H90XLS (G5) PARTS MANUAL CHALLENGER H70, 80, 90,100, & 110XL CUSTOM ER EDI HYSTER (©1999 HYSTER COMPANYcomcoces voice MYSTER ILLUSTRATED CONTENTS. REF ITEM PAGE 1 FRAME 8 2 ENGINE 7 3 FUEL SYSTEM 2124 4 ELECTRICAL SYSTEM 173 5 ‘TRANSMISSION ; ; voces 251 6 BRAKE SYSTEM .... foe eeetteteeteeeeeeeeeees 285 7 STEERING SYSTEM 5 cose 299 8 HYDRAULIC SYSTEM 309 9 MAST — VISTA TWO-STAGE LIMITED FREE-LIFT (A510) + 835 10 MAST — VISTA THREE-STAGE FULL FREE-LIFT (A511) 355 10 MAST — VISTA TWO-STAGE FULL FREE-LIFT (A512) 381 " OPTIONAL EQUIPMENT enti 12 NUMERICAL INDEX vttitttteteeetetseeeseees 487 (©1999 HYSTER COMPANY ‘See Service Manual 11/2189 for service proceduresFAVSTER cess ccvcce wormimenca TABLE OF CONTENTS PTI PAGE NO. A AIR FILTER (Figure 85) STANDARD . - Page 168 AIR FILTER (Figure 86) HEAVY DUTY GASOLINE AND LPG : covseseses Page 168 AIR FILTER (Figure 87) HEAVY DUTY DIESEL cocsesess Page 170 ALTERNATOR. (Figure 109). DELCO BRAND . : Page 212 ALTERNATOR (Figure 102) TYPES GS, LPS AND DS LAST USED ON SIN GO0sD--10596 seeeeeeeeeeeee Page 208 ALTERNATOR (Figure 104) GASOLINE , LPG AND DIESEL FIRST USED ON SIN G005D- 10279 Page 216, ALTERNATOR (Figure 105) PRESTOLITE BRAND Page 218, ALTERNATOR (Figure 106) PRESTOLITE BRAND GS, LPS, DS. FIRST USED ON SIN GOosD-10597 : Page 220 ALTERNATOR MOUNTING (Figure 107) DIESEL 1004.42 WITH LOW EMISSIONS ......... votes Page 221 B BACK-UP ALARM (Figure 228) Ps Page 454 BRAKE, (Figure 142), LAST USED ON SIN GooD-8496 =» Page 292 BRAKE (Figure 143) FIRST USED ON SIN Go0D-8497 coe Page 294 BRAKE BOOSTER & MASTER CYLINDER (Figure 144) ................. Page 296 BRAKE LINKAGE (Figure 140) ‘OIL CLUTCH Page 288 BRAKE LINKAGE (Figure 141) POWERSHIFT... . Page 290 ©1099 HYSTER COMPANY See Service Manual 11/2/99 for service procedurescmc wmnan MYSTER TABLE OF CONTENTS DESCRIPTION - PAGE N CAB (Figure 224) ceeteeteteeereeee 7 s+. Page 448 CAMSHAFT & OIL PAN (Figure 30) ‘GASOLINE & LPG SLM 1995 SERIES ENGINE ........... «+ Page 60 CAMSHAFT AND CRANKSHAFT (Figure 17) GASOLINE & LPG 2KM 1992 SERIES ENGINE peed Page 34 CAMSHAFT AND CRANKSHAFT (Figure 21) GASOLINE & LPG SKM 1993 SERIES ENGINE . ceoes Page 42 CAMSHAFT AND OIL PAN (Figure 38) GASOLINE AND LPG. 2000 SERIES ENGINE bese sss Page 76 CAMSHAFT AND OIL PAN (Figure 26) ‘GASOLINE & LPG 4LM 1994 SERIES ENGINE ...... . cevses Page 52 CAMSHAFT AND OIL SUMP (Figure 87) GASOLINE AND LPG 5 . Page 74 CARBURETOR (Figure 67) LPG LAST USED ON S/N G00SD-7759 (NGLUDING SIN 7890-7832, 7694-7697, 7840 AND 7841), EXCEPT SIN Go0SD-7710 ...-. Page 138 CARBURETOR (Figure 68) LPG FIRST USED ON S/N G00SD-7760 (EXCEPT SIN 7890-7892, 7894-7897, 7840 AND 7641) AND INCLUDES S/N G005D-7710 ...... - Page 140 CARRIAGE (Figure 182) THREE-STAGE FFL ... cevteeteee ceeseees Page 972 CARRIAGE (Figure 183) THREE-STAGE FFL H90-100XL ATTACHMENT voces Page 974 CARRIAGE (Figure 167) ‘TWO-STAGE LFL. . cesses Page 346 CARRIAGE (Figure 168) TWO-STAGE LFL H90-100XL ATTACHMENT. = Page 348 (©1999 HYSTER COMPANY See Service Manual 11/2199 for service proceduresPage i HIYSTER corn coscos: wonrnienca TABLE OF CONTENTS. __ PAGE No. C (Continued) CARRIAGE (Figure 197) TWO-STAGE FFL .......-.. Page 402 CARRIAGE (Figure 198) TWO-STAGE FFL, H90-100XL ATTACHMENT Page 404 CHARGE PUMP (Figure 153) ‘OIL CLUTCH Page 316 CHARGE PUMP HYDRAULICS (Figure 182) ‘OIL CLUTCH oe coscreensess Page 314 CLUTCH CONTROL LINKAGE (Figure 125) Ol CLUTCH Page 262 CLUTCH (Figure 124) OL CLUTCH Page 260 CLUTCH PACK (Figure 130) POWERSHIFT Page 270 CLUTCH PEDAL (Figure 123) ‘OL CLUTCH . ine +» Page 258 CONTROL VALVE ATTACHING PARTS (Figure 156) ‘TWO FUNCTION . -» Page 322 CONTROL VALVE ATTACHING PARTS (Figure 158) ‘THREE FUNCTION coeeeeeeseeses Page 926 CONTROL VALVE ATTACHING PARTS (Figure 160) FOUR FUNCTION coeeeeeseeeee es Page 830 CONTROL VALVE (Figure 157) TWO FUNCTION... cee cece Page 324 CONTROL VALVE (Figure 159) ‘THREE FUNCTION . Page 328 CONTROL VALVE (Figure 161) FOUR FUNCTION ...... 20.0000 Page 332 COOLANT PUMP (Figure 40) DIESEL_(WITHOUTLOW EMISSIONS) LAST USED ON SIN Go0sD-11942 =» Page 98 COOLANT PUMP (Figure 57) DIESEL (ITH LEW EMISSIONS) FIRST USED ON S/N GOOSD-11942, LAST USED ON ENGINE S/N Ug921250 : Page 114 (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduressane cove 6s: 10 HYSTER TABLE OF CONTENTS © (Continued) COOLING SYSTEM (Figure 12) GASOLINE AND LP cee . Page 24 COOLING SYSTEM (Figure 40) DIESEL woe - Page 80 COUNTERWEIGHT (Figure 7) cee s+ Page 18 CRANKSHAFT AND PISTONS (Figure 43) DIESEL_(WITHOUTLOW EMISSIONS) LAST USED ON SIN Go05D-11942 ceceeresees Page 86 CRANKSHAFT AND PISTONS (Figure 52) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N G005D-11942 .... = Page 10¢ CYLINDER BLOCK (Figure 15) GASOLINE & LPG 2KM 1992 SERIES ENGINE eee Page 30 CYLINDER BLOCK (Figure 19) ‘GASOLINE & LPG) SKM 1993 SERIES ENGINE ........ ceceeeress Page 98 CYLINDER BLOCK (Figure 23) “GASOLINE & LPG 4LM 1994 SERIES ENGINE Page 46 CYLINDER BLOCK (Figure 27) GASOLINE & LPG. 5LM 1995 SERIES ENGINE .. secre Page 54 CYLINDER BLOCK (Figure 31) GASOLINE AND LPG 6.2.02... .eecceeeeeereetees Page 62 CYLINDER BLOCK (Figure 32) GASOLINE AND LPG 2000 SERIES ENGINE cette ttteteetereesres Page 64 CYLINDER BLOGK (Figure 41) DIESEL (WITHOUTLOW EMISSIONS) LAST USED ON SIN GO05D-11942 ..........05 Page 82 CYLINDER BLOCK (Figure 50) DIESEL (WITH LOW EMISSIONS) FIRST USED ON SIN G005D-11942 +++ Page 100 CYLINDER HEAD (Figure 16) ‘GASOLINE & LP 2KM 1992 SERIES ENGINE |... Page 32 (©1909 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER oe TABLE OF CONTENTS DESCRIPTION —______________PAGENO. ¢ (Continued) CYLINDER HEAD (Figure 20) GASOLINE & LP SKM 1993 SERIES ENGINE Page 40 CYLINDER HEAD (Figure 24) ‘GASOLINE & LP 4LM 1994 SERIES ENGINE : Page 49 CYLINDER HEAD (Figure 28) ‘GASOLINE & LP SLM 1995 SERIES ENGINE ceseees Page 56 CYLINDER HEAD (Figure 33) ‘GASOLINE AND LPG Page 66 CYLINDER HEAD (Figure 34) GASOLINE AND LPG 2000 SERIES ENGINE Page 68 CYLINDER HEAD (Figure 42) DIESEL _(WITHOUTLOW EMISSIONS) LAST USED ON SIN G00sD-11942 » Page 84 CYLINDER HEAD (Figure 61) DIESEL (WITH LOW EMISSIONS) FIRST USED ON SIN Go0sD- 11842 : : Page 102 D DIFFERENTIAL (Figure 138) ..... s+ Page 282 DISTRIBUTOR (Figure 96) ... : Page 196 DISTRIBUTOR (Figure 97) .....2..2.0.0 citeeeeeses Page 197 DRIVE AXLE (Figure 137) .. . Page 280 DUAL FUEL CONVERSION KIT (Figure 63) GASTOLPG ..... cot eeeeeeeeveeees Page 180 E ELECTRICAL (Figure 90) FIRST USED ON SIN Go05D-13154 . Page 184 ELECTRICAL (Figure 91) GASOLINE FIRST USED ON SIN Go0sD-11942 Page 186 (© 1998 HYSTER COMPANY ‘See Service Manual 11/2199 for service proceduresccc wma HYSTER TABLE OF CONTENTS DESCRIPTION, PAGE NO. E (Continued) ELECTRICAL SYSTEM (Figure 88) GASOLINE AND LPG LAST USED ON SIN GoosD-13153 fevteeees s+ Page 176 ELECTRICAL SYSTEM (Figure 89) GASOLINE AND LPG FIRST USED ON S/N GOOSD-13154 ............. wee Page 180 ELECTRICAL SYSTEM (Figure 98) DIESEL, LAST USED ON SIN Go0sD-13393 covet tteseecseeesressess Page 198 ELECTRICAL SYSTEM (Figure 99) DIESEL FIRST USED ON S/N GOOSD-13394 secseesees Page 200 ENGINE CONTROL, CONTINUED (Figure 95) ‘GASOLINE FIRST USED ON S/N G005D-14736, INCLUDING Go0sD-14584 Page 194 ENGINE CONTROL (Figure 92) LPG... penetra 2508/10 ENGINE CONTROL (Figure 93) GASOLINE USED ON S/N G005D-13154 THRU Go05D-14735, EXCEPT Go0sD-14584 coed Page 190 ENGINE CONTROL (Figure 94) GASOLINE FIRST USED ON S/N G005D-14736, INCLUDING Go0sD-14584 Page 192 ENGINE HARNESS (Figure 115) GASOLINE FIRST USED ON SIN Go0sD-51476, G00SD-51484 PILOT TRUCK ... Page 238 ENGINE MOUNTS (Figure 10) ......-.....5 ceesees Page 21 EXHAUST (Figure 59) cevenentene Page 118 F FIRE EXTINGUISHER (Figure 219) Page 439 FLOORPLATES AND FENDERS (Figure 5) .. oo sees Page 10 FLYWHEEL HOUSING (Figure 11) Page 22 (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresTAWST ERR ccs coors worrsanencn TABLE OF CONTENTS PAGE N F (Continued) FORKS (Figure 169) HOOK TYPE ae cect tstevteeeeetseeereerres Page 350 FORKS (Figure 170) HOOK TYPE Page 351 FORKS (Figure 171) PIN TYPE . . wee Page 352 FORKS (Figure 172) BLOCK TYPE 48 INCH CARRIAGE : Page 353 FORKS (Figure 173) BLOCK TYPE 62 INCH CARRIAGE . Page 354 FORKS (Figure 184) HOOK TYPE cesses Page 376 FORKS (Figure 185) HOOK TYPE cee . ceeseees Page 877 FORKS (Figure 186) PIN TYPE Page 378 FORKS (Figure 187) BLOCK TYPE 48 INCH CARRIAGE Page 379 FORKS (Figure 188) BLOCK TYPE. 62 INCH CARRIAGE cet ttteeteteteneeenee Page 380 FORKS (Figure 199) HOOK TYPE Page 406 FORKS (Figure 200) HOOK TYPE Page 407 FORKS (Figure 201) PIN TYPE cee teceeeeeseeeteseteseeesssssesatersssres Page 408 FORKS (Figure 202) BLOCK TYPE 48 INCH CARRIAGE .. cette teeerettstessesrerssesres Page 408 FORKS (Figure 203) BLOCK TYPE 62 INCH CARRIAGE ........ : ceeseees Page 410 ‘©1999 HYSTER COMPANY See Service Mantal 11/2/99 for service proceduresata HYSTER SERA. COOE Gb NORTH AVERICA TABLE OF CONTENTS. DESCRIPTION PAGE NO. F (Continued) FORWARD AND REVERSE SWITCH (Figure 133) POWERSHIFT Page 276 FORWARD LINKAGE AND REVERSE SHIFT LEVER (Figure 132) POWERSHIFT .. Page 274 FREE LIFT (Figure 178) THREE-STAGE FFL : Page 364 FREE LIFT (Figure 192) TWO-STAGE FFL Page 388 FREE-LIFT CYLINDER (Figure 195) — TWO-STAGE FFL... : : cece - Page 396 FREE-LIFT CYLINDER (Figure 180) THREE-STAGE FFL .... cectessevtereteseeeeesses Page 968 FUEL (Figure 62) LPG FIRST USED ON S/N G005D-7760 (EXCEPT S/N 7820-7832, 7834-7897, 7840 AND 7841) AND INCLUDES S/N GO0SD-7710 Page 128 FUEL SYSTEM (Figure 61) LAST USED ON SIN Go0sD-7759 (INCLUDING SIN 7690-7832, 7834-7897, 7640 AND 7841), EXCEPT S/N G005D-7710 Page 126 FUEL SYSTEM (Figure 65) ‘GASOLINE : oe ++ Page 194 FUEL TANK (Figure 60) GASOLINE... - Page 124 FUEL TANK (Figure 64) DIESEL 5 - Page 192 FUELTANK (Figure 66) LPG Page 196 G GAUGE CLUSTER (Figure 101) ... cites coseses Page 207 GOVERNOR (Figure 69) Page 142 (©1999 HYSTER COMPANY ‘See Service Manual 11/2199 for service proceduresAPSTER ecru cooccs wear menca TABLE OF CONTENTS IPTION —__ PAGE NO. HAND PUMP (Figure 147) Page 305 HEADER HOSES (Figure 166) ‘WO-STAGE LIMITED FREE LIFT MAST ceeeeeress Page 844 HEADER HOSES (Figure 181) ‘THREE-STAGE FULL FREE LIFT MAST Page 370 HEADER HOSES (Figure 196) TWO-STAGE FULL FREE LIFT MAST Page 398 HEATER (Figure 225) ..... fictteeeeeeee Page 450 HIGH PRESSURE FUEL INJECTION & PUMP (Figure 83) 'WITHOUTLOW EMISSIONS LAST USED ON S/N Go0sA-10666 Page 162 HIGH PRESSURE FUEL INJECTION & PUMP (Figure 84) WITH LOW EMISSIONS FIRST USED ON S/N GOOSA-10667 ....... Page 164 HOOD (Figure 4) voces coeceeeee Pages HYDRAULIC PUMP (Figure 154) eens] Coe ait) HYDRAULIC SYSTEM (Figure 150) TANK CONNECTIONS & LINES... ...cscescesveees . Page 310 HYDRAULIC SYSTEM (Figure 151) 5 cectteteseeeeress Page 312 INNER MAST (Figure 163) TWO-STAGE LFL... ceo tevteteeteteretteteressserresss Page 838 INNER MAST (Figure 176) THREE-STAGE FFL . coscsess Page 360 INNER MAST (Figure 190) TWO-STAGE FFL vee Page 384 weep saucer re Seana aaa wae for service procedurescmc HMYSTER TABLE OF CONTENTS. DESCRIPTION = CAEN, L LABELS AND PAINT (Figure 8) .... ceceesereseeess Page 14 LIFT. CYLINDER (Figure 165) TWO-STAGE LFL..... oo Page 342 LIFT EYE (Figure 220) Sener Page 440 LIFT PUMP (Figure 78) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GOOSA-10666 ......... Page 154 LIFT PUMP (Figure 79) DIESEL (WITH LOW EMISSIONS) FIRST USED ON SIN GO05A-10667 «0.0... Page 155 LIGHTS (Figure 223) cee cee Page 446 LOAD BACKREST EXTENSION (Figure 9) : coves Page 16 LOCK-OFF FILTER (Figure 70) LPG... Page 143, LOW PRESSURE FUEL INJECTION (Figure 81) 'WITHOUTLOW EMISSIONS LAST USED ON SIN GO05A-10666 cecseseeees Page 158 LOW PRESSURE FUEL INJECTION (Figure 82) ‘WITH LOW EMISSIONS FIRST USED ON S/N G00SA-10867 cictteeeeseesess Page 166 LPG CONVERTER (Figure 71) LAST USED ON S/N GO05D-2849 coeceeteveeeses Page 144 LPG CONVERTER (Figure 72) USED ON S/N GO05D-2850 THRU SIN g005d-11516 ..... Page 145 LPG CONVERTER (Figure 73) FIRST USED ON S/N gO05d-11517 cee sos Page 146 ™ MAIN LIFT CYLINDER (Figure 193) ‘TWO-STAGE FFL LAST USED ON S/N PENDING PER ECN 85020-76 Page 390 MAIN LIFT CYLINDER (Figure 194) VISTA 2 STAGE-FFL FIRST USED ON SIN PENDING PER ECN 85020-76 Page 392 ©1999 HYSTER COMPANY See Service Manual 11/2/99 for service proceduresAVSTERE ccs cooces vorrisnenca TABLE OF CONTENTS DESCRIPTION __ 'M (Continued) MAIN LIFT (Figure 164) ‘TWO-STAGE LFL eee seseeseses Page 340 THREE-STAGE FFL .... eae ceeeeeteessreeesesees Page 862 MAIN LIFT (Figure 191) TWO-STAGE FFL ....... Beeeeeeeees Page 386 MAIN-LIFT CYLINDER (Figure 179) THREE-STAGE FFL P Page 366 MANIFOLDS (Figure 48) DIESEL_ (WITHOUTLOW EMISSIONS) LAST USED ON S/N G005D-11942. ceeseeess Page 96 MANIFOLDS (Figure 56) DIESEL (WITH LOW EMISSIONS) FIRST USED ON SIN GO0SD-11842 cette cosy Page 112 MONOTROL PEDAL (Figure 135) POWERSHIFT Page 278 ° OIL FILTER (Figure 44) DIESEL coe Page 88 OIL PAN AND PUMP (Figure 46) DIESEL_(WITHOUTLOW EMISSIONS) LAST USED ON S/N GOO5D=11942 2.0... . cece ceeeeeceeeeeeeerees Page 92 OIL PAN AND PUMP (Figure 54) DIESEL (WITH LOW EMISSIONS) FIRST USED ON SIN GOOSD~11942 ..........eccceeseseeeesesess Page 108 OIL PUMP Figure 18) GASOLINE & LP 2KM 1992 SERIES ENGINE Page 36 OIL PUMP (Figure 22) GASOLINE & LPG ‘SKM 1993 SERIES ENGINE ..... Page 44 OIL PUMP (Figure 39) GASOLINE & LP ALM 1994, 5LM 1995, 1996 THRU 2000 SERIES ENGINE ............ Page 78 OUTER MAST (Figure 162) TWO-STAGE LFL Page 336, ©1999 HYSTER COMPANY ‘See Service Manual 12199 for service proceduresPage xi cemcooees-normmncnce MYSTER TABLE OF CONTENTS DESCRIPTION AGEN. © (Continued) OUTER MAST (Figure 174) THREE-STAGE FFL... scseeseeeeeseeee : Page 358 OUTER MAST (Figure 189) TWO-STAGE FFL ... . Page 382 OVERHEAD GUARD (Figure 6) Page 12 PARK BRAKE (Figure 139) Page 286 SEAT (Figure 3) eee Page 6 SERPENTINE BELT DRIVE (Figure 13) ‘GASOLINE AND LPG USED ON S/N Go0sD-4578 THRU GO0SD-7759 INCLUDING SIN 7830-7832, 7894-7897,7840, AND 7841) EXCEPT SIN GO05D-7710 - Page 26 SERPENTINE BELT DRIVE (Figure 14) GASOLINE AND LPG FIRST USED ON S/N Go0sD-7760 (EXCEPT SIN 7830, 7852, 7894-7857, 7840, AND 7841) AND INCLUDES S/N GOOSD-7710 ....... : Page 28, SIDESHIFT CARRIAGE (Figure 205) ‘THREE-STAGE FFL AND TWO-STAGE FFL MASTS, PIN TYPE H70-80XL & H9OXLS ...... Page 416 SIDESHIFT CARRIAGE (Figure 204) TWO-STAGE LIMITED FREE LIFT MAST PIN TYPE H70-B0XL & H9OXLS ; penance au5 414) SIDESHIFT CARRIAGE (Figure 206) PIN TYPE H90-110XL_. Page 416 SIDESHIFT CARRIAGE (Figure 209) HOOK TYPE TWO-STAGE LFL MAST cecctttteeeee Page 422 SIDESHIFT CARRIAGE (Figure 210) HOOK TYPE ‘THREE-STAGE FULL FREE LIFT MAST... cece Page 424 SIDESHIFT CARRIAGE (Figure 211) HOOK TYPE. TWO-STAGE FULL FREE LIFT MAST : Page 426 (©1999 HYSTER COMPANY See Service Manual 11/2/99 for service proceduresHWST ER erin coocce vonrinuence TABLE OF CONTENTS |CRIPTION PAGE NO. S (Continued) SIDESHIFT CARRIAGE (Figure 212) SERIES 1356000 Page 428 SIDESHIFT CYLINDER (Figure 207) PIN TYPE IDENTIFY BY PART NUMBER Page 420 SIDESHIFT CYLINDER (Figure 208) PIN TYPE IDENTIFY BY PART NUMBER cee : Page 421 SIDESHIFT CYLINDER (Figure 213) HOOK TYPE sees Page 430 SIDESHIFT CYLINDER (Figure 214) SERIES 1360000 Page 431 ‘SOUND LINER (Figure 227) . Page 453 SPEED REDUCER (Figure 131) sos Page 272 STARTER (Figure 108) GASOLINE AND LPG LAST USED ON DATE BREAK 8/95 Page 223 STARTER (Figure 109) ‘GASOLINE AND LPG USED ON S/N DATE BREAK 8/95 THRU Go0sD-7759 INCLUDING SIN 7880-7882, 7854-7887, 7840 AND 7641) EXCEPT SIN G005D-7710 ........ Page 224 ‘STARTER (Figure 110) GASOLINE AND LPG FIRST USED ON S/N G005D-7760 (EXCEPT SIN 7890-7892, 7894-7837, 7840 AND 7841) CLUDING SIN GO05D-7710 ..... ceseeeeeeses Page 226 STARTER (Figure 111) DIESEL. sete teeenee . cose Page 228 STARTER (Figure 112) DIESEL (OPTIONAL) ve ittetietetseeeseesres Page 20 STEERING AXLE (Figure 148) Page 306 STEERING COLUMN (Figure 146) svs+ Page 302 ‘STEERING CYLINDER (Figure 149) cesses Page 808 (©1999 HYSTER COMPANY See Service Manual 11/2198 for service proceduresPage wv ccamcosccsromuncncs MYSTER TABLE OF CONTENTS DESCRIPTION PAGE NO, S (Continued) STEERING (Figure 148) FYORAUIIG LINES oceetececssssee sess Page 901 ‘STROBE LIGHT (Figure 221) MEDIUM INTENSITY «0.2... .0ccsceseeteteeneeeeee Page 442 STROBE LIGHT (Figure 222) HIGH INTENSI Page 444 T THROTTLE BODY INJECTOR (Figure 74)... ...cceceecees Page 148 ‘THROTTLE LINKAGE (Figure 75) cesses Page 150 THROTTLE PEDAL (Figure 76) ‘OIL CLUTCH AND POWERSHIFT WITH FORWARD/REVERSE LEVER «. Page 152 THROTTLE PEDAL (Figure 77) POWERSHIFT WITH MONOTROL PEDAL cists - Page 153 TILT CYLINDER (Figure 155) .. Page 320 TIMING GEAR (Figure 45) DIESEL _(WITHOUTLOW EMISSIONS) LAST USED ON S/N GO0sD-11942 cetesesevsesseseees Page 90 TIMING GEAR (Figure 53) DIESEL (WITH LOW EMISSIONS) FIRST USED ON SIN Go0sD-11942 : Page 106 TIRES AND WHEELS (Figure 215) SINGLE DRIVE WHEEL H70-B0XL & H90XLS LEMMERZ BRAND WHEELS .......0...0.0c000+ sees Page 432 TIRES AND WHEELS (Figure 216) SINGLE DRIVE WHEEL ADVANCE BRAND WHEELS : Page 494 TIRES AND WHEELS (Figure 217) DUAL DRIVE WHEEL H70-B0XL & H8OXLS .... . Page 496 TIRES AND WHEELS (Figure 218) STEER WHEEL..... cieeeeeeee +++ Page 438 TORQUE CONVERTER (Figure 129) POWERSHIFT Page 26 ©1999 HYSTER COMPANY ‘See Service Manual 11/2199 for service proceduresFAVSTER corn coocesnortisnenca TABLE OF CONTENTS DESCRIPTION |... ....-_—____—PAGENO. T (Continued) ‘TRANSMISSION CONTROL VALVE (Figure 126) POWERSHIFT WITH MONOTROL PEDAL ... Page 264 ‘TRANSMISSION CONTROL VALVE (Figure 127) POWERSHIFT WITH FORWARD/REVERSE LEVER ...... Page 268 TRANSMISSION (Figure 128) POWERSHIF Page 268 TRANSMISSION GEARS (Figure 121) — OIL CLUTCH «.. Page 254 TRANSMISSION HOUSING (Figuro 122) OIL CLUTCH : Page 256 TRANSMISSION PIPING (Figure 194) POWERSHIFT : ceeteeseeeee +. Page 277 UNIVERSAL JOINT (Figure 136) Page 279 v VALVE COVER AND INLET MANIFOLD (Figure 36) GASOLINE AND LPG 2000 SERIES ENGINE .........cse. costes Page 72 VALVE COVER AND INTAKE MANIFOLD (Figure 25) GASOLINE & LPG 4LM 1994 SERIES ENGINE 5 sees Page 50 VALVE COVER AND ROCKER SHAFT (Figure 47) DIESEL_(WITHOUTLOW EMISSIONS) LAST USED ON SIN GO05D-11942 0... 0.cceeeeeeee Page 94 VALVE COVER AND ROCKER SHAFT (Figure 55) DIESEL (WITH LOW EMISSIONS) FIRST USED ON SIN GO05D-11942 ........... : Page 110 VALVE COVER (Figure 35) ‘AND INLET MANIFOLD GASOLINE AND LPG... . : - Page 70 VALVE COVERS & INLET MANIFOLD (Figure 29) GASOLINE & LPG 5LM 1995 SERIES ENGINE cee coeees Page 58 (©1999 HYSTER COMPANY See Service Manual 11/2/99 for service procedurescomcnres wminccn MY STER TABLE OF CONTENTS DESCRIPTION PAGE NO, w WATER FILTER AND SEPARATOR (Figure 80) DIESEL cee coves Page 155 WATER PUMP (Figure 58) DIESEL (WITH LOW EMISSIONS) FIRST USED ON ENGINE S/N U892126D Page 116 WIPERS AND DEFROSTER FAN (Figure 226) 7 sss Page 452 WIRE HARINESS (Figure 119) GOVERNOR, : . Page 293 WIRE HARNESS (Figure 114) MAIN ENGINE GAS LAST USED ON S/N Go0sD-51475, Go05D-51489 PILOT TRUCK = (SHEET 1 of 4) cevetetteeeees Page 234 WIRE HARNESS (Figure 116) ENGINE LPG wee Page 242 WIRE HARNESS (Figure 117) OIL CLUTCH cect ecetetreeeneees Page 245 WIRE HARNESS (Figure 118) MAIN INSTRUMENT .......00000c0005 . Page 246 WIRE HARNESS (Figure 119) NEUTRAL START WITH FORWARD/REVERSE LEVER secs Page 248 WIRE HARNESS (Figure 120), NEUTRAL START WITH MONOTROL PEDAL Page 249 (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER Page xviii SERIAL CODE G5 - NORTH AMERICA ABBREVIATIONS QUICK REFERENCE SHEET Listed Below Are Abbreviations Used In Parts Manuals To Denote The Following Expressions: 2816 Two Stage Mast NC Normally Closed aSTS Three Stage Mast NDE Not Drive End (Commutator End) +STS Four Stage Mast NFL No Free Lif Amp “Amiperes WI Not Mustrated AR [As Required NO Normally Open BCS Box Car Special TPT National Pipe Threads Bw Brush Wear Indicator nS Neutral Start Ce commutator End) OC’ ‘Oil Clutch Transmission ORE Corrosive Environment a Sree aA Deaibal "A" Seale a a pe paced PS Powershift Transmission EC Empty Container Handler Europe or ECH Empty Container Handler U.S. PTO Power Take Off EC-3 Emply Container Handler-3 High RPM Reevoliiona per Minute ECH-3 Stacking ow ‘Serial Nomber EC-4 Emply Container Handier-4 High SL Seni-Fres Lit ECH-4 Stacking baie — ECS Emply Container Hander-6 High Tuck Mnesiement Mod ECH-5 Stacking Type D UL Type D, Diesel- Powered Safaty EC-6 Empty Container Handier-6 High Rating ECH-6 Stacking Type DS [UL Type DS, Diesel-Powered EC-7 Emply Container Handler-7 High Safety Rating ECH-7 Stacking Type UL Type E, Battery Powered Safety ECM Electronic Control Module Rating Zon Ernrng Charge Naice TWREEE—|UL Tea, Batoy-Ponerd safety Rating aan |ciccs Oni) arcs eae Fiype ES | UL Type ES, Batiory-Powsred Safety Rating able Read Oni EPROM —_[EttioalyregeratiereaTOWy | == —— 17 type, Garona Fanaa EGR Exhaust Gas Resiroual Ceaidie) sdhaust Gas Restroulation Type GS [UL Type GS, Gasoine- Powered FFL Full Free Lit Safety Rating Fur Fork Lif Truk ‘Type UP [UL Type LP, LP Gas-Powered FRE Freezer Environment Satety Rating a ‘Type LPS UL Type LPS, LP Gas-Powered a : = Satety Rating nek = —e us Undersize imited Free UL Underwriters Laboratory PG Liguifed Petroleum Gas Zz asia nited Kingdom MAP Tianiford Absolute Pressure oe us: United States mi Tailimeters MISTS Microprocessor Spark Timing 7 Notts System Xmen Transmission 1900 HYSTER COMPANY See Service Manual a) for service proceduressem cove norm Anenca HYSTER NOTES 1999 HYSTER COMPANY ‘See Service Manual 112/88 for service proceduresHYSTER sen. cove df Ngnmauercn HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates as- The different constructions are indicated by keys, semblies, subassemblies, and detail parts need- ‘symbols and footnotes. ed for service replacement. sre conn a a SEEM 7659 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresPage xxi SERIAL CODE G5 ~ NORTH AMERICA, HYSTER HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the partre- quired. Turn to the illustrated index page immediate ly behind the front cover. Choose the general area of reference most likely to include the part. Find the page number for the reference number you ‘choose and turn to that page. Use the division index to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS NOT KNOWN AND ‘THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required partis used on. Turn to the Master Index immediately following the Ilustrated Index. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page. WHEN THE PART NUMBER IS KNOWN: Use the numerical index at the back of the manual to find the part number. Turn to the figure listed and locate the partas indicated by the reference number. 10. GENERAL: The assembly breakdowns include pat numbers, description, quantities required, keys and footnotes to help in selecting the correct parts. Keys are used to show effective serial numbers for ‘wo or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A’, “B’, “C* or “D” and the corresponding quantity ‘column to find the required parts. Indented descriptions under "Name of Pert” are used toindicate assemblies and sub-parts of assemblies. Inthe example, LOAD ROLLER (Item 7)is a subpart of the major assembly CARRIAGE. Quantities shown are for one assembly. The quanti- ties of the subpart LOAD ROLLER are indicated as six and six. This means six per CARRIAGE assembly. Engineering change notice (ECN) numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information. Contact your local dealer for Hyster lft trucks for serial number information listed by ECN number. ‘Additional fork lengths are available. Contact your ealor for Hystor lift trucks. ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required. For any further information on parts, service, or ordering, consult your local dealer for Hyster lit trucks. 1999 HYSTER COMPANY ‘See Service Manual 11/2198 for service proceduresHYSTER szrans cone Of manera IDENTIFICATION OF TRUCK SERIAL NUMBERS. tT ivi (1) & (2) The first letter and three numbers indicate the truck model code. @ The second letter indicates the plant of manufacture. (4) The four or five digit number series indicates the serial number of the truck, (5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980. The letters “I”, “O", and "OQ" will not be used. For pending serial numbers contact your local dealer for Hyster lit trucks. Truck Serial Number Printed on Nameplate fi Fd RH SIDE LH SIDE ‘Truck Serial Number H ‘Stamped on Frame HI Parts referred to in this book as right or left hand parts are in accordance with the illustration above. 