1A,2A,3A,ASD 618

1A,2A,3AASD 818
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.EC MACHINERY DIRECTIVE 89/392/EEC

ELECTRICAL MANUAL

PRESERVE THIS MANUAL FOR

FUTURE REFERENCE AND USE

MACHINE NAME: HORIZONTAL SURFACE GRINDING MACHINE

Model: 1 A 6 1 8 , 2 A 6 1 8 , 3 A 6 1 8 , 6 1 8 A S D
1A818,2A818,3A818,818ASD
 1A,2A,3A,ASD 618
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.EC MACHINERY DIRECTIVE 89/392/EEC

ELECTRICAL MANUAL

PRESERVE THIS MANUAL FOR

FUTURE REFERENCE AND USE

Machine name: horizontal surface grinding machine

Brand: EQUIPTOP

Model: 1 A 6 1 8 , 2 A 6 1 8 , 3 A 6 1 8 , 6 1 8 A S D
1A818,2A818,3A818,818ASD

MANUFACTURE: EQUIPTOP HITECH CORP.

ADDRESS: NO. 500, SAN FENG RD., HOULI HSIANG,

TAICHUNG, TAIWAN, R.O.C.

TELEPHONE: 886-4-25576060

FAX.:886-4-25569677
INTERNET: www.equiptop.com.tw
www.equiptop.com

E-mail: equiptop@ms18.hinet.net

VERSION: 1
DATE OF ISSUE : AUG, 2002
FILE NO.: 1A,2A,3A,ASD 618
1A,2A,3A,ASD 818
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CONTENT
CHAPTER 1:
1.1:DESIGN REQUIREMENT OF ELECTRICAL SYSTEM .............. 1
1.2:GROUNDING SYSTEM DIAGRAM ............................................. 2
1.3:EMERGENCY STOP DIAGRAM ................................................... 3
1.4:LIMIT(OR PROXIMITY)SWITCHES LAYOUT .......................... 4
1.5:CONNECTING MAIN POWER SUPPLY ...................................... 5
1.6:CONTROL PANEL FOR 3A SERIOR ............................................ 6
1.7:CONTROL PANEL FOR 3A(CE) SERIOR .................................... 8
1.8:CONTROL PANEL FOR ASD SERIOR ......................................... 11
1.9:CONTROL PANEL FOR ASD(CE) SERIOR ................................. 16

CHAPTER 2:ELECTRIC CIRCUIT DIAGRAM SERIES(1A,2A,3A)

................................................................................................ 23

CHAPTER 3:ELECTRIC CIRCUIT DIAGRAM SERIES(ASD)

................................................................................................ 26

CHAPTER 4:ELECTRICAL PARTS LIST

4.1:PART OF CONTROL STATION .................................................... 41
4.2:PART OF OPERATION PANEL ..................................................... 43
4.3:PART OF LIMITS(OR PROXIMITY) SWITCHES ....................... 45
4.4:PART OF MOTOR ........................................................................... 46
4.5:INSPECTION AND MAINTENANCE ........................................... 47
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CHAPTER 1:
1.1:DESIGN REQUIREMENT OF ELECTRICAL SYSTEM
Requirement of the electricity
(1) Voltage: 3 Phases, AC voltage which is decided by customers,
rated voltage: ±10%.

(2) Frequency: 50/60 HZ, 0.99--1.01 rated frequency.

(3) Voltage for electromagnetic steel: MAX. DC 90V

(4) Electricity consumption:4 KVA

(5) Connected wire: 3.5ｍ㎡(L1, L2, L3, PE).

WARNING:
Please do not connect PE terminal if there's neutral line in the electric power line. If the power line
have no PE line, please set another grounded copper bar, and the electric resistance should be lower
than 100 OHMS .

1.2: GROUNDING SYSTEM DIAGRAM.

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1.3: EMERGENCY STOP DIAGRAM.

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1.4: LIMIT (OR PROXIMITY) SWITCHES LAYOUT

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1.5:CONNECTING MAIN POWER SUPPLY

WHERE: A is a coolant system cable.
B is a hydraulic system cable.
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C is a magnectic chuck terminal.
D is a power supply terminal.

