NCP1607 Cost Effective Power Factor Controller: Marking Diagrams
NCP1607 Cost Effective Power Factor Controller: Marking Diagrams
• Latching PWM for Cycle by Cycle On Time Control (Voltage Mode) A = Assembly Location
L = Wafer Lot
• High Precision Voltage Reference (±1.6% over the Temperature Y = Year
Range) W = Work Week
G
• Very Low Startup Current Consumption (≤ 40 mA) = Pb−Free Package
LOAD
RZCD (Ballast,
VCC SMPS, etc.)
+ ROUT1 NCP1607
CIN 1 8 +
FB VCC CBULK
EMI
AC Line 2 7
Filter CCOMP Control DRV
3 6
ROUT2 Ct GND
4 5
CS ZCD
CT
RS
VCC
Shutdown
VOUT POK VCC
− UVP
+ UVLO VDD
+ +
CBULK ROUT1 −
VUVP + VDDGD
(Enable EA) VDD Reg
FB E/A − Dynamic OVP
+ Isink>Iovp
ROUT2 Measure
DBOOST ESD + VREF uVDD
IEAsink Fault
RFB
VDD
Static OVP
VEAL
CCOMP Enable Clamp Static OVP is triggered
VCONTROL when clamp is activated.
www.onsemi.com
2
NCP1607
2 Control The Control pin is the output of the internal error amplifier. A compensation network is placed between the Control and FB
pins to set the loop bandwidth. A low enough bandwidth is needed to obtain a high power factor ratio and a low THD.
3 Ct The Ct pin sources a current to charge an external timing capacitor. The circuit controls the power switch on time by com-
paring the Ct voltage to an internal voltage derived from the regulation block. The Ct pin discharges the external timing
capacitor at the end of the switching cycle.
4 CS The CS pin limits the cycle−by−cycle current through the power switch. When the CS voltage exceeds the internal thresh-
old, the MOSFET driver turns off. The sense resistor that connects to the CS pin programs the maximum switch current.
5 ZCD The voltage of an auxiliary winding is applied to this pin to detect when the inductor is demagnetized for critical conduction
mode operation. The controller is disabled when this pin is grounded.
MAXIMUM RATINGS
Rating Symbol Value Unit
Supply Voltage VCC −0.3 to 20 V
Supply Current ICC ±20 mA
DRV Voltage VDRV −0.3 to 20 V
DRV Sink Current IDRV(sink) 800 mA
DRV Source Current IDRV(source) 500 mA
FB Voltage VFB −0.3 to 10 V
FB Current IFB ±10 mA
Control Voltage VCONTROL −0.3 to 10 V
Control Current ICONTROL −2 to 10 mA
Ct Voltage VCt −0.3 to 6 V
Ct Current ICt ±10 mA
CS Voltage VCS −0.3 to 6 V
CS Current ICS ±10 mA
ZCD Voltage VZCD −0.3 to 10 V
ZCD Current IZCD ±10 mA
Power Dissipation and Thermal Characteristics
D suffix, Plastic Package, Case 751
Maximum Power Dissipation @ TA = 70°C PD(SO) 450 mW
Thermal Resistance Junction−to−Air RqJA(SO) 178 °C/W
Operating Junction Temperature Range TJ −40 to 125 °C
Maximum Junction Temperature TJ(MAX) 150 °C
Storage Temperature Range TSTG −65 to 150 °C
Lead Temperature (Soldering, 10 s) TL 300 °C
Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality
should not be assumed, damage may occur and reliability may be affected.
1. This device series contains ESD protection and exceeds the following tests:
Pins 1 − 8: Human Body Model 2000 V per JEDEC Standard JESD22−A114E,
Charged Device Model 1000 V per JEDEC Standard JESD22−C101E.
