1

SPECIAL DESIGNED FOR HARSH INDUSTRIAL ENVIRONMENT

Vibration Test Structure Test

Frequency: 10-15Hz Test time: 20 minutes Power source weight: ≤25kg Power source weight: >25kg
Acceleration: 10m/s²/20m/s² Test height: 250mm Test height: 100mm

IP Test Temperature Test

IP 21 IP 23 Temperature: -40°C + 40°C Test time: 60 minutes

Test method: Water drops vertically Test method: Water drops from the angle of 60°
Drop volume: 1L/min ±5% Drop volume: 10L/min ±5%
Test time: 10 minutes Test time: 10 minutes

Anti-Dust Test EMC Test

Temperature: 15-35°C Dust: 2kg/m³ Radiated Emission Test Conducted Emission Test
Humidity: 45-75% Test time: 100 minutes

Recognized Quality:
• 1998 Passed ISO 9000 • 2007 Obtained CE Certificates
• 2004 Passed ISO 9001:2000 • 2010 Passed ISO 9001:2008
• 2004 Obtained CCC Certificates • 2010 Obtained RoHS Certificates

2
SMAW (ARC WELDING)

Standard Equipments:
• 1 Power Source
• 1 Connected Primary Cable (3 Meter)
• 1 Welding Cable (3 Meter)
• 1 Ground Cable (3 Meter)

Recomended Base Metals:

• Carbon Steel
• Alloy Steel

ARC 200

ARC 400, ARC 500, ARC630

Product Input Power Rated Output Input Current @ Dimension

Order No. Output Range Weight (kg)
Model Voltage/Phase/Hz Current/Voltage/Duty Cycle Rated Output L x W x H (mm)
AD-12 ARC200 220V / 1 Phase / 50Hz 200A / 28V / 60% 31 A 20-200 A 389 x 156 x 299 9
AD-22 ARC400 380V / 3Phase / 50Hz 400A / 36V / 60% 28 A 20-400 A 576 x 297 x 557 43
10067595 ARC500 380V / 3Phase / 50Hz 500A / 40V / 60% 38 A 20-500 A 636 x 322 x 582 50
AD-24 ARC630 380V / 3 Phase / 50Hz 630A / 44V / 100% 52 A 50-530 A 686 x 322 x 584 58
• Also Avaiable for Model ARC1000 & ARC1250

Features & benefits :

• Soft switch technology, high efficiency
• Designed for demanding industrial
environments
• Digital display for accurate parameter preset
• Easy arc-starting and molten pool control
with smooth, consistent arc
• Automatic arc force and hot start to perform
perfect welding
• Adjustable welding cable (up to 100m), long
distance welding provided
1
3 in Standard Equipments: (3T)
• 1 Connected Primary Cable (3 Meter)
• 3 Electrode Holders
ARC400-3T & ARC500-3T ARC400-3T x 2 • 3 Copper Connectors
• 2 Copper Connectors
Standard Equipments: (3Tx2)
• 2 Connected Primary Cable (3 Meter)
• 6 Electrode Holders
• 6 Copper Connectors
• 4 Copper Connectors
Recomended Base Metals:
• Carbon Steel
• Alloy Steel
Input Power Rated Output Input Current @ Dimension
Order No. Product Model Output Range Weight (kg)
Voltage/Phase/Hz Current/Voltage/Duty Cycle Rated Output L x W x H (mm)
- ARC400-3T 400A / 36V / 60% x 3 28A x 3 20-400A x 3 DC
- ARC500-3T 380V / 3Phase / 50Hz 500A / 40V / 60% x 3 38A x 3 20-500A x 3 DC 675 x 505 x 850 120
AD-35 ARC400-3T x 2 400A / 36V / 60% x 6 28A x 6 20-400A x 6 DC
• Adjustable Welding Cable up to 100 m

