CB 400
CB 400
The vehicle pictured in this owner’s manual may not match your actual
vehicle.
Motorcycle Safety P. 2
Operation Guide P. 12
Maintenance P. 29
Troubleshooting P. 72
Information P. 94
Specifications P. 106
Index P. 109
This section contains important information for safe riding of your motorcycle.
Please read this section carefully.
Safety Guidelines that you and your passenger are both wearing
an approved motorcycle helmet and protective
Motorcycle Safety
Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding
●● Perform all routine and regular inspections onto the seat strap or your waist, leaning with
specified in this manual. you in turns, and keeping their feet on the
●● Stop the engine and keep sparks and flame footpegs, even when the motorcycle is
away before filling the fuel tank. stopped.
●● Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust
gases is toxic and can kill you. Take Time to Learn & Practice
Even if you have ridden other motorcycles,
practice riding in a safe area to become
Always Wear a Helmet familiar with how this motorcycle works and
It’s a proven fact: helmets and protective handles, and to become accustomed to the
apparel significantly reduce the number and motorcycle’s size and weight.
severity of head and other injuries. So always
wear an approved motorcycle helmet and
protective apparel. P.6 Ride Defensively
Always pay attention to other vehicles around
you, and do not assume that other drivers see
Before Riding you. Be prepared to stop quickly or perform an
Make sure that you are physically fit, mentally evasive maneuver.
focused and free of alcohol and drugs. Check
3
Make yourself more visible, especially at night, It’s important to keep your motorcycle properly
by wearing bright reflective clothing, maintained and in safe riding condition.
positioning yourself so other drivers can see Inspect your motorcycle before every ride and
you, signaling before turning or changing perform all recommended maintenance. Never
lanes, and using your horn when necessary. exceed load limits ( P.11), and do not modify
your motorcycle or install accessories that
would make your motorcycle unsafe ( P.10).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to
assess the severity of the injuries and whether
it is safe to continue riding. Call for emergency
Don’t Drink and Ride assistance if needed. Also follow applicable
Alcohol and riding don’t mix. Even one laws and regulations if another person or
alcoholic drink can reduce your ability to vehicle is involved in the crash.
respond to changing conditions, and your
reaction time gets worse with every additional If you decide to continue riding, first evaluate
drink. Don’t drink and ride, and don’t let your the condition of your motorcycle. If the engine
friends drink and ride either. is still running, turn it off. Inspect for fluid
4
Motorcycle Safety
brakes, and wheels. Ride slowly and cautiously.
Your motorcycle may have suffered damage Carbon monoxide gas is toxic.
that is not immediately apparent. Have your Breathing it can cause
motorcycle thoroughly checked at a qualified unconsciousness and even kill you.
service facility as soon as possible.
Avoid any areas or activities that
expose you to carbon monoxide.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide,
a colourless, odorless gas. Breathing carbon
monoxide can cause loss of consciousness and
may lead to death.
Motorcycle Safety
Observe the following guidelines:
Running-in Period ●● Avoid excessively hard braking and sudden
During the first 500 km (300 miles) of running, shifting to a lower gear.
follow these guidelines to ensure your a Sudden braking can reduce the
motorcycle’s future reliability and motorcycle’s stability.
performance. a Where possible, reduce speed before
●● Avoid full-throttle starts and rapid turning; otherwise you risk wheel
acceleration. slippage.
●● Avoid hard braking. ●● Exercise caution on low traction surfaces.
●● Ride conservatively. a The wheels lock more easily on such
surfaces, and braking distances are
longer.
●● Avoid continuous braking.
a Repeated braking can overheat the
brakes, reducing their effectiveness.
system that distributes the braking force down when you release the throttle. For
between the front and rear brakes. further slowing action, downshift to a lower
The distribution of the braking force applied to gear. Use engine braking with intermittent use
the front and rear brakes is different when of the brakes to reduce speed when
operating the lever only and when operating descending long, steep slopes.
the pedal only.
For full braking effectiveness, operate both the ❙ Wet or Rainy Conditions
lever and pedal together. Road surfaces are slippery when wet, and wet
brakes further reduce braking efficiency.
This model is also equipped with an Anti-lock Exercise extra caution when braking in wet
Brake System (ABS) designed to help prevent conditions.
the brakes from locking up during hard If the brakes get wet, apply the brakes while
braking. Always use the recommended tyres riding at low speed to help them dry.
to ensure correct ABS operation.
●● ABS does not reduce braking distance. In
certain circumstances, ABS may result in a
longer stopping distance.
●● ABS does not function at speeds below
10 km/h (6 mph).
●● The brake lever and pedal may recoil slightly
when applying the brakes. This is normal.
8
Motorcycle Safety
●● Park on a firm, level paved surface. reduces stability and may cause the
●● If you must park on a slight incline orloose motorcycle to fall.
surface, park so that the motorcycle cannot 5. Turn the ignition switch to the LOCK
move or fall over. position and remove the key. P.21
●● Make sure that high-temperature parts
cannot come into contact with flammable Refuelling and Fuel Guidelines
materials. Follow these guidelines to protect the engine
●● Do not touch the engine, muffler, brakes and catalytic converter:
and other high-temperature parts until they ●● Use only unleaded petrol.
cool down. ●● Use recommended octane number. Using
●● To reduce the likelihood of theft, always lower octane petrol will result in decreased
lock the handlebars and remove the key engine performance.
when leaving the motorcycle unattended. ●● Do not use fuels containing a high
Use of an anti-theft device is also concentration of alcohol. P.98
recommended. ●● Do not use stale or contaminated petrol or
an oil/petrol mixture.
