0% found this document useful (1 vote)
3K views241 pages

Parts Manual C-Series Crane 3001: 7600008-032 July 2003

This document is a parts manual for a C-Series Crane 3001 model. It contains 8 sections that list parts for different components of the crane including the mounting group, outrigger/stabilizer group, control group, rotating group, boom group, loadline group, hydraulic group, and electrical group. Each section includes an exploded diagram and list of parts for a specific component, such as a hydraulic cylinder front stabilizer.

Uploaded by

Darío Ache Eme
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (1 vote)
3K views241 pages

Parts Manual C-Series Crane 3001: 7600008-032 July 2003

This document is a parts manual for a C-Series Crane 3001 model. It contains 8 sections that list parts for different components of the crane including the mounting group, outrigger/stabilizer group, control group, rotating group, boom group, loadline group, hydraulic group, and electrical group. Each section includes an exploded diagram and list of parts for a specific component, such as a hydraulic cylinder front stabilizer.

Uploaded by

Darío Ache Eme
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 241

PARTS MANUAL

C-Series Crane
3001

7600008-032 July 2003


TABLE OF CONTENTS
Parts Manual - 7600008-032 NR
Section 1 - Mounting Group
6000252-TAB (C) OPERATOR PLATFORM INST
6000260-033 (NR) MACHINE COMPLETION KIT 3001
6000283-004 (A) UNDERRIDE PROTECTION INST
6000283-TAB (NR) UNDERRIDE PROTECTION INST -001 & -002
6000543-003 (C) SUBFRAME INSTALLATION 22 FT
6000543-004 (B) SUBFRAME INST 22’ F-OUT&DOWNS 2500
6000577-005 (NR) PEDESTAL INSTALLATION
6000577-007 (NR) PEDESTAL INST, INT O-R
6000597-001 (NR) BACK-UP ALARM INST MOD ALL
6000608-001 (A) CENTRALIZED LUBE SYSTEM
6000689-001 (B) COMPLETION KIT F-O&D O-R 25T
6000719-101 (C) FRAME STIFFENER INSTALLATION
6000776-003 (NR) DOCUMENT HOLDER INST C-SERIES
7000172-001 (NR) T’MARK & NAMEPLATE INST JIB FIXED
7000172-002 (NR) T’MARK & NAMEPLATE INST JIB TELESCOPIC
7000178-001 (A) T’MARK & N’PLATE INST C-SERIES

Section 2 - Outrigger - Stabilizer Group


4900166-003 (NR) HYD CYLINDER FRONT STABILIZER
4900213-001 TH (B) HYDRAULIC CYLINDER O-R EXT
4900213-003 TH (B) CYLINDER O-R & STAB EXT
4900214-004 TH (NR) HYD CYLINDER OUTRIGGER
4900224-004 (A) OUTRIGGER CYLINDER A - FRAME
6000562-005 (A) STABILIZER INSTALLATION
6000563-005 (A) REAR STABILIZER ASSY
6000630-006 (NR) OUTRIGGER INSTALLATION
6000873-001 (NR) OUTRIGGER INSTALLATION

Section 3 - Control Group


4000164-001 (NR) AIR THROTTLE CONTROLLER
4800574-520 WEIGHT & CHAIN ATB
4800752-001 (B) RADIO ANTI-TWO-BLOCK KIT
4800761-001 (NR) LMI SYSTEM, DS85 COMPLETE
4800762-001 (A) ELECTRICAL HARNESS A
4800762-002 (A) ELECTRICAL HARNESS B
4900057-003 (B) CONTROL VALVE ASSEMBLY

Parts Manual 3001 C Series TOC 1


TABLE OF CONTENTS

4900057-504 RELIEF VALVE


4900057-510 (NR) RELIEF VALVE
4900058-027 (A) CONTROL VALVE ASSEMBLY
4900058-552 SPOOL SECTION ASSEMBLY
4900058-553 SPOOL SECTION ASSEMBLY
4900058-555 SPOOL SECTION ASSEMBLY
4900106-002 (NR) UNLOADING VALVE
6000248-001 (D) MECH THROTTLE INSTALLATION
6000396-001 (D) AIR THROTTLE INST STD-MNT
6000519-012 (NR) VALVE SUB-ASSEMBLY
6000520-015 (NR) CONTROL CONSOLE INSTALLATION
6000521-015 (NR) CONTROL CONSOLE ASSY
6000872-001 (C) ATB & LMI INSTALLATION DS85

Section 4 - Rotating Group


4000049-003 (H) GEAR REDUCER SUB-ASSY, SWING
4000072-003 (E) HYD MOTOR SWING
4900089-001 (A) MOTOR CONTROL VALVE SWING
6000084-018 (NR) SLEWING RING INSTALLATION
6000089-025 (A) TURRET INSTALLATION
6000164-003 (E) GEAR REDUCER ASSY, SWING

Section 5 - Boom Group


4000721-001 (B) WINCH ASSEMBLY 5-14-2003
4000721-500 (NR) BRAKE VALVE ASSEMBLY 5-14-2003
4900225-001 GBI (NR) HYDRAULIC CYLINDER BOOM HOIST-AFTER 3-99
4900225-001 TH (NR) HYDRAULIC CYLINDER BOOM HOIST
4900226-002 GBI (NR) CYLINDER BOOM TELESCOPE
6000092-018 (NR) WINCH INST BRADEN
6000111-003 (NR) BOOM HEAD SHEAVE ASSEMBLY
6000112-TAB (A) EXTEND SHEAVE SUB-ASSEMBLY
6000113-002 (A) SHEAVE SUB-ASSY RETRACT 5
6000218-020 (A) BOOM REST INSTALLATION
6000284-TAB (NR) SHEAVE SUB-AASSEMBLY
6000578-008 (A) BOOM ASSEMBLY 4-SECTION QR
6000740-038 (NR) BOOM INSTALLATION
6000765-014 (NR) JIB INST TELE 26’-46’ RADIO ATB
6000765-015 (NR) JIB INST FIXED 26’ RADIO ATB
6000766-014 (NR) JIB ASSY TELE 26’-46’ RADIO ATB
6000766-015 (NR) JIB ASSY FIXED 26’ RADIO ATB

TOC 2 Parts Manual 3001 C Series


TABLE OF CONTENTS

6601190 (NR) MOTOR SUB-ASSEMBLY

Section 6 - Loadline Group


3001-110-120-160 LOAD LINE AND TACKLE
4000775-009 (NR) SOCKET AND WEDGE TERMINATOR
4000795-102 (A) 5-TON OVERHAUL BALL
4000795-001 (A) LOAD BLOCK, SINGLE SHEAVE (15 TON, 9/16 ROPE)
4000795-002 (A) LOAD BLOCK, TRIPLE SHEAVE (30 TON, 9/16 ROPE)
6000111-003 (NR) BOOM HEAD SHEAVE ASSEMBLY
6000111-004 (NR) BOOM HEAD SHEAVE ASSEMBLY
6000124-004 (NR) AUXILIARY SHEAVE INSTALLATION
6000643-002 (A) AUXILLARY SHEAVE INSTALLATION