3
 GTAW (TIG WELDING – DC Pulse)

TIG160P & TIG200P

Optional Water Cooling

ATIG400P

Standard Equipments
Recomended Base Metals :
• Carbon Steel
ATIG315P • Stainless Steel
• Titanium
• Copper
SLJ-10 • Alloy Steel (Model > 315 A)
Input Power Rated Output Input Current @ Dimension
Order No. Product Model Output Range Weight (kg)
Voltage/Phase/Hz Current/Voltage/Duty Cycle Rated Output L x W x H (mm)
AD-25 TIG160P 220V / 1Phase / 50Hz 160A / 16.4V / 60% 14.6A 10-160A 389 x 155 x 299 9
200A / 18V / 40% TIG 10-160A TIG
AD-06 TIG200P 220V / 1Phase / 50Hz 23.4A 389 x 155 x 299 9.5
160A / 26.4V / 60% SMAW 20-160A SMAW
315A / 22.6V / 60% TIG
AD-07 ATIG315P 380V / 3Phase / 50Hz 27A 5-315A 600 x 310 x 550 42
315A / 32.6V / 60% SMAW
400A / 26V / 60% TIG
AD-08 ATIG400P 380V / 3Phase / 50 Hz 38A 5-400A 600 x 310 x 550 42
400A / 36V / 60% SMAW
Input Power Dimension
Order No. Product Model Motor (W) Tank (L) Duty cycle Weight (kg)
Voltage/Phase/Hz L x W x H (mm)
10055823 SLJ-10 220V / 1Phase / 50Hz 260 9 100% 485 x 273 x 360 13

GTAW (TIG WELDING – Digital AC/DC Pulse) Standard Equipments (1 Phase):

• 1 Power Source,
• 1 Connected Primary Cable (3m)
• 1 Welding Torch
• 1 Ground Cable (3m) with clamp
And quick plug
Standard Equipments (3 Phase) :
• 1 Power Source
• 1 Ground Cable (3m)
• 1 TIG Torch
ATIG200PAC
• 1 Connected Primary Cable (3m)
• 1 Welding Cable (3m)
Recomended Base Metals :
• Carbon Steel
• Copper
• Titanium
• Aluminium
ATIG315PAC
• Al-Mg Alloy
ATIG500PAC & ATIG630PAC • Stainless Steel
Input Power Rated Output Input Current @ Dimension
Order No. Product Model Output Range Weight (kg)
Voltage/Phase/Hz Current/Voltage/Duty Cycle Rated Output L x W x H (mm)
200A / 18V / 50% TIG 10-160A TIG
10067596 ATIG200PAC 220V / 1Phase / 50Hz 23.4A 422 x 155 x 299 14
160A / 26.4V / 50% SMAW 20-160A SMAW
315A / 22.6V / 60% TIG
AD-16 ATIG315PAC 380V / 3Phase / 50Hz 20A 5-315A 655 x 325 x 560 50
315A / 32.6V / 60% SMAW
500A / 30V / 60% TIG
ATIG500PAC 380V / 3Phase / 50Hz 39A 20-500A 665 x 353 x 778 77
500A / 40V / 60% SMAW
630A / 35.2V / 60% TIG
ATIG630PAC 380V / 3Phase / 50Hz 53A 20-630A 690 x 385 x 825 90
630A / 44V / 60% SMAW

4
GMAW (MIG/MAG WELDING)

Standard Equipments
Recomended Base Metals:
• Carbon Steel
• Alloy Steel
• Stainless Steel ( Model 200M )

MIG250E MIG350, MIG500

Input Power Rated Output Input Current @ Dimension

Order No. Product Model Output Range Weight (kg)
Voltage/Phase/Hz Current/Voltage/Duty Cycle Rated Output L x W x H (mm)
1006244 MIG250E 380V / 3Phase / 50Hz 250A / 26.5V / 60% 12A 40-250A 501 x 235 x 495 25
AD-15 MIG350 380V / 3Phase / 50Hz 350A / 31.5V / 60% 21A 60-350A 576 x 297 x 574 40
AD-05 MIG500 380V / 3Phase / 50Hz 500A / 39V / 60% 38A 60-500A 636 x 322 x 584 50

GMAW (MIG/MAG WELDING)

Standard Equipments :
Double Pulsed MIG
Full-digital control accurately, excellent welding performance
• 1 Power Source
• Minimizing spatter generation and excellent bead appearance
• 1 Connected Primary Cable (3m)
• 1 Ground Cable (3m)
• 1 Water Cooled Torch (3m)
• 1 Wire Feeder (Europe Model)
One pulse, one drop Recomended Base Metals :
• Embedded welding expert database, which provides • Carbon Steel
intelligent welding parameters,
• Stainless Steel
• widely used for selection of various welding material and
sheet thickness • Aluminium
• Full-digital control systems for wire feeder, make wire feeding • Al-Mg Alloy
more precise and stable • Al-Si Alloy
• One touch control with adjustment of current and voltage
AMIG350P (optional )