1.6 : Control panel for 1A,2A,3A Series

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1.6.1:Description of 1A, 2A, 3A control panels (Operation instruction)

NO. PART NO. SYMBOLIC DESCRIPTION

DEFINITION
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1. C-23-25R1B Emergency stops button.
To stop all motors and functions.
2. C90-25-30V Power Indication Lamp
To indicate power is on or off.
3. C50-22B1A1B Table Automatic & Manual Mode Switch
(A)Right:To select automatic mode
(B)left:To select manual mode
4. C36-25R Spindle (wheel-head) stop button
To stop the spindle.
5. C36-25G Spindle (wheel-head) start button
To start the hydraulic system
6. C36-25R Hydraulic stop button
To stop the hydraulic system
7. C36-25G Hydraulic start buttons
To start the hydraulic system
8. C44-1A01A Rapid up(down) button
To select rapid up (down) movement.(Used to
3A)
9. C47-22B2A2B (A) Manual cross feed button
To select manual mode on cross movement
(Used to 2A, 3A)
(B) Auto cross feed toggle button
To select auto mode on cross movement (Used
to 2A, 3A)
10. C79-VR105A Variable step increment of cross feed selector switch
To select required step increment of cross
feed in auto mode. (Used to 2A, 3A).
11. C45-3A03A Rapid in (out) button
Rapid in (out) function available in manual
cross feed mode (Switch (8) to OFF position
In toggle function available in auto cross feed mode
(switch (8) to ON position). (Used to 2A, 3A)

1.7 : Control panel layer for 1A,2A,3A (CE) series

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1.7.1 Description of CONTROL PANEL for 1A,2A,3A (CE) series (OPERATION INSTRUTION)

NO. ELECTRICAL P/N SYMBOLIC DEFINITION

CODE NO. DESCRIPTION
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1 PB3 C-30-25R24V Spindle (wheel head) stop button
To stop the spindle
2 PB2 C-30-25G24V Spindle (Wheel head) start button
To start the spindle
3 PB7 C-30-25R24V Hydraulic stop button
To stop the hydraulic system
4 PB6 C-30-25G24V Hydraulic start button
To start the hydraulic system
5 PB5 C30-25R24 Coolant pump stop button
To stop the coolant system
6 PB4 C30-25G24 Coolant pump start button
To start the coolant system
7-1 SW4-2 C101-PW2A Rapid down button
To select rapid down movement (Used to 3A)
7-2 SW4-1 C101-PW2A Rapid up switch
To select rapid up movement (Used to 3A)
8-1 SW2-1 C101-PW2A Rapid in switch
Rapid in function available in manual cross
feed mode (switch (8-1) to OFF position).
In toggle function available in auto cross
feed mode (switch (8-1) to on position).
(Used to 2A, 3A)
8-2 SW3-2 C101-PW2A Rapid out switch
Rapid out function available in manual cross
feed mode (switch (8-4) to OFF position).
In/out toggle function available in auto
cross feed mode (switch (8-1) to on position).
(Used to 2A, 3A)
9-1 SW2-1 C30-25R24 SW3-1C36-25RManual cross feed button
To select manual mode on cross movement (Used to
2A,3A)
9-2 SW2-2 C30-25G24 SW3-2C36-25G24VRauto cross feed toggle switch
To select auto mode on cross movement (Used to
2A,3A)
10 VR2 C79-VR105A Variable step increment of cross feed selector switch
To select required step increment of cross
feed in auto mode. (Used to 2A, 3A)
11 VR3 V99-VR500KB Demagnetizing time adjust switch
To adjust demagnetizing time
12 VR4 C99-VR50KB Magnetizing power adjust switch
To adjust magnetizing power
13 SW1 C93-30SW2A1B Magnetize or demagnetize selector switch
(a)On-position-top magnetize ,use adjust
switch (12) to adjust power of
Magnetizing
(b)Middle-position-top stops chuck functions
and the hydraulic system.
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(c)OFF-position-top demagnetize, use adjust
switch (11) to adjust time demagnetizing.
14 PB1 C23-25R1B Emergency stop button
To stop all motor and functions

