Articol 23-24
Articol 23-24
com
Received 23 January 2006; received in revised form 8 November 2006; accepted 20 November 2006
Available online 24 November 2006
Abstract
Gas–liquid mass transfer behavior in a bubble column is investigated. The used reactor is of 6 m height and has an internal diameter of 0.15 m.
The classical ‘gassing out’ dynamic method is used to obtain the dissolved oxygen (DO) concentration profiles. An analytical description of the
dissolved oxygen concentration evolution with time following the switch in the inlet gas is presented and allows the evaluation of the gas–liquid
volumetric mass transfer coefficient for the different superficial gas velocities used. The comparison between the kL a values determined from this
exact solution and those obtained in the same reactor from a more complete and sophisticated model, numerically solved, shows a good agreement.
© 2006 Elsevier B.V. All rights reserved.
1. Introduction progress in this field during the past 30 years has been reviewed
with a focus on the past 10 years. He concluded that the main
Bubble column reactors are frequently used in biological, developments are made on three fronts: (i) formulation of inter-
chemical and petrochemical industry. Compared to other multi- facial forces (ii) closure problem for the eddy viscosity and (iii)
phase reactors, such as packed towers and trickle bed reactors, modeling of the correlations arising out of Reynolds averaging
bubble columns offer some distinct advantages, among which its procedure. He also underlined that for mass transfer coeffi-
simple construction and excellent mass and heat transfer char- cient estimation, the prevailing procedures are largely empirical.
acteristics can be mentioned. However, bubble column reactors Arsam et al. [2] worked on a large scale slurry bubble reac-
have an inherent limitation of having less degree of freedom tor. They found that kL a values intimately follow the behavior
available to a designer to tailor their performance characteris- of bubble size distribution. They have tested several correla-
tics. In a bubble column reactor, local flow, turbulence and gas tion found in the literature and concluded that these correlations
hold-up distribution are interrelated in a complex way with the are not capable of predicting the experimental kL a values with
operating and design variables. A change in any one of these vari- acceptable accuracy since these particular correlations do not
ables will affect all the other reactor parameters. Therefore, an account for the effect of pressure. They therefore correlate kL a
accurate mathematical model to predict these complex interac- values in terms of the physical properties of the gas–liquid sys-
tions and their variation with the design and operating variables tem and the operating variables used. Krishna et al. [3] in their
is essential to compensate the reduced degrees of freedom. paper have compared simulations with measured experimental
Many papers and works are published in the bubble reactor data and have concluded that mass transfer from the large bubble
field. Joshi [1] published a paper dealing with computational population is significantly enhanced due to frequent coalescence
flow modeling and design of bubble column reactors. The and break-up into smaller bubbles. They also outlined that CFD
simulations marked the strong influence of column diameter on
hydrodynamics and mass transfer. For mass transfer, a simple
∗ Corresponding author. Tel.: +216 73500276; fax: +216 73500278. model is used and do not take into account neither time delay
E-mail address: hatem.dhaouadi@fsm.rnu.tn (H. Dhaouadi). of the used probe nor the pressure effect on gas solubility. The
0255-2701/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.cep.2006.11.009
H. Dhaouadi et al. / Chemical Engineering and Processing 47 (2008) 548–556 549
G
from bubbles to dispersion in bubble column reactor. According (1 − εG ) + = kL a − cL (5)
∂t ∂z m
to the authors, different, often contradictory influence of oper-
ating conditions on mass transfer coefficient kL is made, which where m = He/RT
can be partially explained by errors made in kL a values used in The oxygen balance on gas phase, supposed to be plug flow,
its evaluation. They conclude that the main parameter to corre- can be written as follow
late the kL is the power dissipated in the liquid phase rather than ∂cG ∂(v̇G cG ) c
G
the bubble diameter and the slip velocity. They also underlined εG + = −kL a − cL (6)
∂t ∂z m
that air absorption did not yield correct kL data because of the
use of an improper gas phase mixing model for absorption data Time delay of DO probe response is also taken into account
evaluation. The used model for kL determination is: through Eq. (7):
(air) is neglected, the gas phase oxygen concentration becomes The model is, in a second time, written for one velocity direc-
proportional to the static pressure: tion only ignoring radial effects and using the generic transport
z equation. The basic equation in phase k is
p(z) = p(0) − [p(0) − p(Z)] (9)
Z ∂(ρεΦ)k ∂ ∂ μeff ∂Φ
= − (ρεv̇Φ)k + ε + SΦ (16)
∂t ∂z ∂z σ ∂z k
p(z) p(Z) z
cG (z) = cG0 = cG0 1− 1− where SΦ is the source term.
p(0) p(0) Z
For the conservation of mass, variable Φ = 1 and σ = ∞, the
z
= cG0 1 − a (10) source term is
Z
∂ ∂ε
SΦ = μeff ± Mk (17)
The boundary conditions are: cG (0, t) = cG H(t) and ∂z ∂z k
cL (0, t) = 0. where Mk describes the interfacial mass transfer. Thus
Solving the obtained equation system yield the measured DO
∂(ρε)k ∂
concentration as time function. The obtained solution is: = − (ρεv̇)k ± Mk (18)
∂t ∂z
H( − NmrεG ζ)F1 − H(θ − (1 − εG )Nζ)F2
Cmes = (11) Next, in order to solve the continuity equation, the volume or
BT
height has to be divided into sections where no spatial variations
with: for εk exist. So dεk /dz = 0 and constant density ρk we find
BT 2 mrεG Nζ − θ ∂εk ∂v̇k Mk
F1 = BT + exp = −εk ± (19)
B−T T ∂t ∂z ρk
B2 T mrεG Nζ − θ
− exp (12) 3. Experimental investigation and results
B−T B
Experiments were carried out in a bubble column reactor with
BT 2 (1 − εG ) Nζ − θ a height of 6 m and internal diameter of 0.15 m (Fig. 1). The liq-
F2 = exp(−Nζ) BT + exp uid is water and the gas feed can be switched from air to nitrogen
B−T T
or vice versa. Gas flow is controlled and regulated using a digi-
B2 T (1 − εG ) Nζ − θ tal control mass flowmeter TYLAN® RO28 FC262 100 SPLM.
