0% found this document useful (0 votes)
93 views22 pages

Suspension: Models FA and FB

This document provides instructions for removing the front leaf springs on Models FA and FB trucks. The key steps are: 1. Block the rear wheels and loosen the front wheel nuts. 2. Jack up the front axle and support it with safety stands. 3. Remove the front wheels and shock absorber. 4. Remove the U-bolts and spring pads to detach the leaf spring assembly. 5. Spread the staking on the spring pins and remove the pins, nuts, and lock plates to lift off the leaf spring. Proper safety precautions are noted.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
93 views22 pages

Suspension: Models FA and FB

This document provides instructions for removing the front leaf springs on Models FA and FB trucks. The key steps are: 1. Block the rear wheels and loosen the front wheel nuts. 2. Jack up the front axle and support it with safety stands. 3. Remove the front wheels and shock absorber. 4. Remove the U-bolts and spring pads to detach the leaf spring assembly. 5. Spread the staking on the spring pins and remove the pins, nuts, and lock plates to lift off the leaf spring. Proper safety precautions are noted.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

1 INDEX

Models FA and FB SUSPENSION 17-1

17-89E-11

CHAPTER 17
SUSPENSION
Models FA and FB

TROUBLESHOOTING ...............................................................17 - 2

FRONT LEAF SPRING ..............................................................17 - 3

REAR LEAF SPRING ................................................................17 - 13

17
1 page 1
17-2 SUSPENSION Models FA and FB

TROUBLESHOOTING

Symptom Possible cause Remedy

Rough ride Broken leaves .................................................... Replace the leaves

.....
.... Check the load capacity rating
Cracked or damaged leaves .............................. Replace the leaves

.....
.... Check the load capacity rating
Overloading ........................................................ Decrease the load

Heavy sway Inoperative shock absorber . .............................. Replace the shock absorber

Leaves broken at the Loose U-bolts ..................................................... Tighten to specified torque


center bolt hole

Squeaking of the leaves Friction between the leaves ............................... Apply chassis grease between
leaves
1 page 1
Models FA and FB SUSPENSION 17-3

FRONT LEAF SPRING

10

14
9 4

16
1
15

5
6 3
11
10
12
17
12
17
1 7 12
2 11
7
3
18
4 7

8 13
12 17

SM17-977

1. Lubrication fitting 10. Leaf spring assembly


2. Lock plate 11. Shock absorber assembly
3. Thrust washer 12. Cushion washer
4. Spring pin 13. Shock absorber pin
5. U-bolt 14. Bushing
6. Spring bumper 15. Rivet
7. Spacer (on the left hand side) 16. Clip
8. Caster shim 17. Cushion
9. Shackle 18. Shock absorber

Fig. 1
1 page 1
17-4 SUSPENSION Models FA and FB

REMOVAL OF FRONT LEAF SPRINGS


1. BE SURE TO BLOCK THE REAR WHEELS.

Fig. 2 SM17-087A
2. USING A SOCKET WRENCH, LOOSEN THE WHEEL
NUTS A LITTLE.
Clean off any rust or dirt on the hub bolts with a wire
brush, before loosening the wheel nuts.
NOTE: ● Do not remove the wheel nuts, but leave
them loosened.
● Hub bolts and wheel nuts on the right side
of the truck have right-hand threads, and
hub bolts and wheel nuts on the left side
Fig. 3 SM17-121 of the truck have left-hand threads.
3. JACK UP THE FRONT AXLE AND SUPPORT THE
FRAME WITH STANDS.

WARNING
When jacking up the front axle, make sure that the
jack is correctly placed to the axle, and then lift up
the axle. Do not get under the vehicle when it is
supported by a jack only. It is very dangerous be-
cause the jack might slip. Use safety stands which
Fig. 4 SM17-280 have sufficient strength and stability to support the
truck whenever you need to work under it.

4. REMOVE THE WHEEL NUTS AND REMOVE THE TIRE.


NOTE: When removing the wheels, do not damage
the hub bolt threads.