2. This device contains latch−up protection and exceeds ±100 mA per JEDEC Standard JESD78.
www.onsemi.com
3
NCP1607
ELECTRICAL CHARACTERISTICS
(For typical values, TJ = 25°C. For min/max values, TJ = −40°C to +125°C, unless otherwise specified,
VCC = 12 V, VFB = 2.4 V, VCS = 0 V, VCONTROL = open, VZCD = open, CDRV = 1 nF, CT = 1 nF)
Characteristics Symbol Min Typ Max Unit
VCC UNDERVOLTAGE LOCKOUT SECTION
VCC Startup Threshold (Undervoltage Lockout Threshold, Vcc rising) VCC(on) V
−25°C < TJ < +125°C 11.0 11.8 13.0
−40°C < TJ < +125°C 10.9 11.8 13.1
VCC Disable Voltage after Turn On (Undervoltage Lockout Threshold, VCC falling) VCC(off) V
−25°C < TJ < +125°C 8.7 9.5 10.3
−40°C < TJ < +125°C 8.5 9.5 10.5
Undervoltage Lockout Hysteresis HUVLO 2.2 2.5 2.8 V
DEVICE CONSUMPTION
ICC consumption during startup: 0 V < VCC < VCC(on) − 200 mV ICC(startup) − 23.5 40 mA
ICC consumption after turn on at No Load, 70 kHz switching ICC1 − 1.4 2.0 mA
ICC consumption after turn on at 70 kHz switching ICC2 − 2.17 3.0 mA
ICC consumption after turn on at no switching ICC(fault) − 1.2 1.6 mA
(such as during OVP fault, UVP fault, or grounding ZCD)
www.onsemi.com
4
NCP1607
ELECTRICAL CHARACTERISTICS
(For typical values, TJ = 25°C. For min/max values, TJ = −40°C to +125°C, unless otherwise specified,
VCC = 12 V, VFB = 2.4 V, VCS = 0 V, VCONTROL = open, VZCD = open, CDRV = 1 nF, CT = 1 nF)
Characteristics Symbol Min Typ Max Unit
Current Capability of the Negative Active Clamp: ICL(NEG)
in normal mode (VZCD = 300 mV) 2.5 3.7 5.0 mA
in shutdown mode (VZCD = 100 mV) 35 70 100 mA
Shutdown Threshold (VZCD falling) VSDL 150 205 250 mV
Enable Threshold (VZCD rising) VSDH − 290 350 mV
Shutdown Comparator Hysteresis VSD(HYS) − 85 − mV
Zero Current Detection Propagation Delay tZCD − 100 170 ns
Minimum Detectable ZCD Pulse Width tSYNC − 70 − ns
Drive off Restart Timer tSTART 75 179 300 ms
RAMP CONTROL
Ct Charge Current (VCT = 0 V) −25°C < TJ < +125°C ICHARGE 243 270 297 mA
−40°C < TJ < +125°C 235 270 297
Time to discharge a 1 nF Ct capacitor from VCT = 3.4 V to 100 mV. tCT(discharge) − − 100 ns
Maximum Ct level before DRV switches off −25°C < TJ < +125°C VCTMAX 2.9 3.2 3.3 V
−40°C < TJ < +125°C 2.9 3.2 3.4
www.onsemi.com
5
NCP1607
TYPICAL CHARACTERISTICS
274 14
ICHARGE, Ct CHARGE CURRENT (mA)
272 12
Ct = 1 nF
270 10
266 6
264 4
262 2
260 0
−50 −25 0 25 50 75 100 125 150 0 1 2 3 4 5 6
TEMPERATURE (°C) VCONTROL (V)
Figure 3. Ct Charge Current vs. Temperature Figure 4. On Time vs. VCONTROL Level
3.30 170
3.25
160
3.20
3.15 150
3.10
140
3.05
3.00 130
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 5. Maximum Ct Level vs. Temperature Figure 6. PWM Propagation Delay vs.
