ET032 Ed.5 (OPGW) .Es - en
ET032 Ed.5 (OPGW) .Es - en
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QUALIFICATION: CONTROL DATA:
STANDARD MANAGEMENT:
INDEX
APPENDIX 3: RECEPTION TESTS FOR COMPOSITE GROUND / OPTICAL CABLES (OPGW) ...... 1
1. TEST TABLE ............................................. .................................................. ......................1
1.1 TABLE 1: Tests on optical fibers .......................................... .....................................two
1.2 TABLE 2: Tests on the optical core .......................................... ......................................3
1.3 TABLE 3: Tests on the aluminum tube ......................................... ..................................4
1.4 TABLE 4: Tests on aluminum coated steel wires ....................................... .4
1.5 TABLE 5: Tests on alloy wires. .................................................. ....................5
1.6 TABLE 6: Tests on the complete cable. .................................................. ..........................5
2. DESCRIPTION OF TESTS ............................................ .................................................. ..7
R-OPG.1. Tests on optical fibers ............................................. ....................................... 7
R-OPG. 2. Tests on the optical nucleus ............................................. ....................................... 10
R-OPG.3. Tests on the aluminum tube ............................................ ................................... 12
R-OPG. 4. Tests on aluminum-coated steel wires .................................... 14
R-OPG.5. Tests on alloy wires ............................................ ......................... 14
R-OPG.6. Tests on the complete cable ............................................. .................................... 14
3. SAMPLING ............................................... .................................................. ................................. 18
4. ACCEPTANCE AND REJECTION CRITERIA ........................................... ..................................... 18
SUPPLY DESCRIPTION
Composite earth / optical cable (OPGW) is installed in power transmission lines instead of the earth
cable, thus performing the functions of an earth cable on the one hand and a transmission medium to
establish telecommunications links on the other.
This specification applies to composite earth / optical cables with a short-circuit current of 17 kA (called
Type 1) and a short-circuit current of 25 kA (called Type 2) that are installed in the high voltage lines
owned by Red Eléctrica de 400 kV, 220 kV, 132 kV and 66 kV.
1. STANDARD DESIGN: CABLE WITH CENTRAL OPTICAL CORE AND ALUMINUM TUBE
The earth / optical composite cable is made up of a central optical core consisting of a watertight
aluminum tube, inside which the optical fibers are loosely housed in protective plastic tubes.
Red Eléctrica will indicate which of the following structures is admitted at the time of carrying out the
homologation or purchase:
12 12 0 two 6 4 3
24 24 0 two 12 4 6
48 48 0 4 12
96 96 0 4 24
42 + 6 48 6 4 12
84 + 12 84 12 4 24
144 144 0 6 24
In mixed cables, the G.655 fibers will be placed last according to the corresponding color code.
The Spanish alphabetic code will be followed in the order of the tubes and the fibers within each tube.
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QUALIFICATION: CONTROL DATA:
To identify the tubes, the letters will always be capitalized. If the cable has four active tubes (for example,
48 and 96 fiber optic cables), they will be identified by the following code
colors:
1 BLUE AZ
two WHITE BL
3 RED RO
4 GREEN GO
In the event that the cables have six active tubes (144 fiber optic cable), the code to follow will be as
follows:
1 YELLOW AM
two BLUE AZ
3 WHITE BL
4 RED RO
5 GREEN GO
6 PURPLE SAW
To recognize the fibers within each tube, the following code will be followed, writing the letters that
identify the fibers in lowercase:
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QUALIFICATION: CONTROL DATA:
RINGS:
- When the tube has more than 12 fibers, fibers 13 to 18 will be marked with a black ring
every 50 mm according to the color code established in table 3.
- When the tube has more than 18 fibers, fibers 19 to 24 will be marked with 2 black rings
every 50 mm according to the color code established in table 3.
The cables proposed for approval, in addition to complying with the technical characteristics specified in
this section, must satisfactorily pass the mechanical calculations of the cable,
common in Red Eléctrica.
Section of the metal part 100 mmtwo - 142 mmtwo 150 mmtwo - 170 mmtwo
1 The minimum acceptable value for the breaking load of the cable will be that which satisfies the calculations of the sag of the cable, never being less than that indicated
here. The technical data sheet associated with the cable must identify its nominal value (and tolerances) in order to be able to carry out the aforementioned calculations.
two The minimum radii of curvature associated with the installation are not specified, which will be defined in the technical sheet and in the
manufacturer's installation procedure.