❙ Parking with the Side Stand ●● Avoid getting dirt or water in the fuel tank.
1. Stop the engine.
2. Push the side stand down.
3. Slowly lean the motorcycle to the left until
its weight rests on the side stand.
9
Accessories &
Modifications WARNING
Motorcycle Safety
We strongly advise that you do not add any Improper accessories or modifications
accessories that were not specifically designed can cause a crash in which you can
for your motorcycle by Honda or make be seriously hurt or killed.
modifications to your motorcycle from its
original design. Doing so can make it unsafe. Follow all instructions in this owner’s
Modifying your motorcycle may also void your manual regarding accessories and
warranty and make your motorcycle illegal to modifications.
operate on public roads and highways. Before
deciding to install accessories on your Do not pull a trailer with, or attach a sidecar
motorcycle be certain the modification is safe to, your motorcycle. Your motorcycle was not
and legal. designed for these attachments, and their use
can seriously impair your motorcycle’s
handling.
10
Loading
WARNING
Motorcycle Safety
●● Carrying extra weight affects your
motorcycle’s handling, braking and stability. Overloading or improper loading can
Always ride at a safe speed for the load you cause a crash and you can be
are carrying. seriously hurt or killed.
●● Avoid carrying an excessive load and keep
within specified load limits. Follow all load limits and other
Maximum weight capacity P.106 loading guidelines in this manual.
●● Tie all luggage securely, evenly balanced and
close to the centre of the motorcycle.
●● Do not place objects near the lights or the
muffler.
11
Operation Guide
Fuel fill cap P.24
Battery P.47
Seat P.45
Fuse box P.91
(CB400A)
Tachometer
NOTICE
Do not operate the engine in
the tachometer red zone.
Excessive engine speed can
adversely affect engine life.
A button B button
14
Operation Guide
tripmeters.
•• Odometer: Total distance ridden.
•• Tripmeter: Distance ridden since tripmeter
was reset (press and hold A button to
reset to 0.0 km).
Display Check
When the ignition switch is turned ON, all the mode and digital segments will show. If any
part of these displays does not come on when it should, have your dealer check for problems.
continued 15
Fuel gauge
Remaining fuel when the display
lights as shown in the illustration:
approximately 4.0 litres (1.06 US
gal, 0.88 Imp gal)
A button B button
16
Operation Guide
during the time adjustment mode.
the hour digits start flashing.
17
Operation Guide
Neutral. the engine stop switch in the
RUN position. Goes off if the
ignition key has the correct
coding.
•• Flashes every 2 seconds for 24
hours when the ignition switch is
turned OFF.
Operation Guide
a Key can be removed when in the OFF or OFF
LOCK position. Turns engine off.
LOCK
Steering Lock Locks steering.
Lock the steering when parking to help
prevent theft.
A U-shaped wheel lock or similar device is ❙ Locking
also recommended. 1 Turn the handlebars all the way to the left.
Ignition key 2 Push the key down, and turn the ignition
switch to the LOCK position.
Push a Jiggle the handlebars if the lock is
difficult to engage.
2
3 Remove the key.
Turn
❙ Unlocking
Insert the key, push it in, and turn the ignition
switch to the OFF position.
1
21
Operation Guide
If you put the motorcycle in gear with the
side stand down, the engine will shut off.
23
Fuel filler
opening
Closing the Fuel Fill Cap
1 After refuelling, push the fuel fill cap
Ignition key closed until it locks.
Lock cover 2 Remove the key and close the cover.
a The key cannot be removed if the cap is
Do not fill with fuel above the plate. not locked.
Fuel type: Unleaded petrol only
Fuel octane number: Your motorcycle is WARNING
designed to use Research Octane Number Petrol is highly flammable and
(RON) 91 or higher. explosive. You can be burned or
Tank capacity: 18.0 litres (4.76 US gal, seriously injured when handling fuel.
3.96 lmp gal)
•• Stop the engine, and keep heat,
❙ Refuelling and Fuel Guidelines sparks, and flame away.
P.9 •• Handle fuel only outdoors.
•• Wipe up spills immediately.
24
Operation Guide
Holder 2 Hang your helmet on the holder hook.
Ignition key hook 3 Turn the key counterclockwise to lock the
holder hook and then remove the key.
WARNING
Riding with a helmet attached to
Turn the holder can interfere with the
rear wheel or suspension and could
cause a crash in which you can be
seriously hurt or killed.
Helmet
holder Use the helmet holder only while
a Use the helmet holder only when parked. parked. Do not ride with a helmet
a There is also another helmet holder located secured by the holder.
on under the seat. P.26
25
Document bag
Rubber band
Helmet
holder
U-shaped lock
Operation Guide
(CB400) (CB400A)
Centre compartment Centre compartment
a The centre compartment may become heated by the engine. Do not store any items that are
flammable or susceptible to heat damage.