Temperature
2.505 100 200
VREF, REFERENCE VOLTAGE (V)
2.500
GOL, OPEN LOOP GAIN (dB)
80 160
GAIN
2.495
60 120 PHASE (°)
2.490 PHASE
40 80
2.485
20 40
2.480
2.475 0 0
www.onsemi.com
6
NCP1607
TYPICAL CHARACTERISTICS
12 7
IOVP, DYNAMIC OVP TRIGGERING
10 4
3
9
IOVP(HYS)
2
8
1
7 0
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 9. Dynamic OVP Triggering Current vs. Figure 10. Feedback Resistor vs. Temperature
Temperature
2.30 26
ICC2, SWITCHING SUPPLY CURRENT (mA)
2.20 22
2.15 20
2.10 18
2.05 16
2.00 14
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 11. Switching Supply Current vs. Figure 12. Startup Current vs. Temperature
Temperature
VCC, SUPPLY VOLTAGE THRESHOLD (V)
13 200
tSTART, RESTART TIMER (ms)
VCC(on)
12
190
11
180
10 VCC(off)
170
9
8 160
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 13. Supply Voltage Thresholds vs. Figure 14. Restart Timer vs. Temperature
Temperature
www.onsemi.com
7
NCP1607
TYPICAL CHARACTERISTICS
18 280
ROH/OL, GATE DRIVE RESISTANCE (W)
16
ISOURCE = 100 mA
10
ISINK = 100 mA 260
8
ROL
6
250
4
2
0 240
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 15. Gate Drive Resistance vs. Figure 16. LEB Duration vs. Temperature
Temperature
VCS(limit), OVERCURRENT THRESHOLD VOLTAGE (V)
0.520 0.320
0.510 0.310
0.505 0.305
0.500 0.300
0.495 0.295
0.490 0.290
0.485 0.285
0.480 0.280
−50 −25 0 25 50 75 100 125 150 −50 −25 0 25 50 75 100 125 150
TEMPERATURE (°C) TEMPERATURE (°C)
Figure 17. Overcurrent Threshold Voltage vs. Figure 18. Undervoltage Protection Threshold
Temperature Voltage vs. Temperature
0.35
VSDH/SDL, SHUTDOWN THRESHOLD (V)
0.30 VSDH
0.25
VSDL
0.20
0.15
−50 −25 0 25 50 75 100 125 150
TEMPERATURE (°C)
Figure 19. Shutdown Thresholds vs.
Temperature
www.onsemi.com
8
NCP1607
www.onsemi.com
9
NCP1607
input current to stay in phase with the input voltage. These content. Because of these advantages, active PFC circuits
circuits operate at a higher frequency and so they are have become the most popular way to meet harmonic
smaller, lighter in weight, and more efficient than a passive content requirements. Generally, they consist of inserting
circuit. With proper control of an active PFC stage, almost a PFC pre−regulator between the rectifier bridge and the
any complex load can be made to appear in phase with the bulk capacitor (Figure 22).
ac line, thus significantly reducing the harmonic current
Rectifiers PFC Preconverter Converter
AC Line High
+ + Bulk
Frequency Load
Storage
Bypass NCP1607
Capacitor
Capacitor
The boost (or step up) converter is the most popular (DCM) and continuous conduction mode (CCM). In CRM,
topology for active power factor correction. With the the next driver on time is initiated when the boost inductor
proper control, it produces a constant voltage while current reaches zero. CRM operation is an ideal choice for
drawing a sinusoidal current from the line. For medium medium power PFC boost stages because it combines the
power (<300 W) applications, critical conduction mode lower peak currents of CCM operation with the zero current
(also called borderline conduction mode) is the preferred switching of DCM operation. The operation and
control method. Critical conduction mode (CRM) occurs at waveforms in a PFC boost converter are illustrated in
the boundary between discontinuous conduction mode Figure 23.
− −
Vdrain
VOUT
VIN
If next cycle does not start
then Vdrain rings towards VIN
www.onsemi.com
10
NCP1607
VOUT
ROUT1
EA PWM BLOCK
FB
−
+
+
RFB ton(MAX)
VREF
ROUT2
Slope + Ct
CCOMP
I CHARGE
VCONTROL
ton
Control
tPWM
VEAL VEAH
VCONTROL
A resistor divider from the boost output to the input of the divider ROUT1 and ROUT2 is equal to the internal reference
EA sets the FB level. If the output voltage is too low, then (2.5 V). The output voltage is set using Equation 2:
the FB level will drop and the EA will cause the control
voltage to increase. This increases the on time of the driver, VOUT + V REF @ ǒ R OUT1 ) R EQ
R EQ
Ǔ (eq. 2)
which increases the power delivered and brings the output
back into regulation. Alternatively, if the output voltage Where REQ is the parallel combination of ROUT2 and RFB.
