Gearboxes
Worm Gear
Speed Reducers
           HDR Series
                                                                                                                               Drives and Motors
l 8 Ratios Available from
   5:1 to 60:1
l 7 Gear Box Sizes from
   1.33 to 3.25"
l Universally Interchangeable
   Design for OEM Replacement
l Double Bearings Used on Both                                      HDRF133-20/1-R-56C right hand flange mount gearbox
                                                                       with box size 133, mounts directly to 56C-frame
   Shaft Ends                                                              motors shown smaller than actual size.
l Anti-Rust Primer Applied Inside
   and Outside Gearbox
l Shaft Sleeve Protects All Shafts
l S45C Carbon Steel Shafts
Applications
l Food Processing
l Warehouse Material Handling
l Conveyors (Belt, Direct-Drive,                     Flange input, shaft                      Flange input, shaft
   Inclined, etc.)                                  output, left hand output.               output, right hand output.
l Packaging Machinery (Shrink
   Wrappers, Stretch Wrappers,
   Case Sealers, etc.)
l Special Machinery
The HDR Series worm gear reducers are                 Flange input, shaft
                                                  output, double end output.           Flange input, hollow bore output.
used in low to moderate horsepower
applications to reduce speeds and increase
torque. Worm gear reducers are available in
direct or indirect drive, direct drive models
are 56C flange mount with either right, left or
dual output shafts or a hollow bore output.
The indirect drive models are shaft input-
shaft output boxes for use with sprocket
or pulley drive systems. They provide
an effective low cost solution to speed
reduction and increased torque, with higher
tolerances for shock loading than helical             Shaft input, shaft                         Shaft input, shaft
                                                  output, right hand output.                  output, left hand output.
gear reducers.
                                                                                                                           1
                                                                         All units filled with
                                                                         mobile # SHC634
                                                                         synthetic oil.
                 Main gear is Albc3 which is                                                                   Embedded oil seals
                 aluminum–bronze and much                  One piece # Fc20 all                                (double lip) prevent
                 harder than the normally                  cast iron housing.                                  leakage on both ends.
                 used phosphor–bronze.
                                                                                                                      Two tapered
                                                                                                                      roller bearings
                                                                                                                      on both shaft ends.
      Interior channel guides
            oil to directly and
    constantly lube bearings.
               Universally interchangeable
                  compact design assures                                                                                 Special black
               you better OEM replacement                                                                           paint (natural dry).
                       (more compatibility).
                                                                                    Shaft sleeves
                                                                                protect all shafts.
                                                  RECOMMENDED SERVICE FACTOR (S.F.)
                                                  			                                          Average operating
                                                  			hours per day
In order to select a gearbox speed                		Load characteristics                    up to 8 8 to 16  16 to 24
reducer, you will need to determine the           	 - Uniform load and continuous operation
                                                  	 - No reversal                             1.0     1.1      1.2
required torque and service factor for the
                                                  	 - Light Inertia load
application. The table to the right will assist
                                                  	 - Medium shock, intermittent operation
in determining the service factor. For service    	 - Frequent start and frequent reversal    1.3     1.4      1.5
factors above 1.0, multiply the required          	 - Medium inertia load
torque by the service factor.                     	 - Heavy shock, intermittent operation
                                                  	 - Frequent start and frequent reversal    1.7     1.9      2.0
Example: Review the mechanical ratings
                                                  	 - Heavy inertia load
table (next page): A torque requirement of
675 in. lbs. and a ratio of 20:1 (88 RPM),        1.5 HP motor. However, if the service factor        this case you would select a box size
you would choose a box size 175 and it            is determined to be 1.4, then your required         237 rated at 1195 in. lbs and require an
would require a 1.26 input HP, or a               torque would be 1.4 x 675, or 945 lbs in. In        input HP of 2.06, or a 2 HP motor.
2
Mechanical Rating and Specifications
  Input Speed                                                                   1750 RPM
                           1.0 Service Factor                1.2 Service Factor                           Output
                                                                                                 Over
                                                                                                          Shaft     Backlash
                                 Output                             Output                       Hung
                                                                                                          Thrust    (Angular
                                                                                                                                   Drives and Motors
  Box*                 Input     Torque      Output      Input      Torque        Output         Load
                                                                                                           Load     Minutes)
  Size      Ratio       HP      (lbs. in.)    HP          HP       (lbs. in.)      HP      (%)   (lbs.)