Section 7 - Hydraulic Group


4900055-003 (C) HYDRAULIC OIL TANK 70 GAL
4900059-003 (NR) RETURN LINE FILTER
4900127-001 (NR) RELIEF VALVE ASSEMBY
4900254-001 (NR) VALVE ASSY
4900340-001 (NR) PUMP GEAR 3 - SECTION CCW
4900340-002 (NR) PUMP GEAR 3 - SECTION CW
6000082-001 (E) SWING PIPING INSTALLATION
6000097-014 (B) HYD TANK INST 70 G STRAINER-BV
6000097-016 (A) HYD TANK INST 70 G STRAINER-BV-CH-M
6000098-019 (NR) HYDRAULIC PUMP CCW INST
6000098-020 (NR) HYDRAULIC PUMP CW INST
6000116-022 (D) PIPING INST WINCH 14-28 BRADEN WINCH
6000427-001 (A) OUTRIGGER PIPING A-FRAME
6000445-001 (F) REAR STAB PIPING INSTALL
6000558-003 (E) OUTRIGGER PIPING INSTALLATION
6000609-003 (C) PIPING BH & TELE STD ROTATION
6000755-003 (NR) HYDRAULIC INST - LMI
6000797-021 (B) HOSE KIT CONSOLE
6000797-022 (B) HOSE KIT PEDESTAL
6000797-023 (A) HOSE KIT BOOM
6000797-026 (A) STABILIZER & OUTRRIGER HOSE KIT
6000797-824 (NR) HOSE KIT TRUCK PREP
6000797-925 (NR) HOSE KIT RIG BOX
7100082-001 (NR) SCHEMATIC, HYDRAULIC

Parts Manual 3001 C Series TOC 3


TABLE OF CONTENTS

Section 8 - Electrical Group


4800116-008 (B) TRUCK HARNESS PCB
7200046-028 (NR) ELECT HARNESS INST DS-85 C-SERIES PCB
7200100-003 (NR) WIRING INST OUT & DWN O-R
7200101-002 (B) WIRING INST STABILIZER
7200136-002 (NR) SCHEMATIC, ELECTRIC 3001C DS-85 LMI

TOC 4 Parts Manual 3001 C Series


1003 - 1703 SERIES:
USED ON CRANES BUILT
AFTER OCT. 2001
5, 6

4 3
2

4, 3, 2
6, 5
1 1

Tighten nuts to
280 ft-lbs

Used on cranes built before 9-1995


5001020-001

6000283-TAB
Manitex
17
Torque to:
12 6 7 6 13 5 4 15,18 14 11
30-35 ft-lbs

RET
Page 1 of 2

EXT

16 19Torque to: 8 10 3 2 1
800-1000 ft-lbs
4900166-003 (NR)

Hydraulic Cylinder Front Stabilizer


Manitex

Hydraulic Cylinder Front Stabilizer 4900166-003 (NR)


ITEM PART # QTY DESCRIPTION

4900166-513 * SEAL KIT


4900166-500 * SEAL KIT (UNIVERSAL)
1 * 1 WIPER
2 * 1 ROD SEAL
3 * 2 WEAR RING
4 * 1 BACK-UP
5 * 1 O-RING
6 * 2 WEAR RING
7 * 1 PISTON SEAL
8 * 1 O-RING
9
10 6600623 1 TUBE ASSY
11 4900166-512 1 ROD ASSY
12 4900166-514 1 PISTON
13 4900166-507 1 HEAD
14 6600942 1 HEADCAP
15 6600625 1 NYLON PLUG
16 6600626 2 PORT PLUG
17 4900113-101 2 CHECK VALVE
18 6600628 1 SETSCREW
19 6600011 1 LOCK-NUT
Hydraulic Cylinder Front Stabilizer

Replaces 4900166-001

4900166-003 (NR)
Page 2 of 2
Manitex
8 3
Page 1 of 2

7 6 11 10 9 12 5 4 14 2 1
13
Torque to
100-120 ft-lbs
4900213-001TH (B)

Hyd Cylinder Outrigger Extend


Manitex

Hyd Cylinder Outrigger Extend 4900213-001TH (B)


ITEM PART # QTY DESCRIPTION

4900213-501* 1 Seal Kit, Universal (Green or Tx Hyd)


4900213-508* 1 Seal Kit (Tx Hyd only)
1 * 1 Wiper
2 * 1 Seal
3 * 2 Wear Ring
4 * 1 Back-Up
5 * 1 O-Ring
6 * 1 Seal
7 * 1 Wear Ring
8 * 1 O-Ring
9 6600691 1 Tube Assembly
10 6600692 1 Rod Assembly
11 6600693 1 Piston
12 4900213-506 1 Head
13 6600695 1 Lock-Nut
14 4900213-507 1 Retaining Ring

NOTE:
When ordering parts, read markings on Cylin-
der to ensure it is a Texas Hydraulics product.
Texas Hyd products are generally identified by
the “TH” stamped behind the MBT part num-
Hyd Cylinder Outrigger Extend

ber.

A separate parts page exists for Cylinders


manufactured by Green Manufacturing.

4900213-001TH (B)
Page 2 of 2
Manitex
8 12 3
Page 1 of 2

7 6 11 10 9 4,5 14 2 1
13
Torque to
100-120 ft-lbs
4900213-003TH (B)

Cylinder Outrigger & Stabilizer Extend


Manitex

Cylinder Outrigger & Stabilizer Extend 4900213-003TH (B)


ITEM PART # QTY DESCRIPTION

4900213-501* 1 Seal Kit, Universal (Green or Tx Hyd)


4900213-508* 1 Seal Kit (Tx Hyd only)
1 * 1 Wiper
2 * 1 Seal
3 * 2 Wear Ring
4 * 1 Back-Up
5 * 1 O-Ring
6 * 1 Seal
7 * 1 Wear Ring
8 * 1 O-Ring
9 6601158 1 Tube Assembly
10 6601159 1 Rod Assembly
11 6600693 1 Piston
12 4900213-506 1 Head
13 6600695 1 Lock-Nut
14 4900213-507 1 Retaining Ring

NOTE:
Cylinder Outrigger & Stabilizer Extend

When ordering parts, read markings on Cylinder to


ensure it is a Texas Hydraulics product. Texas Hyd
products are generally identified by the “TH” stamped
behind the Manitex part number.

A separate parts page exists for Cylinders manufac-


tured by Green Manufacturing.

