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Doosan Infracore 30ia Training

The document provides an overview and details of the Doosan Infracore FS30i/31i/32i Model A CNC controllers. It describes the key features of each series, including the number of servo axes controlled and spindles supported. The FS30i series allows for 10-path simultaneous operation and 32 servo axis control. The document outlines the enhanced features over previous generations, such as 64-bit processing and faster output current control. It provides information on the status LEDs and seven segment displays to help troubleshoot issues. In summary, the document is a training manual covering the specifications and troubleshooting of the Doosan Infracore FS30i/31i/32i Model A CNC controllers.

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Saul Hercas
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© © All Rights Reserved
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0% found this document useful (0 votes)
345 views63 pages

Doosan Infracore 30ia Training

The document provides an overview and details of the Doosan Infracore FS30i/31i/32i Model A CNC controllers. It describes the key features of each series, including the number of servo axes controlled and spindles supported. The FS30i series allows for 10-path simultaneous operation and 32 servo axis control. The document outlines the enhanced features over previous generations, such as 64-bit processing and faster output current control. It provides information on the status LEDs and seven segment displays to help troubleshoot issues. In summary, the document is a training manual covering the specifications and troubleshooting of the Doosan Infracore FS30i/31i/32i Model A CNC controllers.

Uploaded by

Saul Hercas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 63

Doosan Infracore

FS30i/31i/32i – Model A
Doosan Infracore FS30i/31i/32i Model A Training

Series 30i/31i/32i Model A Overview


The FANUC series 30i/31i/32i is latest AI-nano CNC that has been developed as the
successor to the 16i/18i/21i series controllers. This CNC flexibly supports various machine
tools such as machining centers, lathes, combined machines, and 5 axis high-speed high-
accuracy machines.

Series 30i-MODEL A
 10 PATH SIMULTANEOUS OPERATION
 32 SERVO AXIS CONTROL (24 simultaneous)
 8 SPINDLES

Series 31i-MODEL A
 4 PATH SIMULTANEOUS OPERATION
 20 SERVO AXIS CONTROL (4 simultaneous, 5 for MODEL A5)
 6 SPINDLES

Series 32i-MODEL A
 2 PATH SIMULTANEOUS OPERATION
 9 SERVO AXIS CONTROL (4 simultaneous)
 2 SPINDLES

This series improves upon the previous generation controls by adding features such as…

 64 Bit Processing
 2x Faster FSSB
 Faster Output Current Control
 High Speed Multi Path PMC with Dedicated Processor
 High Speed CNC Bus

These enhanced features allow for higher speed, more precise machining. The 30i series
control is capable of nanometer precision (0.000001mm). Nano-machining is utilized in
manufacturing of medical equipment, precision molds, and aerospace technology.
Examples of Nano-machining

1mm

Diameter 1mm Pitch 1mm


Height 30 µM Height 0.42mm

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Doosan Infracore FS30i/31i/32i Model A Training

Main Board Boot-up Sequence


There are LED’s and a seven segment display on the main board that also indicate the boot-
up sequence. If the display is not working and the system will not boot, the LED’s and seven
segment on the main board may indicate the cause of the trouble.

LCD Mounted Status LED’s on 10.4”


The 10.4” LCD mounted style 30i control has a seven segment display on the bottom left
corner of the main board. Just above that is 4 RED alarm LED’s. The meaning of these
indicators is shown below.

ALARM LED’s
left to right
ALM1, ALM2, ALM3, LOW
ETHERNET LED’s
left to right
LINK, COM

ALM1 ALM2 ALM3 STATUS


ON ON OFF System stopped due to a software detected error
ON OFF ON Servo module error, bad module or FSSB connection COP10A
ON ON ON Power supply error, bad module or incoming power CPD16A
OFF ON OFF SRAM battery low voltage
OFF ON ON SRAM memory module error, memory is corrupted
OFF OFF ON System stopped due to a hardware detected error

LED STATUS
LOW (RED) - CPU module may be defective
LINK (GREEN) - ON when Ethernet connection is made at CD38A
COM (YELLOW) - ON when Ethernet data is transmitted or received CD38A

The seven segment display is common to all boards and has different meaning depending on if it
is on constant of if it is blinking. See the following pages for the seven segment display fault
descriptions.

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Doosan Infracore FS30i/31i/32i Model A Training

LCD Mounted Status LED’s on 15” (or 300is)


The 15” LCD mounted style 30i control has a seven segment display on the bottom right
corner of the main board. On the bottom left side is 5 RED alarm LED’s and 4 GREEN status
LED’s. The meaning of these indicators is shown below.

ALARM & STATUS LED’s


top to bottom ETHERNET LED’s
DNV3, DNV2, DNV1, LOW, top to bottom
ALM3, ALM2, ALM1 COM, LINK
DNV4, DNV5

DNV1 DNV2 DNV3 DISPLAY STATUS ( DNV1,2,3 LED’s are GREEN)


ON ON ON State immediately after power is turned ON
OFF ON ON CPU interface to display module booting, bad main, CPU, or display module
ON ON OFF Start-up of display processor, bad main or display module
OFF ON OFF RAM error between CPU and display module, main, CPU, or display
OFF OFF OFF Normal operating condition, or power is OFF
ALM1 ALM2 ALM3 STATUS (ALL ALM LED’s are RED)
ON ON OFF System stopped due to a software detected error
ON OFF ON Servo module error, bad module or FSSB connection COP10A
ON ON ON Power supply error, bad module or incoming power CPD16A
OFF ON OFF SRAM battery low voltage
OFF ON ON SRAM memory module error, memory is corrupted
OFF OFF ON System stopped due to a hardware detected error
LED STATUS
DNV4 (RED) – Common RAM error, main board may be defective
DNV5 (GREEN) – Display control power indicator
LOW (RED) - CPU module may be defective
COM (YELLOW) - ON when Ethernet data is transmitted or received CD38A
LINK (GREEN) - ON when Ethernet connection is made at CD38A
See the following pages for the seven segment display fault descriptions.

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Seven Segment Meaning when Blinking


The seven segment display has different meanings depending on if it is blinking or ON steady. A
blinking seven segment indicates a system alarm and the meaning is shown on this page. A steady ON
seven segment indicates the boot-up sequence status, and the meaning is shown in the next section.

Seven Segment Start-up Operation


= FROM parity error.
The FROM/SRAM module may be defective.
= A FROM file for program memory cannot be created. The state of the file for
program memory on the FROM is checked with the boot system. Re-arrange the
FROM or check the available size.
= Software detected system alarm.
If alarm occurs during boot-up, use the boot screen to check the state of software in
FROM. Otherwise check the error on the message screen.
= The module ID for DRAM/SRAM/FROM is invalid.
This is checked by the boot system.
= A servo CPU timeout occurred. The axis control module may be defective. Also
confirm the servo software state using the boot screen ‘system data check’
function.

= An error occurred with the embedded software on the FROM module. Confirm
the software state using the boot screen ‘system data check’ function.

= The display may be faulty. This is not a typical alarm.

= Hardware detected system alarm.


