Research Article: Corrosion Behavior of Mg-Al/Tic Composites in Nacl Solution
Research Article: Corrosion Behavior of Mg-Al/Tic Composites in Nacl Solution
Research Article
Corrosion Behavior of Mg-Al/TiC Composites in
NaCl Solution
          Copyright © 2011 L. A. Franco et al. This is an open access article distributed under the Creative Commons Attribution License,
          which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
          The corrosion behavior of TiC particles reinforced Mg-Al alloy in 3.5% NaCl solution has been evaluated using electrochemical
          techniques. Tested alloys included an Mg-9Al (Mg AZ91E) alloy with and without 56 wt. % TiC particles. Electrochemical tech-
          niques included potentiodynamic polarization curves, linear polarization resistance, electrochemical noise, and electrochemical
          impedance spectroscopy measurements. All techniques showed that the composite exhibited a lower corrosion rate than the
          base alloy. Evidence of galvanic effects that increased the composite corrosion rate was found between the matrix and the TiC
          particles. Additionally, the tendency to suffer from pitting corrosion was higher for the base alloy than that for the composite.
          Electrochemical impedance results showed the importance of adsorption/diffusion phenomena in both materials.
the corrosion resistance in Mg AZ91/TiC composites. They        scanning rate of 1 mV s−1 every 60 minutes during 24
observed that the local corrosion rate was higher in the        hours. Electrochemical impedance spectroscopy tests were
composite due the formation of a thinner layer of corrosion     carried out at Ecorr by using a signal with an amplitude of
products than in the monolithic alloy. Tiwari et al. [14]       10 mV and a frequency interval of 0.1 Hz–10 kHz. An ACM
studied the corrosion behavior of two SiC Mg-based MMC,         potentiostat controlled by a desktop computer was used for
namely, Mg-6SiC and Mg-16SiC (vol. %) in aerated 1M NaCl        the LPR tests and polarization curves, whereas for the EIS
and compared them with the corrosion rate of pure Mg. The       measurements, a model PC4 300 Gamry potentiostat was
presence of SiC particles deteriorated the corrosion resis-     used. Finally, electrochemical noise measurements (EN) in
tance of magnesium, and the corrosion resistance decreased      both current and potential were recorded using two identical
with increasing SiC volume fraction, finding that galvanic      working electrodes and a reference electrode (SCE). The
corrosion between Mg matrix and SiC reinforcement did           electrochemical noise measurements were made recording
not significantly contribute to the overall corrosion rate.     simultaneously the potential and current fluctuations at a
Salman et al. [15] carried out a comparative electrochemical    sampling rate of 1 point per second during a period of
study of AZ31 and AZ91 magnesium alloys in 1 M NaOH             1024 seconds. Removal of the DC trend from the raw noise
and 3.5 wt. % NaCl solutions at room temperature. In 1M         data was the first step in the noise analysis when needed.
NaOH solution, AZ31 alloy showed several potential drops        To accomplish this, a least square fitting method was used.
throughout the experiment but AZ91 alloy did not. When          Finally, the noise resistance, Rn , was then calculated as the
anodized at 3 V for 30 minutes in 1 M NaOH solution, the        ratio of the potential noise standard deviation, σv , over the
anticorrosion behavior of anodized specimens was better         current noise standard deviation, σi , according to:
than those of specimens which were not anodized. Finally,
                                                                                                    σv
Budruk Abhijeet et al. [16] studied the corrosion behavior                                   Rn =      ,                     (1)
of pure magnesium, Mg-Cu(0.3, 0.6 and 1 vol. %) and                                                 σi
Mg-Mo(0.1, 0.3 and 0.6 vol. %) composites in 3.5% NaCl          where Rn can be taken as the linear polarization resistance,
solution, finding that the corrosion rate increased with        R p in the Stern-Geary equation
increasing the volume fraction of reinforcement in both
composites. At the same volume fraction of reinforcement,                                       ba · bc · 1
                                                                                   Icorr =                                   (2)
molybdenum reinforced composites corroded faster than                                        2.23(ba + bc )R p
copper reinforced composites. Microscopic observations of
corroded specimens confirmed microgalvanic activity at the      and thus, inversely proportional to the corrosion rate, Icorr .