(and hence FB voltage) is too high, then the control level REQ is calculated using Equation 3:
decreases and the driver on times are shortened. In this way,
R OUT2 @ R FB
the circuit regulates the output voltage (VOUT) so that the REQ + (eq. 3)
VOUT portion that is applied to FB through the resistor R OUT2 ) R FB
www.onsemi.com
11
NCP1607
A compensation network is placed between the FB and and the power consumed by the load. This means that when
Control pins to reduce the speed at which the EA responds the power fed to the load is lower than the demand, the
to changes in the boost output. This is necessary due to the output capacitor discharges to compensate for the lack of
nature of an active PFC circuit. The PFC stage absorbs a power. Alternatively, when the supplied power is higher
sinusoidal current from a sinusoidal line voltage. Hence, than that absorbed by the load, the output capacitor charges
the converter provides the load with a power that matches to store the excess energy. The situation is depicted in
the average demand only. Therefore, the output capacitor Figure 26.
must “absorb” the difference between the delivered power
Iac
Vac
PIN
POUT
VOUT
www.onsemi.com
12
NCP1607
out the bulk voltage ripple, then this on time is truly DRV
constant over the ac line cycle.
Note that the maximum on time of the controller occurs
when VCONTROL is at its maximum. Therefore, the Ct VOUT
capacitor must be sized to ensure that the required on time
can be delivered at full power and the lowest input voltage Drain
condition. The maximum on time is given by:
Ct @ VCTMAX
ton(MAX) + (eq. 5) VZCD(off)
I CHARGE
Combining this equation with equation 1, gives:
2 @ P OUT @ L @ I CHARGE
Ct w (eq. 6) Winding
h @ Vac 2 @ V CTMAX VZCD(on)
VCL(POS)
where VCTMAX = 2.9 V (min) VZCDH
ICHARGE = 297 mA (max) VZCDL
ZCD
VCL(NEG)
OFF TIME SEQUENCE
While the on time is constant across the ac cycle, the off Figure 28. Voltage Waveforms for Zero Current
time in CRM operation varies with the instantaneous input Detection
voltage. The NCP1607 determines the correct off time by
sensing the inductor voltage. When the inductor current Figure 28 gives typical operating waveforms with the
drops to zero, the drain voltage (“Vdrain” in Figure 23) is ZCD winding. When the drive is on, a negative voltage
essentially floating and naturally begins to drop. If the appears on the ZCD winding. And when the drive is off, a
switch is turned on at this moment, then CRM operation positive voltage appears. When the inductor current drops
will be achieved. To measure this high voltage directly on to zero, then the ZCD voltage falls and starts to ring around
the inductor is generally not economical or practical. zero volts. The NCP1607 detects this falling edge and starts
Rather, a smaller winding is taken off of the boost inductor. the next driver on time. To ensure that a ZCD event has
This winding, called the zero current detector (ZCD) truly occurred, the NCP1607’s logic (Figure 29) waits for
winding, gives a scaled version of the inductor output and the ZCD pin voltage to rise above VZCDH (2.1 V typical)
is more useful to the controller. and then fall below VZCDL (1.6 V typical). In this way,
CRM operation is easily achieved.
NB
Vin
NZCD
+ Demag
S Q
− Reset
+
Dominant
VZCDH Latch
VDD
DRIVE R Q
+
RSENSE −
VCL(NEG) +
Active
VZCDL
Clamp
ZCD
−
RZCD + + Shutdown
VCL(POS) VSDL
Clamp
www.onsemi.com
13
NCP1607
To prevent negative voltages on the ZCD pin, the pin is level, the internal references and logic of the NCP1607 turn
internally clamped to VCL(NEG) (600 mV typical) when the on. The controller has an undervoltage lockout (UVLO)
ZCD winding is negative. Similarly, the ZCD pin is feature which keeps the part active until VCC drops below
clamped to VCL(POS) (5.7 V typical), when the voltage rises VCC(off) (9.5 V typical). This hysteresis allows ample time
too high. Because of these clamps, a resistor (RZCD in for the auxiliary winding to take over and supply the
Figure 29) is necessary to limit the current from the ZCD necessary power to VCC (Figure 30).
winding to the ZCD pin.
