100%(2)100% found this document useful (2 votes) 3K views16 pagesLister D Instruction Book
Lister D Instruction Book
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TO START PETROL ENGINE. Tum on fuel tap ‘1 pull flywheel in
opposite direction to arrow until compression is felt. Turn fuel regulator ‘R’ to
start position, then while turning the starting handle place a finger on the Air valve
“C’ to give the necessary rich mixture, After the engine has started turn down the
fuel regulator as far as possible without slowing the engine. Every notch reduces
fuel consumption and carbon deposit,
TO START PETROL-VAPOURISING OIL ENGINE (New or Overhauled
Engine). Fill main tank with paraffin or vapourising oil and the small container
with petrol. Turn fuel tap to petrol and start as above. Allow to run for a few
minutes on petrol before turning fuel tap main tank. If the engine misfires place
a finger on the air valve" C’"to allow engine to pick up speed
TO STOP. Tum off fuel until engine falters then turn quickly to petrol. Turn
down regulator and shut off fuel at 3-way tap. Leave tap on main fuel tank open.
The engine is now ready for restarting. Should the engine stop suddenly while
running it will be necessary to turn off the fuel at the 3-way tap, drain the fuel from
the carburettor and re-start as for a new or overhauled engine,
IGNITION AT FAULT. Clean spark-
ing plug points and re-set gap to .020” and
test Use sparking plugs such as Lodge
BBL or equivalent. If a good spark is not
seen read magneto Instruction Book. Use
Plug Lodge 3BL or equivalent when using
vapourising oil.
COMPRESSION. Loss of compression
may be due to a valve sticking open or
carbon on the valve seat. Pour a little
paraffin around each valve stem. Compress
each valve spring in turn with a screw-
driver or suitable tool and slip it off
allowing the valve to close with a snap
Alternatively the loss of compression may
be due to no tappet clearance, piston rings
stuck in grooves, cylinder worn or cylinder
head nuts slack.
KNOCKING. May be caused by worn
bearings, carbon deposit on the piston and
cylinder’ head, overheating, overload, pre-
ignition or loose flywheel.
DECARBONISING. This is recommended every three months. Drain water
system, remove top covers, sparking plug and radiator fan (if fitted), disconnect
throttle rod and fuel pipe. ‘Slide out rocker shaft, removing rockers, push rods and
valve stem caps. Remove nuts and washers which secure the cylinder head and lift
slightly free gasket with a thin bladed knife, then lift off. Remove five nuts holding
main bearing housing to the crankcase. Crankshaft, flywheel and housing can be
removed, while supporting the piston and connecting rod. which may then be
withdrawn through the top of the cylinder.
Remove all carbon, grind in valves if pitted and replace all parts, Fit the flat
side of the connecting rod next to the crank web. The cylinder gasket if damaged
must be renewed. Tighten cylinder head nuts evenly and adjust tappet clearance to
.031° when cold. After running engine, retighten cylinder head nuts and check
tappet clearance,
TIMING VALVES. Tum crankshaft to T.D.C., assemble timing case with
cam at the top position as illustrated, the timing case may then be bolted to the
crankcase,
If the timing case has been dismantled, turn camshaft with cam at the top,
turn trailing shaft with fork at the top and engage gears. Fit spiral gear to end of
trailing shaft.
TIMING IGNITION. Tum flywheel until ignition mark =s*—on rim is
at the top. Loosen magneto sprocket and turn magneto spindle in the normal
direction until the contacts just commence to separate: push the sprocket back on
the spindle and tighten nut, 2
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