10

THE JUST-IN-TIME
CONVEYOR TECHNOLOGY
 11

Success is often measured by efficiency and speed. For Robotunits customers this means
always keeping one step ahead regarding the time required for delivery, design and assembly.

An important contributor to this is the fact that the Belt Conveyor System is seamlessly
integrated into the Modular Automation System.

Advantages like these, as well as great product variety, maximum technical excellence and
enormous potential to save time and money in design and assembly, are what makes
Robotunits so unique. Special designs are available upon request.

Impressive delivery times

• production time for your individual Belt Conveyor: 1 week
• Just-In-Time delivery

Custom-made sizes
• select any standard frame width between 40 mm and 1200 mm
• select any conveyor length up to 12 m, longer units available upon request
• pre-assembled and height adjustable legs as an option
• fast adjustments to meet your individual requirements

Flexibility in drive options and positions

• choose drive option and position of motor
• maintenance-free timing belt drive
• space saving direct drive

Speed
• standard speed ranges from 2.6 m/min to 58 m/min
• higher speeds available upon request
• Speed Controller optional

Idler options
• roller diameters of 40 mm, 50 mm or 80 mm
• nose bar (16 mm diameter) for transfer of small parts

Wide variety of belts

• accumulation belt
• low & high friction belts
• high durability belts for abrasive and corrosive use

Fully integrated conveyor system

• compatible with all our extrusion sizes
• frame built with standard extrusion system
• accessible T-slot on 3 sides of the conveyor frame
• this makes it quick and easy to attach accessories or structural elements
(i.e. stops) to the machine frame

Save time, cut cost

• shortest lead time
• quick configuration of your custom conveyor
• every Belt Conveyor comes fully assembled and tested
• outstanding price/performance ratio

Safety
• self-adjusting safety guard between the Belt Conveyor roll and the slider bed
• timing belt guard with window for visual inspection
• complete documentation meeting the latest Machinery Directive
12
 13

Just-In-Time Conveyor Technology

Belt Conveyor Page 14
Belt Conveyors 40 Belt Conveyors 50 Belt Conveyors 80 Stand for Stand for
C4N C5N C8N C4N/C5N C8N/C8M
C4F C8F

P. 16 P. 18 P. 20 P. 22 P. 23

Modular Belt Conveyors Page 24

Straight Modular Curved Modular Stand for
Belt Conveyors Belt Conveyors C8N/C8M
C8M C8M C8F

P. 26 P. 28 P. 23

Timing Belt Conveyors Page 30

Timing Belt Timing Belt Stand for C4T Stand for C8T
Conveyors 40 Conveyors 80 C4G C8G
C4T C8T

P. 32 P. 34 P. 36 P. 37

Powered Roller Conveyor Page 38

Powered Roller Powered Roller Transfer Unit 90° Turntable Stand for R5_
Conveyor Straight Conveyor Curved R5T R5R
R5S R5C

P. 42 P. 43 P. 44 P. 45 P. 46 / 47

Side Guide System Page 48

Side Guide Base Side Guide Clamp Side Guide Clip Side Guide End Side Guide Plastic
COP 4561 With Rod COP 4570 Piece COL 4590
CO_ 900_ COP 4590

P. 50 P. 51 P. 52 P. 52 P. 53

Conveyor Technology Accessory Overview Page 136

14

C4N Belt Conveyor Drive Options

➍
➌

➊ Front end timing belt drive (page 16)

➋ Front end direct drive (page 17)
➌ Center drive with timing belt (page 17)
➍ Nose bar (page 16/17)

C5N Belt Conveyor Drive Options

➍
➌

➊ Front end timing belt drive (page 18)

➋ Front end direct drive (page 19)
➌ Center drive with timing belt (page 19)
➍ Nose bar (page 18/19)
 15

C8N Belt Conveyor Drive Options

➍
➌

➊ Front end timing belt drive (page 20)

➋ Front end direct drive (page 21)
➌ Center drive with timing belt (page 21)
➍ Nose bar (page 20/21)
16