1.8 : Control panel layer for ASD series

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1.8.1 Description of control panel for ASD series (Operation instruction)

NO. ELECTRICAL SYMBOLIC DEFINITION

CODE NO. DESCRIPTION
1. C90-25-30V Power indicator lamp
Light on represents normal power supply.
2. C23-25R1B Emergency stop push button
To stop all motors and functions.
3. C30-25G24V Spindle start push button
To start the spindle (wheel head).
4. C36-25R Spindle stop push button
To stop the spindle (wheel head).
5. C30-25G24V Hydraulic start push button
To start hydraulic system for the table hydraulic
reversal motion.
6. C36-25R Hydraulic stop push button
To stop hydraulic system.
7. C45-3A03A Rapid in/out switch
To select rapid inward or outward.
Saddle motion.
In auto surface mode, the operator can use this switch to
toggle the proceeding direction reversibly.
8. C79-VR105A Variable step increment of crossfeed selector
To select the required step increment cross feed in auto
surface mode.
9. C19-162A2BW Wheelhead slow-up push-button
(a) Push push-button (9) to begin slow-up motion on
wheelhead.
(b) Push push-button (9) & (10) together to begin rapid-up
motion on wheel head.
10. C20-161A1BW Rapid up/down push-button
(a) Push push-button (9) & (10) together to invoke rapid-
up motion on wheel head.
(b) Push push-button (11) & (10) together to invoke
rapid-down.
11. C19-162A2BW Wheel head slow-down push-button
(a) Push push-button (11) to invoke slow-down motion on
wheel head.
(b) Push push-button (11) & (10) together to invoke rapid
down motion on wheel head.
12. C20-161A1BW Down feed jogging push-button
In inches, 0.00005” down feed increment/per push.
In metric, 0.001mm down feed increment/per push.
13. C03-5W-2 Grinding mode selector
There are four selections as follows:
A. Manual surface mode:
In this mode,
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(a) When light of button (14) is on, below functions are
available:
(1) Rapid in/out by switch (7).
(2) Rapid/slow up/down by push button (9), (10),(11).
(3) Jogging by push-button (12).
(b) When light of button (15) is on, and the table has
been started by turning table speed control and the
required step increment of cross feed has been set on
selector (8),
(1) Table running direction toggle by switch (7).
(2) Work piece approaching by push-button (9), (10),(11).
(3) Jogging by push-button (12).
B. Auto surface mode:
In this mode,
(a) When light of push-button (14) is on below
functions are available:
(1) Rapid in/out by switch (7).
(2) Jogging by push-button (12).
(b) When light of push-button (15) is on auto down feed
surface mode is already invoked, and auto down feed
will start on the access of table and saddle motion.
The wheel head is raised up and all motors stopped
automatically upon completion of spark-out pass.
(1) Step increment of cross feed by selector
(8).
(2) Table running director toggle by switch
(7).
(3) Jogging by push-button (12).
(4) Selector (16), (17), (19), (20), (22), (23) may be
adjusted in the cycle, but the change will effect the
current cycle.
C. Manual plunge mode:
In this mode:
Auto step feed, rapid in/out on cross travel are disabled,
only manual feed on cross travel available.
(1) Jogging by push-button (12).
(2) Rapid/slow up/down by push-button (9), (10), (11).
D. Auto plunge mode:
In this mode,
(a) When light of push-button (15) on, auto down feed
plunge mode is already invoked, and auto down feed will
start upon the access of table strokes.
The wheel head is raised and all motors are automatically
stopped upon completion of spark-put passes.
(1) Jogging by push-button 12.
(2) Selector (16), (17), (19), (20),(22), (23) may be
adjusted in the cycle, and the change will effect the
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current cycle.
(b) When light of push-button (14) on,
(1) Jogging by push-button (12).
(2) Rapid up/down, rapid in/out not available.
14 C20-161A1BR Reset push-button
To cancel the previous setting on selector (13), which
have been in effect.
15 C20-161A1BG Start push-button
To invoke the current setting on selector (13), put the
setting into effect.
16 C79-VR105A Elevation amount selector
To set the required amount to be elevated upon the
completion of spark-out passes.
17 C20-161A1BW Total amount setting push-button
To invoke the current setting on total amount selector
(20).
The setting on total amount selector (20) won’t re-effect
the current down feed.
Useful occasion:
After the work piece changed and the required total down
feed amount selected, push this push-button as
confirmation of the current setting.
Pushing this push-button during the proceeding down feed
cycle will change the proceeding total down feed amount.
18 C72-LEDR Zero down feed indicator lamp
The lamplight goes on completion of down feed increments,
preset proceeded at this time.
19 C04-12SW-1 Sparks-out passes selector
To set the required spark-out passes, which will be
proceeded upon completion of down feed increments.
20 DIS-81801 Total down feed amount (increments) selector
To set the required down feed increments for either auto
plunge mode or auto surface mode.
21 DIS-80801 Down feed step increment display window
The display window shows the current down feed being
increment proceeded.
Actual down feed step increment
= Displayed value X 0.001mm (in metric),
= Displayed value X 0.00005”(in inches).
22 DIS-81801 Down feed step increment selector
23 DIS-81801 In metric:
Select table down feed step increment goes from
0.001,0.002,0.003,.....,0.039, 0.040mm(40 steps).
Down feed step increment = selected value on selector (22)
X 0.001mm + selected value on selector (23) X 0.001mm.
In inches:
Select table down feed step increment goes from 0.00005”,
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0.00010”,.....,0.002”(40 steps).
Down feed step increment = selected value on selector (22) X
0.00005” + selected value on selector (23) X 0.001mm.