Fig. 5 SM17-394
5. REMOVE THE SHOCK ABSORBER.
1. Disconnect the shock absorber from the shock
absorber pin.
2. Disconnect the shock absorber from the upper
bracket.
3. Remove the shock absorber pin from axle.

Fig. 6 SM17-395 SM17-396


1 page 1
Models FA and FB SUSPENSION 17-5

6. REMOVE THE U-BOLTS.


1. Support the front axle beam with a floor jack.

WARNING
The axle beam is unstable. Support it from the sides
when lowering the jack.
Otherwise, the beam may fall, injuring the operator
B
or resulting in malfunction.

Fig. 7 SM17-397 2. Using a socket wrench, remove the U-bolt mounting


nuts.
Socket Wrench B: 22 mm (0.87 in.)
NOTE: When cutting off the U-bolts (due to rusted
threads) with a torch, never direct the flame
toward the leaves or allow sparks to come in
contact with the leaves.
3. Remove the U-bolts and spring pad.

7. REMOVE THE LEAF SPRING.


1. Remove the lubrication fittings from the spring pins.
2. Spread the staking of the nuts completely with a
chisel and hammer, then remove the nuts and lock
plates.

WARNING
When striking, a metal tip may fly off on impact. Wear
safety glasses to protect your eyes.
Fig. 8 SM17-398
NOTE: Insufficient spread of the staked part will
cause damage to the threads of spring pin,
when loosening the nut.
3. Remove the front spring pin and thrust washers from
the spring bracket with a copper bar and hammer.
NOTE: ● When removing the left spring pin, discon-
nect the drag link from the pitman arm in
accordance with CHAPTER 12, STEERING.
● Do not damage the drag link dust cover.

4. Remove the lock nut, then remove the spring pin from
the shackle.
5. Using a puller, remove the spring pins.

Fig. 9 SM17-173 SM17-244


1 page 1
17-6 SUSPENSION Models FA and FB

6. Remove the leaf spring assembly.

WARNING
● The leaf spring assembly is heavy, weighing
about 25 kg (55 lb).
When removing, be careful not to drop it on your
feet.
● To assure safety, do this operation with more
than two persons.

7. Remove the rear spring pin, thrust washers and


shackle from the spring bracket with a copper bar
and hammer.

WARNING
When striking, a metal tip may fly on impact. Wear
safety glasses to protect your eyes.

INSPECTION
1. INSPECT THE SHOCK ABSORBER.
1. Inspect the shock absorber, shock absorber pin, and
cushions for wear or damage.
2. Inspect the shock absorber operation.

Fig. 10 SM17-400
2. INSPECT THE U-BOLTS AND SHACKLE FOR WEAR
OR DAMAGE.
3. INSPECT THE SPRING BUMPER FOR DAMAGE.

Fig. 11 SM17-978

4. MEASURE THE WEAR OF THE THRUST WASHER.


Using vernier calipers, measure the thickness of the
thrust washers.
If the measurement is less than the service limit, re-
place the thrust washers.
Assembly Standard: 3.0 mm (0.12 in.)
Service Limit: 2.5 mm (0.098 in.)

Fig. 12 SM17-059
1 page 1
Models FA and FB SUSPENSION 17-7

5. MEASURE THE CLEARANCE BETWEEN THE SPRING


PINS AND THE EYE BUSHINGS.
1. Using a micrometer, measure the outer diameter of
the spring pins.
If the measurement is less than the service limit, re-
place the spring pins.
Assembly Standard: 25.0 mm (0.984 in.)
Service Limit: 24.7 mm (0.973 in.)

Fig. 13 SM17-099
2. Using an inside dial indicator, measure the inside
diameter of the eye bushing.
If the clearance between the spring pin and the eye
bushing is greater than the service limit, replace the
spring pin and/or eye bushing.
Assembly Standard: 0.02 – 0.125 mm
(0.0008 – 0.0049 in.)
Service Limit: 0.50 mm (0.0196 in.)

