100% found this document useful (2 votes)
1K views36 pages

Illustrated Parts List: Spicer Drive Axles

Dana DSP 41 P rear drive specifications

Uploaded by

James Meinema
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (2 votes)
1K views36 pages

Illustrated Parts List: Spicer Drive Axles

Dana DSP 41 P rear drive specifications

Uploaded by

James Meinema
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 36

Spicer Drive Axles

Illustrated Parts List


Spicer® Drive Axles
AXIP-4440
February 2018
22060SH, 22060DH, 23060SH, 23060DH,

P20060, P22060,

RSH40, RSH44, RSP40, RSP41,

RDH40, RDH44, RDP40, RDP41,

DSH40(P), DSH44(P), DSP40(P), DSP41(P),

DDH40(P), DDH44(P), DDP40(P), DDP41(P) Models


DanaAftermarket.com

It’s never been easier to do business with Dana.


You’ve spoken. We’ve listened. Easily access the genuine Spicer parts information you need to succeed. Search by part number, product type, product
line, keywords, and year-make-model. Place and track your orders. It’s all here to help streamline your operations and grow your business.
Experience the new one-stop solution from Spicer today!
Table of Contents

General Information................................................................................................... 2
How To Use Illustrated Parts List................................................................................ 2
Model Identification................................................................................................... 3
Single Reduction - Forward Axles - After June 2008................................................... 5
DDH40(P), DDH44 (P), DDP40(P), DDP41(P), DSH40(P), DSH44(P), DSP40(P), DSP41(P)
Pinion Bearing Spacers............................................................................................. 9
Single Reduction - Forward Axles - Before June 2008............................................... 10
DDH40(P), DDH44 (P), DDP40(P), DDP41(P), DSP40(P), DSP41(P) DSH40(P), DSH44(P)
Wheel Differential Lock Assembly & Parts................................................................. 14
Rear Axle Parts Explode........................................................................................... 15
22060DH, 22060SH, 23060DH, 23060SH, P20060, P22060, RDH40, RDH44, RDP40,
RDP41, RSH40, RSH44, RSP40, RSP41 Output Shaft & Axle Housing Parts Explode.......... 17
Carrier Mounting Flange Design Change – Thick and Thin Flanges.............................. 19
Axle Housing Fastener Kits...................................................................................... 19
Axle Shafts & Axle Shaft Hardware Parts................................................................... 20
Gear & Pinion Kits................................................................................................... 21
Service Carriers - Single Reduction All Models.......................................................... 23
Yokes & Flanges..................................................................................................... 27
Oil Seal Installation Tools......................................................................................... 28
Service Kit Reference Listing................................................................................... 29

Power Divider Kits Reference Pages................................................................8, 13, 29

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 1
General Information

How to Use Illustrated Parts List


ORDERING PARTS • Item numbers on illustrations correspond with parts listings on pages that
• This parts book is organized in sections according to parts servicing accompany the drawings.
requirements. Use the Contents or page headings and colored tabs to find • Notes are included on illustrations where needed.
information.
• Use this book to order parts for your Dana® Spicer® Axle. PARTS LISTINGS
• For convenience, part numbers have been included for all pieces of the • Parts listings are defined by parts groupings and are broken down by service
carrier assembly. Some of these parts, such as the carrier and caps, are assemblies.
serviced only in kits or assemblies. Part numbers are for your reference only. • Parts Listings identify a part for servicing with the following categories:
Those parts not serviced separately are identified with NSS. • Item - corresponds with numbers on illustrations for part identification
• Part Name - specifies part name or description
KITS AND ASSEMBLIES • Quantity (Qty) - quantity required for assembly
• Kits and Assemblies contain groups of individual or assembled parts • Current Part - service part numbers are broken down by model, type or other
developed for optimal replacement or repair of a service problem. applicable information
• Kits and Assemblies are shown with applicable parts groupings in the parts • Notes - define unique characteristics or replacement notes
listing. • Kits / Assy Where Used - indicates Kits or Assemblies that contain a
• See the Appendix for detailed information concerning kits applicable to this particular part
model. • Other pertinent information is listed in tables or parts listings as required.

ABBREVIATIONS
• ABS - Antilock Brake System
• AR - As Required - Parts that vary in quantity with each axle. Example: shims
• Assy - Assembly
• Brg - Bearing
• Diff - Differential
• Hsg - Housing
• Inv - Involute
• N/A - Not Applicable
• NSS - Not Serviced Separately - Items which can only be purchased in sets,
kit form or service assemblies. Example: brake shoes.
• RH/LH - Right Hand/Left Hand - Determined as viewed from behind the
vehicle looking forward.
• RTV - Gasket Compound - Formed-in-place gasket sealer. It is recommended
for use on all surfaces requiring a gasket.
• Str - Straight

ILLUSTRATIONS
• Illustrations show parts in assembly groups.

Effectively Using a Parts Listing - Example


FOLLOW THE EXAMPLE BELOW TO LOCATE AND ORDER EXACTLY WHAT IS REQUIRED FOR SERVICING.
Match to items Order this quantity Indicates information
Use to identify Part # Order part # by model indicated
on illustration for servicing important to ordering or use
Item Description Qty DSP40(P) DDP40(P) Notes
7 Brg Cup - Plain Half 1 134301• 15092• 134301 replaces 129566
8 Brg Cone - Plain Half 1 134300• 128604• 134300 replaces 129565

SUMMARY OF KITS AND ASSEMBLIES


Oil Seal & Shim Kit 216224 216224 Includes 49-54 & 127592
Basic Overhaul Kit 510393 510393 Contents Identified with *

2 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
General Information

Model Identification
LOCATING MODEL DESIGNATION INFORMATION
• Axle Model Identification, Part Number and Serial Number are located on a
tag at the axle centerline. This information will help to locate information in
this book and to identify the correct parts for servicing.

DRIVE AXLES

DRIVE AXLE ASSEMBLY TAG


1. Country or origin NOTE: When inquiring about specific information on your axle, write down all of the
2. Axle model identification above information from your tag and call your local OEM dealer or your Roadranger
3. Specification number assigned to the axle built by Spicer®. Identifies all representative.
component parts of the axle including special OEM requirements such as
yokes or flanges The axles illustrated in this book are specified with a variety of different axle
4. OEM part number assigned to the axle build shafts, according to OEM specifications. When ordering replacement axle shafts
5. Carrier assembly serial number assigned by the manufacturing plant note the part number stamped into the flange.
6. Axle gear ratio
7. Carrier assembly production or service part number

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 3
General Information

D S P - 40 - (P)
D – Tandem
Optional Lube Pump
Forward Axle
with Inter-Axle GAW Rating x 1000 lbs.
Differential
R – Tandem P – Premium
Rear Axle
Gearing
Model Identification S – Single Reduction
D – Driver Controlled
USING MODEL DESIGNATION TO IDENTIFY AXLE COMPONENTS
• The Axle Model Identification number contains information that is important Differential Lock
to understand when purchasing service parts or new components. The Model
Identification number provides important vehicle capacity and application
information and model features. Use this guideline to understand your
Axle Model Identification. If you need assistance contact your Roadranger
representative.
P 20 060 S
P – Premium Options:
D - Differential Lock
L - Limited Slip
Series NS - No Spin
R - Retarder Ready
S - Single Reduction
GAW Rating x 1000 lbs.

Models
The following models are included in this publication:

SINGLE REDUCTION MODELS


Single Axle* Axle Capacity Gear Size
P20060 20,000 Lbs 15.40˝/15.65˝ Hypoid Gear, Nom.
P22060 22,000 Lbs 15.40˝/15.65˝ Hypoid Gear, Nom.
22060SH 22,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom.
22060SH 23,000 Lbs 15.40˝/15.70˝ Hypoid Gear, Nom.
*carrier options include S=Single Speed, D=Differential Lock, R=Parking Brake Ready

Forward Axle Rear Axle Axle Capacity Gear Size


DSP40(P) RSP40 40,000 Lbs 15.40˝/15.65˝ Hypoid Gear, Nom.
DSP41(P) RSP41 40,000 Lbs 15.40˝/15.65˝ Hypoid Gear, Nom.
DSH40(P) RSH40 40,000 Lbs 15.75˝ Hypoid Gear, Nom.
DSH44(P) RSH44 44,000 Lbs 15.75˝ Hypoid Gear, Nom.

SINGLE REDUCTION MODELS WITH WHEEL DIFFERENTIAL LOCK


Forward Axle Rear Axle Axle Capacity Gear Size
DDP40(P) RDP40 40,000 Lbs 15.40˝/15.65˝ Hypoid Gear, Nom.
DDP41(P) RDP41 40,000 Lbs 15.40˝/15.65˝ Hypoid Gear, Nom.
DDH40(P) RDH40 40,000 Lbs 15.75˝ Hypoid Gear, Nom.
DDH44(P) RDH44 44,000 Lbs 15.75˝ Hypoid Gear, Nom.

4 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Single Reduction-Forward Axles
After June 2008

3
2
1
4 14

6
7 Parts for the
8 Differential Lock Assembly
see page 14
13 - Plain Half

16 17
15
18

19

1
Flange Half

21 1

12
20
11
10
9

See Ring Gear & Pinion


pages 21-22
60
22
61
2A
5
23

24
26
43
25 29

27
28
30
31

32

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 5
Single Reduction-Forward Axles
After June 2008

A1/B1
33
34
B9
B4
A2/B7

B5
B8 35
B3
36
B2

39 37
38

A4/B11

40
49
41

42
54 43
53 44
45
46

50 47
51
52 58
57
56 48
55 59

See Yokes and


Flanges Page 27

6 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Single Reduction-Forward Axles
After June 2008