Check the error on the LCD display.

= Software for option boards could not be loaded. Confirm the option board
software state using the boot screen ‘system data check’ function.

= An error occurred while waiting for an option board. The option board or the
PMC module may be defective.

= The BOOT FROM memory was updated. Power OFF/ON.

= The ID of the indicator is invalid.


Check the indicator.
= DRAM memory test error. The DRAM mounted on the CPU module may be
defective.

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Doosan Infracore FS30i/31i/32i Model A Training

Seven Segment Meaning when Steady ON


The seven segment display has different meanings depending on if it is blinking or ON steady. As the
system boots, the system passes through each of the states shown below. If the boot process stops, a
continuous seven segment indication may indicate a fault. A blinking indication indicates a system fault,
the system fault meaning is shown in the previous section.

Seven Segment Start-up Operation


No display = Power is OFF, the power module may be defective or the incoming
+24VDC supply may be defective.
= Initialization completed and ready for operation.

= CPU started up. (BOOT system)

= Initialization of graphic adapter. (BOOT system)


Then main board or stand-alone LCD display may be defective.
= Initialization of various functions.

= Task initialization.

= System configuration parameter check.


Additional board waiting 2.

= Installation of various drivers. All files cleared.


CPU module may be defective.

= Title display. System ROM test.

= State where CPU is not started after the power is ON. (BOOT system)
If the ‘LOW’ LED is ON, the CPU module may be defective.
If the ‘LOW’ LED is OFF, the main board or the CPU module is defective.
= BOOT system ended, NC system started. (BOOT system)
The main board may be defective.

= FROM initialized.

= Loading of embedded software.

= Loading of software for option boards.

= DRAM test error. (BOOT system, NC system)

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Doosan Infracore FS30i/31i/32i Model A Training

= BOOT system error. (BOOT system)


The CPU module may be defective.
= File cleared. Optional board waiting 1.

= Loading of basic system software. (BOOT system)


The SRAM/FROM module may be defective.
= Optional board waiting 3, Optional board waiting 4.

= Final system operation check.


The CPU module may be defective.

= Indicator initialization. (BOOT system)


The main board or the stand-alone display may be defective.

= FROM initialization. (BOOT system)


For 300i/310i/320i Open CNC BOOT (NCBOOT32) being executed.
= BOOT system menu is displayed on LCD.
Boot monitoring in progress. (BOOT system)
DECIMAL POINT = If the decimal point is ON with any other indication, the fiber
optic communication between the stand-alone CNC and the LCD display has failed.
Replace the LCD unit, fiber optic, or the main board.

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SCREEN SETTING Display


The SCREEN SETTING page allow you to change the appearance of the ladder display.

1) Press the button on the MDI key pad.

2) Press the soft key on the CNC menu.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

5) Press the soft key on the CNC menu.


The DIAGRAM MONITOR (SETTING) screen appears …

ADDRESS NOTATION
ADDRESS SYMBOL

FUNCTION STYLE
COMPACT WIDE TALL

SHOW COMMENT OF COIL


YES

NO

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Doosan Infracore FS30i/31i/32i Model A Training

COLLECTIVE Display
The collective display is a screen that allows you to choose the ladder rungs you want to
display. This allows you to choose rungs only related to the problem you are troubleshooting.

1) Press the button on the MDI key pad.

2) Press the soft key on the CNC menu.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.


The PMC LIST VIEW will appear …

5) Press the or buttons on the MDI keypad to choose GLOBAL .

6) Press the soft key on the CNC menu to view the ladder selection.

7) Press the soft key on the CNC menu.

8) Press the soft key on the CNC menu.

9) Enter ‘54’ then press to search for function block SUB 54.

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Doosan Infracore FS30i/31i/32i Model A Training

9) Press the soft key, notice the looking glass appears on the left edge.

10) Enter ‘3’ then press to search for function block SUB 3.

11) Press the soft key, notice the looking glass appears on the left edge.

12) Press the to change the soft key menu.

13) Press the soft key to change to the COLLECTIVE display view.

14) Press the soft key again to return to the GLOBAL display view.

15) Press the soft key to change to the COLLECTIVE display view.
16) Press the to remove all rungs on the collective display.

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Doosan Infracore FS30i/31i/32i Model A Training
ALARM Display
The alarm display indicates faults that occur during ladder processing. In most cases you will
never see an alarm on this screen. If the PMC’s configuration is incorrect, or the I/O link
should fail, a message may appear here.

1) Press the button on the MDI key pad.

2) Press the soft key on the CNC menu.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.


The PMC ALARM screen appears…

If all is good on the PMC side of the control, the message ALARM NOTHING will appear.
If a PMC alarm does occur, no alarm is present on the CNC MESSAGE display. The only
indication you may see is the CNC will be stuck in an EMG-STOP condition. This is a good
time to check the PMCDGN ALARM screen.
Disconnect the I/O Link cable, then power on the CNC to see this condition.

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Doosan Infracore FS30i/31i/32i Model A Training

TRACE Display
The trace display allows you to monitor changes in status of any PMC address.
Up to 32 different addresses may be monitored at the same time.

1) Press the button on the MDI key pad.

2) Press the soft key on the CNC menu.

3) Press the soft key on the CNC menu.

4) Press the soft key 2 times, on the CNC menu.

5) Press the soft key on the CNC menu.

6) Press the button on the MDI key pad.


The SAMPLING ADDRESS screen appears …

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Doosan Infracore FS30i/31i/32i Model A Training

7) Press the soft key on the CNC menu.

8) Press the then soft keys on the CNC menu.


9) Enter the address X12.1 then press [INPUT]
10) Also, enter the addresses G7.2, F0.5, Y12.1, X14.4, X14.5 as shown below.

11) Press the left menu soft key to return to the previous menu.

12) Press the soft key on the CNC menu.

13) Press the soft key on the CNC menu.

14) Press the soft key on the CNC menu. The TRACE begins.
15) Press the [CYCLE START] button on the operator panel.

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Doosan Infracore FS30i/31i/32i Model A Training

PMCPRM Parameter Display


The PMC parameters provide the PMC with data values. Their purpose is determined by the
machine builder at the time the ladder is written. They set time intervals for timers, keep
track of current counts in counters, turn on machine side options, and store data to remember
machine conditions like which tools are in which magazine pots.

To change PMC parameters, the CNC must be in MDI mode or EMG-STOP


may be activated, and PARAMETER WRITE enable must be set to 1,

TIMER Setting Display


The timers are used to delay a coil output. The timer function blocks labeled SUB3 can be
adjusted on this page. Contact the machine builder to determine the timers purpose.

1) Press the button on the MDI panel.

2) Press the soft key to change the CNC menu.

3) Press the soft key on the CNC menu.

4) Press the soft key to change the CNC menu.

5) Press the soft key on CNC menu.


The TIMER setting screen appears…
There are 4 columns on this screen, NO., ADDRESS, PRESET, and ACC.

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Doosan Infracore FS30i/31i/32i Model A Training

The NO. number column refers to the number in the SUB3 function block.
TIMER number 15 is associated to address T28 on the parameter screen.