Fig. 14 SM17-261

REPLACEMENT OF EYE BUSHINGS


1. USING A SOCKET WRENCH, PRESS OUT THE OLD
EYE BUSHING.
2. USING A SOCKET WRENCH, PRESS IN THE NEW EYE
BUSHING.

Fig. 15 SM17-266

REPLACEMENT OF LEAVES
1. REMOVE THE CENTER BOLT.

WARNING
When removing the center bolt lock nut, spring
leaves may jump. Care should be taken to avoid
possible personal injury. It is recommendable to use
a vise or an arbor press for holding the leaf spring
in place while disassembling.
Fig. 16 SM17-100

2. MEASURE THE WEAR OF THE LEAVES.


Using vernier calipers, measure the wear of the
leaves. If the wear is more than 15% of the specified
leaf thickness, replace the leaf.
Specified leaf thicknesses: 10 mm (0.39 in.)
NOTE: It is best to replace the entire leaf assembly
if even one leaf is found to be cracked. If you
replace only the cracked leaf, the other leaves
will soon be damaged.
Fig. 17 SM17-074
1 page 1
17-8 SUSPENSION Models FA and FB

3. INSPECT THE LEAVES FOR CRACKS OR OTHER


DAMAGE.

Fig. 18 SM17-184
4. APPLY CHASSIS GREASE ON SURFACE OF LEAF.
Apply coating on the leaf after removing rust, and
apply chassis grease on both surfaces of leaves.
Chassis Grease: Refer to RECOMMENDED LUBRI-
CANT LIST.

Fig. 19 SM17-102
5. INSTALL AND TIGHTEN THE CENTER BOLT.
Tightening Torque: 500 – 630 kg·cm (36 – 45 lb·ft)

WARNING
When clamping the spring leaves, they may jump.
Care should be taken to avoid possible personal
injury. It is recommendable to use a vise or an arbor
press for holding the leaf spring in place while as-
sembling.
Fig. 20 SM17-983
1 page 1
Models FA and FB SUSPENSION 17-9

INSTALLATION OF FRONT LEAF SPRINGS


1. INSTALL THE LEAF SPRING.
NOTE: Apply chassis grease on surface of spring pin
and eye bushing before installing the spring
pins.

WARNING
● The axle beam is unstable. Support it from the
sides when raising the jack.
Otherwise, the beam may fall, injuring the op-
erator or resulting in malfunction.
● The leaf spring assembly is heavy, weighing
about 25 kg (55 Ib).
When installing, be careful not to drop it on your
feet.
● To assure safety, do this operation with more
than two persons.
● When striking, a metal tip may fly off on impact.
Wear safety glasses to protect your eyes.

1) Front spring pin


a. Set the leaf spring in position, and using a copper
hammer, install the spring pins with thrust washers.
b. Install the lock plate and tighten the spring.
Tightening Torque: 300 – 500 kg·cm (22 – 36 Ib·ft)
c. Lock the nut with the lock plate.
d. Install the lubrication fitting.

NOTE: ● After installing the left spring pin, connect


the drag link to the pitman arm in accord-
ance with CHAPTER 12, STEERING.
● Do not damage the drag link dust cover.

Fig. 21 SM17-402
1 page 1
17-10 SUSPENSION Models FA and FB

2) Rear spring pin


a. Install the spring pin and shackle to spring bracket
with the thrust washers.
b. Install the spring pin lock bolt and tighten the spring
pin nuts.
Tightening Torque: 380 – 500 kg·cm (28 – 36 lb·ft)
c. install the lubrication fitting.

Fig. 22 SM17-979

Fig. 23 SM17-980

2. INSTALL THE CASTER SHIM.


Place the caster shim between the axle beam and
spacer or leaf spring.
NOTE: ● When installing the caster shim, the thick
end should face the rear.
● There are 2 types of the caster shims in dif-
ferent thicknesses. They are distinguished
by colors yellow and blue. Select a proper
caster shim.
Fig. 24 SM17-404

To front COLOR

COLOR With power


steering GREEN
CODE

3. INSTALL THE U-BOLTS.


1. Install the spring pad and U-bolts.
2. Install and tighten the U-bolt mounting nuts.
Tightening Torque: 1,400 – 1,700 kg·cm
(102 – 122 Ib·ft)
NOTE: When installing the axle and U-bolts, be sure
that the center bolt of the spring is centered
in the pilot hole of the axle.