DSH40(P) DDH40(P)
DSH44(P) DDH44(P)
DSP40(P) DDP40(P)
Item Description Qty DSP41(P) DDP41(P) Notes
BASIC OVERHAUL KIT 504030 504031 Contents identified throughout chart below with *
CARRIER REBUILD KIT 504033 504034 Contents identified throughout chart below with †
1 Forward Carrier/Cap Sub-Assy Includes items 1-3 and #33 brg cup
Standard Mdls 132038-NSS 1 132466 ---
Diff-Lock Mdls 132043-NSS 1 --- 132467
2 Flat Washer 4 210288 210288
2A Plug, O-Ring 1 131809 131809 O-ring not sold seperately
3 Capscrew 4 134481 134481 Replaces 210095
4 Cotter Pin 2 090873 090873
5 Dowel Pin 2 007641 007641
6 Diff Brg Adjuster - Plain Half 1 129130 128616
134301 replaces p/n 009803 & 129566, 134332 replaces 015092;
7 Brg Cup - Plain Half 1 134301*† 134332*†
see Dana bulletin # haxl-pni-33; Brg pts must be used in mated sets
134300 replaces p/n 027813 & 129565. 134331 replaces 128604;
8 Brg Cone - Plain Half 1 134300*† 134331*†
see Dana bulletin # haxl-pni-33; Brg pts must be used in mated sets
9 Diff Brg Adjuster - Flange Half 1 129128 129128
10 Brg Cup - Flange Half 1 134298*† 134298*† Replaces 129564
11 Brg Cone - Flange Half 1 134297*† 134297*† Replaces 134297
WHEEL DIFF CASE KITS Includes items 12-14
12 Diff Case-RH (Flg Half)
129464 1 508653 508724 Ratios 2.64 to 3.08
133738 (was 129465) 508654 508725 Ratios 3.25 to 3.90
133739 (was 129466) 508655 508726 Ratios 4.11 to 4.88
133740 (was 129467) 508656 508727 Ratios 5.29 to 7.17
13 Diff Case-LH (Plain Half)-Standard 1 132437 ---
Diff Case-LH (Plain Half)-Diff Lock 1 --- 128607
14 Capscrew 12 127465 127465
WHEEL DIFF SIDE GEAR KIT 510397 510397 Includes items 15-19
WHEEL DIFF KIT w/o SIDE GEARS 510396 510396 Includes items 16-19
15 Side Gear - 41 Inv Spline 2 127368 127368
16 Side Gear Thrust Washer 2 127386*† 127386*†
17 Side Pinion Thrust Washer 4 129305*† 129305*†
18 Side Pinion 4 133784 133784
19 Diff Spider 1 129599 129599
RING GEAR NUT & BOLT KIT 1 508652 508652 Includes items 20-21
20 Nut - Ring Gear 16 126216 126216
21 Bolt - Ring Gear 16 10010020 10010020 Replaces 129686
22 Pinion Pilot Brg 1 10038915*† 10038915*† Will replace 127484 in early 2018
23 Pinion Brg Cone - Inner 1 134291*† 134291*† Replaces 129560
24 PINION BRG SPACER KIT AR 504043 504043 Individual pinion bearing spacers listed on pg 9
25 Pinion Brg Cage & Cup Assy 1 134316 134316 Cage #127488C Includes item 25-27, replaces 129767
26 Pinion Brg Cup - Inner 1 134292*† 134292*† Replaces 129561
27 Pinion Brg Cup - Outer 1 134295*† 134295*† Replaces 012495
28 Pinion Brg Cone - Outer 1 134294*† 134294*† Replaces 127535
29 Capscrew 6 210115 210115
30 Pinion Helical Gear 1 127523 127523
31 Roll Pin 1 118807 118807
32 Slotted Pinion Nut 1 126182 126182 M42-1.5 (65mm socket)
A MANIFOLD PARTS KIT- NON PUMP 1 513880 513880 NON PUMP - Includes 132435
A1 Seal Manifold Assy - Non Pump #132435-NSS 1 — — NON PUMP - Must order kit
A2 Output Side Gear - Non Pump 1 132443 132443 NON PUMP
A3 INPUT SHAFT KIT-NON PUMP 1 504181 504181 NON PUMP - Includes 132447, 128049
A4 Input Shaft-Non Pump - #132447-NSS — — Replaces 504026 See HAXL-PNI-073
B MANIFOLD PARTS KIT - PUMP MODELS 1 504029 504029 PUMP MODELS - Includes 133964, 134010, 129338, 134011, 131366
B1 Seal Manifold Assy Pump #131366-NSS 1 — — PUMP MODELS - Must order kit
B2 Filter Screen Assy 1 133964 133964 PUMP MODELS
B3 Collar Lock 1 134010 134010 PUMP MODELS
B4 Clamp 1 129338 129338 PUMP MODELS
B5 Lube Hose 1 134011 134011 PUMP MODELS
B6 LUBE PUMP KIT 1 504028 504028 PUMP MODELS - Includes 132060, 131541, 132061, 131368
B7 Output Side Gear - Pump Model 1 132061 132061 PUMP MODELS
B8 Lube Pump-Intregal 1 131368 131368 PUMP MODELS
For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 7
Single Reduction-Forward Axles
After June 2008

DSH40(P) DDH40(P)
DSH44(P) DDH44(P)
DSP40(P) DDP40(P)
Item Description Qty DSP41(P) DDP41(P) Notes
B9 Pump Locking Pin 1 131541 131541 PUMP MODELS
B10 IUNPUT SHAFT- PUMP MODEL 1 504182 504182 PUMP MODELS - Includes 132446, 128049
B11 Input Shaft-Pump Model #132446-NSS — — Replaces 504027 See HAXL-PNI-073
33 Bearing Race 1 110811*† 110811*†
34 Bearing Cone 1 132060*† 132060*†
POWER DIVIDER SERVICE KITS
POWER DIVIDER KIT - MINOR AFTER JUNE 2008 PUMP MODELS 504404-3 504404-3 Includes items 35-36, B7-B8
POWER DIVIDER KIT - MINOR AFTER JUNE 2008
504404-5 504404-5 Includes items 35-36, A2
NON-PUMP MODELS
POWER DIVIDER KIT - MAJOR AFTER JUNE 2008 PUMP MODELS 504404-4 504404-4 Includes items 35-36, 38, 48, B7-B8 & B11
POWER DIVIDER KIT - MAJOR AFTER JUNE 2008
504404-6 504404-6 Includes items 35-36, 38, 48, A2 & A4
NON-PUMP MODELS
35 Inter-Axle Diff Assy 1 134192 134192 Replaces 128634, 129771
36 Helical Side Gear & Bushing 1 130907 130907 Includes item 37
Assy Gear Stamp#130906-NSS
37 Bushing - Helical Gear 2 129371 129371
38 Thrust Washer - Helical Gear 1 132439*† 132439*†
39 Lockout Sliding Clutch 1 127510 127510
40 Oil Retainer 1 128700† 128700
41 Input Shaft Bearing Cone 1 134303*† 134303*† Replaces 129558
42 Bearing Cup 1 134304*† 134304*† Replaces 1008912
OIL SEAL & SHIM KIT 1 216224 216224 Includes shims, oil seals 127591 & 127592
PINION CAGE SHIM KIT 1 504032 504032 Includes 5 each of the shims listed
43 Shim.003˝ AR 127595*† 127595*†
Shim.005˝ 127596*† 127596*†
Shim.010˝ 127597*† 127597*
Shim.020˝ 127598*† 127598*
Shim.030˝ 127599*† 127599*
44 Oil Seal-V-Ring 1 128703*† 128703*
45 Input Brg Cover Assy 1 134290 134290 Cast #129574C, Includes item 42, replaces 129575
46 Bearing Cover Cap Screw 6 210115 210115
47 Oil Seal 1 127591*† 127591*†
48 Locknut - Input 1 128049 128049 M42-1.5 (55mm socket)
49 Lube Trough 1 129577 129577
50 Power Divider Cover 1 130823 130823 11 hole design
51 Washer - Capscrew 11 128415 128415
52 Capscrew Long 11 210091 210091
Qty-4 special capscrews used in some special applications
Capscrew Special Double Ended Option 4 133746 133746
along with qty-7 210091
SHIFT FORK & COMPRESSION SPRING KIT 1 510870 510870 Includes Items 53 & 54
53 Shift Fork Assy - NSS 1 129856 129856 Order kit 510870
54 Compression Spring 1 129859 129859
55 Piston Cover Assy 1 129573 129573 Includes cover #129578 and item 56
56 O-Ring 1 129579 129579
57 Piston 1 129580 129580
58 O-Ring 1 210180 210180
59 Shipping Plug 1 599792 599792
60 Thrust Screw 1 126193 126193
61 Jam Nut 1 210184 210184
62 RTV - Sealant 3oz 1 107276S* 107276S* Not Illustrated

NSS - Not Sold Separately

SUMMARY OF KITS AND ASSEMBLIES

Air L/O Kit - Complete 510052 Includes: 53-59


Air L/O Repair Kit 510053 Includes: 55-58
Shift Fork & Compression Spring Kit 510870 Includes: 53-54

8 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Pinion Bearing Spacers

The pinion bearing spacers shown below come in a variety of different thicknesses for use in re-assembly.
All are available individually or customers can order the PINION BRG SPACER SERVICE KIT, which has a selected range of popular bearing spacers.

DDH40(P), DDH44 (P), DDP40(P), DDP41(P), 22060SH, P20060S/D, P22060S/D, RDH40, RDH44,
DSH40(P), DSH44(P), DSP40(P), DSP41(P) RDP40, RDP41, RSH40, RSH44, RSP40, RSP41,

PINION BRG SPACER KIT: 504043 (INCLUDES ITEMS WITH *) PINION BRG SPACER KIT: 504016 (INCLUDES ITEMS WITH *)

Part # Spacer Thickness Part # Spacer Thickness


129079 0.797 91552* 0.623
129080 0.798 91553 0.624
129081 0.800 91554 0.625
129082 0.801 91555 0.626
129083 0.802 91556* 0.627
129084 0.803 91557 0.628
129085 0.804 91558 0.629
129086* 0.806 91559* 0.630
129087 0.807 91560 0.631
129088 0.808 91561 0.632
129089 0.809 91562 0.633
129090* 0.810 91564 0.634
129091 0.811 91566 0.635
129093 0.812 91568 0.636
129097 0.814 91572* 0.637
129099* 0.815 91576 0.638
129101 0.816 91580* 0.639
129103* 0.817 91584 0.640
129105 0.818 91588 0.641
129107 0.819 91592 0.642
129109* 0.820 91596* 0.643
129111 0.821 91600 0.644
129113 0.822 91602* 0.645
129115 0.823 91604 0.646
129117* 0.824 91606 0.647
129119 0.825 91608 0.648
129120* 0.826 91610 0.649
129121 0.828 91611 0.650
129122 0.829 91612 0.651
129123 0.830 91613 0.652
129124* 0.831 91614* 0.653
129125 0.832 91615 0.654
129126 0.833

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 9
Single Reduction-Forward Axles
Before June 2008

3
2 Differential Lockup Ass’y
1 see page 14
4
14

6 68
7 67
8 67

13
1
Plain Half 17 With Pump
16
15 18
67

67
19
1 16

4 12
Flange Half

5
21 15

20 33
11
10 Without
9 See Ring Gear Pump
and Pinion
pages 21-22
22
69
70

23 2a
24 5
26
49
25 29

27
28
30
31

32

10 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Single Reduction-Forward Axles
Before June 2008

64

66

65
34

35

36

37
42 38

43 39

40
44
41
45 56

58
49
50
51
52
57 53
54
46
47 62
48 55
60
61
63
59
See Yokes
and Flanges
page 27

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 11
Single Reduction-Forward Axles
Before June 2008