C4N Belt Conveyor 40

Application A B
Used for a wide variety of conveying
applications

40
Technical Data frame width 11
Belt speeds from 3 m/min up to 55 m/min

Drive power depending on belt speed

and load ranging from
0.12 kW to 0.37 kW
(208-230/460V; 50/60Hz; IP54)
Max. total load of material 240 kg
10
A B 11
Belt Type 17
low friction, high friction, accumula-
tion, food grade, cut & oil resistant,
Side Guides for Belt Conveyors cleated for incline transport, integrated C4N with side guides
see page 48 belt side guides, etc. Frame width ≦ 120 mm
Belt width = frame width - 15 mm
C4N without side guides Frame width > 120 mm
Belt width = frame width - 10 mm Belt width = frame width - 20 mm

Drive Option1
Front End Timing Belt Drive Front End Direct Drive Center Drive With Timing Belt

A Front end timing belt drive, E Front end direct drive K Center drive with timing belt
left left

B Front end timing belt drive, F Front end direct drive, L Center drive with timing belt
right right and front end nose bar

C Front end timing belt drive, G Front end direct drive, left, N Center drive with timing belt
left, tail end nose bar with tail end nose bar and tail end nose bar

D Front end timing belt drive, H Front end direct drive, right, Q Center drive with timing belt
right, tail end nose bar with tail end nose bar and nose bar on both ends

Front End Timing Belt Drive Optional: nose bar

20-80

frame width
frame width
belt width
max. 140

40
60

95
length
16
Ø
50
max. 280

45°
max. Ø140

40 110
min. 15

150

max. 320

max. 425
(with forced air cooling)

1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
Drawing dimensions in mm
 17

Front End Direct Drive Optional: nose bar

20-80

frame width
frame width
belt width

40
30
max. 220

max. Ø140
length
25

16
Ø
max. 200

50
45°
40 110
150
max. 310
max. 415
(with forced air cooling)

Center Drive With Timing Belt Optional: nose bar

20-80

frame width
frame width
belt width
max. 140

40
10
60

length
150

16
Ø
50

45°
110 40
max. 330

150
max. Ø140

max. 450
max. 555
(with forced air cooling)

Standard Widths And Lengths2

Description Frame Width Max. length Description Frame Width Max. length
Belt Conveyor 40 40 mm 12000 mm Belt Conveyor 40 200 mm 12000 mm
Belt Conveyor 40 80 mm 12000 mm Belt Conveyor 40 240 mm 12000 mm
Belt Conveyor 40 120 mm 12000 mm Belt Conveyor 40 300 mm 12000 mm
Belt Conveyor 40 160 mm 12000 mm Belt Conveyor 40 400 mm 12000 mm

Please note the minimum length to width ratio of 1.5:1.

Request For Quote / Order

Please use our Belt Conveyor configuration tool or our request form at www.robotunits.com

2) Special widths and special lengths are available upon request.

Drawing dimensions in mm
18

C5N Belt Conveyor 50

Application
A B
Used for a wide variety of conveying
applications

50
Technical Data
Belt speeds from 3 m/min up to 67 m/min frame width 16

Drive power depending on belt speed

and load ranging from
0.12 kW to 0.37 kW
belt width belt width
(208-230/460V; 50/60Hz; IP54)
Max. total load of material 340 kg

Belt Type
low friction, high friction, accumula- 15
A B
tion, food grade, cut & oil resistant, 16
22
Side Guides for Belt Conveyors cleated for incline transport, integrated
see page 48 belt side guides, etc.