Fig. 25 SM17-405
1 page 1
Models FA and FB SUSPENSION 17-11

4. INSTALL THE SHOCK ABSORBER.


1. Install the shock absorber pin on the axle beam.
Tightening Torque: 1,700 – 2,300 kg·cm
(123 – 166 Ib·ft)

Fig. 26 SM17-406
2. Connect the shock absorber to the upper bracket.
3. Connect the shock absorber to the shock absorber
pin.
4. Tighten the nuts.
Tightening Torque:
Upper: 380 – 500 kg·cm (28 – 36 lb·ft)
Lower: 650 – 870 kg·cm (47 – 62 lb·ft)

Fig. 27 SM17-407 SM17-408


5. INSTALL THE TIRE.
Install the tire and tighten the wheel nuts in accord-
ance with CHAPTER 16, WHEELS AND TIRES.
Tightening Torque: 4,000 – 4,800 kg·cm
(290 – 347 Ib·ft)
NOTE: ● Do not damage the hub bolt threads.
● When tightening the nut, apply grease or
engine oil to the threads of the studs and
nuts.
Fig. 28 SM17-123
● Tighten the wheel nuts through several
repetitions of the tightening order so as to
reach torque evenly and gradually.

TIGHTENING ORDER WARNING


The specified torque should be observed for tight-
ening wheel nuts. Improperly torqued wheel nuts
can cause the wheel to come off while driving. This
can result in personal injury and/or property dam-
age due to loss of vehicle control.
When the vehicle, wheels or wheel nuts are new,
the wheel nuts should be checked and tightened to
WHEEL NUT
specified torque at 100, 500, and 1,000 miles since
Fig. 29 SM17-981
they are not well seated. The tightening torque
should be checked with a proper torque wrench.
Torque for wheel nuts: 4,000 – 4,800 kg·cm
(290 – 347 Ib·ft)
1 page 1
17-12 SUSPENSION Models FA and FB

LUBRICATION
LUBRICATE THE SPRING PINS WITH CHASSIS
GREASE.
Chassis grease: Refer to RECOMMENDED LUBRI-
CANT LIST.

Fig. 30 SM17-220
1 page 1
Models FA and FB SUSPENSION 17-13

REAR LEAF SPRING

10
11
1
6
7

20 21 2 12
24 3 13
25
22 23 23 22 14
5 13
4 12
15
27
16

5
29
28 19
17
8 18
11 6
9
7

26

SM17-938

1. U-bolt 11. Bushing 21. Shock absorber bracket


2. Spring pad 12. Cushion washer 22. Cushion washer
3. Helper leaf spring assembly 13. Cushion 23. Cushion
4. Spacer 14. Cushion washer 24. Clip
5. Main leaf spring assembly 15. Stabilizer link rod 25. Rivet
6. Spring pin 16. Stabilizer holder 26. Stabilizer holder
7. Lubrication fitting 17. Stabilizer bar 27. Collar
8. Spacer 18. Stabilizer lever 28. Rivet
9. Center bolt 19. Sleeve 29. Clip
10. Shackle 20. Shock absorber

Fig. 1
1 page 1
17-14 SUSPENSION Models FA and FB

REMOVAL OF REAR LEAF SPRINGS


1. BE SURE TO BLOCK THE FRONT WHEELS.

Fig. 2 SM17-301
2. USING A SOCKET WRENCH, LOOSEN THE WHEEL
NUTS A LITTLE.
Clean off any rust or dirt on the hub bolts with a wire
brush, before loosening the hub nuts.
NOTE: ● Do not remove the wheel nuts, but leave
them loosened.
● Hub bolts and wheel nuts on the right side
of the truck have right-hand threads, and
hub bolts and wheel nuts on the left side
Fig. 3 SM17-410 of the truck have left-hand threads.
3. JACK UP THE REAR AXLE AND SUPPORT THE FRAME
WITH STANDS.

