INTRODUCTION TO ESP CABLE
Modular design many options
Compass Overview – slide 1
REDA Production Systems - LAWRENCE
9 RPS Lawrence is part of the
Schlumberger Group
9 Located in Lawrence Kansas since 1976
9 Manufacturer of electric power cable
and rubber molded components for ESP's
9 Producer of more ESP cable than any
other manufacturer
9 Certified to ISO 9001
9 Includes All aspects of Cable Manufacturing
Compass Overview – slide 2
Electrical Submergible Cable
9 Power is supplied to the electric motor by
electric cable.
Power Cable
Compass Overview – slide 3
Cable Configuration
9 The proper cable size is governed by the amperage, voltage drop, and
space available between the tubing collar and casing.
Compass Overview – slide 4
Cable Configuration
Various factors are involved in the design and manufacturing of
Electrical Submergible Cable
9 Electrical Properties
9 Physical Dimensions
9 Environmental Resistance
9 Mechanical Strength
9 Temperature
9 Handling Conditions
Compass Overview – slide 5
Cable Configuration
9 A range of conductor sizes are available to meet application
requirements.
Compass Overview – slide 6
Cable Configuration
9 ROUND
- Electrical Properties ETBO
- Mechanical Properties
9 FLAT ELB
- Clearance
Compass Overview – slide 7
Cable Configuration
9 Round & Flat Composite Injection Tube Power Cables
9 Available In All Cable Types
Compass Overview – slide 8
Cable Selection
9 The best cable type for each selection is based on the environment for
each application where the cable will be utilized and exposed.
9 It is important to review all of the data and study these factors specifically
for each well condition to ensure the cable selected is compatible with the
well environment.
9 The most critical data values for selecting cable are temperature
considerations and the fluid composition.
Compass Overview – slide 9
Cable Selection
9 Cables can be installed in wells where bottom hole temperature is in
excess of 300 degrees Fahrenheit.
Compass Overview – slide 10
REDA Production Systems
Cable Options
CONDUCTORS: SOLID COMPACTED STRANDED
er
o m
INSULATION: PPE
COPOLYMER
EPDM 1
t
s !
EPDM 2 EPDM 3 EPDM 4
C u !!
00 e s
c
BARRIERS: TEDLAR SOLEF FEP HIGH-TEMP LEAD
TAPE
0,0 i
EXTRUSION
o
EXTRUSION TAPE
5 h
JACKET: HDPE
>2 C LOW-TEMP
NITRILE
STANDARD
NITRILE
HIGH-TEMP
NITRILE
EPDM
ARMOR: GALVANIZED HEAVY DOUBLE STAINLESS MONEL
STEEL GALVANIZED GALVANIZED STEEL
Compass Overview – slide 11
REDA Production Systems - Cable
POTB
COMPONENTS
#4/1 KEOTB 0.015M5F ????
NOMENCLATURE AND
REDA Tape-In Design FAMILIES
MOTOR CONNECTION
Compass Overview – slide 12