                                                                                                           (lbs.)     (ft.)
              5:1       1.15        209         1.05       1.21          221       1.11    91
             10:1       0.77        247         0.66       0.75          240       0.64    86
             15:1       0.63        283         0.5        0.53          238       0.42    80
             20:1        0.5        276         0.39       0.48          266       0.38    78
   133                                                                                            300       300        27
             30:1       0.47        336         0.31       0.31          221       0.20    66
             40:1       0.38        356         0.25       0.30          282       0.19    65
             50:1       0.29        312         0.17       0.26          282       0.16    59
             60:1       0.23        219         0.12       0.22          213       0.12    53
              5:1       2.04        341         1.88       2.06          345       1.90    92
             10:1       1.03        327          0.9       1.29          411       1.13    88
             15:1       0.78        363         0.67       1.11          518       0.95    86
             20:1       0.65        384         0.53       0.86          509       0.70    81
   154                                                                                            450       400        23
             30:1       0.48        388         0.36       0.62          504       0.46    74
             40:1        0.4        397         0.27       0.51          503       0.35    68
             50:1       0.34        407         0.22       0.47          565       0.31    66
             60:1       0.29        373         0.17       0.39          502       0.23    59
              5:1       2.83        499         2.62       2.28          402       2.11    93
             10:1       1.57        515         1.38       1.36          445       1.19    88
             15:1       1.24        554         1.06       1.13          506       0.96    85
             20:1       1.26        737         1.04       0.98          572       0.81    83
   175                                                                                            650       550        20
             30:1       0.89        666         0.61       0.54          405       0.37    69
             40:1       0.79        714         0.49       0.45          404       0.28    62
             50:1        0.5        538         0.3        0.41          446       0.25    59
             60:1       0.38        433         0.2        0.35          404       0.19    52
              5:1       3.62         925        3.33       2.57          657       2.36    92
             10:1       2.77         935         2.5       2.10          708       1.89    90
             15:1       2.09        1002        1.78       1.40          673       1.20    85
             20:1       1.57         914        1.29       1.17          681       0.96    82
   206                                                                                            700       750        17
             30:1       1.65        1310        1.21       0.76          606       0.56    73
             40:1       1.09        1120        0.77       0.71          726       0.50    71
             50:1       0.74         830        0.46       0.54          606       0.33    62
             60:1        0.6         750        0.35       0.48          606       0.28    58
              5:1       4.32         766        4.02       3.56          630       3.31    93
             10:1       3.47        1158        3.09       2.24          746       1.99    89
             15:1       2.64        1249        2.22       1.55          732       1.30    84
             20:1       2.06        1195        1.69       1.36          791       1.12    82
   237                                                                                            900       900        17
             30:1       1.82        1507        1.39       1.02          847       0.78    76
             40:1       1.45        1483        1.02       0.83          845       0.58    71
             50:1       1.32        1527        0.84       0.67          779       0.43    64
             60:1       0.86        1149        0.53       0.63          844       0.39    61
             5:1        5.24         924        4.86       4.32           761      4.00    93
             10:1       4.17        1445        3.74       3.06          1061      2.75    90
             15:1       3.22        1577        2.81       2.47          1212      2.16    87
             20:1       2.67        1563        2.21       1.84          1078      1.53    83
   262                                                                                            1000     1000        17
             30:1       2.22        1827        1.68       1.30          1072      0.99    76
             40:1       1.85        1919        1.32       1.11          1153      0.80    72
             50:1       1.37        1658        0.92       0.95          1152      0.64    67
             60:1       1.16        1670        0.77       0.94          1346      0.62    66
             5:1        9.72        1724        9.06       6.93          1228      6.46    93
             10:1       7.19        2419        6.46       4.63          1558      4.16    90
             15:1       5.45        2611        4.65       3.19          1527      2.72    85
             20:1       4.74        2875        4.07       3.31          2011      2.85    86
   325                                                                                            1200     1200        15
             30:1       3.66        3045         2.8       2.00          1661      1.53    77
             40:1       3.35        3692        2.55       1.96          2156      1.49    76
             50:1       2.49        3413        1.88       1.92          2637      1.46    76
             60:1       2.03        3127        1.44       1.61          2476      1.14    71
Note: Maximum input speed is 2000 RPM.
*Box size is distance between center line of input and outputs shafts.
