GENERAL MACHINERY CORPORATION

MODEL 3100
S/M Flaker
Frozen Meat Flaker/Slicer
Manual #3100-1.

Operations Manual and Parts List

General Machinery Corporation
1831 N. 18'~Street - P. 0. Box 717
Sheboygan, Wisconsin - USA 53082-0717
TELEPHONE: 920-458-2189 or 888-2-GENMAC
FAX: 920-458-8316
Internet Address: httn://www.aenmac.com
E-Mail Address: sales~aenmac.com
 NEW MACHINE GUARANTEE

GENERAL MACHINERY CORPORATION (GMC)

guarantees parts of its manufacture against defect
in material and workmanship for a period of one year
( 12 months) from date of invoice. Guarantee is limited
to replacement and/or repair of such defective parts.
To implement the guarantee, customer must inform
GMC of parts defect. If it is determined that replacement
is required, GMC will ship and invoice identical or similar
parts t o the customer. After replacement parts are installed,
and operate satisfactorily, customer must return the faulty
part (s) to GMC at Sheboygan, Wisconsin - USA for evaluation.
Upon verification of defect GMC will issue a full credit covering
the replacement part (s). Labor, handling and shipping
costs are not included in the guarantee. Guarantee
does not cover cost or liability due t o misuse, a.buse, or
improper operation of machinery or parts thereof.
Guarantee does not include any parts that are not supplied
by GENERAL MACHINERY CORPORATION
 IMPORTANT SAFETY FIRST
READ THESE INSTRUCTIONS BEFORE
INSTALLING, OPERATING, MAINTAINING OR
CLEANING EQUIPMENT
1. MARK A MINIMUM "SAFE AREA" AROUND THE MACHINE.
2. ONLY A LICENSED ELECTRICIAN SHOULD CONNECT
MACHINE TO POWER SOURCE.
3. TEST SAFETY GUARDS BEFORE OPERATING MACHINE.
4. ONLY AUTHORIZED TRAINED PERSONNEL SHOULD WORK
WITH OR NEAR MACHINE.
5. MACHINE SHOULD BE UNDER POWER ONLY WHEN THE
PRODUCT IS BEING PROCESSED.
6. IMPORTANT !!! IF FOR ANY REASON, INCLUDING, BUT NOT
LIMITED TO, IMPROPER PRODUCT FEED, BLOCKAGE,
UNFORESEEN MALFUNCTION, ETC., OCCUR, FIRST PRIORITIES
ARE TO:
A. TURN POWER OFF!
B. SEEK SUPERVISOR'S ASSISTANCE, AND
C. ASSURE SAFETY BEFORE RESTARTING.
7. WARNING DECALS ARE PLACED ON ALL GUARDS, REPLACE
THEM WHEN WORN. DO NOT OPERATE THE MACHINE
WITHOUT SAFETY DECALS IN PLACE.

* * CLEANUP AND MAINTENANCE CREWS* *

1. DISCONNECT ALL POWER TO MACHINE BEFORE
MAINTENANCE OR CLEANING.
2. BLOCK CUTTING BLADES AND/OR MOVEABLE PARTS TO
PREVENT MOVEMENT DURING MAINTENANCE OR CLEANING.
3. WEAR PROTECTIVE GLOVES. USE LONG HANDLED BRUSHES
FOR CLEANING BLADES OR OTHER HAZARDOUS AREA.

IF ASSISTANCE IS REQUIRED CONTACT

MANUFACTURER BEFORE OPERATING THE EQUIPMENT
REMEMBER
THE SAFEST MACHINE IS ONLY AS SAFE
AS YOU WANT IT TO BE!!!
PHONE 1-888-2-GENMAC (1-888-243-6622) FAX 920-458-8316
€-Mail: sales~genmac.com
 IMPORTANT NOTICE

Employ machine only for the purpose advertised by

manufacture.

Due to federal laws dealing .with safety, GMC requires

that operating and safety instructions related t o this
machine. be brought t o the attention of any and all per-
sonnel who operate, maintain. clean, or supervise or
manage its use.

If this machine is disposed of or used by any other con-

cern, these instructions must accompany the machine.
and be brought t o the attention of such concern.

GMC is t o be promptly notified if the machine is sold or

disposed of in any manner:

PHONE: 920-458-2189
FAX: 920-458-8316

Only parts or equipment manufactured by GMC. or

authorized by GMC in writing, are to be employed on or
with this machine.
READ THIS IMPORTANT NOTICE WITH REGARD TO SAFETY

Product may contain foreign materials that can damage equipment and1
or cause food contamination. As a precaution, operators must be alert-
ed and metal detectors employed t o check product before and subse-
quent t o entering equipment.