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QUALIFICATION: CONTROL DATA:
at 20ºC
Short-circuit conditions will not cause alterations in the transmission characteristics of the optical fibers.
Material (2 options) 1.- Extrusion Aluminum Coated Steel 1.- Extrusion Aluminum Coated Steel
3 The corresponding short-circuit test will be carried out with a fault current of at least 17 kA or 25 kA depending on the type of cable with a
minimum duration of 0.3s.
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QUALIFICATION: CONTROL DATA:
The integrity of the coating (acrylate, color ...) will not be altered within the operating ranges
of the cable and throughout its useful life.
The ITU-T recommendations indicated in this document will be complied with except for those parameters specified
below.
Tension test (Proof Test) > 0.69 GPa (equivalent> 1%) > 0.69 GPa (equivalent> 1%)
Modal field diameter 8.6 -9.5 µm +/- 0.6 µm (1300nm) 8.6 -9.5 µm +/- 0.6 µm (1300nm)
Core / cladding concentricity error <= 0.6 µm (According to ITU-T G.652D) <= 0.6 µm (According to ITU-T G.652D)
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QUALIFICATION: CONTROL DATA:
Tension test (Proof Test) > 0.69 GPa (equivalent> 1%) > 0.69 GPa (equivalent> 1%)
2. SPECIAL DESIGNS
In order to solve specific needs, Red Eléctrica may request cables with a design different from the
standard one.
The optical fibers are loosely housed in steel tubes covered with aluminum or an aluminum alloy, in such
a way that there is no galvanic bridge between it and the different wires that make up the cable. The
layers of wires that make up the cable can be made of aluminum coated steel, aluminum alloy or a
mixture of both. On the layer that includes the steel tubes that contain the fibers, one or two layers of
wires are wired in such a way that the outer layer is wired to the right.
The number of optical fibers housed in each steel tube will never exceed 48.
Red Eléctrica will indicate the color code to be used in each case.
The cable shall comply, as far as possible, with the constructive, environmental and technical characteristics of the
standard cable. Red Eléctrica will define the particular characteristics in each case.
The steel tubes that contain the optical fibers, a peculiarity of this design, will comply with the
following characteristics:
Building Soldier
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QUALIFICATION: CONTROL DATA:
Red Eléctrica may establish the parameters of other additional designs if its needs so determine.
The reception and approval tests to be carried out for composite optical / earth cables (OPGW) are
indicated below.
Due to exceptional circumstances, if considered by Red Eléctrica and in mutual agreement with the
manufacturer, additional tests not included in the following points may be carried out.
All tests will be carried out in the supplier's laboratory and, if necessary, in accredited external
laboratories. The tests will be allowed to be carried out in the supplier's laboratory provided that the
laboratory has the necessary equipment and measuring instruments to carry out the required tests.
It is necessary that the equipment and measuring instruments used are suitably calibrated on the date
of the tests. For this reason, Red Eléctrica will require your current calibration certificates.
1. RECEPTION TESTS
The reception tests of composite optical / earth cables (OPGW) are mainly divided into tests on optical
fibers, the optical core, the aluminum or steel tube according to design, the wires or on the complete
cable.
Annex 3 describes each of the tests, their sampling criteria and the acceptance and rejection criteria.
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QUALIFICATION: CONTROL DATA:
2. APPROVAL TESTS
The set of homologation tests for optical / earth composite cables (OPGW) to be carried out are made up
of the following subsets
Type tests. Red Eléctrica will indicate whether all type tests or a selection should be carried out.
All the tests of reception of composite earth / optical cables (OPGW) according to the
corresponding section of this document.
Due to exceptional circumstances, if considered by Red Eléctrica and in mutual agreement with the
manufacturer, additional tests not included in the previous points may be carried out.
The manufacturer will manufacture the necessary prototype coils with the length considered appropriate in each
case to be able to carry out the established tests.
Annex 4 describes each of the type tests, their sampling criteria and the acceptance and rejection criteria.
For homologation:
- Cable technical data sheet including all the parameters described in this technical
specification (according to the models indicated in annex 2).
- Installation manuals.
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QUALIFICATION: CONTROL DATA:
- The protocols of tests, measurements and trials contemplated in the respective standards for
the approval and reception of cables (see annexes).
- Model "Factory Acceptance Tests for OPGW cables" (according to the model indicated in annex
two).
- Model "Acceptance of fiber optic spools" (according to the model indicated in annex 2).
Regarding transport, packaging and storage, the equipment supplied must comply with the provisions
of the "GENERAL CONTRACTING CONDITIONS FOR EQUIPMENT AND MATERIALS" of RED ELÉCTRICA DE
ESPAÑA (see annex 1 "Applicable regulations").
