CPU Module IDEC
CPU Module IDEC
Overview
IDEC MicroSmart series PLC is the next generation of programmable logic controller. These flexible,
adaptable PLCs are as compact as they are powerful, so you can create the system you need without
increasing your space requirements or your budget.
MicroSmart CPUs are available with built-in 10, 16, and 24 I/O All-In-One units, and 20 and 40 I/O
slim style models.
Each MicroSmart CPU is designed in a compact and rugged housing. Every MicroSmart module meets
IDEC strict quality standards and complies with all major international standards; cULus, CE, TUV,
and Lloyds.
Each CPU is equipped with a standard power supply circuit, four high-speed counters, analog
potentiometer, and password protection.
The Slim type and the 24 I/O All-in-one CPU can be expanded with the many choices of expansion
modules. There are 20 modules available including four analog I/O modules, an AS-interface master
communication module, and our most recent addition to the MicroSmart family, the 8-pt AC input
module. In addition, 24V DC All-in-one CPUs are now available. Depending upon the CPU, you can
create a system with as many as 264 I/Os.
Each MicroSmart module can be enhanced with a memory cartridge for easy maintenance, a real-time
clock and calendar cartridge for real time applications, and an RS-485/RS-232 communications
adapter. These adapters allow the MicroSmart CPU to data link to the MicroSmart or other IDEC
PLCs, connect to operator interfaces, printers, barcode readers, or other RS-232 devices such as
modems for remote communication.
MicroSmart PLCs are programmable with WindLDR, IDEC's intuitive ladder logic software. The
current WindLDR version 5.03 has improved features such as a split ladder window for easy
navigation, improved tag name editor and rung comment search. Download your free demo now or
upgrade to WindLDR 5.03 if you have version 4.0 or later.
Key Features
FC4A-C24R2
[The MicroSmart is available in either Slim type or the All-In-One type with expandability up to 264 I/O.]
Product Specifications
                                                                                     MicroSmart Performance
                                 Features:
                                       • Available in 10, 16, 20, 24, and 40 I/O CPUs.
                                       • PID Controls
       PLCs
FC4A-C10R2C 24V DC
                                                                                                           10 (6 in/ 4 out)
       Power Supplies
FC4A-C10R2 100-240V AC
N/A
FC4A-C16R2C 24V DC
                                                                 FC4A-C16R2        100-240V AC
       Sensors
                                                                 FC4A-C24R2C       24V DC
                                                                                                                                                                 88 Maximum I/O
                                                                                                            24 (14 in/ 10 out)                                   (up to 4 expansion
                                                                                                                                                                 modules)
                                                                 FC4A-C24R2        100-240V AC
Communication & Networking
                             8
                                                              MicroSmart Series                                                                                   Programmable Logic Controllers
                                                                                                                     Specifications
                                  All-in-One
                                                             AC Power                   FC5A-C10R2           FC5A-C16R2              FC5A-C24R2              FC4A-C10R2                 FC4A-C16R2       FC4A-C24R2
                                  Part Number
                                                             DC Power                   FC5A-C10R2C          FC5A-C16R2C             FC5A-C24R2C             FC4A-C10R2C                FC4A-C16R2C      FC4A-C24R2C
       PLCs
                                  Rated Voltage                                                                             AC power model: 100 to 240V AC, DC power model: 24V DC
                                  Allowable Voltage Range                                                       AC power model: 85 to 264V AC, DC power model: 20.4 to 28.8V DC (including ripple)
                                  Rated Power Frequency                                                                               AC power model: 50/60 Hz (47 to 63 Hz)
                                                                                        250mA (85V AC)       300mA (85V AC)          450mA (85V AC) 1        250mA (85V AC)             300mA (85V AC)   450mA (85V AC) 2
                                  Maximum Input Current
                                                                                        160mA (24V DC)       190mA (24V DC)          360mA (24V DC) 2        160mA (24V DC)             190mA (24V DC)   360mA (24V DC) 3
                                                                                                                           FC5A-C10R2/FC4A-C10R2: 30VA (264V AC) / 20VA (100V AC) 3
                                                             AC Power                                                     FC5A-C16R2/FC4A-C16R2: 31VA (264 V AC) / 22VA (100V AC ) 3
       Operator Interfaces
                             24
                                                                           MicroSmart Series                                                                                      Programmable Logic Controllers
                              All-in-One
                                                                                           FC5A-C10R2                    FC5A-C16R2               FC5A-C24R2                 FC4A-C10R2             FC4A-C16R2                 FC4A-C24R2
                                  Part Number
                                                                                           FC5A-C10R2C                   FC5A-C16R2C              FC5A-C24R2C                FC4A-C10R2C            FC4A-C16R2C                FC4A-C24R2C
                                  Control System                                                                                                             Stored program system
                                                                                                                                                                    35 basic
       PLCs
                                  Instruction Words
                                                                                           76 advanced                   76 advanced              81 advanced                38 advanced            40 advanced                46 advanced
                                  Program Capacity            1
                                                                                           13.8 KB (2,300 steps)         27 KB (4,500 steps)      54 KB (9,000 steps)        4.8 KB (800 steps)     15 KB (2,500 steps)        27 KB (4,500 steps)
                                  User Program Storage                                                                                                 EEPROM (10,000 times rewritable)