7850 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresseri. coot of NorMHAMERNCA HYSTER IDENTIFICATION OF MAST SERIAL NUMBERS [Tl 7 B® (1) & (2) The first letter and number indicates the mast model code. (3) The second letter indicates the plant of manufacture. (4) The four or five digit number series indicates the serial number of the mast. ©) Lift Height in Mili meters stamped just below the serial number Mast Group Identification consists of mast unit code (1) & (2) plus lft height (5). For pending serial numbers contact your local dealer for Hyster lift trucks. LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code ee secnaey cr ean a 7 a) <] [2 2, The carriage group number is stamped on the Oi] right hand side of the top cross member (pin type) or on the back of the right hand end of the bottom cross member (hook type). A date code has two letters in ine with or below the cartiage group number. 3, The mast identification number has a model code, a letter indicating the plant of manufacture, and a serial number. Underneath the serial number is a four digit number that indicates the total lft height for the mast in millimeters. 2. 4. Tilt and lft cylinder group numbers are ‘stamped on the cylinder shell ‘Always refer to the group, serial or part number when ordering service parts. Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter “S*, Contact your dealer for Hyster lift trucks for information on these assemblies. 7680 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER sen. cooe of NOnTHAMERICA IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS x x l, oo @ (1) & 2) The first letter and three numbers indicate the attachment model code. (3) The second letter indicates the plant of manufacture, (4) The four or five digit number series indicates the serial number. For pending serial numbers contact your local dealer for Hyste lit trucks. oo oS ooo NAMEPLATE Side-Shift Carriages and Attachments have nameplates. Use the serial number found on the nameplate to identity the attachment. Always refer to the group, serial or part number when ordering service parts. Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter “S*. Contact your dealer {for Hyster lft trucks for information on these assemblies. 1809 HYSTER COMPANY ‘See Service Manual 1172/99) for service proceduresSera. co0e 65 NORTHANERICA HYSTER FRAME COUNTERWEIGHT (Figure 7) Page 13 FLOORPLATES AND FENDERS (Figure 5) «. Page 10 HOOD (Figure 4) coves Page 8 LABELS AND PAINT (Figure 8) Page 14 LOAD BACKREST EXTENSION (Figure 9) Page 16 OVERHEAD GUARD (Figure 6) .. Page 12 SEAT (Figure 3) 2. Page 6 (©1368 HYSTER COMPANY See Service Manual 1172188 for service proceduresPage 6 UAL CODE G5 - NORTH AMERI SEAT (FIGURE 3) HYSTER 11/2/99) ‘See Service Manual for service procedures ‘©1809 HYSTER COMPANYPage 7 Sema cooe a= NORTAAMEAICA HYSTER SEAT KEY: A: Standard B: Suspension ary ory REF__PARTNO, NAME OF PART _____A B REE_PARTNO. NAMEOF PART AB 1 364911 Seat 1 26 364807 Restraint, RH 1 1 1845826 Seat = 1 27 18727 Capscrew 4 2 335988 Information Base 1 28 18515 Washer 4. 2 335989. Information Base 1 28 364854 Plug 24 3 335991 Cover 11 30 964808 Restraint, LH 1 4 222029 Rivet 4 31 379198 Washer 2 4 222030 Rivet 4 32 364848 Spacer 2 5 326964 Coll Spring 2 33 879675 Washer 2 6 326963 Tension Spring 1 84 379674 Capscrew 2 7 326978 Shock Absorber . 1 35 364847 Restraint 1 8 326962 Knob 1 36 1300107 Rod 14 8 326965 Adjustment Spindle 1 87 335553 Rail, LH (Gas And Diesel)... 1 1 10 826361 Cushion (Back) 1 37 389116 Rail, LH (LPG) 11 11 26360 Cushion (Seat) 1 37 383116 Rail, RH (Gas And Diese) ... 11 12 1926337 Spacer .......- 4 37 1900108 Rail, RH (LPG) 11 13 308187 Bumper (LPG) +22 38 145639 Locknut ge 14 879182 Spacer (LPG) 4 39 18175 Washer 44 15 18731 Capscrew 4 4016836 Capscrew 44 15 18728 Capscrew (LPG) 4 411314355. Kit-Seat Hinge 14 18 18727 Capscrew 4 42 221418 Capscrew 44 16 251099 Adhesive ARAR 4315127 Washer. 122 17 16374 Capscrew 44 44 1304957 Latch .14 18 15175 Washer 44 45 1346921 Plate 14 18 145639 Locknut 44 48 — 1334780 Spacer 4 19 953781 Plate 2 47 364976 Gas Spring (LPG) 1 20 186261 Capscrew 4 47 380320. Gas Spring (LPG) arent a1 18155 Washer. 4 48 364940 Shim (LPG) ARAR 22 981954 Bumper . / 11 49° 979190 Ball Stud (LPG) 22 23 879199 Capscrew 22 50 920157 Washer (LPG) 122 23 379697 Washer. 22 51 292681. Lockwasher (LPG) 22 24 1974750 Belt 11 52 829069 Nut (LPG) ... 122 25 979697 Washer 22 53 1967837 Screw (LPG) 22 25 979698 Nut . 22 54 251099 Adhesive ARAR (©1999 HYSTER COMPANY ‘See Service Manual 1172198 for service proceduresHYSTER re HOOD (FIGURE 4) (©1999 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresPage 9 [SERIAL CODE GS - NORTH AMERICA, HOOD REF__PARTNO, NAME OF PART ___ay. HYSTER REF__PARTNO. NAME OF PART ___ary. 1 4 1337441 Hood 1 14 353191 Tape (Per Foot) AN 1 > 4386219 Hood 1 15 246788 Washer 1: 3 320157 Washer 4 18 303117 Nut 4 136681 Capscrew 4 20 320157 Washer 5 1331039 Hinge 2 at 287854 Capscrew Ce day Se ae 8 1338175 Plug (LPG) 4 es Ses 10 sett Site 1 taoMart enema ’ 13. 199563 Capscrew . 4 First Used On S/N GOOSA-5163 14 © 1456791 Hood Liner (With Noise Reduction) 1 © With Noise Reduction 14.9 1456792 Hood Liner 1 4 Without Noise Reduction (©1999 HYSTER COMPANY ‘See Service Manual 19/2/99 for service proceduresHYSTER SERA. CODE GE NORTAMERICA FLOORPLATES AND FENDERS (FIGURE 5) (©1809 HYSTER COMPANY. See Service Manual 11/2/99 for service procedureskey: A: Oil Clutch B: Powershift Page 11 ‘SERIAL CODE GS - NORTH AMERICA, FLOORPLATES AND FENDERS ary REF__PARTNO, NAMEOF PART __ AB 1323399 @ 1358623 17590 313815 320157 197122 19212 1923998 1323397 329067 1923677, 1339809 246780 10 Pe 1360160 10 ab 1357901 10 4 1357900 11 ¢ 1356999, 11 4 1356998 12% 358185 12 246788 13 353188 14288762 15 288394 16 353204 17 1339815 18 © 1358624 Floor Mat Floor Mat Pin Plate Washer Spring Pin Floorplate Floorplate Screw Floorplate Liner Mat, RH Cover Cover Cover ‘Sound Liner Sound Liner Cover Washer Tim Foam Tape Sealant Trim Barrier Cover 1 ee eeret ARAR ARAR ARAR ARAR HYSTER ory REE _PARTNO. NAME OF PART AB 19 © 280644 Button 22 20 1300244 Foam 1 21 1300245. Bracket (Some Earlier Models). 1 22 136749 Capscrew 2 23° 239503 Nut 2 24 292681 Lockwasher 2 25 320187 Washer 2 26 1999816 Liner 141 27 9 1302390 Fender, RH 11 27 9 1302391 Fender, LH 14 27 '9 1302392 Fender, RH 14 27 '9 1302393 Fender, LH 14 28 9 203647 Capscrew a8 29 9 292656 Nut a8 30 9 292683 Lockwasher a8 31 9 1302898 Plate . 22 32 9 1903200 Anti-Slip Tread, RH 14 32 9 1303201 Anti-Slip Tread, LH ... 14 2 Without Noise Reduction > Overhead Exhaust © With Noise Reduction 4 Counterweight Exhaust © H70-80XL And HSOXLS, 1 Ho0-110xL 9 Dual Drive Whee!s (©1099 HYSTER COMPANY See Service Manual for service procedures 1172/99HYSTER Page 12 SERIAL CODE GS - NORTH AMERICA, OVERHEAD GUARD (FIGURE 6) REF PART NO. Na\ 1 F PART. 1312043 Overhead Guard 2 REF PART NO. NAME OF PART ory 1 4 216877 Nut 2 293647 Capscrew 4 5 292685 Lockwasher 2 3 292683 Lockwasher 4 6 226458. Capscrew 2 "©1999 HYSTER COMPANY ‘See Service Manual 11/2/89) for service proceduresPage 13, SERIAL CODE G5 - NORTH AMERICA HYSTER COUNTERWEIGHT (FIGURE 7) 7 12 107 1 Pane TY REF_PARTNO, NAME OF PART ory 1 1843969 Counterweight (H7OXL) 1 5 141596 Bolt (H90-110XL, 80XLS) 1 1 1343970 Counterweight (HEOXL) . + 6 302492 Pin 1 1 1943971 Counterweight (H9OXL) + 7 387473 Pin 1 1 1943974 Counterweight (H80XLS) 1 8) 1337734 Plug 2 1 1943972 Counterweight (H100XL) 19 © 1389792 Shim aR 1 1943973 Counterweight (H110XL) 1 10 ® 292681 Lockwasher . 2 28 352909 Plate an 11 © 320158 Washer 2 2 353191 Tape an 12.© 292654 Nut 2 3149531 Washer 1 4 15168 Washer 1 ® Last Used On SIN G5D-9851 5 17387 Capscrew (H70, 80XL) 1 » First Used On S/N GSD-9852 (©1609 HYSTER COMPANY See Service Manual 1172198 for service proceduresHYSTER ee SERIA CODE G2 NORTHAVERICA LABELS AND PAINT (FIGURE 8) (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresPage 15 SERIAL CODE G5 — NORTH AMERICA LABELS AND PAINT HYSTER REF_PARTNO. NAMEOF PART __GTY ~—-REF_PART NO. NAME OF PART __aTy 1 380325 Label-Model 70 2 17 1345809 Paint-Nugget Yellow (Spray) ... AR 1 380326 Label-Model 80 2 17 1345808 Paint-Nugget Yellow (1 Gal) .... AR 1 380327 Label-Model 90 2 17 1344901 Paint-Low Gloss Black (Spray) . AR 1 380328 Label-Model 100 2 17 1344902 Paint-Low Gloss Black (1 Gal) .. AR 1 380329. Label-Model 110 2 17 316844 Paint-Red Spray AR 2 154067 Label-DS 2 17 328626 Paint-Hi-Temp. Black (Spray) .. AR 2 154066 Label-LPS 2 17 1346270 Paint-Black Powder (Spray) .... AR 2 154065 Label-GS. 2 18 Nameplate (Contact Dealer) 1 3 1319860 Tread-Slip Resistant 2 19 1335146 Label-Park Brake 1 4 1330920 Label-No Riders. 2 20 8504324 Label-LPG Flammability 1 5 1938178 Label-Mast Warning 2 21 1354165 Label-Antifreeze 1 6 1844132 Label-Hyster 2 22 1339844 Plate-Impact Test 1 6 1345836. Label-Hyster (Optional) 2 23 329029. Label-LPG Tank Ident 1 7 1836605 Label-Operator Warning 1 24 170658 Rivet 4 8 = 369573. Label-LifTilt 1 25 389694 Cover 1 9 1330919 Label-Mast Warning 1 26 = 1346853 Label-XL2 2 10 1330917 Label-Tipover Warning 2 26 = 1359706 Label-XL2 " Label-Auxiliary (See Chart) .... AR (Optional For Black Cab) 2 12 2034459 Label-Ether Warning 1-27 1945998. Label-EF! 2 13 816448 Label-Lift Eye 3 28 ® 1308050 Label-Impact Resistant 1 14 1825273 Label-Hyster .2 29 1374549 Label-Radial Tire Warning 1 15 1325271 Label-Fan 1 16 1345939 Label-Fan 1 @ With Cab an Ed 4 tw = 4 4)(a | i> tle ale) 370250 370251 370252 370253 370254 370255 370256 370257 370258 370259 (©1999 HYSTER COMPANY ‘See Service Manual {for service procedures 11/2/99HYSTER SERA. COOE G2 NORTAMERIGA LOAD BACKREST EXTENSION (FIGURE 9) HOOK TYPE FORKS PIN TYPE FORKS ‘Standard | Polished, Full- Standard] QTY Bottom Tapered Extension 42 in 70-80XL. 1938645, 1345267 42in 90-120XL 327439 Extension 48 in 70-80XL. 1365778 48 in 90-120XL_ 294295 Extension 54 in 70-80XL 1970641 1976360 Extension 60 in 70-80XL. 1976358, 1376359 60 in 90-120XL 312430 Extension 62 in > 207016 Capscrew 1954923 1354923 4 1354923 Washer 2a1771 221771 4 221771 @ 296423, 8 296423 @ 296423 Nut 300937 300887 300937 ® Optional © Not Available on Three-Stage Full Free Lift Mast (©1999 HYSTER COMPANY ‘See Service Manual 11/2199 for service proceduresPage 17 SERIAL CODE G5 — NORTH AMERICA ENGINE CAMSHAFT & OIL PAN (Figure 30) GASOLINE & LPG 5LM 1995 SERIES ENGINE CAMSHAFT AND CRANKSHAFT (Figure 17) GASOLINE & LPG 2KM 1992 SERIES ENGINE CAMSHAFT AND CRANKSHAFT (Figure 21) GASOLINE & LPG SKM 1993 SERIES ENGINE CAMSHAFT AND OIL PAN (Figure 38) ‘GASOLINE AND LPG 2000 series engine CAMSHAFT AND OIL PAN (Figure 26) GASOLINE & LPG 4LM 1994 SERIES ENGINE CAMSHAFT AND OIL SUMP (Figure 37) GASOLINE AND LPG COOLANT PUMP (Figure 49) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N Go0sD-11942 COOLANT PUMP (Figure 57) DIESEL (WITH LOW EMISSIONS) FIRST USED ON SIN G005D- 11942, LAST USED ON ENGINE S/N U892125D COOLING SYSTEM (Figure 12) GASOLINE AND LPC COOLING SYSTEM (Figure 40) DIESEL oe CRANKSHAFT AND PISTONS (Figure 43) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N Go0sD-11942 CRANKSHAFT AND PISTONS (Figure 52) DIESEL (WITH LOW EMISSIONS) FIRST USED ON SIN Go0sD-11942 CYLINDER BLOCK (Figure 15) ‘GASOLINE & LPG 2KM 1992 SERIES ENGINE (©1999 HYSTER COMPANY ‘See Service Manual for service procedures HYSTER Page 60 Page 34 Page 42 Page 76 Page 52 Page 74 Page 98 Page 114 Page 24 Page 80 Page 86 Page 104 Page 30 11/2/99HYSTER SERIAL CODE Go NORTHANERCA ENGINE (Continued) CYLINDER BLOCK (Figure 19) GASOLINE & LPG SKM 1993 SERIES ENGINE Page 38 CYLINDER BLOCK (Figure 23) GASOLINE & LPG 4LM 1994 SERIES ENGINE Page 46 CYLINDER BLOCK (Figure 27) GASOLINE & LPG 5LM 1995 SERIES ENGINE Page 54 CYLINDER BLOCK (Figure 31) GASOLINE AND LPG : -++- Page 62 CYLINDER BLOCK (Figure 32) GASOLINE AND LPG 2000 series engine Page 64 CYLINDER BLOCK (Figure 41) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON SjN GoosD- 11942 Page 82 CYLINDER BLOCK (Figure 50) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N Go05D- 11942 . Page 100 CYLINDER HEAD (Figure 16) GASOLINE & LP 2KM 1992 SERIES ENGINE Page 32 CYLINDER HEAD (Figure 20) GASOLINE & LPG SKM 1993 SERIES ENGINE .. . Page 40 CYLINDER HEAD (Figure 24) GASOLINE & LP 4LM 1994 SERIES ENGINE . Page 49 CYLINDER HEAD (Figure 28) GASOLINE & LP 5LM 1995 SERIES ENGINE cso Page 56 CYLINDER HEAD (Figure 83) GASOLINE AND LPG oe Page 66 CYLINDER HEAD (Figure 34) GASOLINE AND LPG 2000 SERIES ENGINE Page 68 ©1999 HYSTER COMPANY, ‘See Service Manual 11/2199 for service proceduresSema COOE G2 NORTHAMERICA HYSTER ENGINE (Continued) CYLINDER HEAD (Figure 42) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GoosD- 11942 . Page 84 CYLINDER HEAD (Figure 51) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N