4900213-003TH (B)
Page 2 of 2
Manitex
Torque to
1125-1375 ft-lbs
Torque to
11
30-35 ft-lbs
16 20 9 4 18 17 19 1 3 2
Page 1 of 2

15 12 10, 14 5 8 7 6
Torque to Torque to
4900214-004TH (NR)

30-35 ft-lbs 15-20 ft-lbs

Hydraulic Cylinder O/R Jack


Manitex

Hyd Cylinder O/R Jack 4900214-004TH (NR)


ITEM PART # QTY DESCRIPTION

4900214-515* 1 Seal Kit


1 * 1 O-Ring
2 * 1 O-Ring
3 * 1 Back-Up
4 * 1 Seal
5 * 1 O-Ring
6 * 1 Wiper
7 * 1 Seal
8 * 2 Wear Ring
9 * 2 Wear Ring
10 7003224 2 Washer Seal
11 6600747 1 Locknut
12 6600683 2 Port Plug, Steel
13 not used
14 6600742 2 Bleeder Plug
15 4900113-101 1 PO Check Valve
16 4900113-007 1 Counterbalance Valve
17 6600748 1 Tube Assy
18 4900214-503 1 Rod
19 4900214-509 1 Head
20 6600750 1 Piston
Hydraulic Cylinder O/R Jack

4900214-004TH (NR)
Page 2 of 2
Jul 21, 2003

Manitex
Torque 800 -
16 15 13 9 8 6 4
1000 ft-lbs
17

3750 PSI
Torque 30 - Torque 30 - 35
35 ft-lbs 14 12 11 10 7 5 3 2 ft-lbs
18 1
Page 1 of 2

19 & 20
Torque Item
20 to 15 - 20
ft-lbs
19
4900224-004 (A)

&
20

Hydraulic Cylinder Outrigger


Manitex

Hydraulic Cylinder Outrigger 4900224-004 (A)


ITEM PART # QTY DESCRIPTION

6601377 1 Seal Kit (* Indicates Seal Kit Item)


1 4900113-002 1 Counterbalance Valve
2 4000039-001 2 Lube Fitting
3 * 1 Wiper
4 * 1 O-Ring
5 * 1 Seal
6 6601371 1 Head
7 * 2 Wear Ring
8 * 1 Back-Up
9 * 1 O-Ring
10 6601372 1 Tube Assembly
11 6601373 1 Spacer
12 6601374 1 Rod Assembly
13 6601375 1 Piston
14 * 1 O-Ring
15 * 2 Wear Ring
16 * 1 Seal
17 7003226 1 Locknut
18 6601376 1 PO Check Valve
19 7003224 2 Washer Seal
20 6600742 2 Bleeder Plug

* These are seal kit items and are not available


separately.
Hydraulic Cylinder Outrigger

4900224-004 (A)
Page 2 of 2
Manitex

Air Throttle Controller

Jun 12, 2003 4000164-001 (NR)


Page 1 of 2
Manitex

Air Throttle Controller 4000164-001 (NR)


ITEM PART # QTY DESCRIPTION

4000164-500 1 Seal Kit


1 4000164-501 1 Foot Pedal
Air Throttle Controller

4000164-001 (NR)
Page 2 of 2
Manitex

30”

2 2

2 3

6
7
5

5 Weight & Chain ATB

Jul 24, 2003 4800574-520


Page 1 of 2
Manitex

Weight & Chain ATB 4800574-520


ITEM PART # QTY DESCRIPTION

1 4000121-203 1 Clevis Connector 3/16”


2 6601345 1 Chain Assembly
3 4000121-102 3 Clamp, Chain - 1/4” Split Link
4 6601344 2 Eyebolt
5 2039-171148 2 Cotter Pin
6 6601346 1 Weight, Female
7 6601347 1 Weight, Male
Weight & Chain ATB

4800574-520
Page 2 of 2
Manitex

1
2

1
1

Batteries must be
placed in sleeve before
installing onto switch.

Transmitter/Switch Assembly

7 6
Post, ATB Bracket

10
Radio Anti-Two-Block System
4
Receiver
8

Weight Assy
4800752-001 (B)
Page 1 of 2
Manitex

Radio Anti-Two-Block System 4800752-001 (B)


ITEM PART # QTY DESCRIPTION

1 6600915 1 Transmitter/Switch Ass’y (includes items 2 & 3)


2 6600916 1 Mounting Plate
3 4 Battery, “C” Cell 1.5V
4 6600914 1 Receiver
5
6 6600917 1 Post
7 2125-043026 1 Lynch Pin
8 4800574-520 1 Weight Ass’y (includes item 9)
9 2039-171148 2 Cotter, Hair Pin
10 4000121-203 1 Chain Link
Radio Anti-Two-Block System

4800752-001 (B)
Page 2 of 2
Jul 30,2003

Manitex
1 3

13

14
Page 1 of 2

2 10 11 12

4 8 9

5
4800761-001 (NR)

RADIO A2B

6 7

LMI System, DS85 Complete


Manitex

LMI System, DS85 Complete 4800761-001 (NR)


ITEM PART # QTY DESCRIPTION

1 6601017 1 Angle Enclosure


2 6601018 1 Length Sensor
3 6601019 1 Display Console/CPU
4 6601020 1 Pressure Transducer Block
5 6601021 1 Cable, CAN/BUS Long - 10’
6 6601022 1 Cable, CAN/BUS Short - 6’
7 6601023 1 Cable, Power & RATB
8 4800574-531 2 Cutting Ring
9 6601025 2 Bulkhead Adaptor
10 6601026 1 Bracket, Length Sensor
11 6601027 1 Base W/Ball
12 6601028 1 Double Socket Arm
13 6601136 1 Angle Sensor
14 6601137 1 CAN-Bus Converter Board

NOTE: Item 4, Pressure Transducer Block, is


available as a complete unit. The transducers are
included and are not available separately.

Item’s 8 & 9, Cutting Ring & Bulkhead Adaptor,


are not included with Item # 4. They must be
ordered separately if required.
LMI System, DS85 Complete

4800761-001 (NR)
Page 2 of 2
Jul 22, 2003

Manitex
Set to
2800 psi
@ 30 gpm
1 2 6 7 4, SK2 3

SK4
Page 1 of 2

SK5
NC

SK1
View of Seals at spool and
between sections
4900057-003 (B)

9 8 Indicates “no load 5, SK3


check valve”

Control Valve Assembly


Manitex

Control Valve Assembly 4900057-003 (B)


ITEM PART # QTY DESCRIPTION

4900057-503 Seal Kit


SK1 * 2 O-Ring
SK2 * 1 O-Ring
SK3 * 1 O-Ring
SK4 * 2 Wiper
SK5 * 2 O-Ring

1 4900057-502 1 Outlet Section


2 6600822 1 Spool Section
3 4900057-500 1 Inlet Section
4 30069-00-16 1 Plug Assy
5 30069-00-04 1 Plug Assy
6 4900057-507 3 Plug, Shut-off
7 4900057-504 1 Relief Valve Cartridge (see note 3)
8 4900106-001 3 Valve, Unloading
9 4900151-001 1 Tie Rod Kit (includes hex nuts)
4900057-532 Conversion Kit (see note 2)

NOTE 1:
Items #4 thru #9 are valve assembly components and may be
ordered separately if desired.

When replacing a valve/spool section assembly, these items are not


included.

NOTE 2:
Install kit to convert valve to p/n 4900057-008 for use with MBT radio
remote system (Addco actuators only). Conversion kit consists of
spool caps and spool ends only, use existing hardware.
Control Valve Assembly

NOTE 3:
New relief valve must be adjusted after installation. See sheet 1 for
location of relief valve and required settings.