DSH40(P) DDH40(P)
DSH44(P) DDH44(P)
DSP40(P) DDP40(P)
Item Description Qty DSP41(P) DDP41(P) Notes
BASIC OVERHAUL KIT 510393 510399 Contents identified throughout chart below with *
BEARING KIT 512812 512800 Contents identified throughout chart below with †
CARRIER REBUILD KIT 504161 N/A Contents identified throughout chart below with ‡
1 Diff Carr & Brg Caps Kits-NLA See Chart and Notes Below
Model Type Part # Notes
Included: 1-3, 5, 67, 69-71 and fasteners from 512087 pg 18 note 1 DSP40, DSP41 510023-NLA Casting #130809
NOTE: All Original Carr/Caps are NLA, must purchase complete DSP40P, DSP41P 510024-NLA Casting #130819
carrier. Refer to bulletin abib-0805 DDP40, DDP41 510027-NLA Casting #130814
DDP40P, DDP41P 510028-NLA Casting #130814
2 Flat Washer 4 210288 210288
2A Plug & O-Ring Assembly 1 131809 131809 O-ring not sold seperately
3 Capscrew 4 134481 134481 Replaces 210095
4 Cotter Pin 2 090873 090873 Replaces 126156
5 Dowel Pin 2 007641 007641
6 Diff Brg Adjuster - Plain Half 1 129130 128616
134301 replaces p/n 009803 & 129566. 134332 replaces 015092
7 Brg Cup - Plain Half 1 134301*†‡ 134332*†
see Dana bulletin# haxl-pni-33 Brg pts must be used in mated sets
134300 replaces p/n 027813 & 129565. 134331 replaces 128604
8 Brg Cone - Plain Half 1 134300*†‡ 134331*†
see Dana bulletin# haxl-pni-33 Brg pts must be used in mated sets
9 Diff Brg Adjuster - Flange Half 1 129128 129128
10 Brg Cup - Flange Half 1 134298*†‡ 134298*† Replaces 129564 & 90943
11 Brg Cone - Flange Half 1 134297*†‡ 134297*† Replaces 129563 & 6082
WHEEL DIFF CASE KITS Includes items 12-14
12 Diff Case-RH (Flg Half) 1
129464 508653 508724 Ratios 2.64 to 3.08
133738 (was 129465) 508654 508725 Ratios 3.25 to 3.90
133739 (was 129466) 508655 508726 Ratios 4.11 to 4.88
133740 (was 129467) 508656 508727 Ratios 5.29 to 7.17
13 Diff Case-LH (Plain Half)-Standard 1 132437 --- Replaces 127498
Diff Case-LH (Plain Half)-Diff Lock 1 --- 128607
14 Capscrew 12 127465 128619
WHEEL DIFF SIDE GEAR KIT 510397 510397 Includes items 15-19
WHEEL DIFF KIT w/o SIDE GEARS 510396 510396 Includes items 16-19
15 Side Gear 41 Inv spline 2 127368 127368
16 Side Gear Thrust Washer 2 127386*‡ 127386*
17 Side Pinion Thrust Washer 4 129305*‡ 129305*
18 Side Pinion 4 133784 133784 Replaces 129765
19 Diff Spider 1 129599 129599
RING GEAR NUT & BOLT KIT 508652 508652 Includes items 20-21
20 Nut 16 126216 126216
21 Bolt 16 10010020 10010020 Replaces 128806 & 129686
22 Pinion Pilot Brg 1 10038915*†‡ 10038915*† Will replace 127484 in early 2018
23 Pinion Brg Cone - Inner 1 134291*†‡ 134291*† Replaces 129560
24 PINION BRG SPACER (SVC KIT) AR 504043 504043 Individual pinion bearing spacers listed on page 9
25 Pinion Brg Cage & Cup Assy 1 134316 134316 Cage #127488C includes items 25-27, replaces 129767
Cage #127488C NSS
26 Pinion Brg Cup - Inner 1 134292*†‡ 134292*† Replaces 129561
27 Pinion Brg Cup - Outer 1 134295*†‡ 134295*† Replaces 012495
28 Pinion Brg Cone - Outer 1 134294*†‡ 134294*† Replaces 127535
29 Capscrew 6 210115 210115
30 Pinion Helical Gear 1 127523 127523
31 Roll Pin 1 118807 118807
32 Slotted Pinion Nut 1 126182 126182
33 Output Shaft O-Ring 2 127545*‡ 127545*
34 Output Shaft Brg Cup 1 127536*†‡ 127536*†
35 Output Shaft Brg Cone 1 110812*†‡ 110812*†

NOTE 1: On June 3, 2002, the design of the carrier mounting flange changed. The new carriers are designed with a “Thick Flange”. Carriers designed with a “Thick Flange”
require the use of “long” capscrews. The fastening hardware for these models can be found on page 18 of this IPL. Refer to Dana bulletin ABIB-0210R1 for further details.

12 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Single Reduction-Forward Axles
Before June 2008

DSH40(P) DDH40(P)
DSH44(P) DDH44(P)
DSP40(P) DDP40(P)
Item Description Qty DSP41(P) DDP41(P) Notes
POWER DIVIDER SERVICE KITS
POWER DIVIDER KIT - MINOR BEFORE JUNE 2008 504404-1 504404-1 Includes items 36, 38 & 39
POWER DIVIDER KIT - MAJOR BEFORE JUNE 2008 504404-2 504404-2 Includes items 36, 38, 39, 41, 43 & 55
36 Output Shaft Side Gear 1 127645 127645
37 Snap Ring 1 085997*‡ 085997*
38 Inter-Axle Diff Assy 1 134192 134192 Replaces 128634 & 129771
39 Helical Side Gear & Bushing 1 130907 130907 Replaces 127495
Gear #130906 NSS Includes Item 40
40 Bushing - Helical Gear 2 129371 129371 Replaces production #127543
41 Thrust Washer - Helical Gear 1 132439*‡ 132439* Replaces 128702
42 Lockout Sliding Clutch 1 127510 127510
43 Input Shaft Kit 1 504181 504181 Includes Items 43 & 55
shaft# 132447-NSS Replaces 129770, 510394 & 510593
44 Oil Retainer 1 128700* 128700*
45 Input Shaft Bearing Cone 1 134303*†‡ 134303*† Replaces 129558 & 820643
46 PDU Cover 1 130823 130823 See Note 46, replaces 129572
47 Washer 11 128415 128415
48 Capscrew Long 11 210091 210091 See Note 46
49 Bearing Cup 1 134304*†‡ 134304*† Replaces 1008912
OIL SEAL & SHIM KIT 1 216224 216224 Includes shims & oil seals 127591 & 127592
PINION CAGE SHIM KIT 1 504032 504032 Includes 5 each of the shims listed under #50
50 Shim.003˝ AR 127595*‡ 127595*
Shim.005˝ 127596*‡ 127596*
Shim.010˝ 127597*‡ 127597*
Shim.020˝ 127598*‡ 127598*
Shim.030˝ 127599*‡ 127599*
51 Oil Seal-V-Ring 1 128703*†‡ 128703*†
52 Input Brg Cover Assy - #129574C 129575 129575 Includes item 49
53 Bearing Cover Cap Screw 6 210115 210115
54 Oil Seal 1 127591*†‡ 127591*†
55 Locknut - Input 1 128049 128049 M42-1.5 (55mm socket)
56 Lube Trough 1 129577 129577
SHIFT FORK & COMPRESSION SPRING KIT 1 510870 510870 Includes items 57-58
57 Shift Fork Assy - NSS 1 129856 129856 Order Kit 510870
58 Compression Spring 1 129859 129859
59 Piston Cover Assy 1 129573 129573 Includes Cover #129578 & Item 60
60 O-Ring 1 129579 129579
61 Piston 1 129580 129580
62 O-Ring 1 210180 210180
63 Shipping Plug 1 599792 599792
64 Lube Pump Assembly 1 127534 127534 Pump Models Only
65 Capscrew 3 127551 127551 Pump Models Only
66 Drive Coupling - Service 1 128628 128628 Pump Models Only
67 Pipe Plug 5 090897 090897 Pump Models Only
68 Filter Screen Assy 1 127649 127649 Pump Models Only
69 Thrust Screw 1 126193 126193 M24 x 2-6g
70 Jam Nut 1 210184 210184
71 RTV - Sealant 1 107276S*† 107276S*† Not Illustrated

NSS - Not Sold Separately

NOTE 46: On June 3, 2002, the design of the power divider cover changed. The original PDU covers (P/N: 129572) have 9 holes and require 9 fasteners. The current design
PDU covers (P/N: 130823) have 11 holes and require the use of 11 long fasteners. The new 130823 PDU covers now replace the 129572 covers in service. The 9-hole PDU
cover cover will NOT work on a carrier machined with 11 holes, use like PDU covers with like carriers.

SUMMARY OF KITS AND ASSEMBLIES


Air L/O Kit - Complete 510052 Includes items 57-59, 61- 62
Air L/O Repair Kit 510053 Includes items 59,61-62
Shift Fork & Compression Spring Kit 510870 Includes 57-58

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 13
Wheel Differential Lock Assembly

2
3

5 7
8
9
10
11 18
15
12 16 17
14 13

All Diff Lock


Item Description Qty Models Notes
1 Fixed Curvic Clutch Gear 1 128627
2 Snap Ring 1 129433
3 SL Curvic Clutch Gear - 41 Inv spline 1 126840
4 Compression Spring 1 128614
SHIFT FORK ASSY 217465 Includes items 5-6
5 Shift Fork - 128611C NSS 1 — 128609 Fork – NSS
6 Spring Pin 1 210020
7 Push Rod 1 132488 Replaces 128617
8 Piston Driver 1 132489 Replaces 128640
9 Set Screw 1 128618 M16x2
10 Piston 1 128624
11 O-Ring 1 210180
12 Piston Cover 1 129425 .250-18 thread airline opening
13 Gasket 1 128643
14 Capscrew - Flg Head 2 128744
15 Capscrew - Shipping 1 128274 M12 x 1.5 - used on old 129424 metric covers
Capscrew - Shipping 1 129946 .250-18 threads
16 Washer 1 129034
17 Switch 1 129035
18 Wiring Harness 1 129047

14 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Rear Axles

3
2 8
1 9
4
10

See Ring Gear & Pinion


Pages 21-22

15 19
1 14
16
4 11 Flange Half (LH)

14
15 20
17 33
32

18
2A
12
Plain Half (RH) 1
13 1 With Diff.
7 Lockup
6
5
21
See Ring Gear & Pinion
Pages 21-22
22
23 25