1.9: Control panel for ASD (CE) Series

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1.9.1 Description of control panel for ASD (CE) series (Operation instruction)

NO. ELECTRICAL P/N SYMBOLIC DEFINITION

CODE NO. DESCRIPTION
1 H7 C58-12W24V Power indicator lamp
Light on represents normal power supply.
2 SO C25-22R1B Emergency stop push-button
To stop all motors and functions.
3 S1 C20-161A1BG1 Spindle start push-button
To start the spindle (Wheel head).
4 S2 C20-161A1BR1 Spindle stop push-button
To stop the spindle (wheel head).
5 S16 C20-161A1AG1 Hydraulic start push-button
To start hydraulic system for the
Tables hydraulic start interlocks with chuck
control and table parking.
6 S15 C20-161A1AB1 Hydraulic stop push-button
To stop hydraulic system.
7-1 S4E C19-162A2BW3 Rapid in switch
To select rapid inward
Saddle motion.
In auto surface mode, the operator can use
this switch to toggle the proceeding
direction reversibly.
7-2 S5 C19-162A2BW4 Rapid out switch
To select rapid outward.
Saddle motion.
In auto surface mode, the operator can use
this switch to toggle the proceeding
direction reversibly.
8 R2 C79-VR105A Variable step increment of cross feed selector
To select the required step increment cross
feed in auto surface mode.
9 S15E C19-162A2BW1 Wheel head slow-up push-button
(a) Push push-button ○9 to begin slow-up
motion on wheel head.
(b) Push push-button ○9 & ○ 10 together to
begin rapid-up motion on wheel head.
10 S16E C20-161A1BW1 Rapid up/down push-button
(a) Push push-button ○9 & ○ 10 together to
invoke rapid-up motion on wheel head.
(b) Push push-button ○11 & ○10 together to
invoke rapid-down motion on wheel head.
11 S17E C19-162A2BW2 Wheel head slow-down push-button
(a) Push push-button ○
11 to invoke slow -down
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motion on wheel head.
(b) Push push-button ○ 11 & ○ 10 together to
invoke rapid-down motion on wheel head.
12 S18E C20-161A1BW2 Down feed jogging push-button
In inches, 0.0005” down feed increment/per push.
In metric, 0.001mm down feed increment per push.
13 S8 C03-5SW-2 Grinding mode selector
There are four selections as follows:
A. Manual surface mode:
In this mode,
(a) When light of button ○14 is on, below
functions are available:
(1) Rapid in/out by switch ○7 .
(2) Rapid/slow up/down by push-button
○
9 ,○
10 ,○
11 .