See Also:
6600822 4900057-504
4900106-001

4900057-003 (B)
Page 2 of 2
Manitex

6
7

8 Relief Valve Assembly

Jul 18, 2003 4900057-504


Page 1 of 2
Manitex

Relief Valve Assembly 4900057-504


ITEM PART # QTY DESCRIPTION

4900057-505 Seal and Spring Kit


1 2 O-Ring, Adjusting cap and nut
2 2 O-Ring, Pilot Section and Housing
3 1 Spring, Pilot
4 1 Back-Up Ring, Pilot Section
5 1 O-Ring, Pilot Section
6 1 Spring, Piston
7 1 O-Ring, Main Poppet
8 1 Back-Up Ring, Main Poppet
Relief Valve Assembly

4900057-504
Page 2 of 2
Manitex

Cap

1
10

3
3

4 5

5
6

6 7

7 8

8 9

9
Relief Valve Assembly

Relief valve with cap used up “P” version used on valves


to about 8-1998 built after 8-1998

Jul 3, 2003 4900057-510 (NR)


Page 1 of 2
Manitex

Relief Valve Assembly 4900057-510 (NR)


ITEM PART # QTY DESCRIPTION

4900058-507 Seal and Spring Kit


1 1 O-Ring, Locking Nut
2 1 O-Ring, Pilot Section
3 1 Spring, Pilot
4 1 Back-Up Ring, Pilot Section
5 1 O-Ring, Pilot Section
6 1 O-Ring, Housing
7 1 Spring, Piston
8 1 O-Ring, Main Poppet
9 1 Back-Up Ring, Main Poppet
10 2 O-Ring, Adjusting cap and nut
Relief Valve Assembly

4900057-510 (NR)
Page 2 of 2
Jul 25, 2003

Manitex
1000 psi
Relief Setting
14 FtLbs 74 FtLbs 33FtLbs 33 FtLbs 45 FtLbs
18,19,20 24,25 21,22,23 1 2 3 4 17 16 5 6 7 9 13 12 & 14 15

SK2
Page 1 of 3

SK1

SK1

View of Seals at spool and


between sections
4900058-027 (A)

10 11 & 12 10 13 8 11 & 12
Main 48 FtLbs Main 33 FtLbs 48 FtLbs
Relief Relief
1500 PSI 2500 PSI
33 FtLbs 33 FtLbs

Control Valve Assembly


Manitex

Control Valve Assembly 4900058-027 (A)


ITEM PART # QTY DESCRIPTION

6601213 Seal Kit

SK1 O-ring
SK2 Wiper

1 4900058-500 1 Inlet Section


2 4900058-552 1 Spool Section
3 4900100-500 1 Mid-Inlet Section
4 6601196 1 Spool Section
5 4900058-555 1 Spool Section
6 4900058-553 4 Spool Section
7 6601198 1 Spool Section
8 4900058-503 1 Outlet Section
9 4900058-543 1 Relief Valve Assy
10 4900057-510 2 Relief Valve Assy
11 4900058-530 3 Plug
12 4900058-531 5 O-Ring
13 4900106-002 3 Anti-Void Assy
14 6601201 2 Plug
15 6601202 1 Plug
16 4900058-523 1 Shut-Off Plug Assy
17 4900100-502 1 Shut-Off Plug Assy
6601214 1 Tie Rod Kit (Includes Items 18 thru 23)
18 2 Tie Rod
19 4 Nut-Special
20 4 Washer-Compression
Control Valve Assembly

21 1 Tie Rod
22 2 Nut-Special
23 2 Washer-Compression
24 6601211 1 Plug
25 6601212 1 O-Ring

4900058-027 (A)
Page 2 of 3
Manitex

NOTE 1
I tems #9 thru #17, the tie rod kit, and items 24 and 25 are valve
assembly components and may be ordered separately if desired.
When replacing a valve/spool section assembly, these items are not
included.

NOTE 2:
New relief valves must be adjusted after installation. See sheet 1 for
location of relief valves and required settings.

See Also:
4900058-552 6601196 4900058-555
4900058-553 6601198

Control Valve Assembly

4900058-027 (A)
Page 3 of 3
Manitex
14

13

4 9 5 2 6 3 8 11 1 12 11 8 3 10
Page 1 of 2
4900058-552 (NR)

Spool Section Assembly


Manitex

Spool Section Assembly 4900058-552 (NR)


ITEM PART # QTY DESCRIPTION

1 * 1 O-Ring
2 4900058-510 2 Spring Seat
3 4900058-513 2 Plate, Seal
4 6600840 1 Cap w/Drain Hole, Spool
5 4900058-551 1 Screw, Spool End
6 2121-041012 2 Soc Head Screw 0.25 X 0.75
7 2121.041008 2 Soc Head Screw 0.25 X 0.50
8 * 2 Wiper
9 4900058-541 1 Spring
10 ** 1 Spool
11 * 2 O-Ring
12 ** 1 Housing
4900058-508 1 Load Check Kit (consists of items 13 & 14)
13 6600836 1 Poppet
14 6600837 1 Spring

* Seals are not available separately, refer to


the valve assembly parts page for valve seal
kit part number.

** These items are not available separately, if


these are damaged, order the complete
spool section assembly.

NOTE 1:
The spool assembly consists of only those items
shown here.

Refer to valve assembly parts page for additional


components available for this section.
Spool Section Assembly

4900058-552 (NR)
Page 2 of 2
Manitex
14

13

4 9 5 2 6 3 8 11 1 12 11 8 3 10
Page 1 of 2
4900058-553 (NR)

Spool Section Assembly


Manitex

Spool Section Assembly 4900058-553 (NR)


ITEM PART # QTY DESCRIPTION

1 * 1 O-Ring
2 4900058-510 2 Spring Seat
3 4900058-513 2 Plate, Seal
4 6600840 1 Cap w/Drain Hole, Spool
5 4900058-551 1 Screw, Spool End
6 2121-041012 2 Soc Head Screw 0.25 X 0.75
7 2121.041008 2 Soc Head Screw 0.25 X 0.50
8 * 2 Wiper
9 4900058-541 1 Spring
10 ** 1 Spool
11 * 2 O-Ring
12 ** 1 Housing
4900058-508 1 Load Check Kit (consists of items 13 & 14)
13 6600836 1 Poppet
14 6600837 1 Spring

* Seals are not available separately, refer to


the valve assembly parts page for valve seal
kit part number.

** These items are not available separately, if


these are damaged, order the complete
spool section assembly.

NOTE 1:
The spool assembly consists of only those items
shown here.

Refer to valve assembly parts page for additional


components available for this section.
Spool Section Assembly

4900058-553 (NR)
Page 2 of 2
Manitex
14

13

4 9 5 2 6 3 8 11 1 12 11 8 3 10
Page 1 of 2
4900058-555 (NR)

Spool Section Assembly


Manitex

Spool Section Assembly 4900058-555 (NR)


ITEM PART # QTY DESCRIPTION

1 * 1 O-Ring
2 4900058-510 2 Spring Seat
3 4900058-513 2 Plate, Seal
4 6600840 1 Cap w/Drain Hole, Spool
5 4900058-551 1 Screw, Spool End
6 2121-041012 2 Soc Head Screw 0.25 X 0.75
7 2121.041008 2 Soc Head Screw 0.25 X 0.50
8 * 2 Wiper
9 4900058-541 1 Spring
10 ** 1 Spool
11 * 2 O-Ring
12 ** 1 Housing
4900058-508 1 Load Check Kit (consists of items 13 & 14)
13 6600836 1 Poppet
14 6600837 1 Spring

* Seals are not available separately, refer to


the valve assembly parts page for valve seal
kit part number.