27
28
performance, avoid breakdowns, and reduce required. We cannot warn you of every
air pollution. Maintenance is the owner’s conceivable hazard that can arise in
responsibility. Be sure to inspect your performing maintenance. Only you can decide
motorcycle before each ride, and perform the whether or not you should perform a given
periodic checks specified in the Maintenance task.
Schedule. P.31
Follow these guidelines when performing
WARNING maintenance.
Improperly maintaining your ●● Stop the engine and remove the key.
motorcycle or failing to correct a ●● Park your motorcycle on a firm, level surface
problem before you ride can cause a using the side stand or a maintenance stand
crash in which you can be seriously to provide support.
●● Allow the engine, muffler, brakes, and other
hurt or killed.
high-temperature parts to cool before
servicing as you can get burned.
Always follow the inspection and ●● Run the engine only when instructed, and
maintenance recommendations and do so in a well-ventilated area.
schedules in this owner’s manual.
30
Maintenance
Maintenance work should be performed in motorcycle to the new owner.
accordance with Honda’s standards and
specifications by properly trained and Honda recommends that your dealer should
equipped technicians. Your dealer meets all road test your motorcycle after each
of these requirements. Keep an accurate periodic maintenance is carried out.
record of maintenance to help ensure that
your motorcycle is properly maintained.
Make sure that whomever performs the
maintenance completes this record.
31
Odometer Reading *1
Frequency
× 1,000 km 1 6 12 18 24 30 36
Refer to
Items × 1,000 mi 0.6 4 8 12 16 20 24
page
Month 6 12 18 24 30 36
Fuel Line I I I –
Maintenance
Throttle Operation I I I 66
Air Cleaner *2 R R –
Crankcase Breather *3 C C C C C C 67
Spark Plug I R I –
Valve Clearance I –
Engine Oil R R R R 49
Engine Oil Filter R R R R 51
Radiator Coolant *4 I I R 53
Cooling System I I I –
Secondary Air Supply System I I I –
Maintenance Level Maintenance Legend
: Intermediate. We recommend service by your dealer, unless I : Inspect (clean, adjust, lubricate, or replace, if necessary)
you have the necessary tools and are mechanically skilled. C : Clean
Procedures are provided in an official Honda Shop Manual. L : Lubricate
R : Replace
: Technical. In the interest of safety, have your motorcycle
serviced by your dealer.
32
Odometer Reading *1
Frequency
× 1,000 km 1 6 12 18 24 30 36
Refer to
Items × 1,000 mi 0.6 4 8 12 16 20 24
page
Month 6 12 18 24 30 36
Drive Chain Every 1,000 km (600 mi): I L 59
Maintenance
Drive Chain Slider I I I 62
Brake Fluid *4 I I R I I R 55
Brake Pads Wear I I I I I I 56
Brake System I I I I 34
Brake Light Switch I I I 71
Headlight Aim I I I 71
Clutch System I I I I I I I 63
Side Stand I I I 58
Suspension I I I 69, 70
Nuts, Bolts, Fasteners I I I I –
Wheels/Tyres I I I 41
Steering Head Bearings I I I I –
Notes:
*1 : At higher odometer readings, repeat at the frequency interval established here.
*2 : Service more frequently when riding in unusually wet or dusty areas.
*3 : Service more frequently when riding in rain or at full throttle.
*4 : Replace every 2 years, or at indicated odometer intervals, whichever comes first. Replacement requires mechanical skill.
33
34
Replacing Parts
Maintenance
Always use Honda Genuine Parts or their
equivalents to ensure reliability and safety.
When ordering coloured components, specify
the model name, colour, and code mentioned
on the colour label. The colour label is
attached to the frame under the seat. P.45
WARNING
Installing non-Honda parts may
make your motorcycle unsafe and
cause a crash in which you can be
seriously hurt or killed.
35
Battery WARNING
Your motorcycle has a maintenance-free type
battery. You do not have to check the battery The battery gives off explosive
electrolyte level or add distilled water. Clean hydrogen gas during normal
operation.
Maintenance
NOTICE
❙ Cleaning the Battery Terminals
An improperly disposed of battery can be harmful to the
1. Remove the battery. P.47
environment and human health. 2. If the terminals are starting to corrode and
Always confirm local regulations for battery disposal. are coated with a white substance, wash
with warm water and wipe clean.
36
Maintenance
replace any blown fuses. P.90
NOTICE
NOTICE
Installing non-Honda electrical accessories can overload
Replacing a fuse with one that has a higher rating greatly
the electrical system, discharging the battery and possibly
increases the chance of damage to the electrical system.
damaging the system.
37
If a fuse fails repeatedly, you likely have an . The JASO T 903 standard is an index for engine
*1
electrical fault. Have your motorcycle inspected oils for 4-stroke motorcycle engines. There are
by your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.
Engine Oil
Maintenance
Maintenance
brake system serviced by your dealer as soon Also inspect the engine sprocket and rear
as possible. wheel sprocket. If either has worn or damaged
teeth, have the sprocket replaced by your
NOTICE dealer.
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
39
detergent. Use a soft brush if the chain is dirty. rubber O-ring seals.