6) Press the button on the MDI key pad, to select timer No. 15.

7) Press the soft key.

8) Press the soft key, then press again.


This button allows you to see any comments that the ladder programmer
may have entered to describe the timer purpose

9) Press the soft key on CNC menu.


This allows you to set the update interval of each individual timer.
(Note: to see the ACCRCY soft key PWE=1 and MDI mode must be selected.)

10) Press the soft key on CNC menu.


11) Enter [4000] then press [INPUT], (4000=4.000sec).

12) Press the left menu 3 times to return to the original menu.

13) Press the soft key on the CNC menu.

14) Press the soft key on the CNC menu to view the ladder selection.

15) Press the soft key on the CNC menu.

16) Press the soft key on the CNC menu.

17) Enter the number 3 then press the soft key.


This is a timer FUNCTION BLOCK. When the input is activated the timer counts.
When the preset value is reached, the coil R200.0 turns ON.

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Doosan Infracore FS30i/31i/32i Model A Training
18) Hold the [AUX1] button and watch the timer run.

19) Press the to change the soft key menu.

20) Press the left menu 2 times to return to the original menu.

21) Press the soft key on the CNC menu.

COUNTER Setting Display


The counters can be used by the machine builder to count any occurrence they choose. A
common use for a counter would be to count tool pots on the tool magazine. The counter
function blocks SUB5 can be adjusted on this screen.

1) Press the soft key on CNC menu.


The COUNTER setting screen appears.
There are 3 columns on this screen, NO., ADDRESS, PRESET and CURRENT

COUNTER number 5 is associated with address C0016.

2) Press the button on the MDI key pad, to select counter No. 5.
3) Enter [10] then press [INPUT].
4) Return to the ladder display and watch the counter count.

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Doosan Infracore FS30i/31i/32i Model A Training

The ACT input (X14.0) is the action that will be counted. When the current count reaches the
preset value (10), the output coil (R200.5) becomes active.

KEEP RELAY Setting Display


The KEEP RELAYS are used to enable/disable machine side functions in the ladder. For
example, the machine builder may include 4th axis control in the ladder, even though the
machine does not have the axis. If the end user decides to add a 4th axis later, a keep relay
will enable that portion of the ladder. This allows the machine builder to add all machine
functions, so they don’t need to re-write the ladder if the user decides to upgrade the machine.

1) Press the soft key on the CNC menu.


The KEEPRELAY setting screen appears.

Keep relays K00 through K99 are user defined, and may be used by the machine builder for
any purpose they choose. It is possible to have ladder coils with K addresses, or they may be
manually controlled on this parameter screen.

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Doosan Infracore FS30i/31i/32i Model A Training
2) Turn OFF/ON K8.0, and see the status of the contact change in the ladder.

K900 through K999 are system relays used to control the PMC screens.

DATA Table Display


The data table store data values to be used by the ladder logic. The values can be used for
any purpose the PMC developer wants. They could be used to store tool numbers in a
random tool changer, to keep track of which tool is in which pocket, or they may be used to
vary the data in a counter.

1) Press the soft key on the CNC menu.


The DATA TABLE CONTROL screen appears…

2) Press the button on the MDI key pad, to select the GROUP.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

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Doosan Infracore FS30i/31i/32i Model A Training

5) Press the button on the MDI key pad, to view the other GROUPS.

6) Press the soft key on the CNC menu, to return to the CONTROL table.

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Doosan Infracore FS30i/31i/32i Model A Training

The DATA registers are separated into GROUPS. At the top of the screen shows there are 7
groups in this PMC. Group1 starts at address D0000.

GROUP1
ADDRESS D0000 is the start address of the GROUP.
TYPE is set to 1 (16bits), so each register takes up 2 addresses.
DATA is set to 5 (5 registers), so from address D0000~D0009 are used.
GROUP2
ADDRESS D0010 is the start address of the GROUP.
TYPE is set to 3 (8bits), so each register takes up 1 addresses.
DATA is set to 30 (30 registers), so from address D0000~D0039 are used.

ADDRESS – Sets the D start address for the GROUP.

PARAMETER – Determines how the data is displayed, and if it is protected.


Bit 0 – 0=Data is BINARY, 1=Data is BCD
Bit 1 – 0=Data is not protected, 1=Data is protected
Bit 2 – 0=Data is BCD, 1=Data is HEX
Bit 3 – 0=Data has a sign, 1=Data is unsigned

TYPE – Determines how many bytes are used for each register.
0= 1 byte (unsigned -0~255, signed -128~+128)
1= 2 bytes (unsigned - 0~65536, signed -16767~+16767)
2= 4 bytes (0~2,563,768)
3= 8 bits

DATA – Number of data registers assigned to the GROUP.

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SETTING (General) Display


The setting display has settings that determine how the ladder special functions will work.
These are related to the K900~K930 keep relays and the functions are described below.

1) Press the button on the MDI panel.

2) Press the soft key to change the CNC menu.

3) Press the soft key on the CNC menu.

4) Press the soft key.


The PMC SETTING (GENERAL) screen appears…

TRACE START. decides if the TRACE automatically starts tracing at CNC power ON.

MANUAL = Start the TRACE by the soft key.


AUTO = Start the TRACE at CNC power on.

EDIT ENABLE determines if the EDIT button is available on the LADDER screen.

NO = button is NOT displayed on LADDER screen menu.


YES = button IS displayed on LADDER screen menu.

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Doosan Infracore FS30i/31i/32i Model A Training

WRITE TO FROM (EDIT) the message ‘WRITE TO FROM?’ appears after ladder editing.

NO = message does not appear after editing ladder in DRAM.


YES = message automatically appears after editing ladder in DRAM.

DATA TBL CNTL SCREEN determines if the DATA TABLE CONTROL screen ….

YES = is displayed when the soft key is pressed.


NO = is NOT displayed when the soft key is pressed.

HIDE PMC PARAM determines if the PMC parameters are visible.

NO = PMC parameters are visible under soft key.


YES = PMC parameters are NOT visible under .

PROTECT PMC PARAM determines if the PMC parameters can be changed.

NO = PMC parameters are visible, and can be edited.


YES = PMC parameters are visible, but cannot be edited.

HIDE PMC PROGRAM determines if the PMC ladder diagram can be viewed.

NO = PMC ladder is visible under the soft key.


YES = PMC ladder is NOT visible under the soft key.

KEEP RELAY (SYSTEM) determines if the K900~ KEEP RELAYS can be viewed.

NO = K900~ are visible under the soft key.


YES = K900~ are NOT visible under the soft key.

ALLOW PMC STOP determines if the RUN/STOP button is displayed on the soft menu.

NO = Run Stop is visible.


YES = Run Stop key is hidden.
It is possible to stop the ladder at power on by holding CANCEL + Z.

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Doosan Infracore FS30i/31i/32i Model A Training

PMC Parameter and Ladder Backup


This section details the backup of the PMC Ladder and ladder parameters. The ladder
program is stored in FROM memory, and the ladder parameters are stored in SRAM.