Input Power Rated Output Input Current @ Dimension

Order No. Product Model Output Range Weight (kg)
Voltage/Phase/Hz Current/Voltage/Duty Cycle Rated Output L x W x H (mm)
AD-29 AMIG350P 380V / 3Phase / 50Hz 350A / 31.5V / 60% 21A 20-350A 576 x 297 x 574 45
AMIG500P 380V / 3Phase / 50Hz 500A / 39V / 60% 38A 20-500A 636 x 322 x 584 53
AMIG350PM 380V / 3Phase / 50Hz 350A / 31.5V / 60% 21A 20-350A 576 x 297 x 574 45
AMIG500PM 380V / 3Phase / 50Hz 500A / 39V / 60% 38A 20-500A 636 x 322 x 584 53

SAW (SUBMERGED ARC WELDING)

Standard Equipments:
• 1 Power Source
• 1 Connected Primary Cable (3m)
• 1 Ground Cable (5m)
• 1 Welding Cable (5m)
• 1 Control Cable (16m)
• 1 Tractor
Recomended Base Metals:
• Carbon Steel
• Stainless Steel
• Heat Resistant Steel
ASAW630 II, ASAW1000 II, ASAW1250 II • Alloy Steel
Input Power Rated Output Input Current Output Wire Diameter Dimension Weight
Order No. Product Model
Voltage/Phase/Hz Current/Voltage/Duty Cycle @ Rated Output Range (mm) L x W x H (mm) (kg)
630 A / 44V / 100% SAW
ASAW630 II 51A 50-630A 1.60 - 4.00 530 x 320 x 600 55
630A / 44V / 100% SMAW
1000A / 44V / 100 SAW
AD-10 ASAW1000 II 380V / 3Phase / 50Hz 83A 50-1000A 767 x 352 x 757 95
1000A / 44V / 100% SMAW
2.00 - 6.00
1250A / 44V / 100% SAW
ASAW1250 II 115A 50-1250A 767 x 352 x 802 100
1250A / 44V / 100% SMAW

5
 PLASMA CUTTING

CUT40
ACUT200
ACUT60 / 100 / 120
Input Max.
Rated Output Arc Air Pressure
Product Input Power Current Output Air Flow Cutting Dimension Weight
Order No. Current/Voltage/ Starting Required
Model Voltage/Phase/Hz @Rated Range (L/min) Thickness LxWxH (mm) (kg)
Duty Cycle Type (MPa)
Output (mm)
AD-36 CUT40 220V/1Phase/50Hz 40A/96V/40% 21.3A 15-40A HP Touch 0.20-0.40 250 12 389x155x299 9
ACUT60 380V/3Phase/50Hz 60A/104V/60% 12.5A 30-60A HP Touch 0.45-0.55 250 15 501x232x495 28
ACUT100 380V/3Phase/50Hz 100A/120V/60% 22A 30-100A HF Arc-Pilot 0.45-0.55 250 30 576x297x557 43
AD-18 ACUT120 380V/3Phase/50Hz 120A/128V/60% 39A 30-120A HF Arc-Pilot 0.45-0.55 250 35 576x297x557 43
ACUT200 380V/3Phase/50Hz 200A/160V/60% 65A 60-200A HF Arc-Pilot 0.45-0.55 380 55 615x380x546 58

CNC Portable Plasma Cutter (Flame & Plasma)

FEATURES AND BENEFITS
• More user friendly
USB port
31-64M memory for user`s programs
Built-in library of commonly used figures
Free FastCAM software
• Fast cutting speed
AOCUT CNC Can operate at a speed as high as 6m per minutes
Model AOCUT CNC-1200 x 2000 (20 feet/minute)
Rated input voltage (V) 110/220 • Larger cutting area
Frequency (Hz) 50/60 CNC cutting system can cut as wide as 2.0m (6.6ft),
Rated input power (W) 180 as long as 15m (48ft)
Display LCD 5.7"
Range of effective cutting (mm) X-Axis: 1200 Y-Axis: 2000
Travelling speed (mm/min) 0-6000 Effective cutting area (X x Y)
Cutting thickness (mm) 5-45 Standard
Series
system Customized system (mm) (feet)
Cross beam length (mm) 1700
(mm)
Longitudinal rail length (mm) 2500
1200 x 2500 1300 x 2500 (4 x 8) ...... 1800 x 2500 (6 x 8)
Cutting speed (mm/min) 0-6000 1200 x 3000 1300 x 3000 (4 x 10) ...... 1800 x 3000 (6 x 10)
Cutting software FastCAM standard version AOCUT 1200 x 3500 1300 x 3500 (4 x 11) ...... 1800 x 3500 (6 x 11)
Plasma power source ACUT120a 1200 x
CNC . . .
Cross beam weight (kg) 9.3 2000
System . . .
Host machine weight (kg) 26.7 . . .
Total machine weight (kg) 70.5 1200 x 15000 1300 x 15000 (4 x 48) 1800 x 15000 (6 x 48)