WARNING
When jacking up the rear axle, make sure that the
jack is correctly placed to the axle, and then lift up
the axle. Do not get under the vehicle when it is
supported by a jack only. It is very dangerous be-
cause the jack might slip. Use safety stands which
Fig. 4 SM17-411 have sufficient strength and stability to support the
truck whenever you need to work under it.

4. REMOVE THE WHEEL NUTS AND REMOVE THE TIRE.


NOTE: When removing the wheels, do not damage
the hub bolt threads.

5. REMOVE THE STABILIZER.


1. Disconnect the stabilizer from the lower bracket.
2. Disconnect the stabilizer from the upper bracket.

Fig. 5 SM17-486 SM17-952


1 page 1
Models FA and FB SUSPENSION 17-15

6. REMOVE THE SHOCK ABSORBER.


1. Disconect the shock absorber from the lower bracket.
2. Disconnect the shock absorber from the upper
bracket.
3. Remove the upper bracket from the frame.

Fig. 6 SM17-412 SM17-413

Model FA 7. REMOVE THE U-BOLTS.


1. Support the rear axle with a floor jack.
2. Using a socket wrench, remove the U-bolt mounting
nuts.
3. Remove the spring pad and U-bolts.
Socket Wrench B: 27 mm (1.07 in.)
NOTE: When cutting off the U-bolts (due to rusted
threads) with a torch, never direct the flame
toward the leaves or allow sparks to come in
Fig. 7 SM17-109
contact with the leaves.
Model FB

Fig. 8 SM17-109B
8. REMOVE THE LEAF SPRING.
1. Remove the Iubrication fitting.
2. Remove the lock bolt.
3. Remove the spring pin with a copper bar and ham-
mer.

WARNING
When striking, a metal tip may fly on impact. Wear
safety glasses to protect your eyes.
Fig. 9 SM17-414 SM17-415
4. Remove the lubrication fittings.
5. Remove the lock bolt from the bracket.
6. Remove the spring pin from the bracket with a cop-
per bar and hammer.

WARNING
When striking, a metal tip may fly off on impact. Wear
safety glasses to protect your eyes.

Fig. 10 SM17-416 SM17-417


1 page 1
17-16 SUSPENSION Models FA and FB

7. Remove the leaf spring with the shackle.

WARNING
● The leaf spring assembly is heavy, weighing
approx. 57 kg (127 Ib)
When removing, be careful not to drop it on your
feet.
● To assure safety do this operation with more than
two persons.

8. Remove the lock bolt from the shackle.


9. Remove the spring pin and shackle with a copper
bar hammer.

WARNING
When striking, a metal tip may fly on impact. Wear
safety glasses to protect your eyes.

Fig. 11 SM17-418 SM17-419

9. REMOVE THE SLIDE SEAT FROM THE FRAME.

Fig. 12 SM17-420 SM17-421

INSPECTION
1. INSPECT THE SHOCK ABSORBER.
1. Inspect the shock absorber, shock absorber pin, and
cushions for wear or damage.
2. Inspect the shock absorber operation.

Fig. 13 SM17-422

2. INSPECT THE U-BOLTS AND SHACKLE FOR WEAR


OR DAMAGE.
3. INSPECT THE SPRING PAD FOR DAMAGE.

Fig. 14 SM17-424
1 page 1
Models FA and FB SUSPENSION 17-17

4. MEASURE THE WEAR OF THE SLIDE SEAT.


Using vernier calipers, measure the thickness of the
slide seat.
If the measurement is less than 5 mm (0.20 in.), re-
place the slide seat.