Go05D-11942 Page 102 ENGINE MOUNTS (Figure 10) Page 21 EXHAUST (Figure 59) Page 118 FLYWHEEL HOUSING (Figure 11) sees: Page 22 MANIFOLDS (Figure 48) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON SIN G005D-11942 ..... Page 96 MANIFOLDS (Figure 56) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N Go0sD-11942 00 . Page 112 OIL FILTER (Figure 44) DIESEL Page 88 OIL PAN AND PUMP (Figure 46) DIESEL_ (WITHOUT LOW EMISSIONS) LAST USED ON S/N GoosD-11942 5 Page 92 IL PAN AND PUMP (Figure 54) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N Go0sD- 11942 Page 108 OIL PUMP (Figure 18) GASOLINE & LPG 2KM 1992 SERIES ENGINE «20.20... ...csceee Page 36 OIL PUMP (Figure 22) GASOLINE & LPG SKM 1993 SERIES ENGINE «0.0.0.0... . Page 44 OIL PUMP (Figure 39) GASOLINE & LPG 4LM 1994, SLM 1995, 1996 THRU 2000 SERIES ENGINE .. Page 78 ‘SERPENTINE BELT DRIVE (Figure 13) GASOLINE AND LPG USED ON SIN Go0SD-4578 THRU GO05D-7759 (INCLUDING S/N 7830-7832, 7834-7837,7840, AND 7841) EXCEPT SIN G005D-7710 (©1909 HYSTER COMPANY ‘See Service Manual 11/2199) for service procedures Page 26HYSTER Eee ENGINE (Continued) ‘SERPENTINE BELT DRIVE (Figure 14) GASOLINE AND LPG FIRST USED ON SIN G00SD-7760 (EXCEPT S/N 7830-7832, 7834-7837, 7840, AND 7841) AND INCLUDES SIN G008D-7710 Page 28 TIMING GEAR (Figure 45) DIESEL_ (WITHOUT LOW EMISSIONS) LAST USED ON SIN Go05D- 11942 Page 90, TIMING GEAR (Figure 53) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N G00sD-11942 Page 106 VALVE COVER AND INLET MANIFOLD (Figure 36) GASOLINE AND LPG 2000 series engine Page 72 VALVE COVER AND INTAKE MANIFOLD (Figure 25) GASOLINE & LPG. 4LM 1994 SERIES ENGINE Page 50 VALVE COVER AND ROCKER SHAFT (Figure 47) DIESEL_ (WITHOUT LOW EMISSIONS) LAST USED ON S/N G005D-11942 wee Page 94 VALVE COVER AND ROCKER SHAFT (Figure 55) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N Go0sD-11942 Page 110 VALVE COVER (Figure 35) ‘AND INLET MANIFOLD GASOLINE AND LPG... . sees Page 70 VALVE COVERS & INLET MANIFOLD (Figure 29) GASOLINE & LPG 5LM 1995 SERIES ENGINE cesses Page 58 WATER PUMP (Figure 58) DIESEL (WITH LOW EMISSIONS) FIRST USED ON ENGINE S/N U892126D Page 116 1999 HYSTER COMPANY See Service Manual 11/2/99) for service proceduresENGINE MOUNTS (FIGURE 10) A Ge 1 32 @— 13 2S C ory ory REF__PARTNO, NAME OF PART AB REF _PARTNO,NAMEOF PART AB 1 300937" Nut 44 10 221500 Capscrew 88 2 370263 Washer 44 11 221767 Washer a8 3 320161 Washer 44 12 292682 Lockwasher ee 4 © 353005 Mount 44 13 221708 Nut ge ‘ 14 377354 Bracket 2 4 @ 1988597 Mount 44 TS ST7OSS Bracket Aan 5 6 353008. Washer 44 46 1302248 Bracket 22 5 4 2021298 Washer . 66 17 292560 Capscrew . 44 6 292540 Capscrew 22 17 292685 Lockwasher 44 6 300892 Washer . 22 18 292539 Capscrew ; 22 7 372006 Stud 4. 18 300932 Washer 22 7 206414 Adhesive ARAR Last Used On SIN G00SD-7759 (Inci.ding SIN 7 221767 Washer. 4 7830-7832, 7834-7837, 7840 And 7841) 7 139743 Locknut 4 Except SIN GO0SD-7710 8 ® 1315428 Bracket 7 First Used On SIN GOOSD-7760 (Except For 8 © 1383350 Bracket 1 ‘SIN7830-7832, 7834-7837, 7840 And 7841) 9 292527 Capscrew 3 ‘And Includes SiN GO05D-7710 9 292683 Washer lg © LastUsed On SiN GoosD-9599 9 313022 Sealant RAR 4 First Used On SIN G005D-9540 ©1900 HYSTER COMPANY See Service Manual 1172199 for service proceduresHYSTER Benntesos ce Nonmncenes FLYWHEEL HOUSING (FIGURE 11) (©1999 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresSERA. 008 GF NOATWAYERICA HYSTER FLYWHEEL HOUSING ke T Gasotnortrc B Diese! ary ory REF PART NO. NAME OF PART __A B REF PART NO. AB 176680" Capscrew fa Ig asotst Piyhect (Ol Chicky ss 1 320157 Washer . . 44 46 © 1352282 Flywheel (Powershift) 2 245262. Snubbor (io) it eoorea =e ence 1146 © 1459401 Flywheel (Powershitt) @ 844992. Spaver a4 Bee : essa eae ‘) 16 © 350182 Flywheel (Powershit & 344084 Sprocket a4 (2500 RPM) ved 7 ‘41207 Bearing 11 16 © 1459400 Flywheel (Powershift) 8 373081 Housing 1 (2500 RPM) . ce Vw 8 1383224 Housing (Optional) . . 1 16 ® 352476 Flywheel (Oil Clutch) 1 8 370699 Housing wee 716 © 1454602 Flywheel (Oll Clutch) 1 8 std9t Snubver 41 18 1952266 Fiywnee! (Powershit) 1084824 O-Ring 66 (2200) Rem) 1 W 221506 Capscrew 6 16 # 344357 Flywheel (Powershift) " 293634 Capscrew 6 (2500) RPM) . 1 i 261978 Washer 3° 16. 1454600 Flywheel (Powershit) tt 2et7e7 Washer é (2800) RPM) 1 12 873086 Shim (0.008 i) wa! 16 195066 ‘Ring Gear Tt 12373087 Shim (007 n) SAR 47 "3308 al Bearing Powershi) sos. 44 12379086 Shim(0.020In) ss... LAR. 18 984068 Bott we 12199212 Shim(0.008 in) ssc WAR 18 t99eT9 Bat. é 12195218 ShimO07in) ssc LAR 18188420 Bowel Pin... 2 12195214 Shim (0.020 AR 13973105 Seal cose Ta gat Used On SN 60050-1498 2 : 44 373083. Sprocket : a4 First Used On S/N GOOSD-11496 44 344982. Sprocket 1 © Last Used On S/N G00SD-12988 15, 222727 Dowel Pin eee 1 © First Used On S/N GOOSD-12989 (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99) for service proceduresHYSTER Sema. GoOE 62 NORTHAMERICA COOLING SYSTEM (FIGURE 12) GASOLINE AND LPG (©1999 HYSTER COMPANY ‘See Service Manual 11/2199 for service proceduresSERIA. ODE GE NORTHAVESICA HYSTER COOLING SYSTEM GASOLINE AND LPG REF__PARTNO.NAMEOFPART ___ary "TNO. NAME OF PART.__ary 1 136985 Capscrew 3 39 ©9 1259100 Bracket 1 292682 Lockwasher 3 40 18542 Capscrew 2 320159 Washer 4 40 15156 Washer 3 1949926 Shroud 1 41 128469. Ball Bearing 3 1343962 Shroud (Metal, Optional) 1 4216828 Capscrew 4 128259 Clamp (Some Early Models) ..... 1 42 ‘18186. Lockwasher 5 1360152 Hose ; 1 43 18134 Washer 6 1387260 Radiator 1 44 © 1928888 Bracket 6 | 1482142 Radiator 1 45 Pe 239503 Nut 7 3002838 Anti-Freeze, 1 Gallon AR 48 352609. Bracket 8 119236 Clamp 4712815 Drain Valve 9 178899 Radiator Cap 10 353310 Clamp 11 1805436 Tube 48 © 352490 Hose 4g f 1380854 Hose 49 1358603. Seal (Optional) 12 124297 Clamp 49 © 1343937 Seal 8 ale Gomme! 50 1936692 Nut 3 apscrew 1 €9 1959106 Idler Assembly 14 15127 Lockwasher 2 eepto2 ¥ 51 1959102 Idler Pulley . 51 3002793 Bearing 5112928 Snap Ring 52.9 54129 Snap Ring 23 140D166 Clamp 54 1305150 Plug 55 56 15 239503 Nut 18 292681 Lockwasher 16 320158 Washer 17 345454 Cap 18 339735 Hose 19 345453 Outlet e 20 336550 Bushing 1356961 Extension .. ‘ 21 344492 Reservoir 1939820 Battle 22 340204 Strap 57 1801177 Screw 23 196750 Capscrew 58 1343927 Clip : 58 1329271 Clip (For Optional Shroud) 59 1343320 Trim... ee eeeeeee 60 © 1343300 Baffle, LH 60 P¢ 1343301 Baffle, RH 61 1357930 Retainer 62 1801177 Screw 63 * 1358604 Radiator Seal 64 65 23 292681 Lockwasher 24 © 1366963 Fan (Pusher) 25 292682 Washer 26 ® 1356962 Pulley 27 16818 Capscrew 27 292681 Lockwasher 28 ® 353393 V-Belt 29 ® 350070 Pulley e e be 292681 Lockwasher 30 © 373121 Pulley e e be 320159 Washer....... OONAR BHA HR REN ENN Dene eer Daeen tet ate tole tat ete pe tetttotatciclatc et bes 31 © 1356964 Spacer a 32° 374034 Shaft bee eee 92 257291 Adheshe an 8 Hons e in ; 33 ® 160996 Snap Ring . A ee 34 12928 Snap Ring . 2 ithout Noise Reduction 35 18547 Capscrew 2 © Last Used On S/N G00SD-4577 (er Figure 13) 35 15186 Lockwasher 2! First Used On SIN GO0SD-4578 36 © 344351 Mount 1 9 Included in Idler Pulley Kit 1358104 37 15056 Nut 3 Last Used On SIN GOO5D-10472 38 18549 Capscrew 1] First Used On SIN GoosD-10473 ‘©1999 HYSTER COMPANY See Service Manual 1172199 for service proceduresHYSTER PART 1 1377741 Bracket 1 2 1377750 Pulley 1 3 1377735 Pulley (Water Pump) 1 4 1377752 Tensioner 1 5 1877736 Spacer 1 6 136681 Capscrew . 4 7 292681 Lockwasher ...... 8 8 287860 Capscrew 4 9 292682 Lockwasher 12 10 18525 Capscrew 4 n 18547 Capscrew 1 12 292524 Capscrew 1 13 316826 Nut 1 14 1877774 Washer. 1 15 16634 Capscrew 3 16 16805 Capscrew 3 17 9 1974774 Fan 1 17 © 1454560 Fan 1 Page 26 ‘SERIAL CODE GS - NORTH AMERICA SERPENTINE BELT DRIVE (FIGURE 13) GASOLINE AND LPG USED ON S/N G005D-4578 THRU G005D-7759 (INCLUDING S/N 7830-7832, 7834-7837,7840, AND 7841) EXCEPT S/N GOO5D-7710 18 1377781 19 1377791 20 1377762 21 1377755 23 1377745 24 1377749 25 128469, 26 12928 27 (172885 27 257291 28 © 131957 28 160996 29 18549 30 221544 31 1305165 Spacer (Fan) ‘Spacer (Fan) .. Pulley Balt Fan Mount Assy Hub Shaft Bearing ‘Snap Ring Spacer Adhesive . vo ‘Snap Ring Snap Ring (Optional) Capscrew ose... Capscrew Washer pete clio) ofete ticle tatty Last Used On SIN GOOsD-11448 First Used On SIN GOOSD-11449 ‘©1999 HYSTER COMPANY, ‘See Service Manual {for service procedures 11/2/99SERA. CODE Go NORTHANERICA HYSTER NOTE "(©1999 HYSTER COMPANY ‘See Service Manual 2/89 {for service proceduresHYSTER ser1n cove GS: RORTHAURECA SERPENTINE BELT DRIVE (FIGURE 14) GASOLINE AND LPG FIRST USED ON S/N G005D-7760 (EXCEPT S/N 7830-7832, 7834-7837, 7840, AND 7841) AND INCLUDES S/N GOO5D-7710 "©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresSERIAL CODE G5 - NORTH AMERICA Page 29 SERPENTINE BELT DRIVE GASOLINE AND LPG FIRST USED ON S/N G005D-7760 (EXCEPT S/N 7830-7832, 7834-7837, 7840, AND 7841) AND INCLUDES S/N GOOSD-7710 REE __ PART NO. NAME OF PART ary 1 1989225 Plate 1 ee 2 1377750 Pulley 1 23 3 1989204. Pulley (Water Pump) 1 Ba 4 1877752 Tensioner 1 34 5 1877736 Spacer 1 bg 6 136681 Capscrew 4 bs 7 292681 Lockwasher 8 Os 8 287860 Capscrew 46 9 292682 Lockwasher “4 10 © 18525 Capscrew 4 36 10 9 18529 Capscrew 4 29 " 18547 Capscrew 1 30 12 292524 Capscrew 1 35 13 316826 Nut at 14 320159 Washer 1 32 15 16634 Capscrew 3 3g 16 16815 Capscrew 3 34 17 © 1974774 Fan 1 17 1 1454560 Fan . 1 0 18 © 1977781 Spacer (Fan) (25.4 mm) 1 » 19 © 1977791 Spacer (Fan) (38.10 mm} 1 19 4 1453247 Spacer (Fan) (76.0 mm) 1 0 20 1377762 Pulley 1 0 21 1877755 Belt 1 e 22 8 1377742 Fan Mount Assy 1 u 22 © 1389344 Fan Mount Assy 1 9 REF_P) 7 9 4459008 Fan Mount Assy 1877745 Hub 1877749 Shaft 1389340 Shaft 1459007 Shaft 128469 Bearing 1459011 Bearing 12928 Snap Ring 160996 Snap Ring 18549 Capsorew 1383226 Plate @ 1384333: Fan Bracket b 1389346 Fan Bracket .. 15056 Nut 1383228 Plate 124668 Bearing 16816 Capscrew e@cace Last Used On S/N G005D-8330 First Used On S/N G005D-8331 Thru ‘SIN G005D-19791 Last Used On S/N GO0SD-10675 First Used On S/N GO05D-10676 Last Used On S/N G005D-11448 First Used On S/N GO0SD-11449 First Used On S/N GO05D-13791 HYSTER E B ) (©1809 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/99)HYSTER sen. cove ef normience CYLINDER BLOCK (FIGURE 15) GASOLINE & LPG 2KM 1992 SERIES ENGINE PARTS-SERVICE GRAM tem Gram 24, 25 AA-92 84 ag (©1999 HYSTER COMPANY See Service Manual 1172/99 for service procedures1” 2 1B 14 16 16 7 18 19 20 21 22 PART N 1331603 1343167 159977 1358156 274232 1335498 388302 263844 169718 263844 1335499 1935216 375601 263788 375587 1320000 1375590 375589 1347918 326359 370169 263827 185768 Page 31 SERIAL CODE G5 - NORTH AMERICA CYLINDER BLOCK GASOLINE & LPG 2KM 1992 SERIES ENGINE NAME OF PART. - Engine 1 23221806 Engine Subassembly 1 24981355 Pin 4 24 369748 Bypass Valve 1 24 183469 Plug 4 24 1935494 Plug 1 24 1339962 Plug 1 25263828 Pin 2 26 1398675 Plug 8 27 161195 Pin 2 28 1343168 Pin 2 29 1390725 Plug 1 30231622 Pin 1 31 1338224 Plug (Rear) 1 32975595 Fitting 1 331935241 Oil Filter 1 34 975597 Joint 1 35133696 Indicator 1 36 g69139 Cover 1 36 2g8a94 Gasket 1 37388514 Screw & Washer ....... 10-38 19521 Stud 1 39 15962 Capscrew -1 40 178297 HYSTER QTY —-REF__PART.NO. NAME OF PART __aTy Capscrew Water Pump Washer Capscrew Joint Bearing Joint Kit-Gasket Capscrew Water Outlet Gasket ‘Thormostat (180° F) Intake Manifold Plug Plug Bolt Clamp Tube Sealant . Dipstick Fitting (Gasoline) Plug Degreaser LB 2 FoR ee een awe eae eo > (©1999 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/99HYSTER paseo SERIAL CODE G3 NORTH ANERICA CYLINDER HEAD (FIGURE 16) GASOLINE & LPG 2KM 1992 SERIES ENGINE PARTS-SERVICE GRAM. Tem | GRAM az | AAG (©1999 HYSTER COMPANY See Service Manual 11/2/99) for service proceduresREF__PARTNO, 1831603 1343167 1 1335063 2 16374 3 197068 4 1367479 5 9 1386190 6 378567 7 375568 8 263847 9 375857 y 375998 9 375559 9 375560 10 265512 10 254384 11 263748 12 263750 13975564 13 975565 14.4 145173 15 914539 16 149867 16 312948 17 1369490 17 136948 18 321734 19 1339961 20 388356 21 1343902 22 1335082 23 1807964 24 1934422 24375617 Page 33 SERIAL CODE G5 - NORTH AMERICA, CYLINDER HEAD GASOLINE & LPG 2KM 1992 SERIES ENGINE NAME OFPART ary Engine 1 25 1995215, Engine Subassembly 1 26 ® 375620 Retainer 1 27 281097 Capscrew 4 28 370150 Washer 4 23 1360868 Cylinder Head 2 30> 197808 Gasket 2 31 1317472 Bolt (8.75 in) 10 321916494 Bolt (8.00 in) 4 33 1316488 Bolt (1.75 in) 12 341397871 Intake Valve (Standard) 6 95 325897 Intake Valve (0.003 in O/S)......6 36202515 Intake Valve (0.015in O/S)-....6 36 18162 Intake Valve (0.030 in O/S).....6 37 1950036 Exhaust Valve (Standard) 6 98 1300152 Exhaust Valve (0.015inO/S) ...6 89 379400 Valve Spring 12 40 «15162 Valve Keeper 24 at 14761 Seal (intake Valve) 6 42 379405 Seal (Exhaust Valve) 6 43 359199 Seal 12 44 = 352908 Valve Stern Shield 12 4516379 Rotator (Exhaust Valve) 6 46 366686 Cap (Intake Valve) 6 47 1304392 Oil Filler Cap 1 48 362952 Fier Ca (Opn 0 2 PCV Valve oom Grommet 1 St S20156 Push Rod 12 52 2a680 Hydraulic Valve Litter ot Restrictor eee Rocker Arm 12 Valve Cover, RH 1 Valve Cover, LH 1 996340 HYSTER REF__PARTNO. NAME OF PART ___ary Bolt 4 Gasket . 