PLASMA CUTTER FOR CNC SYSTEM

Standard Equipments: Recomended Base Metals:
• 1 Power Source • Carbon Steel
• 1 Connected Primary Cable (3m) • Stainless Steel
• 1 Ground Cable (3m) • Copper
with clamp and quick plug • Aluminium
• 1 Pressure-reducing valve • Alloy Steel
• 1 plasma torch

ACUT120a
Input Max.
Rated Output Arc Air Pressure
Product Input Power Current Output Air Flow Cutting Dimension Weight
Order No. Current/Voltage/ Starting Required
Model Voltage/Phase/Hz @Rated Range (L/min) Thickness LxWxH (mm) (kg)
Duty Cycle Type (MPa)
Output (mm)
Non-
10069845 ACUT120a 380V/3Phase/50Hz 120A/128V/60% 39A 30-120A 0.50-0.70 210 35 576x297x557 43.5
HF Arc-Pilot

6
N24 MIG/MAG
Rating: 250A CO₂ 220A mixed gas, 60% duty cycle, wires: 0.8 - 1.2mm

Model Part Number

3m 4m 5m
N24 Welding Gun c/w Euro Fitting
N24-3 N24-4 N24-5

Noozle
No. Part Number Description
A EA2210 10mm / Nozzle 10mm Liners
EA22125* 12.5mm / Nozzle 12.5mm No. Part Number Description
EA2117 17mm / Nozzle 17mm 1 EC2001 Contact Tip Socket
2 ED2001 Diffuser, Ceramic
Contact Tips 3 EF2250 Gun Neck 50°
No. Part Number Description 4 EF1212 Plastic Body
B EB2208 Contact tip 0.8mm M6x8x28 Ecu 5 EG0001 Hanger Hook
EB2210* Contact tip 1.0mm M6x8x28 Ecu 6 EJ0003 Trigger
EB2212 Contact tip 1.2mm M6x8x28 Ecu 7 EH0101 Handle
EB2208L Contact tip 0.8mm M6x8x28 CuCrZr 8 ES0101 Front Spring Cable Support
EB2210L Contact tip 1.0mm M6x8x28 CuCrZr 9 EL2030 Cable Assembly 3m
EB2212L Contact tip 1.2mm M6x8x28 CuCrZr 10 ES2201 Back Spring Cable Support
11 EH2201 Back Handle
Liners 12 EH2211 Screw M4x6
No. Part Number Description 13 EP3001 Gun Plug Nut
C ER2210-3 Steel Liner 0.8 - 1.0mmx3m 14 EU1001 Euro Gun Plug
ER3212-3* Steel Liner 1.0 - 1.2mmx3m 15 Q504010 O-Ring 4x1
ER2310-3 Teflon Liner 0.8 - 1.0mmx3m 16 EU1011 Nut M10x1
ER3312-3 Teflon Liner 1.0 - 1.2mmx3m *Denotes Standard Build

7
 N36 MIG/MAG
Rating: 340A CO₂ 300A mixed gas, 60% duty cycle, wires: 0.8 - 1.6mm

Noozle Model Part Number

No. Part Number Description 3m 4m 5m
N36 Welding Gun c/w Euro Fitting
A EA3212 12mm / Nozzle 12mm N36-3 N36-4 N36-5
EA3216* 16mm / Nozzle 16mm
EA3317 17mm / Tapered Nozzle 17mm
EA3119 19mm / Nozzle 19mm
Liners
Contact Tips No. Part Number Description
No. Part Number Description 1 EC3001* Contact Tip Socket M8x28
B EB3210 Contact tip 1.0mm M8x10x30 Ecu EC3002 Contact Tip Socket M8x32
EB3212* Contact tip 1.2mm M8x10x30 Ecu 2 EC3003 Contact Tip Socket M6x28
EB3216 Contact tip 1.6mm M8x10x30 Ecu EC3004 Contact Tip Socket M6x32
EB3210L Contact tip 1.0mm M8x10x30 CuCrZr 3 ED3001 Diffuser, Ceramic
EB3212L Contact tip 1.2mm M8x10x30 CuCrZr 4 EF3250 Gun Neck 50°
EB3216L Contact tip 1.6mm M8x10x30 CuCrZr 5 EF1212 Plastic Body
C EB2208 Contact tip 0.8mm M6x8x28 Ecu 6 EG0001 Hanger Hook
EB2210 Contact tip 1.0mm M6x8x28 Ecu 7 EJ0003 Trigger
EB2212 Contact tip 1.2mm M6x8x28 Ecu 8 EH0101 Handle
EB2208L Contact tip 0.8mm M6x8x28 CuCrZr 9 ES0101 Front Spring Cable Support
EB2210L Contact tip 1.0mm M6x8x28 CuCrZr 10 EL3030 Cable Assembly 3m
EB2212L Contact tip 1.2mm M6x8x28 CuCrZr 11 HDS0202 Back Spring Cable Support
12 HDH0202 Back Handle
Liners 13 EH2211 Screw M4x6
No. Part Number Description 14 EP3001 Gun Plug Nut
D ER3212-3* Steel Liner 1.0 - 1.2mmx3m 15 EU1001 Euro Gun Plug
ER5216-3 Steel Liner 1.2 - 1.6mmx3m 16 Q504010 O-Ring 4x1
ER3312-3 Teflon Liner 1.0 - 1.2mmx3m 17 EU1011 Nut M10x1
ER5316-3 Teflon Liner 1.2 - 1.6mmx3m *Denotes Standard Build

