PLC, IO & Communications Products
PLC, IO & Communications Products
June 2007
50
ELC Product Family Overview ■ Software – ELCSoft, the software, ■ High speed pulse capture and high
configures the entire line of ELC speed pulse output on all controllers
controllers. Priced less than $200, ■ Interrupts
it programs in standard ladder logic ■ Large module selection AC/DC in,
and sequential function chart pro- relay/transistor out
gramming. It will aid in knowing
■ Large analog selection of analog in,
what registers are in use and what
modules are attached to the ELC. It out, combined, thermocouple, RTD
monitors the runtime application, Platinum
allows forcing (except basic), and ■ Over 200 instructions to choose
ELC Modules entering values. Software wizards from: Floating point math, commu-
aid programming of remote I/O, nications, hex, decimal, octal, BCD,
The Eaton Logic Controller (ELC) is our standard communications and PIDs. ASCII conversion, 1, 4, 8, 16, 32, bit
latest offering into the PLC (Program- ■ Power of One – ELC communicates
manipulations, logical, block move,
mable Logic Controller) marketplace. easily to MVX drives, eliminating block compare, retentive data stor-
With the latest technology, this the need to operate drives by analog age, time base from clock/calendar
reduced sized ELC with its abundant voltage/current or digital I/O. ELC ■ 2 Modbus (ASCII or RTU) serial
module selection will provide a “Just can access all of the parameters in ports: 1 slave only, 1 master/slave
Right” concept of providing only what the MVX by serial communications, ■ Network communications on
you want for the price you need. saving OEM money. ELC communi- Modbus TCP, DeviceNet and
■ Size – Providing large PLC features/ cates to IT. I/O through the Modbus Profibus
functions in a small 1" package. ELC is TCP gateway. This allows ELC to ■ ELC controller can be wired for
1/3 the size of a D50, offering identical control the IT. I/O if local control is remote I/O communications (except
and even a larger feature set than the desired. This will also allow IT. I/O to the PB model).
D50. ELC can provide 46 I/O in the be used in communicating MCC
space that a D50 could provide 14 I/O. applications where the ELC can be ELC Modules
either a DeviceNet™, Profibus, or
■ Flexibility – ELC controllers can
ModbusTCP communicating MCC. ELC Expansion Modules
handle I/O counts from 10 I/O to 256
ELC communicates to PowerNet ELC expansion modules provide the
I/O using the same controller. ELC
Modbus products, allowing ELC correct amount of I/O for application
eliminates the process of counting
connectivity to Switchgear and solutions. Choose 4, 8, or 16 I/O. Any
I/O and deciding which controller to
PowerNet applications. number of expansion modules can be
use, ELC is the only one needed.
ELC modules come in many flavors ■ Price – Following the “Just Right” added to the ELC processor to create
of I/O from modules containing concept, ELC is priced correctly to 256 I/O (128 Inputs and 128 Outputs
4 in / 4 out to modules containing please customers. maximum).
8 in / 8 out. ELC is not a rack based
ELC Specialty Modules
system — it simply mounts to a DIN ELC Controllers/Modules In addition the to expansion I/O, spe-
rail. Add modules by simply snap-
ping them into the mating connec- cialty modules like Analog In, Analog
tors and closing the attached locks. Product Description Out, Platinum Temperature, Thermo-
■ Large PLC Features – ELC has the
couple, DeviceNet, PROFIBUS DP and
feature set of larger PLCs, from its ELC Controllers Switch Module, etc. can be added. Use
multiple communications ports, the ELC-485APTR to easily connect to
The ELC family offers four styles of the RS-485 port of MVX drive, ELC con-
50 remote I/O ability, data storage, high controllers. These controllers offer trollers and other devices.
speed counter, high speed pulse combinations of the following features:
outputs, interrupts, timer resolution
to 1 ms, PID, plus much more.
