DIVISIO 2000 Series – SIMPLEX – Maintenance

Author: Thomas Keim

18.08.2018 1
Maintenance – Status Message

Status messages are important for

the current state of the machine, e.g.
no compressed air, doors not closed,
machine not equipped, etc. Only
visible when Temporary parameter
are folded.

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 Maintenance – Vacuum Cleaner

Weekly

1.) Check if the vacuum cleaner runs.

Manual cleaning

3.) If the black pointer is moving left to

the red limit pointer, the pressure
between the motor and the filter is
becoming too high. The filter has to be
cleaned manually or with an integrated
filter motor.

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 Maintenance – Check Pressure

Weekly

1.) If the device is equipped with

components that need compressed
air, check the manometer for the
prescribed pressure of 5 to 6 bar.

3.) If necessary, drain condensed

water by using the release vent.
It is not necessary to remove the
pressure from the system, but
2.) Check the inspection open the vent slowly.
glass on the maintenance
unit for condensed water.

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 Maintenance – Check Spindle Chuck

Weekly

1.) Check the routing spindle for dirt Never use

compressed air to
clean the chuck!
2.) Put the router bit out
of the chuck by going
into the Manual Mode.

Chuck already
without a bit

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 Maintenance – Get Tool Out

Weekly

3.) Select Tool out

2.) Select Tool/Extraction

1.) Go to Manual Mode

-> Processing

5.) The bit will be deposited in the magazine

and the NC-axis goes to it’s basic position. 4.) Start
The spindle cannot be rotated any more.

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 Maintenance – Clean Spindle Chuck

6.) Turn the key switch “Interlock bypassed” to it’s Weekly

‘1’ Position to the right and press “Release
Interlock” at the device. The rear side door now
can be opened. The brush should be removed.

7.) Unscrew the chuck simply with your

hands.

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 Maintenance – Clean Spindle Chuck

8.1) Clean the chuck with a pipe cleaner, what is Weekly

inside the maintenance suite bag.

8.2) The spindle inner area has also to

be cleaned with the pipe cleaner.

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 Maintenance – Clean Spindle Chuck

10.) Screw in the

Weekly
chuck back into the
spindle.

Never lubricate the

chuck with oil or grease,
9.) Give only a small because in combination
oil film onto the shaft of with dust, it will be
the chuck. baked hard like stone.

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 Maintenance – Ionisation

Monthly
The air nozzles must be clean. For
cleaning simply use a vacuum
cleaner. Never touch the
ionization tips,
when the machine
is running.

Check the air nozzles

and high voltage wires
for damages.

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 Ionisation – Switch Off High Voltage

Quarterly
1.) PLC controller with
connections to
camera und PC

By performing maintenance
jobs at the ionisation system,
the power switch of the main
ionisation unit must be 3.) Main ionisation unit with
switched off necessarily! power switch. The green
LED must be on, fault when
it is red.

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 Maintenance – Control Cabinet

► Every single component is Every six

working? month
► All fuses are on?
► All cable plugs are connected
well?

PLC

Safety chain (Interlock)

Phase monitoring,
control the rotation of
the vacuum cleaner,
voltage too high or
too low.

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 Maintenance – Cabinet Filter
Remove the dirt and dust from the Every six
ventilator filter in the control cabinet. 2.) Check the filter or clean it
month
with the upright vacuum
cleaner.

Air

1.) To remove the cover use a screw driver. 3.) Replace it at least
Remove the cover from outside the cabinet. every six month.

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 Maintenance – Lubrication of the Linear Axes

According to
plan

Lubrication points for the

axes: Remove the red plastic
copings and inject the grease
with the supplied grease gun.

Spindle with brush

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Tool Kit for Maintenance

Grease cartridge

Grease gun

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Maintenance Tool Kit

Pipe cleaner blanks

Replacement brushes

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 Maintenance Tool Kit Spindle

1.) Clean the inner cone of the

spindle. The inner cone must be free
of chips and dust.

2.) Lubricate spindle shaft only

with a thin oil film.

3.) Hexagon screw-wheel, only

for the opening of too tight
chucks. Not to screw in with it.
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Maintenance Items
Lubricate bearing
after 4800 operation
hours, or twice a year.

Engine runtime means the

machine is switched on.

Empty the dust

container after 5000 m
of cutting length.

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Maintenance Items

Red symbol would mean

‘Lifetime has expired.

Create a Backup at
least after 168 hours
or one week.

After a spindle idle time of

168 hours a spindle run-in
must be performed.

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Reset Maintenance Entries

1.) Select an entry

2.) Reset the entry after the

work is done. For that mark the
line completely.
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