matrix/reinforcement interfaces, which, together with a poor
quality of corrosion surface films, were responsible for the    3. Results
poor corrosion resistance of composites. Thus, the goal of
this research work is to study the effect of TiC reinforcing     The resulting microstructures of both the AZ91E alloy and
particles on the corrosion resistance of an Mg-Al alloy in      AZ91E/TiC composite are shown on Figure 1. The surface
3.5% NaCl solution.                                             image obtained by SEM of a polished sample of AZ91E
                                                                alloy can be observed in Figure 1(a). It was not possible
2. Experimental Procedure                                       to observe the grain boundaries, however, the primary α-
                                                                Mg phase, together with an eutectic phase aluminum rich
Chemical composition of tested Mg-Al alloy is given on          surrounding the β phase constituted of Al12 Mg17 could
Table 1, where it can be seen that it contains Mn and Zn also   be observed. Additionally, a few AlMn-base precipitates
as main alloying elements, corresponding to an AZ91E alloy.     could be observed along the matrix area. Less than 30% in
Composites were fabricated by pressureless melt infiltration    fraction area correspond to the eutectic phase, while that
of the AZ91E alloy into 44% TiC porous performs. The            approximately a 60% it is occupied by the primary phase.
average TiC particles size was 1.12 μm. These powders were      Figure 1(b) shows the composite surface distribution of the
sintered in an argon atmosphere at 1250◦ C during 60            AZ91E/TiC composite, where the particles reinforcement of
minutes, whereas infiltration was carried out at 950◦ C in      TiC are visible with approximately 50% area fraction with
an argon atmosphere during 12 minutes. For the corrosion        an average size of 1.5 μm. In the image, the dark zones
tests, a 3.5% NaCl solution was used at room temperature        correspond to a porosity distributed on the surface and the
(≈25◦ C). Polarization curves were recorded at a constant       small particles correspond to the MgAZ91E matrix with an
sweep rate of 1 mV s−1 from −800 to +800 mV interval            average size of 1.0 μm. It was observed that the TiC particles
respect to open circuit potential (Ecorr ). A conventional      did not present a good enough cohesion with the alloy, which
three electrodes glass cell was used with a graphite rod        might produce a depletion of the particles from the matrix.
as auxiliary electrode and a saturated calomel electrode            Polarization curves for the AZ91E alloy and AZ91E/TiC
(SCE) as reference. Corrosion current density values, Icorr ,   composite in the 3.5% NaCl solution is shown on Figure 2.
were calculated by using the Tafel extrapolation method         These curves showed an active behavior only, without
and by taking an extrapolation interval of ±250 mV around       any passive zone, instead, an anodic limiting current was
the Ecorr value once stable. Linear polarization resistance,    observed, with values of 6.11 and 0.16 A/cm2 for AZ91E
LPR, measurements were carried out by polarizing the            alloy and AZ91E/TiC composite, respectively. The Ecorr value
specimen from +10 to −10 mV in respect to Ecorr , at a          was more active for the base alloy, close to −1390 mV,
International Journal of Corrosion                                                                                                                                                                   3
                                      (a)                                                                                     (b)
                                                                               β
                                                                              α-Mg
                                            Eutectic
                                                                       AlMn
    Element                                      Al               Mn                  Zn             Si                                      Fe               Cu                      Ni          Mg
    wt. %                                        8.7              0.24                0.7           0.20                                   0.005             0.015                   0.001        Bal.
                                0.5
                                                                                                                                   −600
                               0.25
                                  0
Potential, E (V versus SCE)
                                                                                                                                   −800
                              −0.25                                                                                                                        AZ91E/TiC
                               −0.5
                                                                                                                                   −1000
                              −0.75                      AZ91E/TiC
                                −1                                                   AZ91E
                                                                                                                                   −1200
                              −1.25
                               −1.5
                                                                                                                                                   AZ91E
                                                                                                                                   −1400
                              −1.75
                                −2                                                                                                         0         5          10              15           20    25
                                  10−6       10−5      10−4   10−3      10−2    10−1        100   101
                                                                                                                                                                     Time (h)
                                                        Current density, I (A cm−2 )
                                                                                                           Figure 3: Change in the Ecorr value with time for AZ91E alloy and
Figure 2: Polarization curves for AZ91E alloy and AZ91E/TiC                                                AZ91E/TiC composite in 3.5% NaCl solution.
composite in 3.5% NaCl solution.