The cable winding will be carried out in reels with a suitable drum diameter and according to current
regulations.
The coils will be made of wood.
The rigidity and robustness of the coil will prevent the wings from opening during the installation
process.
The coils will be loaded and unloaded by means of a suitable crane for their weight.
It will be verified that the 2 ends of the cable are accessible and that they are firmly secured with
clamps, so that accidental unwinding does not occur, and effectively protected against the entry
of water and foreign bodies.
Long-term storage, more than 1 month, of the coils will be carried out protected from inclement
weather, in particular humidity.
The bobbin will be marked with the unwinding direction.
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QUALIFICATION: CONTROL DATA:
Each coil will have an outdoor identification plate on the outside with the inscription Red Eléctrica de
España and the following information:
QUALITY RECORDS
The materials that are the object of this specification will be subject at least to a Certified Quality System
in accordance with the ISO-9001 standard.
The quality certificates and approvals required by the applicable codes and standards will be provided,
as well as those included in the current legislation.
1. QUALITY PLAN
The supplier must have a Quality Plan where the manufacturing phases and the inspection points to be
controlled with the approved internal standard or procedure must be collected, correlatively from the
receipt of materials to the destination of the order. The Quality Plan or Inspection Points Program must
be available at the request of REE, which may expand it or set waiting points if it deems it appropriate.
REE or its representatives will have free access to the facilities, both of the supplier and its suppliers or
subcontractors, to inspect or audit everything related to the order. Likewise, you will be able to have all
the technical and quality documentation in order to be able to verify it.
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QUALIFICATION: CONTROL DATA:
GUARANTEE
Regarding To guarantees, the equipment supplied must comply with the provisions of the "GENERAL
CONTRACTING CONDITIONS FOR EQUIPMENT AND MATERIALS" of RED ELÉCTRICA DE ESPAÑA.
The supplier will guarantee the existence of spare parts for a minimum of 10 years after delivery.
The cable is guaranteed against any manufacturing defect for 10 years after delivery or one year after
commissioning.
OTHER REQUIREMENTS
The lengths of the cables may be made to measure or standardized, as indicated by Red Eléctrica:
Custom lengths: For custom coils, the lengths to be supplied will be determined by Red Eléctrica
based on the proposal of the profile of the line in question, taking into account the drops in
supports with splices and substation gantries. Once the coil lengths have been set, they may not
vary by more than + 1%
Standard lengths: The standard lengths are 3000 m, 3800 m, 4500 m, 5000 m and 5500 m. These
lengths may not vary by more than + 1%.
Page 1 from two
APPENDIX 1: CONTROL DATA:
ET083 Packaging, marking and shipping procedure for REE technical specification.
equipment and materials
ITU-T G.652 Characteristics of optical fibers and cables Recommendation of the International
Telecommunication Union.
single mode
UNE 21044: 1974 Sampling plans and acceptance and rejection criteria Spanish standard.
Table III in the reception of bare cables for conductors of
overhead power lines
Common test methods for insulation and jacket Spanish and European standard.
UNE-EN 60811-1- materials for electrical cables and fiber optic cables.
1: 1996 Part 1-1: General application. Measurement of
thicknesses and external dimensions. Determination
of mechanical properties.
UNE-EN 61232: 1996 * Spanish and European standard.
Aluminum Coated Steel Wires for Electrical Use
UNE-EN 50183: 2000 Conductors for overhead power lines. Aluminum- Spanish and European standard.
magnesium-silicon alloy wires.
Conductors for overhead power lines. Round wire The cable will comply with this standard
UNE-EN 50182: 2002 *
conductors stranded in concentric layers. especially in relation to:
UNE 21045: 1974 Wooden spools intended for bare cables for Spanish standard.
overhead line conductors
Page two from two
APPENDIX 1: CONTROL DATA:
IEEE Standard for Testing and Performance for Optical Ground Wire (OPGW) Institute
IEEE 1138: 2009
Testing Standards for Use on Electric
Electrical and Electronic Engineers (IEEE).
Utility Power Lines
ANNEX 2: MODELS
List of forms or models necessary for the development of this process or activity:
cables
compounds
ground / optical
(OPGW)
This annex defines a set of tests that apply to the reception of composite optical / ground cables (OPGW),
its sampling criteria and the acceptance and rejection criteria.