At startup, there is no energy in the ZCD winding and
VCC(on)
therefore no voltage signal to activate the ZCD VCC
comparators. This means that the driver could never turn VCC(off)
on. Therefore, to enable the PFC stage to startup under
these conditions, an internal watchdog timer is integrated
into the controller. This timer turns the drive on if the driver
Figure 30. Typical VCC Startup Waveform
has been off for more than 180 ms (typical). This feature is
deactivated during a fault mode (OVP, UVP, or Shutdown),
When the PFC pre−converter is loaded by a switch mode
and reactivated when the fault is removed.
power supply (SMPS), then it is often preferable to have the
STARTUP SMPS controller startup first. The SMPS can then supply
Generally, a resistor connected between the ac input and the NCP1607 VCC directly. Advanced controllers, such as
VCC (pin 8) charges the VCC capacitor to the VCC(on) level the NCP1230 or NCP1381, can control when to turn on the
(12 V typical). Because of the very low consumption of the PFC stage (see Figure 31) leading to optimal system
NCP1607 during this stage (< 40 mA), most of the current performance. This setup also eliminates the startup
goes directly to charging up the VCC capacitor. This resistors and therefore improves the no load power
provides faster startup times and reduced standby power dissipation of the system.
dissipation. When the VCC voltage exceeds the VCC(on)
DBOOST
+
CBULK
PFC_VCC
1 8 1 8
+
NCP1607
2 7 2 7
VCC
3 6 3 6
+ +
4 5 4 5 +
NCP1230
www.onsemi.com
14
NCP1607
OUTPUT DRIVER
VCC(on)
VCC The NCP1607 includes a powerful output driver capable
VCC(off) of peak currents of Source 500 mA / Sink 800 mA. This
enables the controller to efficiently drive power MOSFETs
for medium power (up to 300 W) applications.
Additionally, the driver stage is equipped with both passive
and active pull down clamps (Figure 33). The clamps are
IM active when VCC is off and force the driver output to well
below the threshold voltage of a power MOSFET.
VREF
FB
Control
VEAL
Natural Soft Start
VOUT
VCC
UVLO DRV
VDD DRV IN
+ UVLO
− VDDGD
+
VDDREG
uVDD
GND
Overvoltage Protection and disables the driver until the output voltage returns to
The low bandwidth of the feedback network makes nominal levels. This keeps the output voltage within an
active PFC stages very slow systems. One consequence of acceptable range. The limit is adjustable so that the
this is the risk of huge overshoots in abrupt transient phases overvoltage level can be optimally set. The level must not
(startup, load steps, etc.). For reliable operation, it is be so low that it is triggered by the 100 or 120 Hz ripple of
critical that some form of overvoltage protection (OVP) the output voltage, but it must be low enough so as not to
effectively prevents the output voltage from rising too require a larger voltage rating of the output capacitor.
high. The NCP1607 detects these excessive VOUT levels Figure 34 depicts the operation of the OVP circuitry.
www.onsemi.com
15
NCP1607
VOUT
− UVP
+
+
IROUT1 ROUT1
VUVP
IRFB
Control
ICONTROL
VEAH
Clamp
When the output voltage is in steady state equilibrium, V OUT(OVP) * V REF V OUT ) DVOUT * VREF
ROUT1 and ROUT2 regulate the FB voltage to VREF. During IROUT1 + +
ROUT1 ROUT1 (eq. 11)
this equilibrium state, no current flows through the
compensation capacitor (CCOMP shown in Figure 34). where DVOUT is the output voltage excess.
These facts allow the following equations to be derived: • The error amplifier sinks:
• The ROUT1 current is: V OUT ) DVOUT * VREF VREF
V * V REF IControl + I ROUT1 * I EQ + *
IROUT1 + OUT (eq. 7) ROUT1 REQ
R OUT1
(eq. 12)
• The REQ current is: The combination of Equations 2 and 12 yield a simple
V REF expression of the current sunk by the error amplifier:
IEQ + + I ROUT2 ) I FB (eq. 8)
R EQ DV OUT
ICONTROL +
• And since no current flows through CCOMP, R OUT1
V OUT * V REF V REF The current absorbed by pin 2 (IControl) is proportional to
IROUT1 + * (eq. 9) the output voltage excess. The circuit senses this current
R OUT1 R EQ
and disables the drive (pin 7) when IControl exceeds IOVP
Under stable conditions, Equations 7 through 9 are true. (10.4 mA typical). The OVP threshold is calculated using
Conversely, when VOUT is not at the target voltage, the Equation 13.
output of the error amplifier sinks or sources the current VOUT(OVP) + V OUT ) R OUT1 @ I OVP (eq. 13)
necessary to maintain VREF on pin 1.
The OVP limit is set by adjusting ROUT1. ROUT1 is
In the case of an overvoltage condition:
calculated using Equation 14.