                                  Processing                      Basic Instruction                                   1.16ms (1,000 steps)                                                              1.65ms (1,000 steps)
                                  Time                            END Processing 2         0.64ms                                                                            0.64ms
                                  Expandable I/O Module                                    —                                                      4 modules                  —                                                 4 modules
                                                                  Input                    6                             9                        14        Expansion:       6                      9                          14            Expan-
       Operator Interfaces
                                  I/O Points
                                                                  Output                   4                             7                        10        64               4                      7                          10            sion: 64
                                  Internal Relay                                                                          2,048 points                                       256 points                               1,024 points
                                  Shift Register                                                                             128 points                                      64 points                                 128 points
                                  Data Register                                                                           2,000 points                                       400 points                               1,300 points
                                  Extra Data Register                                                                           —                                            —
                                  Counter                                                                                    256 points                                      32 points                                 100 points
                                  Timer (1-sec, 100-ms, 10-ms, 1-ms)                                                         256 points                                      32 points                                 100 points
                                                       Backup Data                                                                            Internal relay, shift register, counter, data register
                                                       Backup Duration                                                              Approx. 30 days (typical) at 25ºC after backup battery fully charged
       Automation Software
                                                       Charging Time                                                                   Approx. 15 hours for charging from 0% to 90% of full charge
                                                       Battery Life                                                                                                  5 years
                                                       Replaceability                                                                                                 N/A
                                                                                           Power failure, watchdog timer, data link connection, user program EPPROM sum check, timer/counter preset value sum check, user program
                                  Self-diagnostic Function
                                                                                             RAM sum check, keep data, user program syntax, user program writing, CPU module, clock IC, I/O bus initialize, user program execution
                                  Input Filter                                                                                      Without filter or 3 to 15ms filter (selectable in increments of 1ms)
                                                                                                                                                        Four inputs (I2 through I5)
                                  Catch Input/Interrupt Input                                                                                  Minimum turn on pulse width: 40μs minimum
                                                                                                                                               Minimum turn off pulse width: 150μs minimum
       Power Supplies
                                  Pulse                           Number
                                                                                                                                                                         —
                                  Output                          Max. Frequency
                                                                      Output Voltage
                                                                                                                                                        24V DC (+10% to -15%), 250mA
                                  Sensor Power                        Current
                                  Supply                              Overload
                                                                                                                                                                      N/A
                                  (AC Power Only)                     Detection
                                                                      Isolation                                                                         Isolated from the internal circuit
Communication & Networking
                             26
Programmable Logic Controllers                                                                                                                MicroSmart Series
                                                                                                                                                                                                         PLCs
                                                                                        FC4A: 19,200 bps (maintenance communication)
Maintenance Communication                                                                                  Possible
User Communication                                                                                         Possible
Modem Communication                                                                                            N/A
Data Link                                                                                                      N/A
Cable                                                                            Special cable (FC2A-KC4C, FC2A-KP1C, FC4A-KC1C, FC4A-KC2C)
Isolation between Internal Circuit and Communication Port                                                 Not isolated
                                                                                                                                                                                                         Operator Interfaces
Input Specifications
                                                              FC5A-D16RK1                                  FC5A-D32K3                          FC5A-C10R2 FC5A-C16R2 FC5A-C24R2
                                       –                                                –                                     –