PMC Parameter Backup


The PMC has it’s own parameter settings. These parameters are defined by the machine
builder, so it is a good idea to have a backup of them. Follow this procedure…

1) Select mode on the operator panel.


2) Make sure PARAMETER WRITE ENABLE is turned ON.

3) Select mode on the operator panel.

4) Press the button 2 times on the MDI key panel.

5) Press the right CNC soft key 2 times, to change the menu.

6) Press the soft key on the CNC menu.

7) Press the soft key on the CNC menu.


The PMC DATA I/O screen appears…

8) Select DEVICE = MEMORY CARD using the keys.

9) Select FUNCTION = WRITE using the keys.

10) Select KIND OF DATA = PARAMETER using the keys.

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Doosan Infracore FS30i/31i/32i Model A Training

11) Press the key, to highlight the FILE NAME field.

12) Press the soft key on the CNC menu.

13) Press the soft key on the CNC menu.

14) Press the soft key on the CNC menu.


At the bottom of the screen the parameter numbers increment as they are sent out, and
EXECUTING appears. When all parameters have been output the status message on the
screen says COMPLETED.

5.2. PMC Ladder Backup


The PMC ladder is stored in FROM memory. The FROM memory typically does not get lost,
however it is a good idea to have a backup of the ladder program.

14) Select KIND OF DATA = SEQUENCE PROG using the keys.

15) Press key, to highlight the FILE NAME field.

16) Press the soft key on the CNC menu.

17) Press the soft key on the CNC menu.


The PMC will begin outputting the ladder program to the memory card. At the bottom of
the screen the byte count increment it is sent out, and EXECUTING appears. When the
ladder has been saved the status message on the screen says COMPLETED.

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Doosan Infracore FS30i/31i/32i Model A Training

Boot Screen Memory Backup


The BOOT SCREEN BACKUP makes a binary mirror image of all the SRAM memory in the
CNC. When the SRAM memory in the CNC becomes corrupted, a 910, 911 or 935 SRAM
PARITY alarm is generated.

SRAM Data Backup


The boot system is software that checks and loads the system software at power on.
A memory backup function is provided on the boot system menu.
1) Press and HOLD the LAST 2 SOFTKEYS then power ON the CNC.
Release when boot menu appears.

2) Insert the MEMORY CARD, into the card slot on the left side of the display

3) Press the soft key, until “7. SRAM DATA UTILITY” is highlighted.

4) Press the soft key, then the SRAM DATA BACKUP menu appears.

5) Press the soft key, ARE YOU SURE ? HIT YES OR NO.

6) Press the soft key, the memory backup will begin.


The message appears “STORE TO MEMORY CARD”
When done “SRAM BACKUP COMPLETE. HIT SELECT KEY” appears.

7) Press the soft key. The file SRAM_BAK.000 is created on the card.

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******System Data Cannot Be Saved!****************

Control System Memory Backup


One of the most important maintenance points for these controls, it to have a current memory
backup. FANUC recommends a memory backup should be performed annually, or to be
thorough any time the parameter settings are changed. The CNC/PMC memory is battery
backed up. If the battery drains low, the parameter settings could be lost. Having a current
backup will make this event almost painless.
The memory backup is performed 2 different ways on the 30i-series controls.

 Memory card from ALL I/O SCREEN (text format)


 Memory card from the SYSTEM BOOT SCREEN (binary format)

This section details the procedures for each of these methods.

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Doosan Infracore FS30i/31i/32i Model A Training

CNC Backup using ALL I/O Screen


This section details the procedure of making a memory backup using the ALL I/O screen and
the memory card slot near the LCD display (I/O CHANNEL=4). With the I/O channel set to 9,
this data can be sent out the Embedded Ethernet port instead. This creates text files of the
CNC data, which can be viewed on a PC using WordPad.

The 30iA may use 3 different types of memory cards for these backup procedures, ATA
FLASH, or COMPACT FLASH cards up to 2GB in size. A compact flash card adapter that
will fit under the card slot cover is available, A02B-0303-K150.

G-Code Program Backup


The CNC G-code programs can be backed-up on the ALL I/O screen, creating a text format
file. The I/O channel must be set to 4, and EDIT mode selected, to use the ALL I/O screen.

1) Select mode on the operator panel.

2) Press the button on the MDI key panel.

3) Press the soft key on the CNC menu.

4) Enter 3202 then press the soft key.


5) Confirm bit 0 (NE8) and bit 4 (NE9) are both set to ‘0’.
These bits protect the g-code programs O8000~O8999 and O9000~O9999.

6) Select mode on the operator panel.

7) Press the button on the MDI key panel.

8) Press the right CNC soft key, 2 times.

9) Press the soft key on the CNC menu.

10) Press the soft key on the CNC menu.

11) Press the soft key on the CNC menu.

12) Press the soft key on the CNC menu.


13) Enter O-9999 on the MDI key panel.

14) Press the soft key on the CNC menu.

15) Press the soft key on the CNC menu.


OUTPUT will flash in the lower right corner of the screen as the data is being sent out.
When done the ALL-PROG.TXT file will be created on the memory card.

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Doosan Infracore FS30i/31i/32i Model A Training

G-Code Program Folder Structure Backup


The 30iA allows the user to create folders for program storage within the internal memory of
the control. This backup file allows the user to save the folder structure and programs.
The I/O channel must be set to 4, and EDIT mode selected, to use the ALL I/O screen.

1) Press the right CNC soft key, to change the OPRT menu.

2) Press the soft key on the CNC menu.

3) Press the soft key on the CNC menu.


OUTPUT will flash in the lower right corner of the screen as the data is being sent out.
When done the ALL-FLDR.TXT file will be created on the memory card.

4) Press the soft key on the CNC menu.

Top half of
screen shows
file directory of
memory card.

Bottom half of
screen shows
files in CNC
Memory.

5) Press the button on the MDI key panel.

6) Press the soft key on the CNC menu.

7) Enter 3202 then press the soft key.


8) Confirm bit 0 (NE8) and bit 4 (NE9) are both set to original values.
These bits protect the g-code programs O8000~O8999 and O9000~O9999.

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Doosan Infracore FS30i/31i/32i Model A Training

CNC Parameter Backup


The I/O channel must be set to 4, and EDIT mode selected, to use the ALL I/O screen.

1) Press the button on the MDI key panel.

2) Press the right CNC soft key 3 times.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

5) Press the soft key on the CNC menu.

6) Press the soft key on the CNC menu.

7) Press the soft key on the CNC menu.


OUTPUT will flash as the data is being sent, the CNC-PARA.TXT file is created.

Tool Offset Backup


The I/O channel must be set to 4, and EDIT mode selected, to use the ALL I/O screen.

1) Press the left CNC soft key, to exit the OPRT menu.

2) Press the soft key on the CNC menu.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

5) Press the soft key on the CNC menu.


OUTPUT will flash as the data is being sent, the TOOLOFST.TXT file is created.

Macro Variable Backup (Option)


The I/O channel must be set to 4, and EDIT mode selected, to use the ALL I/O screen.