1. TEST TABLE
R-OPG.4.5. Torsion
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ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
6.3. Diameter
FO METHOD /
KIND TEST SAMPLING ACCEPTANCE REQUIREMENTS
RULE
Selection of
R-OPG.1. For all tests in the table:
coils according to:
Essays on the fibers See description of the R-OPG.1 test in
UNE 21044: 1974
optical section 2.
Table III
MM - II
ITU-T G.651 / G.652 / G.655 as applicable.
R-OPG.1.1. Attenuation SM - II
IEC 60793-1-40 100% FO REE ET in force.
by reflectometry SM - III
Optical fibers
Reception
Manufacturer Specifications
NZD - III
SM - II ITU-T G.652 / G.655 as applicable.
R-OPG.1.2. Diameter of the Min. 25% FO of
SM - III IEC 60793-1-45 REE ET in force.
modal field * each tube **
NZD - III Manufacturer Specifications
cables
compounds
ground / optical
(OPGW)
Legend: MM: Multimode G.651 | SM: Standard singlemode G.652 | NZD: Singlemode with non-zero displaced dispersion G.655
II: 2nd window, 1310nm | III: 3rd window, 1550 nm
* At REE's discretion, the marked tests may be substituted for certificates. More information in the description of the T-OPG-1 test in section. two.
* * The final sampling will be established by REE. See also acceptance and rejection criteria in the description of the T-OPG-1 trial of the
aptdo. two.
Table 1. Reception tests for composite ground / optical cables. Tests on optical fibers
Coil selection
R-OPG. 2. For all tests in the table:
according:
Tests on the optical nucleus
UNE 21044: 1974 Table See description of the R-
III OPG.2 test in section 2.
According to technical
R-OPG.2.1. Structure of the 100% samples of
Visual inspection characteristics (ET of REE in force
Optical Core
selected coils
Reception
optical nucleus
+ manufacturer specifications)
R-OPG.2.3. Measure of
To be agreed between REE and
diameter of element 100% samples Nominal ± 10%
maker.
central
Table 5: Reception tests for composite earth / optical cables. Tests on the optical nucleus.
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ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
If the design is with steel tube (see in this ET section 'Characteristics of the network, constructive and
R-OPG.3.
Coil selection For all tests in the table:
Tests on the aluminum tube
Aluminum tube (or steel, according to design)
according:
(or steel, according to design) See description of the ROPG.3
UNE 21044: 1974 Table III
test in section 2.
R-OPG.3.1. Diameters and See description of the 100% samples of the UNE 21044: 1974. Section 6.2.
Reception
R-OPG.3.2. Tightness Red Eléctrica will choose which 1 test per batch No pressure drop will be
of the proposed methods observed on the gauge.
will be the one that is carried out.
Table 6: Reception tests for composite earth / optical cables. Tests on aluminum tube (or steel, depending on design)
61232: 1996.
aluminum thickness Min. 10 measurements
R-OPG.4.4. Endurance
UNE-EN 61232: 1996 100% wires
electric
Table 7: Reception tests for composite earth / optical cables. Tests on aluminum coated steel wires.
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ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
50183: 2000.
Alloy wires
R-OPG.5.3. Endurance
UNE-EN 50183: 2000 100% wires
electric
Table 8: Reception tests for composite earth / optical cables. Tests on alloy wires.
R-OPG.6.6. Step of UNE-EN 50182: 2002. 100% samples of the UNE-EN 50182: 2002. Section 5.5.
wiring (or helix) Section 6.4.4. selected coils UNE 21044: 1974. Section 6.2.
cables
compounds
ground / optical
(OPGW)
R-OPG.6.9.
Annex 4. According to Annex 4.
Load / Elongation / A 1 sample per lot
T-OPG.5 test T-OPG.5 test
tenuation *
* The tests marked with an asterisk are optional at the discretion of Red Eléctrica.
Table 9: Reception tests for composite earth / optical cables. Tests on the complete cable.
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ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
- All the tests established in table 1 will be carried out on a selection of coils resulting from
applying the sampling standard that appears in the same table.
- Always at the discretion of Red Eléctrica, if so considered, the tests marked with an asterisk
"*" (R-OPG.1.2., R-OPG.1.3., R-OPG.1.4., R-OPG.1.5., R-OPG.1.6., R-OPG.1.7. Y ROPG.1.8.) they
can be substituted by certificates from the fiber manufacturer. In this case, the certificates
will cover 100% of the fibers of the reels tested.
- Process:
According to table 1.
Multimode FO X X
Single mode FO X X
Table 10 Work Windows for reflectometry
A fiber has an attenuation per unit length greater than that specified by Red
Eléctrica, for either of the two measured wavelengths.
