CH 102 Instructions
CH 102 Instructions
PRODUCT CHECK
  CB100/CB400/CB500/CB700/CB900
  CH102/CH402/CH502/CH702/CH902                                                   CB100        CH102
                                                                                  CB400        CH402
                INSTRUCTION MANUAL                                                CB500        CH502          """"-""                         "" - "
                                                                                  CB700        CH702           (1) (2)   (3)      (4) (5)     (6) (7)      (8)
                                                                                  CB900        CH902
                                                               IMCB25-E3
In order to achieve maximum performance and ensure proper operation of
your new instrument, carefully read all the instructions in this manual.      (1) Control action
Please place this manual in a convenient location for easy reference.             F: PID action with autotuning (Reverse action)
                                                                                  D: PID action with autotuning (Direct action)
                                                                                                                                           1
                                                                                  W: Heat/cool PID action with autotuning (Water cooling)
                                 WARNING                                          A : Heat/cool PID action with autotuning (Air cooling)
                                                                                                                                         1
 !An external protection device must be installed if failure of this          (2) Input type, (3) Range code:
  instrument could result in damage to the instrument, equipment or               See “9. INPUT RANGE TABLE.”
  injury to personnel.
 !All wiring must be completed before power is turned on to prevent           (4) First control output [OUT1] (Heat-side)
  electric shock, fire or damage to instrument and equipment.                     M: Relay contact       T: Triac              V: Voltage pulse
 !This instrument must be used in accordance with the specifications              8: Current (4 to 20 mA DC)                   G: Trigger (for triac driving)
  to prevent fire or damage to instrument and equipment.                      (5) Second control output [OUT2] (Cool-side)
 !This instrument is not intended for use in locations subject to                 No symbol: When control action is F or D.    M: Relay contact
  flammable or explosive gases.
 !Do not touch high-voltage connections such as power supply                      T: Triac    V: Voltage pulse         8: Current (4 to 20 mA DC)
  terminals, etc. to avoid electric shock.                                    (6) Alarm 1 [ALM1], (7) Alarm 2 [ALM2]
 !We are not responsible if this instrument is repaired, modified or              N: No alarm                  H: Process high alarm
  disassembled by other than factory-approved personnel.                          A: Deviation high alarm      J: Process low alarm
  Malfunction can occur and warranty is void under these conditions.
                                                                                  B: Deviation low alarm       K: Process high alarm with hold action
                                                                                  C: Deviation high/low alarm L: Process low alarm with hold action
                               CAUTION                                            D: Band alarm
 ! This is a Class A instrument. In a domestic environment, this                  E: Deviation high alarm
   instrument may cause radio interference, in which case the user                   with hold action
   may be required to take adequate measures.                                     F: Deviation low alarm
 ! This instrument is protected from electric shock by reinforced
   insulation. Provide reinforced insulation between the wire for the                with hold action
   input signal and the wires for instrument power supply, source of              G: Deviation high/low alarm with hold action
   power and loads.                                                           (8) Communication function
 ! Be sure to provide an appropriate surge control circuit respectively
   for the following:                                                             N: No communication function            5: RS-485 (2-wire system)
   - If input/output or signal lines within the building are longer than 30   (9) Waterproof/dustproof
     meters.                                                                      N: No waterproof/dustproof              1: Waterproof/dustproof
   - If input/output or signal lines leave the building, regardless the       (10) Case color
     length.
                                                                                  N: White                                A: Black
! This instrument is designed for installation in an enclosed                 1
                                                                                  No self-tuning function is provided in the W or A control action type.
  instrumentation panel. All high-voltage connections such as power           2
                                                                                  Heater break alarm cannot be specified in case of ALM1. Also, it isn’t
  supply terminals must be enclosed in the instrumentation panel to
                                                                                  possible to specify when control output is current output.
  avoid electric shock by operating personnel.                                3
                                                                                  As control loop break alarm, only either the ALM1 or ALM2 is selected.
! All precautions described in this manual should be taken to avoid
  damage to the instrument or equipment.                                                  Check that power supply voltage is also the same as that specified
! All wiring must be in accordance with local codes and regulations.                      when ordering.
! All wiring must be completed before power is turned on to prevent
  electric shock, instrument failure, or incorrect action. The power                                                                        <Accessories>
  must be turned off before repairing work for input break and output                  Mounting frame (CB100/CH102)
                                                                                       !                      :       1
  failure including replacement of sensor, contactor or SSR, and all                   Mounting brackets (CB400/CB500/CB700/CB900): 2 *
                                                                                       !
  wiring must be completed before power is turned on again.                            Instruction manual (IMCB25-E3): 1
                                                                                       !
! To prevent instrument damage of failure, protect the power line and                  *CB900 waterproof/dustproof option: 4 pieces
  the input/output lines from high currents with a protection device
  such as fuse, circuit breaker, etc.
! Prevent metal fragments or lead wire scraps from falling inside
  instrument case to avoid electric shock, fire or malfunction.
! Tighten each terminal screw to the specified torque found in the
  manual to avoid electric shock, fire or malfunction.
! For proper operation of this instrument, provide adequate
                                                                              2. MOUNTING
  ventilation for heat dispensation.