2 Ball 12 Nut 12 Stud) 12 Spark Plug Exhaust Manifold Shield Shield Hose Clamp Capscrew Washer Filter Washer Fitting Lockwasher Nut Clamp Clamp Stud : Capscrew 1 Lockplate Washer 1; Shield Bracket Capscrew Washer Lockwasher . Nut. @ Included in Gasket Kit 1812809 Included in Major Tune-Up Kits 996397 & ‘©1999 HYSTER COMPANY ‘See Service Manual for service procedures 11/2199)HYSTER sere 2s go MORTAR CAMSHAFT AND CRANKSHAFT (FIGURE 17) GASOLINE & LPG 2KM 1992 SERIES ENGINE (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99) for service proceduresSRA. COOE GE NOATHANERCA HYSTER CAMSHAFT AND CRANKSHAFT GASOLINE & LPG 2KM 1992 SERIES ENGINE 8 REF__PARTNO. NAME OF PART _________QTY —_REF_PART NO. NAME OF PART. 1331603. Engine + 21 801956. Bearing... 1343167 Engine Subassembly + 22301957 Bearing 1 1374309 Piston (Standard) 6 23 263842 Bot 1 1839969 Piston (0.005 in O/S) 6 24 1339967 Damper 1 1339970 Piston (0.090 in O/S), 6 25 1335057 Key 2 306774 Piston Rng (Standard) 6 26 1398222 Pin 2 375550 Piston Ring 0.030in O'S) .... 6 274306676 Ol Sump 3 1360179 Connecting Rod 6 25 ‘308624 Drain Plug 4 1360182 Bolt (Connecting Rod) 2 28 388905 Gasket. - 5 1975954 Nut (Connecting Rod) 2 23 © g7BSB2 Gasket 6 375570 Crankshaft SE st sssor eesti 7 375551 Bearing (Standard) SE ssc Best 7 1324015 Bearing (0.010 in O/S) i cece Gina) 7 1924016 Beating (0.020 O/S) iS ecco cr 7 1324017 Bearing (0.090 in O/S) 1S oes 7 1324018 Bearing (0.040 in O/S) eS cere 8 1907958 Bearing (Standard) eee ee 8 1309839 Bearing (0.010 in O/S) . Se cca 8 263765 Bearing (0.020 in O/S) 1 ee a ame {37 375616 Timing Chain 10 1335227 Retainer 1 88 221459 Capecrew ee Tocca oie 3 39375615 Sprocket (Crankshat) To sso 40 1935064 Retainer (Camshat) 13 1335212 Gasket 1 at 1339963 Bolt . . . 14 1395226 Nut . 1 Bearing Cap 15, (375575 Bolt . 2 43 Bearing Cap 16 375602 Bolt + 44 269788 Plug 17 388364 Stud : + 45 380070 Pulley 18 375579. Bearing (Standard) 6 48 16634 Capscrew 18 1324011 Bearing (0.010 in O/S) 6 46 15156 Lockwasher 48 1324012 Bearing (0.020 in O/S) 6 47 221544 Capscrew 48 1924013 Bearing (0.030 in O/S) 6 48 1305165 Washer 18 1924014 Bearing (0.040 in O/S) 6 49 Flywheel. . 19 375571 Pin 1 rr Figure 11 20 301955 Bearing + 50 988964 Stud boven (©1999 HYSTER COMPANY ‘See Service Manual 1w2i99 for service proceduresHYSTER Sern CODE Go NORTHAMERICA OIL PUMP (FIGURE 18) GASOLINE & LPG 2KM 1992 SERIES ENGINE OF PART a REF __PARTNO. NAME OF PART ary 2 1 1307962 Oil Pump 1 7 1833541 Screw & Washer 4 2 1304786 Cover 1 8 375585 Screen 1 3 1330453 Pin 1 9 388308 Bolt 1 4 145177 Spring 1 10 263795 Retainer 1 5 268573 Regulator Valve 1 11263784 Shaft 1 6 1338223 Stop 112 263844 Pin 1 (©1999 HYSTER COMPANY See Service Manual 11/2/99 for service proceduresreno 'YSTER SEMA. COE GE NORTH AERICA HYS NOTE (©1999 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresHYSTER eed SSEFIAL CODE G5 - NORTHAMERICA CYLINDER BLOCK (FIGURE 19) GASOLINE & LPG 3KM 1993 SERIES ENGINE ‘©1999 HYSTER COMPANY See Service Manual 11/2998 for service proceduresPage 39 ‘SERIAL CODE G5 - NORTH AMERICA, CYLINDER BLOCK GASOLINE & LPG 3KM 1993 SERIES ENGINE HYSTER REF __PART.NO. NAME OF PART QTY REF__PARTNO, NAME OF PART QTY 1356929 Engine .. 1 19 263828 Gasket 2 1 1971221 Cylinder Block 1 20 221506 Capscrew 1 2 169718 Plug 8 21 185768 Capscrew 1 3 1371222 Plug 8 22 263827 Stud . 1 4 301955 Bearing (Camshaft) 2 23 1374109 Thermostat (180° F) 1 3 Sorese Beary (Cansra ee ; e Sesaan Se eens B 25 1371229 Water Outlet 1 3 8 arms ug 4B Gaasie sick ‘ 3 Mani ike 1 3 Seor09 Tube Wisi) i ci een } 29 1347918 Cover 1 ae 2B Sates Sate ' 12 1935488 Bolt 1 311374108 Screw 10 ae 1 "Teser Pring (Git : 14 1974112 Cover (EGR Valve) 4 33 1320000 Oil Filter 1 15 1374113 Gasket (EGR Valve) + 34 1358156 Bypass Valve 1 18 tariaae Bot OR Vole) 255 tes007e Poy ; 1% “Suaees 3S “Seesos Sedat Es 13 SBtSS Wave Pap + Seo Sea ; ©1999 HYSTER COMPANY ‘See Service Manual 11/2/99, for service proceduresHYSTER Fe) CYLINDER HEAD (FIGURE 20) GASOLINE & LPG 3KM 1993 SERIES ENGINE 7490 | A-A88 8 4“ j—se PARTS-SERVIGE aa Tew | naw O39 "1999 HYSTER COMPANY ‘See Service Manual 11/2/99) for service proceduresPage 41 SERIAL CODE GS - NORTH AMERICA CYLINDER HEAD GASOLINE & LPG 3KM 1993 SERIES ENGINE HYSTER REF PART NO. NAME OF PART ty REF PART NO. NAME OF PART ary 1356929 Engine 4 26 1334422 Cover, RH 1 11454866 Cylinder Head + 28875617 Cover LH 1 2 375557 Intake Valve (Standard) 6 27 1358047 Screw 12 3 1874105 Exhaust Valve (Standard) 6 28 375620 Gasket (Valve Cover) 2 4 263748 Spring (Valve) 12 29 1331341 Plug 5 5 263750 Key (Valve) 24 30 1307964 Rocker Arm 12 6 375564 Seal (Intake) 6 31 1358043 _ Nut (Rocker Arm) 12 7 145173 Seal +12 32 388356 Push Rod 12 8 314539 Shield (Valve Stem) 12 331349902. Lifter 12 9 1958677 Stud " et io cc rare aes 5 10149867, Rotator “8 35 1371283. Bot. 4 Tt 1905100 Gacket 2S seeees fone $ 12 375567 Bolt (3.75 in) 10 Teotae Fines “reathen | ite vanes 1 13 878868 Bot @.001n) 4 ia 2eaea7 Bot (178. 1299 "900152 Washer ; 15 1969481 Capen. 1 te "ser7at router (ave AS) 1 at 188008, Bracet ! 17 1339961 Grommet 2 a 292501 “apscrew eI 18 1317472 Manifold (Exhaust) 2 “a 320156 Washer 2 19 16379 Capscrew "W 44 292680 Washer. 2 20 352903 Stud 6 4 379400 Fitting 1 2 1316494 Shield 2 46 379405 Clamp 1 22 1316488 Shield (Spark Plug) 2 47 353199 Clamp 1 23 352952 Heat Shield 1 48 136687 Nut 2 24 1369485 Cover + 4818162. Washer 1 25 1304392 Washer 12 80 197888 Spark Plug 6 Giese VSTER COMPANY Soe Sonice Manual T1a88 for service proceduresHYSTER ee SERIAL CODE G3. NORTH AVERICA CAMSHAFT AND CRANKSHAFT (FIGURE 21) GASOLINE & LPG 3KM 1993 SERIES ENGINE 2 XB (Ses | 2 fag yee io (©1999 HYSTER COMPANY ‘See Service Manual 11/2/89) for service proceduresPage 43 [SERIAL CODE G5 - NORTH AMERICA, CAMSHAFT AND CRANKSHAFT GASOLINE & LPG 3KM 1993 SERIES ENGINE REF PART NO. NAME OF PAR: 1956929. Engine 375570 Crankshaft. 375571 Pin 1935057 Key... 1935227 Retainer Assembly 375574 Stud 1935228 Seal 375555 Seal (Optional) 1935212 Gasket 388364 Stud 375575 Bolt 10 375602 Balt 11 1335226 Nut 12 375601 Pin 13 1338222 Pin 14 1362121 _Kit-Piston (Standard) 14 1362122 Piston Ring Set 14 1374309 Piston 14 1980307 Kit-Piston (0.090 in O/S) 14 1362128 Piston Ring Set 14 1339970 Piston : 14 1362120 Kit-Piston (Hi-Limit) 14 1362122 Piston Ring Set .. 14 1374123 Piston (Hi-Limit) 15 1360179 Connecting Rod 16 1360182 Screw 17 221708 Nut bee 18 875579 Bearing (Standard) ©eNoousen+ HYSTER 2 REF__PARTNO. NAME OF PART a 36 1324015 36 1324016 36 1324017 36 1324018 37 263842 38 1399967 34 375584 ary 1 18 1324011 1 18 1324012 1 18 1324013, 2 18 1324014 1 19 1306676 2 20 308624 1 21 388305 1 22 1399972 1 22 1939971 1 23378582 2 24 375574 15 16978 2 26 © 1374114 1 27263844 1 28375615 1 29 4399974 1 30221453 1 31375616 1 32 1335064 1 33 1339963 1 35875551 1 1 1 1 2 2 ot Bearing (0.010 in O18) Bearing (0.020 in O/S) Bearing (0.030 in O/S) Bearing (0.040 in O/S) il Sump Screw Gasket... Oil Pan, RH (Reinforcec) Oil Pan,LH, (Reinforced) Gasket Stud Capserew Camshatt Pin Sprocket ‘Sprocket... Capscrew Chain (Timing). Retainer ... Bott ... Bearing (Standard) Bearing (0.010 in O/S) Bearing (0.020 in O/S) Bering (0.030 in O/S) Bering (0.040 in O/S) Bolt Damper Nut eae a Tne cba cals enn cca (©1999 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/99HYSTER Page 44 SERIAL CODE GS - NORTH AMERICA OIL PUMP (FIGURE 22) GASOLINE & LPG 3KM 1993 SERIES ENGINE REF __PART.NO. NAME OF PART Qty REF_P/ 1 1804785 Oil Pump . + 6 15154 2 1306678 Cover .1 7 875585 3 149845 Pin 1+ 8 388306 4 388352 — Spring 1 9263795 5 268573 Regulator Valve 1 10 263794 6 16709 Screw 4 NAME OF PART. Lockwasher Screen Bolt Retainer Shaft (©1999 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/99Serie. CODE 68 NORTHAMERICA HYSTER NOTES (©1998 HYSTER COMPANY See Service Manual 11/2/98 for service proceduresHYSTER ate SERIAL CODE G5 - NORTH AMERICA CYLINDER BLOCK (FIGURE 23) GASOLINE & LPG 4LM 1994 SERIES ENGINE (©1999 HYSTER COMPANY 11/2199Page 47 ‘SERIAL CODE G5 - NORTH AMERICA, HYSTER CYLINDER BLOCK GASOLINE & LPG 4LM 1994 SERIES ENGINE REF PART NO. NAME OF PART QTY REF PART NO. NAME OF PART. = ory 1369493 Engine 1 119 1324017 Bearing (0.030 in O/S) 1 1974249 Cylinder Block +1 44 ® 4824018 Bearing 0.040 in O18) 1 1 Cylinder Block 1 42 1974314 Bearing (Shatt 1 2 1974809 Piston (Standard) CM aI costes roan vas } 2% 1374310 Piston (Hi-Limit) 6 44 480077, Pin 2 3 1374908 Piston Ring (Standard) i ce fl 39 1374311 Piston Ring (0.030 in O/S) 1 16 375601 Pin. 1 4 1360179 Connecting Rod 6 47 1374813 Plug 1 5 1360182 Screw 2 18 1335499 Pin 1 6 1975054 Nut 2 19 1335227 Retainer Assembly 1 7 375573 _Kit-Bearing (Standard) er} 3 7 ® 1324011 — Bearing (0.010 in O/S) 6 1 1335228 Seal 1 7 9 1324012 Bearing (0.020 in O/S) 6 22 1335212 Gasket 1 7 9 1324013 Bearing (0.030 in O/S) 6 23 375575 Bolt 1 7 9 1924014 — Bearing (0.040 in O/S) 6 24 375602 Bolt 1 8 375570 Crankshaft 1 25988313 Nut 1 9 975571 Pin 1 26 274202 Plug 2 10 375551 Bearing (Standard) 1 27 263842 Bolt 8 11 4 1324015 Bearing (0.010 in O/S) 1 11 9 1324016 — Bearing (0.020 in O/S) 1 8 Optional ‘Dies HVSTER COMPAR See Service Manual 7172188 for service proceduresHYSTER SRA CODE Go NORTHAMERCA NOTES (©1999 HYSTER COMPANY, See Service Manual 11/2/99) for service proceduresPage 49 ‘SERIAL CODE G5 - NORTH AMERICA HYSTER CYLINDER HEAD (FIGURE 24) GASOLINE & LPG 4LM 1994 SERIES ENGINE REF__PART.NO. NAME OF PART _ ary REF PART NO. NAME OF PART ary 1969493. Engine 1 "7 145173" Seal 12 1 1874258 Cylinder Head 2 8 314539 Shield 212 2 1874286 Intake Valve (Standard) 6 9 1358677 Stud 212, 3 1874105 Exhaust Valve (Standard) 6 10 149867 Rotator .. 212 3 1974287 Exhaust Valve (0.015inO/S)...6 11812948 Cap... 212 4 263748 Spring vee 12 12 1867478 Kit-Rocker Arm 1 5 263750 Key 24131358043 Nut 1 6 375564 Seal 212 14 Ball 1 (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER Seren oses Gs none ere VALVE COVER AND INTAKE MANIFOLD (FIGURE 25) GASOLINE & LPG 4LM 1994 SERIES ENGINE (©1990 HYSTER COMPANY ‘See Service Manual 11/2189 for service proceduresserun oor ea noarience HYSTER VALVE COVER AND INTAKE MANIFOLD GASOLINE & LPG 4LM 1994 SERIES ENGINE REF__PART.NO, NAME OF PART QTY REF _PART NO. NAME OF PART ary 1969493 Engine 1 30 1386190 Gasket (Cylinder Head) 2 1 1874108 Thermostat (180° F) 4 81388356 Push Rod 12 2 1871228 Water Outlet 1 82 1374115 Guide 6 3 1374110 Seal 1 83 1349902 _Litter 12 4 375597 Bolt 10 34 ©—-979403 Hose 1 5 1874111 Manifold (Intake) 1 35298132 Clamp 1 6 388308 Bolt 1 36 1350036 Fitter 1 7 1995241 Plug - 1 371300152 Washer 1 8 — 1314381. Coolant Sensor 1 38 14761 Nut 1 9 375598 Stud 2 39 186998 Bracket 1 10 1376889 Kit-Gasket (Intake Manifold)... 1 40292501 Capscrew 1 11 1334428 Gasket 1 41320156 Washer 1 12 1335497 Clamp 1 42 292680 Washer 1 13 1374113 Gasket (EGR Valve) 1 43379400 Fitting 1 44 1374112 Cover (EGR Valve) 4 44 © 379405 Clamp 1 15 Distributor Assy s. 4 45 353199 Clamp... 