Parts Manual C-Series Crane 3001: 7600008-032 July 2003
Parts Manual C-Series Crane 3001: 7600008-032 July 2003
C-Series Crane
3001
4 3
2
4, 3, 2
6, 5
1 1
Tighten nuts to
280 ft-lbs
6000283-TAB
Manitex
17
Torque to:
12 6 7 6 13 5 4 15,18 14 11
30-35 ft-lbs
RET
Page 1 of 2
EXT
16 19Torque to: 8 10 3 2 1
800-1000 ft-lbs
4900166-003 (NR)
Replaces 4900166-001
4900166-003 (NR)
Page 2 of 2
Manitex
8 3
Page 1 of 2
7 6 11 10 9 12 5 4 14 2 1
13
Torque to
100-120 ft-lbs
4900213-001TH (B)
NOTE:
When ordering parts, read markings on Cylin-
der to ensure it is a Texas Hydraulics product.
Texas Hyd products are generally identified by
the “TH” stamped behind the MBT part num-
Hyd Cylinder Outrigger Extend
ber.
4900213-001TH (B)
Page 2 of 2
Manitex
8 12 3
Page 1 of 2
7 6 11 10 9 4,5 14 2 1
13
Torque to
100-120 ft-lbs
4900213-003TH (B)
NOTE:
Cylinder Outrigger & Stabilizer Extend
4900213-003TH (B)
Page 2 of 2
Manitex
Torque to
1125-1375 ft-lbs
Torque to
11
30-35 ft-lbs
16 20 9 4 18 17 19 1 3 2
Page 1 of 2
15 12 10, 14 5 8 7 6
Torque to Torque to
4900214-004TH (NR)
4900214-004TH (NR)
Page 2 of 2
Jul 21, 2003
Manitex
Torque 800 -
16 15 13 9 8 6 4
1000 ft-lbs
17
3750 PSI
Torque 30 - Torque 30 - 35
35 ft-lbs 14 12 11 10 7 5 3 2 ft-lbs
18 1
Page 1 of 2
19 & 20
Torque Item
20 to 15 - 20
ft-lbs
19
4900224-004 (A)
&
20
4900224-004 (A)
Page 2 of 2
Manitex
4000164-001 (NR)
Page 2 of 2
Manitex
30”
2 2
2 3
6
7
5
4800574-520
Page 2 of 2
Manitex
1
2
1
1
Batteries must be
placed in sleeve before
installing onto switch.
Transmitter/Switch Assembly
7 6
Post, ATB Bracket
10
Radio Anti-Two-Block System
4
Receiver
8
Weight Assy
4800752-001 (B)
Page 1 of 2
Manitex
4800752-001 (B)
Page 2 of 2
Jul 30,2003
Manitex
1 3
13
14
Page 1 of 2
2 10 11 12
4 8 9
5
4800761-001 (NR)
RADIO A2B
6 7
4800761-001 (NR)
Page 2 of 2
Jul 22, 2003
Manitex
Set to
2800 psi
@ 30 gpm
1 2 6 7 4, SK2 3
SK4
Page 1 of 2
SK5
NC
SK1
View of Seals at spool and
between sections
4900057-003 (B)
NOTE 1:
Items #4 thru #9 are valve assembly components and may be
ordered separately if desired.
NOTE 2:
Install kit to convert valve to p/n 4900057-008 for use with MBT radio
remote system (Addco actuators only). Conversion kit consists of
spool caps and spool ends only, use existing hardware.
Control Valve Assembly
NOTE 3:
New relief valve must be adjusted after installation. See sheet 1 for
location of relief valve and required settings.
See Also:
6600822 4900057-504
4900106-001
4900057-003 (B)
Page 2 of 2
Manitex
6
7
4900057-504
Page 2 of 2
Manitex
Cap
1
10
3
3
4 5
5
6
6 7
7 8
8 9
9
Relief Valve Assembly
4900057-510 (NR)
Page 2 of 2
Jul 25, 2003
Manitex
1000 psi
Relief Setting
14 FtLbs 74 FtLbs 33FtLbs 33 FtLbs 45 FtLbs
18,19,20 24,25 21,22,23 1 2 3 4 17 16 5 6 7 9 13 12 & 14 15
SK2
Page 1 of 3
SK1
SK1
10 11 & 12 10 13 8 11 & 12
Main 48 FtLbs Main 33 FtLbs 48 FtLbs
Relief Relief
1500 PSI 2500 PSI
33 FtLbs 33 FtLbs
SK1 O-ring
SK2 Wiper
21 1 Tie Rod
22 2 Nut-Special
23 2 Washer-Compression
24 6601211 1 Plug
25 6601212 1 O-Ring
4900058-027 (A)
Page 2 of 3
Manitex
NOTE 1
I tems #9 thru #17, the tie rod kit, and items 24 and 25 are valve
assembly components and may be ordered separately if desired.