1) Press the left CNC soft key, to exit the OPRT menu.

2) Press the soft key on the CNC menu.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

5) Press the soft key on the CNC menu.


OUTPUT will flash as the data is being sent, the MACRO.TXT file is created.

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Doosan Infracore FS30i/31i/32i Model A Training

Pitch Data Backup (Option)


The I/O channel must be set to 4, and EDIT mode selected, to use the ALL I/O screen.

1) Press the left CNC soft key, to exit the OPRT menu.

2) Press the right CNC soft key, to change the menu.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

5) Press the soft key on the CNC menu.

6) Press the soft key on the CNC menu.


OUTPUT will flash as the data is being sent, the PITCH.TXT file is created.

Work Offset Backup (Option)


The I/O channel must be set to 4, and EDIT mode selected, to use the ALL I/O screen.

1) Press the left CNC soft key, to exit the OPRT menu.

2) Press the soft key on the CNC menu.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

5) Press the soft key on the CNC menu.


OUTPUT will flash as the data is being sent, the EXT_WKZ.TXT file is created.

Operation History Backup


The I/O channel must be set to 4, and EDIT mode selected, to use the ALL I/O screen.

1) Press the left CNC soft key, to exit the OPRT menu.

2) Press the right CNC soft key, to change the menu.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

5) Press the soft key on the CNC menu.

6) Press the soft key on the CNC menu.


OUTPUT will flash as the data is being sent, the OPRT_HIS.TXT file is created.

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Doosan Infracore FS30i/31i/32i Model A Training

Maintenance Info Backup


The I/O channel must be set to 4, and EDIT mode selected, to use the ALL I/O screen.

1) Press the left CNC soft key, to exit the OPRT menu.

2) Press the right CNC soft key, to change the menu.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

5) Press the soft key on the CNC menu.

6) Press the soft key on the CNC menu.


OUTPUT will as the data is being sent, the MAINTNF.TXT file is created.
The file names that were written to the card should be visible on the screen.

Periodic Maintenance Backup


The I/O channel must be set to 4, and EDIT mode selected.

1) Press the button on the MDI key panel.

2) Press the right CNC soft key, 4 times.

3) Press the soft key on the CNC menu.

4) Press the soft key on the CNC menu.

5) Press the right CNC soft key, to change the menu.

Press the soft key on the CNC menu.

6) Press the soft key on the CNC menu.


OUTPUT will flash as the data is being sent, the MAINTENA.TXT file is created.

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Doosan Infracore FS30i/31i/32i Model A Training

Offset/Setting Display
This function key displays tool offsets, work offsets, and a setting screen which has
parameter settings that the user would commonly like to adjust.

TV Check Setting
The TV CHECK stands for TAPE VERTICAL check. This refers to old paper tape. The
G-code program used to run from a paper punch tape. TV check, checks the holes vertically
on the paper tape to confirm the number of holes that were read. This is rarely used these
days and most likely should be set to 0.

Punch Code Setting


The punch code is used to set PARITY of the RS232 port. If you are communicating through
the RS232 port with a laptop computer, the software on the laptop will have a parity setting.
0=EIA (odd parity) 1=ISO (even parity) Most cases this parameter is set to 1 for ISO.

Input Unit Setting


The input unit setting is used to select INCH or METRIC for the G-Code coordinate system.
When this setting is changed you can see the change on the position screen. The G-codes
G20=INCH and G21=METRIC will also change this setting if they are read in the program.
Whenever you change this setting, the machine needs to be reference returned.

I/O Channel Setting


This setting determines where communication will be performed when PUNCH or READ is
selected to transfer programs, parameters, offsets, etc. The settings are …

1 = the RS232 connection is on the CNC connector labeled RS232-1


2 = the RS232 connection is on the CNC connector labeled RS232-2
3 = the RS232 connection is on the OPTION CARD connector RS232-3
4 = the communication is sent to the MEMORY CARD slot on the LCD
5 = the communication is sent to the DATA SERVER option card
9 = the communication is sent to the EMBEDDED ETHERNET port.

Sequence No. Setting


If this setting is 1, when writing a G-Code program, the sequence numbers (N10,N20,N30,
etc.) are automatically inserted into the program by the control.

Tape Format Setting


This parameter determines the G-Code program format. The choices are …

0 = NO CNV (G-Code is standard series 16/18/21 format)


1 = F15 (G-Code is series 15 control format)

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Doosan Infracore FS30i/31i/32i Model A Training

G-Code programming is slightly different for the 15 control. If you want to take a program
that was written for a 15 control, and run it on a 16/18/21 control, you can set this bit and no
G-Code changes are necessary.

Sequence Stop Setting


The sequence stop setting allows you to force the program into FEEDHOLD at a certain point.
If you set 1 for PROGRAM and 50 for SEQUENCE, when the program reaches line N50 in
program O0001 it will force the CNC into FEEDHOLD. The operator just needs to press cycle
start to continue running the program. This is useful if you want the operator to check the
tooling or part dimensions at a certain point in the program.

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Doosan Infracore FS30i/31i/32i Model A Training

Parts Counter Setting


The parts counter allows you to keep track of production by counting occurrences of an
M-code. The M-code is M30 unless another code is set in parameter 6710.

7) Press the button, on the MDI key pad, the SETTING (TIMER) screen.

PARTS TOTAL = All time count


of parts made on this machine.

PARTS REQUIRED = Total


number of parts to make.

PARTS COUNT = Current


number of parts made.

When the PARTS COUNT reaches


the PARTS REQUIRED value, a
signal is sent from the CNC to the
PMC, (F62.7 = PRTSF).
The machine builder then uses this PMC signal to stop the machines cycle.

Cycle Timers
The POWER ON and CYCLE TIMERS are also present on this SETTING screen.

POWER ON = All time timer that shows how long the CNC control has been ON.

OPERATING TIME = Total time machine has run in cycle, AUTO and MDI.

CUTTING TIME = Total time machine has run in G01/G02/G03 cut.

FREE PURPOSE = Total time in cycle while processing G04 dwell command.

CYCLE TIME = Total time in cycle,


from when CYCLE START was pressed until the end of program (M30) command
was read in the program. This timer resets every time the cycle start button is pressed.

DATE = The current date. This calendar does adjust for leap years.
The Japanese format of YEAR/MONTH/DAY is used.

TIME = The current time. This clock does not automatically adjust for daylight savings.

The date and time are only used for time/date stamp of alarm history, G-code program edits,
and file backups. This information may also be used by user created custom macro programs
and the PMC ladder.

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Doosan Infracore FS30i/31i/32i Model A Training

Mirror Image Setting (Option S880)


This function allows the same G-code program to be used for the top and bottom of a mirrored
part. G-code G51.1 can also initiate mirror image.

8) Press the button, on the MDI key pad, the mirror image screen appears.
If these bits are set, the axis moves in the opposite direction program command.

For example, if X mirror image


is set to 1, and the G-code line,

G00 X50. ;
is read, the ABSOLUTE position
will be X50. but the MACHINE
position will actually be X-50.

