Electric Mini Tank
Water heaters
                          GL 2.5 - GL 4 - GL 6+
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                  IMPORTANT SAFETY INSTRUCTIONS
                  WARNING                  When using electrical appliances, safety precautions to reduce the risk of fire, electric
                                           shock or injury to persons should be followed, including:
                                           1.   READ ALL INSTRUCTIONS BEFORE USING THIS WATER HEATER.
                                           2.   This water heater must be grounded. Connect only to properly grounded outlet.
                                                See “GROUNDING INSTRUCTIONS” found on “INSTALLATION INSTRUCTIONS”.
                                           3.   Install or locate this water heater only in accordance with the provided installation
                                                instructions.
                                           4.   Use this water heater only for its intended use as described in this manual.
                                           5.   Do not use an extension cord set with this water heater. If no outlet is available
                                                adjacent to the water heater, contact a qualified electrician to have one properly
                                                installed.
                                           6.   As with any appliance, close supervision is necessary when used by children.
                                           7.   Do not operate this water heater if it is not working properly or if it has been
                                                damaged or dropped.
                                           8.   This water heater should be serviced only by qualified service personnel. Contact
                                                a service person for examination, repair or adjustment.
                                           9.   Any water heater should be installed in such a manner that if it should leak, the
                                                resulting flow of water will not cause damage to the area in which it is installed.
                                                National Plumbing codes require a drain pan for any water heater installation.
                                                Failure to install one is the sole responsibility of owner and/or installer. Reference
                                                UPC 2000 (Uniform Plumbing Code) Section 510 - Protection from Damage or
                                                IPC 200 (International Plumbing Code) Section 504- Safety Devices.
                  KEEP THESE INSTRUCTIONS AT HAND
                  SAVE THESE INSTRUCTIONS
                  Technical data
                                         MODEL                                         GL 2.5       GL 4             GL 6+
                                         Capacity                         gallons        2.75       3.85 7.0 (Hor) / 5.1 (Vert)
                                         Voltage                          Vac                   110/120 for each model
                                         Power at 120 Vac                 Watts         1500        1500              1500
                                         Maximum Water pressure psi                      150        150               150
                                         Weight                           Lbs            15.5       17.3              29.5
                                         Amperage                         Amps                    12.50 for each model
                                         Phases                                            1          1                 1
                  WARNING                  The installer should review the contents of this manual with the owner upon
                                           completion of installation, and the manual should be left with the owner and placed in
                                           a location close to the installation.
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                   FIG. 1/1            Hot water outlet
                                                                                            Temperature & pressure
                                                                                            relief valve, 3/4 NPT male
                                       1/2 NPT male
                                                                                       Cold water inlet
                                                                                       1/2 NPT male
                                                                                                  Temperature &
                                                                                                  pressure relief
                                                                                                  valve discharge
                      3/4 NPT female                                                              line to drain
                      tapping for
                      relief valve
                                                                                                COMPONENT
                                                                                                PARTS OF
                                                                                                GL 2.5 - GL 4
                   FIG. 1/2            Temperature & pressure           COMPONENT PARTS OF GL 6+
                                       relief valve, 3/4 NPT male       (Horizontal installation)
                                                                                                  Hot water outlet
                                                                                                  3/4 NPT male
                                                                                             3/4 NPT male plug
                      3/4 NPT female
                      tapping for
                      relief valve                                                                    Temperature &
                                                                                                      pressure relief
                                                                                                      valve discharge
                                                                                                      line to drain
                                                                                                 Cold water inlet
                       3/4 NPT female                                                            3/4 NPT male
                       tapping
                   FIG. 1/3                Temperature & pressure
                                                                         Cold water inlet       COMPONENT
                                           relief valve, 3/4 NPT male
                                                                         3/4 NPT male           PARTS OF
                   Hot water outlet                                                             GL 6+
                   3/4 NPT male                                                                 (Vertical
                                                                                                installation)
                         3/4 NPT female
                         tapping for                                                                  Temperature &