− exp (13)
B−T B Pressure, for gas hold-up estimation, is measured using a dig-
ital TEFLINOX® ED 510/324 pressure probes mounted flush
and
with the column wall. Pressure probes are connected to a data
B = 1 − (1 + mr)εG (14) acquisition system (RTI 815) allowing the immediate reading
and recording of pressure value. The gas hold-up εG in the reac-
In the particular case where the reactor is closed to the liquid tor is measured using pressure values. The pressure difference
phase, the analytical solution becomes: P between two levels of the column, measured for aerated
(P) and unaerated liquid (P0 ), yields the mean gas hold-up
H(θ − N ζ) (1 − εG )T 2
Cmes (ξ, θ) = (1 − εG )T + between those levels.
(1 − εG )T (1 − εG ) − T
εG = 1 −
P
N ζ−θ (1 − εG )2 T (20)
× exp − P0
T (1 − εG ) − T
The oxygen concentrations are measured at six different lev-
N ζ−θ els by “Clark” probes (PONSELLE MESURE® ) also connected
× exp (15)
(1 − εG ) to a data-acquisition system. The gas sparger is a perforated
tubes type (64 holes of 1 mm diameter each one). At the column
The volumetric mass transfer coefficient is determined by height used here, its not any longer possible to ignore the col-
adjusting the experimental probe response to the analytical solu- umn height effect on the gas solubility: static pressure causes
tion by taking kL a as an optimizing parameter using the Excel® a decrease by a factor of 1.6 of the solubility between the bot-
Solver. DO concentration are calculated according to the exact tom and the top of the column. This leads to an increase of the
solution (15), we then calculated the R2 values which corre- dissolved oxygen concentration in the lower part of the column,
spond to the squared difference between the experimental and and a decrease in the upper part. The unsteady-state gassing-in
analytical values of the DO at several time steps. The kL a value method is used for kL a determination (Fig. 2); it is technically
corresponds to the one minimizing the objective function value very easy and gives, if well analyzed, reliable results. Omitting
(the sum of the R2 values for all the time data). the considerations mentioned above (especially about the static
Details of the obtained Eq. (15) are given in appendix. The height effect) would have resulted in major errors in the deter-
time constant τ p of the oxygen probe is estimated by a classical mination of kL a. Typical DO curve used for kL a determination
concentration switch method. during the gassing-in period are given in Fig. 3.
H. Dhaouadi et al. / Chemical Engineering and Processing 47 (2008) 548–556 551
Fig. 4. Experimental to analytical solution adjustment for two given axial posi-
Fig. 3. Typical DO profile during the “gassing on” period. tion.
552 H. Dhaouadi et al. / Chemical Engineering and Processing 47 (2008) 548–556
Fig. 5. Runs of the numerical resolution made with the MODEST software.
H. Dhaouadi et al. / Chemical Engineering and Processing 47 (2008) 548–556 553
Table 1
Model parameters value used for the numerical runs with the MODEST software
Figure 5 Patm (mmHg) T (◦ C) kL a (s−1 ) ug (cm s−1 ) Z (m) Time run (s)
the case of tall reactors. The main advantage of the analytical Subscripts
solution proposed here is the facility with which the volumetric c column
mass transfer coefficient can be correctly evaluated for a given D delay
experimental data points. The drawback is that the analytical eff effective
expressions obtained are quite cumbersome. G gas
The analytical solution has been compared to the numerical k phase k
solution made with commercial software and also shows a good L liquid
agreement. m measured
p probe
0 level of the gas sparger
Appendix A. Nomenclature
Appendix B. Analytical solution of the equations system
Greek letters
ε gas hold-up ∂ĈL ∂ĈL (ζ, θ) ∂CL (ζ, 0)
ζ dimensionless abscissa Eq. (B.5) ⇒ + =
∂θ ∂ζ ∂ζ
θ dimensionless time
μ viscosity (Pa s) − CG (ζ, 0) + CL (ζ, 0) + [ĈG (ζ, θ) − ĈL (ζ, θ)]
ν kinematics viscosity of the liquid phase (m2 s−1 )
ρ density (kg m−3 ) thus:
σ Schmidt number (=μeff /ρDeff ) ∂ĈL ∂ĈL (ζ, θ)
τp time constant of the oxygen probe (s) + = [ĈG (ζ, θ) − ĈL (ζ, θ)] (B.5 )
∂θ ∂ζ
Φ variable of Eq. (12)
ω turbulent dissipation rate (m2 /s3 ) Eq. (B.6) ⇒ ĈG (ζ, θ) = CG (ζ, 0)H(θ − mrζ) (B.6 )
H. Dhaouadi et al. / Chemical Engineering and Processing 47 (2008) 548–556 555
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