                                                                                                                               3
                                     mounting bases
                                     	 To Order
                                     	 Model No.	                    Box size
                                     	HDRBASE133	                      133
                                     	HDRBASE154	                      154
                                     	HDRBASE175	                      175
                                     	HDRBASE206	                      206
                                     	HDRBASE237	                      237
                                     	HDRBASE262	                      262
                                     	HDRBASE325	                      325
                                     Mounting base comes complete with bolts.
                                     	 Ratio	              5:1	 10:1	 15:1	20:1	30:1	40:1	50:1	60:1
                                     	RPM @ 1750           350	175	120	 88	 58	 44	 35	 29
          HDRBASE133 shown           	Input Speed	
         smaller than actual size.   	
                                       Ratio code	         5/1	 10/1	 15/1	20/1	30/1	40/1	50/1	60/1
    Mounting Base                             A                                               t
                                                                                d (4)
                                                                                B   C    E
                                               D
                                                                                d1 (4)
                                               F                                             Dimensions: mm (in)
	 BOX	
	 SIZE	    A	B	C	D	E	 F	                                                          t	 d	d1
	 133	 82.5 (3.25)	   51 (2)	   84 (3.31)	 111 (4.38)	 106 (4.19)	  137 (5.38)	 0.53	 11⁄ 	   3⁄
                                                                                          32     8
	 154	 106 (4.19)	  70 (2.75)	 109 (4.31)	 133 (5.25)	 138 (5.44)	  164 (6.44)	 0.59	 11 ⁄32	 3⁄
                                                                                                 8
	 175	 106 (4.19)	  70 (2.75)	  114 (4.5)	 146 (5.75)	 145 (5.69)	   178 (7)	   0.69	 13⁄ 	   3⁄
                                                                                          32     8
	 206	   127 (5)	   73 (2.88)	 119 (4.69)	 162 (6.38)	 151 (5.94)	  192 (7.55)	 0.72	 15⁄ 	   7⁄
                                                                                          32    16
	 237	   127 (5)	   73 (2.88)	 124 (4.88)	 179 (7.06)	 158 (6.22)	  216 (8.5)	  0.75	 15⁄ 	   7⁄
                                                                                          32    16
	 262	 162 (6.38)	  86 (3.38)	 133 (5.25)	   203 (8)	  169 (6.66)	  245 (9.63)	 0.75	 17 ⁄32	 7⁄16
	 325	  190 (7.5)	   102 (4)	  156 (6.13)	  241 (9.5)	 195 (7.66)	 284 (11.19)	 0.88	 17⁄ 	   1⁄
                                                                                          32     2
4
Gearboxes come in fixed ratio units that provide the user with                 Adding a 10:1 ratio gearbox will reduce the speed
speed reduction along with a mechanical advantage to increase                  to 175 RPM and increase the torque to 350 in. lbs. and the
torque. A 1 HP motor at 1750 RPM provides 35 in. lbs. of torque.               resulting HP will remain close to 1 HP with little loss efficiency.
Worm Gear Reducers for 56C Frame Motors
	 	Output RPM 	Output									
	 Box	Input ( Ratio)	Torque	 Output	 Input	 Model No.		                       AC Motors
	 Size	 at 1800 RPM	 (lbs. in.)	  HP	   HP	Gear Reducer 	        H.P.	 Single Phase	 3-Phase
	 	      175 (10:1)	    445	     1.19	 1.36	 HDRF175-10/1-R-56C	 1.5	OMT1.5-18-56C	OMAT1.5-18-56C
	 	      120 (15:1)	    506	     0.96	 1.13	 HDRF175-15/1-R-56C	 1.5	OMT1.5-18-56C	OMAT1.5-18-56C
	 175	       88 (20:1)	           572	         0.81	      0.98	   HDRF175-20/1-R-56C	             1	OMT1-18-56C	OMAT1-18-56C
	(1.75")	                                                                                         1⁄ 	OMT12-18-56C	OMAT12-18-56C
                                                                                                                                                         Drives and Motors