                         relief valve                                                                 pressure relief
                                                                                                      valve discharge
                                                                                                      line to drain
                      3/4 NPT male plug
                        3/4 NPT female
                        tapping
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                    FIG. 2/1                                     DIMENSIONS FOR GL 2.5 - GL 4
                                                 14”                                                                                  12 1/4”
                                                                              10 1/4”
                                               3 3/4”                         6”                                                7 1/2”
                                                         1/2 NPT MALE
                                                                                               GL 2.5
                                                                        3 1/2”                                              3”
                    1”
                         5 1/2”
                                                2 1/2”
                   14”
                                                                                                          GL 4
                   FIG. 2/2                     DIMENSIONS FOR GL 6+ (HORIZONTAL INSTALLATION)
                                                        14 1/2”
                                                             8 1/2”
                                                                                                             3/4 NPT MALE
                                                               4 1/2”
                                                                                                                            11 1/2”
                                                                         17 1/2”
                                                                                                                            3”
                                                                                             17 1/2”
                   FIG. 2/3                       DIMENSIONS FOR GL 6+ (VERTICAL INSTALLATION)
                                                                                                       14 1/2”
                                                              11 1/2”                              8 1/2”
                                      3/4 NPT MALE                                               4 1/2”
                                                                                   1”
                                      6 1/2”
                                                               2 1/2”
                                                                                   17 1/2”
                                                             17 1/2”
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                  General remarks
                  CAUTION                  The manufacturer cannot be responsible for the damages caused by improper
                                           installation or by failure to follow instructions in this pamphlet. Comply with the
                                           installation instructions before completing electric connection.
                  CAUTION                  The thermostat has been pre-set at the factory between 41°C (105° F) and 45° C (113° F).
                  CAUTION                  Hydrogen gas can be produced in a hot water system served by this heater that has not
                                           been used for a long period of time (generally 2 weeks or more). Hydrogen gas is
                                           extremely flammable. To reduce the risk of injury under these conditions, it is
                                           recommended that the hot water faucet be opened for several minutes before using any
                                           electrical appliance connected to the hot water system. If hydrogen gas is present, there
                                           will probably be an unusual sound such as air escaping through the pipe as the water
                                           begins to flow. There should be no smoking or open flame near the faucet at this time.
                  CAUTION                  Any water heater should be installed in such a manner that if it should leak, the resulting
                                           flow of water will not cause damage to the area in which it is installed. National Plumbing
                                           codes require a drain pan for any water heater installation. Failure to install one is the
                                           sole responsibility of owner and/or installer. Reference UPC 2000 (Uniform Plumbing
                                           Code) Section 510- Protection from Damage or IPC 2000 (International Plumbing Code)
                                           Section 504- Safety Devices.
                  Installation instructions
                  MODEL GL 6+
                                           The GL 6+ water heater can be installed under the sink.
                  Wall                     Fasten the supplied mounting bracket to the wall. Use screws that are suitable for the
                  mounting                 wall material and the weight of the heater. Hang the water heater on the bracket. Tug
                  (only for vertical       down wards on the heater to ensure that both “fingers” of the bracket are seated in the
                  installation)            mounting slots. Confirm water piping orientation before wall mounting. Wall bracket will
                                           not support the GL6+ when the plumbing connections are installed horizontally.
                  Floor                    Heater can sit on floor. Confirm water piping orientation before locating on floor location.
                  Mounting
                  Wiring                   As per the National Electric Code the GL6+ needs to be wired with 12 GA. wire to a minimum
                  and                      20 amp/ maximum 20 amp branch circuit. To wire the GL6+ model:
                  Grounding                1. Pry off the round cover plate (V Fig. 3/1) from its right hand edge (W Fig. 3/1) with a
                  instructions                 small flat-head screwdriver.
                                           2. Remove the Phillips screw revealed beneath the round cover plate.
                                           3. The cover (C Fig. 3/1) can now be removed by pulling out its left-hand edge. When
                                               reassembling, work in the opposite way being careful to insert the tongue of the cover
                                               into the slot.
                                           4. Insert 12 AWG through conduit at rear of heater. Secure internal wire connector
                                               (A Fig. 3/2) and connect wiring to right side of thermostat control and ground. Positive
                                               (+) to lower terminal marked “L” (E Fig. 3/2) and Neutral to upper terminal marked “N”
                                               (H Fig. 3/2). Unit must be grounded at groundscrew (T Fig. 3/2) on element base.
