FO001 HD Foam not standard ( Foam HD tidak Sesuai spesifikasi ) Critical Foam
FO002 Profile Foam not standard ( Foam HD tidak Sesuai spesifikasi ) Critical Foam
FO003 I-GEL Foam not standard ( Foam HD tidak Sesuai spesifikasi ) Critical Foam
FO004 Incorrect Glue thickness ( Ketebalan Lem tidak sesuai ) Major Foam
FO005 Inccorect Glue Standard ( Standar Lem tidak sesuai ) Major Foam
FO006 Foam Layer is not Strandard ( Susunan/lapisan busa tidak sesuai standard ) Major Foam
FO007 Uneven Foam Cut ( Potongan Foam Tidak Rata ) Major Foam
FO008 Bonding ( Less Glue ) ( Proses Bonding Lem Lepas ) Minor Foam
FO009 Wavy Foam ( Foam Gelombang ) Minor Foam
FO010 Foam Measure Not Standard ( Ukuran Foam tidak Standard ) Major Foam
FO011 Etc / Dan lain-lain …. …...
DCL-QA/QC-01 Page 1 Defect List PT. Grantec
DEFECT LIST STANDARD / STANDAR LIST DEFECT
PACKAGING
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Wrong / missing carton marking (Salah / Carton sealed incorrectely (stapling, tape or
Pk1001 Tidak ada Karton marking) critical Pk1012 glue) (Karton diseal tidak benar) major
Damaged vinyl/polybag or other packaging
Pk1002 Wrong carton dimension (Salah dimensi critical Pk1013 (polybag rusak) major
karton.)
Information mis-match size label and
hangtag. (Informasi di size label dan
Crushed or damaged cartons (Karton rusak
Pk1003 critical Pk1011 hangtag tidak sesuai), Missing major
atau Hancur) hangtag/price ticket on garment (Hangtag
hilang di garment)
Packing methods is not correct (Salah
Pk1004 Wrong assortments quantity in carton critical Pk1010 metoda packing). critical
(Salah Kuantiti Assortment dalam Karton)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
Country of origin on carton not matching
Pk1005 Packaging material missing or incorrect critical Pk1009 product label (Country of Origin tidak sesuai critical
(Material Packaging hilang atau salah) antara label dan karton marking)
Barcode data unreadable (Barcode tidak
Pk1006 terbaca) critical
Wrong quantity against packing list/ carton
Pk1007 marked quantity (Salah Kuantiti dengan critical Pk1008 Substituted color/size (Warna/size critical
packing list / Kuantiti karton marking) tertukar)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
major
major
major
critical
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
critical
critical
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
LABELLING
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Brand or size label not caught completely or Brand, size or content label missing,
Lb1000 not sewn securely (Brand or size label major Lb1001 incorrect, illegible (Brand, size or content critical
terlepas,miring atau mudah lepas). label Salah,hilang,Berbeda dengan yg
diapprove).
Illegible or incorrect printing on price tags,
Lb1002 labels, packing slips (salah cetak di major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
critical
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
FABRIC
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Printing defects: Wrong, missing or
incomplete coverage of color, Substitution
or poor match of color or print pattern
when compared to master swatches (Kain
tidak matching warnanya atau printnya
dibandingkan dengan kain yang di
Fb1001 approve). Fade/Colour Fastness, Dyeing major major Fb1002 Shading (Belang) major
Defects (streaks, uneven dyeing) (luntur
warna, Cacat Celupan kain). Printing defect
(cacat printing)
Vertical or horizontal lines permanently
knit or finished into fabric (i.e., needle lines,
compactor creases, barre, light/heavy ends)
((Garis vertikal atau horizontal secara
Fb1003 Hole in fabric (lubang pada kain) major major Fb1004 permanen merajut atau selesai dalam kain major
(yaitu, garis jarum, lipatan pemadat, barre))
Conspicuously irregular, Conspicuous
repair or distorted construction (Konstruksi
mencolok yang tidak teratur atau
terdistorsi), Conspicuous repair to body
Fb1005 fabric or component parts (Perbaikan major major Fb1006 Soil, oil spots, stain (kotor, kotor karena major
minyak)
mencolok kain tubuh atau bagian
komponen).