When replacing a valve/spool section assembly, these items are not
included.
NOTE 2:
New relief valves must be adjusted after installation. See sheet 1 for
location of relief valves and required settings.
See Also:
4900058-552 6601196 4900058-555
4900058-553 6601198
4900058-027 (A)
Page 3 of 3
Manitex
14
13
4 9 5 2 6 3 8 11 1 12 11 8 3 10
Page 1 of 2
4900058-552 (NR)
1 * 1 O-Ring
2 4900058-510 2 Spring Seat
3 4900058-513 2 Plate, Seal
4 6600840 1 Cap w/Drain Hole, Spool
5 4900058-551 1 Screw, Spool End
6 2121-041012 2 Soc Head Screw 0.25 X 0.75
7 2121.041008 2 Soc Head Screw 0.25 X 0.50
8 * 2 Wiper
9 4900058-541 1 Spring
10 ** 1 Spool
11 * 2 O-Ring
12 ** 1 Housing
4900058-508 1 Load Check Kit (consists of items 13 & 14)
13 6600836 1 Poppet
14 6600837 1 Spring
NOTE 1:
The spool assembly consists of only those items
shown here.
4900058-552 (NR)
Page 2 of 2
Manitex
14
13
4 9 5 2 6 3 8 11 1 12 11 8 3 10
Page 1 of 2
4900058-553 (NR)
1 * 1 O-Ring
2 4900058-510 2 Spring Seat
3 4900058-513 2 Plate, Seal
4 6600840 1 Cap w/Drain Hole, Spool
5 4900058-551 1 Screw, Spool End
6 2121-041012 2 Soc Head Screw 0.25 X 0.75
7 2121.041008 2 Soc Head Screw 0.25 X 0.50
8 * 2 Wiper
9 4900058-541 1 Spring
10 ** 1 Spool
11 * 2 O-Ring
12 ** 1 Housing
4900058-508 1 Load Check Kit (consists of items 13 & 14)
13 6600836 1 Poppet
14 6600837 1 Spring
NOTE 1:
The spool assembly consists of only those items
shown here.
4900058-553 (NR)
Page 2 of 2
Manitex
14
13
4 9 5 2 6 3 8 11 1 12 11 8 3 10
Page 1 of 2
4900058-555 (NR)
1 * 1 O-Ring
2 4900058-510 2 Spring Seat
3 4900058-513 2 Plate, Seal
4 6600840 1 Cap w/Drain Hole, Spool
5 4900058-551 1 Screw, Spool End
6 2121-041012 2 Soc Head Screw 0.25 X 0.75
7 2121.041008 2 Soc Head Screw 0.25 X 0.50
8 * 2 Wiper
9 4900058-541 1 Spring
10 ** 1 Spool
11 * 2 O-Ring
12 ** 1 Housing
4900058-508 1 Load Check Kit (consists of items 13 & 14)
13 6600836 1 Poppet
14 6600837 1 Spring
NOTE 1:
The spool assembly consists of only those items
shown here.