                                           5. When the GL6+ is not within sight of the electrical circuit breakers, a circuit breaker
                                               lockout or additional local means of disconnection for all non grounded conductors must
                                               be provided that is within sight of the appliance. [REF NEC 422.31]
                  Pipe                     Connect the cold water inlet pipe to the inlet nipple (marked with a blue ring) and the hot
                  connections              water outlet pipe to the outlet nipple (marked with a red ring).
                                           The model GL 6+ can be piped horizontally from the side or vertically from the top. If you
                                           wish to install the unit horizontally, with the piping connections on the right side, you will have
                                           to be certain the tap between the two water tappings is plugged, the supplied Temperature
                                           and Pressure Relief Valve will need to be installed on top. See location of T&P relief valve in
                                           Fig. 2/2.
                  4
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                                           If you wish to install the unit vertically, with the piping connections on top, you will have to
                                           be certain the tap on the side is plugged, the supplied Temperature and Pressure Relief
                                           Valve will need to be installed on top. See location of T&P relief valve in Fig. 2/3.
                                               FIG. 3/1
                                                                                                                C
                                                                                  V
                                                                                            W                             F
                     FIG. 3/2                        G
                                       Z                                                                                           H
                                      X
                                           Y                                                                                       A
                                                           T
                  MODEL GL 2.5 - GL 4
                                            The GL 2.5 and GL 4 water heaters can be installed under the sink.
                  Wall                     Fasten the supplied mounting bracket to the wall. Use screws that are suitable for the
                  mounting                 wall material and the weight of the heater. Hang the water heater on the bracket. Tug
                                           down wards on the heater to ensure that both “fingers” of the bracket are seated in the
                                           mounting slots.
                                                                                                                                         5
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                  Floor                    Heater can sit on floor.
                  Mounting
                  Pipe                     Connect the cold water inlet pipe to the inlet nipple (marked with a blue ring) and the hot
                  connections              water outlet pipe to the outlet nipple (marked with a red ring).
                  CAUTION                  To reduce the risk of excessive pressures and temperatures in this water heater, install
                                           the supplied temperature and pressure protective equipment required by local codes
                                           but not less than a combination temperature and pressure relief valve certified by a
                                           nationally recognized testing laboratory that maintains periodic inspection of
                                           production of listed equipment or materials, as meeting the requirements for Relief
                                           Valves and Automatic Gas Shut-off Devices for Hot Water Supply Systems, ANSI
                                           Z21.22. The supplied temperature and pressure relief valve is marked with a maximum
                                           set pressure (150 psi) that does not exceed the marked maximum working pressure
                                           of the water heater. Install the valve in the opening provided and marked for this
                                           purpose in the water heater, and orient it or provide tubing so that any discharge from
                                           the valve will exit within 6 inches above, or at any distance below, the structural floor,
                                           and cannot contact any live electrical part. The discharge opening must not be blocked
                                           or reduced in size under any circumstances.
                                           National Plumbing codes require a drain pan for any water heater installation. Failure
                                           to install one is the sole responsibility of owner and/or installer. Reference UPC 2000
                                           (Uniform Plumbing Code) Section 510- Protection from Damage or IPC 2000
                                           (International Plumbing Code) Section 504- Safety Devices.
                  Closed                   Periodic discharge of the temperature and pressure relief valve or failure of the
                  system                   element gasket may be due to thermal expansion in a closed water supply system.
                  thermal                  The water utility supply meter may contain a check valve, backflow preventer or water
                                           pressure reducing valve which will create a closed water system. During the heating
                  expansion                cycle of the water heater, the water expands causing pressure inside the water heater
                  (for all                 to increase. The temperature and pressure relief valve may discharge hot water under
                  models)                  these conditions which results in a loss of energy and a build-up of lime on the relief
                                           valve seat.
                                           To prevent this from happening, there are two recommendations:
                                           1. Install a diaphragm-type expansion tank that is suitable for potable water on the
                                                cold water supply line. The expansion tank must have a minimum capacity of 1.5
                                                U.S. gallons for every 50 gallons of stored water.
                                           2. Install a 125 PSI pressure relief valve in the cold water supply line. Make sure the
                                                discharge of this valve is directed to an open drain and protected from freezing.
