Electric Drives                        Linear Motion and
and Controls              Hydraulics   Assembly Technologies   Pneumatics          Service
Draft Sensor KMB                                                                               RE	95	170/08.06	 1/8
                                                                                               Replaces: 12.04
Technical	data	sheet
Sensor for draft measurement
Model series 3
	Table	of	Contents                                               	Features
Ordering Code                                              2     – Draft sensor according to Category 3 rear three-point
                                                                   attachment ISO 730-1
Order Number                                               3
                                                                 – Sensor element with magnetoelastic measuring principle
Description                                                4
                                                                 – Integrated electronics
Operating Principle                                        4
                                                                 – Output signal ratiometric and proportional to draft
Block Circuit Diagram / Terminal Connections               4
                                                                 – Zero point and sensitivity matched
Technical Data                                             5
Characteristics                                            5
Sensor Dimensions                                          6
Mating Connector                                           6
Cable Variants                                             7
Installation Instructions                                  8
Safety Instructions                                        8
/8	       Bosch Rexroth AG                                         KMB Draft Sensor    RE 95 170/08.06
Ordering Code
                                        KMB             A            /       3       0   -
Type
Draft sensor                           KMB
Load range
± 25 kN                                       025
± 40 KN                                       040
± 50 KN                                       050
± 60 KN                                       060
± 90 KN                                       090
± 110 KN                                      110
± 150 KN                                      150
+ 160 KN                                      160
Diameter
Ø 37.5                                              A
Cable variants
Cable without protecting sleeve                             1
Cable with spiral protecting sleeve                         2
Cable with metal protecting sleeve                          3
Cable with plastic protecting sleeve                        4
Plug
AMP plug; 3-pin                                                 A
DEUTSCH plug; 3-pin                                             B
Model series
                                                                         3
Index
                                                                                 0
Cable length
800 mm                                                                                       08
965 mm                                                                                       09
1000 mm                                                                                      10
1500 mm                                                                                      15
1600 mm                                                                                      16
1800 mm                                                                                      18
2700 mm                                                                                      27
RE 95 170/08.06    KMB Draft Sensor                        Bosch Rexroth AG   /8
Order Number
Sensor                                                     Order number
  KMB      025    A      1     A      /   3   0   –   15    R917000161
  KMB      025    A      4     A      /   3   0   –   08    R917000177
  KMB      025    A      4     A      /   3   0   –   10    R917000158
  KMB      025    A      4     A      /   3   0   –   15    R917000175
  KMB      040    A      1     A      /   3   0   –   15    R917000153
  KMB      040    A      2     A      /   3   0   –   27    R917000160
  KMB      040    A      3     A      /   3   0   –   15    R917000155
  KMB      040    A      3     A      /   3   0   –   15    R917001320
  KMB      040    A      4     A      /   3   0   –   08    R917000167
  KMB      040    A      4     A      /   3   0   –   16    R917000159
  KMB      040    A      4     A      /   3   0   –   18    R917000180
  KMB      050    A      2     A      /   3   0   –   08    R917000157
  KMB      050    A      2     A      /   3   0   –   08    R917000176
  KMB      060    A      1     A      /   3   0   –   15    R917000154
  KMB      060    A      1     A      /   3   0   –   15    R917000170
  KMB      060    A      2     A      /   3   0   –   27    R917000164
  KMB      060    A      3     A      /   3   0   –   15    R917000156
  KMB      060    A      4     A      /   3   0   –   08    R917000166
  KMB      060    A      4     A      /   3   0   –   15    R917000173
  KMB      060    A      4     A      /   3   0   –   16    R917000165