Alloy                                                               Ecorr (mV)               Icorr (A cm−2 )       βa (mV/dec)                               βc /(mV/dec)          Anodic limit current (A cm−2 )
AZ91E/TiC                                                              −980                    8.8 × 10−5              170                                        187                           0.16
AZ91E                                                                 −1390                    2.9 × 10−3              155                                        177                           6.11
                        600                                                                                                                   −800
                                                                                                                                                          AZ91E/TiC
500 −600
                                                                                                                                              −400
                                                                                                                                                                                                     0h
                        300                                                                                                                                                                    4h
                                                                                                                                              −200                                        8h
                                                 AZ91E/TiC                                                                                                                         20 h
                        200
                                                                                                                                                 0                          24 h
                        100
                                                               AZ91E
                                                                                                                                               200
                          0
                              0                                 5                10              15         20    25                              −200 0           200 400 600 800 1000 1200 1400 1600 1800 2000
                                                                                      Time (h)                                                                              Zre (Ohms cm−2 )
Figure 4: Change in the R p value with time for AZ91E alloy and                                                            Figure 6: Change in the Nyquist diagrams with time for AZ91E/TiC
AZ91E/TiC composite in 3.5% NaCl solution.                                                                                 composite in 3.5% NaCl solution.
−8 24 h
                                                      −6                                                                                      0.095                                                       −1397
                   −150
                                                                                                                                                                                                          −1398
Zim (Ohms cm−2 )
                                                                                                                                               0.09
                                                      −2
                                                                                                                                              0.085                                                       −1399
                   −100                                 12           15      18      21
                                                                    Zre (Ohms cm−2 )                                                           0.08                                                       −1400
                                                                                                                                              0.075                                                       −1401
                                                                                            0h
                        −50                                                                                                                    0.07                                                       −1402
                                                                    8h       4h
                                                                                                                                              0.065                                                       −1403
                                                          20 h                                                                                        0        200        400      600         800    1000
                          0                            24 h                                                                                                                  Time (s)
                              0                                            100                        200         300
                                                                               Zre (Ohms cm−2 )                            Figure 7: Noise in current and potential for AZ91E alloy in 3.5%
                                                                                                                           NaCl solution.
Figure 5: Change in the Nyquist diagrams with time for AZ91E
alloy in 3.5% NaCl solution.
                                                                                                                           other hand, Nyquist diagrams for AZ91E/TiC composite,
                                                                                                                           Figure 6, showed a capacitive-like, depressed semicircle at
mechanism: charge transfer from the metal to the interface                                                                 high frequencies, followed by an inductive loop at low
through the double electrochemical layer, and by the diffu-                                                                 and intermediate frequencies, indicating that the corrosion
sion of aggressive ions through the corrosion products layer,                                                              process is under control of adsorption of chloride ions at
such as evidenced by polarization curves shown on Figure 2.                                                                the metal/solution interface. The diameter of the semicircles
This diffusion phenomena are the responsible of the anodic                                                                  decreased as time elapsed, indicating an increase in the
limit current observed on the polarization curve, Figure 2.                                                                corrosion rate with time and the nonprotective nature of the
The diameter of the high frequency capacitive semicircle,                                                                  corrosion products.
