Microstar M/H 13/15/18 GHZ,: Instruciton Manual P/N Imn-902427-E03
Microstar M/H 13/15/18 GHZ,: Instruciton Manual P/N Imn-902427-E03
MicroStar® M/H
13/15/18 GHz,
RF Combiner
Instruciton Manual
P/N IMN-902427-E03
Service Registration Form
To facilitate warranty support and receive product update information, please complete and
return this form to our Technical Assistance Center
On web site: register on the premier web site
By FAX: 514-685-4580
By E-mall: crcmtl@harris.com
Company
Name
Title Dept.
Address
City State/Province
(Sales order numbers are found in your documentation and are stencilled on the equipment rack
base plate—for example: FWL 992042A1)
Form WRF-901816-E01
MicroStar® M/H
13/15/18 GHz
RF Combiner
INSTRUCTION MANUAL
March 2004
Part No. IMN-902427-E03
Revision history
Part Nº IMN-902427-E03
© Copyright 2004 HARRIS CORPORATION. All rights reserved.
MicroStar®, is a trademark of HARRIS CORPORATION
Data subject to change without notice.
AVERTISSEMENT
Tout réglage ou modification faits à cet équipement hors du cadre édicté
par ce guide d’utilisation ou par toute autre documentation supplémentaire
pourraient causer des blessures ou endommager l’équipement et peut
entraîner l’annulation de sa garantie.
WARNUNG
Die an diesen Geräten gemachte Einstellungen und/oder Änderungen,
welche nicht gemäß dieser Bedienungsanleitung, oder gemäß anderen
zusätzlichen Anleitungen, ausgeführt werden, können Verletzungen oder
Materialschäden zur Folge haben und eventuell die Garantie ungültig
machen.
ATENCIÓN
Llevar a cabo ajustamientos y/o modificaciones a este equipo, sin seguir
las instrucciones provistas por este manual u otro documento adicional,
podría resultar en lesiones a su persona o daños al equipo, y anular la
garantía de este último.
ASSISTANCE
TECHNICAL
CENTER
TECHNICAL ASSISTANCE CENTER
Our Technical Assistance Center (TAC) is staffed with factory trained and
highly qualified Product Support staff whose task is to provide telephone
support to resolve complex customer equipment problems quickly and
accurately in a timely manner. Customers who completed product training
given by Harris Microwave Communications Division and are equipped with
proper test equipment and spare parts will experience quick resolution of their
equipment problems.
Harris Corporation —
Microwave Communications Division
350 Twin Dolphin Drive
Redwood Shores, CA 94065-1421, USA
Phone: 1-800-227-8332 or 1-650-594-3800
Fax: 1-650-594-3621
Harris Corporation —
Microwave Communications Division
3 Hotel-de-Ville
Dollard-des-Ormeaux, Quebec
Canada H9B 3G4
Phone: 1-800-227-8332 or 1-514-421-8333
Fax: 1-514-685-4580
Harris S.A. de C.V.
Ejército Nacional No. 926
Primer piso,
Colonia Palmas Polanco
Mexico, D.F. C.P. 11560
Phone: +52-55-5-249 3700
Fax: +52-55-5-249 3701 & 02
Harris Corporation — Philippines
For Asian customers only
8/F Pacific Star Building
Sen. Gil Puyat, corner Makati Ave.
Makati City, Philippines
Phone: +63-2-818-5111
Fax: +63-2-818-8165
CONTENTS
Functional Description .............................................................. 1-1
Electrical Specifications ......................................................... 1-5
Mechanical Specifications ...................................................... 1-6
Environmental Specifications ................................................. 1-7
Space Requirements.............................................................. 1-8
CHAPTER 2, INSTALLATION
Introduction ............................................................................ 2-1
Notes and warnings .................................................................. 2-2
Warnings, cautions, and notes ................................................ 2-2
Symbols and Text ................................................................. 2-2
Outdoor Installation, Antenna-Mount Version ............................... 2-3
Assemble the special antenna ............................................ 2-3
Change the Antenna Polarization, if required ........................ 2-4
Install the azimuth adjustment clamp.................................. 2-6
Mount the antenna to the mast .......................................... 2-7
Mount the RF combiner to the Antenna ................................ 2-8
Prepare the RFU for its Environment.................................... 2-9
Mount the RFUs to the RF combiner .................................. 2-10
Outdoor Installation, Mast-Mount Version .................................. 2-12
Mount the antenna on the mast ........................................ 2-12
Mount the RF combiner on the mast .................................. 2-13
Mount the RFUs on the RF combiner.................................. 2-14
Connect flexible waveguide to the antenna......................... 2-16
Rack-Mount Installation .......................................................... 2-18
Mount the RF combiner on the rack ................................... 2-18
Mount the RFUs to the RF combiner .................................. 2-20
Connect flexible waveguide to the antenna......................... 2-22
GENERAL INFORMATION
INFORMATION
For systems using the RF combiner, this manual is intended to supplement the
GENERAL
basic system instruction manual. Use the basic system’s Instruction
Manual or Installation Guide for all of the installation that does not deal
with mounting the RFU on a pole or in a rack. Use this manual (the RF
Combiner Manual) only for those parts of the installation that deal with
mounting the RFU on a pole or in a rack.
