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Instrumentation Inspection Procedures

1. The document outlines an inspection and testing plan for instrument installation with 4 main activities: 1) receiving materials, 2) testing instruments, 3) valve tests, and 4) material certificates. 2. Each activity lists the control procedures, acceptance criteria according to standards, and inspection points to verify objectives. 3. Inspection and test equipment is controlled, with calibration records required to verify tools and equipment meet manufacturer standards.

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100% found this document useful (1 vote)
1K views9 pages

Instrumentation Inspection Procedures

1. The document outlines an inspection and testing plan for instrument installation with 4 main activities: 1) receiving materials, 2) testing instruments, 3) valve tests, and 4) material certificates. 2. Each activity lists the control procedures, acceptance criteria according to standards, and inspection points to verify objectives. 3. Inspection and test equipment is controlled, with calibration records required to verify tools and equipment meet manufacturer standards.

Uploaded by

zhangyili
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Activity Activity Description Control Inspection Points

Acceptance Objective
No. Procedure/
Criteria Evidence S E C A
Specification

Prepared Issued Review KPC Approved


1 METHOD STATEMENTS
Approved
QGX/20/00/CS/P
1.1 Receiving materials C/NA/009 & 010
method √ H
statement
As per
applicable Approved
QGX/20/00/IN/TS/
1.2 Test & inspection of instrument installation (field-shop, field & loop testing) NA/019
standards & method √ H
manufacturer’s statements
indications
As per
applicable Approved
QGX/20/00/IN/TS/
1.3 Valve seat leak test NA/019
standards & method √ H
manufacturer’s statements
indications
As per
applicable Approved
QGX/20/00/IN/TS/
1.4 Pressure Relief Valves (PRV) & Pressure Safety Valve (PSV) NA/019
standards & method √ H
manufacturer’s statements
indications
2 MATERIAL CERTIFICATES
QGX/20/00/IN/TS/
2.1 Cables NA/001
√ R
QGX/20/00/IN/TS/
2.2 Cable glands NA/001
√ R
QGX/20/00/IN/TS/
2.3 Electrical instrument bulk material NA/001
√ R
QGX/20/00/IN/TS/
2.4 Piping & air hook-up instrument bulk material NA/001
√ R
QGX/20/00/IN/TS/
2.5 Other construction materials NA/001
√ R
3 CONTROL OF INSPECTION, MEASURING & TEST EQUIPMENT
Control Inspection Points
Activity Acceptance Objective
Activity Description Procedure/
No. Criteria Evidence S E C A
Specification
As per
applicable
QGX/20/00/IN/TS/ Calibration
3.1 Tools & gears for installation inspection, instrument calibration & loop test NA/019
standards & √ R
reports
manufacturer’s
indications
As per
applicable
QGX/20/00/IN/TS/ Calibration
3.2 Calibration bench for PSVs and PRVs NA/019
standards & √ R
reports
manufacturer’s
indications
As per
applicable
QGX/20/00/IN/TS/ Calibration
3.3 Valve calibration bench NA/019
standards & √ R
reports
manufacturer’s
indications
4 RECEIVING INSPECTION OF INSTRUMENTS
QGX/20/00/IN/TS/
4.1 Conformity to specification NA/001
√ (S)
QGX/20/00/IN/TS/
4.2 Damage/missing NA/001
√ R
QGX/20/00/IN/TS/
4.3 Tag number/Model number NA/001
√ (S)
QGX/20/00/IN/TS/
4.4 Options NA/001
√ (S)
QGX/20/00/IN/TS/
4.5 Accessories NA/001