4900058-555 (NR)
Page 2 of 2
Manitex
1 2 3
4900106-002 (NR)
Page 2 of 2
1003 - 1703 SERIES:
USED ON CRANES BUILT
AFTER OCT. 2001
$SULO
0DQLWH[
6HHGHWDLO´$µ
3DJHRI
+
6HHGHWDLO´$µ
*HDU5HGXFHU6XE$VV\
*HDU5HGXFHU6XE$VV\
0DQLWH[
'(7$,/´$µ
+
&DUULHU3ULPDU\3ODQHW
&XUUHQW'HVLJQ
D
3DJHRI
&DUULHUJHDU &DUULHUJHDU
RSHQLQJ RSHQLQJ
D
HDFKVLGH HDFKVLGH
0DQLWH[
*HDU5HGXFHU6XE$VV\+
,7(0 3$57 47< '(6&5,37,21
%R[HVEXLOWDIWHU0DUFK
VHHQRWH
.LW6HDOLQFOXGHVLWHP
.LW%UDNHDQG6HDOLQFOXGHV
6KDIW3ODQHW
3ODWH%DFNXS
6SULQJ
6SDFHU
*HDU3ODQHW
6KDIW3ODQHW*HDU
*HDU2XWSXW6XQ
&DUULHU3ULPDU\3ODQHW
D &DUULHU3ULPDU\3ODQHWVHHGHWDLO$
*HDU3ODQHW
*HDU,QSXW
'ULYHU%UDNH
&\OLQGHU%UDNH
&RYHU
6SHFLDO%ROW
+RXVLQJ%DVH5HFW
&DUULHU3ODQHW
3LQLRQ2XWSXW
*DVNHW0RWRU
3LVWRQ%UDNH
'LVF5HDFWLRQ
*HDU5HGXFHU6XE$VV\
'LVF%UDNH
&RQH%HDULQJ
&XS%HDULQJ
5ROOHU%HDULQJ
5ROOHU%HDULQJ
:DVKHU7KUXVW
D :DVKHU7KUXVWVHHGHWDLO$
:DVKHU7KUXVW
6HDO
+
3DJHRI
0DQLWH[
*HDU5HGXFHU6XE$VV\+
,7(0 3$57 47< '(6&5,37,21
6QDS5LQJ
25LQJ
25LQJ
25LQJ
25LQJ
3OXJ6$(6RFNHW+G
%DFNXS5LQJ
%DFNXS5LQJ
9HQW3OXJ
*UHDVH=HUN
+H[&DSVFUHZ1&;/J*U
6RFNHW+G&DSVFUHZ1);/J
6RFNHW+G&DSVFUHZ1&;/J
3OXJ3LSH+H[6RFNHW6WHHO
6HWVFUHZ6RFNHW&XS1&;
6HWVFUHZ6RFNHW&XS1&;
3OXJ6$(6RFNHW+G
/RFNZDVKHU'LD
127(
7KLVVXEDVVHPEO\LVQRWDYDLODEOHZLWK
RXWPRWRUDQGHFFHQWULFULQJ7RUHRUGHU
WKHFRPSOHWHDVVHPEO\XVHSQ
*HDU5HGXFHU6XE$VV\
+
3DJHRI
Manitex
4000072-003 (E)
Page 2 of 2
Manitex
1
Page 1 of 2
4900089-001 (A)
4900089-001 (A)
Page 2 of 2
$SULO
0DQLWH[
$SSO\/RFWLWH 9HQWSOXJLVVKRZQ
7RUTXHWRIWOEV IURPLWVDFWXDO
ORFDWLRQRQUHGXFHU
KRXVLQJ
3DJHRI
(
6HH
0RWRUVKRZQ 8VHVKLPVWR )LOODQG/HYHO
URWDWHG FUHDWHµ 3OXJVUHI
FRXQWHUFORFNZLVH PRWRUVKDIW
HQGFOHDUDQFH
*HDU5HGXFHU$VVHPEO\6ZLQJ
0DQLWH[
*HDU5HGXFHU$VVHPEO\6ZLQJ(
,7(0 3$57 47< '(6&5,37,21
%R[HVEXLOWDIWHU0DUFK
5LQJ(FFHQWULF
25LQJ0RWRUVHHQRWH
0RWRU
/RFNZDVKHU'LD
+H[&DSVFUHZ1&;/J*U
6KLP
6KLP
6KLP
127(6
*HDUUHGXFHUVXEDVVHPEO\LVQRORQJHU
DYDLODEOHDVDVHSHUDWHLWHP6HHVHSDUDWH
SDUWVSDJHIRUUHSODFHPHQWSDUWV
/RFDWLRQRIVHDONLWLWHPVDUHVKRZQRQSDUWV
SDJHIRUJHDUUHGXFHUVXEDVVHPEO\VHH
*HDU5HGXFHU$VVHPEO\6ZLQJ
2ULQJLVDOVRLQFOXGHGLQERWKVHDONLWV
DERYH
6HHDOVR
(
3DJHRI
May 14, 2003
Manitex
Brake Valve
For winches built
(see motor sub-assemblies)
before May 2002
72a
Page 1 of 4
4000721-001 (B)
46 45 72b
For winches built
after May 2002
Winch Assembly
Manitex
1 5
3
36
Gr
4 ou
2
pA
40 7
41 6
36
99
39 47
46 48 32
44 23 33
56
30
27
26
24 49
Gr 42
ou
pA
45 25
57 28
26
21 Gr
ou 29
17 pC
19
20
19
21
22
18 Gr
14 ou
11
pB
13
14
15
16 12
Gr 38 50
ou
pC 34
43
10
Gr 37
ou
pB 35
31
Winch Assembly
4000721-001 (B)
Page 2 of 4
Manitex
4000721-001 (B)
Page 3 of 4
Manitex
Winch Assembly 4000721-001 (B)
ITEM PART # QTY DESCRIPTION
31 4000721-521 1 Thrust Washer
32 6601091 1 Motor Support
33 7001238 1 O-Ring (included in winch seal kit)
34 7009280 1 Output Sun Gear
35 7009419 1 Primary Sun Gear
36 7009404 1 Spacer
37 7009405 1 Thrust Plate
38 7009406 1 Thrust Plate