ELC- AN 0 2 N A N N
Module Type Digital Outputs
AN = Analog I= High Currency Relay
EX = Digital Expansion I/O Count Digital Inputs N= None
PA = Processor w/clock & analog A = AC R= Relay
PB = Processor w/o clock Analog Inputs D = DC T= Transistor
PC = Processor w/clock N = None
PH = Processor, high speed A = AC
PT = PT100 N = None
TC = Thermocouple Analog Outputs
A = Analog
N = None
Features
ELC Controllers
0 0
1 1
Style 1 Style 2
ELC-EX08NNAN — AC IN 1 8 120V AC 0 —
ELC-EX08NNDN — DC IN 1 8 DC Sink or Source 0 —
ELC-EX08NNNR — Relay OUT 1 0 — 8 Relay
ELC-EX08NNNT — Transistor OUT 1 0 — 8 Transistor
ELC-EX06NNNI — High Current Relay OUT 2 0 — 6 Relay (6 Amps)
ELC-EX08NNDR — IN/OUT Combo 2 4 DC Sink or Source 4 Relay
ELC-EX16NNDR — IN/OUT Combo 2 8 DC Sink or Source 8
ELC-EX08NNDT — IN/OUT Combo 2 4 DC Sink or Source 4 Transistor
ELC-EX16NNDT — IN/OUT Combo 2 8 DC Sink or Source 8
50
IN
ON POWER POWER
0 NET MS
X0 5
NS 4 6
X1 1
7
x161
NODE ADDRESS
x10
8
1 X2
COM1
1 9
0
X3 5
6
4
X4 0
7
x160 x10
2
8
X5 1 0
9
ELC-EX08NNSN
X6
DR1
ON
1 2 3 4
3 X7 DR0
IN1
DIP
IN0
ELC-EX485APTR
4
ELC-COPBDP
ELC-CODNET
5
COM2
6
50
Product Selection
Table 50-5. ELC Controllers (PB, PC, PA, PH)
Description Inputs Outputs Max. Current Catalog Price
AC DC Analog Relay Transistor Analog Consumption Number U.S. $
(at 24V DC)
Current Specification 1.5A/1 point (5A/COM) 0.3A/1 point @ 40°C; When the output of Y0 and Y1 is high-speed pulse,
Y0 and Y1 = 30 mA
Voltage Specification Below 250V AC, 30V DC 30V DC
Maximum Loading 75 VA (Inductive) 9W/1 point When the output of Y0 and Y1 is high-speed pulse, Y0 and
90W (Resistive) Y1 = 0.9W (Y0 = 32 kHz, Y1 = 10kHz), Y0 can be 50 kHz using
D registers.
Response Time Adjustable 0 – 15 ms, default is 10 ms OFF ➔ ON 20 µs Y0 and Y1 are specified points for high-speed pulse
ON ➔ OFF 30 µs
LD
LDI
AN
D
OUT
AN
Y
I
OR
SET
ANB
ORI
RST
M
8
API
TMR
ORB
NOP
K
4
CNT
S
9
MC
RU STOP
E
0
P/I
END
MP
N
5
S
MC
STE
R
STL
F
1
MA
P
MR
SPA
IN
D
RET
CE
ED
2
IT
MP
INS DEL
7
P
MO TEST
3
N
SH
IFT
CLE
AR
50
L L
N N
24V 24V
0V
0V
POWER
POWER
ELC-PS02
ELC-PS01
Dimensions WxHxD in Inches (mm) 1.44 x 3.54 x 2.36 (36.5 x 90 x 60) 2.17 x 3.54 x 2.36 (55 x 90 x 60)
Input Power 100 – 240V AC 50/60 Hz
Output Volts 24V DC
Output Current (A) 1A 2A
Watts 24 48
ELC-CBPCELC3
Use this cable to download, upload,
monitor ELC controllers. Or use this
same cable to connect any ELC-GPxx
to an ELC controller. This cable is 3
meters long.