After cleaning, wipe dry and lubricate with Avoid getting lubricant on the brakes or tyres.
the recommended lubricant. If not available, Avoid applying excess chain lubricant to
use SAE 80 or 90 gear oil. prevent spray onto your clothes and the
Recommended lubricant: motorcycle.
Drive chain lubricant designed
specifically for O-ring chains Recommended Coolant
Pro Honda HP is a pre-mixed solution of
antifreeze and distilled water.
Concentration:
50 % antifreeze and 50 % distilled
water
40
Maintenance
NOTICE embedded in the side
Using coolant not specified for aluminium engines or
of the tyre or the
using ordinary tap water can cause corrosion.
tread. Also inspect for
the bumps or bulges in the side walls of the
Crankcase Breather tyres.
Service more frequently when riding in rain, at
full throttle, or after the motorcycle is washed ❙ Inspecting for Abnormal Wear
or overturned. Service if the deposit level can Inspect the tyres for
be seen in the transparent section of the drain signs of abnormal
tube. wear on the contact
surface.
Tyres (Inspecting/Replacing)
❙ Checking the Air Pressure
Visually inspect your tyres and use an air
pressure gauge to measure the air pressure at
least once a month or any time you think the
tyres look low. Always check air pressure when
your tyres are cold.
41
42
Maintenance
tyres.
●● Use the recommended tyres or equivalents a crash in which you can be seriously
of the same size, construction, speed rating, hurt or killed.
and load range.
●● Have the wheel balanced with Honda Always use the size and type of tyres
Genuine balance weights or equivalents recommended in this owner’s
after the tyre is installed. manual.
●● Do not install a tube inside a tubeless tyre
on this motorcycle. Excessive heat build-up
can cause the tube to burst.
●● Use only tubeless tyres on this motorcycle.
The rims are designed for tubeless tyres, and
during hard acceleration or braking, a
tube-type tyre could slip on the rim and
cause the tyre to rapidly deflate.
43
●● Pin spanner
●● 8 mm Open end wrench
●● 10 x 12 mm Open end wrench
●● 14 x 17 mm Open end wrench
●● Pliers
●● Standard/Phillips screwdriver
●● Screwdriver handle
●● Extension bar
●● 5 mm Hex wrench
●● 17 mm Box end wrench
●● 24 mm Box end wrench
●● Spark plug wrench
44
Seat ❙ Removal
1. Insert the ignition key into the seat lock
Front prong
and turn it clockwise.
Rear prongs
2. Pull the seat lock lever downward to
Maintenance
Seat unlock the seat.
3. Pull the seat back and up.
45
maintenance.
❙ Installation
1. Insert the prongs into the grommets.
2. Install the bolt.
3. Install the seat properly.
Grommets Prongs Bolt
46
Battery ❙ Removal
(CB400) Make sure the ignition switch is OFF.
1. Remove the seat. P.45
Bolt 2. Open the battery cover by removing the
Maintenance
bolt.
Battery
cover
(CB400A)
Bolt
Battery
cover
47
❙ Installation
Positive Install the parts in the reverse order of
terminal
Battery removal. Always connect the positive
terminal first. Make sure that bolts and nuts
(CB400A)
are tight.
Negative
terminal The clock will be reset AM 1:00 if the
Battery battery is disconnected.
To set the clock, see “Operation Guide.”
P.17
Positive
terminal
For proper handling of the battery, see
“Maintenance Fundamentals.“ P.36
Battery Goes Dead P.86
48
Maintenance
engine and wait 2 to 3 minutes. Oil level inspection
3. Place your motorcycle in an upright window
Upper level
position on a firm, level surface.
4. Check that the oil level is between the
upper and lower level marks in the oil Oil fill cap Lower level
inspection window.
49
50
Changing Engine Oil & Filter 5. Remove the oil fill cap, drain bolt, and
sealing washer to drain the oil.
Changing the oil and filter requires special 6. Remove the oil filter with a filter wrench
tools. We recommend that you have your and let the remaining oil drain out. Make
motorcycle serviced by your dealer. sure the prior seal is not stuck to the
Maintenance
engine.
Use a new Honda Genuine oil filter or a Discard the oil and oil filter at an
equivalent specified for your model. approved recycling centre.
NOTICE
Using the wrong oil filter can result in serious damage to Rubber seal
the engine.
continued 51
7. Apply a thin coat of engine oil to the 11. Check the oil level. P.49
rubber seal of a new oil filter. 12. Check that there are no oil leaks.
8. Install a new oil filter and tighten.
NOTICE
Torque: 26 N·m (2.7 kgf·m, 19 lbf·ft). Improper installation of the oil filter can result in serious
damage to the engine.
Maintenance
52
Maintenance
surface.
2. Hold your motorcycle in an upright
position.
3. Check that the coolant level is between
the UPPER and LOWER level marks in the
reserve tank.
Reserve tank cap UPPER level
53
Adding Coolant
WARNING
1. If the coolant level is below the LOWER
Removing the radiator cap while the
level, add the recommended coolant
engine is hot can cause the coolant
( P.40) until the level reaches the UPPER
to spray out, potentially scalding
Maintenance
level mark.
you.
Add fluid only from the reserve tank cap
and do not remove the radiator cap.