  KMB      060    A      4     A      /   3   0   –   18    R917000181
  KMB      090    A      1     A      /   3   0   –   15    R917000168
  KMB      090    A      1     A      /   3   0   –   15    R917000171
  KMB      090    A      2     A      /   3   0   –   27    R917001969
  KMB      090    A      3     A      /   3   0   –   15    R917000163
  KMB      090    A      4     A      /   3   0   –   15    R917000172
  KMB      090    A      4     A      /   3   0   –   18    R917000275
  KMB      110    A      1     A      /   3   0   –   15    R917000179
  KMB      110    A      2     A      /   3   0   –   08    R917000162
  KMB      150    A      2     A      /   3   0   –   15    R917001544
  KMB      150    A      2     A      /   3   0   –   08    R917000174
  KMB      150    A      3     A      /   3   0   –   15    R917003314
  KMB      160    A      1     B      /   3   0   –   09    R917000169
  KMB      160    A      1     B      /   3   0   –   09    R917003021
/8	      Bosch Rexroth AG                                                                  KMB Draft Sensor    RE 95 170/08.06
Description
The draft sensor is designed as a bearing bolt. Shearing stress occurs at the bearing position, which is evaluated as a
magnetoelastic effect. In unloaded condition a symmetrical magnetic field is formed by the primary coil between the poles. If
pulling or pressure drafts are induced, then the magnetic properties of the original isotropic material is altered. As a consequence
the magnetic field is rendered asymmetrical. This in turn induces a magnetic potential difference between the secondary poles.
This causes a magnetic flux through the secondary circuit so that a voltage is induced in the secondary coils. This voltage is
proportional to the acting draft. It is amplified and rectified in an integrated evaluation circuit.
The sensor supplies a ratiometric voltage (25% .. 75% of supply voltage). It is available in various measuring ranges and cable
versions. This sensor is a typical part of an electronic-hydraulic hitch control (EHR).
Operating Principle
1 Primary coil                                                      a Symmetrical magnetic field
2 Secondary coil                                                    b Asymmetrical magnetic field
3 Primary pole surface
4 Secondary pole surface
5 Steel sleeve
Block Circuit Diagram / Terminal Connections
                                                  Supply voltage Usup = 8 … 12 V
                                                  Signal voltage Usig = 0.25 … 0.75 Usup
                                                  Ground
RE 95 170/08.06    KMB Draft Sensor                                                                                                Bosch Rexroth AG                 /8
Technical Data
Table of values
 Type                                                          025           040          050           060               090             110            150
 Load range F                                                  ± 25 kN       ± 40 kN      ± 50 kN       ± 60 kN           ± 90 kN         ± 110 kN ± 150 kN
 Overload range, Standard                                      ± 80 kN                                  ± 160 kN                                         ± 220 kN
 Electrically measurable overload                              + 1.2 FPressure up to - 1.5 FPull
 Supply voltage Usup                                           8 … 12 V DC regulated voltage, no direct supply out of vehicle power (battery)
 	              Isup                                           < 100 mA
 Signal voltage Usig                                           0.25 … 0.75 x Usup
 Load impedance                                                > 10 kW
 Characteristic                                                1                                        2
 Hysteresis                                                    ± 0.01 Usup                              ± 0.005 Usup
 Temp. coefficient of zero point                               < ± 0.25 % Usup / 10 °C                  < ± 0.5 % Usup / 10 °C
 Temp. coefficient of sensitivity                              < 1% / 10 °C                             < 1.25 % / 10 °C
 Operating temperature range                                   –35 °C … +85 °C
 Storage temperature range                                     –40 °C … +125 °C (permanent); +130 °C (max. 2 h)
 Type of protection with fitted mating                         IP67
 connector                                                     IP69K
 Vibration load                                                24 g
 Mating connector                                              3-pin plug with single-wire seal
 Electromagnetic compatibility (EMC) as per                    150 V/m ≤ ± 0.5 % Usup
 ISO 11452-5 2002-04 1 MHz … 2 GHz
Characteristics
Characteristic 1 applies for a load range up to 50 kN, characteristic 2 for a load range as from 60 kN.
                               Characteristic 1                                                                   Characteristic 2
                                       6 TJH           Hysteresis, typical                                               6 TJH           Hysteresis, typical
                                                       ±0.01 Usup                                                                        ±0.005 Usup
                          