described as the charge transfer resistance, Rct , equivalent                                                                  The time series in both potential and in current for the
to the polarization resistance, R p , in (2) decreased as time                                                             AZ91E base alloy is shown on Figure 7, where it can be
elapsed, with an increase in the corrosion rate with time.                                                                 seen that in both cases, the time series showed transients in
This decrease in the Rct value as time increases is similar                                                                high intensity or amplitude, with a sudden decrease in their
to the decrease in the R p value shown in Figure 4. On the                                                                 values. Each transient represents the rupture of the corrosion
International Journal of Corrosion                                                                                                                                             5
                        0.04                                                                                     towards localized type of corrosion, being the base alloy more
                                   AZ91E/TiC                                                                     susceptible to this type of degradation. By using the potential
                                                                                     −1100
                        0.03
                                                                                                                 noise standard deviation, σv , and dividing it over the current
                                                                                                                 noise standard deviation, σi , we can obtain a noise resistance,
                        400
                                                                                                                 Mg, β-Mg, AlMn inclusions, and TiC particles, that is, a
                                                                    AZ91E/TiC                                    galvanic effect. As evidenced by Tiwari et al. [14] who studied
                        300                                                                                      the corrosion behavior of two SiC Mg-based MMC, Mg-
                                                                                                                 6SiC, and Mg-16SiC (vol. %) in aerated 1M NaCl and found
                        200                                                                                      that the presence of SiC particles deteriorated the corrosion
                                                                          AZ91E
                                                                                                                 resistance of Mg, and the corrosion resistance decreased with
                        100                                                                                      increasing SiC volume fraction. Thus, it is not expected that
                                                                                                                 the corrosion rate of pure Mg decreases with the addition
                          0                                                                                      of 56 wt. % of particles just because the contents of Mg
                              0           5       10               15         20         25                      is lower for the composite. The presence of TiC particles
                                                       Time (h)                                                  together with the presence of different phases with different
Figure 9: Change in the noise resistance value, Rn , with time for                                               electrochemical potential values, induce the presence of
AZ91E alloy and AZ91E/TiC composite in 3.5% NaCl solution.                                                       microgalvanic cells where the TiC and Al12Mg17 particles
                                                                                                                 act as cathodes, whereas α-Mg acts as anode, accelerating,
                                                                                                                 thus, the corrosion rate of the later.
products layer, and, thus, an increase in the localized current                                                      On the other hand, the corroded surface of the AZ91E
density; once the corrosion products layer is rebuilt, the                                                       base alloy showed porous, cracked layer of corrosion prod-
current density decreases. Thus, the base alloy exhibited                                                        ucts, which do not allow the electrolyte to have access
a high susceptibility towards a localized type of corrosion                                                      to the metal and give rise to the transients shown on
such as pitting. On the other hand, the time series for the                                                      Figure 8. On the other hand, X-ray data shows that the main
AZ91E/TiC composite, Figure 8, showed transients of much                                                         corrosion products were Mg(OH)2 together with some TiC
lower intensity than those shown by the base alloy, indicating                                                   particles. This can be due to the fact that the presence of
a lower susceptibility towards pitting corrosion. There is a                                                     cathodic phases, such as the Al12Mg17 particles shown on
factor called “Localization Index, LI,” defined as                                                               Figure 1, during the alloy/composite formation enhances the
                                                         σi                                                      susceptibility of hydrolysis reaction. Once hydrolysis reaction
                                                LI =           ,                             (3)                 starts, corrosion reaction can proceed by oxidation of Mg as
                                                        irms
                                                                                                                 Mg2+ resulting in the formation of Mg(OH)2 as follows:
where σi is the current noise standard deviation and irms,                                                                                    
the current root mean square value [17] which establishes                                                                      Mg2+ + 2 OH− −→ 2Mg(OH).                      (4)
that for LI values between 1 and 0.1, the type of corrosion
                                                                                                                 The Mg2+ ions generate after oxidation of Mg (Mg → Mg2+ ),
that the material suffers is localized; when the LI value lies
                                                                                                                 while OH− releases after oxygen reduction:
between 0.1 and 0.01, there is a mixture of both uniform and
localized types of corrosion; finally, for LI values between                                                                     2H2 O + O2 + 4e− −→ 4OH− .                  (5)
0.01 and 0.001, there is a tendency towards a uniform type
of corrosion. LI values for AZ91E base alloy and AZ91E/TiC                                                       This reaction explains the reason why Mg is not detected on
composite were 0.78 and 0.2, respectively. In view of these                                                      the corrosion products because it is as Mg(OH)2 . Because
results, we can establish that both alloys have a tendency                                                       of insolubility of Mg(OH)2 in the solution it accumulates
6                                                                                                                               International Journal of Corrosion
(a) (b)
1200
1000
                                                      800
                                  Intensity (a.u.)