In addition to installation instructions, this manual gives a brief functional
description and specifications of the RF combiner.
Functional Description
The RF combiner, shown in figure 1-1, allows two MicroStar® M/H detachable
RFUs to share a single antenna. It can be used in situations where space
restrictions do not permit the use of the standard two-antenna protected
configuration.
Three different mounting configurations are available for the RF combiner:
• Antenna mount (mounts on the special antenna, see figure 1-1)
• Rack mount (for indoor installation, see figure 1-2)
• Pipe mount (for use as separated antenna-mount, see figure 1-3)
In all configurations, two detachable RFUs, mount on and are supported by the
RF combiner.
Detachable RFU
(Channel B)
RF Combiner
Waveguide
port behind
INFORMATION
GENERAL
Detachable RFU RF Combiner
(Channel A)
Detachable RFU
(Channel B)
Antenna
(supplied by others)
Flexible
Waveguide
RF Combiner
Electrical Specifications
Band, GHz 13 15 18
Frequency, GHz 12.75 to 13.25 14.4 to 15.35 17.7 to 19.7
INFORMATION
Band, GHz 13 15 18
GENERAL
Frequency, GHz 12.75 to 13.25 14.4 to 15.35 17.7 to 19.7
Parameter Value
Insertion Loss, dB 0.5, max.a
Mechanical Specifications
Environmental Specifications
Ice 1” Radial
INFORMATION
Salt Spray ASTM B117-90, 1,000 Hours
GENERAL
Grounding Point Ground lug on RFU
Space Requirements
For pipe mounting, the RF Combiner with RFUs mounted requires a space of
40 cm by 23cm by 59 cm as shown in figure 1-4. Antenna diameters are 1, 2 and
4 ft diameters.
Figure 1-4: Space Requirements for Outdoor Mounting —
(excluding antenna)
12 cm
(4.75
27.2cm
(10.75
22.5 cm
(8.85
58.2 cm
(22.9
Top of bracket to
bottom of RFUs
37.1cm
(14.6 in.)
18.4 cm 11.2 cm
(7.2 in.) (0.44
INFORMATION
GENERAL
Allow 9 RMS for
Mounting and
Access 39.5 cm
(12 in.)
RF Cable connector
LED
AGC Port
INSTALLATION
Introduction
The following installation procedures deal only with those components that
connect directly to the combiner. For information on installing other
components and making connections from them to the RFUs, refer to the
radio’s Installation Guide or the Instruction Manual, as per the
following table.
INSTALLATION
MicroStar® M/H (PM) 13/15/18 GHz,
IMN-902423-Exx IGD-902424-Exx
Type-III IDU
MicroStar® M/H (PM) 13/15/18 GHz,
IMN-902425-Exx IGD-902426-Exx
Type-I IDU
Before starting, check that you have the tools and materials required.
(Refer to Table 2-1).
Outdoor Installation,
Antenna-Mount Version
INSTALLATION
Figure 2-1: The Special Antenna
Remove spacer
Orientation for
Horizontal
Polarization
Orientation for
Vertical
Polarization
Polarization Transition
INSTALLATION
22 N • m (16.2 lb • ft.)
Link Axis
INSTALLATION
Retaining screws(4)
Latch (4)
Unplug the drain hole that will be in the lower position after installation.
The position of the holes depends on whether the RFU is installed on the
left or the right of the RF combiner.
Figure 2-7: Locating the Plugs on the RFU
INSTALLATION
In dry environments with wind blown sand,
holes A and B must be plugged with factory-
provided plugs— regardless of RFU position —
to avoid sand infiltration.