! Do not connect wires to unused terminals as this will interfere with        2.1 Mounting Cautions
  proper operation of the instrument.
! Turn off the power supply before cleaning the instrument.                   (1) This instrument is intended to be used under the following
! Do not use a volatile solvent such as paint thinner to clean the                environmental conditions. (IEC61010-1)
  instrument. Deformation or discoloration will occur. Use a soft, dry            [OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]
  cloth to remove stains from the instrument.                                 (2) Use this instrument within the following ambient temperature and
! To avoid damage to instrument display, do not rub with an abrasive
  material or push front panel with a hard object.                                 ambient humidity.
! Do not connect modular connectors to telephone line.                         ! Allowable ambient temperature: 0 to 50 "C
                                                                               ! Allowable ambient humidity:      5 to 95 % RH
                               NOTICE                                                                                     3
                                                                                  (Absolute humidity: MAX. W. C 29 g/m dry air at 101.3 kPa)
! This manual assumes that the reader has a fundamental knowledge
  of the principles of electricity, process control, computer technology      (3) Avoid the following when selecting the mounting location.
  and communications.                                                          ! Rapid changes in ambient temperature which may cause
! The figures, diagrams and numeric values used in this manual are               condensation.
  only for purpose of illustration.                                            ! Corrosive or inflammable gases.
! We are not responsible for any damage or injury that is caused as a
  result of using this instrument, instrument failure or indirect damage.      ! Direct vibration or shock to the mainframe.
! Periodic maintenance is required for safe and proper operation of            ! Water, oil, chemicals, vapor or steam splashes.
  this instrument. Some components have a limited service life, or             ! Excessive dust, salt or iron particles.
  characteristics that change over time.                                       ! Excessive induction noise, static electricity, magnetic fields or noise.
! Every effort has been made to ensure accuracy of all information             ! Direct air flow from an air conditioner.
  contained herein. We makes no warranty expressed or implied,                 ! Exposure to direct sunlight.
  with respect to the accuracy of the information. The information in
  this manual is subject to change without prior notice.                       ! Excessive heat accumulation.
2.2 Dimensions                                                                                                                                                 2.3 Mounting Procedures
    CB100                                                                                         Individual mounting
                                                                                                                         25
                                                                             44.8
     (Unit: mm)                                                                                                                                                1. Prepare the panel cutout as specified in 2.2 Dimensions.
                                                                                                                      +0.6
                                                                                                                         45 0
                                                                                                                 +0.6
                                                                                                                                                               2. Insert the instrument through the panel cutout.
                                                                                                           25   45 0                25
           48          9.2
                                                                                                                                                               3. Insert the mounting frame into the mounting from the rear of the
                                                                                                                                                                  instrument.
                                                                                                                         25
                                                                                                                                                               4. Push the mounting frame forward until the frame is firmly secured
                                                                                                  Close horizontal mounting
                                                                                                                                                                  to the panel. (Fig.1)
                                                                             44.8
                                                                                      61.6
48
                                                                                                                      +0.6
                                                                                                                 L1 0
                                                                                                                                                               5. Fix the instrument to the panel by using the two screws. (Fig.2)
                                                                                                                                                 +0.6
                                                                                                                                                        45 0
                                                                                                                                                                                                                     When using the mounting
                                   (   !)
                               1*                                                                                                                                                                                    screws, only turn one full
                                                                                            L1=(48"n-3)                                                                                                              revolution after the screw
                   8.2                                100                                                                                                                          Mounting
                                                                                            n Number of controllers (2 !n!6)                                                                                         touches the panel.
                                                                                                                                                                                   frame
                                                                                                      Individual mounting
    CB400                                                                                                             +0.6
                                                                                                                                                                                                         Screw
                                                                      44.8
                                                                                                            25 45      0
    CH402
                                                                                                                                                                        Fig.1                            Fig.2
                                                                                                                                +0.8
                                                                                                                                 0
           48          9.2
                                                                                                                                 92
                                                                                                                                                                      The waterproof/dustproof option on the front of the instrument
                                                                                                                                                                      conforms to IP66 when mounted on the panel. For effective
                                                                                                                                30                                    waterproof/dustproof, the gasket must be securely placed
                                                                                                 Close horizontal mounting
                                                                      91.8
                                                                                    110.8
                                                                                                                       +0.6
                                                                                                                 L1 0                                                 damaged, please contact your sales office or the agent.
                                                                                                                                                +0.8
45
                                                                                                                                                               #!CH402/CH502/CH702/CH902
                                                                                                                                                       25
                                                                                                                                                       L1
 48
                                                                                                                                         +0.7
                                                                                                                                       68 0
             72          9.2
                                                                                                                                         30
                                                                                                                      +0.7
                                                                                                                 L1 0
                                                            *2
                                                                                                                                                                      When the instrument is mounted, always secure with two
                                                                                                                                      +0.8
                                                                                                                  +0.8
                                                                                                                L1 0                                                  gasket must be securely placed between instrument and panel
                                                                                                                                                                      without any gap. If gasket is damaged, please contact your
                                                                                                                                                +0.8
                                                                                                                                                   92 0
2                                                                                                                                                                                                                                IMCB25-E3
3. WIRING
3.1 Wiring Cautions
! For thermocouple input, use the appropriate compensation wire.
