View All Callouts: Function Isolation Tools
View All Callouts: Function Isolation Tools
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Vol 1 - Cab Wiring
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CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
2-Section
ROTATING SHAFTS
RELEASED PRESSURE Variable and Pressure Pump
Compensated
Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
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and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Implement System
Accumulator Gp - Pilot 275-7875 1 C-4, F-3
Accumulator. Gp - Ride Cntrl (Attch) 259-4685 2 D-1, F-1
Cylinder Gp - Lift 254-9037 3 C-3, F-2
Cylinder Gp - Tilt 346-1093
4 C-4, F-3
Tilt, High Lift 346-1094
Filter Gp - Pump Case Drain 285-2235 5 C-8
Manidfold Gp - Relief 277-9660 6 D-8
Plate - Orifice 317-5574 7 B-4, F-3
Pump Gp - Implement / Steering 304-9308 8 D-8
Screen 9T-9227 9 C-7
Tank Gp - Hydraulic Oil 255-2421 15 B-6, C-7
Valve - Breaker Relief, Vacuum 258-2829 16 C-8
Valve Gp - 2 Function 336-3818
2 Function w/ Ride Control (Attch) 336-3819
3 Function (Attch) 336-3820 17 B-2, E-1
3 Function w/ Ride Control (Attch) 336-3821
4 Function (Attch) 336-3822
Valve Gp - Ball, Dead Engine 112-1817 18 C-4, F-3
Valve Gp - Mntng, Power Control 286-8970 19 D-7
Valve Gp - Pilot, 2 Funct. (Attch), 1 Joystick 261-8653
Pilot, 2 Funct., 2 Levers 261-8654
Pilot, 3 Funct. (Attch), 1 Joystick 261-8655
20 F-5
Pilot, 3 Funct. (Attch), 3 Levers 261-8656
Pilot, 4 Funct. (Attch), 1 Joystick 261-8657
Pilot, 4 Funct. (Attch), 4 Levers 261-8658
Valve Gp - Ride Cntrl (Attach) 314-4008 21 C-1
Valve Gp - Tank Drain 245-5943 22 C-7
Steering System
Cylinder Gp - Steering 314-9340 23 F-8
Pump Gp - HMU 322-4638 24 F-8
Pump Gp - Sec. Steer (Attch) 313-5855 25 E-8
Screen Gp 306-4025 26 D-8
Valve Gp - Check 128-6847 27 E-8
Valve Gp - Check 303-5974 28 C-8
Valve Gp - Check, Sec. Steer (Attch) 9T-1013 29 E-8
Valve Gp - Priority, Steering 317-0953 30 D-8
Valve Gp - Shuttle, Load Sense 8J-6875 31 D-7
Fan / Brake System
Accumulator Gp - Brake (Charged) 279-0093 51 C-6
Cooler - Oil 282-2024 32 D-6
Control Gp - Foot Brake 271-0260 52 D-5
Filter Gp - Fan Return 330-9358 33 D-6
Manifold Gp - Brake / Fan 309-4907 34 C-6
Motor Gp - Fan 265-4925
35 D-6
Fan, Cold Start Attachment 330-0826
Pump Gp - Fan 254-5145 36 C-7
Sensor Gp - Position (Left Brake Pedal) 267-5222 53 D-5
Switch As - Limit (Stop Light) 105-6117 54 D-5
Valve Gp - Ball, Dead Engine 112-1817 37 C-6
Valve Gp - Brake Control (Service) 279-5719 55 C-5
Valve Gp - Check 175-0447 38 D-6