Keep this
hole plugged
Latch (4)
INSTALLATION
Remove the
information tag and
cap, then apply
silicone grease
Unscrew moderately to the
plug sides of feeder boom,
but not to its face, as
shown in on the red
information tag.
Failure to do this, will
cause the RFU to jam
in place.
INSTALLATION
4 nuts
22 N • m (16.2 lb • ft.)
INSTALLATION
Latch (8)
Unplug this hole only
1 2 3 4 5 6
Flexible
Waveguide
Important: If you
need to support the
flexible waveguide,
be very careful, since
it can be easily
damaged. Use
loosely tied twine or
some other material
INSTALLATION
that will not bend or
compress the
waveguide.
RF Combiner
Rack-Mount Installation
INSTALLATION
Attach (8)
mounting screws
RFU (Channel A)
RFU (Channel B)
Waveguide
Support
Pressure Inlet
Flexible
Waveguide
INSTALLATION
4-40 Screws
Connect
waveguide here
Waveguide Data
Ordering
Part Numbers
The best way to identify an item that you wish to order from us is to provide us
with a part number. A part number identifies a specific part and is found on a
label affixed to the part, as shown in figure 3-2. On that label, there may also be
a product code, which is a more general number that identifies the most up to-
date part that serves a specific function. If possible, please provide the part
number.
Table 3-1 lists the units that make-up the MicroStar® M/H RF Combiner as
well as a number of accessories. For each item, the table gives the part number.
OPTIONS AND
ORDERING
24 Hour
Customer Service
When you order spare parts for your existing system, refer to the parts list in
table 3-1.
In Canada
Spare Parts Service Centre
Harris Corporation -
Microwave Communications Division
3, rue de l’Hôtel de Ville
Dollard-des-Ormeaux, Québec,
Canada H9B 3G4
Phone: 1-800-227-8332 or 1-514-421-8333
Fax: 1-514-421-3555
191-902260-306
• 6 dB coupling
ORDERING
• WR 62 waveguide
191-902260-401 RF Combiner, 13 GHz, indoor mounting in a 23- • 3 dB coupling
inch rack, with WR62 to WR75 waveguide
transformer installed • WR 62 waveguide
191-902260-402
• 6 dB coupling
OPTIONS AND
ORDERING
Quality Policy
Harris MCD shall repair or replace, at Harris MCD's sole option, such other
manufacturer's defective part(s) within sixty (60) days after receipt of such
parts by Harris MCD in accordance with the below specified procedures, at
Harris MCD's own expense, exclusive, however, of cost of labor by the
customer's own employees, agents or contractors in identifying, removing or
replacing the defective part(s) of the product.
An authorization to return products to Harris MCD under this warranty must
be obtained from a Harris MCD representative prior to making shipment to
Harris MCD's plant, and all returns shall be shipped freight prepaid. Collect
shipments will not be accepted, but Harris MCD will prepay return freight
charges on repaired and replaced products found to be actually defective.
Liability of Harris MCD for breach of any and all warranties hereunder is
expressly limited to the repair or replacement of defective products as set forth
in this Chapter, and in no event shall Harris MCD be liable for special,
incidental or consequential damages by reason of any breach of warranty or
defect in materials or workmanship. Harris MCD shall not be responsible for
repair or replacement of products which have been subjected to neglect,
accident or improper use, or which have been altered by other than authorized
Harris MCD personnel.
Services Offered
Our Technical Assistance Center (TAC) is staffed with factory trained and
highly qualified Product Support staff whose task is to provide telephone
support to resolve complex customer equipment problems quickly and
accurately in a timely manner. Customers who completed product training
given by Harris Microwave Communications Division and are equipped with
proper test equipment and spare parts will experience quick resolution of their
equipment problems.
Harris Corporation —
Microwave Communications Division
350 Twin Dolphin Drive
Redwood Shores, CA 94065-1421, USA
Phone: 1-800-227-8332 or 1-650-594-3800
Fax: 1-650-594-3621
Harris Corporation —
Microwave Communications Division
3 Hotel-de-Ville
Dollard-des-Ormeaux, Quebec
Canada H9B 3G4
Phone: 1-800-227-8332 or 1-514-421-8333
Fax: 1-514-685-4580
Telex: 05-821893
Harris S.A. de C.V.
