Lecture 9: Well Stimulation
by
         Muhammad Mohsin Yousufi
Oil and Gas Production Facility Design (PE-413)
 Petroleum Engineering Department NEDUET
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Lecture Outline
Outline
• Carbonate Matrix Acidizing
• Case Studies
                               2
 Carbonate Matrix Acidizing
                                                 Diversion
Wellbore cleanout           Pre-Flush       Main Acid Treatment        Over-Flush
                                                                      Displacement
 There are 3 stages during Acid-Rock interaction:
                  +
 1. Transfer of H ions to the rock surface,
                   +
 2. Reaction of H ions with the rock content,
 3. Transfer of products (generated) from rock surface the fluid.
             “The slowest stage controls the overall reaction rate”
 For Limestone:
            +       +
 CaCO3 + 2H ↔ Ca2+ + CO + 𝐻2 O
                          2
 For Dolomite:
                  +      +      +
 CaMg (CO3 )2 + 4H ↔ Ca2+ +Mg 2+ +2CO2 + 2𝐻2 O
                                                                                    3
Concerns
3 issues generally need to be dealt with
• Fast Reactivity
• Fluid Loss
• Precipitation
                  Concern                           Effects
                Fast Reactivity            Rapid consumption, reduces
                                            Multi-wormhole generation
                                           and prevent maximum depth
                                                   penetration
                  Fluid Loss                Reduces Multi-wormhole
                                            generation and Prevent
                                           maximum depth penetration
                 Precipitation              Increases impermeability
                                                                        4
 Case Study 1
Formation Type: Shaly-Sandstone (Quartz, Feldspar, Clay, Lithic fragments)
(Clay and Feldspar content varies between 20-40%)
Field Production: Oil & Gas
Temperature: 120°F-140°F
Challenge: Damage removal and fines stabilization to combat declining production
at low temperature
Prior Action Taken: Acid Treatment (HF+Clay Stabilizers) used proved to be
ineffective due to low temperature, which slowed down the clay dissolution rate.
Short term production increase  ↓Production in 3 months below pretreatment
level
Treatment:
                        HF+HBF4 + Acetic Acid
HBF4=Boric acid + Ammonium bifluoride + HCl
(Boric Acid: H3BO3, Ammonium bifluoride:NH3F.HF)
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Case Study 1
              Chemical                        Function
    HBF4                           Deep live- acid penetration
                                   +clay fines stabilization
    Acetic Acid                    Chelates Al3+ ions, keeps silica
                                   in the solution, prevents
                                   precipitation of Al[OH]3
    HCl                            Minimizes Secondary/Tertiary
                                   precipitates in sensitive
                                   formations
  Results:
  • System intended to work between 100-140°F in clay formation
  • Initial production of well increased by 200% (shortly).
  • Maintained 100% long term,
  • Removed and stabilized clay content
  • No need to retreat the well
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Fluoroboric acid
• Less reactive than Mud Acid
• Less content of HF
• Provides permanent stabilization of silica clays and
  fines
• Eliminates Water sensitivity
• Can be used pre-flush, over-flush or main-flush in
  Sandstone Acidizing
• As main-flush pre-flush of HCl is required
• Should not be over-flushed to obtain maximum
  stability
• Requires long shut-in times due to slow reactivity
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Case Study 2
Formation Type: Limestone (k=4mD and Φ= 12vol.%)
Field Production: Oil
Temperature: 160°F
Well Depth: 7785ft (7 inch completed with 23/8inch N-80)
     Perforation Extension: 7700-7717ft
     Perforation Density: 4 shots/ft.
     Gas Injection Point: 5400ft
Well Skin Damage: +11
• A recent buildup test indicated reservoir pressure to be 2900psi.
   The flowing wellhead pressure to be 80psi, the oil production
   175B/D. The productivity index was 0.2B/D/psi at zero water cut.
• Oil is produced via Gas lift using natural gas below bubble point
Prior Treatment: Well was stimulated using 28wt.% HCl with 5vol.%
Mutual solvent. The well responded adversely.
A bottom hole sample indicated presence of Asphaltene.
Objective: To increase injectivity of well using E.A.
Treatment: Conducted in 2 stages
1)40 gal/ft. of 15wt.% HCl
2)40 gal/ft Emulsified Acid (consisting of Xylene)                    8
Case Study 2
• Acids were placed using 1.5 inch Coiled Tubing
• Xylene was checked for compatibility with rubber seals
• Safety precautions against flammability were taken
• Wellhead pressure was during pre-flush which declined after 700 gallon injection of
  acid  Indicating injectivity improvement
• EA injected: Well pressure dropped drastically indicating  Asphaltene dissolution
  by Xylene
• Acid was soaked for 1.5 hours and spent acid was lifted using N2 gas
Results:
Regular acid did create wormholes and improved injectivity
Further enhanced by dissolving of Asphaltene and permeability increase by EA
The well produced 750B/D at 120psi with no water no water-cut
Treatment was applied in 3 more wells, with only one well having water-cut (that was
due to prior treatment implementation).
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Case Study 2
    Content                                   Values
    Acid to Oil Ratio                         70:30
    HCl                                       15wt%
    Corrosion Inhibitor                       9 Gallons
    Inhibitor Intensifier                     8 Gallons
    Anti-sludge Agent                         7 Gallons
    Surfactant (Non-ionic)                    3 Gallons
    Iron Control Agent                        4 lbs.
                            Before                                After
    Well   Oil Rate (B/D)            Water Cut         Oil Rate (B/D)     Water Cut
     1           175                    ---                 750              ---
     2            64                    20                  180              40
     3           120                    ---                 370              ---
     4           160                    ---                 350              ---
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Case Study 3
Formation Type: Naturally fractured reservoir, Limestone (97%) and Shale (3%),
K=30 mD and Φ= 8vol.%
Field Production: Oil
Temperature: 279°F
Drilled Depth: 15,150ft
Drilling Fluid: Oil based Mud
Perforated Interval: 14,180-14190ft
Reservoir Pressure: 1930 psi, Oil Gravity: 35°API, Water Saturation: 15%,
Drilling fluid losses of up to 440bbl in production zones occurred. As simulation
model it was predicated that the drilling mud invaded critical matrix and
plugged the fractured system thus reducing well productivity.
Laboratory tests for drill cutting, oil sample and stimulation fluid were
conducted which supported the model.
Objective: To maximize Acid penetration and by pass damage zone
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Case Study 3
Treatment: 2 stage
Cleanout Stage: Nonreactive fluid based solvent for damage removal to
disperse emulsions and clean drilling mud from the rock
Main Acidizing Job: Containing a mixture of additives with the main
acidizing medium
      Chemical                        Function
      Emulsified Acid (15wt.%)        Retardation Effect
      Mud & Silt Remover (15%)        Removal of Mud and Silt
                                      Particles
      Self Diverting Agents           To improve fluid zonal
                                      coverage along the entire
                                      perforated interval
Result: The treatment increased production by 162% (2100B/D)
More than expected 800B/D
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