Fig. 15 SM17-423
5. MEASURE THE CLEARANCE BETWEEN THE SPRING
PIN AND THE EYE BUSHING.
1. Using micrometer, measure the outer diameter of the
spring pin.
If the measurement is less than the service limit, re-
place the spring pin.
Assembly Standard: 25.0 mm (0.984 in.)
Service Limit: 24.7 mm (0.973 in.)

Fig. 16 SM17-076
2. Using an inside dial indicator, measure the inside
diameter of the eye bushing.
If the clearance between the spring pin and the eye
bushing is greater than the service limit, replace the
spring pin and/or eye bushing.
Assembly Standard: 0.02 – 0.125 mm
(0.0008 – 0.0049 in.)
Service Limit: 0.50 mm (0.0196 in.)
Fig. 17 SM17-075
6. INSPECT THE STABILIZER
1. Inspect the stabilizer bar, sleeves and cushions for
wear or damage.

Fig. 18 SM17-488

REPLACEMENT OF THE EYE BUSHING


1. USING A SOCKET WRENCH, PRESS OUT THE OLD
EYE BUSHING.
2. USING A SOCKET WRENCH, PRESS IN THE NEW EYE
BUSHING.

Fig. 19 SM17-067
1 page 1
17-18 SUSPENSION Models FA and FB

REPLACEMENT OF LEAVES
1. REMOVE THE CLIP BOLTS AND COLLARS.

Fig. 20 SM17-068
2. REMOVE THE CENTER BOLT.

WARNING
When removing the center bolt lock nut, spring
leaves may jump. Care should be taken to avoid
possible personal injury. It is recommendable to use
a vise or an arbor press for holding the leaf spring
in place while disassembling.

Fig. 21 SM17-115A
3. INSPECT THE LEAVES FOR CRACKS OR OTHER DAM-
AGE.

Fig. 22 SM17-116
4. MEASURE THE WEAR OF THE LEAVES.
Using vernier calipers, measure the wear of the
leaves. If the wear is more than 15% of the specified
leaf thickness, replace the leaf.
Specified leaf thicknesses: 10 mm (0.39 in.) and
11 mm (0.43 in.)
NOTE: It is best to replace the entire leaf assembly
if even one leaf is found to be cracked. If you
replace only the cracked leaf, the other leaves
Fig. 23 SM17-074 will soon be damaged.
5. APPLY CHASSIS GREASE TO THE SURFACE OF LEAF.
Apply coating on the leaf after removing rust, and then
apply chassis grease on both surfaces of leaves.

Fig. 24 SM17-102
1 page 1
Models FA and FB SUSPENSION 17-19

6. INSTALL AND TIGHTEN THE CENTER BOLT.


Tightening Torque: 870 – 1,100 kg·cm
(63 – 79 Ib·ft)

WARNING
When clamping the spring leaves, they may jump.
Care should be taken to avoid possible personal
injury. It is recommendable to use a vise or an arbor
press for holding the leaf spring in place while as-
Fig. 25 SM17-117A sembling.

7. INSTALL THE CLIP BOLTS.


1. Install the collars and tighten the clip bolts.
2. Using a punch, peen the threads of the clip bolts.

WARNING
When striking, a metal tip may fly off on impact.
Wear safety glasses to protect your eyes.

Fig. 26 SM17-068 SM17-982

A INSTALLATION OF REAR LEAF SPRINGS


1. INSTALL THE SLIDE SEAT.
Tightening Torque:
A: 10 mm dia. bolt: 380 – 500 kg·cm (28 – 36 lb·ft)
A
B: 12 mm dia. bolt: 650 – 870 kg·cm (47 – 62 lb·ft)
A

B
Fig. 27 SM17-431
2. INSTALL THE LEAF SPRING.
1. Install the shackle and spring pin to the leaf spring
with a copper hammer.
NOTE: ● Apply chassis grease on surface of spring
pin and eye bushing before installing the
spring pin.
● Align the cutout section for the spring pin
lock bolt with the shackle when installing
the spring pin.
Fig. 28 SM17-425 SM17-426
WARNING
When striking, a metal tip may fly on impact. Wear
safety glasses to protect your eyes.