Rx 2 5 Tx
Tx 3 4 Rx 2 1
GND 5 8 GND 5 4 3
1 7 1,2 5V
8 6
4 8 7
ON PC (RS-232) ON ELC-GP02/04
5 1
9 6 50
6 9
1 5
Rx 2 3 Tx
Tx 3 2 Rx
GND 5 5 GND
Dimensions
1.47 2.36
(37.4) (60.0)
.12
(3.0)
POWER
RUN
ERROR
BAT.LOW
RUN
STOP
EXTENSION
3.54 PORT
(90.0)
.12
(3.0)
50
Figure 50-8. ELC-PA10, ELC-PC12 and ELC-PH12 Controllers — Approximate Dimensions in Inches (mm)
0.99 2.36
(25.2) (60.0) .12
.12 (3)
(3.0)
EXTENSION
3.54 PORT
(90.0)
.12
(3.0)
0.99 2.36
(25.2) (60.0)
.12
(3.0)
EXTENSION
3.54 PORT
(90.0)
50
.12
(3.0)
2.00 (50.9)
.78 (19.8)
.39 (10.0)
7.09 3.60
(180.0) (91.5)
1.81
(46.0)
1.73
(44.0)
3.54
(90.0)
.12
(3.0)
2.17
(55.0)
.12
(3.0) 1.28 .52 2.36
(32.5) (13.3) (60.0)
3.94 3.54
(100.0) (90.0)
50
.12
(3.0)
Product Description
0 RUN
ELC Graphics Panels are simple to pro- 50
No Alarms F3
RUN
gram and easily connect to ELC prod- 100 Tank Fill Level
F4
ucts. ELC graphics panels make STOP
modifying an application quick and
easy. ELC graphics panels also connect
to Cutler-Hammer® MVX drives, IQ
MODBUS meters and many other
devices. With over 30 objects that can ELC-GP02 ELC-GP04
be placed anywhere on the display,
these tough panels also communicate
to other major controllers. These
graphics panels have two serial ports
Features
which can be used simultaneously to Table 50-15. ELC Graphics Panel Features
communicate. Transfer applications to
Item ELC-GP02 ELC-GP04
or from these graphics panels using
the handy transfer module. Ten pro- Display Screen
grammable functions keys provide Screen STN-LCD
easy to change pages, input numeric Color Monochromatic
values, enter alpha-numeric passwords , Back-light The back-light automatic turn off time is 1 – 99 minutes
set, reset and more. Create alarms, (0 = do not to turn off)
password protect, import bitmaps, and (back-light life is 50 thousand hours at 25°C)
use many different fonts. Resolution 160X32 pixels 128X64 pixels
Display Range 72 mm (W) X 22 mm (H) 67mm (W) X 32mm (H);
Protocols Supported 3.00" (diagonal preferred)
■ Eaton D50/D32LT, D320 Contrast Adjustment 15-step contrast adjustment 10-step contrast adjustment
■ Eaton ELC Language Font ASCII: characters (including European Fonts)
Taiwan: (BIG 5 code) traditional Chinese character font
■ Eaton MVX ASCII China: (GB2324-80 code) simplified Chinese character font
■ Eaton MVX RTU Font Size (ASCII) 5 X 8, 8 X 8, 8 X 12, 8 X 16
■ MODBUS ASCII ALARM Indication LED 1. Power on indication (Flash three times)
■ MODBUS RTU 2. Flash for communication error or other alarm
3. Special Indication by user programming
■ AB DF1
RS-232 LED (Yellow) Flashes when communicating
■ Mitsubishi FX Series
RS-485 LED (Green) Flashes when communicating
■ Mitsubishi FX2N Series
Program Memory
■ Koyo K-Sequence
Program Memory 256KB flash memory
■ LG 200S
External Interface
■ OMRON C-Series Serial Communication Port Data length: 7 or 8 bits
50 ■ Siemens 57-200 Series RS-232 (COM1)
9 PIN D-SUB male
Stop bits: 1 or 2 bits
Parity: None/Odd/Even
■ ASCII Slave Mode
Baud Rate: 4800 bps – 115200 bps
■ And more...
Extension Communication port Data length: 7 or 8 bits
RS-485 (COM2) Stop bits: 1 or 2 bits
5-Pin Removal Terminal Parity: None/Odd/Even
(RS-485 or RS-422) Baud Rate: 4800 bps – 115200 bps
Extension Slot The slot for program copy card
Power 24V DC input
Product Selection
Table 50-16. Graphics Panels
Description Catalog Price
Number U.S. $
50
Dimensions
ALARM
RS-232
RS-485
Up
Pg Up
Shift F0 F1 F2 F3 F4 Enter
F5 F6 F7 F8 F9
5.79
(147.0)
1.20 .14
(30.5) 1.40
(3.5) (35.5)
3.35
(85.0)
5.31 ~ 5.37
50 (135 ~ 136.5)
ALARM
RS-232
RS-485
3.82 3.35
(97.0) (85.0)
F0 F1 F2 F3 F4 Up
Esc Pg Up
0 1 2 3 4
Left Right
F5 F6 F7 F8 F9
Enter Pg Dn
5 6 7 8 9 Down
5.79
(147.0)
1.20 .14
(30.5) 1.40
(3.5) (35.5)
3.35
(85.0)
5.31 ~ 5.37
(135 ~ 136.5)
50 Product Selection
Table 50-19. Software
Description Catalog Price
Number U.S. $
50
LED Status – When the LED is illumi- 1. Optical Isolation – Optical isolation protects the I/O circuits and communica-
nated, the proper ON state signal is tion circuits from possible damage due to transients and overvoltage.
received at the input or the output point.