√ (S)
QGX/20/00/IN/TS/
4.6 Orifice plates &Restriction Orifices (ROs) NA/001
√ (S)
5 FIELD-SHOP TESTS OF INSTRUMENTS
QGX/20/00/IN/TS/
5.1 Transmitters, I/P converters, etc. NA/001 & 019
√ (S)
QGX/20/00/IN/TS/
5.2 Displacers NA/001 & 019
√ (S)
QGX/20/00/IN/TS/
5.3 Switches NA/001 & 019
√ (S)
QGX/20/00/IN/TS/
5.4 Thermocouples & RTDs NA/001 & 019
√ (S)
Control Inspection Points
Activity Acceptance Objective
Activity Description Procedure/
No. Criteria Evidence S E C A
Specification
QGX/20/00/IN/TS/
5.5 Gauges (PG, TG, LG) NA/001 & 019
√ (S)
QGX/20/00/IN/TS/
5.6 General service control valves NA/003 & 019
√ (S)
QGX/20/00/IN/TS/
5.7 On/Off valves NA/003 & 019
√ (S)
QGX/20/00/IN/TS/
5.8 Gas detectors or similar NA/001 & 019
√ (S)
QGX/20/00/IN/TS/
5.9 Vibration NA/001 & 019
√ (S)
QGX/20/00/IN/TS/
5.10 Solenoid valves NA/001 & 019
√ (S)
QGX/20/00/IN/TS/
5.11 PRVs & PSVs NA/001 & 019
√ (S)
QGX/20/00/IN/TS/
5.12 Others NA/001 & 019
√ (S)
6 INSTALLATION INSPECTION
6.1 Underground main cable installation
Applicable
6.1.1 Duct bank/trench as per CW installation drawings & standard √ S
drawings
QGX/20/00/EL/TS
/NA/003 &
6.1.2 Underground pipe/electrical cable crossing applicable
√ S
drawings
QGX/20/00/EL/TS
6.1.3 Sand bedding /NA/003
√ S
6.1.4 Duct bank/cable trench cleaning N/A √ S
Applicable
6.1.5 Cable type as per schedule √ S
drawings
QGX/20/00/IN/TS/
6.1.6 Cable marking NA/001
√ S
QGX/20/00/IN/TS/
6.1.7 Stub-up sealing NA/001
√ S
QGX/20/00/EL/TS
/NA/003 &
6.1.8 Sand filling applicable
√ S
drawings
Control Inspection Points
Activity Acceptance Objective
Activity Description Procedure/
No. Criteria Evidence S E C A
Specification
QGX/20/00/EL/TS
/NA/003 &
6.1.9 Protective tiles (unpaved areas) applicable
√ S
drawings
QGX/20/00/EL/TS
/NA/003 &
6.1.10 Backfilling completion applicable
√ S
drawings
QGX/20/00/EL/TS
/NA/003 &
6.1.11 Cable route markers (unpaved areas) applicable
√ S
drawings
QGX/20/00/EL/TS
/NA/003 &
6.1.12 Trench cover installation applicable
√ S
drawings
6.2 Aboveground main cable installation
QGX/20/00/IN/TS/
NA/006 &
6.2.1 Cable tray layout applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/006 &
6.2.2 Cable tray grounding applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/006 &
6.2.3 JB layout applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/006 &
6.2.4 JB support, as per standard applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/006 &
6.2.5 JB grounding applicable
√ S
drawings
Control Inspection Points
Activity Acceptance Objective
Activity Description Procedure/
No. Criteria Evidence S E C A
Specification
QGX/20/00/IN/TS/
NA/006 &
6.26 Terminations in JB applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/006 &
6.2.7 Cable connection in cabinet applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/006 &
6.2.8 Cable fixing applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/006 &
6.2.9 Cable marking applicable
√ S
drawings
6.3 Pressure lead piping/tubing (pressure, differential pressure, level, etc.)
QGX/20/00/IN/TS/
NA/005 &
6.3.1 Conformity to hook-up drawings applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/005 &
6.3.2 Conformity to material specification applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/003/016 &