(3) Jogging by push-button ○

12 .
(b) When light of button ○15 is on, and the
table has been started by turning table
speed control and the required step
increment of cross feed has been set on
selector ○8 :
(1) Table running direction toggle by
switch ○7 .
(2) Work pieces approaching by push-
button ○9 ,○10 ,○
11 .
(3) Jogging by push-button 12.

B. Auto surface mode:

In this mode,
(a) When light of push-button ○14 is on
below functions are available:
(1) Rapid in/out by switch○ 7 .
(2) Jogging by push-button ○12 .

(b) When light of push-button ○15 is on

auto down feed surface mode is already
invoked, and auto down feed will start
on the access of table and saddle motion.
The wheel head is raised up and all
motors stopped automatically upon
completion of spark-out passes.
(1) Step increment of cross feed by
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selector.
(2)Table running director toggle by
switch .
(3) Jogging by push-button ○
12 .
(4) Selector ○
16 , ○
17 , ○
19 , ○
20 , ○
22 ,
○
23 may
be adjusted
In the cycle, but the change will effect
the current cycle.
C. Manual plunge mode:
In this mode,
Auto step feed, rapid in/out on cross travel
are disabled, only manual feed on cross
travel available.
(1) Jogging by push-button ○
12 .
(2) Rapid slow up/down by push-button○
9 ,
○
10 ,○
11 .
D. Auto plunge mode:
In this mode,
(a) When light of push-button ○15 on, auto
down feed plunge mode is already invoked,
and auto down will start upon the access
of table strokes.
The wheel head is raised and all motors
are automatically stopped upon
completion of spark-out passes.
(1) Jogging by push-button ○
12 .
(2) Selector ○16 , ○
17 , ○
19 , ○
20 , ○
22 , ○
23
may be adjusted in the cycle, and the
change will effect the current cycle.
(b) When light of push-button is on,
(1) Jogging by push-button ○12 .
(2) Rapid up/down, rapid in/out not
available.
14 S13E C20-161A1BR2 Reset push-button
To cancel the previous setting on selector
○
13 ,which have been in effect.
15 S12E C20-161A1BG2 Start push-button
○
To invoke the current setting on selector 13 , put
the setting into effect.
16 R3 C79-VR105A Elevation amount selector
To set the required amount to be elevated
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upon the completion of spark-out passes.
17 C20-161A1B3 Total amount setting push-button
To invoke the current setting on total
amount selector ○
20 .
The setting on total amount selector ○ 17
won’t re-effect the current down feed.
Useful occasion:
After the work piece changed and the
required total downfeed amount selected,
push this push-button as confirmation of the
current setting.
Pushing this push-button during the
proceeding down feed cycle will change the
proceeding total down feed amount.
18 H10 C58-12R12V Zero down feed indicator lamp
The lamplight goes on completion of down
feed increments, preset spark-out passes
will be proceeded at this time.
19 S14 C04-12SW-1 Sparks-out passes selector
To set the required spark-out passes, which
will be proceeded upon completion of down
feed increments.
20 DIS-81801 Total down feed amount (increments) selector
To set the required down feed increments for
either auto plunge mode or auto surface mode.
21 DIS-81801 Down feed step increment display window
The display window shows the current down
feed increment being proceeded.
Actual down feed step increment
=Displayed value X 0.001mm (in metric),
=Displayed value X 0.00005”(in inches).
22 DIS-81801 Down feed step increment selector
23 In metric:
Select table down feed step increment goes from
0.001,0.002,0.003,....,0.039,0.040mm(40 steps).
In inches:
Select table down feed step increment goes from
0.00005”,0.0001”,0.00015”,...,0.002”(40 steps).
24 H8 C58-12G24V Lubricant performance status indicator lamp
Light on represents normal lubricant oil