! For RTD input, use low resistance lead wire with no difference in resistance between the three lead wires.
! To avoid noise induction, keep input signal wire away from instrument power line, load lines and power lines of other electric
  equipment.
! If there is electrical noise in the vicinity of the instrument that could affect operation, use a noise filter.
  - Shorten the distance between the twisted power supply wire Instrument power
                                                                                                        Twist these leadwires
    pitches to achieve the most effective noise reduction.
                                                                                                               IN               OUT       Instrument
  - Always install the noise filter on a grounded panel. Minimize                                                  Noise filter           power
    the wiring distance between the noise filter output and the                                                                           terminals
                                                                                    Shorten distance between                     Minimize
    instrument power supply terminals to achieve the most                           pitches                                      distance
    effective noise reduction.
  - Do not connect fuses or switches to the noise filter output wiring as this will reduce the effectiveness of the noise filter.
! Power supply wiring must be twisted and have a low voltage drop.
! About four seconds are required as preparation time for contact output every time the instrument is turned on. Use a delay relay
  when the output line, is used for an external interlock circuit.
! This instrument is not furnished with a power supply switch or fuses. Therefore, if a fuse or power supply switch is required, install
  close to the instrument.
  - Fuse type: Time-lag fuse
  - Recommended fuse rating: Rated voltage 250 V Rated current: 1 A
! For the current input specification, a resistor of 250 " (#0.02 % #10 ppm, 0.25 W or more) must be connected between the input
  terminals. This resistor must be provided by the customer.
! Use the solderless terminal appropriate to the screw size.
  - Screw size: M3 x 6
  - Recommended tightening torque: 0.4 N m [4 kgf cm]
! For an instrument with 24 V power supply, supply power from a SELV circuit.
It is recommended that the host computer communication line be isolated from the power supply and earth.
IMCB25-E3                                                                                                                                                                                                                                           3
                                                                                                                            Power supply                                                                      Alarm output
     CB700                                                                       AC        L            DC         $          AC        L
                                                                                               1                       1                        1                 1                         10                                           10
     CH702                                                                          24V                      24V              100 to 240V                         2                         11                Alarm 2
                                                                                                                                                                                                                                   NO
                                                                                                                                                                                                                                        ALM2
                                                                                               2                   % 2                          2                 3                         12                                           11
                                                       Control output                      N                                            N                                                                                          NO
                                                                                                                                                                  4                         13                     Alarm 1              ALM1
                        Triac           Voltage pulse     Relay contact                                                                                           5                         14                                           12
                          OUT2          Current               OUT2                                                                                                6                         15                                      (Option)
                                  3          $     3                  3                                                                                           7                         16
                     Triac out              OUT2                 NO
                                                                                                                       Communication                              8                         17                      CT input
                                  4          %     4                  4                                                                                           9                         18                       Current
                                                                                                                                   SG       7                                                                        transformer input
                          OUT1                                OUT1
                                  5          $     5                  5                                                     RS-485
                                                                                                                                                                                                                        14
                     Triac out              OUT1                 NO
                                                                                                                               T/R(A)       8
                                                                                                                                                                                                                                      CT1
                                  6         %      6                  6                                                                                                                                                 15
                                                                                                                               T/R(B)       9
                                      W, A action types
                                                                                                                                       (Option)                                                                                    (Option)
       Trigger           Triac          Voltage pulse     Relay contact                                                                                           Input
                      OUT1              Current
      T2         4                4                                   4                                                                                               RTD input      TC input          Current input     Voltage input
           OUT1       Triac out                              OUT1                                                                                                     16   A                          0 to 20 mA DC      0 to 5 V DC
      T1         5                5          $     5                  5
                                                                                                                                                                                                      4 to 20 mA DC      1 to 5 V DC
                                                                                                                                                                           RTD
                                                                                                                                                                                           $                   $                    $
                                            OUT1                 NO                                                                                                   17   B          17                 17                   17
       G         6                                          NC                                                                                                                                                                     IN
                                         % 6                          6   NO: Normally open                                                                                                TC
F, D action types 12 B 12 % 12 % 12 %
!"Specifications                                                                                                           Performance:
                                                                                                                           Display accuracy (at the ambient temperature 23 &C # 2 &C):
Input:
                                                                                                                             Thermocouple:
Input type:
                                                                                                                                   # (0.3 % of display value $ 1 digit) or # 2 &C [4 &F]
  Thermocouple:                  K, J, R, S, B, E, T, N, PLII, W5Re/W26Re, U, L
                                                                                                                                   Whichever is greater
                                 Input impedance: Approx. 1 M"
                                                                                                                                   R, S and B input: 0 to 399 &C [0 to 799 &F]
    RTD:                         Pt100, JPt100
                                                                                                                                                     Accuracy is not guaranteed.
    Voltage:                     0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC (Z-1010)
                                                                                                                                   T and U input:    %199.9 to %100.0 &C [%199.9 to %158.0 &F]
    Current:                     0 to 20 mA DC, 4 to 20 mA DC
                                                                                                                                                     Accuracy is not guaranteed.