Our engineering department is continually evaluating both new safety

equipment and that employed in the field. Consequently, w e require
immediate notification in regard t o any perceived hazards, and prior t o
any modifications, or if the machine is sold, loaned, transferred, or
otherwise disposed of. That information will allow us t o maintain ac-
curate files and assure continued safe operation.

General Machinery Corporation

183 1 N. 18thStreet
P. 0 . Box 717
Sheboygan, WI 53082-0717
USA
Phone: 920-458-2189 OR 888-243-6622
Fax: 920-458-8316
E-mail: sales~~enmac.com

YOUR ATTENTION PLEASE:

This notice or copy thereof, must be brought to the attention of all per-
sonnel connected with the operation, maintenance, sales and/or dis-
position of GMC Equipment. Attach t o your permanent records for reg-
ular reference.
 WARNING
DO NOT CONNECT POWER OR OPERATE MACHINE WITHOUT VISUALLY
CHECKING TO SEE THAT ALL MOVING PARTS ARE SECURED, AND ANY
OBSTACLES ARE REMOVED FROM THE CUTTING AREAS. FOR MACHINES
WITH CRANKS, TURN MACHINE OVER MANUALLY TO MAKE SURE ALL
MECHANISMS ARE WORKING CORRECTLY.

REMOVE CRANK BEFORE STARTING MACHINE

DO NOT REMOVE AND/OR MODIFY ANY MACHINE COMPONENTS. ALL

COMPONENTS SUCH AS GUARDS, PANELS, GAUGES, ETC. MUST BE IN
PLACE AND FUNCTION PROPERLY BEFORE MACHINE IS PUT INTO OP-
PERATION. ANY MALFUNCTION, OR MISSING COMPONENTS MUST BE
BROUGHT TO THE ATTENTION OF THE MANUFACTURER IMMEDIATELY.

This safety notice should be prominently displayed in the work area, given
t o the supervisor and operating personnel in an effort for all employees t o
be concerned about safety precautions.

GMC
 L

DO NOT PUT HAND INTO FEED OPENING

PELIGRO
NO PONER LA MAN0 DENTRO DE LA
ABERTURA DE ALIMENTACION

SAFE T DECALS give instant warning that sharp blades

are in operation alerting the operator as well as employees
working near your slicer that a hazard exists. The SAFE T
DECALS are made of a tough durable plastic designed to take
the rigorous environment of food processing facilities.
Adhesive mounted, SAFE T DECALS can be placed o n any
slicing machine in your processing line. Order SAFE T
DECALS now t o alert your employees of slicing machine
hazards.
 INSTALLATION

MODEL 3100 SIM FLAKER

The SIM FLAKER has been fully inspected, and test operated at the factory, prior
to shipment.

It is necessary when receiving the SIM FLAKER, the crate and machine be
checked for external damage in transit. If damage has occurred, make special
notation on the Bill of Lading, so corrective action can be taken with the freight
carrier.

1. Remove all crating material and skids from machine, and

recheck for shipping damage.
2. Move machine to proper location, with machine placed in a
perfect level position. All four legs are to firmly contact the
floor or support area.
3. Remove protective coating from blades, etc.
4. Connect to power supply line, voltage, phase, and cycle of
is indicated in electrical control box. The SIM FLAKER must
be properly fused through a disconnect box, and the machine
properly grounded for safety. The motor operating the SIM
FLAKER, is connected through overload switches, which will
give the motor ample protection. Upon connecting the ma-
chine to proper power supply, it is absolutely essential that
the direction of rotation of the motor is correct. When facing
the pulley side of the machine, the drum rotates in a clockwise
direction.
5. When the SIM FLAKER is properly leveled and supported, the
cutting drum will revolve smoothly, without any vibration.

OPERATING INSTRUCTIONS

For optimum performance the product should be between 5-25 deg. F (-15 to -3
deg. C)
The SIM FLAKER is completely lubricated, prior to leaving the factory. It is
necessary that all bearings are greased a minimum of once a week.

Page 1 of 6
After each day's operation, it is advisable to thoroughly clean the machine, After
each day's operation, the knives should be checked sharpness. Hone if
necessary. Check tightness of blades (12-15 ft. Ibs. recommended) The drive
belts from the motor to the knife drum will require tightening, after several days of
operation. The taughtness of these belts should be checked periodically to
maintain full cutting power.

The S/M Flaker has one push button station (P-621-029) located adjacent to the
loading table. A limit switch (P-620-014) will automatically stop power to the
cutting drum, when the safety lock (31A-016) is turned out, prior to lifting the
discharge hood (31D-013-2). To facilitate easier turning of the safety screw, lift
the hood slightly at its leading edge.