2. Debounce Logic/Control – Debounce limits the effects of transients and elec-
Removable Lockable Terminals – To trical noise by requiring the input to be true for a certain period of time before
facilitate easy removal of the I/O the logic acknowledges a true signal. Once a true signal is achieved, the logic
module, the terminal block has been turns on the LED.
designed to be easily removed with
the field wiring installed. A unique
locking mechanism provides for easy
removal of the terminal block and also Optical Debounce Communication
positive locking of the terminal to the Input Isolation Logic/Control Adapter
I/O module.
Terminal Identification – Each terminal
is marked for ease of wiring and trou-
bleshooting. LED
Indication
Isolation – Each I/O module is optically
isolated between the field I/O and the
network adapter.
Figure 50-19. Input Module Operation
Securing Tabs – Each I/O module has a
locking mechanism so that it can be Discrete Output Modules
positively secured to a DIN rail. When an output is commanded to change state, the module responds using the
Barrier Type Terminals – Each terminal following procedures:
has a barrier to minimize shorting of 1. Optical Isolation – Optical isolation protects the I/O circuits and communica-
50 field wiring. tion circuits from possible damage due to transients and overvoltage. Once an
Removal/Insertion – Each I/O module active signal is sent to the optical isolation, the LED is activated.
supports removal and insertion under 2. Output Drivers – The driver turns on the output point.
power.
Interconnection System – Each I/O
module supports both a backplane
style interconnect and a cable
Communication Optical Output
interconnect system for system Adapter Isolation Drivers Output
communication.
Points per Common – Each I/O module
supports two I/O points per isolated
common except for the DC output LED
module which is four points per Indication
isolated common.
0 30V AC 30V AC 80V AC 80V AC 140V AC Table 50-25. Operating Voltage Range — AC Output Modules
Transition Region ON State
0 80V AC 80V AC 140V AC
0 8
1 9 CR 0 CR 8
CR 2 CR 9
V AC C0 V AC C4
V AC C0 V AC C4
2 10
CR 2 CR 10
3 11
CR 3 CR 11
V AC C1 V AC C5
V AC C1 V AC C5
4 12
CR 4 CR 12
5 13 CR 5 CR 13
V AC C2 V AC C6 V AC C2 V AC C6
6 14 CR 6 CR 14
7 15 CR 7 CR 15
V AC C3 V AC C7
V AC C3 V AC C7
Com L2
Out
In
Out
In
Figure 50-24. Circuit Diagram — AC Output Modules, D77A-AQ8 &
Figure 50-22. Circuit Diagram — AC Input Modules, D77A-AI8 &
D77A-AQ16
D77A-AI16
1 9
CR 0 CR 8
V DC C0 V DC C4
CR 1 CR 9
2 10
CR 2 CR 10
3 11
CR 3 CR 11
V DC C1 V DC C5
COM – COM –
4 12
+ +
V DC V DC
5 13
CR 4 CR 12
V DC C2 V DC C6
CR 5 CR 13
6 14
CR 6 CR 14
7 15
CR 7 CR 15
V DC C3 V DC C7
COM – COM –
+ +
50
Figure 50-25. Wiring Diagram — DC Input Modules, D77A-DI8 & V DC V DC
D77A-DI16
Figure 50-27. Wiring Diagram — DC Output Modules Sink, D77A-DQ8 &
D77A-DQ16
In
+24
Out
In
Com
CR 0 CR 8
CR 1 CR 9
CR 0 CR 0 CR 8
V AC/DC C0 V AC/DC C4
CR 1 CR 1 CR 9
CR 2 CR 10
CR 2 CR 2 CR 10
CR 3 CR 11
CR 3 CR 3 CR 11
V AC/DC C1 V AC/DC C5
COM – COM – COM –
CR 4 CR 12
+ + +