Sampling cycle:                  0.5 seconds                                                                                 RTD: # (0.3 % of display value $ 1 digit) or # 0.8 &C [1.6 &F]
Input range:                     See Input range table                                                                             Whichever is greater
                                                                                                                             Voltage/Current:
Control method: PID control                                                                                                        # (0.3 % of span $ 1 digit)
                                 ON/OFF, P, PI, or PD actions is available
                                                                                                                           Memory backup:
Control output:                                                                                                             Backed up by Nonvolatile Memory
    Relay contact output:                                                                                                   Number of write times: Approx. 1,000,000 times
                     250 V AC, 3A (Resistive load)                                                                          Data storage period:   Approx. 10 years
                     Electrical life: 300,000 times or more (Rated load)
                                                                                                                           Power:
    Voltage pulse output:
                                                                                                                           Power supply voltage:
                     0/12 V DC (Load resistance 600 " or more)
                                                                                                                            85 to 264 V AC (Power supply voltage range), 50/60 Hz
    Current output:              4 to 20 mA DC (Load resistance 600 " or less)                                               Rating: 100 to 240 V AC
    Trigger output (for triac driving):                                                                                     21.6 to 26.4 V AC (Power supply voltage range), 50/60 Hz
                       Zero cross method for medium capacity triac                                                           Rating: 24 V AC
                       driving (100 A or less)                                                                              21.6 to 26.4 V DC (Power supply voltage range)
                       Load voltage used: 100 V AC line, 200 V AC line                                                       Rating: 24 V DC
                       Load used:           Resistive load                                                                 Power consumption:
    Triac output:                0.5 A (Ambient temperature: 40 &C or less)                                                 7 VA max. (at 100 V AC)                                   10 VA max. (at 240 V AC)
                                                                                                                            5 VA max. (at 24 V AC)                                    160 mA max. (at 24 V DC)
Alarm output:
 Relay contact output:
                   250 V AC, 1A (Resistive load)
                   Electrical life: 50,000 times or more (Rated load)
4                                                                                                                                                                                                                             IMCB25-E3
4. PARTS DESCRIPTION
 CB100 / CH102                                CB400/ CH402                                        CB500/ CH502                                              CB700, CB900/ CH702, CH902
  PV                                                                                             PV                            SV
                                        (1)        PV                                 (1)                                                                 (2)
                                                                                                                                                                 PV
                                                                                (1)
  SV                                    (2)                                                                                                                                                                               (1)
                                                                                                                 AT     OUT1   OUT2    ALM1    ALM2       (3)
    AT    OUT1 OUT2 ALM1      ALM2      (3)        SV
                                                                                                      SET         R/S
    SET         R/S                                                             (2)
       CB100                                                                                       CB500                                                         SV
                                                                                                                                                                                                                          (2)
                                                     AT      OUT1 OUT2
   (4) (5) (6) (7)                                                              (3)                (4)          (5)            (6)            (7)
                                                             ALM1    ALM2
                                                                                                                                                                              AT            OUT1     OUT2 ALM1 ALM2       (3)
                                                   SET       R/S                                                                                                      SET                   R/S
CB400 CB900
 (1) Measured value (PV) display [Green]                                               Control output lamps (OUT1, OUT2) [Green]        (5) R / S (Shift & R/S key)
 Displays PV or various parameter symbols.                                              OUT1: Lights when control output is turned on.* Shift digits when settings are changed.
                                                                                        OUT2: Lights when cool-side control output is   Select the RUN/STOP function.
 (2) Set value (SV) display [Orange]                                                           turned on.*
 Displays SV or various parameter set values (or                                          * Lamp indication becomes as follows for                                      (6)                   (DOWN key)
 CT input value).                                                                           current output.                                                             Decrease numerals.
                                                                                            For an output of less than 0 %: Extinguished
 (3) Indication lamps                                                                       For an output of more than 100 %: Lit                                       (7)                   (UP key)
 Alarm output lamps (ALM1,ALM2) [Red]                                                       For an output of more than 0 % but less than                                Increase numerals.
  ALM1: Lights when alarm 1 output is turned on.                                            100 %: Dimly lit.
  ALM2: Lights when alarm 2 output is turned on.
 Autotuning (AT) lamp [Green]                                                          (4)     SET          (Set key)                                                                   To avoid damage to the
  Flashes when autotuning is activated. (After                                         Used for parameter calling up and set value                                                      instrument, never use a
  autotuning is completed: AT lamp will become                                         registration.                                                                                    sharp object to press keys.
  OFF)
5. SETTING
5.1 Operation Menu
                          Power ON                                                                                                             Parameter Setting Mode
                                                                                      This mode is used to set the parameters such as alarms, PID constants, etc. (See page 6.)
       Input type and Input range Display                                             The following parameter symbols are displayed as the SET key is pressed.