• The error amplifier maintains VREF on pin 1, and the
V OUT(OVP) * V OUT
REQ current remains the same as the steady state
ROUT1 + (eq. 14)
value: IOVP
V REF For example, if 440 V is the maximum output voltage
IEQ + (eq. 10)
R EQ and 400 V is the target output voltage, then ROUT1 is
calculated using Equation 14.
• The ROUT1 current is increased and is calculated using
Equation 11: ROUT1 + 440 * 400 + 3.846 MW
10.4m
If ROUT1 is selected as 4 MW,, then VOUT(OVP) = 442 V.
www.onsemi.com
16
NCP1607
STATIC OVERVOLTAGE PROTECTION However, if the FB pin voltage increases and exceeds the
If the OVP condition lasts for a long time, it may happen UVP level, then the controller will start the application up
that the error amplifier output reaches its minimum level normally.
(i.e. Control = VEAL). It would then not be able to sink any
VCC
current and maintain the OVP fault. Therefore, to avoid any VCC(on)
discontinuity in the OVP disabling effect, the circuit VCC(off)
incorporates a comparator which detects when the lower
level of the error amplifier is reached. This event, called
“static OVP”, disables the output drives. Once the OVP
event is over, and the output voltage has dropped to normal, VOUT
then Control rises above the lower limit and the driver is VOUT
re−enabled (Figure 35). FB
2.5 V
VOUT UVP Fault is “Removed”
VUVP
Control
VEAH
VEAL
DRV
UVP Wait
UVP Wait
VEAH
VCONTROL UVP
VEAL
Figure 36. The NCP1607’s Startup Sequence with
IOVPH
and without a UVP Fault
ICONTROL
IOVPL The voltage on the output which exits a UVP fault is
given by:
Dynamic OVP
R OUT1 ) R EQ
VOUT(UVP) + @ V UVP (eq. 15)
R EQ
If ROUT1 = 4 MW and REQ = 25.16 kW, then the VOUT
Static OVP UVP threshold is 48 V. This corresponds to an input voltage
of approximately 34 Vac.
Figure 35. OVP Timing Diagram
Open Feedback Loop Protection
NCP1607 Undervoltage Protection (UVP) The NCP1607 features comprehensive protection
When the PFC stage is plugged in, the output voltage is against open feedback loop conditions by including OVP,
forced to roughly equate the peak line voltage. The UVP, and Floating Pin Protection (FPP). Figure 37
NCP1607 detects an undervoltage fault when this output illustrates three conditions in which the feedback loop is
voltage is unusually low, such that the feedback voltage is open. The corresponding number below describes each
below VUVP (300 mV typical). In an UVP fault, the drive condition shown in Figure 37.
output and error amplifier (EA) are disabled. The latter is 1. UVP Protection: The connection from resistor
done so that the EA does not source a current which would ROUT1 to the FB pin is open. ROUT2 pulls down
increase the FB voltage and prevent the UVP event from the FB pin to ground. The UVP comparator
being accurately detected. The UVP feature helps to detects a UVP fault and the drive is disabled.
protect the application if something is wrong with the 2. OVP Protection: The connection from resistor
power path to the bulk capacitor (i.e. the capacitor cannot ROUT2 to the FB pin is open. ROUT1 pulls up the
charge up) or if the controller cannot sense the bulk voltage FB pin to the output voltage. The ESD diode
(i.e. the feedback loop is open). clamps the FB voltage to 10 V and ROUT1 limits
Furthermore, the NCP1607 incorporates a novel startup the current into the FB pin. The VEAL clamp
sequence which ensures that undervoltage conditions are detects a static OVP fault and the drive is
always detected at startup. It accomplishes this by waiting disabled.
approximately 180 ms after VCC reaches VCC(on) before 3. FPP Protection: The FB pin is floating. The
enabling the error amplifier (Figure 36). During this wait internal pulldown resistor RFB pulls down the FB
time, it looks to see if the feedback (FB) voltage is greater voltage below the UVP threshold. The UVP
than the UVP threshold. If not, then the controller enters a comparator detects a UVP fault and the drive is
UVP fault and leaves the error amplifier disabled. disabled.
www.onsemi.com
17
NCP1607
UVP and OVP protect the system from low bulk voltages The error caused by RFB is compensated by adjusting
and rapid operating point changes respectively, while the ROUT2. The parallel combination of RFB and ROUT2 form
FPP protects the system against floating feedback pin an equivalent resistor REQ that is calculated using
conditions. If FPP is not implemented and a manufacturing Equation 17.