supply (lubricant pump is activated by
starting hydraulic system).
Light-not-on could be caused by:
1. Lubricant pump is not started.
2. Oil filter is blocked.
3. Oil pressure is not enough.
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4.Power supply for lubricant pump is cut
off.
5. Lubricant pump is out of order.
25 H9 C58-12R24V Locked cross saddle (Cross feed locked
indicator lamp)
When the indicator lamp is lighted means the
cross feed lock is locked.
And the function of auto & rapid cross
movement will be stopped. (Please checks P.64,
2-d).
26 C108-8LEDR Demagnetization indicator lamp
While begin to demagnetize, this lamp will
become to flash until stop demagnetizing.
27 C108-8LEDG Magnetizing power indicator lamp
This lamp will be lighted when start to
magnetizing.
28 C99-VR500KB Demagnetizing time adjust switch
To adjust demagnetizing time.
29 C99-VR50KB Magnetizing power adjust switch
To adjust magnetizing power.
30 C93-30SW2A1B Magnetize/demagnetize selector switch
(a) ON-position:
To magnetize, use adjusts switch ○29 to adjust
power of magnetizer.
(b) MIDDLE-position:
To stop chuck functions and the hydraulic system.
(c) OFF-position:
To demagnetize, use adjusts switch ○ 28 , to
adjust time of demagnetizing.
31 S6E C20-161A1BG1 Coolant pump start button
To start the coolant system.
32 S7E C20-161A1BR1 Coolant pump stop button
................................................................................................................................... To st
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CHAPTER 4
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ELECTRICL PARTS LIST
4.1: PART OF CONTROL STATION (EUROPEAN AREA)
ELCTICAL PART NO. SYMBOLIC SUPPLIER SUPPLIERS Remark
CODE NO REFERNCE
------------------------------------------------------------------------------
K1M C49-RAB18T10 24VAC 50/60 HZ RIKEN RAB-18T10 UL
K2M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
K3M C46-RAB09T01 24VAC 50/60 GZ RIKEN RAB-0901 UL
K4M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
K5M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
K6M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
K7M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
KIM-1 C53-RA1-T20 AC1 10A RIKEN RA1-T20 UL
K2M-1 C54-RA1-T40 AC1 10A RIKEN RA1-T40 UL
K7M-1 C54-RA1-T20 AC1 10A RIKEN RA1-T20 UL
OL1 13 -18 A T E GV2-RS20 UL, VDE
OL2 6 - 10 A T E GV2-RS14 UL, VDE
OL3 1-1.6 A T E GV2-RS06 UL, VDE
OL4 1.6-2.5 A T E GV2-RS07 UL, VDE
OL5 2.5-4 A T E GV2-RS08 UL, VDE
OL1-1 AC15 120VA/240VA T E GV2-AM11 VDE
OL2-1 AC15 120VA/240VA T E GV2-AM11 VDE
OL3-1 AC15 120VA/240VA T E GV2-AM11 VDE
OL4-1 AC15 120VA/240VA T E GV2-AM11 VDE
OL5-1 AC15 120VA/240VA T E GV2-AM11 VDE
K1 C33-MY4-12V 12VDC OMRON MY4-DC12V UL, CSA
K2 C31-MY2-12V 12VDC OMRON MY2-DC12V UL, CSA
K3 C31-MY2-12V 12VDC OMRON MY4-DC12V UL, CSA
Q1 3P SW 32A 600V BRETHER 15KW AC23 VDE
A1 110VAC 5A EQUIPTOP CHUCK CONTROL90VDC
A2 ESG-16002 MOTOR CONTROL EQUIPTOP ESD-16002
A3 2A-16003 COSSFEED CONTROL EQUIPTOP 2A16003
T1 C08-380VA1PH 380V/1PH EQUIPTOP 380VA/1PH
T2 C09-250VA3PH EQUIPTOP 250/3PH
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4.1.1: PART OF CONTROL STATION (NOT EUROPEAN AREA)
ELCTICAL PART NO. SYMBOLIC SUPPLIER SUPPLIERS Remark
CODE NO REFERNCE
------------------------------------------------------------------------------
K1M C49-RAB18T10 24VAC 50/60 HZ RIKEN RAB-18T10 UL
K2M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
K3M C46-RAB09T01 24VAC 50/60 GZ RIKEN RAB-0901 UL
K4M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
K5M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
K6M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
K7M C46-RAB09T01 24VAC 50/60 HZ RIKEN RAB-0901 UL
KIM-1 C53-RA1-T20 AC1 10A RIKEN RA1-T20 UL
K2M-1 C54-RA1-T40 AC1 10A RIKEN RA1-T40 UL
K7M-1 C54-RA1-T20 AC1 10A RIKEN RA1-T20 UL