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ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
A fiber present, in any section of the trace, a visible discontinuity in attenuation per
unit length
A failure in an optical fiber will imply the rejection of the coil to which it belongs. For the
rejection of a batch, use will be made of the column "rejected" of Table III (Standard UNE
21044-74). The manufacturer, in the case of rejection of a lot, will have the option to test
each coil and present to a new reception those that have met the requirements for
acceptance.
- Process:
According to table 1.
If any of the tests on any of the fibers gave an out-of-specification result, the coil
would be rejected and the sampling level of the rest of the samples would be
increased to 100% of the fibers (or the percentage indicated by Red Eléctrica).
In the event that new non-conformities appear, the entire batch will be rejected,
with the manufacturer having the option to test each coil and submit to a new
reception those that have met the established requirements.
cables
compounds
ground / optical
(OPGW)
The PMD value will be less than or equal to that indicated in this TS (section 'Network,
construction and environmental characteristics') or the value indicated in the manufacturer's
technical specification if this is more restrictive.
If the value is greater than the most restrictive value between the two specifications, the coil
will be rejected and the test will be increased to 100% of the fibers (or the percentage
indicated by Red Eléctrica) from two other coils in the batch.
In the event that new non-conformities appear, the entire batch will be rejected,
with the manufacturer having the option to test each coil and submit to a new
reception those that have met the established requirements.
- Process:
According to table 1.
If the value of proof test of the fibers is less than that indicated in this TS (section
'Characteristics of the network, construction and environmental'), the entire batch will
be rejected.
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ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
- All the tests established in table 2 will be carried out on a selection of coils resulting from
applying the sampling standard that appears in the same table.
- Process:
Visual inspection: It will be verified that the optical core is in accordance with this TS
(section 'Network, construction and environmental characteristics') and the
manufacturer's specification, including the color code of tubes, ribbons and fibers.
If the optical core does not agree with the technical characteristics, the coil will be
rejected and the sampling will be extended to all the coils of the batch to be
received.
- Process:
The outer diameter, inner diameter, and thickness of the plastic tubes will be measured under a
microscope.
The measurements will be carried out in accordance with the regulations indicated in table 2.
cables
compounds
ground / optical
(OPGW)
The measured values must not exceed the nominal characteristics of the supplier
with a tolerance of ± 10%.
In the event that any measured value of one of the tubes does not meet the established, the coil
will be rejected and sampling will be applied to two coils in the batch.
In the event of a new failure, the entire batch will be rejected. The supplier may
present to reception those coils that have met the requirements for acceptance.
- Process:
The measured value must not exceed the nominal value of the supplier's
characteristics with a tolerance of ± 10%.
In the event that the measured value does not meet the established, the coil will be
rejected and the sampling will be extended to two coils of the batch. In the event of a
new failure, the entire batch will be rejected. The supplier may present to a new
reception those coils that have met the requirements for acceptance.
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ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
- All the tests established in table 3 will be carried out on a selection of coils resulting from
applying the sampling standard that appears in the same table.
- Process:
The measurement will be carried out on a sample at room temperature, measuring with
a micrometer or a microscope two external diameters and the two internal ones
corresponding to 90º from each other. The thickness will be given by the difference in
diameters.
The mean value of the measurements must be within the nominal value with a tolerance of ± 1%.
The general criteria established in section 6 of the UNE 21044: 1974 standard will be
applied.
Red Eléctrica will indicate which of the following two methods should be applied:
Method A:
- Process:
An aluminum tube sample of at least 5 meters with one end sealed will be placed in
water and a constant air pressure of 2 atmospheres will be applied to the other end.
The pressure to which the tube is subjected throughout the test shall be measured by means of a
manometer.
Page 13 from 18
ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
The test will consist of verifying that there is no air loss through the aluminum tube. To
do this, an observation will be made initially and another after an hour, not having to
observe bubbles in the water. On the other hand, it will be verified that the pressure of
the tube has not undergone variations during the test.
Once the test is finished and in order to verify that the pressure introduced has
spread throughout the entire sample in the tube, the sealing element will be
removed from the end opposite the one where the air has been introduced. In
this case, the bubbling should be observed.
The general criteria established in section 6 of the UNE 21044: 1974 standard
will be applied.
Method B:
- Process:
The pressure to which the tube is subjected throughout the test shall be measured by means of a
manometer.
It will be verified periodically during the test and especially at the end of the test that the
pressure indicated by the manometer does not vary.