                                                              FC5A-D16RS1                                  FC5A-D32S3                          FC5A-C10R2C FC5A-C16R2C FC5A-C24R2C
Part Number
                                       FC4A-D20K3                                       FC4A-D20RK1                           FC4A-D40K3       FC4A-C10R2 FC4A-C16R2 FC4A-C24R2
                                                              –                                            –
                                       FC4A-D20S3                                       FC4A-D20RS1                           FC4A-D40S3       FC4A-C10R2C FC4A-C16R2C FC4A-C24R2C
                                       12                      8                        12                 16                 24               6                  9                 14
Input Points
                                       (12/1 common)           (8/1 common)             (12/1 common)      (8/1 common)       (12/1 common)    (6/1 common)       (9/1 common)      (14/1 common)
                                                                                                                                                                                                         Automation Software
Input Voltage                                                                                             24V DC sink/source input signal
Input Voltage Range                                                                    20.4 to 26.4V DC                                        20.4 to 28.8V DC
                                       FC5A I0, I1, I3, I4, I6, I7:     4.5mA/point (24V DC)                                                   FC5A I0 and I1:              6.4mA/point
                                            I2, I5, I10 to I17:         7mA/point (24V DC)                                                          I2 to I7, I10 to I15:   7mA/point (24V DC)
Input Current
                                       FC4A I0, I1, I6, I7:             5mA/point (24V DC)                                                     FC4A I0 and I1:              11mA
                                            I2 to I5, I10 to I27:       7mA/point (24V DC)                                                          I2 to I7, I10 to I15:   7mA/point (24V DC)
                                       FC5A            I0, I1, I3, I4, I6, I7:         4.9kΩ                                                   FC5A         I0 and I1:                 3.7kΩ
                                                       I2 to I5, I10 to I17:           3.4kΩ                                                                I2 to I7, I10 to I15:      3.4kΩ
Input Impedance
                                       FC4A            I0, I1, I6, I7:                 5.7kΩ                                                   FC4A         I0 and I1:                 2.1kΩ
                                                       I2 to I5, I10 to I17:           3.4kΩ                                                                I2 to I7, I10 to I15:      3.4kΩ
                                       FC5A I0, I1, I3, I4, I6, I7:     5μs + filter value                                                      FC5A I0 and I1:               2μs + filter value
                                                                                                                                                                                                         Power Supplies
                                            I2 and I5:                 35μs + filter value                                                           I2 to I7:               35μs + filter value
                                            I10 to I17:                40μs + filter value                                                           I6, I7, I10 to I15:     40μs + filter value
Turn ON Time
                                       FC4A I0, I1, I6, I7:            35μs + filter value                                                      FC4A I0 and I1:              35μs + filter value
                                            I2 to I5:                  35μs + filter value                                                           I2 to I5:               35μs + filter value
                                            I10 to I27:                40μs + filter value                                                           I6, I7, I10 to I15:     40μs + filter value
                                       FC5A I0, I1, I3, I4, I6, I7:      5μs + filter value                                                     FC5A I0 and I1:              16μs + filter value
                                            I2 and I5:                  150μs + filter value                                                         I2 to I7:               150μs + filter value
                                            I10 to I17:                 150μs + filter value                                                         I6, I7, I10 to I15:     150μs + filter value
Turn OFF Time
                                       FC4A I0, I1, I6, I7:             45μs + filter value                                                     FC4A I0 and I1:              45μs + filter value
                                            I2 to I5:                   150μs + filter value                                                         I2 to I5:               150μs + filter value
                                            I10 to I27:                 150μs + filter value                                                         I6, I7, I10 to I15:     150μs + filter value
                                       FL26A2MA
                                                               MC1.5/18-G-3.81BK                           FL26A2MA
                On Mother Board        (Oki Electric                                                                                           —
                                                                                                                                                                                                         Sensors
Connector                                                      (Phoenix Contact)                           (Oki Electric Cable)
                                       Cable)
                Insertion Durability                                                 100 times minimum                                         —
                                                                                                   Between input terminals: Photocoupler isolated
Isolation
                                                                                                           Internal circuit: Not isolated
Input                                                                                                           Type 1 (IEC61131-2)
External Load for I/O
                                                                                                                                                                                                              Communication & Networking
                                                                                                                      Not needed
Interconnection
Single Determination Method                                                                                              Static
Effect of Improper Input                                                                       Both sinking and sourcing input signals can be connected.
Connection                                                                       If any input exceeding the rated value is applied, permanent damage may be caused.