6 TVQ                                                                        
6 TVQ
                          
6 TVQ                                                                        
6 TVQ
                          
6 TVQ                                                                        
6 TVQ
    Characteristic for                                                             Characteristic for
    decreasing load                                                                decreasing load
                    
6 TVQ                                                                  
6 TVQ
    FTraction                                                           FPush      FTraction                                                              FPush
                                               
6 TVQ                                                                    
6 TVQ   
                                                   Characteristic for                                                               Characteristic for
                                                   increasing load                                                                  increasing load
                                               
6 TVQ                                                                        
6 TVQ
                                               
6 TVQ                                                                        
6 TVQ
                                               
6 TVQ                                                                        
6 TVQ
/8	               Bosch Rexroth AG                                                                       KMB Draft Sensor    RE 95 170/08.06
Sensor Dimensions
                                                                              +0,5
                                       158 +1,5                           8,2 -0,5
                                                      +0,8         +0,5
                                                    39 -0,8    24 -0,5                                          Protective cap for mating connector
                           +1            +0,5                    +0,4
                        10 -1         10 -0,5                 15 +0,2                                                      74±3
                 3 0°
      Ø37-0,42
     -0,17
                                                                               Ø5
                                                                                             L*±20
                                                                                                                                   AMP
                                                  Measuring zone
                                                                                                                            DEUTSCH
                                                                                                             * See ordering code for cable length
     Plug connections
     AMP                                                                                  DEUTSCH
                                                   1 + Supply voltage                                                    1 + Supply voltage
                                                   Usup (8 … 12 VDC)                                                     Usup (8 … 12 VDC)
       25–0.5
                                                                                                                         2 Signal voltage
                                                   2 Signal voltage                                                      Usig = 0.25 … 0.75 Usup
                                                   Usig = 0.25 … 0.75 Usup
                                                                                               3 Ground
                                                   3 Ground
                            15–0.5
Mating Connector
AMP
 Female connector comprising:                        Order number                                     Type of protection IP67 and IP69K
 Housing                                             (1x) 1 928 402 579 1)
 Protective cap                                      (1x) 1 280 703 022 1)
 Contacts                                            (3x) 929 939 2)
 Single wire seal                                    (3x) 828 905-1 2) for FLK cable type
 (wire size: 0.5 – 1.0 mm2)                          (3x) 828 904-1 2) for FLKr, FLX cable
DEUTSCH
 Connector comprising:                               Order number                                     Type of protection IP66A
 Connector                                           DEUTSCH DT 04-3P                3)
 Wedge Lock                                          DEUTSCH W 3P 3)
 Terminals                                           DEUTSCH 0460-202-16141 3)
1) available from Bosch
2) available from AMP
3) available from DEUTSCH
The mating connector is not part of the delivery volume.
RE 95 170/08.06    KMB Draft Sensor                                                      Bosch Rexroth AG                /8
Cable Variants
Cable without protecting sleeve
            
³
                              -³
                                                                                   Protective cap for mating connector
                                                                 
 ³
                                                                                        ³
Cable with spiral protecting sleeve
            
³
                              -³
                                                                                    Protective cap for mating connector
                                                                       
                                        ³
 ³
                                                                                          ³
Cable with metal protecting sleeve
        
³
                                  -³
                                       ³
                       
     Rotating screwed connection                         Protective cap for mating connector
                               (WAF13)
                                                                       
                                 
                                                 Sliding metal protecting sleeve
 ³
                                                                                        ³
                             A. thread Pg 7 (WAF15)
Cable with plastic protecting sleeve
            
³
                                -³
                                                                                    Protective cap for mating connector
                                                                       
                                                                
 ³
                                                                                       ³
/8	      Bosch Rexroth AG                                                                        KMB Draft Sensor    RE 95 170/08.06
Installation Instructions
– See assembly drawing Y 830 304 223, to avoid any measurement uncertainties
– Defined draft application, e.g. ball lining
– Floating mounting in radial direction with closing plate
                              ##
                                                                                          
                                                                                            #
Safety Instructions
–	The suggested circuits do not imply any technical liability for
  the system on the part of Rexroth.
–	The safety instructions contained in RDE 90 301-01 must be
  observed.
–	Leads to the sensors must be shielded. The shielding is to
  be connected on one side to the electronic circuit or with a
  low-impedance to the device or vehicle ground.
–	Lines to the electronics must not be routed in the vicinity of
  other power-conducting cables in the device or vehicle.
–	A sufficient distance to radio systems must be maintained.
–	All connectors must be unplugged from the electronics
  during electrical welding operations.
Bosch Rexroth AG                                                    © This document, as well as the data, specifications and other informations set
Mobile Hydraulics                                                   forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent
Product Unit Mobile Electronics	                                    it may not be reproduced or given to third parties.
Robert-Bosch-Straße 2                                               The data specified above only serve to describe the product. No statements
71701 Schwieberdingen, Germany                                      concerning a certain condition or suitability for a certain application can be
Phone	 +49 (0) 711-811-4 30 80                                      derived from our information. The given information does not release the user
                                                                    from the obligation of own judgement and verification. It must be remembered
Facsimile 	 +49 (0) 711-811-3 36 85
                                                                    that our products are subject to a natural process of wear and aging.
info.brm-me@boschrexroth.de
                                                                    Subject to change.
www.boschrexroth.com/mobile-electronics