8
TIG WP/SR-18

Part Weldstone Technical Data

Picture Part Name Part No
Code Code Output Current 350
10N47 0895.50008 Duty Cycle 60/100
10N48 0895.50009 Flow Rate 11(±5%)
10N49 0895.50006
10N50 0895.50007
Ceramic 1
54N14 0895.15004 Picture Part Name Part No Part Code Weldstone Code
54N15 0895.15003 WP-18 0818.35001
54N16 0895.15002 WP-18F 0818.36001
Torch Body 4
54N17 0895.15001 WP-18P 0818.37001
10N28 0891.11001 WP-18V 0818.38001
10N29 0891.11002 10N23 0890.11003
Collet Body 2 10N30 0891.11003 10N24 0890.11004
10N31 0891.11004 Collet 5 10N25 0890.11007
10N32 0891.11005 10N2X 0890.11208
18CG 0894.11001 10N26 0890.14001
18CG-20 0894.11002 57Y02 0893.12001
Insulator 3
54N01 0894.13001 Back Cap 6 57Y03 0893.14001
54N63 0894.13002 57Y04 0893.12005

9
 A141
Ergocut A141

COMPLETE TORCH
Part No. Description Pack
PA1500 Plasma ERGOCUT Torch A141 6m M14x1 1
PA1501 Plasma ERGOCUT Torch A141 12m M14x2 1
PA1502 Plasma ERGOCUT Torch A141 6m 1/4G 1
PA1504 Plasma ERGOCUT Torch A141 6m central adapter 1
PA1505 Plasma ERGOCUT Torch A141 12m cenral adapter 1

TECHNICAL DATA
Voltage Class M
Standard Length m 6
Air Consumption 210 l/min
Air Pressure 5 Bar
Duty Cycle 60% 140 A
Duty Cycle 100% 100 A

Part No. Description Pack

PC0103 Contact cutting nozzle A141 2 Part No. Description Pack
PC0131 Contact cutting nozzle long life A141 2 BW0311 Big joint with Ergotig / Ergocut ring 1
PD0101-11 Tip Ø1.1 A101/A141 10 BW0340 Key safety trigger 1
PD0101-14 Tip Ø1.4 A101/A141 10 BW0345 Ergocut handle 1
PD0101-17 Tip Ø1.7 A101/A141 10 BX0125 Cable for pilot arc per meter
PD0111 Long Tip A101/A141 10 BX0138 Control cable per meter
PD0117-14 Long Tip Ø1.4 A101/A141 10 CV0008 Contact cutting attachment 10
PD0117-17 Long Tip Ø1.7 A101/A141 10 CV0009 Long contact cutting attachment 10
PD0117-19 Long Tip Ø1.9 A101/A141 10 CV0011 Stand off guide 10
PE0101 Air diffuser A101/A141 2 CV0012 Two pins crown shield 2
PE0103 Air diffuser A151 2 CV0013 Gouging shield 2
PF0155 Torch head Ergocut A141 1 CV0014 Four pins crown shield 2
PH0101 Air-power cable 6m1/4G 1 CV0021 Carriage 1
PH0103 Air-power cable 12m M14x1G 1 CV0022 Circle cutting attachment 1
PH0107 Air-power cable 6m1/4G 1 CV0023 Contact cutting attachment 10
PH0110 Air-power cable 12m M1/4G 1 CV0039 Four pins crown shield 2
PH0148 Rie-power cable 6m M14x1 1 CV0089 Flowmeter A141/P141 1
PH1171 Rie-power cable 6m central adaptor 1 CY0035 Cable support 10
PH0150 Rie-power cable 12m M14x1 1 CY0036 Cable support 10
PH0151 Rie-power cable 12m central adaptor 1 EA0131 O-ring 10
PR0101 Electrode A01/A141 10 EA0236 Screw 10
PR0116 Long Electrode A141/A151 10 EA0313 Spring 1
PT0201 Ergocut handle spring pins kit 1 FH0563 Diffuser 1
QB0164 Outer protection liner A140 per meter 1 FY0023 Male central adaptor 1
TP0110 Ergocut S/A/CB kit handle 1 PC0101 Outside nozzle A141 2
BX0020 Trigger 10 PC0102 Heavy Duty nozzle A141 2