Always let the engine and radiator
2. Remove the right side cover. P.46
cool down before removing the
3. Remove the reserve tank cap and add
radiator cap.
fluid while monitoring the coolant level.
a Do not overfill above the UPPER level
mark. Changing Coolant
a Make sure no foreign objects enter the
reserve tank opening. Have your dealer change the coolant unless
4. Securely reinstall the cap. you have the proper tools and are
5. Install the right side cover. mechanically qualified.
54
Maintenance
horizontal and that the fluid level is:
Front above the LOWER level mark.
Rear between the LOWER level and
UPPER level marks.
55
Wear Wear
indicator indicator
Wear Wear Brake pads
indicator indicator Disc
Brake pads
56
Maintenance
rear right of the motorcycle.
If necessary have the pads replaced by your
dealer.
Always replace both left and right brake
pads at the same time.
Front Rear
Brake pads
Wear Wear
Wear Wear indicator indicator
indicator indicator
Brake pads
Disc
Disc
57
Side stand
spring
58
Inspecting the Drive Chain 3. Check the slack in the lower half of the
drive chain midway between the
Slack sprockets.
Check the drive chain slack at several points Drive chain slack:
along the chain. If the slack is not constant 25 to 35 mm (1.0 to 1.4 in)
Maintenance
at all points, some links may be kinked and
binding. a Do not ride your motorcycle if the
Have the chain inspected by your dealer. slack exceeds 50 mm (2.0 in).
5. Check rear axle alignment by making 6. Tighten the rear axle nut.
sure the scales on the drive chain Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft).
adjusters align with the index marks on
both sides of the swingarm. 7. Tighten the adjusting bolts lightly.
Both scales should correspond. If the axle 8. Recheck drive chain slack.
Maintenance
is misaligned, turn the right or left
adjusting bolt until the scales are aligned If a torque wrench was not used for
and recheck chain slack. installation, see your dealer as soon as
possible to verify proper assembly.
Improper assembly may lead to loss of
braking capacity.
61
❙ Checking the Drive Chain Wear Checking the Drive Chain Slider
Check the chain wear label when adjusting Check the condition of the drive chain slider.
the drive chain. If the index mark on the The drive chain slider need to be replaced if
swingarm enters the red zone on the label it is worn to the wear limit line.
Maintenance
after the chain has been adjusted to the If necessary have the drive chain slider
proper slack, the chain is excessively worn replaced by your dealer.
and must be replaced.
Chain: Wear limit line
RK 525SMOZ5
Index mark
Red zone
62
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
dealer.
❙ Checking the Clutch Lever Freeplay Lubricate the clutch cable with a
Check the clutch lever freeplay. commercially available cable lubricant to
Maintenance
Freeplay at the clutch lever: prevent premature wear and corrosion.
10 to 20 mm (0.4 to 0.8 in)
63
❙ Upper Adjustment
Maintenance
64
1. Loosen the upper lock nut and turn the Lower adjusting nut
upper clutch cable adjuster all the way in
(to provide maximum freeplay). Tighten
the upper lock nut.
2. Loosen the lower lock nut.
Maintenance
3. Turn the lower adjusting nut until the
clutch lever freeplay is 10 to 20 mm (0.4
to 0.8 in).
4. Tighten the lower lock nut and check the
clutch lever freeplay. Lower lock nut
5. Start the engine, pull the clutch lever in,
and shift into gear. Make sure the engine If proper adjustment cannot be obtained or
does not stall and the motorcycle does the clutch does not work correctly, see your
not creep. Gradually release the clutch dealer.
lever and open the throttle. Your
motorcycle should move smoothly and
accelerate gradually.
65
freeplay is correct. If the throttle does not 3. Tighten the lock nut and inspect the
move smoothly, close automatically, or if the throttle action again.
cable is damaged, have the motorcycle
inspected by your dealer. Throttle
grip
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in).
Freeplay
66
Maintenance
2. Drain deposits into a suitable container.
3. Install the crankcase breather tube plug.
67
Adjusting the Brake Lever After adjustment, check that the lever
operates correctly before riding.
You can adjust the distance between the tip
of the brake lever and handle grip. NOTICE
Do not turn the adjuster beyond its natural limit.
●●
Maintenance
❙ Adjustment method
Turn the adjuster until the index mark aligns
with the arrow while pushing the lever
forward in the desired position. Index mark
Adjuster
Arrow
Brake lever
68
Maintenance
adjuster to suit the load or the road surface.
Turn clockwise to increase spring preload
(hard), or turn counterclockwise to decrease
spring preload (soft). The standard position
is the third groove from the top aligns with
the top surface of the fork cap.
Adjuster
Standard
position
69
54 3 21
70
Maintenance
bolts. or turn the nut in the direction B if the
Obey local laws and regulations. switch operates too soon.
Headlight case
Up
Bolts A
Down
71
Troubleshooting
●● Check if the PGM-FI malfunction indicator Check the following items:
lamp (MIL) is ON. ●● Make sure engine stop switch is RUN
a If the indicator light is ON, contact position. P.20
your dealer as soon as possible. ●● Check for a blown fuse. P.90
●● Check if the HISS indicator stays ON. ●● Check for a loose battery connection or
a Turn the ignition switch to the OFF battery terminal corrosion. P.36
position and remove the key. Reinsert ●● Check the condition of the battery. P.86
the key and turn the ignition switch to If the problem continues, have your
the ON position. If the indicator still motorcycle inspected by your dealer.
stays ON, check the following:
Check if there is no another HISS key
(including spare key) close to the
ignition switch.