** These items are not available separately, if


these are damaged, order the complete
spool section assembly.

NOTE 1:
The spool assembly consists of only those items
shown here.

Refer to valve assembly parts page for additional


components available for this section.
Spool Section Assembly

4900058-555 (NR)
Page 2 of 2
Manitex

1 2 3

Unloading Valve Assembly

Jul 18, 2003 4900106-002 (NR)


Page 1 of 2
Manitex

Unloading Valve Assembly 4900106-002 (NR)


ITEM PART # QTY DESCRIPTION

4900106-502 Seal Kit


1 1 O-Ring
2 1 Back-Up Ring
3 1 O-Ring
Unloading Valve Assembly

4900106-002 (NR)
Page 2 of 2
1003 - 1703 SERIES:
USED ON CRANES BUILT
AFTER OCT. 2001
$SULO

0DQLWH[
6HHGHWDLO´$µ
3DJHRI
 +

6HHGHWDLO´$µ

*HDU5HGXFHU6XE$VV\
*HDU5HGXFHU6XE$VV\

0DQLWH[
'(7$,/´$µ
 +

&DUULHU3ULPDU\3ODQHW

&XUUHQW'HVLJQ
D 
3DJHRI

&DUULHUJHDU &DUULHUJHDU
RSHQLQJ RSHQLQJ
 
 

 D  
 HDFKVLGH  HDFKVLGH
0DQLWH[

*HDU5HGXFHU6XE$VV\ +
,7(0 3$57 47< '(6&5,37,21

%R[HVEXLOWDIWHU0DUFK
VHHQRWH
 .LW6HDO LQFOXGHVLWHP
 .LW%UDNHDQG6HDO LQFOXGHV

   6KDIW3ODQHW
   3ODWH%DFNXS
  6SULQJ
   6SDFHU
   *HDU3ODQHW
   6KDIW3ODQHW*HDU
   *HDU2XWSXW6XQ
   &DUULHU3ULPDU\3ODQHW
D   &DUULHU3ULPDU\3ODQHW VHHGHWDLO$
   *HDU3ODQHW
   *HDU,QSXW
   'ULYHU%UDNH
   &\OLQGHU%UDNH
   &RYHU
   6SHFLDO%ROW
   +RXVLQJ%DVH5HFW
   &DUULHU3ODQHW
   3LQLRQ2XWSXW
   *DVNHW0RWRU
  3LVWRQ%UDNH
  'LVF5HDFWLRQ
*HDU5HGXFHU6XE$VV\

  'LVF%UDNH
   &RQH%HDULQJ
   &XS%HDULQJ
   5ROOHU%HDULQJ
   5ROOHU%HDULQJ
   :DVKHU7KUXVW
D   :DVKHU7KUXVW VHHGHWDLO$
   :DVKHU7KUXVW
  6HDO

 +
3DJHRI
0DQLWH[
*HDU5HGXFHU6XE$VV\ +
,7(0 3$57 47< '(6&5,37,21

   6QDS5LQJ
  25LQJ
  25LQJ
  25LQJ
  25LQJ
  3OXJ6$(6RFNHW+G
  %DFNXS5LQJ
  %DFNXS5LQJ
   9HQW3OXJ
   *UHDVH=HUN
   +H[&DSVFUHZ1&;/J*U
   6RFNHW+G&DSVFUHZ1);/J
   6RFNHW+G&DSVFUHZ1&;/J
  3OXJ3LSH+H[6RFNHW6WHHO
   6HWVFUHZ6RFNHW&XS1&;
   6HWVFUHZ6RFNHW&XS1&;
  3OXJ6$(6RFNHW+G
   /RFNZDVKHU'LD

127(
 7KLVVXEDVVHPEO\LVQRWDYDLODEOHZLWK
RXWPRWRUDQGHFFHQWULFULQJ7RUHRUGHU
WKHFRPSOHWHDVVHPEO\XVHSQ

*HDU5HGXFHU6XE$VV\


 +
3DJHRI
Manitex

Hydraulic Motor Swing

Jul 18, 2003 4000072-003 (E)


Page 1 of 2
Manitex

Hydraulic Motor Swing 4000072-003 (E)


ITEM PART # QTY DESCRIPTION

4000072-501 * SEAL KIT, Motor (Tag dated before 090-8)


4000072-503 * SEAL KIT, Motor (Tag dated after 091-8)
1 * 1 SEAL, Dust
2 * 1 RING, Split Wire
3 * 1 BACK-UP, Metal Shim
4 * 1 SEAL, High Pressure
5 * 1 BACK-UP, Metal Shim
6 * 1 BACK-UP, Teflon Shim
7 * 1 SEAL, Shaft
8 * 3 SEAL, Body
9 1 SEAL CARRIER
10 1 THRUST WASHER
11 1 THRUST BEARING
12 1 DRIVE LINK
13 1 WEAR PLATE
14 1 ROTOR ASSEMBLY
15 1 DRIVE LINK PIN
16 1 END COVER
17 1 TAG
18 4 BOLT
19 1 HOUSING
20 1 COOLING PLUG
21 1 SHAFT
22 1 SHAFT KEY
4000072-502 SEAL KIT, Manifold
not shown
Hydraulic Motor Swing

4000072-003 (E)
Page 2 of 2
Manitex
1
Page 1 of 2
4900089-001 (A)

2 30201-00152 (2) O-Ring


(ref) order separately if servicing Control
Valve

Motor Control Valve Swing


Manitex

Motor Control Valve Swing 4900089-001 (A)


ITEM PART # QTY DESCRIPTION

1 4900089-501 1 Valve Body


2 4900113-007 2 Counterbalance Valve
Motor Control Valve Swing

4900089-001 (A)
Page 2 of 2
$SULO

0DQLWH[
$SSO\/RFWLWH 9HQWSOXJLVVKRZQ
7RUTXHWRIWOEV ƒIURPLWVDFWXDO
ORFDWLRQRQUHGXFHU

KRXVLQJ
3DJHRI
 (

     6HH 
0RWRUVKRZQ 8VHVKLPVWR )LOODQG/HYHO
URWDWHGƒ FUHDWHµ 3OXJV UHI
FRXQWHUFORFNZLVH PRWRUVKDIW
HQGFOHDUDQFH

*HDU5HGXFHU$VVHPEO\6ZLQJ
0DQLWH[

*HDU5HGXFHU$VVHPEO\6ZLQJ (
,7(0 3$57 47< '(6&5,37,21

%R[HVEXLOWDIWHU0DUFK

 *HDU5HGXFHU6XE$VV\ VHHQRWH

 .LW6HDOV VHHQRWH


 .LW%UDNH 6HDOV VHHQRWH

   5LQJ(FFHQWULF
   25LQJ0RWRU VHHQRWH
   0RWRU
   /RFNZDVKHU'LD
   +H[&DSVFUHZ1&;/J*U
   6KLP 
   6KLP 
   6KLP 

127(6
 *HDUUHGXFHUVXEDVVHPEO\LVQRORQJHU
DYDLODEOHDVDVHSHUDWHLWHP6HHVHSDUDWH
SDUWVSDJHIRUUHSODFHPHQWSDUWV
 /RFDWLRQRIVHDONLWLWHPVDUHVKRZQRQSDUWV
SDJHIRUJHDUUHGXFHUVXEDVVHPEO\VHH