             44 (40:1)	           404	         0.28	      0.45	   HDRF175-40/1-R-56C	               2
		           35 (50:1)	           446	         0.25	      0.41	   HDRF175-50/1-R-56C	             1⁄ 	OMT12-18-56C	OMAT12-18-56C
                                                                                                    2
		           29 (60:1)	           404	         0.19	      0.35	   HDRF175-60/1-R-56C	             1⁄ 	OMT12-18-56C	OMAT12-18-56C
                                                                                                    2
	      	     44 (40:1)	           726	          0.5	      0.71	   HDRF206-40/1-R-56C	             3⁄ 	OMT34-18-56C	OMAT34-18-56C
                                                                                                    4
   206                                                                                            3⁄ 	OMT34-18-56C	OMAT34-18-56C
	(2.06")	    35 (50:1)	           606	         0.33	      0.54	   HDRF206-50/1-R-56C	               4
		           29 (60:1)	           606	         0.28	      0.48	   HDRF206-60/1-R-56C	             1⁄ 	OMT12-18-56C	OMAT12-18-56C
                                                                                                    2
	      	     44 (40:1)	           845	         0.58	      0.83	   HDRF237-40/1-R-56C	             1	OMT1-18-56C	OMAT1-18-56C
   237                                                                                            3⁄ 	OMT34-18-56C	OMAT34-18-56C
	        	   35 (50:1)	           779	         0.43	      0.67	   HDRF237-50/1-R-56C	               4
 (2.37")
		           29 (60:1)	           844	         0.39	      0.63	   HDRF237-60/1-R-56C	             3⁄ 	OMT34-18-56C	OMAT34-18-56C
                                                                                                    4
	      	     44 (40:1)	          1153	         0.8	       1.11	   HDRF262-40/1-R-56C	             1.5	OMT1.5-18-56C	OMAT1.5-18-56C
   262
	        	   35 ( 50:1)	         1152	         0.64	      0.95	   HDRF262-50/1-R-56C	              1	OMT1-18-56C	OMAT1-18-56C
 (2.62")
		           29 (60:1)	          1346	         0.62	      0.94	   HDRF262-60/1-R-56C	              1	OMT1-18-56C	OMAT1-18-56C
Note: Box size is distance between center line of input shaft and center line of output shaft.	
	 To Order
	 Model No.	          Description
	GEARBOX MODELS WITH FLANGE INPUT—SHAFT OUTPUT
	HDRF133-*-**-56C	    Gear speed reducer with box size 1.33" for 56C frame motor
	HDRF154-*-**-56C	    Gear speed reducer with box size 1.54" for 56C frame motor
	HDRF175-*-**-56C	    Gear speed reducer with box size 1.75" for 56C frame motor
	HDRF206-*-**-56C	    Gear speed reducer with box size 2.06" for 56C frame motor
	HDRF237-*-**-56C	    Gear speed reducer with box size 2.37" for 56C frame motor
	HDRF262-*-**-56C	    Gear speed reducer with box size 2.62" for 56C frame motor
	HDRF325-*-**-56C	    Gear speed reducer with box size 3.25" for 56C frame motor
	 Gearbox Models with Flange Input—Hollow Bore Output	                    	
	HDRF133-*-H-56C	     Hollow bore gearbox with 1.33" box size
	HDRF175-*-H-56C	     Hollow bore gearbox with 1.75" box size
	HDRF206-*-H-56C	     Hollow bore gearbox with 2.06" box size
	HDRF237-*-H-56C	     Hollow bore gearbox with 2.37" box size
	HDRF262-*-H-56C	     Hollow bore gearbox with 2.62" box size
	HDRF325-*-H-56C	     Hollow bore gearbox with 3.25" box size
	 Gearbox Models with Shaft Input—Shaft Output
	HDRS133-*-**	        Shaft-to-shaft indirect drive gearbox with 1.33" box size
	HDRS175-*-**	        Shaft-to-shaft indirect drive gearbox with 1.75" box size
	HDRS206-*-**	        Shaft-to-shaft indirect drive gearbox with 2.06" box size
	HDRS237-*-**	        Shaft-to-shaft indirect drive gearbox with 2.37" box size
	HDRS262-*-**	        Shaft-to-shaft indirect drive gearbox with 2.62" box size
	HDRS325-*-**	        Shaft-to-shaft indirect drive gearbox with 3.25" box size
* Insert ratio code into model number, see chart on previous page for ratio codes; “5/1”, “10/1”, “15/1”, “20/1”, “30/1”, “40/1”, “50/1”, “60/1”.
** For right hand shaft insert “R”, for left hand shaft “L”, or for double end shaft “DE” (dual shaft not available on shaft-to-shaft models).
Order Examples: HDRF154-15/1-R-56C, for 15:1 ratio right hand flange mount gearbox, with a 1.54" box size.		
HDRS133-5/1-R, 5:1 ratio, 350 RPM shaft input-shaft output gearbox with 1.33" box size.