10
CNC CUTTING SYSTEM
CNC Flame/Plasma Cutting System
CNC flame/plasma cutting system is used for
cutting on the sheet to get different geometrical
patterns. It includes CNC system, driving system,
gas circuit system, auto height adjustment device,
automatic ignition device, flame cutting system
and plasma cutting system etc. The equipment has
high automation, easy control, high stability and
accuracy; it is the ideal equipment for cutting.

CNC Flame/Plasma Cutting System

Gauge 300 4000 5000 6000 7000 8000 9000 10000 11000 12000
Cutting width 2200 3200 4200 5200 6200 7000 8000 9000 10000 11000
Drive mode Single-side drive Double-side drive
The rail length of standard equipment is 15m, it can be extended or shortened according to customer`s
Rail length
requirement
Standard equipment: two sets of CNC flame cutting machines, it can be increased or decreased according
Quantity of cutting torch
to customer`s requirement
Flame: 6-100mm, the cutting thickness can be increased according to customer`s requirement. The max.
Cutting thickness thickness is 350mm
Plasma: recommended according to customer`s requirement for customer selection
Idle speed Max. 9000 (mm/min)
Cutting speed Max. 6000 (mm/min) (Depending on cutting material and technique)
Precision of whole machine Meet the requirement for JB/T 5102-1999
Air-tightness of whole machine Meet the requirement for JB/T 5101
Positioning accuracy ± 0.5mm
Repeat accuracy ± 0.3mm
Flame: meet the requirement for JB/T 10045.3-1999
Cutting quality & size deviation
Plasma: meet the requirement for JB/T 10045.4-1999
Mains voltage IP AC220V.50Hz

CNC FLAME/PLASMA WORKTABLE CUTTING MACHINE

CNC Flame/Plasma Worktable Cutting Machine
CNC flame/plasma worktable cutting machine is one kind
of high speed and high precise machine. With integrated
and modularized structure. It`s easy and quick to install
realizing the low inertia and stable running. It`s especially
suitable for the medium or thin plate cutting and can
be designed to be smoke evacuation or underwater
woktable according to customer`s requirement to realize
"environment friendly" cutting.

Cutting width 1000-1300

Cutting length 1000-1400
Flame: 6-100mm, the cutting thickness can be increased according to customer`s requirement. The max.
Cutting thickness thickness is 350mm
Plasma: recommend according to customer`s requirement for customer selection
Idle speed Max. 12000(mm/min), stepless regulation
Cutting speed Max. 12000(mm/min) (Depending on cutting material and technique)
Precision of whole machine Meet the requirement for JB/T 5102-1999
Air-tighness of whole machine Meet the requirement for JB/T 5101
Positioning accuracy ± 0.5mm
Repeat accuracy ± 0.3mm
Flame: meet the requirement for JB/T 10045.3-1999
Cutting quality & size deviation
Plasma: meet the requirement for JB/T 10045.4-1999
Mains voltage IP AC220V, 50Hz
Length: effective length + 1000mm
Overall dimension Width: effective width + 500mm
Height: about 1800mm

11
 AUTOMATION SYSTEM
Positioner

HB series positioner
is practical auxiliary equipment which is mainly used for steel structure welding,
mechanical parts assembly etc. It could hold, rotate the part in perfect position for
welding under the welding head and also equip with manipulator for automation
welding. It is widely used in flanges, pipe fittings and other kinds of steel parts
manufacturing industry as well as equipped with robots to achieve automated
welding which is also one of the commonly used equipment in pipe industry,
container and steel manufacturers. During production, it can improve the welding
quality, reduce the labor intensity and increase the production efficiency.