Once the test is finished and in order to verify that the pressure introduced has spread
throughout the entire sample of the tube, the sealing element from the end opposite the one
where the gas has been introduced will be removed and it will be verified that the gas comes
The general criteria established in section 6 of the UNE 21044: 1974 standard will be
applied.
Page 14 from 18
ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
The essays R-OPG4.1, R-OPG4.2, R-OPG4.3, R-OPG4.4 Y R-OPG4.5 They will be carried out in accordance with the
standard indicated in table 4.
The essays R-OPG5.1, R-OPG5.2 Y R-OPG5.3 will be carried out in accordance with the standard indicated in the
table 5.
- Process:
According to table 6.
According to table 6.
- Process:
According to table 6.
- Process:
Page fifteen from 18
ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
The arithmetic mean of two measurements taken at an angle on the same section will be
taken as the diameter.
According to table 6.
- Process:
The test shall be carried out by weighing a sample of a minimum length of 1 meter on a
balance.
According to table 6.
- Process:
The method determined by the manufacturer based on the Wheatstone Bridge and
approved by Red Eléctrica.
According to table 6.
Page 16 from 18
ANNEX 3: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
- Process:
According to table 6.
According to table 6.
- Process:
To carry out the test, the load will be applied in a linear way until the cable breaks.
If the break occurs at a distance from the jaw less than 2 times the diameter of the cable
and the requested breaking load is not reached, the test must be repeated with another
sample taken from the same coil.
This test shall be carried out by means of the appropriate testing machine. The
minimum length of cable tested will be 5 meters (free span).
In any case, the breaking load must not be less than that specified by the
manufacturer.
In the event that the test is not representative or is unsuccessful, two more retests
will be carried out and they must be satisfactory.
If a new failure is found, the entire batch will be rejected. The supplier may present
at a new reception those coils that have met the requirements for acceptance
cables
compounds
ground / optical
(OPGW)
- Process:
In the event that the test is not representative or is unsuccessful, two more retests
will be carried out and they must be satisfactory.
If a new failure is found, the entire batch will be rejected. The supplier may present
at a new reception those coils that have met the requirements for acceptance
- Process:
In the event that the test is not representative or is unsuccessful, two more retests
will be carried out and they must be satisfactory.
If a new failure is found, the entire batch will be rejected. The supplier may present
at a new reception those coils that have met the requirements for acceptance
cables
compounds
ground / optical
(OPGW)
3. SAMPLING
The sampling of the coils to be tested will be carried out according to Table III of the UNE 21044: 1974 standard. In
each trial, in addition, the specific sampling criteria are indicated.
The acceptance and rejection criteria are defined in the sections corresponding to each test.
Page 1 from 18
ANNEX 4: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
ANNEX 4: TYPE TESTS FOR APPROVAL OF COMPOSITE EARTH / OPTICAL CABLES (OPGW)
This annex specifies the set of type tests that apply to the homologation of composite optical / earth
cables (OPGW), with their acceptance and rejection criteria.
1. TEST TABLE
The following table defines the type tests necessary for the approval of a new material. In section 2 the
information on each trial is expanded.
Page two from 18
ANNEX 4: CONTROL DATA:
cables
compounds
ground / optical
(OPGW)
At the discretion of Red Eléctrica, it may be carried Max. Absolute outside cable
out according to IEEE 1138: 2009 standard (section temperature: 220 ° C
6.4.3.3).
Red Eléctrica reserves the right to demand
Temporary or permanent dimming <
0.05 dB fiber tested.
additional conditions to those established by
this regulation. No observable damage or cages.
T-OPG. 3. IEEE 1138: 2009 (section 6.4.3.4) + Those indicated in the standard.
T-OPG. 4. IEEE 1138: 2009 (section 6.4.2.4) Those indicated in the standard.
Type tests
Torsion test
T-OPG. 6. IEC 60794-1-22. F1 method+ Those indicated by the IEC 60794-1-2 standard.
Thermal Cycle Test considerations Annex 4 T-OPG.6 (watch Method F1.
considerations in section 2)
Temporary or permanent attenuation <0.1
dB / km FO tested.
T-OPG. 7. IEEE 1138-2009 standard (section 6.4.2.1) Those indicated by the IEEE 1138-
Pulley pass test 2009, section 6.4.2.1
T-OPG. 8. IEEE 1138-2009 standard (section 6.4.3.8.) Those indicated by the IEEE 1138-
Corrosion test 2009, section 6.4.3.8.