Protection of Data at Eight Levels (option S828)


Eight levels of protection are available on the 30i series controls to protect CNC and PMC
data. When the user attempts to change or output data, the operation level is compared with
the protection level and determines if this action is allowed. Operation and protection levels
may be set independently. The Operation Level provides System level protection, the Data
Protection protects only individual data.
Current Level

1) Press the button.

2) Press the right soft key.

3) Select the soft key.

Change Protection Level

Output Protection Level


All changes must be made at level 4.
Therefore, if operation level is set to 6
and you wish to change data, the
operation level must be decreased
to 5 (by password), then to 4
(with password). Once the change
is made, it should be returned to its
original operation level.

More information may be found in the Connection Manual (FUNCTION)


B-63943-EN-1/01. Also see Common User Manual B-63944EN/02

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Doosan Infracore FS30i/31i/32i Model A Training

Guard Function
The guard function provides the user the ability to protect against unwanted changes to
system information such as, deleting data or programs; or making changes to tool offsets,
work coordinates, etc.

1) Press the button.

2) Press the right soft key.

3) Select the soft key.

INCREMENTAL INPUT
prompts the user with a confirmation
message before accepting changes
with the soft key button.

PROGRAM DELETE
prompts the user with a message
before the program is deleted.

4) Select the soft key.

This screen allows user to set limits when setting tool and work offsets.

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Doosan Infracore FS30i/31i/32i Model A Training

System Display
This function key is used almost exclusively for maintenance purposes. Parameters,
diagnostics, PMC, and system information are all displayed by the SYSTEM key.

Diagnostic Display – DIAGNOSIS


The diagnostic display shows CNC, SERVO, and SPINDLE diagnostic bits.
The CNC diagnostics are useful if the CNC has no alarm, but still will not run.

1) Press the button.

2) Press the soft key.


The DIAGNOSTIC screen will appear …

000~199 = CNC Diagnostics

200~399 = Servo Diagnostics

400~599 = Spindle Diagnostics

To the right of the diagnostic is a status


Bit, if anything is causing the CNC to stop
there will be a ‘1’ next to the item.

3) Select mode.

4) Press the button on the MDI


panel, to view the G-Code program.

5) Press the soft key.

6) Press the button,


and the cycle begins.

7) Press the button


on the MDI key panel.

8) Press the soft key


on the CNC menu.
9) Set the FEED OVERRIDE to 0%.
Notice the diagnostic bit turns ON.

10) Turn the FEED OVERRIDE to 10% ,

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Doosan Infracore FS30i/31i/32i Model A Training

and notice the bit turns OFF.

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Doosan Infracore FS30i/31i/32i Model A Training

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Doosan Infracore FS30i/31i/32i Model A Training

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Doosan Infracore FS30i/31i/32i Model A Training

System Display – SYSTEM


The system display shows information about the installed system hardware and software.
If you call FANUC for troubleshooting assistance, the phone engineer may ask for the
information displayed on these screens.

1) Press the button.

2) Press the soft key.

3) Press the soft key.


SYSTEM CONFIG (HARDWARE)
screen appears.

This display shows you the boards that


comprise the CNC system. Slot 00 is the
MAIN board, the OPTION boards go into
SLOT1 or SLOT2. The ID_1 indicates a
code to identify the specific board or
module.
The MAIN board performs all of the CNC’s basic
functions. The other slots are for option cards,
that are not necessary for basic system operation.

The LCD Mounted type has two option slots available,


while the Stand-Alone can be equipped with up two four.

SLOT 01
OPTION BOARD

SLOT 02
OPTION BOARD

SLOT 00
MAIN BOARD

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Doosan Infracore FS30i/31i/32i Model A Training

3) Press the button on the MDI key pad.

The CERTIFY ID data is used


when options are to be added
to the control system.

This data is given to the option


sales person at FANUC to
certify the CNC installation.

4) Press the button on the MDI key pad.


The SYSTEM CONFIG (SOFTWARE) screen will appear …
This display shows you the
SOFTWARE that each of
the microprocessor are using.
At the top is CNC(BASIC) which
is the supervisor microprocessor
software, which commands and
monitors all of the other
microprocessors. It is running
G002 software, version 21.0.
The PMC system has it’s own
microprocessor also, and it is
running 408A software,
version 0003.

5) Press the button on the MDI key pad.

This screen shows the remaining


software version used by the
system.

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Doosan Infracore FS30i/31i/32i Model A Training

Servo Information Display – SERVO INFO


The servo information screen shows part numbers and serial numbers for the servo system
components. Parameter 13112 bit 1 (SVI) determines if this screen is visible. (0=Displayed,
1=Not Displayed). This data can be punched out to the memory card.

1) Press the button on the MDI panel.

2) Press the soft key.

3) Press the soft key.


The SERVO INFORMATION appears

The part numbers and serial numbers


for the servo motors, pulse coders, servo
amplifiers, and power supply module are
displayed.

4) Press the soft key.

5) Press the soft key.

6) Press the soft key


on the CNC menu.
OUTPUT will flash as the data is being sent, the SV_SP_ID.TXT file is created.

Spindle Information Display – SPINDLE INFO


The spindle information screen shows part numbers and serial numbers for the spindle
system components. Parameter 13112 bit 2 (SPI) determines if this screen is visible. (0=Not
displayed, 1=Displayed).

1) Press the button.

2) Press the soft key.

3) Press soft key.


The first page displays the S1 information,
which is the first spindle. The 30iA can
control a maximum of 8 spindles.

4) Press the button


to view other installed spindles.

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Doosan Infracore FS30i/31i/32i Model A Training

Operation History Display – OPERAT HISTRY


The operation history screen is a key logger that keeps track of all the button pressed on the
MDI keypad. Parameters must be set to enable use of this screen.

1) Press the button on the MDI panel.

2) Press the right soft key, notice the CNC menu selections change.

3) Press the soft key on the CNC menu.

[SF1] [SF2] [SF3] [SF4] [SF5] [SF6] [SF7] [SF8] [SF9] [SF10]

[LEFT F] [RIGHT F]

4) Press the soft key.

5) Press the soft key, to jump to the most recent key history.
The operation history sequence can be saved to memory card…

6) Press the key

7) Press the key


8) Press the key

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Doosan Infracore FS30i/31i/32i Model A Training

3106 bit 4 (OPH) selects if the screen is visible or not.


0= OPEHIS soft key is NOT displayed on soft key menu
1= OPEHIS soft key is displayed on soft key menu

3195 bit 5 (HKE) selects if the MDI key strokes are recorded or not.
0= MDI key strokes are recorded
1= MDI key strokes are NOT recorded

3122 selects how often the OPEHIS screen is updated, in minutes.


If set to ‘0’ the update time is assumed to be every 10 minutes.

Signal Selection – SIGNAL SELECT


The signal selection screen allows you to select PMC addresses to be monitored on the
OPERAT HISTORY screen. The OPERAT HISTORY screen normally records only the
buttons pressed on the CNC MDI key pad.

1) Press the button on the MDI panel.

2) Press the right soft key, notice the menu selections change.