2. Install and tighten the lock bolt.


Tightening Torque: 380 – 500 kg·cm (28 – 36 lb·ft)
1 page 1
17-20 SUSPENSION Models FA and FB

3. SET THE LEAF SPRING IN POSITION, AND INSTALL


THE SPRING PIN WITH A COPPER HAMMER.

WARNING
● The leaf spring assembly is heavy, weighing
approx. 75 kg (165 lb).
When installing, be careful not to drop it on your
feet.
● To assure safety, do this operation with more than
Fig. 29 SM17-427 SM17-428 two persons.
● When striking, a metal tip may fly off on impact.
Wear safety glasses to protect your eyes.

NOTE: ● Apply chassis grease on surface of spring


pin and eye bushing before installing the
spring pin.
● Align the cutout section for the spring pin
lock bolt with the spring bracket when in-
stalling the spring pin.

4. INSTALL THE LOCK BOLT.


Tightening Torque: 380 – 500 kg·cm
(28 – 36 Ib·ft)
5. INSTALL THE LUBRICATION FITTING.

Fig. 30 SM17-430 SM17-429

Model FA 6. INSTALL THE U-BOLTS.


1. Install the spring pad and U-bolts.
2. Tighten the U-bolt mounting nuts.
TighiteningTorque: 2,700 – 3,200 kg·cm
(196 – 231 Ib·ft)

Fig. 31 SM17-120

Model FB

Fig. 32 SM17-120A
1 page 1
Models FA and FB SUSPENSION 17-21

7. INSTALL THE SHOCK ABSORBER.


1. Install the upper bracket on the frame.
Tightening Torque: 380 – 500 kg·cm (28 – 36 lb·ft)
2. Connect the shock absorber to the upper bracket.
3. Connect the shock absorber to the lower bracket.
4. Tighten the nuts.
Tightening Torque: 650 – 870 kg·cm (47 – 62 lb·ft)

Fig. 33 SM17-433 SM17-434


8. INSTALL THE STABILIZER.
1. Connect the stabilizer to the upper holder.
Tightening Torque: 1,100 – 1,500 kg·cm (80 – 108 lb·ft)
2. Connect the stabilizer to the lower holder.
Tightening Torque: 1,700 – 2,300 kg·cm
(123 – 166 lb·ft)

Fig. 34 SM17-952 SM17-490


NOTE: Make sure that the cushion washers are
CUSHION installed as shown in figure.
UPPER WASHER
HOLDER
CUSHION

LINK ROD

Fig. 35 SM17-491
1 page 1
17-22 SUSPENSION Models FA and FB

9. INSTALL THE TIRE.


Install the tire and tighten the wheel nuts in accord-
ance with CHAPTER 16, WHEELS AND TIRES.
Tightening Torque: 4,000 – 4,800 kg·cm
(290 – 347 Ib·ft)

NOTE: ● Do not damage the hub bolt threads.


● When tightening the nut, apply grease or
engine oil to the threads of the studs and
Fig. 36 SM17-435
nuts.
TIGHTENING ORDER
● Tighten the wheel nuts through several rep-
etitions of the tightening order so as to
reach torque evenly and gradually.

WARNING
The specified torque should be observed for
tightening wheel nuts. Improperly torqued wheel
WHEEL NUT
nuts can cause the wheel to come off while driving.
This can result in personal injury and/or property
Fig. 37 SM17-981 damage due to loss of vehicle control.
When the vehicle, wheels, or wheel nuts are new,
the wheel nuts should be checked and tightened to
specified torque at 100, 500, and 1,000 miles since
they are not well seated. The tightening torque
should be checked with a proper torque wrench.
Torque for wheel nuts: 4,000 – 4,800 kg·cm
(290 – 347 Ib·ft)

LUBRICATION
LUBRICATE THE FOLLOWING PARTS WITH CHASSIS
GREASE.
1. Spring pin
2. Helper spring set

Fig. 38 SM17-221

You might also like