Model HB3-C HB5-C HB10-C HB20-C HB30-C HB50-C HB100-C

Max. Load capacity (T) 0.3 0.5 1 2 3 5 10
Table rotation speed (rpm) 0.1-1 0.1-1 0.07-0.7 0.07-0.7 0.05-0.5 0.05-0.5 0.03-0.3
Table tilting speed (rpm) Manual 0.7 0.5 0.4 0.3 0.3 0.2
Table diameter (mm) 450 700 1000 1100 1400 1600 2000
Max. Eccentricity (mm) 100 100 150 150 150 200 200
Max. Distance of center of
150 200 200 200 300 300 400
gravity (mm)
Table tilting angle (°) 0-120 0-120 0-120 0-120 0-120 0-120 0-120
Rotation motor power (KW) 0.18 0.37 0.75 1.5 1.5 2.2 4
Tilting motor power (KW) Manual 0.55 0.75 1.5 1.5 3 4
Speed adjustment mode Frequency Conversion Control

Rotation Platform
HT series rotation platform
is practical auxiliary equipment which is mainly used for steel structure welding,
mechanical parts assembly etc. It could hold, rotate the part in perfect position for
welding under the welding head and also equip with manipulator for automation
welding. It is widely used in flanges, pipe fittings and other kinds of steel parts
manufacturing industry as well as equipped with robots to achieve automated
welding which is also one of the commonly used equipment in pipe industry,
container and steel manufacturers. During production, it can improve the welding
quality, reduce the labor intensity and increase the production efficiency.

Features and Benefits

• Apply frequency converter with high stability and reliability to realize stepless
speed adjustment. With wide adjustment range, large starting torque and high
precision
• Special design of manual control box is easy to operate and has strong flexibility
• Interface is preset for connecting manipulator and other welding equipment to
combine with the welding center
• Widely used in flanges, pipe fitting and other kinds of steel parts manufacturing
industry
• Stepless speed regulation provide better welding quality of all processes
• Can work with applications when workplace should be preheated before and
during welding
Model HT1 HT3 HT5 HT10 HT30 HT50 HT100
Max. Load capacity (T) 0.1 0.3 0.5 1 3 5 10
Table rotation speed (rpm) 0.2-2 0.1-1 0.1-1 0.07-0.7 0.05-0.5 0.05-0.5 0.03-0.3
Platform dimension (mm) 300 450 700 1000 1400 1600 2000
Rotation motor power (KW) 0.09 0.18 0.37 0.75 1.5 2.2 4
Speed adjustment mode Stepless speed regulating
Mains voltage (V) 380

12
AUTOMATION SYSTEM
Manipulator

Model CZJ2000 CZJ3000 CZJ4000Q CZJ4000Z CZJ6000Z CZJ6000Z

Beam vertical stroke (mm) 2000 3000 4000 4000 5000 6000
Beam horizontal stroke
2000 3000 4000 4000 5000 6000
(mm)
Beam horizontal travel
110-1100 150-1500
speed (mm/min)
Beam lifting speed
850 1300
(mm/min)
Max. payload at the end of
80 300
the beam (kg)
Center distance of the
1500mm (use with 38kg rail) 2500mm (use with 38kg rail)
trolley wheel (mm)
Boom rotating angle (o) ±180
Trolley travel speed
Manual/Motorized 1500
(mm/min)
Dimension 2100 x 3000 x 2100 x 4000 x 2100 x 5000 x 3000 x 5500 x 3000 x 6500 x 3000 x 7500 x
L x W x H (mm) 4260 5260 6260 6600 7600 8600

Rotator
Roller Diameter Motor Work Piece Speed
Load Linears Peed
Model x Width (mm) Power Diameter Adjustment
Capacity (mm/min)
(Polyurethane) (kW) (mm) Mode
HGK5 5T 210x120 2x0.37 200-2500
HGK10 10T 310x170 2x0.55 300-3000
HGK20 20T 310x220 2x0.55 300-3500
HGK30 30T 310x220 2x0.75 300-4000 Frequency
HGK40 40T 425x220 2x0.75 300-4500 100-1000 Conversion
HGK50 50T 425x220 2x0.75 400-4500 Control
HGK60 60T 450x240 2x1.5 600-5000
HGK80 80T 450x260 2x2.2 800-5500
HGK100 100T 550x280 2x2.2 1000-6000

Roller Diameter Motor Work Piece Speed

Load Linears Peed
Model x Width (mm) Power Diameter Adjustment
Capacity (mm/min)
(Polyurethane) (kW) (mm) Mode
HGZ5 5T 250x120 2x0.25 350-2500
HGZ10 10T 250x120 2x0.37 350-3000
HGZ20 20T 300x140 2x0.55 600-4000
HGZ30 30T 350x180 2x0.75 600-4500 Frequency
HGZ40 40T 350x180 2x0.75 600-4500 100-1000 Conversion
HGZ50 50T 400x200 2x1.1 750-5000 Control
HGZ60 60T 400x200 2x1.1 800-5000
HGZ80 80T 500x240 2x1.1 900-5500
HGZ100 100T 500x240 2x1.5 900-5500

