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Machinery Lubrication - Level 1: Course Outline

This document provides an outline for a Machinery Lubrication Level 1 course. The course covers fundamental lubrication concepts including lubricant selection, storage, and analysis. Specific topics include lubrication theory, oil analysis, wear debris monitoring, lubricant contamination control, and lubricant health analysis. The course aims to teach participants how to optimize lubrication practices to avoid machinery failures and extend oil change intervals through effective lubrication strategies and oil analysis programs. The 3-day course will be held in March, July, and November at the Novotel Bangkok hotel and costs 22,800 Baht per person, including training materials, lunch, and refreshments.

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Sunil T V Suni
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131 views1 page

Machinery Lubrication - Level 1: Course Outline

This document provides an outline for a Machinery Lubrication Level 1 course. The course covers fundamental lubrication concepts including lubricant selection, storage, and analysis. Specific topics include lubrication theory, oil analysis, wear debris monitoring, lubricant contamination control, and lubricant health analysis. The course aims to teach participants how to optimize lubrication practices to avoid machinery failures and extend oil change intervals through effective lubrication strategies and oil analysis programs. The 3-day course will be held in March, July, and November at the Novotel Bangkok hotel and costs 22,800 Baht per person, including training materials, lunch, and refreshments.

Uploaded by

Sunil T V Suni
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Machinery Lubrication – level 1

Fundamental of Machinery Lubrication and Oil Analysis In accordance with ISO 18436-4 –Category level 1
Course Outline

Maintenance Strategies Lubricant Storage ,Handling and Management


• Why machine fail • Lubricant receiving procedures
• The impact of poor maintenance on company profits • Proper storage and inventory management
• Role of effective lubrication in failure avoidance • Lubricant storage containers
• Fundamental aspects of reliability-Centered Maintenance (RCM) • Proper storage of grease guns and other lube application devices
• Aspects of Conditioned-Based Maintenance (CBM) • Maintenance of automatic grease systems
• Health and safety assurance
Lubrication Theory
• Fundamental of tribology Oil Drains Flushing and Reservoir Management
• Functions of a lubricant • How to optimize and extend oil change interval
• Lubrication regimes • Interval v.s. conditioned oil change intervals
• Hydrodynamic • Best Practice for oil change
• Elesto-hydrodynamic • How to know when to perform a flush
• Boundary
Oil Analysis -Fundamental
Lubrication Fundamentals –Lube oil • Listen to your oil
• Base-oils • What oil analysis can tell you
• Additive and their functions • The right oil analysis program
• Oil lubricant physical ,chemical and performance properties and etc. • Three categories of oil analysis

Lubrication Fundamentals -Grease


• How grease is made Oil Sampling
• Thickener types • Objectives of lube oil sampling
• Grease physical ,chemical and performance properties and etc. • Sampling Method
• NLGI classification • Managing interferences
• Bottle Cleanliness and management
Lubrication Fundamental – Classification • Flushing
• Viscosity (ISO /SAE) • Machine condition appropriate for sampling
• Grease NLGI
• Base Oil type selection Lubricant Heath Analysis and Monitoring –level 1
• Engine (API /ILSAC) • Lubricant failure mechanism
• API Gear oil • Oxidative degradation
• AGMA Gear • Thermal degradation
• Hydraulic fluids • Additive depletion
• Fluid properties test method and measurement units
Solid Lubrication
• Type of Solid Lubrication Lubricant contamination and control –level 1
• Advantages and disadvantages of the common solid lubricants • Particle contamination
• Moisture /Water contamination
Lubricant Selection • Filtration and separation
• Viscosity selection • Filter rating
• Base oil type selection • Filtration systems
• Additive system selection
• Machine specific lubricant requirement ; hydraulic systems, Wear Debris Monitoring and Analysis –level 1
Rolling element bearing, Journal bearing, • Common machine wear mechanisms
Reciprocating engines ,
Gearing and gearboxes
• Application and environment related adjustments
Machinery Lubrication –level 1
Lubricant Application -Principle
• Effective use of manual delivery techniques
วัน และ สถานที่อบรม ปี 2555
• Automatic delivery systems • 27- 30 มีนาคม
• Distributed delivery systems
• Automated lubricators
• 17- 20 กรกฎาคม
• Maintenance of automated lubrication systems • 20-23 พฤศจกายน
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