Valve Gp - Check, Cooler Bypass 145-8983 39 D-6
Valve Gp - Shutoff (Cold Start Attachment) 332-1166 40 D-7
Axle Hydraulic System (Attachment)
Accmltr. Gp - Diff. Lck. (Attch) 245-2975 41 B-7, F-7
Manifold Gp - Mntng, Man. Frnt Diff. Lck. 244-7139
42 B-7, F-7
Mntng, Auto. Frnt / Rear Diff. Lck. 244-7140
Pump Gp - Axle Oil Cooling (Attch) 273-1807 43 E-6
Screen Gp - Magnetic, Front Axle Cooling 251-6351 44 D-6
Screen Gp - Magnetic, Rear Axle Cooling 251-6351 45 E-6
Valve Gp - Relief,Axle Oil Clr Bypass 130-5202 46 E-6
Valve Gp - Shuttle, Diff. Lck 8J-6875 47 D-8
Quick Coupler (Attachment)
Cylinder Gp - Quick Coupler (Attch) 311-1463 48 A-3, D-3
Manifold Gp - Cntrl, Quick Coupler (Attch) 180-8585 49 A-4, D-3
Valve Gp - Ball, Dead Engine 112-1817 50 A-4, D-3
TAP LOCATION
Tap Schematic
Description
Number Location
G1 Fan Motor Supply Pressure D-7
G2 Fan Pump Load Sense Pressure C-7
G3 Implement / Steering Pump Load Sense D-8
G4 Implement / Steering Pump Discharge D-8
G5 Steering Supply Pressure D-8
G6 Schedule Oil Sampling (SOS) D-6
G7 Implement Pilot Supply Pressure F-3, C-4
G8 Brake Accumulator Pressure D-6
G9 Implement Supply Pressure E-3, B-4
G10 Fan / Brake Pump Discharge Pressure C-7
G11 Implmnt / Str Pump Case Drain Airbleed C-8
G12 Fan Motor Case Drain Airbleed D-6
G13 Differential Lock Pressure F-7
G14 Differential Lock Accumulator Pressure F-7
G15 Rear Brake Pressure C-5
G16 Front Brake Pressure C-5
8 7 6 5 4 3 2 1
T A1 B1 a2 a3
a1 A2 B2 LOWER B3 A3
CO
G13 RH LH RH LH DUMP FLOAT
OPEN/RAISE
G7
DUMP RACK LOWER/ LIFT LIFT LIFT LIFT
RAISE ARM ARM
FLOAT ARM ARM C1
C2
(7) PLATE
ORIFICE
317-5574
4TH FUNCTION A PORT PILOT SEE 4TH FUNCTION WITH RIDE CONTROL
3RD FUNCTION A PORT PILOT
T
LOWER/FLOAT PILOT
a1 b1 a2 b2 a3 b3 a4 b4
DUMP PILOT
FLOAT
IMPLEMENT PILOT SUPPLY
T LS P
P C2 TC2 C1 TC1
IMPLEMENT RETURN
G9 DUMP LOWER
IMPLEMENT VALVE SUPPLY
FRONT DIFF. A T RH LIFT
(42) MANIFOLD GP LOCK ON-OFF IMPLEMENT LOAD SENSE HOLD
HOLD B
LS ARM
MOUNTING SOLENOID C1
VALVE DRAIN
AUTO FRONT / REAR DIFF. LOCK C0
(45) SCREEN GP RACK BACK PILOT P RACK
P
244-7140 HOLD
MANUAL FRONT DIFF. LOCK MAGNETIC BACK RAISE
RAISE PILOT
244-7139 251-6351 LH LIFT
E NOTE E NOTE E 3RD FUNCTION B PORT PILOT ARM
E
4TH FUNCTION B PORT PILOT SEE 4TH FUNCTION WITH RIDE CONTROL
(29) VALVE GP AXLE OIL COOLING RETURN
CHECK
M AXLE OIL COOLING SUCTION
SEC. STEER
(ATCH) QUICK COUPLER SUPPLY
4TH FUNCTION A PORT PILOT
9T-1013 (46) VALVE GP QUICK COUPLER RETURN
(43) PUMP GP LS OUT
RELIEF AXLE OIL 3RD FUNCTION A PORT PILOT NOTE A
(31) VALVE GP AXLE OIL COOLING FRONT DIFFERENTIAL LOCK
SHUTTLE (ATCH) COOLER BYPASS