6.3.3 Accessibility to take-off valves & instruments applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/003/016 &
6.3.4 Clearance for rodding, when required applicable
√ S
drawings
QGX/20/00/IN/TS/
NA/003/016 &
6.3.5 Supports, as per standard applicable
√ S
drawings
Control Inspection Points
Activity Acceptance Objective
Activity Description Procedure/
No. Criteria Evidence S E C A
Specification
QGX/20/00/IN/TS/
NA/005 &
6.3.6 Heat tracing, as per hook-up & when required applicable
√ S
drawings
Applicable
6.3.7 Vents & drains orientation, when required drawings & √ S
standards
QGX/20/00/IN/TS/
6.3.8 Pressure test NA/005
√ H
6.4 Instrument air piping / signal tubing
QGX/20/00/IN/TS/
NA/003/016 &
6.4.1 Conformity to hook-up drawings applicable
√ S
drawings
QGX/20/00/IN/TS/
6.4.2 Air supply piping/tubing NA/005
√ S
QGX/20/00/IN/TS/
6.4.3 Air signal tubing NA/005
√ S
QGX/20/00/IN/TS/
6.4.4 Pressure test NA/005
√ H
6.5 Instrument wiring
QGX/20/00/IN/TS/
NA/006 &
6.5.1 Conformity to specification applicable
√ H
drawings
QGX/20/00/IN/TS/
NA/006 &
6.5.2 Line continuity test applicable
√ H
drawings
QGX/20/00/IN/TS/
NA/006 &
6.5.3 Screen wire continuity test applicable
√ H
drawings
QGX/20/00/IN/TS/
NA/006 &
6.5.4 Insulation resistance test (line to line) applicable
√ H
drawings
Control Inspection Points
Activity Acceptance Objective
Activity Description Procedure/
No. Criteria Evidence S E C A
Specification
QGX/20/00/IN/TS/
NA/006 &
6.5.5 Insulation resistance test (line to ground) applicable
√ H
drawings
QGX/20/00/IN/TS/
NA/006 &
6.5.6 Insulation resistance test (line to screen) applicable
√ H
drawings
QGX/20/00/IN/TS/
NA/006 &
6.5.7 Sealing compound/packing applicable
√ H
drawings
QGX/20/00/IN/TS/
NA/006 &
6.5.8 Insulation & continuity test in ITR, panel, to panel applicable
√ H
drawings
6.6 Control valves / emergency shut-off valves
Applicable
6.6.1 Flow direction √ S
drawings & PIDs
QGX/20/00/IN/TS/
NA/003 &
6.6.2 Position of hand-wheel applicable
√ S
drawings
6.7 Orifice plates
Applicable
6.7.1 Flow direction as per PID √ S
drawings & PIDs
6.8 Gauge class
QGX/20/00/IN/TS/
NA/001 &
6.8.1 Orientation for easy reading applicable
√ H
drawings
QGX/20/00/IN/TS/
NA/001/016 &
6.8.2 Support, if necessary applicable
√ S
drawings
6.9 Control cabinets
Control Inspection Points
Activity Acceptance Objective
Activity Description Procedure/
No. Criteria Evidence S E C A
Specification
QGX/20/00/IN/TS/
NA/007 &
6.9.1 Cabinet installed as per drawings applicable
√ H
drawings
6.10 Fire & Gas items
QGX/20/00/IN/TS/
NA/001/016 &
6.10.1 Heat detectors installation applicable
√ W
drawings
QGX/20/00/IN/TS/
NA/001/016 &
6.10.2 Gas detectors installation applicable
√ W
drawings
QGX/20/00/IN/TS/
NA/001/016 &
6.10.3 Smoke detectors installation applicable
√ W
drawings
7 LOOP TEST/SEQUENCE TEST
QGX/20/00/IN/TS/
7.1 Loop test NA/001 & 019
√ H
QGX/20/00/IN/TS/
7.2 Sequence test NA/001 & 019
√ H
Key S = "Contractor", E = "Client”, C = “COMPANY”, A = “Third Party”
 H = Hold point - notification required, presence mandatory,
 W = Witness point - notification required, presence not mandatory,
 S = Surveillance R = Review
 √ = 100% inspection () = Spot checking
Prepared By Issued By Reviewed By Approved By COMPANY
Print Name Date Print Name Date Print Name Date Print Name Date

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