error causes the feedback pin to float, then the feedback V REF
voltage is dependent on the coupling within the system and REQ + R OUT1 @ (eq. 17)
V OUT * V REF
the surrounding environment. The coupled feedback
voltage may be within the regulation limits (i.e. above the 2.5
REQ + 4 M @ + 25.16 kW
UVP threshold, but below VREF) and cause the controller 400 * 2.5
to deliver excessive power. The result is that the output
REQ is used to calculate ROUT2.
voltage rises until a component fails due to the voltage
stress. R EQ @ R FB
ROUT2 + (eq. 18)
The tradeoff for including FPP is that the value of RFB R FB * R EQ
causes an error in the output voltage. The output voltage
including the error caused by RFB (VOUT) is calculated 25.16 k @ 4.7 M
ROUT2 + + 25.29 kW
using Equation 16: 4.7 M * 25.16 k
V REF The compensated output voltage is calculated using
VOUT + V OUT ) R OUT1 @ (eq. 16)
RFB Equation 19.
Using the values from the OVP calculation, the output
voltage including the error caused by RFB is equal to:
VOUT + VREF @ ǒ ROUT1 ) ROUT2
R OUT2
Ǔ ) ROUT1 @
VREF
RFB
(eq. 19)
ǒ Ǔ
2.5
VOUT + 400 ) 4 M @ + 402 V 4 M ) 25.29 k 2.5
4.7 M VOUT + 2.5 @ )4 M@ + 400 V
25.29 k 4.7 M
VOUT
- UVP
+
ROUT1 +
VUVP
Condition 1
Condition 3 FB E/A (Enable EA)
- Dynamic OVP
Condition 2 RFB +
+ ICONTROL > Iovp
VREF Measure
ROUT2 ICONTROL
Fault
VDD
CCOMP
Control VEAH
ICONTROL
Clamp
Overcurrent Protection (OCP) An internal LEB filter (Figure 38) reduces the likelihood
A dedicated pin on the NCP1607 senses the peak current of switching noise falsely triggering the OCP limit. This
and limits the driver on time if this current exceeds filter blanks out the first 250 ns (typical) of the current
VCS(limit). This level is 0.5 V (typical). Therefore, the sense signal. If additional filtering is necessary, a small RC
maximum peak current can be adjusted by changing RSENSE filter can be added between RSENSE and the CS pin.
according to:
V CS(limit)
Ipeak + (eq. 20)
RS
www.onsemi.com
18
NCP1607
SHUTDOWN MODE
The NCP1607 allows for two methods to place the
controller into a standby mode of operation. The FB pin can
DRV
be pulled below the UVP level (300 mV typical) or the ZCD
CS
LEB + OCP pin can be pulled below the VSDL level (200 mV typical).
+
− If the FB pin is used for shutdown (Figure 39(a)), care must
VCS(limit) be taken to ensure that no significant leakage current exists
RS optional on the shutdown circuitry. This could impact the output
voltage regulation. If the ZCD pin is used for shutdown
(Figure 39(b)), then any parasitic capacitance created by
Figure 38. OCP Circuitry with Optional External RC the shutdown circuitry will add to the delay in detecting the
Filter zero inductor current event.
LBOOST
VOUT
ROUT1
NCP1607 NCP1607
1 FB VCC 8 1 FB VCC 8 RZCD
CCOMP
2 7 2 Control DRV 7
Control DRV
3 Ct GND 6 3 Ct GND 6
Shutdown ROUT2
4 CS ZCD 5
4 CS ZCD 5
Shutdown
Figure 39. Shutting Down the PFC Stage by Pulling FB to GND (A) or Pulling ZCD to GND (B)
To activate the shutdown feature on ZCD, the internal comparator includes approximately 90 mV of hysteresis to
clamp must first be overcome. This clamp will draw a ensure noise free operation. A small current source (70 mA
maximum of ICL(NEG) (5.0 mA maximum) before releasing typical) is also activated to pull the unit out of the shutdown
and allowing the ZCD pin voltage to drop low enough to condition when the external pull down is released.
