Project :                                                                                                       Design of Sludge Thickner
Assam Urban Infrasstructure
Investment Program ( WTP )
1.0 Introduction
   The sludge thickener RCC walls have been designed to withstand the hydraulic force from
   sludge. The wall shall be founded on RCC bored cast-in-situ piles of 600mm dia. & to required
   depth as suggested by geotechnical expert. The foundation being on piles & the wall being
   Design code:
   circular,        IS:456 that
             it is deemed  - 2000
                                the wall is safe in sliding & overturning.
2.0 Analysis of Sludge Thickener Wall
                                            0.40
                                                                                             Wall Dimensions                 Unf actored Liv e Loads
                                                                                H1   (m)       4   C           (m)     0.4         (kN/m²)             Soil fri
                                                                                H2   (m)      .4   F           (m)                    (kN)             Fill slo
                                                                                H3   (m)    3.6    xf          (m)                     (m)             Wall fr
                                                                                Hw   (m)       4   At          (m)     0.4          (kN/m)             r Con
                                                                                Hr   (m)   0.36    Ab          (m)     0.4             (m)             r Soil
                                                    0.00°
                                                                                B    (m)    0.5    Cov w all   mm      50           (kN/m)
                              3.60
         4.00
                       4.00
                                                                                D    (m)    0.5    Cov base    mm      50              (m)
                                        0.450.400.45
                                     0.40
                                                             0.00°
                0.00
                                                                                           Ka=0.41
                                                                                           Kp=2.46
                                                                                           µ=0.47
                                                                                           V=101.5kN
   Density of sludge                        =                11 kN/m3                      v= 0.30MPa
   Height of sludge
   Wall type:  Cantilever                   =                 4 m = 0.38
                                                            SFslip                         vc= 0.38MPa
   Theory:intensity
   Hence,   Coulomb at base of wall =                       SFslip
                                                             11 x (ULS)
                                                                     4 == 44
                                                                           0.23
                                                                             kN/m2
         WALL OVERTURNS!
   Horizontal Force on wall =                               SFovt  = 0.47
                                                             44 x 4 x 1 = 88 kN/m
                                                            SFovt (ULS) = 0.28
   Hence, moment at base of wall                       =             88 x   4   = 117.3 kNm/m
                                                                            3
   ULS STATE
   Load factor for ULS                          =           ###
   Hence, Design Moment                         =           ###   x 117.3   = 176.0 kNm/m
          Design Shear                          =           ###   x 88      = 132.0 kN/m
Shah Technical Consultants
   Project :                                                                                      Design of Sludge Thickner
   Assam Urban Infrasstructure
   Investment Program ( WTP )
3.0 Design of Sludge Thickener Wall
3.1 Element Design to IS 456 : 2000.
        Consider a 1m wide strip of slab:
         Concrete Characteristic Strength      - fck =        30    N/mm2
         Steel Yield Strength                    - fy =       500   N/mm2
         Width of slab strip                     -b =        1000   mm                                  b
         Overall Depth of Section                - D =        400   mm
         Nominal Cover to all Bars                    =        50   mm                   d
         Effective depth                         -d =         340   mm                                                    D
         0.125% bd (min steel as cl 2.8.5 of ODS) =          425    mm2/m
         Span Moment                           Mu     =         176 kNm
         Mu / b*d2                                              1.52 N/mm2
         REINF PERCENTAGE REQ'D IS             pt     =         0.37 %          Use 20 mm bars @        150     centres
         REQUIRED REINF AREA                  Ast     =         1270 mm2
                                                                                                  =         2094 mm2/m
                                                                                                  =         0.62 %
                                                     Hence Design shear strength of concrete, t c =      0.54 N/mm2
                                                                                             and Vc =   184 kN
         Shear                                - Vu    =      132    kN
         Nominal shear stress      tv =Vu / bd        =       0.4   N/mm2            SHEAR CHECK, tv < tcmax              OK
         Shear resistance required =Vu - Vc      =            -77   kN
         Hence, Shear reinforcement is not required
3.2 Check Crack width in slab at wall face
    Servicability State Moment at section considered                                              Ms =        118     kNm/m
    Servicability State Axial Force                                                                P =         0     kN
    C/C bar Spacing of Tension Reinforcement                                                       s =        150     mm
    Diameter of Outer layer of Reinforcement                                                       f =         20     mm
    Diameter of Inner layer of Reinforcement                                                         =         0      mm
    Reinforcement layer acting in tension (Inner / Outer)                                            =         O
    Nominal Cover to outer layer of reinforcement                                                 nc =          50   mm
    Width of Section (use 1000 mm for slabs and walls)                                              b =       1000   mm
    Total depth of member                                                                           h =        400   mm
    Dist. from comp. face to the point at which the crack is being cal'd (usually 'h')              a =        390   mm
    Minimum clear cover to tension reinforcement                                                 cmin =        40    mm
    Characteristic strength of concrete, 28 day cube strength                                    fck,28 =      30    N/mm2
    Characteristic strength of reinforcement bar                                                    fy =      500    N/mm2
    Concrete modulus (28 day), IS 456 : CL : 6.2.3.1 E c,28 = 5000Öfck                           Ec,28 =     27386   N/mm2
    Steel modulus                                                                                 Es = 210000 N/mm2
   Shah Technical Consultants
Project :                                                                                    Design of Sludge Thickner
Assam Urban Infrasstructure
Investment Program ( WTP )
Area of Tension Reinforcement                                                                As =    2094    mm2
Tension reinforcement proportion                       p=As/(bd)                              p =     0.62   %
Eff. Depth of Tension Reinf.                                                                  d =     340    mm
Creep coefficient                                    IS 456 : CL : 6.2.5.1                    q =     1.1
Eff. Modulus of the concrete,                           E eff= Ec / (1+q)                   Eeff =   13041   N/mm2
Modular ratio, for cracked section                          m = E s/Eeff                     m = 16.1
          therefore                                                                         mp = 0.09919
Ratio of Neutral axis depth to Eff. Depth       x/d=Ö[p2m2+2(mp)]-m*p                   k = x/d =     0.36
Depth to neutral axis                                      x=kd                               x =     121    mm
Lever arm                                               z = d-x/3                             z =     300    mm
Stress in tension steel         fs=[Ms / (Asz)] should be < 0.8fy                             fs =    188    N/mm2
Compressive Stress in concrete fcb = 2Ms/(zbx) should be < 0.45fck                           fcb      6.5    N/mm2
Strain at the level considered, calculated ignoring the stiffening effect
of concrete in the tension zone, IS 456 : ANNEX F e1=(fs/Es)(a-x)/(d-x)                      e1 = 0.0011
Strain at the level considered, calculated considering the stiffening effect
of concrete due to Axial load, e2 =( (P/bh) /Eeff )                                          e2 =     0
Net effective Strain e'1 = e1 - e2                                                           e'1 = 0.0011
Distance from critical crack position (midway between bars) to surface of rebar              acr =   80   mm
Average strain at level where crack is considered: em = e'1 - [b(h-x)(a-x)/(3EsAs(d-x))]    em = 0.00084
SURFACE CRACK WIDTH, w = (3acrem)/(1+2((acr - cmin)/(h-x)))                     Wcr =      0.157 mm =< 0.2 mm OK
Shah Technical Consultants