                                     Automatically (in 4 sec)
                                                                                                                                                      Autotuning (AT)                                 Heat-side proportioning
                      PV/SV Display Mode                                                                                              (ATU)                                       (T)                 cycle
                                                                                                                                                SET key                                           SET key
 The controller will display the measured Press                                             NOTE: Not all the parameters
 value (PV) and the set value (SV).       the SET key                                       are installed in some models                              Self-tuning (ST)                                Cool-side proportioning
 The controller can be switched to RUN or for 2 seconds.                                                                              (STU)                                       (Pc)
                                                                                                                                                                                                      band
 STOP mode (Factory set value: RUN).                                                                                                            SET key                                           SET key
                                                                                                                                                      Proportional band                               Deadband
            PV             PV/SV monitor
                                                                                                                                      (P)                                         (db)
            SV             (RUN mode)                               Press
                                                                                                                                                SET key                                           SET key
                                                                    the <R/S key
                  Press the <R/S key for 1 second.                                                                                                    Integral time                                   Cool-side proportioning
                                                                    while
                                                                    pressing the                                                      (I)                                         (t)
                                                                                                                                                                                                      cycle
                           STOP character display
                           (STOP mode)                              SET key.                                                                    SET key                                           SET key
            SV                                                                                         Alarm 1 set value
                                                                                                                                                      Derivative time                                 PV bias
                                                                                                       (ALM1)
                                     Press the SET key                                (AL1)                                           (D)                                         (Pb)
                                                                                                SET key                                         SET key                                           SET key
                       SV Setting Mode                                                                 Alarm 2 set value                              Anti-reset windup                               Set data lock
 This is the mode used to set the SV.                                                                  (ALM2)
                                                                                      (AL2)                                           (Ar)                                        (LCK)
                                                                                                SET key                                         SET key                                           SET key
            PV
                                                                                                                                                                                  Return to the first parameter
            SV             SV setting
  Factory set value:          0 C [ F] or 0.0 C [ F]                                             Parameters which are not related to existing functions on the controller are not displayed.
IMCB25-E3                                                                                                                                                                                                                       5
5.2 Parameter List
     Parameter symbols which are not related to existing functions on the controller are not displayed.
                 Proportional      Temperature input:                           Set when PI, PD or PID control is performed. Temperature input:
                 band                1 (0.1) to                                 Heat/cool PID action: Proportional band 30 (30.0)
                                     span or 9999 (999.9) C [ F]                setting on the heat-side.
                                   Voltage/current inputs:                                                                   Voltage/current inputs:
                                                                                ON/OFF action control when set to 0 (0.0).
                                     0.1 to 100.0 % of span                                                                   3.0
                                                                                 ON/OFF action differential gap:
                                                                                 Temperature input:      2 (0.2) C [ F ]
                                                                                 Voltage/current inputs: 0.2 % of span
                 Integral time     1 to 3600 seconds                            Set the time of integral action to eliminate                240
                                   (0 second: PD action)                        the offset occurring in proportional control.
                 Derivative time   1 to 3600 seconds                            Set the time of derivative action to improve                60
                                   (0 second: PI action)                        control stability by preparing for output
                                                                                changes.
                 Anti-reset        1 to 100 % of heat-side proportional Overshooting and undershooting are                                  100
                 windup (ARW)      band                                 restricted by the integral effect.
                                   (0 %: Integral action OFF)
                 Heat-side         1 to 100 seconds                             Set control output cycle.                        Relay contact output: 20
                 proportioning     (Not displayed if the control output is      Heat/cool PID action:                            Voltage pulse output/
                 cycle             current output.)                             Heat-side proportioning cycle                    Trigger output for triac
                                                                                                                                 driving/Triac output: 2
                 Cool-side         1 to 1000 % of heat-side proportional Set cool-side proportional             band      when              100
                 proportional      band.                                 heat/cool PID action.
                 band
                 Deadband          Temperature input:                           Set control action deadband between                      0 or 0.0
                                     "10 to +10 C [ F] or                       heat-side and cool-side proportional bands.
                                     "10.0 to +10.0 C [ F]                      Minus (") setting results in overlap.
                                   Voltage/current inputs:
                                     "10.0 to +10.0 % of span
                 Cool-side         1 to 100 seconds                        Set control cool-side output cycle for Relay contact output: 20
                 proportioning     (Not displayed if the control output is heat/cool PID action.                    Voltage pulse output/
                 cycle             current output.)                                                                 Triac output: 2
                 PV bias           Temperature input:                      Sensor correction is made by adding bias          0 or 0.0
                                      "1999 to +9999 C [ F] or             value to measured value (PV).
                                      "199.9 to +999.9 C [ F]
                                     Voltage/current inputs:
                                      "span to +span
                 Set data lock                                                  Performs set data change enable/disable.                   0000
                 (LCK)                    Parameters other than SV and Alarms
                                           0: Unlock      1: Lock
                                          Alarms
                                           0: Unlock      1: Lock
                                          SV
                                           0: Unlock      1: Lock
                                          Initialization mode
                                           0: Lock        1: Unlock
6                                                                                                                                             IMCB25-E3
                                                                            5.3 Changing Parameter Settings
      !Please Note
                                                                            Procedures to change parameter settings are shown below.
The column below only applies to CB 900/CH 902
                                                                             To store a new value for the parameter, always press the SET
                                                                             key. The display changes to the next parameter and the new
1                                                                            value will be stored.
  Heater Break Alarm (HBA) function
The HBA function monitors the current flowing through the load               "! A new value will not be stored without pressing SET key after
by a dedicated current transformer (CT), compares the measured                  the new value is displayed on the display.
value with the HBA set value, and detects a fault in the heating             "! After a new value has been displayed by using the UP and
circuit.                                                                        DOWN keys, the SET key must be pressed within one minute,
                                                                                or the new value is not stored and the display will return to the
Low or No current flow (Heater break, malfunction of the                        PV/SV monitor screen.
control device, etc.):
When the control output is ON and the current transformer input
value is equal to or less than the heater break determination point
for the preset number of consecutive sampling cycle, an alarm is              Change the set value (SV)
                                                                              !
activated.