600
400
200
                                                        0
                                                            0    10     20      30        40     50      60    70        80
                                                                                         2Θ (degrees)
                                                                TiC
                                                                Mg(OH)2
                                                                                  (c)
Figure 10: SEM micrograph of corroded (a) AZ91E/TiC composite and (b) AZ91E base alloy, and (c) X-ray diffractogram of corrosion
products in the composite.
at the metal/solution interfaces of the electrode resulting in                               oxide surface, (ii) formation of a soluble hydroxychloride
the formation of corrosion products layer, leaving inside it                                 aluminium salts, and (iii) dissolution of the oxide where
the uncorroded TiC particles found in the X-ray pattern.                                     the film is thinner. Since adsorption of chloride ions is the
Formation of Mg(OH)2 with the increase of potential in                                       first step of localized attack, it may therefore be inferred
the anodic region and their subsequent accumulation at the                                   that susceptibility to pitting corrosion is likely to be more
electrode interfaces seems to be the main reason for the                                     pronounced for a composite than for a base alloy. It has
occurrence of the diffusion limiting behaviour in the anodic                                  been reported [18–20] that the corrosion resistance of
region of the base alloy and composite polarization curves                                   composites is less than their Mg alloys because the reinforce-
observed on Figure 2.                                                                        ment/interface acts as potential sites for pitting corrosion.
    Electrochemical noise measurements have shown that                                       On the contrary, the corrosion resistance of composites
both the base alloy and composite were susceptible to pitting                                has been reported to be higher than that for their alloys
corrosion, due to chloride ions adsorption, although the                                     [21–23]. It was explained that as though pits were formed,
diffusion phenomena is less pronounced in the base alloy.                                     their growth was restricted by the presence of particles and
The mechanism of pitting initiation involves three steps:                                    effective area offered by the matrix for corrosion to take place
(i) adsorption and penetration of chloride ions on the                                       with reduced rate. We could observe this behaviour on this
International Journal of Corrosion                                                                                                             7
work; the pitting corrosion susceptibility of the composite                     double cycle polarization technique,” Corrosion Science, vol.
was lower than that for the base alloy. In other works [24, 25]                 41, no. 6, pp. 1185–1203, 1999.
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base alloys remains unchanged by the reinforcement of the                       E. Matykina, “Corrosion behaviour of magnesium/aluminium
particles. However, a galvanic effect between the TiC particles                  alloys in 3.5 wt.% NaCl,” Corrosion Science, vol. 50, no. 3, pp.
and matrix that enhanced the composite corrosion rate was                       823–834, 2008.
                                                                         [12]   C. A. Nunez-Lopez, P. Skeldon, G. E. Thompson, P. Lyon, H.
evident. In the present work, occurrence of inductive loops
                                                                                Karimzadeh, and T. E. Wilks, “The corrosion behaviour of Mg
shown by Nyquist diagrams for the base alloy suggest the                        alloy ZC71/SiCp metal matrix composite,” Corrosion Science,
adsorption of corrosive chloride ions at their metal/solution                   vol. 37, no. 5, pp. 689–708, 1995.
interface, whereas for the composite the most important                  [13]   J. Suqiu, J. Shusheng, S. Guangping, and Y. Jun, “The
process is diffusion of aggressive ions through the corrosion                    corrosion behaviour of Mg alloy AZ91D/TiCp metal matrix
products layer.                                                                 composite,” Materials Science Forum, vol. 488-489, pp. 705–
                                                                                708, 2005.
                                                                         [14]   S. Tiwari, R. Balasubramaniam, and M. Gupta, “Corrosion
4. Conclusions                                                                  behavior of SiC reinforced magnesium composites,” Corrosion
                                                                                Science, vol. 49, no. 2, pp. 711–725, 2007.
A research on the addition of 56 wt. % TiC particles on
                                                                         [15]   S. A. Salman, R. Ichino, and M. Okido, “A Comparative
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that the addition of TiC particles decreased both the uniform                   “Corrosion behaviour of Mg-Cu and Mg-Mo composites in
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between the matrix and the TiC particles was found. Both                 [17]   H. H. Huang, W. T. Tsai, and J. T. Lee, “Electrochemical behav-
the base alloy and the composite showed a tendency towards                      ior of A516 carbon steel in solutions containing hydrogen
pitting corrosion, although on the base alloy the adsorption                    sulfide,” Corrosion, vol. 52, no. 9, pp. 708–716, 1996.
of chloride ions seemed to the corrosion-controlling factor,             [18]   O. P. Modi, M. Saxena, B. K. Prasad, A. H. Yegneswaran,
                                                                                and M. L. Vaidya, “Corrosion behaviour of squeeze-cast alu-
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                                                                                minium alloy-silicon carbide composites,” Journal of Materials
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                                                                         [19]   H. Y. Yao and R. Z. Zhu, “Interfacial preferential dissolution on
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