The SIM FLAKER is shipped with a standard blade adjustment to cut 118" thick
flakes. For slice thickness change, it is necessary to remove the (HF-120-5)
knives, replace the (HF-113) slice thickness shims, with the size desired, and
refasten the knives firmly in position. Adjust the blade spacing at cut off station,
by moving the drum (HF-114-A-I), back with adjusting screws located at drum
bearings (P-030-031). Turn drum to check blade clearance. When changing or
resetting knives, for different slice thickness, it is important that the machine be
made electrically inoperative, by disconnecting the disconnect.

CAUTION

The cutting drum (HF-114-A-I) freewheels after power is turned off. Do not
reach into product discharge area, at any time, unless power is off and moving
parts are blocked.

OPERATING SEQUENCE

1. Press start button on push button station (P-621-029).

2. Grasp door latch handles (31B-021) pivoting door latches, and
pull open the safety-loading module (31D-014), the slide door
(31C-012-1) will drop down. The drum will automaticallly stop if
module is pulled out too far or removed.
3. Place block to be flaked onto loading table (maximum block ca-
pacity 9" x 20" x 24").
4. Lift sliding door (31C-012-I), and in one continuous motion insert
the block into the cutting hopper. Lock the door by pivoting door
latches into receptacles.
5. Wait until you hear that the block has completed flaking, then repeat
procedure for subsequent blocks.

OM 3100 07-05
Page 2 of 7
 CLEAN UP PROCEDURE

1. Turn power off at disconnect box. CAUTION - Be sure all moving

parts are stopped and blocked.
2. Unlock and lift discharge hood (31D-013), holding in position with
(31A-024) latch.
3. Pull loading module (310-014), to open position.
4. Drop sliding door (31C-012-1)
5. Machine can be hosed down or pressure washed. Typical food
processing cleaners can be used.

CAUTION

Make sure all moving parts are blocked. All cleaning must be done with long
handled brushes and protective gloves, for the hands. Meat probe (31B-040) is
provided to help clear left over product in the discharge area.

MAINTENANCE

The cutting blades (HF-120-5), are made of special 420C hardened stainless
steel, and should be honed (by hand) regularly. Should blades require
regrinding, we suggest they be returned for factory regrinding, on our special
machinery. During factory regrinding, a minimum material is removed, and all
cutting angles are maintained, for maximum cutting efficiency. IMPORTANT -
SEE PRINT F-&IN).

The V-Drive Belts are to be kept tensioned, for full power cutting requirements.

All component parts are of the best materials available, with top quality
workmanship. Should there be any detail information required, pertaining to any
of these parts, please contact GENERAL MACHINERY CORPORATION. We
strongly recommend factory replacement parts for traceability.

TROUBLE SHOOTING

1. Motors do not operate or stop during operation.

a. Check fuses in disconnect box.
b. Check for low voltage.
c. Thermal overload elements have disconnected starter
(RESET).
d. Check contacts on magnetic starter.

OM 3100 7-05
Page 3 of 7
 e. Check to see if safety switches (P-620-001 & P-620-015) are
operating
properly.

2. Cutting drum slows down.

a. Tighten V-Belts.
b. Check blades; if dull, hone or re-sharpen (see Print F-6-IN).
c. Meat to soft.
3. Cuts too thick, or too thin.
a. Replace blade shims with shims of proper size.
b. Knives dull - hone or re-sharpen.
4. In the event of blockage, turn power off, and determine where
blockage might exist.
a. Check all operating mechanisms, to determine where

blockage exists. Use meat probe (316-040) to clear blockage.

Do Not turn power on until all blockages have been cleared.

If assistance from manufacturer is required, call Toll Free 1-888-243-622.

SIM FLAKER SLICE THICKNESS CONTROL

(see following page for blade diagram)

Page 4 of 7
The S/M FLAKER is equipped with (8) high alloy special tempered blades, which
are adjustable to cut frozen meat into slice thickness up to %"

The SIM FLAKER is normally equipped at the factory, to cut 118" thick slices.

Slice thickness can be changed as desired, by placing appropriate shims, or

combination of shims, under each. cutting blade (SM-18), up to a total thickness
of w.

The following slice thickness shims are furnished with the S/M FLAKER:

16 - .032" Thick
16 - .125" Thick

FACTORY RESHARPENING SERVICE IS RECOMMENED, TO ASSURE

PROPER CUTTING ANGLES, AND MAXIMUM BLADE LIFE.

Page 6 of 6
 hiODEL 2500
IIY DRAUFLAKER

F-5 S C R E W >

,
HFA- 120-5 ( BLADE >
MODEL 3100 SIM FLAKER
MODEL 3100 SIM FLAKER