                                                                            Change the set value (SV) from 0 #C to 200 #C
Over current or short-circuit:
                                                                            1. Select the SV setting mode
When the control output is OFF and the current transformer input
value is equal to or greater than the heater break determination            Press the SET key at PV/SV monitor screen until SV setting
point for the preset number of consecutive sampling cycle, an               screen is displayed.
alarm is activated.
                                                                                         PV                                    PV
         Precaution for HBA setting:
    ! Displayed only for when HBA is selected as Alarm 2.                                SV                                    SV
! HBA is not available on a current output. AT OUT1 OUT2 ALM1 ALM2 AT OUT1 OUT2 ALM1 ALM2
! Set the set value to approximately 85 % of the maximum SET R/S SET R/S
                                                                                               CB100                                 CB100
      reading of the CT input.
                                                                                          PV/SV monitor display                     SV setting display
    ! Set the set value to a slightly smaller value to prevent a false                    (PV/SV display mode)                      (SV setting mode)
      alarm if the power supply may become unstable.
    ! When more than one heater is connected in parallel, it may be         2. Shift the high-lighted digit
      necessary to increase the HBA set value to detect a single
                                                                            Press the <R/S key to high-light the hundreds digit.
      heater failure.
                                                                            The high-lighted digit indicates which digit can be set.
    ! When the current transformer is not connected, the HBA is
      turned on.
                                                                                         PV                                    PV
2
  Control Loop Break Alarm (LBA) function
The LBA function is used to detect a load (heater) break or a                            SV                                    SV
failure in the external actuator (power controller, magnet relay, AT OUT1 OUT2 ALM1 ALM2 AT OUT1 OUT2 ALM1 ALM2
etc.), or a failure in the control loop caused by an input (sensor) SET R/S SET R/S
break. The LBA function is activated when control output reaches CB100 CB100
0 % (low limit with output limit function) or 100 % (high limit with
output limit function). LBA monitors variation of the measured              3. Change the set value
value (PV) for the length of LBA time. When the LBA time has
                                                                            Press the UP key to change the number to 2.
elapsed and the PV is still within the alarm determination range,
the LBA will be ON.
                                                                                         PV                                    PV
! No control loop break alarm can be used at heat/cool PID AT OUT1 OUT2 ALM1 ALM2 AT OUT1 OUT2 ALM1 ALM2
                                                                                               CB100
                                                                                                        R/S                     SET
                                                                                                                                     CB100
                                                                                                                                              R/S
on or off at inappropriate times or not turning on at all. SET R/S SET R/S
CB100 CB100
IMCB25-E3                                                                                                                                                            7
6. OPERATIONS
                                                              CAUTIONS
       !All mounting and wiring must be completed before the power is turned on. If the input signal wiring is disconnected or
        short-circuited (RTD input only), the instrument determines that burnout has occurred.
       "! Displays:
            Upscale:       Thermocouple input, RTD input (when input break)
            Downscale      Thermocouple input (specify when ordering), RTD input (when short-circuited), Voltage input (1 to 5 V DC),
                           Current input (4 to 20 mA DC)
           For the voltage (0 to 5 V DC, 0 to 10 V DC*) or current (0 to 20 mA DC) input, the display becomes indefinite (display of about
           zero value).
           * Z-1010 specification
       "! Outputs:
           Control output: OFF (Heat/Cool control: the control output on both heat-side and cool-side is turned off)
           Alarm output: Both of the Alarm 1 and Alarm 2 outputs of this instrument are turned on when burnout occurs regardless of any
                           of the following actions taken (High alarm, low alarm, etc.). In addition, when used for any purposes other than
                           these alarms (event, etc.), specify the Z-124 specification (not to be forcibly turned on).
       !A power failure of 20 ms or less will not affect the control action. When a power failure of more than 20 ms occurs, the
        instrument assumes that the power has been turned off. When power returns, the controller will retain the conditions that
        existed prior to shut down.
       !The alarm hold action is activated when not only the power is turned on, but also the SV is changed.
                                                                                                               !        WARNING
   Parameters in the Initialization mode should be set according to the application before setting any parameter
   related to operation. Once the Parameters in the Initialization mode are set correctly, those parameters are not
   necessary to be changed for the same application under normal conditions. If they are changed unnecessarily,
   it may result in malfunction or failure of the instrument. We will not bear any responsibility for malfunction or
   failure as a result of improper changes in the Initialization mode.
CB100 PV
SET R/S
                                                                                                                                                                        CB100
                                            PV
                                                   CB100
                                                               R/S
                                                                                                 unlocked                            locked.
                                                                                                                                                                   PV
6. Press the SET key to store the new set value. The display
                                                                                                                                                                   SV
   goes to the next parameter, and the Initialization mode is
                                                                                                                                                                                                          The parameter displayed
   unlocked.                                                                                                                                                         AT    OUT1     OUT2    ALM1   ALM2
                                                                                                                                                                                                          varies on the instrument
                                                                                                                                                                     SET        R/S
                                            PV                                                                                                                          CB100                             specification.