Ejército Nacional No. 926
Primer piso,
Colonia Palmas Polanco
Mexico, D.F. C.P. 11560
Phone: +52-55-5-279 5300
Fax: +52-55-5-279 5301
Harris Corporation — Philippines
For Asian customers only
8/F Pacific Star Building
Sen. Gil Puyat, corner Makati Ave.
Makati City, Philippines
OPTIONS AND
Phone: +63-2-818-5111
ORDERING
Fax: +63-2-818-8165
Technical support is available 24 hours per day, seven days a week. Product
Support Engineers are available in the USA from 6:30am to 5pm PST, Monday
through Friday, and 7:30am to 5:00pm EST in Canada. At all other times, our
Product Support Engineers will return your call within 30 minutes whenever
you have traffic affecting or traffic threatening situations. In North America
call us at 1-800-227-8332. For International, call us at 1-514-421-8333 or
fax to 1-514-421-3555. Please provide us with the following information
when you call:
1. Your name, company and telephone number.
2. Equipment type and Sales Order number or FWL number found at the
bottom of the rack.
3. Detailed description of the problem.
Module Exchange
You may prefer to receive a replacement unit before you send your defective
unit to us. Harris MCD maintains an inventory of many different modules that
can be shipped to you within 24 hours. Parts requiring retune can be shipped
within 48 hours.
Emergency exchange is available with a 24 hour turnaround for current
production models of some products and 48 hours for other products.
Emergency exchanges are billed at actual exchange prices (zero for warranty
units) plus 200.00 USD per unit regardless of warranty status.
All exchanged units must be returned to us within 20 calendar days (domestic)
/ 45 calendar days (international) from date of shipment to avoid getting
invoiced for the difference between the exchange price and the list price.
The returned unit must match the product specification of the advance
exchange unit like for like. If the returned unit is non-repairable you will be
invoiced for the difference between the exchange price and the list price. The
unit will be discarded unless advised otherwise.
Product:
RMA:
Part Number:
Serial Number: Sales Order:
Frequency: Configuration / Strapping:
Software Version:
Contact Name: Tel:
E-mail: Fax:
Problem Description
Output Power Lightning Hit
AGC / RSL Blows Fuse / Breaker Trip
Communication Port Does not turn on
Software Problem Test to Specifications
Errors / Sync Loss Upgrade as per ECO or CSB
Unstable Frequency Realign
Physical / Electrical Damage Option Change / Re-tune
Protection / Switching Problem
Shows Alarm (specify):
Comments:
*You will be asked to provide the following information when contacting us for the RMA#:
1-A return shipping and billing address
2-A Purchase Order Number if the order will be non-warranty or requesting an exchange
unit regardless of warranty status
Restocking Charge
An incremental charge, calculated as a percentage of the current list price, is
invoiced as per the following table for exchanged units returned later than the
20 calendar days (domestic) / 45 calendar days (international) from date of
shipment:
1- 45 days overdue 15% charge
OPTIONS AND
ORDERING
Emergency Repair
Emergency repair is available with a 24 hour turn around time for products
that are of current production and 48 hours for other products. Turnaround
time for Manufacturing Discontinued items is subject to the nature of the
problems. Emergency repairs are billed at actual repair price (zero for
warranty units) plus 200.00 USD per unit regardless of warranty status. Our
normal shipping time is 4:00 PM unless special shipping instructions are
requested.
Inspect all cartons at the time of delivery. Visible damage should be brought to
the attention of the carrier at once. In the event of concealed damage, keep the
shipping container, packing material and equipment intact. It is your
responsibility to file any claims for damage or loss with the carrier.
After the carrier has inspected the damaged material, contact Harris' Repair
Administration Department to obtain a return authorization, then return the
damaged equipment to Harris. Once repair costs including any and all
associated freight costs have been established, you will be advised and these
charges may be included in your claim. Harris will make every effort to
expedite replacement of damaged goods that are the result of shipping
damage.
Evaluation Fee
There is a 195.00 USD evaluation charge per unit if no problem is found and
no repair is required.
Irreparable Units
Equipment which has been damaged due to customer negligence or which has
parts removed will be repaired at prevailing flat repair fee or on a time and
material basis whichever is higher regardless of the warranty status. Any
Return Freight
Harris MCD prepays standard return freight back to our customers. Return
freight back to customers on billable repairs is invoiced to the customers. A
200.00 USD handling charge is added in excess of freight charges for
international shipments.