1 > Figure 97 46 196687 Nut 1 16 1974288 Grommet 2 47 15162 Washer 1 17 ® 1975925 Spark Plug 6 48 1369485 Cover 1 18 1327907 Support 1 49988514 Dipstick 1 19 370169 Screw & Lockwasher 3 50 369199 Tube (Dipstick) 1 20 1374324 Support 4 51 1880802 Manifold (Exhaust) 2 21 1374291 Cover, RH 1 82 16379 Capscrew n 21 1374292 Cover, LH 1 53 352903 Stud 6 22 1374293 Gasket (Valve Cover) 2 84 366686 Lock-Bolt 6 23 1374288 Grommet 3 55 1904392 Washer 12 24 1374289 Bolt 6 58 1316494 Shield 2 25 1374290 Cap 1 57 1316488 Shield (Spark Pug) 2 26 321734 PCV Valve L458 352952 Heat Shield 1 27 875567 Bolt (3.75 in) 10 28 975568 Bolt (3.00 in) 4 Included in Major Tune-Up Kits 996337 & 29° 263847 Bolt (1.75 in) 2 996940 (©1999 HYSTER COMPANY ‘See Service Manual 11/2189 for service proceduresHYSTER Eat Sef COOr 62 NORTHAMERICA CAMSHAFT AND OIL PAN (FIGURE 26) GASOLINE & LPG 4LM 1994 SERIES ENGINE (©1809 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresREF__PARTNO, NAME OF PART a 1369493 1 381355 2 1335240 3 1974307 4 263827 5 1974308 6 369748 7 133469 8 1374312 9 1374926 10 © 263828 41 1974913 12 1339963 13 1974317 14375587 15 1906676 16 308624 17 388305 18 1376876 19 1374108 20 375589 21 326359 22 © 1374304 CAMSHAFT AND OIL PAN Engine Water Pump Bolt Bolt Stud Gasket (Water Pump) Washer Capscrew Shaft. . Retainer Gasket Plug Bolt Bolt Fitting (Oil Fiter) Oil Sump Screw Gasket Bolt Bolt Indicator Seal Balancer Page 53 ‘SERIAL CODE GS - NORTH AMERICA. GASOLINE & LPG 4LM 1994 SERIES ENGINE 2 23. 24 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 4a 42 NN cs ate estefan atest osteo onton 43 375584 1339972 1339971 375582 375574 1974302 1974303 159971 1374296 1374297 1374298 1374209 375616 1374300 375615 1374301 301955 301956 301957 1320000 1374315 HYSTER Nut Reinforced Oil Sump, FH Reinforced Oil Sump, LH Gasket Stud Gasket Cover Plug Camshaft Pin. Retainer Bolt Chain Sprocket Sprocket Bott Bearing (Camshaft) Bearing (Camshaft) - Bearing (Camshaft) Oil Fiter Oil Pump Figure 39 Kit-Gear (Balancer) ig REF__PARTNO. NAME OF PART ___ aT (©1809 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/99HYSTER SERA. COOE G2 NORTHANERICA CYLINDER BLOCK (FIGURE 27) GASOLINE & LPG 5LM 1995 SERIES ENGINE, (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99REF __PARTNO. NAME OF PART __aTy. tS ee vv Nvoosoonne " " 1" Page 55 SERIAL CODE G5 - NORTH AMERICA CYLINDER BLOCK GASOLINE & LPG SLM 1995 SERIES ENGINE 1877796 Engine 1977785 1374309 1380307 1974308 1974311 1360179 1360182 1375954 375879 1924011 1924012 1924013, 1324014 1977106 ‘975571 1335499 375551 1924015 1924016 1924017 ‘Short Block Assy . Block Assy Piston Assy (Standard) Piston Assy (0.030 in.) Piston Ring (Standard) Piston Ring (0.030 in.) Connecting Rod Bolt Nut Kit-Rearing (Standard) Kit-Bearing (0.010 in.) Kit-Bearing (0.020 in.) Kit-Bearing (0.030 in.) Kit-Bearing (0.040 in.) Crankshaft Pin Pin Crankshaft Bearing Set (Standard) Crankshaft Bearing Set (0.010 in) Crankshaft Bearing Set (0.020 in.) ... wee Crankshaft Bearing Set (0.030 in.) 1" 12 13 14 15 16 7 18 19 20 24 22 23 24 25 26 27 27 28 29 1 2 30 131 Raa oaaarnNno+-oo4-4— 1924018 1307958 1958156 159977 1974313, 1835057 1935212 263842 263844 378601 1335227 388364 1335228, 375575 375602 1935226 274232 193134 159971 1358079 388302 1931341 274232 HYSTER Crankshaft Bearing Set (0.040 in) Crankshaft Bearing Set (Rear, Standard) Oil By-Pass Valve Pin Plug Key Gasket Bolt Pin Pin Retainer Assembly Stud Seal Bott Bott Nut Plug, RH (1/4 NPT) Plug, LH (3/8 NPT) Plug Plug, LH Plug, RH Plug Plug edt Eate totes to bt tis REF__PARTNO. NAME OF PART __aTy (©1999 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/98HYSTER SERA. CODE GE” NORTAVERICA CYLINDER HEAD (FIGURE 28) GASOLINE & LPG 5LM 1995 SERIES ENGINE REF__PART NO. NAME OF PART QTY —-REE__PARTNO. NAME.OF PART __ ary 1877796 Engine .......cccee-- 1 9 1358677 Stud 12 1 1874258 Cylinder Head ceus2 10 149867 Rotator Assy 12 2 375557 Inlet Valve (Standard) 6 1 312948 Cap... coves 2 3 1374105 Exhaust Valve (Standard) 6 12 1367478 Kit-Rocker Arm 1 4 263748 Spring sesseseeees 12 13 1958043 Nut een t2) 5 263750 Key 2414 Ballo... 12 6 ® 1389977 Seal fittest 6 15 988359 Plug 1 7 8 145173 Valve Seal 12 8 314539 Shield cesses 12 Included In Top Gasket Kit 1383905 (©1999 HYSTER COMPANY See Service Manual 11/2/99) for service proceduresSena co0e 8: noRTAAveRCA HYSTER NOTES. (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER pote SERIAL ODE 2 NORTHAMERICA VALVE COVERS & INLET MANIFOLD (FIGURE 29) GASOLINE & LPG 5LM 1995 SERIES ENGINE , f (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresPage 59 SERIAL CODE GS - NORTH AMERICA VALVE COVERS & INLET MANIFOLD GASOLINE & LPG SLM 1995 SERIES ENGINE HYSTER REF PARTNO. NAME OF PART ory REE. NAME.OF PART. ory 197786 Engine 1 33 1343902 Lifter 2 1 1374109. Thermostat 1 34 196749 Capscrew 2 2 1371229 Water Outlet 1 35 320187 Washer 2 3.* 1974110 Gasket 1 38 1337871 Hose 1 4 375587 Bolt 2 37 1374324 Retainer 1 5 1374111 Inlet Manifold 1 38 1350036 Breather .. 1 6 388308 Bott 1 39 1300152 Washer a4 7 388959 Plug 1 4014761 Nut 1 8 1314381 Coolant Sensor 141 292681 _Lockwasher 2 9 375598 Stud 4 42 352952 Heat Shield 1 10 ® 1389976 Gasket (Inlet Manifold) 2 43 1316488 Shield (Spark Plug) 2 41 4 1334423 Gasket (Ignition Timer) 1 44 1316494 Shield . 2 12 1398497 Clamp 1 45 366686 Lock (Exhaust Manifold Bolt)... 6 13 1874113 Gasket (EGR Valve) 1+ 46 379400 Fitting 1 14 1374112 Cover (EGR Valve) 147 879405 Clamp 1 15 Distributor Assy 1 48 353199 Clamp 1 7 Figure 96 49 1304392 Washer. 12 16 1983904 Grommet 6 50 15162 Washer. 1 47 © 1375925 Spark Plug 6 51 1369485 Cover 1 18 1327907 Support + 52 388514 Dipstick 1 19 370169 Screw & Lockwasher 3 53369139 Tube (Dipstick) . 1 20 1374324 Support 1 53288394 Sealant aR 21 1974291 Cover, LH 1 54 1380802 Manifold (Exhaust) 2 21 1374292 Cover, RH 1 85 16379 Capscrew ...... a 22 9 1374293 Gasket (Valve Cover) 2 56 352903 Stud 6 23 1374288 Grommet 3 87 1335241 Plug 1 24 1374289. Bolt 6 88 1371233 Bolt 4 25 1374290 Cap 1 59 1378932 Stud 1 26 © 321784 PCV Valve 1 60 133696 Clamp 1 27 1877792 Bolt (3.75 in.) 10 61 186998. Bracket 1 28 1377783 Bolt (3.15in.).. 4 62239503 Nut 2 29 1377794 Bolt (1.75 in.) 112 30 1386190 Gasket (Cylinder Head) 2 Included in Top Gasket Kit 1389905 3t 388356 Push Rod 212 Included in Major Tune-Up Kits 996337 & 32 1374115 Guide 2 996340 (©1099 HYSTER COMPANY See Service Manual 1172189 for service proceduresHYSTER Beanfeoos 6s Shoe aera CAMSHAFT & OIL PAN (FIGURE 30) GASOLINE & LPG 5LM 1995 SERIES ENGINE ‘ae lore T! aa ub aoe (©1999 HYSTER COMPANY "See Service Manual 71298 for service proceduresPage 61 SERIAL CODE G5 - NORTH AMERICA CAMSHAFT & OIL PAN GASOLINE & LPG 5LM 1995 SERIES ENGINE REF__PART NO. NAME OF PART - ary HYSTER FP 2 a rare eegne aoe Net : 1 tarrras ater Pump {Bk 1909972 Relmorcomont ‘ 2 263828 Gasket 2 24 1339971 Reinforcement, LH 1 3 1374307 Bolt 2 25 375582 Oil Pan Gasket 1 Aco c 3m Saesos Ska 2 5 1335240 Bolt 1 27 15303 Plug 1 6 1335494 Gasket (Water Pump) 1 4 1377787 Soe } 7 ara Maer ees : 9 1974912 Shalt Galancer) 1 eee 2 oR recon ner i 1 se7a819 Pag 1S greets Chan ; e ed eI 35 1374300 Sprocket 1 us nee anect i 36 375615 Sprocket 1 te STS807 Pring Olin eres 4 a 1806676 Ol Pan Assy 1 38 301955 Bearing (Camshaft) 2 16 = 308624 Screw 1 39 301956 Bearing (Camshaft) . 1 7 388305 Gasket 1 40 301957 Bearing (Camshaft) 1 18 1876876 Bolt 16 41 1320000 Oi Filter 1 to 137700 Bot » 8 nee : 2 ‘s7a860 Panter is Fowe M1 s9rrios Sea {49 saraais Kieu Balance) : 22 tG80065 Belrcor 1 famste Bearing. 4 (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER ren Gove 6s “noe ASN CYLINDER BLOCK (FIGURE 31) GASOLINE AND LPG ‘©1099 HYSTER COMPANY, ‘See Service Manual 11/2/89 service procedure:SERA. cOOE Go” NORTH AMERICA HYSTER CYLINDER BLOCK GASOLINE AND LPG Key A: GLX 1996 Series Engine B: 7LX 1997 And BLX 1998 Series Engine : 9LX 1999 Series Engine ay ary Ret__PartNo, NameOtPart_______A BC Ref__PartNo,_NameOfPart___A BC 1380300. Engine (6LX) 1 11 263758 Kit-Crankshaft Bearings 1393582. Engine (7LX) 1 (0.010 in.) 33 1453581 Engine (6LX) 1 11 263759 ‘Kit-Crankshaft Bearings 1459646 Engine (9LX) 1 (0,020 in.) 33 A scsose Sar (ate ae) A 1% 1460738 Kit-Crankshatt Bearings (0.020 in) 3 taeores eee 1 42 1374914 Bearing (ShaftRR) ......1 1 4 ee cen 6 66 13 1358156 Oil Bypass Valve 144 2 1390760 _Kit-Piston and Pin 1189077 Bin ones 444 (0.5 mm) see 1 1974919 Plug 144 3 1390761 Kit-Piston Ring ieee ke ane (Standard) 666 Pe hd 3 1390765 _Kit-Piston Ring eee oe (0,9 mm) 666 18 263842 Bolt 101010 4 1360179 Connecting Rod 666 19 269844 Pin s 5 1360182 Bolt. eee 2 22 19 1481920 Pin a 6 1975954 NUE eeceeceeeee2 22 18 1450981 Pin on a 7 1990770 Kit-Bearing (Standara) ..6 6 6 20 ST>RDI. Fin an 7 375580 Kit-Bearing (0,014in)...6 6 6 5! 1988227 Retainer Assy 1. Caen tt 21 1450554 Retainer Assy ..... 1 aes Ceicen | 21 1460930 Retainer Assy 1 22 888364. SUD eee 8 375571 Pin... na eo3 10 1307958 Kit-Crankshaft Bearings Essai } (Rear Standard) 14 Ss ee oe vee 10 1390773 Kit-Crankshaft Bearings Ee ccac ee ; (Rear 0,001 in.) 10 es bot . 10 1390774 Kit-Crankshaft Bearings i" tit (Rear 0,002 In) qq 25 375602 Bolt 114 10 1909839 _Kit-Crankshaft Bearings oes ae (Rear 0,010 in)......--4 4 27 274282. Plug, RH (1/4 NPT) 144 11 375551 _Kit-Crankshaft Bearings Tammie a ie NT) a (Standard) oeceeceed A 28 © 159971 Plug .. 666 11 1460737 _Kit-Crankshaft Bearings 29 1958078 Plug, LH vad (Standard) 3 29 988302 Plug, RH 144 11 1390771 _Kit-Crankshaft Bearings 30 1931341 Plug 144 (0.001 in.) 33 31274282 Plug 333 11 1390772 _Kit-Crankshaft Bearings 32 1995212 Joint 144 (0,002 in.) 33 33169718 Plug 555 ©1998 HYSTER COMPANY ‘See Service Manual 1172/98 for service proceduresPage 64 SERIAL CODE GS - NORTH AMER! CYLINDER BLOCK (FIGURE 32) HYSTER GASOLINE AND LPG 2000 SERIES ENGINE 11/2199) 8 a 3Page 65 ‘SERIAL CODE GS - NORTH AMERICA CYLINDER BLOCK GASOLINE AND LPG 2000 SERIES ENGINE HYSTER Ref___Part No, Name Of Part. Qty: "467684 Engine YAS —Ngse136 Bypass VaNe scant 1 1460385 Short (Block) 1 14 159977 Pin 4 2 1390759 _Kit-Piston And Pin (Std) 6 15 1374313 Plug 1 2 1390760 Kit-Pikton And Pin (08 mn)... 8 481808809 Pn 2 31390761 Ki-Pston ing (td) See cRerariaretes ; 3 190076 Ki-Paton ing Sm)... 8 ty ane Nebgee ! 4% 1360178 Connosing Rod 5 tee oe : B 90018 BO seers Bap S780 PM : 7 1890770 Kit-Bearing (Sta) geet ! 7 A75580 — Kit-Bearing (0.014 mm) 6 22 | 1450865 .. Stud 2] 8 1460386 Crankshaft 1 a 1460931 Seal iy 9 159971 Plug 5 ee 375575 Bolt ad 10 263842 = Bolt 10 25 375602 Bolt 1 W 1460737 Bearing Set (Crankshaft Std) .. 3 26 1335226 Nut 1 n 1460738 Bearing Set 27 1331341 Plug 3 (Crantehat 0020) evsscc8 28 1958079. Plog LH) 3 12 1300773 Bearing Set Cranishat) 1 28388902. Plog FH) 2 Sree TSTER COMPA Seo Sonics Maa Ta for service proceduresHYSTER soma. cone Go NORTH ANeRES CYLINDER HEAD (FIGURE 33) GASOLINE AND LPG (©1999 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresPage 67 SERIAL CODE GS - NORTH AMERICA HYSTER Key CYLINDER HEAD GASOLINE AND LPG A: GLX 1996 Series Engine 1B: 7LX 1997 And 8LX 1998 Series Engine : OLX 1999 Series Engine ay ty Ret__Part No.__Name Of Part ABC Ref PartNo. Name Of Part__ ABC 1380800 Engine (6LX) 1 4 1386194 Exhaust Valve 666 1399582 Engine (7LX) 5 1986195 Inlet Valve 666 1453581. Engine (8LX) 6 358677 Stud 121212 1459646 Engine (9LX) .. 1 7 1386197 Seal 121212 1 1386196 Cylinder Head 2 8 1386198 Spring 121212 1 1451323 Cylinder Head 22 9 1377110 Collet 24 2424 2 1367478 Kit-Rocker Arm 121212 10 1480384 Seal 12 2 1358043 Nut 111 1 1398127 Cap 12 3 388359 Plug 14 (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER ores SERIAL CODE G5. NOATH AMERICA CYLINDER HEAD (FIGURE 34) GASOLINE AND LPG 2000 SERIES ENGINE ‘©1999 HYSTER COMPANY 11/2/99)Page 69 SERIAL CODE G5 - NORTH AMERICA, CYLINDER HEAD GASOLINE AND LPG 2000 SERIES ENGINE HYSTER Ref PartNo, Name Of Ps Qty Riet__Part.No, Name of Part ty 1467584 Engine 1 51986195 Inlet Valve 6 1 1471557 Cylinder Head 2 6 1389051 Bolt 4 2 1471555 Kit-Rocker Arm 12 7 ~~ 1386197 Seal 12 2 1958043 Nut 1 8 1386198 Spring 12 3 1977110 Key . 24 «91460384 Seal 12 4 1386194 Exhaust Valve cne8 10 1998127 Cap 12 (©1999 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresHYSTER ae SERIAL CODE GS - NORTHAMERICA VALVE COVER (FIGURE 35) AND INLET MANIFOLD GASOLINE AND LPG (©1999 HYSTER COMPANY ‘See Service Manual 19/2/99 for service procedurespei HYSTE! VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG Key A: GLX 1996 Series Engine B: 7LX 1997 And 8LX 1998 Series Engine G: OLX 1999 Series Engine ty aty Ret__Part No. Name Of Part ABC Ref PartNo. Name Ot Part ABC 1380300 Engine (6LX) 1 24 1389105 Bracket (Lower) +41 1993582. Engine (7LX) 1 25 1980802 Exhaust Manifold 222 1453581 Engine (8LX) 1. 26 352952 Heat Shield vad 1459646 Engine (9LX) 1 27 1316488 Shield (Spark Plug) 222 1 1386185 Valve Cover, RH 111 28 1816494 Shield (Spark Plug) 222 2 1389102 Valve Cover, LH 111 99 1384349 Stud 666 3 1374290 Oil Fill Cap +44 30 1989257 Bolt 121212 4 Distributor 114 31 1383281 Support 222 eee tia 3% 193469 Hex Head Bot 444 6 1374288 Grommet 333 8s 15154 Washer aaa 7 1391941 Plug Assy 393 3S Saeets ipso on 8 1995241 Pg (Water Oe 111 3B Seetg9 Tube tia 9 1389083 Bolt gas A esc ceael eee 8% 189698 Clamp aaa Tce 6 66 98 1989287 Joint 144 12 1386186 Inlet Manifold tad pscee te plate (Coee) ud 13, 1386187 Joint 222 ay a ee AiG 222 41 1983239 Spacer 144 15, 1377792 Bolt 10 1010 pe 1993806 Joint an 16 1877782 Bott WO 43 16836. Hex Head Bolt 777 161877793 Bok 4418185 Washer... 