29

24

26
27
30
See Yokes & Flanges
Page 27
28 31

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 15
Rear Axles

22060SH, 23060SH 22060DH, 23060DH


P20060, P22060 P20060, P22060D
RSH40, RSH44 RDH40, RDH44
Item Description Qty RSP40, RSP41 RDP40, RDP41 Notes
BASIC OVERHAUL KIT 510398 510400 Contents identified throughout chart below with *
BEARING KIT 512806 512805 Contents Identified throughout chart below with †
1 DIFF CARR & BRG CAPS KIT
Includes 1-3, 32-34 and fasteners from 512087 page 18 510018 — Casting # 130824
See Note 1 — 510017 Casting # 130827
2 Flat Washer† 4 210288 210288
2a Plug & O-Ring Assembly 1 131809 131809 O-ring not sold seperately
3 Capscrew 4 134481 134481 Replaces 210095
4 Cotter Pin 2 90873 90873
5 Diff Brg Adjuster - Plain Half 1 129130 128616
134301 replaces p/n 009803 & 129566. 134332 replaces 015092
6 Bearing Cup - Plain Half 1 134301*† 134332*†
see Dana bulletin # haxl-pni-33 Brg pts must be used in mated sets
134300 replaces p/n 027813 &129565. 134331 replaces 128604
7 Bearing Cone - Plain Half 1 134300*† 134331*†
see Dana bulletin # haxl-pni-33 Brg pts must be used in mated sets
8 Diff Brg Adjuster - Flange Half 1 129128 129128
9 Bearing Cup - Flange Half 1 134298*† 134298*† Replaces 129564
10 Bearing Cone - Flange Half 1 134297*† 134297*† Replaces 129563
WHEEL DIFF CASE KITS Includes items 11-13
11 Diff Case-RH (Flg Half) 1
133737 (was 129464) 508653 508724 Ratios 2.64 to 3.08
133738 (was 129465) 508654 508725 Ratios 3.25 to 3.90
133739 (was 129466) 508655 508726 Ratios 4.11 to 4.88
133740 (was 129467) 508656 508727 Ratios 5.29 to 7.17
12 Diff Case-LH (Plain Half)-Standard 1 132437 --- Replaces 127498
Diff Case-LH (Plain Half)-Diff Lock 1 --- 128607
13 Capscrew 12 127465 128619
WHEEL DIFF SIDE GEAR KIT 510397 510397 Includes items 14-18
WHEEL DIFF KIT w/o SIDE GEARS 510396 510396 Includes items 15-18
14 Side Gear 41 Inv spline 2 127368 127368
15 Side Gear Thrust Washer 2 127386* 127386*
16 Side Pinion Thrust Washer 4 129305* 129305*
17 Side Pinion 4 129765 129765
18 Diff Spider 1 129599 129599
RING GEAR NUT & BOLT KIT 508652 508652 Includes items 19-20
19 Nut 16 126216 126216
20 Bolt 16 10010020 10010020 Replaces 129686
21 Pinion Pilot Brg 1 10038914*† 10038914*† Will replace 127485 in early 2018
22 Pinion Brg Cone - Inner 1 134306*† 134306*† Replaces 129562
23 PINION BRG SPACER KIT 1 504016 504016 Individual Pinion Brg Spacers Listed on page 9
24 Pinion Brg Cage & Cup Assy 1 Includes items 24-26
Cage #127481C NSS 10002988 10002988 Standard Design, replaces 129768 & 134353
Cage #129995C NSS 10003017 10003017 Parking Brake Design Replaces 129996
25 Pinion Brg Cup - Inner 1 134292*† 134292*† Replaces 129561
26 Pinion Brg Cup - Outer 1 134295*† 134295*† Replaces 012495
27 Pinion Brg Cone - Outer 1 134308*† 134308*† Replaces 012496
28 Capscrew 6 210115 210115
OIL SEAL & SHIM KIT 216225 216225 Includes items 29-30, 34
PINION CAGE SHIM KIT 504032 504032 Includes 5 each of the shims listed below
29 Shim.003 AR 127595* 127595*
Shim.005 127596* 127596*
Shim.010 127597* 127597*
Shim.020 127598* 127598*
Shim.030 127599* 127599*
30 Oil Seal 1 127591*† 127591*†
31 Pinion Nut 1 127589 127589 M36 x 1.5 (55mm socket)
32 Thrust Screw 1 126193 126193 M24 x 2-6g
33 Jam Nut 1 210184 210184
34 RTV Sealant 3 oz 1 107276S*† 107276S*† Not Illustrated
NSS - Not Sold Separately

NOTE 1: On June 3, 2002, the design of the carrier mounting flange changed. The new carriers are designed with a “Thick Flange.” Carriers designed with a “Thick Flange”
require the use of “long” capscrews. The fastening hardware for these models can be found on page 18 of this IPL. Refer to Dana bulletin ABIB-0210R1 for further details.

16 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Output Shaft & Axle Housings

Rear view of axle housing

16
24

17
18
19 13
12
20
21
19
See Page 18 for axle housing
hardware kit and fastener location.
22
15 6
9, 11 XX
9, 11 XX

9, 11
XX

XX XX

XX 9, 11 Front view of axle housing


5
XX XX

Head to Housing Fasteners


(Viewed from rear of axle
with drain plug down.)

3 4
2 9
1
11

8
9
7 10

23

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 17
Output Shaft & Axle Housings

Item Description Qty Part # Notes


SPINDLE NUT KIT 1 504158 Includes 1 each of Items 1-4
1 Outer Bearing Adjuster Nut 2 119881
2 Lockwasher - w/ Tab 2 129132
3 Dowel-Type Lockwasher 2 119883
4 Inner Bearing Adjuster Nut 2 119882
5 Axle Housing Assy 1 See your OEM Catalog
6 BREATHER KIT 507162
7 Magnetic Drain Plug - 3/4˝ 1 054254 All D/R models
AXLE HOUSING HARDWARE KIT 1 512087 D/R Models -Thick Flange
AXLE HOUSING HARDWARE KIT 1 511600 D/R Models -Thin Flange
AXLE HOUSING HARDWARE KIT 1 514260 23060SH, 23060DH Models
8 Stud AR 127641 Varies by application & model see pg 18
9 Washer AR 130877 Varies by application & model see pg 18
10 Nut AR 127567 Varies by application & model see pg 18
11 Capscrew - Long AR 130837 Varies by application & model see pg 18
11 Capscrew - Short AR 130836 Varies by application & model see pg 18
12 Non-Magnetic Plug 3/4˝ 1 129492
12 Magnetic Plug - 3/4˝ 1 129491
13 Temperature Sensor Plug 1/2˝ 1 090898
14 Lube Tag (for 3/4˝ Plug) 1 129486 Not Illustrated
OUTPUT SHAFT KIT 1 216227 Includes items 15-16
15 Output Shaft - #127646 NSS
16 Locknut - Hex 1 127588 M39 x 1.5 (55mm socket)
17 Oil Seal 1 127592*†
18 Snap Ring .103˝ 1 129594*†
19 Bearing Cup 2 127539*†
20 Bearing Cone 2 127540
21 Seal Driver 1 126917 In Kit 217414 - See Page 28
22 Adapter 1 128706 In Kit 217414 - See Page 28
23 Axle Shaft 2 See Axle Shaft Chart Pg 20
24 Yoke and Slinger Assy 1 See Yoke and Flange Chart Pg 27
25 Loctite Adhesive 1 129293 Not Illustrated, .5 ml Tube
26 RTV Sealant 1 107276S Not Illustrated, 3 oz. Tube

NSS - Not Sold Separately


* Included in basic overhaul kits - forward models
† Included in bearing kits - forward models

18 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Carrier Mounting Flange Design Change

Axle Housing Fastener Kits


Beginning June 3rd, 2002, the nominal thickness of the carrier to housing On June 3, 2002 the DSP/RSP40, DSH/RSH40 and DSH/RSH44 family models
flange was increased in the DSP40/DSH40/DSH44 Forward & Rear-Rear family were upgraded to the new “Thick Flange” carrier design as fully detailed in
of carriers. This change required the use of new fastener parts. A new (45mm) Dana bulletin ABIB-0210R1. Shown below are the axle housing hardware kits
capscrew (Part # 130836) was released as it replaced both 210173 and and fastener locations for both variations. View fastener locations as if installing
130158 old design capscrews. Additionally, a much thicker boss was added differential into the axle housing.
to the flange at the 12 & 6 o’clock positions. These new, thicker flange boss
carriers require an even longer (70mm) capscrew (Part #130837). A thicker
and larger diameter flat washer (Part #130877) was also released as part of 512087 Hardware Kit (Thick Flange)
this upgrade. The 130877 washer replaces washer 029804. The existing stud Part # Qty. Description
(Part #127641) and nut (Part #127567) were not affected by these changes 107276S 1 RTV Sealant 3 oz. Tube
and continue to be used. 127567 4 Nut
127641 4 Stud
SERVICE CARRIER NOTE: 129293 1 Loctite 271 0.5 ml. Tube
With the popularity of Dana carriers inventory of both early design carriers 130836 8 Capscrew (45 mm) - Short
and new “Thick Flange” design carriers exist. If you have a vehicle that was 130837 4 Capscrew (70 mm) - Long
originally equipped with a Dana axle built with the “Thick Flange” carrier design, 130877 12 Washer
it can be universally serviced with an early style (Thin Flange) carrier unit. shais136 1 Instruction Sheet - Thick Flange
The repairing dealer must simply make sure to use the correct axle housing
hardware parts when the installation is done. New carriers built with the thick 511600 Hardware Kit (Thin Flange)
flange design will include the necessary thick flange hardware kit to minimize Part # Qty. Description
any down time to the customer. 107276S 1 RTV Sealant 3 oz. Tube
• Differentials with “THICK FLANGE” carriers use axle housing hardware kit 127567 4 Nut
(Part # 512087) 127641 4 Stud
• Early design differentials with “THIN FLANGE” carriers use axle housing 129293 1 Loctite 271 0.5 ml. Tube
hardware kit (Part # 511600) 130836 10 Capscrew (was 130158)
130877 12 Washer (was 029804)
shais131 1 Instruction Sheet
New Axle Housing Fasteners
IMPORTANT! 514240 Hardware Kit (23060SH models)
Dana does not recommend the mixing of various designs carrier-to housing Part # Qty. Description
capscrews on the same assembly. Whether mixing or not, torques must be 054254 1 Plug - Drain 3/4˝
measured using a calibrated torque wrench. Failure to re-torque bolts and 129491 1 Plug - Magnetic 3/4˝
nuts to proper specifications may lead to carrier to housing leaks and possible 130836 8 Capscrew (45 mm) - Short
component damage. 130837 4 Capscrew (70 mm) - Long
130877 12 Washer
107276S 1 RTV Sealant 3 oz. Tube
shais131 1 Instruction Sheet

Thick Flange – After 6/3/02


Head to Housing
C A C C
B A B A
B A B A
Forward Rear
Old Flat Washer New, Wider and Thicker Carriers Carriers
Flat Washer (P/N 130877) B B B B
A B A B
C C C C

Old Capscrew Original Design Flange – Before 6/3/02*


Head to Housing
B A B B
B A B A
B A B B
New, Longer (45 mm) Forward Rear
Capscrew (P/N 130836) Carriers Carriers
B B B B
A B A B
B B B B

New, Longer (70 mm) A – 127641 Studs & 127567 Nuts


Capscrew (P/N 130837) B – 130836 Capscrews – Short (45 mm)
C – 130837 Capscrews – Long (70 mm)
D – 130877 Flat Washers – All Locations

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 19
Axle Shafts

Axle Shafts - All Models


Dana Spicer axle shafts are used in “sets,” have unequal shaft lengths and may be “location specific” or “wheel equipment specific.” When replacing axle shafts, locate the axle shaft
part number (see Model Identification in front of IPL), or select the correct axle shaft from the chart below before placing your order.

DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION.

Axle Shafts - Single Reduction Models Axle Shafts - Diff Lock Models
Body Shaft Spline Flange Flange Body Shaft Spline Flange Flange Holes
Part # Qty Holes Part # Qty
Spline O.D. Length Length O.D. Spline O.D. Length Length O.D.
127437 1 41 1.87 38.976 4˝ 8.500 8 (0.635) STR 127437 1 41 1.87 38.976 4˝ 8.500 8 (0.635) STR
127438 1 41 1.87 43.307 4˝ 8.500 8 (0.635) STR 128435 1 41 1.87 43.307 11˝ 8.500 8 (0.635) STR
128514 1 41 1.87 38.130 4˝ 8.500 8 (0.773) STR 128514 1 41 1.87 38.130 4˝ 8.500 8 (0.773) STR
128515 1 41 1.87 42.460 4˝ 8.500 8 (0.773) STR 128559 1 41 1.87 42.460 11˝ 8.500 8 (0.773) STR
128516 1 41 1.87 38.976 4˝ 8.500 8 (0.948) TPR 128516 1 41 1.87 38.976 4˝ 8.500 8 (0.948) TPR
128517HX 1 41 1.87 43.307 4˝ 8.500 8 (0.948) TPR 128561HX 1 41 1.87 43.307 11˝ 8.500 8 (0.948) TPR
128521HX 1 41 1.87 38.130 4˝ 8.500 8 (0.948) TPR 128521HX 1 41 1.87 38.130 4˝ 8.500 8 (0.948) TPR
128522HX 1 41 1.87 42.460 4˝ 8.500 8 (0.948) TPR 128563-NLA 1 41 1.87 42.460 11˝ 8.500 8 (0.948) TPR
128910 1 41 1.87 42.460 4˝ 8.500 8 (0.635) STR
128504 1 41 1.87 46.156 11˝ 8.500 8 (0.635) STR

Note: STR - Straight, TPR - Tapered

Washer Stud

Axle Shaft Nut Tapered Dowel

Gasket
Wheel Flange Nut

Axle Shaft Hardware


Part # Description Dim. A Dim. B Dim. C Notes
013885 Tapered Dowel 1.00˝ 0.630˝ 0.469 For 5/8˝ studs - Split Dowel Design
132993 Tapered Dowel 1.00˝ 0.630˝ 0.469˝ For 5/8˝ studs
013886 Gasket 8 hole
029804 Washer
060600 Axle Shaft Nut 5/8˝ 18 thread
127794 Stud - Wheel 5/8˝ 18 thread

20 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Gear & Pinion Kits

Dana has highly developed primary axle gearing which is only used in matched sets. These sets are identified by the mating parts listed below. Within any Dana
production drive axle or genuine Spicer® Gear & Pinion service kits, these mated part numbers will appear. Because they are developed as a set with precision machining,
never mix gears and pinions from different mated sets within an axle. Shortened gearing life, noise and failure may occur. Always use genuine Spicer® products.

D - Forward Axles
DDP40, DDP41, DSP40, DSP41
15.40˝ - 15.65˝ HYPOID
PINION NUT PART #126182
Mated Gear/Pinion Set 3-axis Mated Gear/Pinion Set 2-axis Ring Gear
Ratio Spicer Kit Gear(NSS) Pinion(NSS) Gear(NSS) Pinion(NSS) Tooth Combo Size (in.) Set Part #
2.64 211462 134020 134021 127387 127439 37/14 14.90 211428
2.85 211463 --------- --------- 127388 127440 37/13 15.40 211429
2.93 509423 134194 134198 129532 129531 41/14 15.40 509421
3.08 513386 134182 134181 127388 129716 37/12 15.40 511272
3.25 513385 134066 134067 127389 130120 39/12 15.40 511273
3.36 513384 132234 132304 127388 130121 37/11 15.40 132292
3.42 504056 134327 134328 --------- --------- 41/12 15.40 134330
3.55 513383 132236 132305 127389 130122 39/11 15.40 132268
3.70 513382 132238 132207 127388 130123 37/10 15.40 132270
3.90 513381 132240 132209 127389 130124 39/10 15.40 132272
4.11 513380 132242 132211 127388 130125 37/9 15.40 132274
4.33 513379 134056 134057 130201 130126 39/9 15.40 511279
4.63 513378 134005 134002 130196 129733 37/8 15.65 511280
4.88 513377 132248 132217 130197 129735 39/8 15.65 511281
5.29 513376 134006 134003 130196 129816 37/7 15.65 511282
5.57 513375 134007 134004 130197 129820 39/7 15.65 511283
6.17 513374 134016 134018 127390 129843 37/6 15.65 511284
6.50 511571 134017 134019 130204 127454 39/6 15.65 511553
7.17 511572 --------- --------- 130178 130177 43/6 15.65 511554
NSS – Not Sold Separately

R - Rear Axle
P20060S/D, P22060S/D, RSP/RDP40, RSP/RDP41
39-1.95˝ INV SPLINE: 15.4˝ - 15.65˝ HYPOID
PINION NUT PART #127589
Mated Gear/Pinion Set 3-axis Mated Gear/Pinion Set 2-axis Ring Gear
Ratio Spicer Kit Gear(NSS) Pinion(NSS) Gear(NSS) Pinion(NSS) Tooth Combo Size (in.) Set Part #
2.64 211478 134022 134023 127380 127420 37/14 14.90 211444
2.85 211479 --------- --------- 127381 127421 37/10 15.40 211445
2.93 509424 --------- --------- 129534 129533 41/14 15.40 509422
3.08 513373 132115 132072 127381 129737 37/12 15.40 132150
3.25 513372 134068 134069 127382 130127 39/12 15.40 511286
3.36 513371 132119 132076 127381 130128 37/11 15.40 132155
3.42 504055 134325 134326 --------- --------- 41/12 15.40 134329
3.55 513370 132121 132080 127382 130129 39/11 15.40 132159
3.70 513369 132123 132083 127381 130130 37/10 15.40 132162
3.90 513368 132125 132086 127382 130131 39/10 15.40 132165
4.11 513367 132127 132089 127381 130132 37/9 15.40 132168
4.33 513366 132130 132094 130200 130133 39/9 15.40 132173
4.63 513365 132132 132097 130194 129748 37/8 15.65 132176
4.88 513364 132135 132101 130195 129750 39/8 15.65 132181
5.29 513363 132137 132104 130194 129818 37/7 15.65 132185
5.57 513362 132139 132107 130195 129822 39/7 15.65 132189
6.17 513361 132141 132109 127383 129844 37/6 15.65 132192
6.50 211493 132143 132110 127384 127435 39/6 15.65 132194
7.17 211494 132145 132111 127385 127436 43/6 15.65 132196
NSS – Not Sold Separately

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 21
Gear & Pinion Kits

D - Forward Axle
DDH40, DDH44, DSH40, DSH44
15.75˝ HYPOID
PINION NUT PART #126182
Mated Gear/Pinion Set 3-axis Mated Gear/Pinion Set 2-axis Ring Gear
Ratio Spicer Kit Gear(NSS) Pinion(NSS) Gear(NSS) Pinion(NSS) Tooth Combo Size (in.) Set Part #
3.25 510105 129721 129719 ----- ----- 39/12 15.75 510085
3.36 510106 129723 129722 ----- ----- 37/11 15.75 510086
3.55 510107 129721 129725 ----- ----- 39/11 15.75 510087
3.70 510108 129723 129727 ----- ----- 37/10 15.75 510088
3.90 510109 129721 129729 ----- ----- 39/10 15.75 510089
4.11 510110 129723 129730 ----- ----- 37/9 15.75 510090
4.33 510111 129721 129732 ----- ----- 39/9 15.75 510091
These Original Gear Set Kits listed below are no longer available - they are now replaced by DSP40 Gearing and are listed for identification purposes only
3.08      510104-NLA r/b 513386 129717 129716 37/8 15.40 510084
4.63      510112-NLA r/b 513376 129734 129733 37/8 15.65 510092
4.88      510113-NLA r/b 513377 129736 129735 39/8 15.65 510093
5.29      511894-NLA r/b 513376 129734 129816 37/7 15.65 510263
5.57      512147-NLA r/b 513375 129736 129820 39/7 15.65 510265
6.17      510462-NLA r/b 513374 129734 129843 37/6 15.65 510458
NSS – Not Sold Separately

R - Rear Axle
22060DH, 22060SH, 23060DH, 23060SH, RDH40, RDH44, RSH40, RSH44
39-1.95˝ INV SPLINE: 15.75˝ HYPOID
PINION NUT PART #127589
Mated Gear/Pinion Set 3-axis Mated Gear/Pinion Set 2-axis Ring Gear
Ratio Spicer Kit Gear(NSS) Pinion(NSS) Gear(NSS) Pinion(NSS) Tooth Combo Size (in.) Set Part #
3.25 510115 129740 129739 ----- ----- 39/12 15.75 510095
3.36 510116 129742 129741 ----- ----- 37/11 15.75 510096
3.55 510117 129740 129743 ----- ----- 39/11 15.75 510097
3.70 510118 129742 129744 ----- ----- 37/10 15.75 510098
3.90 510119 129740 129747 ----- ----- 39/10 15.75 510099
4.11 510120 129742 129746 ----- ----- 37/9 15.75 510100
4.33 510121 129740 129747 ----- ----- 39/9 15.75 510101
These Original Gear Set Kits listed below are no longer available - they are now replaced by RSP40 Gearing and are listed for identification purposes only.
3.08      510114-NLA r/b 513373 129738 129737 37/12 15.40 510094
4.63      510122-NLA r/b 513365 129749 129748 37/8 15.65 510102
4.88      510123-NLA r/b 513364 129751 129750 39/8 15.65 510103
5.29      511518-NLA r/b 513363 129749 129818 37/7 15.65 510264
5.57      511519-NLA r/b 513362 129751 129822 39/7 15.65 510266
6.17      510463-NLA r/b 513361 129749 129844 37/6 15.65 510459
6.50      511573-NLA r/b 211493 130206 127435 39/6 15.65 132194
NSS – Not Sold Separately