OL1 C85-18T2E-18A 13 -18 A RIEKN 18T2E-18A UL
OL2 C40-18T2E-9A 6 - 10 A RIKEN 18T2E-9A UL
OL3 C87-18T2E-1.2A 1-1.6 A RIKEN 18T2E-1.2A UL
OL4 C37-18T2E-2.3A 1.6-2.5 A RIKEN 18T2E-2.3A UL
OL5 C38-18T2E-3.6A 2.5-4 A RIKEN 18T2E-2.3A UL
K1 C33-MY4-12V DC-12VDC OMRON MY4-DC12V UL, CSA
K2 C31-MY2-12V DC-12VDC OMRON MY2-DC12V UL, CSA
K3 C31-MY2-12V EC-12VDC OMRON MY4-DC12V UL, CSA
A1 135V INPUT EQUIPTOP CHUCK CONTROL
A2 ESG-16002 MOTOR CONTROL EQUIPTOP STEP MOTOR
A3 2A-16003 DC24V L EQUIPTOP CROSSED CONTROL
T1 C08-380VA1PH EQUIPTOP 380VA/1PH
T2 C09-250VA3PH EQUIPTOP 250/3PH
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4.2: PART OF OPERATION PANEL (EUROPEAN AREA)
OPERATION ELECTRICAL PAET NO SUPPLER SUPPLIERS Remark
NO NO REFERNCE
------------------------------------------------------------------------------
1 H7 C58-12W24V TEND TPN-12
2 S0 C25-22R1B MODELLER RPV+K01 UL, VDE
3 S1 C20-161A1BG1 FUJI AH164-TL UL, VDE
4 S2 C20-161A1BR1 FUJI AH164-TL UL, VDE
5 S16 C20-16ABABG1 FUJI AH164-TL UL, VDE
6 S15 C20-161A1BR1 FUJI AH164-TL UL, VDE
7-1 S4E C19-162A2BW3 FUJI AH164-TL UL, VDE
7-2 S5 C19-162A2BW4 FUJI AH164-TL UL, VDE
8 R2 C79-VR105A COSMOS RV24YN CE
9 S15E C19-2A2BW1 FUJI AH164-TL UL, VDE
10 S16E C20-1A1BW1 FUJI AH164-TL UL. VDE
11 S17E C19-2A2BW2 FUJI AH164-TL UL, VDE
12 S18E C20-1A1BW2 FUJI AH164-TL UL, VDE
13 S8 C03-5SW-2
14 S13E C20-161A1BR2 FUJI AH164-TL UL, VDE
15 S12E C20-161A1BG2 FUJI AH164-TL UL, VDE
16 R3 C79-VR105A COSMOS RV24YN CE
17 C20-161A1B3 FUJI AH164-TL UL , VDE
18 H10 C58-12R12V TEND TPN-12
19 S14 C04-12SW-1
20 DIP-81801 EQUIPTOP
21 DIP-81801 EQUIPTOP
22 DIP-81801 EQUIPTOP
23 DIP-81801 EQUIPTOP
24 H8 C58-12G24V TEND TPN-12
25 H9 C58-12R24V TEND TPN-12
26 C108-8LEDR
27 C108-8LEDG
28 C99-VR500KB
29 V99-VR50KB
30 C93-30SW2A1B FUJI AH30-3P UL, VDE
 1A,2A,3A,ASD 618
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4.2.1: PART OF OPERATION PANEL (NOT EUROPEAN AREA)
OPERATION ELECTRICAL PAET NO SUPPLER SUPPLIERS Remark
NO NO REFERNCE
------------------------------------------------------------------------------
1 H7 C58-12W24V TEND TPN-12
2 S0 C23-25R1B RENY 250-LBL
3 S1 C30-22G24V SHAN HO SHA-SPE-220UL, CSA
4 S2 C36-25R RENY 250-1BP
5 S16 C30-22G24V SHAN HO SHA-SPE-220UL, VDE
6 S15 C36-25R RENY 250-1BP
7 S4E+S5 C45-3A-0-3A SHAN HO
8 R2 C79-VR105A COSMOS RV24YN CE
9 S15E C19-2A2BW1 FUJI AH164-TL UL, VDE
10 S16E C20-1A1BW1 FUJI AH164-TL UL. VDE
11 S17E C19-2A2BW2 FUJI AH164-TL UL, VDE
12 S18E C20-1A1BW2 FUJI AH164-TL UL, VDE
13 S8 C03-5SW-2
14 S13E C20-161A1BR2 FUJI AH164-TL UL, VDE
15 S12E C20-161A1BG2 FUJI AH164-TL UL, VDE
16 R3 C79-VR105A COSMOS RV24YN CE
17 C20-161A1B3 FUJI AH164-TL UL, VDE
18 H10 C58-12R12V TEND TPN-12
19 S14 C04-12SW-1
20 DIP-81801 EQUIPTOP
21 DIP-81801 EQUIPTOP
22 DIP-81801 EQUIPTOP
23 DIP-81801 EQUIPTOP
24 H8 C58-12G24V TEND TPN-12
25 H9 C58-12R24V TEND TPN-12
26 C108-8LEDR
27 C108-8LEDG
28 C99-VR500KB
29 V99-VR50KB
30 C93-30SW2A1B FUJI AH30-3P UL, VDE
 1A,2A,3A,ASD 618
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4.3: PART OF LIMIT (OR PROXIMITY) SWITCHES
PART NO. TECHICAL DATA SUPPLIER SUPPLIERS REFERENCE SPECS Remark
------------------------------------------------------------------------------
S20 15A 125VAC OMRON S21-Z-15G1308 1NO, 1NC UL, CSA
S21 5A 250V AC HIGHLY S21-TZ-8104
S22 5A 250V AC HIGHLY S21-TZ-8104
B1 12-24VDC 100mA HIGHLY S17-0.5P-1
B2 12-24VDC 100mA HIGHLY S17-0.5P-1
B3 12-24VDC 100mA HIGHLY S17-0.5P-1
 1A,2A,3A,ASD 618
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4.4: PART OF MOTOR
PART NO. TECHICAL DATA SUPPLIER SUPPLIERS REFERENCE SPECS Remark
------------------------------------------------------------------------------
M1 2HP 2P
M2 1HP 6P
M3 40W 220V 6P
M4 AC 5IK40A-SW
M6 DC 2A VEXTA PH296-03B
M7 110V PUMP 110V PUMP
Y2 DC24V SOL D24 (DC24V)
Y3 DC24V SOL D24 (DC24V)