40 2001-081024 18 Capscrew 0.50 NC X 1.50 lg Gr. 8
41 2006-080000 18 Lockwasher 0.50
42 2001-081032 4 Capscrew 0.50 NC X 2.00 lg Gr. 8
43 6601095 1 Thrust Washer
44 7009409 1 Plug, Hex Head W/O-Ring
45 7009235 1 Plug, O-Ring Flush
46 7001229 1 Vent Plug
47 * 1 O-Ring
48 * 1 Back-up Ring
49 2116-080000 4 Star Lockwasher 0.50
50 7009432 1 Base
56 7009438 1 Sprag Clutch Assembly
NSS 1 Sprag Clutch
NSS 1 Outer Brake Race
NSS 1 Inner Brake Race
7009845 2 Bronze Sprag Bearing
7009271 2 Thrust Washer
7009272 2 External Retaining Ring
7002924 1 Internal Retaining Ring
57 6601104 1 Cable Wedge
72a 4000721-507 1 Motor Sub-Assy (Used up to May 2002)
72b 6601190 1 Motor Sub-Assy (Used as of May 2002)
Winch Assembly
NSS - Not Serviced Separately. If any of these items needs to be replaced, the
entire Sprag Clutch must be replaced.
* These are seal kit items and are not available seperately.
4000721-001 (B)
Page 4 of 4
Manitex
4000721-500 (NR)
Page 2 of 2
Manitex
For Kaydon/GBI Torque 300
Torque 21-25 Ft Lbs
cylinders Ft Lbs 16 15
built after 3-99
17 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Page 1 of 2
4900225-001 GBI (NR)
18,19 20 21 22 23,24
3750 PSI Torque 15-20
Ft Lbs
NOTE:
When ordering parts read markings on cylinder to ensure it is a Kaydon/
Great Bend product. Also verify build date code and refer to the appropri-
ate parts page.
Torque
1500-1800
Ft Lbs
24
15 17 16 14 4 8 6 3 12 13
Page 1 of 2
18 11 22 5 7 25 19 20 1 2 23 21
4900225-001 TH (NR)
3000 PSI
Torque
45-50 Ft Lbs Stamp P/N 4900225-001TH
& TH Date Code
23 6601176 1 Head
24 6600689 1 Nut
25 6601177 1 Spacer
NOTE:
When ordering parts read markings on cylinder to ensure it is a Texas
Hydraulics product. Also verify build date code and refer to the apropriate
parts page.
4900225-001 TH (NR)
Page 2 of 2
Manitex
Torque Torque
300 7 21 to 25 20 25 24 23 26 13 6 22 21 27 4 28 20 3 29
Ft Lbs Ft Lbs
12
Torque
68 to 85
Ft Lbs
1 2 16 17 18 8 10
Page 1 of 2
4900226-002 GBI (NR)
14 19
23 ** 1 O-Ring
24 ** 1 Teflon Seal
25 ** 1 Wear Ring
26 ** 1 O-Ring
27 ** 1 Wear Ring
28 ** 1 U-Cup
29 ** 1 Wiper
Manitex
See brake
assembly
parts page
Page 1 of 2
6601190 (NR)
Motor Sub-Assembly
Manitex
41 2008-080000 2 Lockwasher
58 7009245 1 Split Flange Adapter
59 7009234 2 O-Ring
60 7009248 4 Capscrew
61 7009247 4 Capscrew
62 4000721-500 1 Brake Valve (See separate parts page)
63 7009421 1 Hose Assembly
64 7001248 1 Hose Assembly
65 7009414 1 Adapter
66 7009246 1 Elbow
67 7009415 1 Swivel Tee
68 7009267 1 Elbow
69 6601191 1 Reducer Elbow
70 2001-081024 2 Capscrew 0.50-13NC x 1.50 Gr. 8
71 7009413 1 Hose Assembly
72 7009849 1 Hydraulic Motor
6601190 (NR)
Page 2 of 2
Manitex
3001-110/120/160
Page 1 of 3
Manitex
Load Line and Tackle
3001-110/120/160
Page 2 of 3
Manitex
3001-110/120/160
Page 3 of 3
Manitex
Page 1 of 2
1 2 3 4 5
4000775-009 (NR)
4000775-009 (NR)
Page 2 of 2
Manitex
4000795-102 (A)