3) Press the soft key.

4) Press the soft key.

5) Enter “X14” then [ INPUT ]

6) Press the button, on


the MDI key pad, to highlight
the bit to monitor.

7) Use the soft key


to turn the bit ON.
The bits that are set to “1” will
now be monitored on the
OPERAT HISTORY screen.

8) Press the [AUX1] button, on operator panel to activate the signal.

9) Press the soft key on the CNC menu.


The entry means the signal went from OFF to ON.
The entry means the signal went from ON to OFF.

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Doosan Infracore FS30i/31i/32i Model A Training

Periodic Maintenance – PERIOD MAINTE


The periodic maintenance screen allows you to enter machine consumables and their
replacement intervals. When the time interval is expired, the REMAIN time turns red, and the
timer continues to count down and becoming a negative number.

1) Press the button on the MDI panel.

2) Press the right soft key, notice the menu selections change.

3) Press the soft key on the CNC menu.


The PERIODICAL MAINTENANCE (STATUS) screen appears …

4) Press the button, on the MDI key pad, to a blank item.

5) Press the soft key on the CNC menu.

6) Press the soft key on the CNC menu.

7) Press the soft key on the CNC menu.

8) Press the button, on the MDI key pad, to a select a new item.

9) Press the soft key on the CNC menu.

10) Press the soft key on the CNC menu.

11) Press the soft key on the CNC menu.


When EXEC is pressed the maintenance item is transferred to the STATUS screen where
it will be monitored. Notice the REMAIN time is 0 hours.

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Doosan Infracore FS30i/31i/32i Model A Training

12) Press the soft key on the CNC menu.

13) Press the soft key on the CNC menu.


The maintenance time SETTING screen appears …

14) Enter the battery change period in hours, “5000” then press

15) Press the button, move to the COUNT TYPE field.


16) Press the soft key on the CNC menu.

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Doosan Infracore FS30i/31i/32i Model A Training

17) Select the TYPE of hour count to be used …

= Do not count time for this item.


= Count time for this item all the time.
= The time is counted whenever CNC power is ON
= The time is counted whenever the CNC is running in cycle
= The time is counted whenever the CNC is cutting.

18) Press the soft key on the CNC menu.

19) Press the soft key on the CNC menu.

20) Press the soft key on the CNC menu.


The PERIODICAL MAINTENANCE (STATUS) screen appears …

@ = time is currently being counted for this item.


 = service is due for this maintenance item.

When the time for an item has expired, the REMAIN time becomes zero and turns RED.

Parameter 8911, determines the percentage of remaining time that


causes the item to turn RED on the screen.

Parameter 8903 bit 0 causes MAINTE to flash on the status line


when the time enters the range set by parameter 8911.

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Doosan Infracore FS30i/31i/32i Model A Training

Maintenance Info – MAINTE INFO


Maintenance information can be entered on the MAINTE INFO screen to keep track of
periodic maintenance performed, to store part numbers, vendor info, CNC, or machine builder
specific information. There is 128Kbytes of memory allocated for maintenance notes.

1) Press the button on the MDI key panel.

2) Press the right soft key, notice the menu selections change.

3) Press the soft key on the CNC menu.


The MAINTENANCE INFORMATION screen appears …

FANUC enters the CNC DATA SHEETS when the control is built. These sheets list the CNC
system part numbers for the hardware of your system. This information can be useful when
you contact FANUC America for customer support or option upgrades.

You can enter your own information by pressing …

4) Press the soft key on the CNC menu.

5) Press the soft key on the CNC menu.


6) Enter the maintenance info, “06/28/2007 COOLANT REPLACED BY GT”

7) Press the button on the MDI key panel.

8) Press the soft key on the CNC menu, to end the editing session.

9) Press the soft key on the CNC menu, to save your edits to FROM.

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Doosan Infracore FS30i/31i/32i Model A Training

The M-INFO information can be output to the memory card. (I/O Channel=4)

10) Press the soft key on the CNC menu.

11) Press the soft key on the CNC menu.

12) Press the soft key on the CNC menu.

13) Press the soft key on the CNC menu.


The MAINTINF.TXT file is created on the memory card.
14) This file can be opened with WORDPAD, or any text editing software.
The file may be difficult to read when using notepad as the text reader.

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Doosan Infracore FS30i/31i/32i Model A Training

Alarm History - HISTRY


The alarm history screen shows the alarms that have occurred, along with the time and date.
FANUC alarms 000~999 and 5000~5999 are always recorded. Machine builder alarms
1000~1999 and 3000~3124 are recorded if parameter 3112 bit 3 (EAH) set to 0.

3112 bit 3 (EAH) selects if the external alarms are recorded or not.
0= External alarms are recorded (External=PMC)
1= External alarms are NOT recorded

1) Press the button on the MDI panel.

2) Press the soft key, the ALARM HISTORY screen appears.

3) Press the button on the MDI key pad, to view the other pages.
The date displayed is YEAR/MONTH/DAY format.
The ALARM HISTORY information can be cleared

4) Press the soft key on the CNC menu.


5) Press the soft key on the CNC menu.

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Doosan Infracore FS30i/31i/32i Model A Training

Operator Message History - MESAGE HISTRY


It is possible to record operator messages 2000~2999, and view the history.
Parameter 3112 bit 2 (OMH) determines if the screen is available or not.

3112 bit 2 (OMH) selects if the screen is visible or not.


0= MSGHIS soft key is NOT displayed on soft key menu
1= MSGHIS soft key is displayed on soft key menu.

1) Press the button on the MDI panel.

2) Press the soft key, the ALARM message screen appears.

Only 1 alarm is displayed per page.

4) Press the button on the MDI key pad, to view more history.
The date displayed is YEAR/MONTH/DAY format.

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Doosan Infracore FS30i/31i/32i Model A Training

FSSB Type Interface


A FSSB (Fanuc Serial Servo Bus) fiber optic interface is used with the i-series controls. Light
pulses pass through the fiber optic cable to transfer data between CNC and SERVO. This is
similar to a serial communication, but the pulses are not electrical. This reduces the amount of
wiring dramatically, however the primary advantage of FSSB is electrical noise immunity.

The 2 conductor fiber optic is bi-directional, it communicates the velocity command as well as the
motor feedback data. A separate electrical cable connects the feedback from the motor serial
pulse coder to the SERVO amplifier. Serial type pulse coders must be used.

Up to 10 units can be connected to 1 FSSB interface, 2 of them may be pulse modules, which are
used to interface 4 linear scale feedback devices each with the system.

ALPHA SERIES
FS16iA or iB
AMPLIFIER

JF1B

Pulse Coder
COP1 Feedback

FIBER OPTIC LINK UVW


PWM Command Motor
Power
Feed Back Data

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Doosan Infracore FS30i/31i/32i Model A Training

FSSB Setup
With the other types of servo interface, the connection determines the axis designation.
The FSSB interface is a fiber optic interface that provides a common connection between
servo drives. A FSSB setup screen is provided to determine the axis designation.
Connecting the CNC control section to servo amplifiers via a high–speed serial bus (FANUC
Serial Servo Bus, or FSSB), which uses only one fiber optics cable, can significantly reduce
the amount of cabling in machine tool electrical sections.
The servo drives and pulse coder modules are called slaves. Each slave must be configured
on the FSSB setting screen. The two–axis amplifier consists of two slaves, and the three–
axis amplifier consists of three slaves. The slaves are numbered 1, 2, ..., 10 (slave number)
sequentially, with that nearest to the CNC starting at number 1.