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
Broken yarn, foreign yarn (Benang putus,
Fb1007 Mismatched stripe/plaid: side seam over major major Fb1008 benang asing). major
1/4” (Stripe tidak ketemu lebih dari ¼”)
Washing/Dyeing Defects (streaks, uneven
Fb1009 Slub (Benang Timbul). major major Fb1010 dyeing) (defect washing atau defect celup major
kain)
Fb1011 Poor hand feel of product - not as specified major major
(handfeel produk tidak spesifik)
Product (including all items in selling unit)
Knit/Woven structure not to standard not visually matching approved shadeband
Fb1012 (knit/woven struktur tidak sesuai dengan major major Fb1013 (Product tidak sesuai dengan approved major
standard) shade band).
Fabric bowing that is more than ¼” in any
6” horizontal measurement or is more than
1” over full body width of fabric (Kain
bowing lebih dari ¼” dalam 6” lebar kain
atau lebih dari 1” dalam full lebar kain.) Mismatched stripe/plaid: side seam 1/8”-
Fb1015 Skewing - skewness in fabric more than 3% major major Fb1016 1/4” (Stripe tidak ketemu antara 1/8" - minor
of 60 “ goods (Skewing-pada kain lebih dari 1/4”)
3% pada 60 “ lebar kain).
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
major
major
major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
major
major
major
minor
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
SEWING
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Stitch count more or less than the specified
Sw1001 tolerance (Jahitan kurang atau lebih dari major major Fb1002 Shading (Belang) major
toleransi spesifik jahitan toleransi)
Ends of stitching, when not caught in other
seams or stitching, that are not backtacked
at least 1/4" (2 or 3 stitches) on lockstitch
Conspicuous seam repair (bekas perbaikan
Sw1003 (301) or not "latched back" or "condensed" major major Sw1004 yang mencolok) major
on chainstitch (440, 500, 600 class) (Ujung
jahitan tidak terjahit)
Defective Stitching, insecure backstitch
includes topstitching; broken/skipped
stitches & railway stitches; defective
handstitching (Cacat Stitching, backstitch Run off stitches, Outside: 1/4" - 1/2"
Sw1005 tidak aman termasuk topstitching; rusak / major major Sw1006 (jahitan kendor diluar antara 1/4'-1/2') minor
melewatkan jahitan & jahitan kereta api;
jahitan tangan cacat)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
Tight thread tension causing thread or
fabric to break when normal tension is
applied to total seam length. Seam must
elongate 30%-35% beyond relaxed
measurement. (jahitan tegang
Run off stitches, Outside: > 1/2" (jahitan menyebabkan benang atau kain pecah atau
Sw1007 kendor diluar lebih 1/2') major major Sw1008 robek ketika ketegangan normal diterapkan major
untuk total panjang jahitan. Seam harus
memanjang 30% -35% di luar pengukuran
santai.)
Raw edge on outside seam / inside seam
Sw1009 (sisa ujung kain di diluar seam atau didalam major major Sw1010 Open seam (seam terbuka) major
seam)
Severe torque or twist evidenced by roping
appearance at seams or seams that won't
Sw1011 lay flat (melintir parah sehigga terlihat major major Sw1012 Seam Slippage / Seam grin (seam terbuka) major
pada penampilan garments)
Conspicuous puckering of seam (kerutan Conspicuous pleat unintentionally formed
yang sangat mencolok) by folding fabric into seam (Pleat mencolok
Sw1013 major major Sw1014 tidak sengaja dibentuk dengan melipat kain minor
menjadi jahitan)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
major
major
minor
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
major
major
major
minor
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
Embroidery/ appliqué
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Missing or loose attachment of
beads/sequins/applique (Hilang atau
EA1001 Unraveling of embroidery threads (benang major major EA1002 kendor pemasangan major
border terurai)
embroidery/beads/sequins/aplikasi).