Cable Length                                                                                     3 m in compliance with electromagnetic immunity
                                                                                                                                                                                                    27
                                                             MicroSmart Series                                                                        Programmable Logic Controllers
                                                                                                                                        COM3      —                    —                    1                 1
                                   Operating Load Voltage Range                        20.4 to 28.8V DC
                                                                                                                          Output                  1 NO form A
                                   Load Current                                      0.3A per output point
                                                                                                                          Maximum Load                                              2A per point
                                   Maximum Load Current                                1A per common                      Current                                                8A per common line
                                                                     1V maximum (voltage between COM and output           Minimum Switching
                                   Voltage Drop (ON Voltage)                                                                                                               0.1mA/0.1V DC (reference value)
                                                                             terminals when output is on)                 Load
                                   Inrush Current                                             1A                          Initial Contact
                                                                                                                                                                                  30 mΩ maximum
                                                                                                                          Resistance
                                   Leakage Current                                     0.1mA maximum
                                                                                                                                                                          100,000 operations minimum
                                   Clamping Voltage                                         39V±1V                        Electrical Life
                                                                                                                                                                       (rated load 1,800 operations/hour)
       Automation Software
                                                                                        (Phoenix                                                                                                              minimum
                                                                    Cable)                                Cable)          Durability
                                                                                        Contact)
                                                                                                                                *MC1.5/16-G-3.81BK (Phoenix Contact)
                                   Connector Insertion/
                                                                                     100 times minimum
                                   Removal Durability
                                                                    FC5A Q0 to Q2:             5μs max.
                                                                         Q3 to Q7, Q10 to Q17: 300μs max.
                                                    Turn ON Time
                                                                    FC4A Q0, Q1: 5μs max.
                                   Output                                Q2 to Q7, Q10 to Q17: 300μs max.
                                   Delay                            FC5A Q0 to Q2:             5μs max.
                                                                         Q3 to Q7, Q10 to Q17: 300μs max.
                                                    Turn OFF Time
                                                                    FC4A Q0, Q1:              5μs max.
                                                                         Q2 to Q7, Q10 to Q17: 300μs max.
       Sensors
Communication & Networking
                             28
                                                                    MicroSmart Series                                                                               Programmable Logic Controllers
                                                                                                               Dimensions (mm)
                                  FC5A-D16RK1,                          FC5A-D16RS1                   FC5A-D32K3, FC5A-D32S3                                                FC5A-EXM1S
                                  FC4A-D20RK1,                          FC4A-D20RS1                   FC4A-D40K3, FC4A-D40S3                                                FC4A-D20K3, FC4A-D20S3
                                        47.5               14.6                 70.0                        47.5                 11.3            70.0                            35.4                  11.3           70.0
       PLCs
                                                                                                                          90.0
                                                  90.0
                                                                                                                                                                                         90.0
                                  FC5A-C10R2,                           FC5A-C16R2                    FC5A-C24R2, FC5A-C24R2C
       Operator Interfaces
                                                                                                                                        90.0
                                                                 90.0
       Automation Software
                                                                                                                                                                                         90.0
                                                                                                                   90.0
       Power Supplies
90.0
                                                                                                                                                                                                  90.0
                                                                                                                          90.0
       Sensors
                                                                                                                                                    Clamp
                                                                                                                                 Mounting Clip (BNL6)
                             42
Programmable Logic Controllers                                                                                                                                      MicroSmart Series
                                                                                                                                                                                                                            PLCs
FC4A-C10R2C,       FC4A-C16R2C                                              FC4A-L03A1,                       FC4A-L03AP1
                    80.0                                                    FC4A-J2A1,                        FC4A-K1A1
                                                                            FC4A-J4CN1,                       FC4A-T8C1
                                                                            FC4A-J8AT1,                       FC4A-K2C1
                                                                                        23.5
                                                                                                            4.3
                                                                                                                                                                                             103.0
                                                                              6.3                      2–ø
                                                                                                                                                                                              90.0
                                                                                                                                                                103.0
                                                                                                                                                                 90.0
   90.0
   83.0
                                          4.3
                                     2-ø
                                                                                                                                                                                                                            Operator Interfaces
                                                                                                       103.0
                                                                                                        90.0
                                                                                                                                                                                           3.0
                    68.0                                                                                                                            3.0
3.0
                                                                                                                                                                                                                            Automation Software
                   83.0
                   90.0
                                                              4.3
                                                          2-ø
                                                                                                                                                               103.0
                                                                                                                                                                90.0
