875 X .063....19, 21, 23,
27
WASHER,SHIM,.765X1.312 X.093**.....15, 17,
45
WEDGE, MACHINED.....15
WELDMENT,ARM ADJ. FORK-"BLUE".....41
WELDMENT,ARM STRADDLE LEFT.....15, 17
WELDMENT,ARM STRADDLE RIGHT......15,
17
WELDMENT,BATTERY HANGER,PSL.......15,
17, 27

48 Powered Superlift Advantage Part No. 69880

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Part Description Index (continued)

This Page Intentionally Left Blank

Part No. 69880 Powered Superlift Advantage 49

 June 2018

Fitting Cross References

50 Powered Superlift Advantage Part No. 69880

June 2018

Fitting Cross References (Continued)

Part No. 69880 Powered Superlift Advantage 51

 June 2018

Fitting Cross References (Continued)

52 Powered Superlift Advantage Part No. 69880

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Fitting Cross References (Continued)

Part No. 69880 Powered Superlift Advantage 53

 June 2018

Fitting Cross References (Continued)

54 Powered Superlift Advantage Part No. 69880

June 2018

Fitting Cross References (Continued)

Part No. 69880 Powered Superlift Advantage 55

 June 2018

Fitting Cross References (Continued)

56 Powered Superlift Advantage Part No. 69880

Parts Manual

Rev B14
Part No.
69880
Powered Superlift Advantage from serial number PSL98-101