13
 WELDING ROBOT
MIG-R /RP-350/500 Power Sources - Robotics

Process: GMAW /Pulsed MIG (GMAW-P) /Double pulsed MIG

Application: Automated and robot application

The MIG-R/RP series from AOTAI is especially designed for automatic

welding system. With full digital technology, high reliability for spare
parts, integrated analog communication interface with plug and play,
the MIG-R/RP series are applied to the robotic welding as well as the
automation welding system.
The MIG-R series have the characteristic of constant voltage and can
realize the CO2 gas shielded welding of carbon steel. And the MIG-RP
series have the characteristics of Pulse function and constant voltage.
During the Pulse function, it can realize the welding of carbon steel,
stainless steel, aluminum & alloy, copper & alloy etc. non-ferrous metal.

Features and benefits Excellent welding performance

Professional solutions for arc welding robot • Full digital control system, make droplet transfer more
• Specially-designed accessories match the demanding precise and stable
need for robot and automatic welding field • Embedded welding expert database, which provides
• International standard DeviceNet digital communication intelligent welding parameters
interface -- seamless integration of digital control • Easy to operate by synergic adjustment mode
technology combines inverter welding power source and • Capable of storing 100 sets of user-defined parameters
robotic interface • Self-protection functions with error code display
• Integrated analogue communication interface, plug and play (such as over-current, over-voltage, under-voltage,
over-heat, block wire protection), make it easy for
trouble-shooting

Input Power Rated Output

Input Current @ Dimension LxWxH Weight
Product model Voltage/Phase/ Current/Voltage/ Output Range
Rated Output (mm /inch) (kg /Ib)
Hertz Duty Cycle
576X297X574
MIG350-R /RP Three phase 350A/31.5V/60% 21A 30-350A DC 15-40V 45/99.2
22.5×11.6×22.5
380V 20± %
636×322×584
MIG500-R /RP 50/60Hz 500A/39V/60% 38A 30-500A DC 15-50V 53/116.8
24.9×13.8×22.9

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ENGINE WELDING AT1000 (500A x 2 User)
AT-ZX1000 & AT-DC1000

Engine Drives
Process: Stick (SMAW) / TIG
(GTAW) / FCAW

Output

Input

Standard Equipments
AT-ZX1000
• 2 welding cable L=3m
with electrode holder and
Features and Benefits: Recommended areas of use: quick plug
• Heavy duty Volvo industrial diesel engine • Maintenance and repair • 2 ground cable L=3m
• Double welding ouputs with 500A • Industry plant construction with quick plug
• Humidity proof, salt fog proof and sand proof • Containers manufacture
• Auxiliary power suply (3 phase and single phase) • Pipeline industry
• Modularization design, self diagnosis • Railroad maintenance AT-DC1000
• Automatic smart start with key control locks • Mining maintenance • 2 SJ-500 wire feeder
• Digital display for accurate parameter preset • 2 Welding cable L=14m
• Long distance welding (up to 50m) with electrode holder and
• Adjustable ARC FORCE and hot start current quick plug
• Low maintenance • 2 Ground cable L=14m
• E6010 and E7018 electrode welding • 2 Welding torch L=3m

Process MMA TIG FCAW

AT-ZX1000 √
AT-DC1000 √ √ √
Power Source Open-load voltage (V) 28 (82) 82
Range of welding current (A) (20-500) x 2 (60-500) x 2
Range of welding voltage (V) 21-40 11-30 17-39
Rated duty cycle (%) 60
Power rating (Kw) 70
Excitation type Brusless motivated
Stamford Generator Frequency (Hz) 50
3-Phase Single-Phase
Auxiliary generator 400VAC (15 Kw) 230VAC (5Kw)
Type VOLVO TD520GE
Power rating (Kw) 75
Rated speed (RPM) 1500
Way of start Automatic Intelligent rev. stop
Engine (options)
Way of warming Water temperature, fuel temperature, speed
Way of cooling Water
Fuel tank volume (L) 190
Battery 12V-100AH x 2
Protection degree IP23
Insulation degree F
Noise 71dB (7m)
Whole Machine
Way of transportation Suspension setting
Dimension L x W x H (mm) 3000 x 1000 x 1560
Weight (kg/lb) 1950 / 4290

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