In a system using the FSSB, one method of initial setup is:


1. Automatic setting
Axis settings are calculated automatically according to the inter relationships between axes
and amplifiers entered on the FSSB setting screen. Parameters 1023, 1905, 1910 to 1919,
1936, and 1937 are specified automatically according to the results of the calculation.

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Doosan Infracore FS30i/31i/32i Model A Training

Automatic Setting Method 1902.0=0


The automatic setting method will automatically setup the FSSB parameters based on the
values set in parameter 1010, 1020. The parameters 1023, 1905, 1910 to 1919, 1936,
and 1937 are set according to the results of automatic calculation. When the CNC is done
setting these parameters, it sets parameter 1902.1 to 1, to indicate that each parameter
has been set up. Switching the power off then back on again causes axis setting to be
performed according to these parameter settings.
Automatic Setting Procedure
1) The CNC should be in MDI mode or Emergency Stop.
2) Confirm parameter 1010, Number of CNC controlled Axis is set correctly.
3) Confirm parameter 1020, Name of Axis is set correctly.
4) Set parameter 1902.0 to 0
4a) Press “SYSTEM” on the MDI key pad.
4b) Press “PARAM” soft key.
4c) Enter “1902” on the MDI key pad.
4d) Press the “NO.SRH” soft key
4e) Enter “00” on the MDI key pad. (set bits 0 and 1)
4f) Press “INPUT” on the MDI key pad.

5) Goto the FSSB AMPLIFIER SETTING screen and set the axis numbers.
5a) Press the [SYSTEM] button on the MDI panel.
5b) Press the [NEXT] soft key 4 times, the FSSB soft key appears.

5c) Press the [FSSB] soft key. The amplifier setting screen appears.

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Doosan Infracore FS30i/31i/32i Model A Training

Automatic Setting Procedure (continued)

5d) Press the [OPRT] soft key. The amplifier setting screen appears.

5e) Press the [SETTING] soft key, (the button does not appear to move)
If the button is pressed twice, an alarm message appears,
then you must restart this procedure.

6) Goto the FSSB AXIS SETTING screen and set the axis numbers.
6a) Press the [SYSTEM] button on the MDI panel.
6b) Press the [NEXT] soft key 4 times, the FSSB soft key appears.

6c) Press the [FSSB] soft key. The amplifier setting screen appears.
6d) Press the [AXIS] soft key. The axis setting screen appears.

6e) The AXIS SETTING screen appears.

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Doosan Infracore FS30i/31i/32i Model A Training

Automatic Setting Procedure (continued)


6f) Press the [OPRT] soft key. The soft key menu changes.

6g) Press the [SETTING] soft key, (the button does not appear to move)
If the button is pressed twice, an alarm message appears,
then you must restart the procedure.

7) Confirm setting is complete.


7a) Press “SYSTEM” on the MDI key pad.
7b) Press “PARAM” soft key.
7c) Enter “1902” on the MDI key pad.
7d) Press the “NO.SRH” soft key

7e) Confirm that 1902.1 is ON. This bit is set by the CNC software to
indicate that FSSB setting was completed.
7f) Power OFF/ON the CNC
FSSB setting should be complete.
The axis drives should come up ready.

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Doosan Infracore FS30i/31i/32i Model A Training

FSSB Parameter Details


The following parameters are used for FSSB setup, 1023, 1902, 1905, 1910~1919,
1920~1929, 1936, and 1937.

1902 FSSB Setting Mode


Bit 0 determines the type of FSSB setup. A setting of 0 = Automatic Setup.
A setting of 1 = Manual Setting2 Method.
Bit 1 is used by the CNC to indicate that automatic setup is complete. When
this bit is 1, the CNC has completed the FSSB automatic setup.

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Doosan Infracore FS30i/31i/32i Model A Training

FSSB System Alarms


The following section lists system alarms related to the FSSB system. In all of the 460
series alarms, x = the number of the failing axis.

460 FSSB Disconnect


FSSB communication was interrupted.
The most likely causes are
1. The FSSB fiber optic cable is disconnected or has a broken conductor.
2. The amplifier input power was turned off.
3. A low–voltage alarm condition occurred in the amplifier.
461 Illegal Amp Interface
The fast type interface was assigned to both axes of a two–axis amplifier.
Confirm the setting of parameter 1905.
462 Send CNC Data Failed
The slave could not receive data correctly because of an FSSB
communication error. This could be a defective module or fiber optic cable.
463 Send Slave Data Failed
The servo section failed to receive data correctly because of an FSSB
communication error. This could be a defective module or fiber optic cable.
464 Write ID Data Failed
An attempt to write maintenance information to the amplifier maintenance
screen failed. This could be a defective module or fiber optic cable.
465 Read ID Data Failed
An attempt to read the initial ID information for the amplifier failed when the
power was switched on. This could be a defective module or fiber optic cable.
466 Motor/Amp Combination
The maximum current rating for the amplifier does not match that for the
motor. Confirm the setting of parameter 2165.
467 Illegal Setting of Axis
The servo function for the following has not been enabled when an axis
occupying a single DSP is specified on the axis setting screen.
1) Learning control (bit 5 of parameter No. 2008 = 1)
2) High–speed current loop (bit 0 of parameter No. 2004 = 1)
3) High–speed interface axis (bit 4 of parameter No. 2005 = 1)
4) DSP specification is set wrong ( 1904.1 )

5134 FSSB Open Ready Time Out


The FSSB did not become ready to open during initialization.

5135 FSSB Error Mode


The FSSB entered an error mode.

5136 FSSB Number of Amps is Small


During initial communication between CNC and amplifiers, the number of
amplifiers actually recognized by the FSSB system is less than the number of
controlled axes set in parameter 1010.

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Doosan Infracore FS30i/31i/32i Model A Training

FSSB System Alarms (continued)


5137 FSSB Configuration Error
The FSSB detected a configuration error.

5138 FSSB Axis Setting Not Complete


Axis setting has not been performed in automatic setting mode. Perform the
automatic or manual FSSB setup procedure.

5197 FSSB Open Time Out


The FSSB did not open when the CNC had allowed the FSSB to open.

5198 FSSB ID Data Not Read


The initial ID information for the amplifier cannot be read because of a failure in
the temporary assignment.

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Doosan Infracore FS30i/31i/32i Model A Training

NC Guide PRO Simulator for PC – A08B-9010-J735


FANUC CNC simulator recreates the screens and operation of the 30iA control on your PC
with the WindowsXP operating system.

 Part program editing operations


 Part program format check with automatic operation.
 Tool path graphic trace
 Setting operation of tool offset data

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