                                                                                                                                                                   CT1 input value display
                                            SV
     Cod     SL1 (Input type selection)                                                                               See P. 10                    Alarm1 type selection                                           Decimal point
                                                                                                                                           (SL4)
                                                                                                                                                                                                                   position
     0000    SL2 (Temperature unit and cooling type selection) See P. 10                                                                                                                                  (PGdP)
                                                                                                                                                   Alarm2 type selection
             SL4 (Alarm 1 type selection)                                                                             See P. 10
                                                                                                                                           (SL5)
             SL5 (Alarm 2 type selection)                                                                             See P. 10                    SV alarm type selection                                             To PV/SV
             SL11 (SV alarm type selection)                                                                           See P. 11                                                                                        display mode
                                                                                                                                          (SL11)
IMCB25-E3                                                                                                                                                                                                                             9
7.4 Input Type Selection (SL1)                                                           7.6 Alarm 1 [ALM1] Type Selection (SL4)
        When any parameter setting is changed in the Initialization                          Alarm 2 [ALM2] Type Selection (SL5)
        Mode, check all parameter set values in SV Setting Mode
        and Parameter Setting Mode.                                                      If the alarm function is not provided with the instrument when
                                                                                         shipped from the factory, no alarm output is available by changing
                                Factory set value varies depending on the input type.
                                                                                         SL4 and/or SL5.
    Set value                                     Input type
      0000                         K                                                             SL4 is set to 0000 in the following cases.
      0001                         J                                                             "# When the instrument does not have ALM1 output
      0010                         L                                                             "# When Control Loop Break Alarm (LBA) is provided and
      0011                         E                                                                assigned to ALM1
      0100                         N                                                             "# When the SV alarm is provided and assigned to ALM1
      0111                         R                                 Thermocouple 1
                                                                                                 SL5 is set to 0000 in the following cases.
      1000                         S                                      (TC)
                                                                                                 "# When the instrument does not have ALM2 output
      1001                         B4
                                                                                                 "# When Control Loop Break Alarm (LBA) is provided and
      1010                  W5Re/W26Re 4
                                                                                                    assigned to ALM2
      1011                        PL II
                                                                                                 "# When the SV alarm is provided and assigned to ALM2
      0101                         T
                                                                                                 "# When the Heater Break Alarm (HBA) is provided
      0110                         U
      1100                 Pt100 (JIS/IEC)
                                                                                                 "# When the instrument has Z-168 specification
                                                                           RTD 1
      1101                  JPt100 (JIS)                                                                 Factory set value varies depending on the instrument specification.
      1110                 0 to 5 V DC                                                     Set value                                  Details of setting
      1110                 0 to 10 V DC 2                                Voltage    1
         Control type between Heat Only and Heat/Cool cannot be                              Deviation high/low alarm
         changed by this parameter.                                                                            ON                    OFF                      ON
                                                                                                                                                                                  PV
                                                                                                   Low                                                                    High
                Factory set value varies depending on the instrument specification.          Band alarm
                                                 Description                                                    OFF                  ON                       OFF
     Set                                                                                                                                                                          PV
             Temperature                                                                           Low                                                                    High
    value                                         Cooling type selection                     Process high alarm
                unit
                                                                                                                           OFF                                ON
    0000             !C             Air cooling (A type) or Heat only type (F, D type)                                                                                            PV
                                                                                                   Low                                                                    High
    0001             !F             Air cooling (A type) or Heat only type (F, D type)       Process low alarm
    0010             !C             Water cooling (W type)                                                     ON                            OFF
                                                                                                   Low                                                                    High
                                                                                                                                                                                  PV
    0011             !F             Water cooling (W type)
    Change Settings
    !                                                                                      Change Settings
                                                                                           !
Example: Change the temperature unit of the Heat only type                               Example: Change the ALM1 type from “Deviation high alarm
          from “!C (0000)” to “!F (0001)”                                                          (0001)” to “Deviation low alarm (0101)”
1. Press the SET key until SL2 is displayed.                                             1. Press the SET key three times at SL1 until SL4 is displayed.
2. Press the UP key to change the number to 1.                                           2. Press the <R/S key to high-light the hundreds digit.
                PV                                      PV                               3. Press the UP key to change the number to 1.
                                                                                                          PV                                  PV
SV SV
SV SV
3. Press the SET key to store the new set value. The display
   goes to the next parameter.                                                           4. Press the SET key to store the new set value. The display
                                                                                            goes to the next parameter.
10                                                                                                                                                                       IMCB25-E3
7.7 SV Alarm Type Selection (SL11)                                                                Factory set value varies depending on the instrument specification.
      For ALM1 setting, the first digit from the right is set to “0”                                                                                Setting range
      in the following cases.                                                                        Input type                          Setting limiter      Setting limiter
      "# When the instrument does not have ALM1 output.                                                                                      [high]                [low]
      "# When the ALM1 output is used for process/deviation/                                                       U                     SLL to 600.0 !C          $199.9 to SLH !C
         band alarm or Loop Break Alarm (LBA).                                               TC                                          SLL to 999.9 !F          $199.9 to SLH !F
                                                                                                                   L                      SLL to 900 !C             0 to SLH !C
      For ALM2 setting, the third digit from the right is set to “0”
                                                                                                                                         SLL to 1652 !F             0 to SLH !F
      in the following cases.