T-OPG.9. IEEE 1138: 2009 (section 6.4.3.6) Those indicated in the standard.
cables
compounds
ground / optical
(OPGW)
Previous note: In tests where it is necessary to perform fiber fusions to form a loop, these will be done in
accordance with the provisions of the following table:
24 24
48 24
96 36
144 48
Table 12. Minimum number of optical fibers to fuse for tests with optical measurements
Test preparation
- The preparation will be carried out in accordance with the provisions of the IEEE 1138: 2009 standard,
section 6.4.3.1.
Process
- This test will be carried out according to the procedure described in IEEE 1138: 2009,
section 6.4.3.1.
- The acceptance and rejection criteria indicated in the IEEE 1138: 2009 standard, section 6.4.3.1,
will be followed.
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This test will be carried out with the procedure described below. However, if Red Eléctrica so indicates, it may be
carried out according to the IEEE 1138: 2009 standard (section 6.4.3.3).
Test preparation
- The assembly will be similar to the one shown in the following illustration:
cables
compounds
ground / optical
(OPGW)
- The ties must be such as to allow the optical core and optical fibers to be fixed at the ends
to the rest of the cable.
- The fixed cable at the ends of the lashings shall be subjected to a tension of between 15% and
20% of its rated breaking load.
- During the test, the temperature will be measured at at least three different and
equidistant points and the attenuation of the optical fibers using convenient sampling
frequencies (in both cases, at least 10 samples per second will be required).
- Optical Considerations:
To perform the optical measurements, the optical fibers will be fused in a loop,
following the minimum criteria established in table 2 of this annex. The length of
the fiber loop will be at least 100m.
The test will be monitored with a source - optical power meter assembly, following the
assembly according to the IEEE 1138-2009 standard in its section 6.2.
Measurements will be made at 1550 nm. These should be stored digitally using the
sampling frequency already indicated.
Process
- Through the jaws used to tie the cable, a current will be injected into the sample under test
for a certain time interval. The values of the injected current and the duration shall
correspond to the maximums specified by the manufacturer for the cable under test.
cables
compounds
ground / optical
(OPGW)
The first 3 current pulses will be made with the sensors located in such a way that
the temperature of the cable is measured on the surface of the aluminum tube.
The last 2 current pulses will be made with at least two of the sensors located in
such a way as to measure the temperature in the optical core (inside the aluminum
tube) and at least one sensor on the surface of the aluminum tube.
- During the first 3 current pulses, the optical measurements will be taken with the optical
considerations described. These measurements will be continuously monitored at least 2
minutes before until at least 5 minutes after each pulse. A measurement should also be
recorded when sufficient time has elapsed for the cable to stabilize at the initial
temperature.
- The temperature of the cable must not exceed the following values:
- Throughout the test, the maximum variation in fiber attenuation (temporary or permanent)
will never exceed 0.05 dB per fiber tested.Four.
- Once the optical measurements are finished, a visual inspection of the cable will be carried
out, checking that no permanent cages have been formed. Then it
They will disassemble the different parts of the cable by inspecting the different
components that make it up, paying special attention to the closest points, to the
termination accessories and the cable's optical core, and no significant damage should be
observed.
4 For example, in the case of having 24 looped fibers, the pass criterion would be 24 x 0.05 = 1.2 dB
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Test preparation
- The preparation will be carried out in accordance with the provisions of the IEEE 1138: 2009 standard,
section 6.4.3.4.
Process
- This test will be carried out according to the procedure described in the IEEE 1138: 2009 standard, section
6.4.3.4. In addition to what is indicated in the standard, the following considerations will be taken into
account:
- For cables with special designs, these parameters may be modified, at the discretion of Red
Eléctrica.
- The acceptance and rejection criteria indicated in the IEEE 1138: 2009 standard will be followed,
section 6.4.3.4.
At Red Eléctrica's discretion, once these tests have been carried out, the samples will be broken on the traction bench
to check the remaining breaking load, which must be greater than 50% of the cable's breaking load.
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- To know the mechanical and optical behavior of the cable when it is subjected to a torsion
as a consequence of a load applied to one of its ends.
Test preparation
- The preparation will be carried out in accordance with the provisions of the IEEE 1138: 2009 standard,
section 6.4.2.4.
Process
- This test will be carried out according to the procedure described in the IEEE 1138: 2009 standard,
section 6.4.2.4.
- The acceptance and rejection criteria indicated in the IEEE 1138: 2009 standard, section 6.4.2.4,
will be followed.
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- Check that the extra-length of optical fiber is adequate to the required requirements.
Test preparation
- The test will be performed at room temperature (22 ± 3 ° C) on a cable sample placed in a
setup similar to that shown in illustration 2.