Page 1 of 2
Manitex
4000795-102 (A)
Page 2 of 2
Manitex
1
Load Block, Single Sheave (15 Ton)
4000795-001 (A)
Page 1 of 2
Manitex
4000795-001 (A)
Page 2 of 2
Manitex
Aug 26, 2003
Page 1 of 2
3
4000795-002 (A)
Load Block, Triple Sheave (30 Ton, 9/16" Wire Rope) 4000795-002 (A)
ITEM PART # QTY DESCRIPTION
4000795-002 (A)
Page 2 of 2
Manitex
6, 7 1, 5 4 2
Page 1 of 2
4900055-003 (C)
8 3
1 4900055-505 1 Cover
2 4900055-511 2 Fill Cap Non-Vented
3 4900141-001 1 Strainer
4 4900203-008 1 Sight Gauge
5 4900055-512 1 Gasket 6” ID X .25” SQ 70 Duro
6 2005-041000 6 Nut 0.250-20 STD Flat
7 2007-040000 6 Washer 0.250 STD Flat
8 30334-02-16 1 Plug
Hydraulic Oil Tank 70 Gal
4900055-003 (C)
Page 2 of 2
Manitex
2
1
IN
Page 1 of 2
4900059-003 (NR)
1 4900059-501 1 Gauge
2 4900059-504 1 Head, Filter
3 4900059-503 1 Filter Element (w/o head or gauge)
Hydraulic Oil Filter Assembly- Return Line
Replaces 4900059-002
4900059-003 (NR)
Page 2 of 2
Manitex
2 1
4900127-001 (NR)
Page 1 of 2
Manitex
1 4900127-502 1 Cartridge
2 4900127-601 1 Body
Relief Valve Assembly
4900127-001 (NR)
Page 2 of 2
Manitex
2 1
4900254-001 (NR)
03-12-2002 Page 1 of 2
Manitex
4900254-001 (NR)
Page 2 of 2
Manitex
1 6601378 1 Body
2 6601379 1 Body
3 6601380 1 Body
4 6601381 1 Rear Cover
5 6601382 1 Cover
6 6601309 2 Thrust Plate
7 6601311 4 Thrust Plate
8 6601383 1 Drive Gear
9 6601384 1 Driven Gear
10 6601385 1 Driven Gear
11 6601386 1 Driven Gear
12 6601387 1 Drive Shaft
13 6601388 1 Drive Shaft
14 6601389 4 Screw TCEI M 14x225
15 6601390 4 Screw TE M 10x100
16 6601321 1 Grub Screw 1/8” NPT
17 6601322 4 Washer 10
18 6601323 4 Washer 14
6601391 Seal Kit
19 * 2 Seal
20 * 4 Seal
21 * 1 Standard Seal
22 * 1 Seal
Pump Gear 3 - Section (CCW)
23 * 2 Seal
24 * 2 Shaft Seal
25 6601392 1 Ring
26 * 2 Back-Up Ring
27 * 4 Antiextrusion ring
28 6601326 10 Sleeve Bearing
29 6601393 1 Hub
30 6601329 1 Hub
31 6601330 4 Dowell Pin
32 6601332 8 Steel Bushing
33 6601394 1 Steel Plug
4900340-001 (NR)
Page 2 of 2
Manitex
1 6601378 1 Body
2 6601379 1 Body
3 6601395 1 Body
4 6601381 1 Rear Cover
5 6601382 1 Cover
6 6601309 2 Thrust Plate
7 6601311 4 Thrust Plate
8 6601383 1 Drive Gear
9 6601384 1 Driven Gear
10 6601385 1 Driven Gear
11 6601386 1 Driven Gear
12 6601387 1 Drive Shaft
13 6601388 1 Drive Shaft
14 6601389 4 Screw TCEI M 14x225
15 6601390 4 Screw TE M 10x100
16 6601321 1 Grub Screw 1/8” NPT
17 6601322 4 Washer 10
18 6601323 4 Washer 14
6601391 Seal Kit
19 * 2 Seal
20 * 4 Seal
21 * 1 Standard Seal
22 * 1 Seal
23 * 2 Seal
Pump Gear 3 - Section (CW)
24 * 2 Shaft Seal
25 6601392 1 Ring
26 * 2 Back-Up Ring
27 * 4 Antiextrusion ring
28 6601326 10 Sleeve Bearing
29 6601393 1 Hub
30 6601329 1 Hub
31 6601330 4 Dowell Pin
32 6601332 8 Steel Bushing
33 6601394 1 Steel Plug
4900340-002 (NR)
Page 2 of 2
Series M2500
Used on cranes built after 03-1998
Series M2500
Used on cranes built after 03-1998