                                                Contact the local water supplier or plumbing inspector for information on how to
                                                control this situation. Do not plug the temperature and pressure relief valve.
                  Instructions for use
                  Starting and             Before connecting the power, fill the tank and system with water and check for leaks. To
                  testing                  be certain that all air is out of the water system, open the hot water faucets on your fixtures
                                           until constant water flows from them, otherwise damage to the element may occur.
                                           To start the heating cycle:
                                           A) first make sure tank is full. Otherwise the heating element may be damaged.
                                           B) the red light will come on and remain on until that temperature has been reached,
                                                at which point the light will go off, but will automatically come back on when the
                                                water temperature drops below the setting chosen.
                  Temperature              After installation check the water temperature. If adjustment is necessary, remove front
                  Setting                  cover to adjust thermostat (D Fig. 4 -clockwise to increase the temperature and
                                           counter clockwise to decrease it).
                                           To reach the thermostat:
                                           1. Pry off the round cover plate (V Fig. 3/1) from its right hand edge (W Fig. 3/1) with
                                               a small flat-head screwdriver.
                                           2. Remove the Phillips screw revealed beneath the round cover plate.
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                                           3.    The cover (C Fig. 3/1) can now be removed by pulling out its left-hand edge.
                                                 When reassembling, work in the opposite way being careful to insert the tongue
                                                 of the cover into the slot.
                                                FIG. 4          B
                  Maintenance instructions
                                           Note: Do not attempt to repair this water heater yourself. Call a service person
                                                 for assistance. Always turn off the power supply to the heater prior to
                                                 servicing or draining the heater.
                  Periodic maintenance
                                            Note: For most of these operations, the water will have to be drained from the heater.
                                                  For all of these operations the power supply needs to be shut off and the front
                                                  cover removed.
                                                    1. Pry off the round cover plate (V Fig. 3/1) from its right hand edge (W
                                                       Fig. 3/1) with a small flat-head screwdriver.
                                                    2. Remove the Phillips screw revealed beneath the round cover plate.
                                                    3. The cover (C Fig. 3/1) can now be removed by pulling out its left-hand
                                                       edge. When reassembling, work in the opposite way being careful to
                                                       insert the tongue of the cover into the slot.
                  Draining                 1) If the heater has been installed with flexible hoses, shut off the power supply and
                  the Heater                  turn the heater upside down over a sink to drain the water out of it, OR
                                           2) If the heater has been installed with rigid piping, siphon the water out through any
                                              (lower) service valve on the (inlet side). Keep a hot water faucet open while
                                              siphoning the water out, OR
                                           3) If the heater has been installed with flexible hoses, it can also be emptied by
                                              siphoning through the inlet side hose. Keep a hot water faucet open while
                                              siphoning.
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                  Removing                 1. Turn off power supply and drain the heater (see previous section).
                  the heating              2. Remove the front cover plate, disconnect terminals X, Y and T (fig. 3/2).
                  element                  3. Unscrew the 4 heating element retaining nuts F (fig. 3/2).
                                           4. Remove the element. G (fig. 5/1).
                                                       FIG. 5/1
                                                                                                                     FIG. 5/2
                  Descaling                Scale deposits can affect the heating capability of the element.
                  the heating              Heavy scale can even cause the element to burn out. The element can be descaled
                  element                  either chemically or manually:
                                           A) Soak the element in white vinegar or other descaling solution. Once descaled,
                                              rinse well with fresh water, to which you should add some baking soda, OR
                                           B) Once the element has dried up, use a soft brush (non metallic to prevent damaging
                                              the stainless steel sheath) on element. Brush the dried mineral off. Reinstall the
                                              element with gasket and make the wire connections.
                                           C) Replace anode rod (N Fig. 5/2) if it is noticeably deteriorated or considerably
                                              shorter then seen in figure 5/2.
                                    WARNING: make sure the tank has been refilled with water before restoring power.
                  REPLACEMENT OF PARTS
                  Changing                 The anode rod (N fig. 5/2) helps protect the tank against corrosion. Depending on the
                  the anode                water condition, the magnesium anode rod may need to be changed every year or so.
                  rod                      Galvanic and electrolytic corrosion can destroy a tank if the anode rod is “spent”.
