Shell Coal Gasification Process: An Integrated Solution For Efficient Coal-To-Products Value Chains
Shell Coal Gasification Process: An Integrated Solution For Efficient Coal-To-Products Value Chains
Reserves: Our use of the term “reserves” in this presentation means SEC proved oil and gas reserves.
Resources: Our use of the term “resources” in this presentation includes quantities of oil and gas not yet classified as SEC proved oil and gas reserves. Resources are consistent with the Society of Petroleum
Engineers 2P and 2C definitions.
Organic: Our use of the term Organic includes SEC proved oil and gas reserves excluding changes resulting from acquisitions, divestments and year-average pricing impact.
Shales: Our use of the term ‘shales’ refers to tight, shale and coal bed methane oil and gas acreage.
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expressly qualified in their entirety by the cautionary statements contained or referred to in this section. Readers should not place undue reliance on forward-looking statements. Additional risk factors that
may affect future results are contained in Royal Dutch Shell’s 20-F for the year ended December 31, 2015 (available at www.shell.com/investor and www.sec.gov ). These risk factors also expressly qualify
all forward looking statements contained in this presentation and should be considered by the reader. Each forward-looking statement speaks only as of the date of this presentation, [insert date]. Neither
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with natural gas with residue feedstock with solid feedstock (coal, petcoke and biomass) e.g.
feedstock e.g. for GTL e.g. for refineries for chemicals, hydrogen and power generation
Syngas cooler
Bottom water
quench
Wide residue feedstock range from vacuum residue to highly ENI Sannazzaro
viscous residues, such as thermal cracked residue, solvent de- 2006
asphalter residue; later retrofit to heavier feedstock possible Residue/Asphalt
Safe and reliable operation: automated and fully safeguarded Nexen (Opti)
2008
heat-up, start-up, shutdown sequences; reliability >99.5% Asphalt
3200 t/d
Coal Lu’an (3200 t/d)
feed
ton/day YTH, Datang (2700 t/d)
Syngas and
flyash leave at
the top
GASIFIER
SPACE
(1500-1600oC
Membrane wall 40-45 barg)
protected by slag
layer
Multiple (4-6)
opposed
molten slag
burners
flows downwards
Slag leaves at
the bottom
solid slag on tube wall
BOILER FEED
WATER TUBE
(50-60 bar
270-300oC)
Protection against high operating temperatures via a slag layer on a
membrane (water) wall
Syngas Gasifier
cooler
Water
quench
Gasifier
Industrially proven, mature technology Same basic design as syngas cooler line-up
Carbon efficiency >98-99% Carbon efficiency >98-99%
Highest energy efficiency, lowest consumption Simplified line-up, reduced Capex
High-level steam as a very useful ‘byproduct’ Even wider coal flexibility
Low water consumption, less wastewater to treat: Easier operation and maintenance (less
environmentally friendly equipment)
COAL/PETCOKE SYNGAS TO
SHIFT
MILLING/DRYING T~200°C
PROCESS
Gasifier WET WATER
SCRUBBER
COAL FEEDING
FEEDING/PRESS. MP STEAM
1,600°C
Copyright of Shell Global Solutions International B.V. SLAG FILTER CAKE January 2017 9
SCGP – Syngas cooler process line-up
SCGP line-up with Syngas Cooler (SGC) offers high efficiency and
small environmental footprint
MILLING/DRYING Gasifier
HP STEAM
900°C
MP STEAM
FLYASH WATER
SYSTEM TREATMENT
SLAG
FLYASH TO SALTS
STORAGE
FEED FLEXIBILITY
Property range of feedstocks operated in SCGP
Handled over >150 different kinds of coal incl.
challenging feedstocks like lignite and petcoke 100% 2000℃ 100%
FEED FLEXIBILITY
Handled over >200 different kinds of coal
covering the whole reactivity spectrum from
lignite to anthracite, ash contents from 6-37%
Four projects successfully used petcoke
blended with coal, with excellent operational
results
45
40 CaO Al2O3
35
Ash content, %
30
DEEP INSIGHT IN PROCESS
25
Based on extensive operating
20
experience, several modelling
15 Operational data from a Chinese customer tools were developed
10 to confidently assess novel coals
0 and optimise coal blends
21 Jun 5 Jul 19 Jul 2 Aug 16 Aug 30 Aug
Copyright of Shell Global Solutions International B.V. October 2017 12
Example of actual operation of a Chinese customer
45
Operational data from a Chinese customer
40
35
30
Ash content, %
25
20
0
21 Jun 5 Jul 19 Jul 2 Aug 16 Aug 30 Aug
产量
Capacity
可靠性 最长运行天数 平均氧负荷
平均氧负荷
Rt (%) Longest cont. Average O2 load
累计运行天数
(Nm3/hr) Acc. Run days
(Note 1) run (days) (%)
CO+H2