                                                                                             RTD               Pt100                     SLL to 649.0 !C          $199.9 to SLH !C
      "# When the instrument does not have ALM2 output.
                                                                                                              JPt100                     SLL to 999.9 !F          $199.9 to SLH !F
      "# When the ALM1 output is used for process/deviation/
                                                                                           Voltage      0 to 5 V DC
         band alarm, Heater Break Alarm (HBA) or Loop Break
                                                                                                        0 to 10 V DC *                     SLL to 9999               $1999 to SLH
         Alarm (LBA).
                                                                                                        1 to 5 V DC                      (Programmable              (Programmable
      "# When Z-168 is specified.
                                                                                           Current      0 to 20 mA DC                        scale)                     scale)
      To make SV alarm setting effective, set SL4 to “0000”                                             4 to 20 mA DC
      when using ALM1 for SV alarm, or set SL5 to “0000” when                              * Z-1010 specification
      using ALM2 for SV alarm. SL4 and SL5 have priority to
      SL11 setting.                                                                        Change Settings
                                                                                           !
               Factory set value varies depending on the instrument specification.        Example: When the display range is scaled to 0.0 to 400.0 for
  Alarm                                    Details of setting                                      a voltage input of 1 to 5 V DC.
                                0     SV alarm not provided                                                                       1V                                             5V
  Alarm 1                       1     SV alarm provided
  [ALM1]                  0           SV high alarm                                                  Factory set value            0.0                                            100.0
                                                                                                     Scaling                      0.0                                            400.0
                          1           SV low alarm
                     0                SV alarm not provided                               1. Set Cod to 0001, and press the SET key. The display will go
  Alarm 2            1                SV alarm provided                                      to SLH.
  [ALM2]        0                     SV high alarm                                                    PV                                         PV
                1                     SV low alarm
                                                                                                       SV                                         SV
 SV alarm action type
"!
                                                                (    : Alarm set value)              Initialize code selection display          Setting limiter [high] display
    SV high alarm
                                OFF                             ON                        2. The high-lighted digit indicates which digit can be set. Press
                                                                                  SV
         Low                                                               High
    SV low alarm
                                                                                             <R/S key to high-light the first digit from the left.
                                                                                                                             PV
                    ON                               OFF
                                                                                  SV
         Low                                                               High
                                                                                                                             SV
  Change Settings
  !
Example: Change the SV alarm type of the ALM1 from “SV high                               3. Press the UP key to change the number to 4.
         alarm (0001)” to “SV low alarm (0011)”                                                                              PV
1. Press the SET key ten times at SL1 until SL11 is displayed.
                                                                                                                             SV
2. Press the <R/S key to high-light the tens digit. Next, press
   the UP key to change the number to 1.
               PV                                    PV
                                                                                          4. Press the SET key to store the new set value. The display
                                                                                             goes to SLL.
               SV                                    SV                                   5. Set SLL to 0.0.
                                        High-light                                        6. Press the SET key to store the new set value. The display
3. Press the SET key to store the new set value. The display                                 goes to the next parameter.
   goes to the initialize code parameter.
IMCB25-E3                                                                                                                                                                                11
8. ERROR DISPLAYS
 Error display
 !
                                                   RAM failure (Incorrect set data write, etc.)                                                 Turn off the power once. If an error occurs
                                                                                                                                                after the power is turned on again, please
                                                                                                                                                contact your sales office or the agent.
 Overscale and Underscale
 !
  Measured value (PV)                              PV is outside of input range.
                                                                                                                                                                              WARNING
                                                                                                                                                                  !
       [Flashing]
                                                                                                                                                  To prevent electric shock, always
                                                   Overscale:
                                                   PV is above the high input display range limit.                                                turn off the power before replacing
              [Flashing]                                                                                                                          the sensor.
                                                   Underscale:                                                                                  Check input type, input range, sensor and
                                                   PV is below the low input display range limit.                                               sensor connection.
              [Flashing]
                                                                                     !           WARNING
   #!To prevent electric shock or instrument failure, only qualified personnel should be allowed to pull out the internal
     assembly.
   #!To prevent electric shock or instrument failure, always turn off the power before pulling out the internal assembly.
   #!To prevent injury or instrument failure, do not touch the internal printed wiring board.
    Lock (upper)                                                                                               Apply pressure very carefully when removing internal assembly
                                                                                                               to avoid damage to the frame.
                                                                                                               To conform to IEC61010-1 requirements for protection from electric
                                                                                                               shock, the internal assembly of this instrument can only be removed
                                                                                                               with an appropriate tool.
                                                                Recommended tool:                              Unlocking points (marked with “"”) depend on the model as follows:
                                                                Blade screwdriver
                                                                (Blade width:
                                                                 6 mm or less)
    Lock (lower)
  Unlock using such a blade screwdriver.
  Gently press down on handle for the upper lock and
  lift up for the lower lock.
                                                                                                                                                                               The first edition:      DEC. 2002 [IMQ00]
                                                                                                                                                                               The third edition:      AUG. 2004 [IMQ00]