shutdown the part (Figure 40). After shutdown, the
5 mA
IZCD
~70 mA
Shutdown
Controller Disabled
Controller Enabled
VSDL VSDH VCL(NEG)
~1 V
Figure 40. Shutdown Comparator and Current Draw to Overcome Negative Clamp
www.onsemi.com
19
NCP1607
Application Information The electronic design tool allows the user to easily
ON Semiconductor provides an electronic design tool, a determine most of the system parameters of a boost
demonstration board and an application note to facilitate pre−converter. The demonstration board is a boost
the design of the NCP1607 and reduce development cycle pre−converter that delivers 100 W at 400 V. The circuit
time. All the tools can be downloaded or ordered at schematic is shown in Figure 41. The pre−converter design
www.onsemi.com. is described in Application Note AND8353/D.
RSTART1 RSTART2
BRIDGE R1 C3 D1
F1 L1 RCTUP1
+ RO1A
DAUX CVCC DVCC
L2
J2 RZCD RO1B
C1 C2 RCTUP2
J1
CIN CBUL- +
CCOMP U1
NCP1607 K
CVCC DDRV
1 FB 8
CCOMP1RCOMP2 VCC 2
2 Control DRV 7
Q1
3
Ct GND
6 RDRV
4 5
CS ZCD
RCT ROUT2B ROUT2A
RCS RS3 RS2 RS1
CT2 CT1 CCS CZCD
www.onsemi.com
20
NCP1607
R EQ ) R FB
ROUT2 +
R FB * R EQ
Minimum output voltage R OUT1 ) R EQ VUVP is given in the NCP1607 spe-
necessary to exit under- VOUT(UVP) + V UVP @ cification table.
voltage protection (UVP) R EQ
Bulk Cap Ripple POUT Use fline = 47 Hz for worst case at
Vripple(pk−pk) + universal lines. The ripple must not
C BULK @ 2 @ p @ fline @ VOUT exceed the OVP level for VOUT.
Inductor RMS Current 2 @ P OUT
IL(RMS) +
Ǹ3 @ Vac @ h
LL
Boost Diode RMS Current
ID(RMS)MAX + 4 @ Ǹ2 @pǸ2 @ P OUT
3 h @ ǸVac LL @ VOUT
www.onsemi.com
21
NCP1607
PRS + I M(RMS) 2 @ RS
Bulk Capacitor RMS
Current
IC(RMS) + Ǹ 32 @ Ǹ2 @ P OUT 2
9 @ p @ Vac LL @ VOUT @ h2
* (ILOAD(RMS)) 2
www.onsemi.com
22
NCP1607
PACKAGE DIMENSIONS
SOIC−8 NB
CASE 751−07
ISSUE AJ NOTES:
1. DIMENSIONING AND TOLERANCING PER
−X− ANSI Y14.5M, 1982.
A 2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A AND B DO NOT INCLUDE
MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
8 5 PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR
B S 0.25 (0.010) M Y M PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.127 (0.005) TOTAL
1 IN EXCESS OF THE D DIMENSION AT
4 MAXIMUM MATERIAL CONDITION.
−Y− K 6. 751−01 THRU 751−06 ARE OBSOLETE. NEW
STANDARD IS 751−07.
G MILLIMETERS INCHES
DIM MIN MAX MIN MAX
C N X 45 _ A 4.80 5.00 0.189 0.197
B 3.80 4.00 0.150 0.157
SEATING
PLANE C 1.35 1.75 0.053 0.069
−Z− D 0.33 0.51 0.013 0.020
G 1.27 BSC 0.050 BSC
0.10 (0.004) H 0.10 0.25 0.004 0.010
H M J J 0.19 0.25 0.007 0.010
D K 0.40 1.27 0.016 0.050
M 0 _ 8 _ 0 _ 8 _
N 0.25 0.50 0.010 0.020
0.25 (0.010) M Z Y S X S
S 5.80 6.20 0.228 0.244
SOLDERING FOOTPRINT*
1.52
0.060
7.0 4.0
0.275 0.155
0.6 1.270
0.024 0.050
ON Semiconductor and the are registered trademarks of Semiconductor Components Industries, LLC (SCILLC) or its subsidiaries in the United States and/or other countries.
SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed
at www.onsemi.com/site/pdf/Patent− Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty,
representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product
or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in
SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must
be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products
are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or
for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products
for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against
all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended
or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action
Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
www.onsemi.com NCP1607/D
23