@Perkins                                 ®
Service Bulletin
Please remove the 1100 Series Service Bulletin 73 issue 1 and put Service Bulletin 73 issue 2 in its place as more information has been
added.
1100 Series                                                                                                            73 Issue 2
Replacement Flash File                                                                                                  July 2008
This Service Bulletin applies to 1100 Series six cylinder engines, model PJ.
Under certain load conditions the engine will suffer a derate of twenty percent (ten percent loss in power) and
create the following diagnostic codes:
    CID 0001 FMI 07
    CID 0002 FMI 07
    CID 0003 FMI 07
    CID 0004 FMI 07
    CID 0005 FMI 07
    CID 0006 FMI 07.
The current flash file level for these older engine does not allow the Fuel System Verification Test in the
Electronic Service Tool (EST) to diagnose the fault and remove any diagnostic codes.
Note: FG Wilson Aftermarket Technical Support for latest flash file before updating the engine
ECM as a later flash file might exist.
Note: This flash file update should only be carried out at the next service visit and/or use of the Electronic
Service Tool under warranty investigation. Pro active rework under warranty or campaign action is not allowed.
If the affected engine serial number range is listed in Table 1, install the new flash file to replace the old flash
file. For the correct procedure to install the new flash file, refer to Troubleshooting, ‘Flash Programming’.
                                                               Table 1
                       Old Flash File                 Engine Serial Number                     New Flash File
                         293071300                      PJ38420U001249N                          315779700
                         293071300                  PJ38420U001262-001262N                       315779700
                         293071300                  PJ38420U001276-001278N                       315779700
                         293071300                      PJ38420U001395N                          315779700
                         293071300                      PJ38420U001406N                          315779700
                         293071300                  PJ38420U001514-001515N                       315779700
                         293071300                  PJ38420U001522-001527N                       315779700
                         293071300                  PJ38420U001529-001536N                       315779700
                         293071300                  PJ38420U001544-001553N                       315779700
                         293071300                  PJ38420U001826-001835P                       315779700
                         293071300                      PJ38420U001938P                          315779700
                         293071300                  PJ38420U001957-001974P                       315779700
                         293071300                  PJ38420U002136-002145P                       315779700
                         293071300                  PJ38420U002153-002157P                       315779700
                         293071300                  PJ38420U002508-002527P                       315779700
                         293071300                  PJ38420U002556-002563P                       315779700
                         293071300                  PJ38420U002812-002813P                       315779700
                         293071300                  PJ38420U003162-003181P                       315779700
                         293071300                  PJ38420U003338-003349P                       315779700
                         293071300                  PJ38420U003463-003474P                       315779700
                                                                                                                                     1
Service Bulletin - 1100 Series 73 Issue 2                               July 2008
                                            Table 1
                293071300          PJ38420U003556-003566P   315779700
                293071300          PJ38420U003658-003662P   315779700
                293071300          PJ38420U003937-003945P   315779700
                293071300             PJ38420U003977P       315779700
                293071300          PJ38420U003992-003996P   315779700
                293071300          PJ38420U004253-004254P   315779700
                293071300          PJ38420U004647-004648P   315779700
                293071300          PJ38420U004940-004944P   315779700
                293071300          PJ38420U004995-005001P   315779700
                293071300          PJ38420U005047-005054P   315779700
                293071300          PJ38420U005253-005256P   315779700
                293071500         PJ38418U001270-001271N    315774900
                293071500         PJ38418U001329-001337N    315774900
                293071500         PJ38418U001419-001420N    315774900
                293071500         PJ38418U001442-001451N    315774900
                293071500         PJ38418U001465-001469N    315774900
                293071500             PJ38418U001555N       315774900
                293071500             PJ38418U001675P       315774900
                293071500             PJ38418U001711P       315774900
                293071500          PJ38418U001805-001810P   315774900
                293071500          PJ38418U001856-001864P   315774900
                293071500             PJ38418U001867P       315774900
                293071500          PJ38418U001975-001976P   315774900
                293071500             PJ38418U001983P       315774900
                293071500          PJ38418U001999-002003P   315774900