22 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Service Carriers - Single Reduction

DSP40 - PREMIUM 40 CARRIER RSP40 - PREMIUM 40 CARRIER


Spline: 41 Involute Spline: 41 Involute
Gearing: 15.50˝ - 15.65˝ Hypoid Gearing: 15.50˝ - 15.65˝ Hypoid
Side Gear Part Number: 127368 Side Gear Part Number: 127368
Fastener Kit: 512087 Fastener Kit: 512087
These new carrier units will directly replace model DSP40, DSP41 and *DSH44 with no These new carrier units will directly replace rear tandem models RSP40, RSP41,
modifications. See Note 1 for information on DSH44 models in ratios 5.29 thru 7.17. RSH44* and single axle models P20060S, P21060S and P22060S with no
modifications. See Note 1 for information on RSH44 models in ratios 5.29 thru 7.17.
New Carrier New Carrier Old Carrier
Ratio Exchange Core Free Part - NLA Notes New Carrier New Carrier Old Carrier
2.64 DSP40264EX DSP40264CF 682965 Ratio Exchange Core Free Part - NLA Notes
2.85 DSP40285EX DSP40285CF 681529 2.64 RSP40264EX RSP40264CF 676029
2.93 DSP40293EX DSP40293CF 682966 2.85 RSP40285EX RSP40285CF 681531
3.08 DSP40308EX DSP40308CF 682967 2.93 RSP40293EX RSP40293CF 676030
3.25 DSP40325EX DSP40325CF 682968 3.08 RSP40308EX RSP40308CF 676031
3.36 DSP40336EX DSP40336CF 682969 3.25 RSP40325EX RSP40325CF 676032
3.42 DSP40342EX DSP40342CF 681535 3.36 RSP40336EX RSP40336CF 676033
3.55 DSP40355EX DSP40355CF 682970 3.42 RSP40342EX RSP40342CF 681537
3.70 DSP40370EX DSP40370CF 682971 3.55 RSP40355EX RSP40355CF 676034
3.90 DSP40390EX DSP40390CF 682972 3.70 RSP40370EX RSP40370CF 676035
4.11 DSP40411EX DSP40411CF 682973 3.90 RSP40390EX RSP40390CF 676036
4.33 DSP40433EX DSP40433CF 682974 4.11 RSP40411EX RSP40411CF 676037
4.63 DSP40463EX DSP40463CF 682975 4.33 RSP40433EX RSP40433CF 676038
4.88 DSP40488EX DSP40488CF 682976 4.63 RSP40463EX RSP40463CF 676039
5.29 DSP40529EX DSP40529CF 682977 4.88 RSP40488EX RSP40488CF 676040
5.57 DSP40557EX DSP40557CF 682978 5.29 RSP40529EX RSP40529CF 676041 Note 1
6.17 DSP40617EX DSP40617CF 682979 5.57 RSP40557EX RSP40557CF 676042 Note 1
6.50 DSP40650EX DSP40650CF 682980 6.17 RSP40617EX RSP40617CF 676043 Note 1
7.17 DSP40717EX DSP40717CF 682014 6.50 RSP40650EX RSP40650CF 676044 Note 1
Note 1: The DSH44 carriers in ratios 5.29 thru 7.17 are now replaced by DSP40 7.17 RSP40717EX RSP40717CF 681443 Note 1
service carriers. Refer to Dana bulletin abib-0902. Note 1: The RSH44 carriers in ratios 5.29 thru 7.17 are now replaced by RSP40
service carriers.

DSP40P - PREMIUM 40 CARRIER W/ PUMP OPTION


Spline: 41 Involute
Gearing: 15.50˝ - 15.65˝ Hypoid
Side Gear Part Number: 127368 P20060R - PREMIUM 40 RETARDER READY CARRIER
Fastener Kit: 512087 for thick flange carriers & 511600 for thin flange carriers Spline: 41 Involute
These new carrier units will directly replace model DSP40P, DSP41P and *DSH44P Gearing: 15.50˝ - 15.65˝ Hypoid
with no modifications. See Note 1 for information on DSH44P models in ratios 5.29 Side Gear Part Number: 127368
thru 7.17. Fastener Kit: N/A

New Carrier New Carrier Old Carrier New Carrier New Carrier Old Carrier
Ratio Exchange Core Free Part - NLA Notes Ratio Exchange Core Free Part - NLA Notes
2.64 DSP40P264EX DSP40P264CF 682997 3.08 P20060R308EX P20060R308CF 681514
2.85 DSP40P285EX DSP40P285CF 681530 3.25 P20060R325EX P20060R325CF 681515
2.93 DSP40P293EX DSP40P293CF 682998 3.36 P20060R336EX P20060R336CF 681516
3.08 DSP40P308EX DSP40P308CF 682999 3.55 P20060R355EX P20060R355CF 681517
3.25 DSP40P325EX DSP40P325CF 682000 3.70 P20060R370EX P20060R370CF 681518
3.36 DSP40P336EX DSP40P336CF 682001 3.90 P20060R390EX P20060R390CF 681519
3.42 DSP40P342EX DSP40P342CF 681536 4.11 P20060R411EX P20060R411CF 681520
3.55 DSP40P355EX DSP40P355CF 682002 4.33 P20060R433EX P20060R433CF 681521
3.70 DSP40P370EX DSP40P370CF 682003 4.63 P20060R463EX P20060R463CF 681522
3.90 DSP40P390EX DSP40P390CF 682004 4.88 P20060R488EX P20060R488CF 681523
4.11 DSP40P411EX DSP40P411CF 682005 5.29 P20060R529EX P20060R529CF 681524
4.33 DSP40P433EX DSP40P433CF 682006 5.57 P20060R557EX P20060R557CF 681525
4.63 DSP40P463EX DSP40P463CF 682007 6.17 P20060R617EX P20060R617CF 681526
4.88 DSP40P488EX DSP40P488CF 682008 6.50 P20060R650EX P20060R650CF 681527
5.29 DSP40P529EX DSP40P529CF 682009 Note 1
5.57 DSP40P557EX DSP40P557CF 682010 Note 1
6.17 DSP40P617EX DSP40P617CF 682011 Note 1
6.50 DSP40P650EX DSP40P650CF 682012 Note 1
7.17 DSP40P717EX DSP40P717CF 682013 Note 1
Note 1: The DSH44P carriers in ratios 5.29 thru 7.17 are now replaced by DSP40P
service carriers.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 23
Service Carriers - Single Reduction

DDP40 PREMIUM 40 - DIFF LOCK CARRIER RDP40 - PREMIUM 40 - DIFF LOCK CARRIER
Spline: 41 Involute Spline: 41 Involute
Gearing: 15.50˝ - 15.75˝ Hypoid Gearing: 15.50˝ - 15.65˝ Hypoid
Side Gear Part Number: 127368 Side Gear Part Number: 127368
Fastener Kit: 512087 Fastener Kit: 512087 for thick flange carriers & 511600 for thin flange carriers
These new carrier units will directly replace model DDP40 and DDP41 with no These new carrier units will directly replace rear tandem models RDP40,RDP41
modifications. See Note 1 for information on DDH44 models in ratios 5.29 thru 7.17. & RDH44* and single axle model P20060D, P21060D and P22060D with no
modifications. See Note 1 for information on RDH44 models in ratios 5.29 thru 7.17.
New Carrier New Carrier Old Carrier
Ratio Exchange Core Free Part - NLA Notes New Carrier New Carrier Old Carrier
2.64 DDP40264EX DDP40264CF 682949 Ratio Exchange Core Free Part - NLA Notes
2.85 DDP40285EX DDP40285CF 681532 2.64 RDP40264EX RDP40264CF 676013
2.93 DDP40293EX DDP40293CF 682950 2.85 RDP40285EX RDP40285CF 681534
3.08 DDP40308EX DDP40308CF 682951 2.93 RDP40293EX RDP40293CF 676014
3.25 DDP40325EX DDP40325CF 682952 3.08 RDP40308EX RDP40308CF 676015
3.36 DDP40336EX DDP40336CF 682953 3.25 RDP40325EX RDP40325CF 676016
3.42 DDP40342EX DDP40342CF 681538 3.36 RDP40336EX RDP40336CF 676017
3.55 DDP40355EX DDP40355CF 682954 3.42 RDP40342EX RDP40342CF 681540
3.70 DDP40370EX DDP40370CF 682955 3.55 RDP40355EX RDP40355CF 676018
3.90 DDP40390EX DDP40390CF 682956 3.70 RDP40370EX RDP40370CF 676019
4.11 DDP40411EX DDP40411CF 682957 3.90 RDP40390EX RDP40390CF 676020
4.33 DDP40433EX DDP40433CF 682958 4.11 RDP40411EX RDP40411CF 676021
4.63 DDP40463EX DDP40463CF 682959 4.33 RDP40433EX RDP40433CF 676022
4.88 DDP40488EX DDP40488CF 682960 4.63 RDP40463EX RDP40463CF 676023
5.29 DDP40529EX DDP40529CF 682961 Note 1 4.88 RDP40488EX RDP40488CF 676024
5.57 DDP40557EX DDP40557CF 682962 Note 1 5.29 RDP40529EX RDP40529CF 676025 Note 1
6.17 DDP40617EX DDP40617CF 682963 Note 1 5.57 RDP40557EX RDP40557CF 676026 Note 1
6.50 DDP40650EX DDP40650CF 682964 Note 1 6.17 RDP40617EX RDP40617CF 676027 Note 1
7.17 DDP40717EX DDP40717CF 682015 Note 1 6.50 RDP40650EX RDP40650CF 676028 Note 1
Note 1: The DDH44 carriers in ratios 5.29 thru 7.17 now replaced by DSP40 service 7.17 RDP40717EX RDP40717CF 681444 Note 1
carriers. Refer to Dana bulletin abib-0902. Note 1: The RDH44 carriers in ratios 5.29 thru 7.17 now replaced by RDP40 service
carriers. For specific part number supersession refer to Dana bulletin abib-0902.