4.5 Inspection and Maintenance

 1A,2A,3A,ASD 618
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1. Visual Check of Magnet Switch Actions
<Checking procedure>
1) Visual check
<Magnet not activated>
When the magnetic switch is not activated, the
movable contact spring support and the switch
body are the same height.

RAB-09T10

<Magnet switch activated>

R A B - 0 9 T 1 0 A

When the magnetic switch is activated, the

movable spring support is extracted
Approximately 4 mm from the switch body.
NOTE: There may be cases when the syntax sticks
and the spring support remains extracted even
though the magnet switch is not activated.
Dust or other foreign matter entering between
the contacts or in the moving parts may cause
poor contact.
Magnet switch state (spring support extraction
or projection condition) will vary according to
the type of magnet switch. However, whether
or not a particular magnet switch has been
activated can be easily determined by comparing
it with other magnetic switches.

2. Fuse Testing and Inspection

 1A,2A,3A,ASD 618
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<Cartridge fuse>

Ceramic tube Fuse element

Glass-tube
Fuse10x35

A cartridge fuse contains its fuse element Glass-tube fuse; when the fuse element is
in a transparent glass-tube ceramic tune blown. it is easily visible.
.
If the fuse element is not visible. check
whether or not the fuse is blown with a
multimeter.

VERSION: 1
DATE OF ISSUE : AUG, 2002
FILE NO.: 1A,2A,3A,ASD 618
1A,2A,3A,ASD 818