V DC V DC V DC CR 5 CR 13
CR 4 CR 4 CR 12
V AC/DC C2 V AC/DC C6
CR 5 CR 5 CR 13
CR 6 CR 14
CR 6 CR 6 CR 14
CR 7 CR 15
CR 7 CR 7 CR 15
V AC/DC C3 V AC/DC C7
COM – COM – COM –
+ + +
V DC V DC V DC Figure 50-31. Wiring Diagram — Relay Output Modules, D77A-RQ8 &
50 D77A-DQ8C D77A-DQ16C
D77A-RQ16
V DC
Out
Out (Q) C
V DC
50
50
50
50
Terminal
Voltage Current
1 V0
2 I0 i
3 C0
Earth ground Earth ground 50
4 V1
5 I1 i
9 C2
Earth ground Earth ground
10 V3
11 I3 i
12 C3
Earth ground Earth ground
1 V0
Voltage
2 I0 Load
3 C0
Earth ground 0-20 mA, 4-20 mA wiring
4 V1
50 5 I1
Current
Load
6 C1
7 NC
Earth ground
8 NC
9 NC
10 NC
11
External 24V DC
12 Power Supply
Dimensions
Single Double Side
2 (50.8)
Module
Module
Module
Module
Module
2 2
(50.8) (50.8)
3.5 3.5
(90) (90)
2 (50.8)
.9 1.8 2.7
(22.5) (45) (68)
Product Selection
Table 50-43. D77A- I/O Module Product Selection
Description Max. Points per Size Catalog Price
Output Common Number U.S. $
Current per
Point
DeviceNet Starter Network With the addition of a D64 zero Table 50-45. IEC SNAP Connectivity
sequence CT, the DSNAP can be IEC E101, E501
Adapter Product (DSNAP) enabled to detect ground faults for Frame Size Continuous
added protection. Ampacity
Rating
Features 45 mm B 18 Amp
25 Amp
■ Communication to DeviceNet con-
32 Amp
suming one DeviceNet MAC ID
54 mm C 40 Amp
■ Manually set MAC ID and baud rate;
configuration using a software 50 Amp
application is not required for nor- 76 mm D 65 Amp
mal operation 85 Amp
■ Advanced configuration using 100 Amp
CH Studio 105 mm E 125 Amp
■ Includes pre-wired starter intercon- 160 Amp
nect cable and terminal adapter 200 Amp
140 mm F 250 Amp
Comprehensive Motor Data and 315 Amp
Control 420 Amp
■ RMS average current
■ % of operating FLA Table 50-46. NEMA SNAP Connectivity
Catalog Number D77B-DSNAP-X3
with 54 mm IT. Starter ■ % thermal memory NEMA N101, N501
Application Description
In a typical application, the DSNAP
front mounts to an IT. starter or soft
start. The DSNAP connects directly to
DeviceNet, allowing for control and
monitoring of the starter/soft start. A
PC or PLC serves as the central control
IT. Starter and scans the DSNAP for motor con-
with trol and monitoring information. The
DSNAP
HOA module provides for the ability
to locate operators on the panel for
DeviceNet manual operation.
Features 25 Amp
32 Amp
■ Starter/contactor connectivity con- 54 mm C 40 Amp
necting motor control and I/O on 50 Amp
same communication adapter
76 mm D 65 Amp
■ Configuration using a software
85 Amp
application is not required for nor-
100 Amp
mal operation
105 mm E 125 Amp
■ Advanced configuration using
CH Studio 160 Amp
200 Amp
■ Includes pre-wired starter intercon-
nect cable and terminal adapter 140 mm F 250 Amp
315 Amp
Comprehensive Motor Data and 420 Amp
Application Description
D77D-EIP, D77D-EMA,
D77D-DNA, D77D-PNA A typical application for the QSNAP
IT. Starters with QSNAPs will contain many QSNAPs and many
To Control I/O products all connected to a single
PC or PLC network adapter. With this architec-
ture, an entire panel can be repre-
sented by a single network adapter.