Incoming shipments should be sent DDU (delivered duty unpaid). Outgoing
shipments will be sent EXW (EX Works), Service Center locations.
Customers are responsible for clearance and insurance of goods (except for
USA / Canada custom clearance).
The customer pays for shipping units to Harris MCD for both warranty and
out-of warranty repairs. Harris does not accept inbound shipments that are
C.O.D. Special shipping requests may be subject to additional charge.
Harris MCD factory trained Field Service engineers are available to perform
on-site repairs on an as needed basis when telephone assistance can not be
effectively rendered. All request for on-site assistance should be made to
Technical Assistance Center. Call the Technical Assistance Center nearest you.
Our ARSP service will assure you that all your repairs will be covered for a
minimal fee paid up front. Repairs will be processed immediately and
unexpected large repair expenses will be avoided. Only Harris MCD
manufactured units are covered by the Annual Repair Service Program. The
antenna system as well as OEM equipment like the channel banks are
excluded. This warranty extension excludes any units deemed
“irreparable” due to misuse or abuse of the units and replacement
of parts subject to normal wear and tear. Equipment must be in good
operating condition prior to purchasing a warranty extension service.
Customer Training
OPTIONS AND
ORDERING
Microwave
Your Billing Address Your Shipping Address
Communications Division
Item SERIAL NO. PART #, MODEL & OPTION PART DESCRIPTION FAULT PRICE
1
$
SW Version: Standard Warranty - Provide Sales Order: _____________ Repair
Emergency (Add $200.00US) Non-Warranty Advance Replacement (Exchange)
2
$
SW Version: Standard Warranty - Provide Sales Order: _____________ Repair
Emergency (Add $200.00US) Non-Warranty Advance Replacement (Exchange)
3
$
SW Version: Standard Warranty - Provide Sales Order: _____________ Repair
Emergency (Add $200.00US) Non-Warranty Advance Replacement (Exchange)
4
$
SW Version: Standard Warranty - Provide Sales Order: _____________ Repair
Emergency (Add $200.00US) Non-Warranty Advance Replacement (Exchange)
5
$
SW Version: Standard Warranty - Provide Sales Order: _____________ Repair
Emergency (Add $200.00US) Non-Warranty Advance Replacement (Exchange)
TOTAL $
IMPORTANT!
We will ship according to our standard methods unless otherwise stated on your purchase order.
Any special shipping instructions will be subject to additional fees regardless of warranty status.
RAPID ACCESS INSTRUCTIONS
A Return Material Authorization (RMA) from Harris, Microwave Communications Division, is required before any material can be sent in for repair.
Units sent to Harris without an RMA will be subject to delays in processing. To arrange for repair or exchange service, contact our Customer Service
Department for an RMA number. In Canada/USA, call 1-800-227-8332, or International, call 1-514-421-8333, or simply fax the first part of this form
to 1-514-421-3555. An RMA number will then be faxed back to you within 24 hours.
INSTRUCTIONS IN COMPLETING THE RAPID RMA FORM.
1. Fill in your company name, telephone and fax numbers, shipping and billing address, and name of contact person.
2. Provide a Purchase Order # assigned exclusively to this order. This form will be faxed back to you within 24 hours with your RMA
number and repair pricing information.
3. Provide serial number of unit, if applicable, complete part number or SD number and option, description of part and frequency, if
applicable, and an accurate description of problems or symptoms observed. Include all alarms observed when the unit failed.
4. Select the urgency of your request. Standard or Emergency. Standard repair is 5 working days turnaround time for current
production models and 15 working days for discontinued models. Emergency repair is 1 working day turnaround time for current
production models and 2 working days for discontinued models.
5. Provide warranty information. Warranty or Non-Warranty. If still under new product warranty, provide the Harris Original Sales
Order number found at the bottom of each radio or on the original invoice. If repeat failure and serviced during the last 90 days,
provide the last RMA number.
6. Select the type of service requested, Repair or Module Advance Replacement (Exchange).
7. Harris, Microwave Communications Division, will return ship according to its standard method unless otherwise specified by the
customer. International shipments MUST INCLUDE necessary customs clearance information including exact instructions and any
critical wordings. Attach a separate sheet if necessary.
8. Pack the equipment well observing approved ESD guidelines and ship to the address specified on this form. Please reference the
Harris RMA# on all your shipping documentation and packages.
9. All equipment is to be shipped prepaid. Harris will not accept collect shipments.
Thank you.