                293071500          PJ38418U002020-002032P   315774900
                293071500          PJ38418U002243-002252P   315774900
                293071500          PJ38418U002405-002408P   315774900
                293071500          PJ38418U002531-002532P   315774900
                293071500          PJ38418U002564-002573P   315774900
                293071500          PJ38418U002577-002587P   315774900
                293071500          PJ38418U002960-002961P   315774900
                293071500          PJ38418U003223-003227P   315774900
                293071500          PJ38418U003270-003274P   315774900
                293071500             PJ38418U003322P       315774900
                293071500          PJ38418U003350-003361P   315774900
                293071500          PJ38418U003445-003456P   315774900
                293071500          PJ38418U003548-003551P   315774900
                293071500          PJ38418U003757-003759P   315774900
                293071500          PJ38418U004208-004212P   315774900
                293071500          PJ38418U004290-004294P   315774900
                293071500          PJ38418U004298-004300P   315774900
                293071500             PJ38418U004510P       315774900
                293071500          PJ38418U004512-004520P   315774900
                293071500          PJ38418U004589-004590P   315774900
                293071500             PJ38418U004629P       315774900
                293071500          PJ38418U004649-004650P   315774900
                293071500          PJ38418U004789-004805P   315774900
                293071500          PJ38418U004847-004852P   315774900
                293071500          PJ38418U004945-004949P   315774900
2
Service Bulletin - 1100 Series 73 Issue 2                                                              July 2008
                                                      Table 1
                     293071500              PJ38418U005247-005252P                   315774900
                     293071500              PJ38418U005282-005287P                   315774900
                     293071500                  PJ38421U001207N                      315774700
                     293071500                  PJ38421U001261N                      315774700
                     293071500             PJ38421U001316-U001323N                   315774700
                     293071500              PJ38421U001393-001394N                   315774700
                     293071500              PJ38421U001537-001543N                   315774700
                     293071500                  PJ38421U001554N                      315774700
                     293071500                  PJ38421U001595N                      315774700
                     293071500              PJ38421U001643-U001645P                  315774700
                     293071500              PJ38421U001802-001803P                   315774700
                     293071500              PJ38421U001838-001841P                   315774700
                     293071500              PJ38421U001939-001940P                   315774700
                     293071500              PJ38421U002062-002066P                   315774700
                     293071500                  PJ38421U002091P                      315774700
                     293071500              PJ38421U002093-002094P                   315774700
                     293071500              PJ38421U002394-002395P                   315774700
                     293071500              PJ38421U002636-002648P                   315774700
                     293071500              PJ38421U002720-002727P                   315774700
                     293071500              PJ38421U002814-002815P                   315774700
                     293071500              PJ38421U003047-003051P                   315774700
                     293071500              PJ38421U003268-003269P                   315774700
                     293071500                  PJ38421U003423P                      315774700
                     293071500              PJ38421U003552-003555P                   315774700
                     293071500              PJ38421U003616-003625P                   315774700
                     293071500              PJ38421U003755-003756P                   315774700
                     293071500              PJ38421U004157-004164P                   315774700
                     293071500              PJ38421U004295-004297P                   315774700
                     293071500                  PJ38421U004420P                      315774700
                     293071500                  PJ38421U004534P                      315774700
                     293071500              PJ38421U004642-004646P                   315774700
                     293071500              PJ38421U004830-004838P                   315774700
                     293071500              PJ38421U004840-004846P                   315774700
                     293071500              PJ38421U004878-004885P                   315774700
                     293071500              PJ38421U004913-004914P                   315774700
                     293071500                  PJ38421U004923P                      315774700
                     293071500                  PJ38421U005162P                      315774700
If the affected engine serial number range is listed in Table 2, install new electronic unit injectors. Refer to
Disassembly and Assembly, ‘Electronic Unit Injector - Remove’ ‘Electronic Unit Injector - Install’ for the correct
procedures. Install the new flash file to replace the old flash file. For the correct procedure to install the flash
file, refer to Troubleshooting, ‘Flash Programming’. On completion of the installation of the new electronic unit
injectors and flash file, run the Fuel System Verification Test again.