*HDU5HGXFHU$VVHPEO\6ZLQJ

 2ULQJLVDOVRLQFOXGHGLQERWKVHDONLWV
DERYH

6HHDOVR




 (
3DJHRI
May 14, 2003

Manitex
Brake Valve
For winches built
(see motor sub-assemblies)
before May 2002
72a
Page 1 of 4
4000721-001 (B)

46 45 72b
For winches built
after May 2002

Winch Assembly
Manitex

1 5
3
36
Gr
4 ou
2
pA
40 7
41 6
36
99
39 47
46 48 32
44 23 33

56
30
27
26

24 49
Gr 42
ou
pA

45 25
57 28

26
21 Gr
ou 29
17 pC
19
20
19
21
22
18 Gr
14 ou
11
pB
13
14
15
16 12
Gr 38 50
ou
pC 34
43

10
Gr 37
ou
pB 35
31
Winch Assembly

Item 72 Not Shown

4000721-001 (B)
Page 2 of 4
Manitex

Winch Assembly 4000721-001 (B)


ITEM PART # QTY DESCRIPTION

4000356-506 Winch Seal Kit (* indicates seal kit item)


4000721-503 Brake Cylinder Assy - Group A
(Incl. 1-7,32,36,42,47,48,49 & 99)
1 6601100 1 Brake Cylinder Housing
2 * 1 Seal
3 7009288 1 Pressure Plate
4 7009289 1 Back-up Ring
5 7009290 12 Spring
6 4000356-507-004 7 Friction Disc
7 4000356-519 8 Steel Disc
Primary Planet Carrier Assy - Group B
(Incl. 10-15 & 37)
10 7009417 1 Primary Planet Carrier
11 7009418 3 Primary Planet Gear
12 7009291 3 Primary Planet Gear Shaft
13 7002930 3 Roller Bearing
14 7009217 6 Thrust Washer
15 7002931 3 Spirol Pin
Output Planet Carrier Assy - Group C
(Incl, 16-22 & 38)
16 7009277 1 Output Planet Carrier
17 7009846 3 Output Planet Gear
18 7009292 3 Output Planet Gear Shaft
19 7009293 6 Roller Bearing
20 7009294 3 Bearing Spacer
21 7009295 6 Thrust Washer
22 4000721-511 3 Spirol Pin
23 7009297 1 Bearing Support
24 6601108 1 Cable Drum (grooved)
Winch Assembly

25 7009299 1 Cable Drum Closure


26 7002962 2 Ball Bearing
27 * 1 Oil Seal
28 * 1 O-Ring
29 * 1 Oil Seal
30 7009401 1 External Retaining Ring

4000721-001 (B)
Page 3 of 4
Manitex
Winch Assembly 4000721-001 (B)
ITEM PART # QTY DESCRIPTION
31 4000721-521 1 Thrust Washer
32 6601091 1 Motor Support
33 7001238 1 O-Ring (included in winch seal kit)
34 7009280 1 Output Sun Gear
35 7009419 1 Primary Sun Gear
36 7009404 1 Spacer
37 7009405 1 Thrust Plate
38 7009406 1 Thrust Plate
40 2001-081024 18 Capscrew 0.50 NC X 1.50 lg Gr. 8
41 2006-080000 18 Lockwasher 0.50
42 2001-081032 4 Capscrew 0.50 NC X 2.00 lg Gr. 8
43 6601095 1 Thrust Washer
44 7009409 1 Plug, Hex Head W/O-Ring
45 7009235 1 Plug, O-Ring Flush
46 7001229 1 Vent Plug
47 * 1 O-Ring
48 * 1 Back-up Ring
49 2116-080000 4 Star Lockwasher 0.50
50 7009432 1 Base
56 7009438 1 Sprag Clutch Assembly
NSS 1 Sprag Clutch
NSS 1 Outer Brake Race
NSS 1 Inner Brake Race
7009845 2 Bronze Sprag Bearing
7009271 2 Thrust Washer
7009272 2 External Retaining Ring
7002924 1 Internal Retaining Ring
57 6601104 1 Cable Wedge
72a 4000721-507 1 Motor Sub-Assy (Used up to May 2002)
72b 6601190 1 Motor Sub-Assy (Used as of May 2002)
Winch Assembly

99 4000721-516 1 Spring Spacer

NSS - Not Serviced Separately. If any of these items needs to be replaced, the
entire Sprag Clutch must be replaced.

* These are seal kit items and are not available seperately.

4000721-001 (B)
Page 4 of 4
Manitex

Brake Valve Assembly

May 14. 2003 4000721-500 (NR)


Page 1 of 2
Manitex

Brake Valve Assembly 4000721-500 (NR)


ITEM PART # QTY DESCRIPTION

4000721-506 * Seal Kit


1 NSS 1 Housing
2 NSS 1 Relief Valve Retainer Cap
3 NSS 1 Spool Retainer Cap
4 NSS 1 Plug
5 NSS 1 Spool
6 NSS 1 Damper Piston
7 * 2 O-Ring
8 NSS 1 Poppet
9 7009257 1 Pilot Orifice
10 7009258 1 Spring
11 7009259 1 Spring
12 * 1 O-Ring
13 * 1 O-Ring
14 * 1 O-Ring
15 * 1 Back-up Ring
16 * 1 Back-up Ring
17 7009265 1 Check Ball
18 7009266 1 Spring
19 7009267 1 Elbow Fitting
20 NA 1 Shipping Plug
21 NA 1 Shipping Plug
22 6601180 1 Shim (as req’d, 2 max)

NSS- Not Serviced Separately. If any of these items


needs to be replaced, the entire Valve Assem-
bly must be replaced.
Brake Valve Assembly

* Seal kit items not available seperately.

4000721-500 (NR)
Page 2 of 2
Manitex
For Kaydon/GBI Torque 300
Torque 21-25 Ft Lbs
cylinders Ft Lbs 16 15
built after 3-99

17 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Page 1 of 2
4900225-001 GBI (NR)

18,19 20 21 22 23,24
3750 PSI Torque 15-20
Ft Lbs

Hydraulic Cylinder Boom Hoist


Manitex

Hydraulic Cylinder Boom Hoist 4900225-001 GBI (NR)


ITEM PART # QTY DESCRIPTION

Cylinders built after 3/99


4900212.500* 1 Seal Kit, Universal (GBI Cylinders only)
1 4000039.001 2 Grease Fitting
2 * 1 Wiper
3 * 1 Nylon Plug
4 6600675 1 Thread Ring
5 * 1 U-Cup
6 6600674 1 Head Gland
7 * 1 Back-Up
8 * 1 O-Ring
9 6601179 1 Rod Weld
10 6601178 1 Case Weld (Barrel)
11 * 1 O-Ring
12 * 2 Wear Ring
13 * 1 Teflon Seal
14 6600661 1 Piston
15 6600672 1 Ring Nut
16 2031.061008 2 Set Screw
17 4900155.002 1 Velocity Fuse
18 * 1 O-Ring
19 6600641 1 Port Plug
20 4900113-003 1 Counterbalance Valve
21 * 2 Wear Ring
22 * 1 Back-Up
Hydraulic Cylinder Boom Hoist

23 6600667 1 Lock Washer


24 2004-061008 1 Cap Screw

NOTE:
When ordering parts read markings on cylinder to ensure it is a Kaydon/
Great Bend product. Also verify build date code and refer to the appropri-
ate parts page.