- The cable needs to be fixed at the ends. Two options are allowed for this fixation:
Option 1: If possible, ties (epoxy type or similar) will be used to allow this fixation.
Option 2: In order to ensure that there is no slippage of the fibers from the parts of
the cable not subjected to the mechanical stress of the test, one or two turns of the
cable shall be made at each end of the test. In addition, the plastic tubes of the
optical core will be marked on both end ends of the cable (for example, with a
marker) at the exact points where they are exposed. The fibers will also be marked
at the exact point where they are uncovered. If, at the end of the test, slippage of
the fibers / optical core is observed at either end of the test, it will be considered null.
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ANNEX 4: CONTROL DATA:
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- Optical Considerations:
The optical fibers will be spliced by fusion forming a complete loop following the
minimum criteria established in Table 2 of this annex and an equipment will be
connected to them to measure variations in attenuation and length. If you do not
have a device that allows you to measure both parameters at the same time, you
will have looped fibers for one measurement and other fibers, also looped, for the
other.
Measurements will be made at 1550 nm. These should be stored digitally using a
convenient sample rate.
- A device will be used that measures the elongation of the cable that will be placed between
the mooring devices. Cable elongation measurements will be stored digitally using a
sample rate of at least one sample per second.
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Process
The draft will be increased to a value (set between customer and manufacturer) that exceeds the
Tension 8% 10% fifteen% twenty% 25% 30% 35% 40% Four. Five% > 50% 8%
(% Load Break)
Time (min) 3 3 3 3 3 3 3 3 3 10 10
During these ramps, the elongation of the cable and the attenuation and elongation
variations of the optical fibers (fiber strain) will be measured. Measurements will be
taken at periodic intervals with the sampling indicated above and whenever it is
sufficient to allow their representation in a graph. Special attention will be paid to
the point at which the elongation of the fibers begins, as well as to the point at
which 50% of the breaking load is exceeded.
The pulling force will be increased again until it is verified that the slope of the
elongation curve of the fibers and of the cable is the same, this effect having to
occur before reaching the breaking load of the cable.
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The results will be represented in a graph similar to the following one, observing
that both curves present the same slope from a certain point:
On the ascent ramp, the increase in length of the optical fibers must be less than
0.05% up to a load equal to or greater than 50% of the breaking load. Likewise, in
this ramp the increase in the attenuation of the optical fibers will be less than 0.15
dB / km of fiber tested.
The test will be considered void in the event that the fibers and tubes slip.
It must be verified that, from a certain load, the optical fibers are subjected to the
same pulling force as the cable.
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ANNEX 4: CONTROL DATA:
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- The set will be introduced into a thermal chamber reaching extreme temperatures from -30
° C to +70 ° C following the following cycle, which will be repeated twice:
T (ºC)
+ 70
Tenvironment 0 t (h)
6 30 36 42 66 72
- 30
cables
compounds
ground / optical
(OPGW)
- At a minimum, measurements will be taken at each variation of the cycle, although a periodic record
of measurements throughout the trial is preferable. Measurements will be made at 1550 nm.
- In any case, the attenuation variations must not exceed 0.1 dB / km of fiber tested.
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Test preparation
- The preparation will be carried out in accordance with the provisions of the IEEE 1138: 2009 standard,
section 6.4.2.1.
Process
- This test will be carried out according to the procedure described in the IEEE 1138: 2009 standard,
section 6.4.2.1.
- The acceptance and rejection criteria indicated in the IEEE 1138: 2009 standard, section 6.4.2.1
will be followed.
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Test preparation
- The preparation will be carried out in accordance with the provisions of the IEEE 1138: 2009 standard,
section 6.4.3.8.
Process
- This test will be carried out according to the procedure described in the IEEE 1138: 2009 standard,
section 6.4.3.8.
- The acceptance and rejection criteria indicated in the IEEE 1138: 2009 standard, section 6.4.3.8,
will be followed.
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Test preparation
- The preparation will be carried out in accordance with the provisions of the IEEE 1138: 2009 standard,
section 6.4.3.6.
Process
- This test will be carried out according to the procedure described in the IEEE 1138: 2009
standard, section 6.4.3.6.
- The acceptance and rejection criteria indicated in the IEEE 1138: 2009 standard, section 6.4.3.6,
will be followed.
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ANNEX 4: CONTROL DATA:
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In the event that the test is not representative or is unsuccessful, two other retests will be carried out.
Both should be satisfactory. Otherwise, the product cannot be approved.
ANNEX 5: CONTROL DATA: Page 1 from 1