73
Low Oil Pressure Indicator If the engine oil level goes down rapidly,
your motorcycle may have a leak or another
If the low oil pressure indicator comes ON, serious problem. Have your motorcycle
pull safely to the side of the road and stop inspected by your dealer.
the engine.
NOTICE
PGM-FI (Programmed Fuel
Troubleshooting
Continuing to ride with low oil pressure can cause Injection) Malfunction Indicator
serious damage to the engine.
Lamp (MIL)
1. Check the engine oil level, and add oil as
necessary. P.50 If the indicator comes ON while riding, you
2. Start the engine. may have a serious problem with the
a Only continue riding if the low oil PGM-FI system. Reduce speed and have
pressure indicator goes OFF. your motorcycle inspected by your dealer as
Rapid acceleration may momentarily cause soon as possible.
the low oil pressure indicator to come ON,
especially if the oil is at or near the low level.
If the low oil pressure indicator stays ON
when the oil level is at the proper level, stop
the engine and contact your dealer.
75
ABS (Anti-lock Brake System) The ABS indicator may flash if you turn the
rear wheel while your motorcycle is lifted off
Indicator (CB400A) the ground. In this case, turn the ignition
If the indicator operates in one of the switch OFF and then ON again. The ABS
following ways, you may have a serious indicator will go OFF after your speed
problem with the brake system. Reduce your reaches 30 km/h (19 mph).
speed and have your motorcycle inspected
Troubleshooting
76
Troubleshooting
77
killed.
Emergency Repair Using a Tyre
Repair Kit If you must ride with a temporary
tyre repair, ride slowly and carefully
If your tyre has a minor puncture, you can
and do not exceed 50 km/h (30 mph)
make an emergency repair using a tubeless
until the tyre is replaced.
tyre repair kit.
Follow the instructions provided with the
emergency tyre repair kit. Removing Wheels
Riding your motorcycle with a temporary
tyre repair is very risky. Do not exceed Follow these procedures if you need to
50 km/h (30 mph). Have the tyre replaced remove the wheel in order to repair a
by your dealer as soon as possible. puncture.
78
Troubleshooting
1. Park on a firm, level surface. disc or pad surfaces.
2. Cover both sides of the front wheel and a Do not pull the brake lever while the
brake caliper with protective tape or brake caliper is removed.
cloth. a Take care to prevent the brake caliper
from scratching the wheel during
removal.
Brake caliper
assembly
Fixing bolts
79
4. Loosen the right axle pinch bolts. 7. Loosen the left axle pinch bolts.
5. Remove the front axle bolt. 8. On the left side, withdraw the front axle
6. Support your motorcycle securely and shaft, and remove the side collars and
raise the front wheel off the ground wheel.
using a maintenance stand or a hoist.
Troubleshooting
80
Troubleshooting
with the surface of the fork leg. Torque: 23 N·m (2.3 kgf·m, 17 lbf·ft).
Index line 8. Install the right and left brake calipers
and tighten the fixing bolts.
Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft).
a Take care to prevent the brake caliper
from scratching the wheel during
installation.
Surface of
NOTICE
the fork leg
When installing the brake calipers into position on the
fork legs, carefully fit the brake disc between the pads to
avoid scratching them.
81
9. Lower the front wheel on the ground. If a torque wrench was not used for
10. Apply the brake lever several times. Then, installation, see your dealer as soon as
pump the fork several times. possible to verify proper assembly.
11. Retighten the left axle pinch bolts. Clearance
Torque: 23 N·m (2.3 kgf·m, 17 lbf·ft).
12. Raise the front wheel off the ground
Troubleshooting
82
Troubleshooting
adjusting bolts so the rear wheel can be
moved all the way forward for maximum
drive chain slack.
3. Remove the rear axle nut/washer.
continued 83
Brake caliper
bracket
84
Troubleshooting
clearance. Do not operate the motorcycle
without adequate clearance.
85
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
For the light bulb wattage, see
NOTICE “Specifications.“ P.108
Jump starting using an automobile battery is not
recommended, as this can damage your motorcycle’s
electrical system.
86
Troubleshooting
3. Disconnect the connector by pressing headlight bulb with your fingers. If you
tabs. touch the bulb with your bare hands, clean
it with a cloth moistened with alcohol.
Screw Connector
“TOP”mark
Dust cover
Tabs Bulb
Pin
Headlight Screw
87
Screw
88
Troubleshooting
cover
Screws Bulb
89
90
Troubleshooting
4. Close the fuse box cover. 5. Install the left side cover.
5. Install the seat.
Fuse box
Fuse box cover
cover
91
92
(CB400A)
❙ FI Fuse 1. Remove the left side cover. P.46
(CB400) 2. Open the fuse box cover located beside
1. Remove the left side cover. P.46 the left rear suspension.
2. Open the fuse holder. 3. Pull out the fuse and check for a blown
3. Pull out the FI fuse and check for a blown fuse. Always replace a blown fuse with a
fuse. Always replace a blown fuse with a spare of the same rating.