A separate parts page exists for cylinders manufactured by Kaydon/GBI


before 3/99 and also for cylinders manufactured by Texas Hydraluics.

4900225-001 GBI (NR)


Page 2 of 2
Manitex
June 4, 2003

Torque
1500-1800
Ft Lbs
24

15 17 16 14 4 8 6 3 12 13
Page 1 of 2

18 11 22 5 7 25 19 20 1 2 23 21
4900225-001 TH (NR)

3000 PSI
Torque
45-50 Ft Lbs Stamp P/N 4900225-001TH
& TH Date Code

Hydraulic Cylinder Boom Hoist


Manitex

Hydraulic Cylinder Boom Hoist 4900225-001 TH (NR)


ITEM PART # QTY DESCRIPTION

4900212-502* 1 Seal Kit, (Texas Hydraulics Cylinders only)


1 * 1 O-Ring
2 * 1 Back-Up
3 * 1 Wiper
4 * 1 O-Ring
5 * 1 Seal
6 * 1 Seal
7 * 2 Wear Ring
8 * 4 Wear Ring
9
10
11 6600679 4 Setscrew
12 6600680 1 Setscrew
13 6600681 2 Lube Fittingl
14 6600682 2 Nylon Plug
15 6600683 1 Port Plug
16 6600684 2 Port Plug
17 4900155-002 1 Velocity Fuse
18 4900113-010 1 Counterbalance Valve
19 6601172 1 Tube Ass’y (Barrel)
20 6601173 1 Rod-Tube Ass’y
21 6601174 1 Headcap
22 6600820 1 Piston
Hydraulic Cylinder Boom Hoist

23 6601176 1 Head
24 6600689 1 Nut
25 6601177 1 Spacer

NOTE:
When ordering parts read markings on cylinder to ensure it is a Texas
Hydraulics product. Also verify build date code and refer to the apropriate
parts page.

Separate parts pages exist for cylinders manufactured by Kaydon/GBI


before and after 3/99.

4900225-001 TH (NR)
Page 2 of 2
Manitex
Torque Torque
300 7 21 to 25 20 25 24 23 26 13 6 22 21 27 4 28 20 3 29
Ft Lbs Ft Lbs
12

Torque
68 to 85
Ft Lbs
1 2 16 17 18 8 10
Page 1 of 2
4900226-002 GBI (NR)

Stamp P/N 9 11 14,19


4900226-002GBI 3750 PSI Torque
Torque 45 to 68 to 85
50 Ft Lbs Ft Lbs

14 19

Cylinder Boom Telescope


Manitex

Cylinder Boom Telescope 4900226-002 GBI (NR)


ITEM PART # QTY DESCRIPTION

1 6601181 1 Case Weld (Barrel)


2 6601182 1 Rod Weld
3 6601183 1 Threaded Ring
4 6601184 1 Head
5 6601185 1 Piston
6 6601186 1 Spacer
7 6601187 1 Nut Ring
8 6601188 1 Rod End
9 4900113-003 1 Counterbalance Valve
10 4900113-301 1 Shuttle Valve
11 2022-081060 4 Socket Head Cap Screw 1/2-13UNC X 3.75 Long
12 2031-041004 1 Socket Head Set Screw 3/8-16UNC X .25 Long
13 6601189 1 Spiral ring
14 6600640 3 Plug, SAE 4
15 6600641 4 Plug, SAE 6
4900226-515* O-Ring Kit Rod End Manifold (Items 16 - 19 only)
16 * & ** 1 O-Ring
17 * & ** 1 O-Ring
18 * & ** 4 O-Ring
19 * & ** 2 O-Ring
4900226-500** Seal Kit (Includes Manifold kit above)
19 ** 1 O-Ring
20 ** 2 Plug, Nylon
21 ** 1 Backup
22 ** 1 O-Ring
Cylinder Boom Telescope

23 ** 1 O-Ring
24 ** 1 Teflon Seal
25 ** 1 Wear Ring
26 ** 1 O-Ring
27 ** 1 Wear Ring
28 ** 1 U-Cup
29 ** 1 Wiper

NOTE: When ordering parts read markings on cylinder to ensure it is a GBI


product. Also verify build date code and refer to the appropriate parts page.

4900226-002 GBI (NR)


Page 2 of 2
1003-1703 Series
used on cranes built
after July 2002
May 28. 2003

Manitex
See brake
assembly
parts page
Page 1 of 2
6601190 (NR)

Motor Sub-Assembly
Manitex

Motor Sub-Assembly 6601190 (NR)


ITEM PART # QTY DESCRIPTION

41 2008-080000 2 Lockwasher
58 7009245 1 Split Flange Adapter
59 7009234 2 O-Ring
60 7009248 4 Capscrew
61 7009247 4 Capscrew
62 4000721-500 1 Brake Valve (See separate parts page)
63 7009421 1 Hose Assembly
64 7001248 1 Hose Assembly
65 7009414 1 Adapter
66 7009246 1 Elbow
67 7009415 1 Swivel Tee
68 7009267 1 Elbow
69 6601191 1 Reducer Elbow
70 2001-081024 2 Capscrew 0.50-13NC x 1.50 Gr. 8
71 7009413 1 Hose Assembly
72 7009849 1 Hydraulic Motor

6600223 Seal Kit, Motor only


Motor Sub-Assembly

6601190 (NR)
Page 2 of 2
Manitex

Load Line and Tackle

3001-110/120/160
Page 1 of 3
Manitex
Load Line and Tackle

3001-110/120/160
Page 2 of 3
Manitex

Load Line and Tackle 3001-110/120/160


ITEM PART # QTY DESCRIPTION

1 4000795-102 1 5-TON OVERHAUL BALL (1-Part Line)


2 4000775-009 1 SOCKET & WEDGE TERMINATOR, 9/16-inch diameter rope
3 4000795-001 1 LOAD BLOCK, Single Sheave (15 Ton) (2 - 3 Part Line)
4 4000795-002 1 LOAD BLOCK, Triple Sheave (30 Ton) 2 - 7 Part Line)
5 6000124-004 1 AUXILIARY SHEAVE ASSEMBLY
6 6000643-002 1 AUXILIARY SHEAVE INST
7 4000341-1090335 1 HOIST LINE, 335 ft., 9/16” EIPS 6X19 WIRE ROPE
OPTIONAL:
7 4000345-1090335 1 HOIST LINE, 335 ft., 9/16” ROTATION RESISTANT WIRE ROPE

Load Line and Tackle

3001-110/120/160
Page 3 of 3
Manitex
Page 1 of 2

1 2 3 4 5
4000775-009 (NR)

Socket & Wedge Terminator 9/16" Rope


Manitex

Socket & Wedge Terminator 9/16" Rope 4000775-009 (NR)