DDP40P PREMIUM 40 - DIFF LOCK CARRIER W/ PUMP OPTION


Spline: 41 Involute P20060DR - PREMIUM 40 - W/ DIFF LOCK OPTION &
Gearing: 15.50˝ - 15.75˝ Hypoid RETARDER READY
Side Gear Part Number: 127368 Spline: 41 Involute
Fastener Kit: 512087 Gearing: 15.50˝ - 15.65˝ Hypoid
These new carrier units will directly replace model DDP40P and DDP41P with no Side Gear Part Number: 127368
modifications. See Note 1 for information on DDH44P models in ratios 5.29 thru 7.17. Fastener Kit: N/A

New Carrier New Carrier Old Carrier New Carrier New Carrier Old Carrier
Ratio Exchange Core Free Part - NLA Notes Ratio Exchange Core Free Part - NLA Notes
2.64 DDP40P264EX DDP40P264CF 682981 3.08 P20060DR308EX P20060DR308CF 681463
2.85 DDP40P285EX DDP40P285CF 681533 3.25 P20060DR325EX P20060DR325CF 681464
2.93 DDP40P293EX DDP40P293CF 682982 3.36 P20060DR336EX P20060DR336CF 681465
3.08 DDP40P308EX DDP40P308CF 682983/682770 3.55 P20060DR355EX P20060DR355CF 681466
3.25 DDP40P325EX DDP40P325CF 682984 3.70 P20060DR370EX P20060DR370CF 681467
3.36 DDP40P336EX DDP40P336CF 682985 3.90 P20060DR390EX P20060DR390CF 681468
3.42 DDP40P342EX DDP40P342CF 681539 4.11 P20060DR411EX P20060DR411CF 681469
3.55 DDP40P355EX DDP40P355CF 682986 4.33 P20060DR433EX P20060DR433CF 681470
3.70 DDP40P370EX DDP40P370CF 682987 4.63 P20060DR463EX P20060DR463CF 681471
3.90 DDP40P390EX DDP40P390CF 682988 4.88 P20060DR488EX P20060DR488CF 681472
4.11 DDP40P411EX DDP40P411CF 682989 5.29 P20060DR529EX P20060DR529CF 681473
4.33 DDP40P433EX DDP40P433CF 682990 5.57 P20060DR557EX P20060DR557CF 681474
4.63 DDP40P463EX DDP40P463CF 682991 6.17 P20060DR617EX P20060DR617CF 681475
4.88 DDP40P488EX DDP40P488CF 682992 6.50 P20060DR650EX P20060DR650CF 681476
5.29 DDP40P529EX DDP40P529CF 682993 Note 1 7.17 P20060DR717EX P20060DR717CF 681477
5.57 DDP40P557EX DDP40P557CF 682994 Note 1
6.17 DDP40P617EX DDP40P617CF 682995 Note 1
6.50 DDP40P650EX DDP40P650CF 682996 Note 1
7.17 DDP40P717EX DDP40P717CF 682016 Note 1
Note 1: The DDH44P carriers in ratios 5.29 thru 7.17 now replaced by DSP40P
service carriers. Refer to Dana bulletin abib-0902.

24 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Service Carriers - Single Reduction

DSH40 - HIGH PERFORMANCE CARRIER RSH40 - HIGH PERFORMANCE CARRIER


Spline: 41 Involute Spline: 41 Involute
Gearing: 15.75˝ Hypoid Gearing: 15.75˝ Hypoid
Side Gear Part Number: 127368 Side Gear Part Number: 127368
Fastener Kit: 512087 Fastener Kit: 512087
These new carrier units will directly replace models DSH40 and DS454 with no These new carrier units will directly replace model RSH40, RSH44, 22060SH,
modifications. See Note 1. 23060SH and RS454 with no modifications. See Note 1.

New Carrier New Carrier Old Carrier New Carrier New Carrier Old Carrier
Ratio Exchange Core Free Part - NLA Notes Ratio Exchange Core Free Part - NLA Notes
3.25 DSH40325EX DSH40325CF 682741 3.25 RSH40325EX RSH40325CF 675781
3.36 DSH40336EX DSH40336CF 682742 3.36 RSH40336EX RSH40336CF 675782
3.55 DSH40355EX DSH40355CF 682743 3.55 RSH40355EX RSH40355CF 675783
3.70 DSH40370EX DSH40370CF 682744 3.70 RSH40370EX RSH40370CF 675784
3.90 DSH40390EX DSH40390CF 682745 3.90 RSH40390EX RSH40390CF 675785
4.11 DSH40411EX DSH40411CF 682746 4.11 RSH40411EX RSH40411CF 675786
4.33 DSH40433EX DSH40433CF 682747 4.33 RSH40433EX RSH40433CF 675787
Note 1: The D/R454 family of axles were originally replaced by tandem models: Note 1: The D/R454 family of axles were originally replaced by tandem models:
DSH40/RSH40 or DSH44/RSH44 depending on select ratios. The carriers and ratios DSH40/RSH40 or DSH44/RSH44 depending on select ratios. The carriers and ratios
above are the High Performance, Large Ring Gear service carriers. For all other ratios above are the High Performance, Large Ring Gear service carriers. For all other ratios
not shown are now directly serviced by the DSP/RSP40 models, refer to those carrier not shown are now directly serviced by the DSP/RSP40 models, refer to those carrier
listings and also see Dana bulletin abib-0902. listings and also see Dana bulletin abib-0902.

DSH40P - HIGH PERFORMANCE CARRIER W/ PUMP OPTION 22060SH / 23060SH - HIGH PERFORMANCE CARRIER
Spline: 41 Involute Spline: 41 Involute
Gearing: 15.75˝ Hypoid Gearing: 15.40-15.75˝ Hypoid
Side Gear Part Number: 127368 Side Gear Part Number: 127368
Fastener Kit: 512087 Fastener Kit: 512087
These new carrier units will directly replace models DSH40P and DS454P with no See Note 1. The new carrier units below will directly replace models 22060SH in
modifications. See Note 1. ratios 3.08 thru 7.17 Some carrier models used in Single Axle applications are
labeled differently for service-versus the same carrier used in other Rear Rear
New Carrier New Carrier Old Carrier Tandem axle applications (ie 22060SH is the same as RSP40 / RSH40 / RSH44).
Ratio Exchange Core Free Part - NLA Notes
3.25 DSH40P325EX DSH40P325CF 682751
New Carrier New Carrier Old Carrier
3.36 DSH40P336EX DSH40P336CF 682752 Ratio Exchange Core Free Part - NLA Notes
3.55 DSH40P355EX DSH40P355CF 682753 3.08 RSP40308EX RSP40308CF 676031
3.70 DSH40P370EX DSH40P370CF 682754 3.25 RSH40325EX RSH40325CF 675781
3.90 DSH40P390EX DSH40P390CF 682755 3.36 RSH40336EX RSH40336CF 675782
4.11 DSH40P411EX DSH40P411CF 682756 3.55 RSH40355EX RSH40355CF 675783
4.33 DSH40P433EX DSH40P433CF 682757 3.70 RSH40370EX RSH40370CF 675784
Note 1: The D/R454P family of axles were originally replaced by tandem models: DSH40P/ 3.90 RSH40390EX RSH40390CF 675785
RSH40P or DSH44P/RSH44P depending on select ratios. The carriers and ratios above are 4.11 RSH40411EX RSH40411CF 675786
the High Performance, Large Ring Gear service carriers. For all other ratios not shown are 4.33 RSH40433EX RSH40433CF 675787
now directly serviced by the DSP/RSP40P models, refer to those carrier listings and also 4.63 RSP40463EX RSP40463CF 676039
see Dana bulletin abib-0902. 4.88 RSP40488EX RSP40488CF 676040
5.29 RSP40529EX RSP40529CF 676041
5.57 RSP40557EX RSP40557CF 676042
6.17 RSP40617EX RSP40617CF 676043
6.50 RSP40650EX RSP40650CF 676044
7.17 RSP40717EX RSP40717CF 681443
Note 1: Dana carriers are application specific. Some motor coach and bus
applications require Gentech gearing. When doing repairs or replacement of these
axles, be sure to consult the OEM or verify the actual part numbers from the serial
tags before ordering replacement carriers.

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 25
Service Carriers - Single Reduction

22060SH - HIGH PERFORMANCE CARRIER W/ NO SPIN OPTION DDH40P - DIFF LOCK - HIGH PERFORMANCE CARRIER W/
Spline: 41 Involute PUMP OPTION
Gearing: 15.75˝ Hypoid Spline: 41 Involute
No Spin Diff Part Number: 128776 Gearing: 15.75˝ Hypoid
Fastener Kit: 512087 for thick flange carriers Side Gear Part Number: 127368
See Note 1. The RSH44 new carrier units will directly replace models 22060SH Fastener Kit: 512087
in ratios 4.88 thru 7.17 Some carrier models used in Single Axle applications are These new carrier units will directly replace models DDH40P and DD454P with no
labeled differently for service-versus the same carrier used in other Rear Rear modifications. See Note 1.
Tandem axle applications (ie 22060SH is the same as RSH40 / RSH44).
New Carrier New Carrier Old Carrier
Ratio Exchange Core Free Part - NLA Notes
New Carrier New Carrier Old Carrier
3.25 DDH40P325EX DDH40P325CF 682771
Ratio Exchange Core Free Part - NLA Notes
3.36 DDH40P336EX DDH40P336CF 682772
4.88 RSH44N488EX RSH44N488CF 681609
3.55 DDH40P355EX DDH40P355CF 682773
5.29 RSH44N529EX RSH44N529CF 681610
3.70 DDH40P370EX DDH40P370CF 682774
5.57 RSH44N557EX RSH44N557CF 681611
3.90 DDH40P390EX DDH40P390CF 682775
6.17 RSH44N617EX RSH44N617CF 681612
4.11 DDH40P411EX DDH40P411CF 682776
6.50 RSH44N650EX RSH44N650CF 681613
4.33 DDH40P433EX DDH40P433CF 682777
7.17 RSH44N717EX RSH44N717CF 681614
Note 1: The D/R454P family of axles were originally replaced by tandem models:
Note 1: Dana carriers are application specific. Some motor coach and bus
DSH40P/RSH40P or DSH44P/RSH44P depending on select ratios. The carriers and
applications require Gentech gearing. When doing repairs or replacement of these
ratios above are the High Performance, Large Ring Gear service carriers. For all other
axles, be sure to consult the OEM or verify the actual part numbers from the serial
ratios not shown are now directly serviced by the DSP/RSP40P models, refer to those
tags before ordering replacement carriers.
carrier listings and also see Dana bulletin abib-0902.

DDH40 - DIFF LOCK - HIGH PERFORMANCE CARRIER RDH40 - DIFF LOCK - HIGH PERFORMANCE CARRIER
Spline: 41 Involute
Spline: 41 Involute
Gearing: 15.75˝ Hypoid
Gearing: 15.75˝ Hypoid
Side Gear Part Number: 127368
Side Gear Part Number: 127368
Fastener Kit: 512087
Fastener Kit: 512087
These new carrier units will directly replace model 23060DH, RDH40, RDH44 &
These new carrier units will directly replace models DDH40 and DD454 with no
RD454 with no modifications. See Note 1.
modifications. See Note 1.