10 1010 17 1377794 Bolt 101010 45 16394 Screw vad 18 1386188 Valve Litter . 121212 46 1371229 Water Outlet vid 19 1389050 Guide 222 47 231522 Thermostat 1 20 1989051 Bolt 444 47 1450643 Thermostat 14 21 1386189 Push Rod 421212 48 1390725 Joint ya4 22 1986190 Joint (Cylinder Head) 222 49 16598 Screw 222 23 1386191 Ignition Coil P14 50 18186 Washer. eccreee2 22 23 © 1871237 Bolt . . 22 51 1389133 Spark Plug 666 24 1989103 Bracket (Upper) 41 51 1452376 Spark Plug (Optional) ....6 6 6 (©1999 HYSTER COMPANY See Service Manual 11/2199 for service proceduresHYSTER SEMA. CODE GE NORTHAMERICA VALVE COVER AND INLET MANIFOLD (FIGURE 36) GASOLINE AND LPG 2000 SERIES ENGINE (©1999 HYSTER COMPANY ‘See Service Manual 11/2199 for service proceduresRet__PartNo. Name Of Part 1467584 1986185 1389102 1374290 8 1334423, 6 1374288 7 375597 8 1335497 9 1389093, 10 1383904 11 1374289 12 1386186 Engine Valve Cover (RH) Valve Cover (LH) Cap (Oil) Distributor Assy Figure 97 Gasket Grommet Bott Clamp Bolt ‘Grommet Bott Manifold (Inlet) Page 73, SERIAL CODE G5 - NORTH AMERICA, VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG 2000 SERIES ENGI INE HYSTER ty Ret __PartNo,_Name OfPart__aty 13 14 15 16 17 18 19 20 at 22 23 24 24 1986187 1374293, 1377792 1377793 1377794 1471859 1389050 1389051 1986189 1986190 1986191 1389133 1452376 Gasket Gasket Bolt Bolt Bolt Valve Lifter Guide Bott Push Rod Gasket Ignition Coit Spark Plug ‘Spark Plug (Optional) 2 2 40 4 10 12 2 4 aoa (©1999 HYSTER COMPANY See Service Manual for service procedures 11/2199)HYSTER SERA. COOEGS- NORTHANERICA CAMSHAFT AND OIL SUMP (FIGURE 37) GASOLINE AND LPG ye 20 (©1999 HYSTER COMPANY ‘See Service Manual 11/2199) al for service proceduresKe A B: c: D: wovanseonaa 10 1" " 2 12 13 “4 16 16 17 18 19 20 ey : BLX 1996 Series Engine CAMSHAFT AND OIL SUMP. 7LX 1997 Series Engine BLX 1998 Seri Engin ‘9LX 1999 Series Engine 1380300 1993582 1453581 1459646 1974296 1456111 1374297 375616 1450792 1374300 375615 1974301 1974299 1374298 301955, 1454955 301956 1454956 301957 1454957 1374307 1983257 263827 1935240 1389100 263828 159977 375587 1986178 Engine (6LX) Engine (7LX) Engine (8LX) Engine (9LX) Camshaft Camshaft Pin Chain Chain Sprocket Sprocket Bott Bott Retainer : Boaring (Camshaft) Bearing (Camshaft) Bearing (Camshaft) Bearing (Camshatt) Bearing (Camshatt) Bearing (Camshaft) Bolt Bott Bott Bott Water Pump Joint . Pin il Pump © Figure 38 Fitting (Oil Filter) Damper Page 75 SERIAL CODE G5 - NORTH AMERICA GASOLINE AND LPG 1 1 Qty et__PartNo, Name OfPart _A BC D sane HYSTER Ref___Part No,_Name Of Part. 21 1386180 Cover 22 1986179 Bolt 23 1377103 Bolt 24 1986184 Joint (Cil Sump) 25 1989104 Oil Sump 26 © 1480757 Screw 26 14860757 Screw 26 988305 Joint 26 1460758 Joint 27 1386183 Bolt 28 1960178 Nut 29 1977104 Seal 30 1974317 Bolt wee 311974315 Kit-Gear (Balancer) 32 1974326 Retainer 83197107 Shaft (Balancer) 34 1974313 Plug 35 1374314 Bearing 36 1939963 Bolt 37 1335494 Joint 87 1460322 Joint . 38 369748 Washer 38 1374108 Bolt 40 1320000 Oi Filter 41 1983263 Cap 42 190845. Clamp... -... 43 1886177 Screen (Oil Pump) 43 1451320 Screen (Oil Pump) 44 1392547 Hose 45 1992548 Clamp... 46 1993350 Nipple OAS S SS 5ahpH 10 10 cee atic) teeta tic) 10 101 10 101 aawes eee tet nisi 0 0 1 (©1999 HYSTER COMPANY See Service Manual for service procedures 11/2/99)HYSTER SEF. COE Go NORTH AERA CAMSHAFT AND OIL PAN (FIGURE 38) GASOLINE AND LPG 2000 SERIES ENGINE (©1999 HYSTER COMPANY See Service Manual 11/2/99 for service proceduresRef__PartNo. Name Of Part 1 2 3 4 5 6 7 8 9 10 1 12 13 4 15 16 7 18 19 20 21 22 1467584 1496111 1974297 1471556 1374301 1934299 1974298, 1454955 1454956 1454957 1989257 1384092 1451921 1389100 263828 1993350 375587 1386178 1986180 1386179 Engine ‘Camshaft Pin Chain Kit ‘Sprocket Sprocket Bolt Bolt Retainer .. Bearing Bearing Bearing Bolt Grommet Bearing ‘Water Pump Gasket Nipple il Pump ce Figure 39 Fitting Damper Cover Bolt Page 77 ‘SERIAL CODE G5 — NORTH AMERICA, CAMSHAFT AND OI iL PAN GASOLINE AND LPG 2000 SERIES ENGI 23. 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 a 42 43 sewed a seen esa oe INE 1377108 1386184 1471558 1460757 1460758 1986183, 1360178 137104 1374317 1974315 1974926 1377107 1374313, 1974314 1939963 1460322 369748 1374108 1320000 2038072 1383263 190845 1460332 HYSTER Bolt Gasket Oil Pan Screw Seal Bolt Nut Seal Bott Kit-Gear Retainer Shaft Plug Bearing Bott Gasket Washer Bolt Oil Fitter Oil Fiter (Optional) Cap Clamp Hose Ref__Part No. Name Of Part etal otal afte Piola ett "©1999 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/99)HYSTER SERIA. COOE GE” NORTHAMERCA OIL PUMP (FIGURE 39) GASOLINE & LPG 4LM 1994, 5LM 1995, 1996 THRU 2000 SERIES ENGINE F (TNO. Ni REF__PART NO. NAME OF PART a 1386176 Oil Pump 10 388306 Bolt aul 263844 Pin . 11 4 1374321 Screen-Oil Pump. 263795 Retainer .. 11 1386177 Screen-Oil Pump 263794 Shaft © 148 -( 1974319 Cover " 51320 Screen-Oil Pump 1938223 Oil Pressure Stop Valve 268573 Pressure Regulator Valve 1374320 Spring : 1330453 Pin 1333541 Screw and Washer 4994 And 1995 Series Engine » 1996 Series Engine © 1997,1998, 1999 Series Engine wavonsans ©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresSEMA. CODE G2 NORTLAVERICA HYSTER NOTES (©1999 HYSTER COMPANY ‘See Service Manual Tae for service proceduresHYSTER SERA. 008 GE NORTAMERICA COOLING SYSTEM (FIGURE 40) DIESEL SSS (©1999 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresSERIAL CODE GS - NOATH AMERICA Page &t HYSTER COOLING SYSTEM DIESEL REF__PARTNO. NAME OF PART ____Qry Sworvsmaasens 1" 12 13 4 15 16 7 18 19 20 a1 21 22. 22 23. 23, 24 24 24 25 25 26 27 27 28 a e 377334 Hose 112989 Clamp 178899 Cap (Radiator) 353310 Clamp 1987260 Radiator 1452142. Radiator 1939821 Radiator (Optional) 15127 Washer. 1305436 Tube 128259 Clamp 279737 Grommet . 239503 Nut 292681 Lockwasher 320158 Flatwasher 345454 Cap 339735 Hose 345453 Outlet 336550 Bushing 340204 Strap 344492 Reservoir 352609 Bracket 1322236 Hose 377332 Fan Belt (Without Low Emissions) Fan Belt (With Low Emissions) Spacer (Without Low Emissions) Spacer (Without Low Emissions) . . 1455579 Spacer (With Low Emissions) 1949308. Fan 1373924 Fan 196703 Capscrew (Without Low Emissions) .. Lockwasher (Without Low Emissions) Flatwasher (Without Low Emissions) Capscrew ... Lockwasher Washer Shroud : Shroud (Optional) Baffle (LH, H70-8OXL & S0XLS) 107195 1949968, 1378427 292681 320157 136985 292682 320159 1456479 1456480 1343300 eats east at et attest oto nu eeoe REF__PARTNO. NAME OF 28 29 29 30 31 32 32 32 33. 34 35 36 36 37 38 39 40 40 a 42 43 44 45 45 46 46 47 48 49 50 st 52 53 yereacce 1349301 Baffle, RH (H90-110XL) 1339820 Baffle (Without Noise Reduction) 1956992. Battle (With Noise Reduction) 42815 Drain Valve 196692 Nut 1343937 Seal (H70-80XL) 1958604. Seal (H90-110XL) 1358603 Seal (Optional) (H70-110XL) 1957930 Retainer 1301177 Screw 41343320. Trim 1349927 Clip ... 4329271 Clip (For Optional Shroud) 124297 Clamp 1301177 Screw © 1343174 Screw © 1347275 Housing Assembly (Without Low Emissions) Housing Assembly (With Low Emissions) Hub . Snap Ring Housing Bearing Pulley (Without Low Emissions) Pulley (With Low Emissions) Antifreeze (1 Gallon) Antifreeze (55 Gallons) Clamp 1456516 © 982328 877395 9 4455577 3002838 3002328 119236 124119 Screw 16073 Capscrew 41343321 Trim (H9OXL) 287750 Stud (With Low Emissions) Locknut (With Low Emissions) 292681 Washer (With Low Emissions) ooo Last Used on S/N G005D-4371 First Used on S/N G00SD-4372 Inluded With Engines 377323 and 1943305, Last Used on S/N GO0SD- 10472 First Used on SIN GOOSD-10473 Last Used on SIN GO0SD-11941 First Used on S/N GO0SD-11942 Included With Engine 1453203 Aan Na koa BRE RRFOH ee aD (©1909 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER SERIAL COOE GF NORTHAMERICA CYLINDER BLOCK (FIGURE 41) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GoosD-11942 SSS (©1999 HYSTER COMPANY ‘See Service Manual 11/2i99 for service proceduresPage 83 ‘SERIAL CODE G5 - NORTH AMERICA, HYSTER CYLINDER BLOCK DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO05D-11942 KEY: ‘A: Oil Clutch B: Powershitt ary REF__PARTNO. NAME OF PART __A_B 377323 Engine 1. 1343305 Engine 1 1 1391776 Kit-Cylinder Block 14 2 Bearing Cap 55 3 > 1305696 Liner... 44 4 > 349377 Plug 14 4 > 4390126 Plug 14 5 © 990727 Plug 66 6 > 145304 Fitting 14 7 > 99576 Thimble 1010 > 16794 —Capscrew 1010 9 > 301836 Washer 1010 10 ® 257603 Bushing 14 11 © 385531 Plug 66 12> 161385 Plug 11 13 P 984632 Washer 14 14 1307875 Screw 88 15 992393 Plug ..... 14 16 170748 Plug ........ 14 17 365854 Plug 14 18 1388387 Plug 14 19 1369077 Housing . 14 20 Cover 141 21 350397 Seal 4 22 9 1379734 Gasket 14 23 © 386459 Screw... ++ 1010 REF _PARTNO. NAME OF PART ___ 24 1369081 Screw : 25 328043 Washer 26 158139 Dowel Pin 27 1305698 Plate 28 > 1345784 Gasket 29 1306349 Screw 30 > 46372 Capscrew at 152605 Spacer 32 1306341 Plug 33 15483 Fitting 34 245800 Plug 35 © 1319537 Bridge Piece 35 4 1450136 Bridge Piece 36 © 1318904 Plug 37 15314 Plug ... 38 158017 Plug Included in Bottom Gasket Kit 1971723 > Included in Cylinder Block Kit 1391776 © Last Used On Engine S/N US03404S 4 First Used On Engine S/N U503405S Service Note: Service Up To Date Code 1/31/94 With (2) 1369081 Screws And (2) 328043 Washers. Service Date Code 2/1/94 And Up With (2) 138206 Screws. (©1999 HYSTER COMPANY See Service Manual 11/2199) for service procedures5 - NORTH AMERICA Page 84 SERIAL CODE CYLINDER HEAD (FIGURE 42) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO0SD-11942 HYSTER 11/2199) ‘See Service Manual for service procedures (©1999 HYSTER COMPANYPage 85 [SERIAL CODE GS - NORTH AMERICA, CYLINDER HEAD DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N G00SD-11942 KEY: A: OllClutch B: Powershitt ory REF__PARTNO. NAME OF PART AB 377323. Engine 1 1343305 Engine 1 1 © 1315755 Head... 14 ined) Cylinder Head 14 2 980727 Plug 14 3.& 349380 Plug 44 4 © 1305711 Valve (Intake, Standard)... 4 4 5 © 1382073 Guide ; 44 6 © 971596 Valve (Exhaust, Standard) . 4 4 7 © 1305714 Guide 44 8 & 99563 Washer a8 9 © 1905715 Spring 88 10 © 1305716 Spring a8 11 8 187004 Seal a8 12 © 1905717 Cap 88 13 © 99571 Keeper 1616 14 ® 1369074 Gasket .44 15 © 1905708. Insert 44 16 © 15962 Fitting 14 17 © 18302 Fitting . 44 18 © 195342 Screw ae 19° 361396 Screw 22 20° 195343 Screw 1212 ard 22 23 24 25 26 27 28 29 30 3t 32 33 34d a 1388444 992025 986475 1306346 1307910 1306347 1306371, 1315750 1315499 1307881 386459 1306371 1306199 162288 Included In Top Gasket Kit 1971731 Last Used On Engine S/N U6o0869W Included In Top Gasket Kit 1391225 First Used On Engine SN U600870W Last Used On Engine SIN U707726AW First Used On Engine S/N U707727 HYSTER Gasket Gasket Plug Washer Plate Screw Plate Screw Plate Screw Capscrew Capscrew Capscrew Plate .. Dowel Pin . Included In Kit 1456064 ary REF__PART NO. NAME 21 abC1329017 Note: Engine 1343305 Used Top Gasket Kil 1391225 Only. (©1999 HYSTER COMPANY See Service Manual for service procedures 11/2199)HYSTER SEAL CODE Ob NORTHAMERICA CRANKSHAFT AND PISTONS (FIGURE 43) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N Go0sD-11942 (©1999 HYSTER COMPANY See Service Manual 11/2199 for service procedureskey: A: Oil Clutch B: Powershift Page 87 ‘SERIAL CODE G5 - NORTH AMERICA CRANKSHAFT AND PISTONS. DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N G005D-11942 REF__PARTNO. NAME OF PART 377323 Engine 1343305 Engine 271299 161425 161429 161430 161431 ® es2799 161296 @ @42800 161297 a 161426 161432 161433 161434 161440 1458329 PODDGaRe ERNE & Crankshatt/Bearing Bearing (Main, Standard) Bearing (Main, .010 in) Bearing (Main, .020 in) Bearing (Main, .030 in) Washer (Standard) Washer (.007 in) Washer ( Standard) Washer (.007 in) Rod Bearing (Standard.) Rod Bearing (0.010 in) Rod Bearing (0.020 in) Rod Bearing (0.030 in) Connector Rod Thimble HYSTER AB REF PART ary 1 7 1 8 99663 11 9 161648 +110 99668 b 1411 1459456 11 22 11 13. 