LOWER/FLOAT PILOT
LOAD SENSE 273-1807 130-5202
8J-6875 NOTE C NOTE E DUMP PILOT
(27) VALVE GP
CHECK NOTE E 4TH FUNCTION B PORT PILOT
(25) PUMP GP 128-6847 DR
SEC. STEER
(ATCH)
G5 3RD FUNCTION B PORT PILOT
b1 RACK BACK b2 RAISE b3 CLOSE/LOWER
RAISE PILOT
313-5855
NOTE E RACK BACK PILOT
D (6) MANIFOLD GP
G3 332-1166 (39) VALVE GP OIL
QUICK COUPLER SUPPLY
NOTE E
FRONT AXLE
D
RELIEF COOLER 282-2024 FRONT DIFFERENTIAL LOCK
277-9660 BYPASS
AXLE OIL COOLING SUCTION
145-8983
(53) SENSOR GP (54) SWITCH AS
POSITION
G12 (LEFT BRAKE PEDAL)
LIMIT
G8
NOTE B 279-0093 C C
RIDE CONTROL (ATCH)
(33) FILTER GP 259-4685
LS
FAN RETURN
330-9358
G15 NOTE E
F PS PS1
(28) VALVE GP
G11 NOTE B
TANK DRAIN
245-5943 P
BRAKE CONTROL
(SERVICE)
346-1093
TILT, HIGH LIFT (ATCH): 346-1094
NOTE E
A1 B1 a1 A2 B2 a2 LOWER B3 A3 a3 B4 A4 a4 (ATTACHMENT)
DUMP OPEN/RAISE OPEN/RAISE
G7 FLOAT
1
TANK QUICK COUPLER RETURN
FRONT DIFFERENTIAL LOCK LINE PATTERNS
DR
2 3
CO b1 RACK BACK b2 RAISE b3 CLOSE/LOWER b4 CLOSE/LOWER Pressure Line
T
Pilot / Load Sensing Pressure
Air Line
(42) MANIFOLD GP
MOUNTING Component Group
AUTO FRONT / REAR DIFF. LOCK QUICK COUPLER
QUICK COUPLER
H H 244-7140 SOLENOID (ATTACHMENT) CALLOUTS
MANUAL FRONT DIFF. LOCK
244-7139 (49) MANIFOLD GP YY Taps (Pressure, Sampling, Sensor - by letter)
A CONTROL AXLE Do not operate or work on this product unless you have
Connectors (By letter)
A
QUICK COUPLER (ATCH) RESERVOIR DIFFERENTIAL read and understood the instruction and warnings in the DL DL D
(50) VALVE GP LOCK relevant Operation and Maintenance Manuals and
180-8585 DEAD ENGINE relevant service literature. Failure to follow the instruc- Callout Number Component
NOTE E 112-1817 tions or heed the warnings could result in injury or (Machine Location from (52) VALVE GP - CONTROL Name
DIFFERENTIAL LOCK CIRCUIT SCHEMATIC PART NUMBER (DIFFERENTIAL LOCK): 310-3567, CHANGE: 01, VERSION: -
8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
9 15 16 25 26 28 29 30 31 46 24 49 23 3 21 7 17 4
43
39
50
32
48
35
1
40
3
45
6
8 44 36 19 34 42 47 33 37 22 38 41 51 20 18 2
DIFFERENTIAL LOCK AND AXLE COOLING
COMPONENT LOCATIONS
VIEW ALL CALLOUTS
21
43
46
41
44
45
G14
42
G13
FAN / BRAKE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
36
53 52
G6 G12 54
33
G2 38
39
37 G15
34
47
G8 40 G16
G10 55
35
G1
32
RIGHT SIDE, CENTER VIEW RIGHT SIDE, REAR VIEW LEFT PEDAL
IMPLEMENT COMPONENT LOCATIONS
VIEW ALL CALLOUTS
16
20 4 50
3
48
15
G11
9
17
5
49
1
G3
7
G14
G7
G4
6 G13 G9
18
19
22
RIGHT SIDE, CENTER VIEW RIGHT SIDE, FRONT
STEERING COMPONENT LOCATIONS
VIEW ALL CALLOUTS
24 27 29
28
30
26
23
25
31 G5