ITEM PART # QTY DESCRIPTION

1 6601250 1 Socket Pin


2 6601251 1 Cotter Pin
3 6601252 1 Socket
4 6601253 1 Wedge
5 6601254 1 Clip
Socket & Wedge Terminator 9/16" Rope

4000775-009 (NR)
Page 2 of 2
Manitex

5-TON OVERHAUL BALL (1-Part Line)

4000795-102 (A)
Page 1 of 2
Manitex

5-TON OVERHAUL BALL (1-Part Line) 4000795-102 (A)


ITEM PART # QTY DESCRIPTION

1 6601255 1 Hook Latch


5-TON OVERHAUL BALL (1-Part Line)

4000795-102 (A)
Page 2 of 2
Manitex

1
Load Block, Single Sheave (15 Ton)

4000795-001 (A)
Page 1 of 2
Manitex

Load Block, Single Sheave (15 Ton) 4000795-001 (A)


ITEM PART # QTY DESCRIPTION

1 6601255 1 Hook Latch


2 6601256 3 Pull Pin
Load Block, Single Sheave (15 Ton)

4000795-001 (A)
Page 2 of 2
Manitex
Aug 26, 2003
Page 1 of 2

3
4000795-002 (A)

Load Block, Triple Sheave (30 Ton, 9/16" Wire Rope)


Manitex

Load Block, Triple Sheave (30 Ton, 9/16" Wire Rope) 4000795-002 (A)
ITEM PART # QTY DESCRIPTION

1 6601257 1 Hook Latch


2 6601258 3 Pull Pin
3 6601508 6 Klik Pin
Load Block, Triple Sheave (30 Ton, 9/16" Wire Rope)

4000795-002 (A)
Page 2 of 2
Manitex
6, 7 1, 5 4 2
Page 1 of 2
4900055-003 (C)

8 3

Hydraulic Oil Tank 70 Gal


Manitex

Hydraulic Oil Tank 70 Gallon 4900055-003 (C)


ITEM PART # QTY DESCRIPTION

1 4900055-505 1 Cover
2 4900055-511 2 Fill Cap Non-Vented
3 4900141-001 1 Strainer
4 4900203-008 1 Sight Gauge
5 4900055-512 1 Gasket 6” ID X .25” SQ 70 Duro
6 2005-041000 6 Nut 0.250-20 STD Flat
7 2007-040000 6 Washer 0.250 STD Flat
8 30334-02-16 1 Plug
Hydraulic Oil Tank 70 Gal

4900055-003 (C)
Page 2 of 2
Manitex
2

1
IN
Page 1 of 2
4900059-003 (NR)

Hydraulic Oil Filter Assembly- Return Line


Manitex

Hydraulic Oil Filter Assembly- Return Line 4900059-003 (NR)


ITEM PART # QTY DESCRIPTION

1 4900059-501 1 Gauge
2 4900059-504 1 Head, Filter
3 4900059-503 1 Filter Element (w/o head or gauge)
Hydraulic Oil Filter Assembly- Return Line

Replaces 4900059-002

4900059-003 (NR)
Page 2 of 2
Manitex

2 1

Relief Valve Assembly

4900127-001 (NR)
Page 1 of 2
Manitex

Relief Valve Assembly 4900127-001 (NR)


ITEM PART # QTY DESCRIPTION

1 4900127-502 1 Cartridge
2 4900127-601 1 Body
Relief Valve Assembly

4900127-001 (NR)
Page 2 of 2
Manitex

2 1

Valve, Directional Control Solenoid


4 3

4900254-001 (NR)
03-12-2002 Page 1 of 2
Manitex

4900254-001 (NR) Valve, Directional Control Solenoid


ITEM PART # QTY DESCRIPTION

4900255-001 Solenoid Valve (includes items 1 & 2)


1 6600854 2 Cartridge
2 6600853 2 Coil
3 4900254-501 1 Body
4 4900254-502 1 Expander Plug
Valve, Directional Control Solenoid

4900254-001 (NR)
Page 2 of 2
Manitex

Pump Gear 3 - Section (CCW)

Jul 22, 2003 4900340-001 (NR)


Page 1 of 2
Manitex

Pump Gear 3 - Section (CCW) 4900340-001 (NR)


ITEM PART # QTY DESCRIPTION

1 6601378 1 Body
2 6601379 1 Body
3 6601380 1 Body
4 6601381 1 Rear Cover
5 6601382 1 Cover
6 6601309 2 Thrust Plate
7 6601311 4 Thrust Plate
8 6601383 1 Drive Gear
9 6601384 1 Driven Gear
10 6601385 1 Driven Gear
11 6601386 1 Driven Gear
12 6601387 1 Drive Shaft
13 6601388 1 Drive Shaft
14 6601389 4 Screw TCEI M 14x225
15 6601390 4 Screw TE M 10x100
16 6601321 1 Grub Screw 1/8” NPT
17 6601322 4 Washer 10
18 6601323 4 Washer 14
6601391 Seal Kit
19 * 2 Seal
20 * 4 Seal
21 * 1 Standard Seal
22 * 1 Seal
Pump Gear 3 - Section (CCW)

23 * 2 Seal
24 * 2 Shaft Seal
25 6601392 1 Ring
26 * 2 Back-Up Ring
27 * 4 Antiextrusion ring
28 6601326 10 Sleeve Bearing
29 6601393 1 Hub
30 6601329 1 Hub
31 6601330 4 Dowell Pin
32 6601332 8 Steel Bushing
33 6601394 1 Steel Plug

4900340-001 (NR)
Page 2 of 2
Manitex

Pump Gear 3 - Section (CW)

Jul 22, 2003 4900340-002 (NR)


Page 1 of 2
Manitex

Pump Gear 3 - Section (CW) 4900340-002 (NR)


ITEM PART # QTY DESCRIPTION

1 6601378 1 Body
2 6601379 1 Body
3 6601395 1 Body
4 6601381 1 Rear Cover
5 6601382 1 Cover
6 6601309 2 Thrust Plate
7 6601311 4 Thrust Plate
8 6601383 1 Drive Gear
9 6601384 1 Driven Gear
10 6601385 1 Driven Gear
11 6601386 1 Driven Gear
12 6601387 1 Drive Shaft
13 6601388 1 Drive Shaft
14 6601389 4 Screw TCEI M 14x225
15 6601390 4 Screw TE M 10x100
16 6601321 1 Grub Screw 1/8” NPT
17 6601322 4 Washer 10
18 6601323 4 Washer 14
6601391 Seal Kit
19 * 2 Seal
20 * 4 Seal
21 * 1 Standard Seal
22 * 1 Seal
23 * 2 Seal
Pump Gear 3 - Section (CW)

24 * 2 Shaft Seal
25 6601392 1 Ring
26 * 2 Back-Up Ring
27 * 4 Antiextrusion ring
28 6601326 10 Sleeve Bearing
29 6601393 1 Hub
30 6601329 1 Hub
31 6601330 4 Dowell Pin
32 6601332 8 Steel Bushing
33 6601394 1 Steel Plug

4900340-002 (NR)
Page 2 of 2
Series M2500
Used on cranes built after 03-1998
Series M2500
Used on cranes built after 03-1998

You might also like