Pulling, puckering or incorrect placement
Slanted or raw edges at appliqué (Miring (Menarik, kerutan atau penempatan yang
EA1003 atau sisa ujung di aplikasi) major major EA1004 salah) major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
Fraying of embroidery threads adversely
EA1005 affecting appearance (Berudul benang minor minor
bordir pengaruh buruk penampilan)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
major
major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
TRIMMING
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Inside, attached thread over 1/2" seen
Outside, attached thread ends over 1/2"; hanging outside product or visible as
Tm1001 Loose threads not attached (Benang tidak major major Tm1002 presented. (Benang tidak terpotong minor
terpotong diluar atau benang nempel). didalam atau benang nempel).
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
minor
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
BODY LINING
CLASIFICATION
Defect
Code Description DEFECT CATEGORY
ZONE A ZONE B
Bl1001 Excessive fullness in length or width (Kepenuhan berlebihan panjang atau lebar) major major Bodylining
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
TRIM
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Unapproved components or trim added or Any specified trim or component missing,
substituted affecting performance (Komponen damaged, or not operational as intended.
atau trim yand tidak approve ditambahkan atau
Tr1001 diganti sehingga mempengaruhi penampilan) major major Tr1002 (Spesifik trim atau komponen, hilang, rusak major
atau tidak berfungsi)
Snap, clasp, grommet, or any closure device Buttons omitted, broken, damaged, defective or
which is defective, damaged, incorrectly placed inverted; buttons that do not confirm to
or attached which is likely to cause damage to specification; misaligned or improperly spaced
wearer or property (Snap, gesper, grommet, atau buttons (Kancing rusak, hancur, gak sejajar
perangkat penutupan yang rusak, rusak, salah antara kancing dengan lubang kancing)
Tr1003 ditempatkan atau terpasang yang kemungkinan major major Tr1005 major
akan menyebabkan kerusakan pada pemakainya
atau properti)
Hook and Eyes: Omitted or sewn in wrong
places; hook and eyes misaligned when fastened
causing bulge or twist as the point of closure; all
metal parts must be rustproof, washable, dry
cleanable, and attached securely; size
appropriate to location and specification. (Hook
Fusible interfacing must be compatible to dan Eyes: Dihilangkan atau dijahit di tempat-
garment without bubble or pucker, tempat yang salah; kait dan mata sejajar ketika
diikat menyebabkan tonjolan atau twist sebagai
Tr1006 Discoloration of fabric due to fusing, (fusible
interlining harus cocok dengan garment tanpa major major Tr1007 titik penutupan; semua bagian logam harus major
menyebabkan gelembung atau kerut, tahan karat, dicuci, kering dibersihkan, dan
merubahkan warna kain karena interlining). terpasang dengan kokoh; ukuran yang sesuai
dengan lokasi dan spesifikasi)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
major
major
major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Waistband irregular or not uniform in
width in excess of 1/4" (waist tidak rata dan
Any construction technique adversely seragam dalam lebar lebih dari 1/4")
affecting the performance of the product or
Cn1001 not according to the spec (Teknik konstruksi major major Cn1002 major
dapat mempengaruhi penampilan produk
atau tidak sesuai dengan spec)
Shirring not evenly distributed (shirring Excessively puckered or twisted hem
Cn1003 tidak merata) major major Cn1004 (melintir di hemming) major
Under-facing shows on the top side of the
Cn1005 garment (Bagian bawah facing terlihat pada minor minor Cn1006 Seam alignment worse than 1/4" (Jahitan major
bagian atas garments) tidak ketemu lebih dari ¼”)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
Darts uneven, poorly shaped, &/or not Darts poorly shaped with large bubbles at