                                           Rusty water is usually an indication of a “spent” anode rod. If rusty water is present,
                                           examine anode rod immediately. Rapid degradation of the anode rod (less than 1
                                           year) may indicate the presence of galvanic corrosion due to “stray” direct current. In
                                           this case, it may be necessary to add a “grounding strap” from the Ariston tank to the
                                           copper plumbing.
                                           1. Turn off the power supply and drain the heater (see Draining the Heater).
                                           2. Remove heating element (see previous section).
                                           3. Remove and replace the anode rod N Fig. 5/2.
                                           4. Refill tank with water before restoring power.
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                  Changing                 1. Turn off power supply and drain the heater (see Draining the Heater).
                  the heating              2. Remove the heating element (see section on Removing the Heating Element).
                  element                  3. Install new element with gasket, making sure the gasket and element are positioned
                                              correctly. Tighten the retaining nuts and make the wire connections.
                                           4. Refill tank with water before restoring power.
                  Changing                 1. Turn off power supply.
                  the                      2. Disconnect the 2 push/pull type wires on thermostat.
                  thermostat               3. Loosen the two brass screws at right side of thermostat and pull wires out.
                                           4. Unscrew and remove the two phillips screws holding the thermostat down.
                                           5. Install new thermostat and re-attach wiring and screws.
                  Resetting                Occasionally, the high temperature limit shut off device may trigger and shut the
                  High Limit               system down. This occurs when water temperature exceeds 190° F and shuts off
                  Switch                   power to the heating element. The shut off device may also trigger from a power
                                           outage or electrical storm.
                                           To reach the thermostat:
                                           1. Pry off the round cover plate (V Fig. 3/1) from its right hand edge (W Fig. 3/1) with
                                              a small flat-head screwdriver.
                                           2. Remove the Phillips screw revealed beneath the round cover plate.
                                           3. The cover (C Fig. 3/1) can now be removed by pulling out its left-hand edge. When
                                              reassembling, work in the opposite way being careful to insert the tongue of the
                                              cover into the slot.
                                           4. Firmly press reset button (B Fig. 4). Reconnect power.
                                           5. IMPORTANT: Check the operation of the thermostat, turn temperature dial from
                                              high to low, if the red light does not go off on low setting, turn off power supply and
                                              call a service person to replace the thermostat.
                                           6. If the system works, place dial setting to desired setting. Note: a lower setting is
                                              more economical and reduces the risk of scalding. Replace cover plate.
                                           CAUTION: Call a technician if the high limit needs to be reset frequently.
                  Troubleshooting
                  Water does               1. Make sure the power supply is on and working.
                  not get hot              2. If light does not come on, check that the reset button is pushed in; follow steps from
                                              previous section.
                                           3. If the indicator light works properly but temperature does not get hot a tap, test for
                                              a plumbing crossover; shut off cold supply to heater and open hot water tap. There
                                              should be no water flowing. Any continued flow indicates a crossover which will
                                              effect the temperature and will need to be corrected.
                                           4. Replace heating element (see previous section on changing the heating element).
                  Light not on             1. If the light does not come on, but water gets hot, check for faulty bulb.
                                           2. Check reset button; follow steps from previous section.
                  Brown water              1. Brown or rusty water indicates a “spent” anode rod. Replace anode rod.
                  Odor in water            1. Smelly water could be due to an unusual reaction between local water and the
                                              heater’s anode rod. Check anode rod (see section on changing the anode rod).
                  Water is too             1. Remove cover plate and turn the temperature selector dial (D Fig. 4) counter
                  hot                         clockwise to lower temperature. If temperature never lowers then replace
                                              thermostat. (see section on changing the thermostat).
                  Water not                1. Under Instructions for Use see Temperature Setting instruction.
                  hot enough
                  Leaking                  1. Check water fittings and T & P fitting on top of tank.
                                           2. Remove front cover and inspect heating element gasket.
                                                                                                                                   9
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                  10
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                              ARISTON • LIMITED 6 YEARS WARRANTY
                  COVERAGE                                                  supplied with potable water.