                                                                                                       103.0
                                                                                                        90.0
                                                                                                                                                                                                              103.0
                                                                                                                                                                                                               90.0
                                           83.0
                                                                                                                                                         3.0
                                                                                                 3.0                                                                                        3.0
                                                                                                                                                                                                                            Power Supplies
                            47.5            4.3
FC5A-D16RS1              24.1            2–ø
FC5A-D32K3                                                                    38.0                       .3                                  38.0              .3
                                                                                                       ø4                                                  ø4
                                                                            20.3                  2–                                       20.3          2–
FC5A-D32S3
FC4A-D20RK1
FC4A-D20RS1
                                         103.0
                                          90.0
FC4A-D40K3
FC4A-D40S3
                                                                                                   103.0
                                                                                                                                                          103.0
                                                                                                    90.0
90.0
3.0
3.0 3.0
                                                                                                                                                                                                                            Sensors
Examples
Mounting hole layout for FC5A-C24R2 or FC4A-C24R2 and four 23.5mm-wide                                                      Mounting hole layout from left, FC4A-HPH1, FC4A-D20K3, FC4A-N16B3, FC4A-
I/O modules                                                                                                                 N32B3, and FC4A-M24BR2 modules
                                                                                                                             103.0
                                                                    103.0
 83.0
                                                                                                                                                                                                                       43
                                                           MicroSmart Series                                                                                           Programmable Logic Controllers
                                                                                                                   Web Server
                                  General Specifications                                                                           Interface Specifications
                                  Rated Power Voltage          24V DC                                                                 Communication                  RS232C <=> Ethernet conversion function
                                  Allowable Voltage            20.4 to 26.4V DC                                                                                      Electrical characteristics: Complies with IEEE802.3
       PLCs
                                                               Ethernet cable: 0.5 kV, 50 ns to 1 μs (coupling clamp)                                                Transmission control: RTS/CTS, XON/OFF, None
                                  Inrush Current               4A maximum                                                                                            Ethernet interface: RJ45
                                                                                                                                      Connection
                                  Operating Temperature        0 to 55°C                                                                                             Serial interface: Mini DIN 8-pin connector
                                                                                                                                      Method
                                                                                                                                                                     Cable Part No.: FC4A-KC3C
                                  Storage Temperature          –40 to +70°C (no freezing)
                                                                                                                                                                     Remote maintenance: Uploading, downloading and moni-
                                  Relative Humidity            10 to 95% (no condensation)
                                                                                                                                                                     toring using WindLDR via Ethernet
                                  Pollution Degree             2 (IEC 60664-1)
                                                                                                                                                                     Web server: Configure the web server unit using Internet
                                  Corrosion Immunity           Free from corrosive gases                                                                             Explorer etc. Reading and writing PLC operands using Java
                                  Degree of Protection         IP20 (IEC60529)                                                                                       applet.
                                                                                                                                                                     Web file area: 512 KB
       Automation Software
                                                               When mounted on a DIN rail:                                            Major Functions                Compliant browser: Internet Explorer 6.0 or higher,
                                                               5 to 9 Hz amplitude 3.5 mm                                                                            Netscape Navigator 7.2
                                  Vibration Resistance
                                                               9 to 150 Hz accelaration 9.8 m/s2 (1G)
                                                               2 hours in each of 3 axes                                                                             Ethernet user communication: User communication using
                                                                                                                                                                     Ethernet
                                                               147 m/s2 (15G), 11 ms duration                                                                        Message transmission: Registered outgoing message
                                  Shock Resistance
                                                               3 shocks each in 3 axes                                                                               32 message types, 63 characters maximum per message,
                                  Weight (approx.)             150g                                                                                                  2 email addresses, 64 address characters maximum
                                                                                                                                                                     Utility CD: Configuration file, PLC operand monitor sample
                                                                                                                                                                     programs, sample program configuration instructions,
                                                                                                                                      Optional
                                                                                                                                                                     instruction manual (English/German/Spanish/Japanese/
                                                                                                                                                                     Chinese)
       Power Supplies
                                                                                                                                  Connectable Devices
                                                                                                                                      Programmable Controllers                          Operator Interface
                                                                                                                                      IDEC FC5A MicroSmart                              (RS232C communication with PLC through Ethernet)
                                                                                                                                      IDEC FC4A MicroSmart                              IDEC HG2F
                                                                                                                                      IDEC FC3A OpenNet Controller
80.0
                                                                *5.6mm when the clamp is pulled out           Pin No.   Port 1   Port 2                                       Pin No.       Name
Communication & Networking
1 NC RS 1 DSR
Mounting 4 RD 4 RD
5 NC DR 5 RTS
                                                                                                              6         CMSW     SG                                           6             NC
                                                                                      70.0
                                                                                      80.0
7 SG SG 7 GND
8 NC NC 8 DTR
44