Technical Data and Specifications QSNAP Kit for FVNR Starters D77B-QSNAP-X1
QSNAP Kit for FVR Starters D77B-QSNAP-X2
Table 50-56. Environmental Ratings QSNAP Kit for FVNR Starters with HOA D77B-QSNAP-X3
Description Specifications QSNAP Kit for FVR Starters with HOA D77B-QSNAP-X4
Transportation/Storage QSNAP Adapter for Size 5 and D77B-140A
Size F Frame Starters
Temperature -58° to 176°F (-50° to 80°C)
SNAP Auxiliary Connector D77B-AC1
Humidity 5 – 95% non-condensing
Note: For D64 zero sequence CTs, refer to Tab 49.
Operating
Temperature -13° to 149°F (-25° to 65°C)
Humidity 5 – 95% non-condensing
Altitude Above 2000 meters (6600 feet) consult factory
Power Draw 90 mA Steady State
Shock (IEC 68-2-27) 15G any direction for 11 mS 50
Vibration (IEC 68-2-6) 5 – 150 Hz, 5G, .7 mm max. peak-to-peak
Application Description
In a typical DeviceNet Adapter applica-
tion, the D77D-DNA connects directly
to DeviceNet, and resides in a system
with IT. I/O and other communicating
motor controls. The data from these IT.
devices is assembled into a single
input and output message before
being presented to DeviceNet.
DeviceNet Group 2,
Connections Polling, Bit Strobe,
Explicit, No UCMM
Maximum 128 Bytes Input
DeviceNet I/O 128 Bytes Output
Size 3.5
(90)
DeviceNet 125K, 250K, 500K
Baud Rate
QCPort Channels 2 Independent
Channels
Module
Module
Module
Module
2 (50.8)
50
Dimensions
3.5
(90)
.9 2.7
(22.5) (68)
Product Selection
2 (50.8)
Table 50-65. Modbus Adapter Product
Selection
Module
Module
Module
Module
Module
2 (50.8)
50
Dimensions
3.5
(90)
.9 2.7
(22.5) (68)
Product Selection
2 (50.8)
Table 50-69. EtherNet/IP Adapter Product
Selection
Module
Module
Module
Module
Module
2 (50.8)
50
Dimensions
3.5
(90)
1.8 2.7
(45) (68)
Product Selection
2 (50.8)
Table 50-73. PROFIBUS Adapter Product
Selection
Module
Module
Module
Module
Module
2 (50.8)
50
50 USB/
Network Adapter
D77D-DNA
Network Adapter
D77D-DNA
Starter
Interface
DeviceNet (DeviceNet) (DeviceNet) D77D-DSNAP
Adapter D77D-EMA D77D-EMA
D77SX-A-X (Modbus/TCP) (Modbus/TCP)
Screen Shot
via the Internet. ■ CDROM or DVD Drive (required for USB/DeviceNet D77SX-A-X
installation). Interface (Alone)
■ Online and offline operation with
■ Keyboard and Microsoft mouse or CH Studio Component D77SC-X-P
flexible synchronization options. Manager 2.1 and OPC
■ Custom configuration dialogs for compatible pointing device. Server
point and click ease of configura- ■ Industrial network adapter. Studio CH Studio Component D77SC-A-P
tion, support for any DeviceNet makes use of the Ethernet port that Manager 2.1 OPC
product with or without EDS files. comes as standard equipment on Server
■ Extensive report generation to assist most PCs for industrial protocols
PLC or DCS programmers. such as MODBUS/TCP. For
DeviceNet networks a USB/
■ OPC server for industry standard DeviceNet converter is available, or
communications with third party you may use one of the popular SS
products such as HMI, data Technologies Devicenet interfaces in
acquisition and control applications. the 5136 series (ISA, PCI, PCMCIA
■ Built-in 4800+ device EDS file supported).
database.
■ OPC server-to-control and monitor
USB DeviceNet Adapter
QCPort device over OPC. The D77SX-A-X USB converter is a
cost-effective interface for DeviceNet
■ Tag export feature to import tag networks. Specifically designed for
data to the controller. use with CH Studio, the USB con-
■ Live I/O to view actual status of the verter provides a high performance
QCPort I/O when online. DeviceNet interface with Plug and
Play ease of installation. The D77SX-
A-X comes in kit form including USB
and 6-foot DeviceNet to mini cables.
Drivers for the converter are built into
CH Studio.
50
50