                  ARISTON, THROUGH ITS U.S. DISTRIBUTOR
                  CONTROLLED ENERGY CORP., (hereinafter                  5. The OWNER and not the Manufacturer or his
                  CEC) guarantees this water heater to the               representative shall be liable for and shall pay
                  Owner (hereinafter “Owner”) of the water heater        for all field charges for labor or other expenses
                  at the original installation location against          incurred in the removal and/or repair of the
                  defects in material and workmanship for the            product or any expense incurred by the owner
                  periods specified below.                               in order to repair the product.
                                                                         SOME STATES DO NOT ALLOW THE
                  WARRANTY PERIOD                                        EXCLUSION OR LIMITATION OF INCIDENTAL
                  1. The inner Tank - If the inner tank leaks within     OR CONSEQUENTIAL DAMAGES, SO THE
                  six (6) years from the date of original installation   ABOVE LIMITATION OR EXCLUSION MAY
                  of the water heater, because of a defect in            NOT APPLY TO YOU. THIS WARRANTY
                  material or workmanship, CEC will furnish to           GIVES YOU SPECIFIC LEGAL RIGHTS AND
                  such Owner a new heater of the then prevailing         YOU MAY ALSO HAVE OTHER RIGHTS
                  comparable model.                                      WHICH MAY VARY FROM STATE TO STATE.
                  2. Any Component Part Other than The
                  Original Inner Tank - If any component part             IMPORTANT: OWNER SHALL KEEP THIS
                  (other than the inner tank) proven to be                         MAKE A CLAIM
                  defective in material or workmanship within one
                  (1) year from the date of original installation of
                  the water heater, CEC will furnish the Owner             NOTE: A water heater should be installed in
                  with a replacement of the defective part(s).               such a manner that if it should leak, the
                                                                          resulting flow of water will not cause damage
                  3. Verification of Date of Original Installation               to the area in which it is installed.
                  - When Owner cannot verify or document the
                  original date of installation, the warranty period
                  begins on the date of manufacture marked on             HOW THE OWNER CAN SECURE SERVICE
                  the tag affixed to the water heater.                                  OR MAKE A CLAIM
                                                                         1. Owner should contact the dealer who sold
                  EXCLUSIONS                                             the water heater covered by this warranty or
                  1. THIS LIMITED WARRANTY SHALL BE THE                  2. Owner should submit the warranty claim
                  EXCLUSIVE WARRANTY MADE BY THE                         directly to CEC at the address listed below, and
                  MANUFACTURER AND IS MADE IN LIEU OF                    they will arrange for the handling of the claim
                  ALL OTHER WARRANTIES, EXPRESSED OR                     3. Whenever any inquiry or service request is
                  IMPLIED (WHETHER WRITTEN OR ORAL),                     made, be sure to include the water heater
                  INCLUDING,         BUT NOT LIMITED TO,                 model number the date of manufacture , date of
                  WARRANTIES OF MERCHANTABILITY AND                      installation, Dealer’s name and the watts and
                  FITNESS FOR A PARTICULAR PURPOSE.                      voltage.
                                                                         4. When returning the water heater or
                  2. The Manufacturer shall not be liable for any        component part(s), they must be individually
                  incidental, consequential, special or contingent       tagged and identified with the Returned Goods
                  damages or expenses arising, directly or               Authorization # issued by CEC and shipped
                  indirectly, from any defect in the water heater or     prepaid to CEC at the address below.
                  the use of the water heater.
                  3. The Manufacturer shall not be liable for any
                  water damage arising, directly or indirectly, from
                  any defect in the water heater component
                  part(s) or from its use.                                        COMMON SENSE HEAT & HOT WATER TECHNOLOGY
                  4. Manufacturer shall not be liable under this
                  warranty if:                                                    Controlled Energy Corp.
                     a) The water heater or any of its component                  340 Mad River Park
                     parts has been subject to misuse, alteration,                Waitsfield, VT 05673
                                                                                  866-330-2729
                     neglect or accident, or
                     b) The water heater has not been installed in                www.controlledenergy.com/tech
                     accordance with the applicable local
                     plumbing and/or building code(s) and/or
                     regulation(s), or
                     c) The water heater has not been installed in
                     accordance with the printed manufacturer’s
                     instructions, or
                     d) The water heater is not continuously
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