New Carrier New Carrier Old Carrier New Carrier New Carrier Old Carrier
Ratio Exchange Core Free Part - NLA Notes Ratio Exchange Core Free Part - NLA Notes
3.25 DDH40325EX DDH40325CF 682761 3.25 RDH40325EX RDH40325CF 675791
3.36 DDH40336EX DDH40336CF 682762 3.36 RDH40336EX RDH40336CF 675792
3.55 DDH40355EX DDH40355CF 682763 3.55 RDH40355EX RDH40355CF 675793
3.70 DDH40370EX DDH40370CF 682764 3.70 RDH40370EX RDH40370CF 675794
3.90 DDH40390EX DDH40390CF 682765 3.90 RDH40390EX RDH40390CF 675795
4.11 DDH40411EX DDH40411CF 682766 4.11 RDH40411EX RDH40411CF 675796
4.33 DDH40433EX DDH40433CF 682767 4.33 RDH40433EX RDH40433CF 675797
Note 1: The D/R454 family of axles were originally replaced by tandem models: Note 1: The D/R454 family of axles were originally replaced by tandem models:
DSH40/RSH40 or DSH44/RSH44 depending on select ratios. The carriers and ratios DSH40/RSH40 or DSH44/RSH44 depending on select ratios. The carriers and ratios
above are the High Performance, Large Ring Gear service carriers. For all other ratios above are the High Performance, Large Ring Gear service carriers. For all other ratios
not shown are now directly serviced by the DSP/RSP40 models, refer to those carrier not shown are now directly serviced by the DSP/RSP40 models, refer to those carrier
listings and also see Dana bulletin abib-0902. listings and also see Dana bulletin abib-0902.

26 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Yokes and Flanges

STYLE X STYLE Y STYLE Z


Half Round
Half Round Full Round
Tapped Holes
Bearing Strap
A
A
A

C
B
C B

All DSP40, DSP41, DSH40, DSH44 Forward Tandem Axle Models


FORWARD AXLE - INPUT POSITION 1 / 2.274-44 INVOLUTE SPLINE
Slinger #232511

Dimensions (in Inches):


End Yoke Assy Bearing Cap Ground Hub Replaces Old
(includes slinger) Series Style Diameter Yoke Span Centerline to End Diameter Part #
6-4-8981-1X 1710 HR 1.938 6.190 5.190 3.000 127617
6-4-8981-1X 1710 HR 1.938 6.190 5.190 3.000 127617
6.3-4-5221X 1760 BP 1.938 7.000 5.250 3.000 127618
6.5-4-4571X 1810 BP 1.938 7.547 5.250 3.000 127619
6.5-4-4571-1X 1810 HR 1.938 7.643 5.250 3.000 127621
6.3-4-5221-1X 1760 HR 1.938 7.094 5.250 3.000 127622
170-4-201-1X SPL170 HR 2.166 6.456 5.270 3.000 210831
250-4-81-1X SPL250 HR 2.166 6.412 5.490 3.000 210833

FORWARD AXLE - OUTPUT POSITION 2 / 2.024-39 INVOLUTE SPLINE


Slinger #232514

Dimensions (in Inches):


End Yoke Assy Bearing Cap Ground Hub
(includes slinger) Series Style Diameter Yoke Span Centerline to End Diameter Replaces Old Part #
6-4-9041X 1710 BP 1.938 6.094 5.250 2.625 127558
6-4-9001X 1710 BP 1.938 6.094 6.125 2.625 127624
6-4-9001-1X 1710 HR 1.938 6.190 6.125 2.625 128722
6-4-9041-1X 1710 HR 1.938 6.190 5.250 2.625 128737
170-4-221-1X SPL170 HR 2.166 6.456 5.266 2.625 210835
170-4-241-1X SPL170 HR 2.166 6.456 6.500 2.625 210837

Yokes - Tandem Axle: All RSP40, RSP41, RSH40, RSH44 Rear Models
REAR AXLE - PINION POSITION 3 / 2.024-39 INVOLUTE SPLINE
Slinger #232511

Dimensions (in Inches):


End Yoke Assy Bearing Cap Ground Hub
(includes slinger) Series Style Diameter Yoke Span Centerline to End Diameter Replaces Old Part #
6-4-9031X 1710 BP 1.938 6.094 5.250 3.000 127415
6-4-8991X 1710 BP 1.938 6.094 6.125 3.000 127637
5-4-8261 1610 BP 1.875 5.312 6.00 3.00 128720
6-4-9031-1X 1710 HR 1.938 6.190 5.250 3.000 128745
6-4-8991-1X 1710 HR 1.938 6.190 6.125 3.000 128746
5-4-9241-1X 1610 HR 1.875 5.312 6.000 3.000 129019
5-4-9231-1X 1610 HR 1.875 5.312 4.875 3.000 129043
3-4-13081-1X 1480 HR 1.375 4.188 4.344 3.000 129164
4-4-7571-1X 1550 HR 1.375 4.964 4.281 3.000 129166
170-4-261-1X SPL170 HR 2.166 6.456 5.156 3.000 210839
170-4-281-1X SPL170 HR 2.166 6.456 6.240 3.000 210841
90-4-251-1X SPL90 HR 1.625 4.957 4.750 3.000 210923

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 27
Oil Seal Installation Tools

This kit contains installation tools used for installing drive axle oil seals. Using these tools ensures proper installation of the seal.
Failure to use these tools may results in an improperly installed or damaged seal.

Oil Seal Driver Installation Kit 217414


D-INPUT

Use 126917

126917

126917
D-OUTPUT

Use 126917 and 128706

128706

R-PINION

Use 126917

126917

28 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Service Kits and Assemblies

Axle Housing Hardware Kit - Thick Flange Carriers 512087 Output Shaft Kit - All D Models 216227
Axle Housing Hardware Kit - Thin Flange Carriers 511600
Axle Housing Hardware Kit - 22/23060SH/DH Carriers 514260

Pinion Brg Spacer Kit - All D Models 504043


Pinion Brg Spacer Kit - All R Models 504016
Basic Overhaul Kit - DS Models BEFORE June 2008 510393
Basic Overhaul Kit - DD Models BEFORE June 2008 510399
Basic Overhaul Kit - DS Models AFTER June 2008 504030
Basic Overhaul Kit - DD Models AFTER June 2008 504031
Basic Overhaul Kit - RS Models 510398 Pinion Brg Cage Shim Kit - All D/R models 504032
Basic Overhaul Kit - RD Models 510400

Helical Gear Assy 130907


Bearing Kit - DS Models BEFORE June 2008 512812
Bearing Kit - DD Models BEFORE June 2008 512800
Bearing Kit - DS/DD Models AFTER June 2008 not available
Bearing Kit - RS Models 512806
Power Divider Cover 130823
Bearing Kit - RD Models 512805

Carrier Rebuild Kit DS Models BEFORE June 18 2008 504161 Power Divider Kit - Major - All Models BEFORE June 2008 504404-2
Carrier Rebuild Kit DS Models AFTER June 18 2008 504033 Power Divider Kit - Major - Pump Models AFTER June 2008 504404-4
Carrier Rebuild Kit DD Models AFTER June 18 2008 504034 Power Divider Kit - Major - Non-Pump Models AFTER June 2008 504404-6

134316 Power Divider Kit - Minor - All Models BEFORE June 2008 504404-1
Cage & Cup Assy - All D Models
replaces 129767-nla
Power Divider Kit - Minor - Pump Models AFTER June 2008 504404-3
10002988
Cage & Cup Assy - All R Models - Standard Power Divider Kit - Minor - Non-Pump Models AFTER June 2008 504404-5
replaces 129768-nla
129575
Input Brg Cover Assy - D Models
replaces 129996-nla

Ring Gear Nut & Bolt Kit - All D/R Models 508652

Input Shaft Kit - All “D” Models - BEFORE June 2008 504181
Input Shaft Kit - D40K PUMP Models - AFTER June 2008 504027
Input Shaft Kit - D40K NON-PUMP Models-AFTER June 2008 504026 Shift Fork & Spring Kit - All D Models 510870

Inter-Axle Diff Assy - All D Models 134192 Spindle Nut Kit - All Models 504158
Wheel Diff Case Kit - 2.64 to 3.08 - All DS/RS Models 508653
Wheel Diff Case Kit - 3.25 to 3.90 - All DS/RS Models 508654
Wheel Diff Case Kit - 4.11 to 4.88 - All DS/RS Models 508655
Wheel Diff Case Kit - 5.29 to 7.17 - All DS/RS Models 508656
Lube Pump Assembly - All Models BEFORE June 2008 127534
Lube Pump Assembly - All Models AFTER June 2008 131368

Wheel Diff Case Kit - 2.64 to 3.08 - All DD/RD Models 508724
Wheel Diff Case Kit - 3.25 to 3.90 - All DD/RD Models 508725
Manifold Parts Kit - Pump Mdls AFTER June 2008 504029
Wheel Diff Case Kit - 4.11 to 4.88 - All DD/RD Models 508726
Wheel Diff Case Kit - 5.29 to 7.17 - All DD/RD Models 508727

Oil Seal Driver Case Kit - All Dana Models SPI401


Oil Seal Driver Installation Kit - All D/R Models 217414
Oil Seal & Shim Kit - All D Models 216224 Wheel Diff Side Gear Kit - 41 Inv - All D/R Models 510397
Oil Seal & Shim Kit - All R Models 216225 Wheel Diff Kit - w/o side gears - All D/R Models 510396

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 29
Notes

30 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
Notes

For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com. 31
Notes

32 For more information on Spicer products, visit SpicerParts.com. For our e-catalog and parts locator, visit DanaAftermarket.com.
SPICER 10™ SERIES
MORE THAN

BETTER THAN
THE CLOSEST
COMPETITOR!

Tested and Proven. Spicer U-Joints Outperform the Competition!


®

You can trust Spicer Life® Series (SPL®) and Spicer 10™ Series u-joints to provide optimal performance.
Test results show in charts above how Spicer u-joints outperform the competition.
Demand the best.... Demand genuine Spicer® u-joints!
For additional information on Spicer products visit www.SpicerParts.com.
For our e-catalog and parts locator, visit www.DanaAftermarket.com.
Copyright Dana Limited, 2017. All rights reserved. Dana Limited. The following trademarks are registered trademark sof Dana Limited: Spicer®, Spicer Life®, SPL®, and Spicer 10™ Series.
Dana Aftermarket Group
PO Box 1000
Maumee, Ohio 43537

Warehouse Distributors: 1.800.621.8084


OE Dealers: 1.877.777.5360

Product information: SpicerParts.com


E-cat/parts locator: DanaAftermarket.com

AXIP-4440-112017 Printed in U.S.A.


Copyright Dana Limited, 2017.
All rights reserved. Dana Incorporated.

You might also like