Cn1007 properly located (Darts tidak rata, bentuk major major Cn1008 the end (Darts letaknya tidak bagus dan minor
tidak bagus dan atau salah letak) pada ujungnya menjadi gelembung)
Right versus left side seam or inseam Uneven fronts at bottom > ¼” (Bagian
Cn1009 lengths less than ¼” briefs; (kiri dan kanan major major Cn1010 depan bawah tidak rata > 1/4’ ) major
side seam berbeda kurang dari 1/4")
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
major
major
major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
minor
major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
ARMHOLE
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Sleeve head stay stitch showing on outside
(jahitan bantu terlihat keluar) Misaligned underarm seam or side seam <
Ar1001 minor minor Ar1002 1/4" (tidak ketemu dibawah armholes atau major
side seam < ¼”)
Uneven cuffs < 1/4" (left sleeve compared Misaligned sleeve to side seam > 1/4" (tidak
Ar1003 to right sleeve) (Cuffs tidak rata) minor minor Ar1004 ketemu sleeve di side seam lebih dari 1/4") major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
major
major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
NECKLINE
PT. KUTA BEACHWEAR
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
Excessive fullness, puckers or twisting of Neckline distinctively ill-shaped or not
Nc1001 Neckline (Fullness jelas, kerutan dan minor minor Nc1002 uniform (bentuk neck tidak bagus atau tidak minor
melintir di neckline) seragam)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
minor
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
HEM DEFECT
PT. KUTA BEACHWEAR
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
High/low bottom hem difference greater
Hm001 Hem uneven, twisted or poorly sewn (hem major major Hm002 than 1/2" side to side, or back to front major
tidak rata, melintir atau jahitan jelek) (Tinggi/rendah hem bawah perbedaan lebih
dari ½’ sisi ke sisi atau depan belakang)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
major
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
DEFECT LIST STANDARD / STANDAR LIST DEFECT
SAFETY AND REGULATORY
PT. KUTA BEACHWEAR
CLASIFICATION CLASIFICATION
Defect Defect
Code Description Code Description
ZONE A ZONE B ZONE A
SR001 Insect infested (Terkontaminasi serangga) critical critical SR002 Visible Mold (Jamur keliatan)Odor critical
(Bau)Wetness (Basah)
Any sharp point (semua unsur tajam di Metal Contamination/Broken Needle found
SR003 produk) critical critical SR004 in product (Terkontaminasi besi/patahan critical
jarum didalam product).
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
Care or Law labels not legible, does not
accurately reflect the Country of Sale
language, or inadequate care and
maintenance instructions which do not
meet all Country of Sale regulatory
requirements. Incorrect fiber content,
country of origin, registration # (United
States = RN#, Canada = CA#), or Distributors
Name & Address (i.e. Canada = cannot be Production item does not match approved
SR005 printed on bottom), label placement not major major SR006 sample (produksi tidak sama dengan critical
following Country of Sale regulatory approved sample)
guidelines (Perawatan atau Hukum label
tidak terbaca, tidak akurat mencerminkan
Negara bahasa penjual, atau perawatan dan
pemeliharaan yang tidak memadai petunjuk
yang tidak memenuhi semua persyaratan
peraturan Negara penjual. Kadar serat yang
salah, negara asal)
Hang tag/Price Tickets/UPC code missing
or incorrect and does not accurately reflect
the Country of Sale language (Hang tag / Scissors/Knife… Inside Carton
SR007 Harga Tiket / kode UPC hilang atau tidak critical critical SR008 (gunting/pisau didalam karton) critical
benar dan tidak akurat mencerminkan
Negara bahasa penjual)
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
CLASIFICATION
ZONE B
critical
critical
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
critical
critical
KBW/FM/QC-DFCLS/2015 rev. 00 01/04/2015