992008 a2 14% 1459457 22 18 1305706 16 1306193 22 47 — 1308194 22 18 302713 11 19 99610 11 14 14 44 22 Cap Nut Bolt Bushing Kit-Piston Pin ‘Snap Ring Kit-Ring Gear Pulley Block Screw Key 3 > io ® Crankshaft/Bearing Includes Standard Size Bearings And Thrust Washers > Up To Engine S/N U797494C Serive With Piston Kit-1382564 And Ring Kit 1309832 (©1999 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/99HYSTER SEMA c00E 6s NORTHAMERCA OIL FILTER (FIGURE 44) DIESEL Key: A: Oil Clutch B: Powershift (Last Used On S/N G00sD-11942) : Powershift First Used On S/N GOOSD-11942) ary ery REF __PART NO. NAME OF PART _____A B C ‘REF __PARTNO. NAME OF PART __A_B_C a77ses Ena ; Stseot Fina a 1940008 Engine 8 tsore Pring i 1453203 Engine . 1 6 © 1374982 Plate 11d 1 ftever “or Head Fit 2 sasB62 Fer Element scsi 11 Last Used On Engine SV US46744Y . SASS keh rrr Bet Used On Ene SN USHe75¥ 4 4307915 Screw.................4 44 Included in Cylinder Block Kit 1391776 4 8 1307893 Screw 44 Disa TSTER COMPA Seo Sovice Manual Ta for service proceduresSe, cOOE 62 NORTHANERICA HYSTER NOTES (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER ron SERIAL CODE G5 - NORTH AMERICA, TIMING GEAR (FIGURE 45) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO0SD-11942 (©1999 HYSTER COMPANY ‘See Service Manual 11/2199 for service proceduresSen. O0E GE NORTWANERICA HYSTER TIMING GEAR DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO05D-11942 Key: Ar Oil Clutch 8: Powershitt ary ory REF__PARTNO. NAME OF PART AB REF_PARTNO. NAME OF PART a3 9377323 Engine 1 20 1906357 Screw 66 1943305 Engine + 21 1906958 Screw 14 1 1460191 Case 11 22 1906033 Stud 22 1 1371704 Plug ad 23 1306359 Nut 22 2 9 1345787 Gasket 11 24 1306034 Cover 11 3 986459 Screw a8 25 8 1345790 Gasket 14 4 1906954 Screw 44 26 1308360 Screw 44 5 1458319 Camshaft 11 a7 4306096. Shiold 14 6 303758 Washer NRE SA cocce ee cannes i pose one 11 29 1306861 Screw 22 8 1362481 Gear... 14 30 1486511 Plate 11 9 99610 Key (Woodrut) 14 a pee 1] 31 ® 1329660 Gasket 14 MM cosas were 1 82 1465392 Screw 55 12 229875 Hub (idler Gear) 1 ee 14 13 1306030 Gear a4 4 15962 Fitting 33 14 983484 Bushing 44 35 1906219 Plug va 15 1362479 Plate 41 36 101985 Washer 14 16 1906356 Screw 3.3 37 1911072. Plug +4 17 1906081 Cover +1 38 1306362 Screw 66 18 350999 Seal 14 19 ® 1357736 Gasket 14 @ Included In Bottom Gasket Kit 1371723 ‘©1999 HYSTER COMPANY ‘See Service Manual 11/2199 for service proceduresHYSTER SEmALCOOE Ge NORTHAMEHICA OIL PAN AND PUMP (FIGURE 46) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO05D-11942 PARTS-SERVICE GRAM Tem | Gram 15.17 | _A-A-95 (©1909 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresPage 93 SERIAL CODE G5 — NORTH AMERICA OIL PAN AND PUMP DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO05D-11942 rer, on crutch & Powers ory REE__PART NO. NAME OF PART __ AB a7raes Eng oe 1340008 Engine i a 1 eoster “Sump ite 2 "zeete5 Icon 22 3 3 ome Pug 22 4 1306374 O-Ring 22 32 5 9 328013 Gasket 14 33 & 1306308 Screw 1 ae % Maoeors Thole 22 8 & taore7e Sua 22 8 & T20ee09 | Nut 22 10 9 1307878 Screw 66 38 10 © 1318965 Screw . 66 39 W 386459 Screw 1212 «0 12 1306140 Pipe a4 a 13 9 1344921 Gasket a1 pe 14 1307879 Screw 22 pal 15 ® feoetat Tube ia 15 © 1985702 Tube ass 18. ta0et82 Gap i 17 © 1342594 _Dipstick 11 48 17 © 1385701 Dipstick 11 49 18 foet4s Seal i 1808148 Bracket tt 201307881 Screw i 2 ‘zo0eta Washer. i ze ts00187 lp tt me e083 Pate i Bt orese Seow i 2 T207eE Sew i oe ta07eo# Nut 22 1907885, 1377908 1306176 1307886 1307887 293780 245781 1306039 1380755 1306040 1306041 385847 328047 1306328 1306042 1306363 1306043, 1306358 1915494 1306367 301749 1306047 301751 HYSTER Washer Plug Bracket Screw Nut Washer Spacer Oil Pump Shaft Gear Bushing Washer ‘Snap Ring ‘Snap Ring Pipe O-Ring Flange Screw Relief Valve . Screw Spool Spring Cap . ® Included In Bottom Gasket Kit 1971723, Last Used On Engine S/N U690784A Replace Both Tube And Dipstick with New ‘Tube And Dipstick © First Used On Engine S/N U690785A 4 Last Used On Engine S/N U503404S © First Used On Engine S/N U503405S ary REF _PARTNO. NAME OF PART ___A B "©1099 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/99)HYSTER eek VALVE COVER AND ROCKER SHAFT (FIGURE 47) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO05D-11942 PARTS-SERVICE GRAM Tem Gram 234 | AAS7 (©1999 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresPage 95 SERIAL CODE G5 - NORTH AMERICA VALVE COVER AND ROCKER SHAFT DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO0SD-11942 KEY: A: Oil Clutch B: Powershift ary REE__PARTNO. NAME OF PART __AB 377323 Engine 1 1343305 Engine 7 1 1 > 1315495 Cover 1 1. © 1390148 Cover 14 2 > 1306179 Gasket . 1 2 ©4 1390147 Gasket 11 3 358506 Spring 11 4 > 1306180 Cap vd 4 © 1306180 Cap 11 4 P 4391246 Seal 11 4 © 1991246 Seal 11 5 1307888 Nut 33 6 © 301775 Bushing 33 6 © 1380245 Seal 33 6 © 1371711 Shim 33 7 385531 Plug 14 8 — 1305720 Shaft 11 9 — 1805721 Rocker Shaft 11 10 990429 Plug 11 11 1370947 Bracket a4 12 1458331 Lever, RH 44 13 161454 Bushing 11 14 1458332 Lever, LH 44 15 161454 Bushing 11 16 99722 Spring (Long) 22 17 99723 Spring (Short) 22 18 1374980 Connector 11 18 1970948 Screw 11 REE PART NO. NAME OF PART 19 20 21 22. 23. 24 25 26 27 28 29 30 31 32 > 33. 34 35 36 360816 Screw 367394 Shim . 1466859 Screw 16026 Nut 377945 Washer 99725 Snap Ring 188187 Sleeve 41906351 Stud 216877 Nut 1306352 Washer 1306353 Screw 99728 Push Rod 224248 Tappet 1306183 Seal . 1315496 Pipe 130845 Clamp 301785 Bracket 1906182 Plug Included In Top Gasket Kit 1371731 Last Used On Engine S/N U600869W Last Used On Engine S/N U600869W First Used On Engine S/N U600870W Included In Top Gasket Kit 1391225 First Used On Engine S/N U600870W HYSTER Atta was aansinoanaPp wate oasesesasnoonamd Service 301775 with 1380245 and 1371711 Note: Engine 1343305 Used Top Gasket Kit 1391225 Only. (©1999 HYSTER COMPANY ‘See Service Manual for service procedures 11/2/99,HYSTER pee ‘SERIAL CODE GS - NORTH AMERICA MANIFOLDS (FIGURE 48) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO05D-11942 (©1999 HYSTER COMPANY ‘See Service Manual 11/2199) for service proceduresKEY: A: Oil Clutch B: Powershitt Page 97 ‘SERIAL CODE G5 - NORTH AMERICA, MANIFOLDS HYSTER DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N G00sD-11942 PART NO. NAME OF PART 377323, 1343305 1 1306222 2% 361312 3 ® 361313, 4% 361314 5 1307915 6 1307916 7 1307917 8 ab 1345794 9 1306958 10 15483 11 1306223 12 1371733, 13 1459730 14 1306370 Engine Engine Intake Manifold Gasket Gasket Gasket Screw Screw Screw Gasket Screw Fitting Exhaust Manifold Gasket Stud Nut 1307877 1306370 1306224 1355319 245885 152608 152609 377358 14349 ory AB REF 18 + 46 11007 11 8 19 i138 rs 44 op 113 tt 118 44 11 4 22 44 44 Only Flange Gasket Heater Olive Nut Elbow (Intake) ..,.. Fitting Included In Top Gasket Kit 1371731 Last Used On Engine S/N U600869W Included in Top Gasket Kit 1391225 First Used On Engine S/N U600870W Note: Engine 1343305 Used Top Gasket Kit 1391225 (©1999 HYSTER COMPANY ‘See Service Manual for service procedures 1172/99HYSTER SEMA 008 Go NORTHAMERICA COOLANT PUMP (FIGURE 49) DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GO05D-11942 ©1999 HYSTER COMPANY ‘See Service Manual 19/2198 for service proceduresSERIAL CODE G5 — NORTH AMERICA Page 99 HYSTER COOLANT PUMP DIESEL (WITHOUT LOW EMISSIONS) LAST USED ON S/N GOOSD-11942 kev: A Oil Clutch B: Powershitt ary ary REF__PART NO. NAME OF PART AB REE_PARTNO. NAMEOFPART AB 377823 Engine 1 26 @f 1345701 Gasket 1 1343305. Engine : 1 27 ef 1345792 Gasket 11 1 ® 1323449 Pump (Coolant) 11 28 1306358 Screw 22 1 ©. 1458267 Pump (Coolant) 11 29 1909831 Kit - Hose 11 1 Body 11 30 119286 Clamp 22 2¢ Shaft 11 31 1906203 Housing +4 e Be ee eel {1 @ Last Used On 377993 Fagine S/N UsasA20W asco tt And On 1343305 Engine S/N U610206X. : Use Repair Kit 1906197 or Replace With 6 © 1307903 Seal 7 Coolant Pump 1369042. 7 © 1388376 Seal 1 1B First Used On 377328 Engine SIN US95630W 8 1306201 Cover 14 ‘And 1343305 Engine S/N U610207X 9 4 1345785 Gasket 11 Use Repair Kit 1458268 10 1307900 Screw 6 6 © Included In Repair Kit 1458268 11 1307901 Stud 33 d- Included In Bottom Gasket Kit 1971723 12 1306359 Nut 3 3 € Included In Top Gasket Kit 1371731 13 © 1466858 O-Ring vt Last Used On 377323 And 1343305 14 1907895 Screw 22 Engine S/N U600869W 18 | 1306373 Screw 2 2 Included In Top Gasket Kit 1991225 16 1306208 Connector oad First Used On 377323 And 1343305 17 1307909 Screw a4 Engine S/N U600870W 18 349378 Plug 11M Gast ron Connection P/N 1306208 Must 19 @f 1345798 Gasket 14 Be Serviced With Gasket P/N 1345792 And 20 15962 Fiting .22 ‘Screw P/N 1307898, Or With Composite 21 1907897 Screw 22 Connection PIN 1450388 Plus O-Ring P/N 22 1307895 Screw 11 1450389 23 1907898 Screw 22 24 301783 Thermostat (180° F) 1 1 Note: Engine 1343305 Used Top Gasket Kit 1991225 25 1906205 Connector 11 Only. (©1999 HYSTER COMPANY See Service Manual 1172199 for service proceduresHYSTER Sema. COOE NORTH AMERICA CYLINDER BLOCK (FIGURE 50) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N G005D-11942 (©1999 HYSTER COMPANY ‘See Service Manual 1172/99 for service proceduresPage 101 SERIAL CODE G5 - NORTH AMERICA, HYSTER CYLINDER BLOCK DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N GOOSD-11942 REF__PARTNO. NAME OF PART QTY —REF__PARTNO. NAME OF PART ind 1453203 Engine . 1 18 8 1311054 Valve 1 1456789 Short Engine 1 49 @ 4911055 Ball 1 18 980727 Plug 6 20 1911056 Spring 1 28 349977 Plug 1 24 4 1311057 Retainer 1 3 15304 Fitting 2 22 4 1374982 Plate 1 4 8 995576 Thimble 10 23 @b 1345800 Gasket 1 5 2 16794 Capscrew 10 24 ® 1307893 Screw... 4 6 8 1451625 Bushing 1 25 365854 Plug 1 7 * 395531 Plug 6 26 1369077 Housing Assy 1 82 161383 Plug 3 26 350397 Oil Seal (Rear) 1 97 992393 Plug +27 © 1379734 Gasket 1 10 245800 Plug eee % 11 ® 1388387 Plug 1 381982061, Screw 5 30 188139 Dowel 2 12 ® 1456695 Plug 1 31 1905698 Plate 1 13 9 984632 Washer 1 32 P 1345784 Gasket 1 14 9 1456694 Plug 1 33 1306349 Screw 1 15 9 1456698 Plug 3 16 9 1456697 Jet 13 Included in Cylinder Block Kit 1456693 17 4 1456696 Dowel 1B Included In Bottom Gasket Kit 1456509 (©1999 HYSTER COMPANY ‘See Service Manual 11/2/99 for service proceduresHYSTER SEMA. CODE Ge NORTH AVERICA CYLINDER HEAD (FIGURE 51) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N GO05D-11942 (©1999 HYSTER COMPANY ‘See Service Manual 11/2/89) for service proceduresPage 103 [SERIAL CODE GS - NORTH AMERICA, HYSTER CYLINDER HEAD DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N GO05D-11942 REE_PARTNO, NAME OFPART ____QTY —_-REF_PART.NO. NAME. OF PART __aTy 1453203. Engine 1 138 980727. Plug 1 4 1456702 Vale (Inlet) .. 4 44.9 15318 Fiting . 4 2 ® 1456707 Insert 4 45.9 992025 Plug 1 39 1456703 Guide (Valve) 4 46 @ 986475 Washer 1 4 1456705 Spring 8 47 8 1454176 Dowel 2 5 > 1456706 Seal (Inlet) 4 18 1486711 Screw 2 6 ® 1451633 Cap 8 19 © 1460567 Head Gasket 1 7 9 1451636 Collet 16 201456713 Screw 8 @ #1456709. Valve (Exhaust) 4 21 1456714 Screw 12 9 8 1456708 Insert 4 22 1456715 Screw 1 10 # 1456704 Guide (Valve) 8 119 1451690 Seal 4 Included In Cylinder Head Kit 1456716 12 ® 385531. Plug 4 PIncluded In Top Gasket Kit 1456508 ‘©1999 HYSTER COMPANY ‘See Service Manual 11/2199 for service proceduresHYSTER eae eres re CRANKSHAFT AND PISTONS (FIGURE 52) DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N GO05D-11942 for service procedurescone = NORTH AMERICA HYSTER CRANKSHAFT AND PISTONS DIESEL (WITH LOW EMISSIONS) FIRST USED ON S/N GOO5D-11942 REF__PART.NO. NAME OF PART QTY REF __PART.NO. NAME OF PART ory 1453203 Engine + 9 1456700. Piston Kit (Standard) 4 1 8B 161425 Main Bearing (Standard) 1 9 1461713 Piston Kit (0.5 mm) . . 4 1 161429 Bearing (Main, 0.010 in) 4 9 1461714 Piston Kit (1.0 mm) 4 1 161430 Bearing (Main, 0.020 in) 4 10 1451606 Snap Ring 2 1 161431 Bearing (Main, 0.030 in) 1 11 1456701 Kit-Piston Ring (Standard)... 4 2 1305699 Bearing-Riod (Standard) 4 111461715 Kit-Piston Ring (0.5 mm) 4 2 1305701 Bearing-Rod (0.010 in) 4 111461716 _Kit-Piston Ring (1.0 mm) 4 2 1305702 —Bearing-Rod (0.020 in) . 1 12 1305706 Gear 1 2 1305703 Bearing-Rod (0.030 in) + 13 99610 Key 1 3 > 842799 — Washer (Standard) (oi ae aoeooog Cremmshelt 22ey) ¥ 3. 161296 Washer (0.007 in) Cee ey 1 4 8 842800 Washer ( Standard) ei Mcos ates: ; 4 161297 Washer (0.007 in) 2 crew 8 5 1451601 Connecting Food Kit 4 6 1451602 Bush +8 Crankshatt/Bearing Includes Standard Size 7 161433 Bolt 2 Bearings And Thrust Washers 8 — 161434 Dowel Pin 2 © Included With Crankshaft Assy (©1999 HYSTER COMPANY ‘See Service Manual T2189 {or service procedures