Troubleshooting
spare of the same rating. 4. Close the fuse box cover.
a Spare fuse is provided in the fuse box. 5. Install the left side cover.
P.90
(CB400A)
4. Close the fuse holder.
Fuse box cover
5. Install the left side cover.
(CB400)
FI fuse
Fuse holder
NOTICE
If a fuse fails repeatedly, you likely have an electrical
problem. Have your motorcycle inspected by your dealer.
93
Keys..........................................................................................P.95
Instruments, Controls, &
Other Features............................................................. P.96
Fuels Containing Alcohol....................................... P.98
Catalytic Converter..................................................... P.99
Caring for Your Motorcycle................................ P.100
Storing Your Motorcycle. ..................................... P.102
Transporting Your Motorcycle......................... P.103
You & the Environment......................................... P.104
Serial Numbers............................................................. P.105
Information
●● Do not bend keys or subject them to undue
stress.
●● Avoid prolonged exposure to sunlight or
high temperatures.
●● Do not grind, drill or in any way alter their
shape.
●● Do not expose to strong magnetic objects.
Do not turn the key while riding. the engine. When the ignition switch is turned
OFF, the HISS immobilizer system is always
Engine Stop Switch alert, even if the HISS indicator is not flashing.
Do not use the engine stop switch except in an If the ignition switch is turned ON with the
emergency. Doing so when riding will cause engine stop switch in the RUN position, the
the engine to suddenly turn off, making riding HISS indicator turns ON and goes off after a
unsafe. few seconds to indicate it is OK to start the
If you stop the engine using the engine stop engine.
switch, turn the ignition switch OFF. Failing to HISS Indicator Does Not Turn OFF P.73
do so will drain the battery.
The HISS indicator starts flashing every 2
Odometer seconds for 24 hours after the ignition switch
The display locks at 999,999 when the read- is turned OFF. To prevent or to restore the HISS
out exceeds 999,999. indicator flashing:
96
Information
(Radio and Telecommunications Terminal motorcycle falls over. To reset the sensor, you
Equipment and the mutual recognition of their must turn the ignition switch to OFF and back
conformity) Directive. to the ON position before the engine can be
restarted.
97
The following fuel blends can be used in your percentages can damage metal, rubber, plastic parts of
your fuel system.
motorcycle:
●● Ethanol (ethyl alcohol) 10 % by volume If you notice any undesirable operating
(max). symptoms or performance problems, try a
●● Petrol containing ethanol may be marketed different brand of petrol.
under the name Gasohol.
●● Methanol (methyl alcohol) 5 % by volume
(max) that contain cosolvents and corrosion
inhibitors to protect the fuel system. Never
use a blend containing more than 5 %.
98
Information
A defective catalytic converter contributes to
air pollution and can impair your engine’s
performance. A replacement unit must be an
original Honda part or equivalent.
99
Caring for Your Motorcycle into the air cleaner, muffler, and electrical
parts.
Frequent cleaning and polishing is important 3. Thoroughly rinse your motorcycle with
to ensure the life of your Honda. A clean plenty of clean water.
motorcycle makes it easier to spot potential 4. After the motorcycle dries, lubricate any
problems. moving parts.
In particular, seawater and salts used to a Make sure that no lubricant spills onto
prevent ice on roads promote the formation of the brakes or tyres. Brake discs or pads
corrosion. Always wash your motorcycle contaminated with oil will suffer greatly
Information
thoroughly after riding on coastal or treated reduced braking effectiveness and can
roads. lead to a crash.
5. Lubricate the drive chain immediately after
Washing washing and drying the motorcycle.
Allow the engine, muffler, brakes, and other 6. Apply a coat of wax to prevent corrosion.
high-temperature parts to cool before a Avoid products that contain harsh
washing. detergents or chemical solvents. These
1. Rinse your motorcycle thoroughly using a can damage the metal, paint, and plastic
garden hose to remove loose dirt. on your motorcycle.
2. If necessary, use a sponge or a soft towel Keep the wax clear of the tyres and
with mild cleaner to remove road grime. brakes.
a Clean the headlight lens and other plastic a If your motorcycle has any matte painted
components with extra care to avoid parts, do not apply a coat of wax to the
scratching them. Avoid directing water matte painted surface.
100
Information
●● Dry the brakes: Aluminium Components
a Water adversely affects braking Aluminium will corrode from contact with dirt,
effectiveness. After washing, apply the mud, or road salt. Clean aluminium parts
brakes intermittently at low speed to help regularly and follow these guidelines to avoid
dry them. scratches:
●● Do not direct water under the seat: ●● Do not use stiff brushes, steel wool, or
a Water in the underseat compartment can cleaners containing abrasives.
damage your documents and other ●● Avoid riding over or scraping against curbs.
belongings.
101
water to remove all residue. Coat chrome pieces with rust-inhibiting oil.
●● Lubricate the drive chain. P.40
NOTICE ●● Place your motorcycle on a maintenance
Even though the exhaust is made of stainless steel, it can stand and position a block so that both tyres
become stained. Remove all marks and blemishes as are off the ground.
soon as they are noticed. ●● After rain, remove the body cover and allow
the motorcycle to dry.