                                                      Table 2
                                                                Electrnonic Unit Injector
    Old Flash File            Engine Serial Number                                               New Flash File
                                                                      Part Number
      287750500            PJ38416U001377-001387N                     10000-17751                 313630300
      287750500            PJ38416U001396-001402N                     10000-17751                 313630300
      287750500                PJ38537U001253N                         10000-17751                313630300
      287750500                PJ38537U001287N                         10000-17751                313630300
      287750500            PJ38537U001440-001441N                      10000-17751                 313630300
                                                                                                                  3
Service Bulletin - 1100 Series 73 Issue 2                                   July 2008
                                               Table 2
     287750500       PJ38537U001490-001491N              10000-17751    313630300
     289216200       PJ38395U001281-001285N              10000-17751    314613900
     289216200       PJ38570U001288-001298N              10000-17751    314613900
     289216200       PJ38570U001512-001513N              10000-17751    314613900
     289216200           PJ38570U001927P                 10000-17751    314613900
     289610500           PJ38423U001528N                 10000-17751    314403000
     289610500        PJ38423U001627-001630N             10000-17751    314403000
     289610500        PJ38423U002105-002107P             10000-17751    314403000
     289610500        PJ38423U002161-002162P             10000-17751    314403000
     289610500           PJ38424U001315N                 10000-17751    314403000
     289610500           PJ38425U001324N                 10000-17751    314403000
     289610500           PJ38426U001211N                 10000-17751    314403000
     289610500           PJ38426U001221N                 10000-17751    314403000
     289610500           PJ38426U001231N                 10000-17751    314403000
     289610500           PJ38426U001772P                 10000-17751    314403000
     289610500           PJ38426U002092P                 10000-17751    314403000
     289610500           PJ38426U002187P                 10000-17751    314403000
     289610500           PJ38427U001610N                 10000-17751    314403000
     289610500        PJ38428U001250-001252N             10000-17751    314403000
     289610500           PJ38428U001260N                 10000-17751    314403000
     289610500        PJ38428U001436-001438N             10000-17751    314403000
     289610500        PJ38428U001487-001489N             10000-17751    314403000
     289610500        PJ38428U001516-001521N             10000-17751    314403000
     289610500        PJ38428U001556-001558N             10000-17751    314403000
     289610500        PJ38428U001769-001771P             10000-17751    314403000
     289610500        PJ38428U002401-002404P             10000-17751    314403000
     289610500           PJ38429U001946P                  10000-17751   314403000
     289610500           PJ38429U002035P                  10000-17751   314403000
     289610500           PJ38429U002104P                  10000-17751   314403000
     289610500           PJ38430U001392N                  10000-17751   314403000
     289610500           PJ38588U001327N                  10000-17751   314403000
     289610500        PJ38588U001671-001672P              10000-17751   314403000
     289610500        PJ38588U002038-002039P              10000-17751   314403000
     289610500           PJ38588U002339P                  10000-17751   314403000
     289610500           PJ38601U001605N                  10000-17751   314403000
     289610500        PJ38601U001700-001710P              10000-17751   314403000
     289610500        PJ38601U002111-002119P              10000-17751   314403000
     289610500        PJ38601U002146-002148P              10000-17751   314403000
     289615100           PJ38439U001439N                  10000-17751   313686600
     289615100           PJ38439U001582N                  10000-17751   313686600
     289615100        PJ38439U001646-001650P              10000-17751   313686600
     289615100        PJ38439U001798-001799P              10000-17751   313686600
     289615100           PJ38442U001625N                  10000-17751   313686600
     289615100           PJ38445U001594N                  10000-17751   313686600
     289615100           PJ38445U001655P                  10000-17751   313686600
     289615100        PJ38446U001264-001265N              10000-17751   313686600
     289615100        PJ38446U001416-001418N              10000-17751   313686600
     289615100        PJ38446U001587-001588N              10000-17751   313686600
     289615100        PJ38446U001651-001755P              10000-17751   313686600
     289615100           PJ38590U001493N                  10000-17751   313686600
4
Service Bulletin - 1100 Series 73 Issue 2                                                                                July 2008
                                                                Table 2
       291598900                 PJ38432U001868-001872P                       10000-17751                         314310400
       291598900                 PJ38433U002361-002362P                       10000-17751                          314310400
       291598900                 PJ38434U001272-001275N                       10000-17751                          314310400
       291598900                 PJ38437U001279-001280N                       10000-17751                          314310400
       291598900                 PJ38437U001299-001302N                       10000-17751                          314310400
       291598900                 PJ38437U001785-001795P                       10000-17751                          314310400
       291598900                 PJ38438U001597-001599N                       10000-17751                          314310400
       291598900                      PJ38438U001626N                         10000-17751                         314310400
       291598900                 PJ38438U001941-001945P                       10000-17751                         314310400
       291598900                      PJ38512U001699P                          10000-17751                         314310400
       291598900                 PJ38512U002281-002282P                        10000-17751                         314310400
       291598900                      PJ38587U001326N                          10000-17751                         314310400
       291598900                 PJ38587U001570-001581N                        10000-17751                         314310400
       291598900                 PJ38587U001666-001670P                        10000-17751                         314310400
       291598900                 PJ38587U002033-002034P                        10000-17751                         314310400
       291598900                      PJ38587U002374P                          10000-17751                          314310400
       291598900                      PJ38600U001604N                          10000-17751                          314310400
       291598900                 PJ38600U001676-001698P                        10000-17751                          314310400
                                                                 End
Perkins Confidential Yellow. Issued by Perkins Engines Company Ltd, Peterborough PE1 5NA, England. © Proprietary information of
Perkins Engines Company Ltd 2008, all rights reserved. The information is correct at the time of print. This bulletin is for technical
information only and cannot be used as a basis for any claim including but not limited to warranty.
To enable the distribution lists for service bulletins to be maintained, If you currently receive service bulletins, but no longer
require them, please contact Michael Lowrey via E’mail lowrey_michael@perkins.com