●● Remove the battery ( P.47) to prevent
discharge. Charge the battery in a shaded,
well-ventilated area.
a If you leave the battery in place,
disconnect the negative terminal to
prevent discharge.
102
Information
NOTICE
Towing your motorcycle can cause serious damage to the
transmission.
103
You & the Environment it down a drain or on the ground. Used oil,
petrol, coolant, and cleaning solvents contain
Owning and riding a motorcycle can be poisons that can hurt refuse workers and
enjoyable, but you must do your part to contaminate drinking water, lakes, rivers, and
protect the environment. oceans.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works
or environmental services to find a recycling
centre in your area, and to get instructions on
how to dispose of non-recyclable wastes. Do
not place used engine oil in the trash, or pour
104
Serial Numbers
The frame and engine serial numbers uniquely
identify your motorcycle and are required in
order to register your motorcycle. They may
also be required when ordering replacement
parts.
The frame number is stamped on the right side
of the steering head.
Information
The engine number is stamped on the right
side of the crankcase.
You should record these numbers and keep Frame number
them in a safe place. Engine number
105
106
Specifications
Rear 290 kPa (2.90 kgf/cm2, 42 psi) Recommended
passenger) Honda DOT 4 Brake Fluid
Front 1.5 mm (0.06 in) brake fluid
Minimum tread
depth Rear 2.0 mm (0.08 in) Cooling system
2.2 litres (2.3 US qt, 1.9 Imp qt)
capacity
CR8EH-9 (NGK) or
Spark plugs (standard) Recommended
U24FER9 (DENSO) Pro Honda HP Coolant
coolant
0.80 to 0.90 mm (0.031 to
Spark plug gap
0.035 in)
Idle speed 1,400 ± 100 rpm
107
SI type 12V-21/5W x 2 Front axle pinch bolts 23 N·m (2.3 kgf·m, 17 lbf·ft)
Front turn signal lights
U type 12V-21W x 2 Rear axle nut 88 N·m (9.0 kgf·m, 65 lbf·ft)
Rear turn signal lights 12V-21W x 2
License plate light 12V-5W
108
A Compartment
ABS Indicator..............................................18 Centre.......................................................27
Accessories.................................................10 Luggage tie-down hooks..........................28
Owner’s Manual..................................26, 97
B Rear..........................................................26
Battery................................................. 36, 47 Tool Kit.............................................. 26, 44
Brakelight Switch.......................................71 Coolant................................................ 40, 53
Brakes Crankcase Breather................................... 67
Fluid....................................................39, 55
Pad Wear................................................. 56 D
Braking.........................................................7 Digital Clock Adjustment..........................17
Bulb Drive Chain.................................................59
Brake/Tail Light......................................... 88
Index
Front/Rear Turn Signal.............................. 88 E
Headlight..................................................87 Electrical Trouble...................................... 86
License Plate Light.................................... 89 Engine
Number...................................................105
C Oil...................................................... 38, 49
Caring for Your Motorcycle................... 100 Oil Filter....................................................51
Clutch System............................................ 63 Overheats.................................................74
Colour Label...............................................35 Starting.....................................................22
Combined ABS.............................................8 Stop Switch........................................ 20, 96
Stopping.................................................. 96
Environment............................................ 104
109
Instruments................................................14
G
Gasohol...................................................... 98 L
Load Limits.................................................11
H Loading Guidelines....................................11
Hazard Switch........................................... 20 Low Oil Pressure Indicator..................18, 75
Headlight Aim............................................71 Luggage tie-down hooks......................... 28
Headlight Dimmer Switch........................ 20
Helmet Holder.................................... 25, 26
High Beam Indicator..................................19
110
M Petrol................................................... 24, 98
Maintenance PGM-FI (Programmed Fuel Injection)
Fundamentals........................................... 34 malfunction indicator lamp (MIL).....18, 75
Importance.............................................. 30 Protective Apparel.......................................8
Safety....................................................... 30
Schedule...................................................31 R
Maximum Weight Limit.............................11 Recommended
Modifications.............................................10 Coolant.................................................... 40
Fuel...........................................................24
N Oil............................................................ 38
Neutral Indicator.......................................19 Refuelling...................................................24
Removal
O
Index
Battery......................................................47
Odometer............................................ 15, 96 Seat..........................................................45
Oil Side Covers.............................................. 46
Engine................................................ 38, 49 Repair Kit....................................................78
Other Warning Indications...................... 77 Riding Precautions.......................................7
Overheating...............................................74
P
Parking..........................................................9
Parts Location............................................12
Passing light control switch..................... 20
111
S Tool Kit...................................................... 44
Safety Precautions.......................................6 Transporting Your Motorcycle................103
Seat............................................................ 45 Tripmeter............................................. 15, 96
Serial Numbers.........................................105 Troubleshooting........................................72
Shifting Gears........................................... 23 Turn signal indicators................................19
Side Covers................................................ 46 Tyres
Side Stand.................................................. 58 Air Pressure...............................................41
Side Stand Ignition Cut-off System......... 58 Puncture...................................................78
Specifications.......................................... 106 Replacing............................................ 41, 78
Speedometer..............................................14
Start Button.............................................. 20 W
Starting the Engine.................................. 22 Warning Indicators ON..............................75
Index
T
Tachometer................................................14
Throttle...................................................... 66
112