Belt width = frame width - 20 mm

Drive Option1
Front End Timing Belt Drive Front End Direct Drive Center Drive With Timing Belt

A Front end timing belt drive, E Front end direct drive K Center drive with timing belt
left left

B Front end timing belt drive, F Front end direct drive, L Center drive with timing belt
right right and front end nose bar

C Front end timing belt drive, G Front end direct drive, left, N Center drive with timing belt
left, tail end nose bar with tail end nose bar and tail end nose bar

D Front end timing belt drive, H Front end direct drive, right, Q Center drive with timing belt
right, tail end nose bar with tail end nose bar and nose bar on both ends

Front End Timing Belt Drive Optional: nose bar

20-80

frame width
frame width
belt width
max. 140

40
65

95
length
16
Ø
60
max. 290

42°
min. 15

40 160
205
max. Ø140

max. 320
max. 425
(with forced air cooling)

1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
Drawing dimensions in mm
 19

Front End Direct Drive Optional: nose bar

20-80
frame width
belt width

belt width
40
25
max. 220

Ø140
max.

length
20

16
Ø
max. 200

60
42°
40 160
205
max. 310

max. 415
(with forced air cooling)

Center Drive With Timing Belt Optional: nose bar

20-80

frame width
frame width
belt width
max. 140

40
65

15

length

16
178

Ø
60

42°
max. 410

160 40
205
Ø140
max.

max. 465
max. 570
(with forced air cooling)

Standard Widths And Lengths2 Design Options

Description Frame Width Max. length Side view
Belt Conveyor 50 400 mm 12000 mm
Belt Conveyor 50 500 mm 12000 mm
Belt Conveyor 50 600 mm 12000 mm

Please note the minimum length to width ratio of 1.5:1.

Request For Quote / Order

Please use our Belt Conveyor configuration tool or our request form at www.robotunits.com

2) Special widths and special lengths are available upon request.

Drawing dimensions in mm
20

C8N Belt Conveyor 80

Application A B
Used for a wide variety of conveying
applications

80
Technical Data frame width 18.5
Belt speeds from 5 m/min up to 65 m/min

Drive power depending on belt speed and

load ranging from belt width belt width
0.25 kW to 0.55 kW
(208-230/460V; 50/60Hz; IP54)
Max. total load of material 800 kg

Belt Type
low friction, high friction, accumulation, A B
17.5
food grade, cut & oil resistant, cleated
18.5
Side Guides for Belt Conveyors for incline transport, integrated belt side 24
see page 48 guides, etc.

Belt width = frame width - 20 mm

Drive Option1
Front End Timing Belt Drive Front End Direct Drive Center Drive With Timing Belt

A Front end timing belt drive, E Front end direct drive, left K Center drive with timing belt
left

B Front end timing belt drive, F Front end direct drive, right L Center drive with timing belt
right and front end nose bar

C Front end timing belt drive, G Front end direct drive, left, N Center drive with timing belt
left, tail end nose bar tail end nose bar and tail end nose bar

D Front end timing belt drive, H Front end direct drive, right, Q Center drive with timing belt
right, tail end nose bar tail end nose bar and nose bar on both ends

Optional: nose bar

Front End Timing Belt Drive
20-80

frame width
frame width
belt width
max. 160

40
70

165

length
16
Ø
90
max. 340
min.25

45 227 22°
245
max. Ø 140

max. 400
max. 505
(with forced air cooling)

1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
Drawing dimensions in mm
 21

Optional: nose bar

Front End Direct Drive

20-80

frame width
frame width
belt width

40
max. 190

Ø 140
max.

length
20

16
Ø
max. 230

90
45 227 22°

max. 405 245

max. 460
(with forced air cooling)

Center Drive With Timing Belt Optional: nose bar

20-80
frame width

frame width
belt width
max. 160

40
18
70

length
275

16
Ø
90

max. 600

227 45 22°
245
Ø 140
max.

max. 550
max. 655
(with forced air cooling)

Standard Widths And Lengths2 Design Options

Description Frame Width Max. length Side view
Belt Conveyor 80 600 mm 12000 mm
Belt Conveyor 80 700 mm 12000 mm
Belt Conveyor 80 800 mm 12000 mm
Belt Conveyor 80 1000 mm 12000 mm
Belt Conveyor 80 1200 mm 12000 mm

Please note the minimum length to width ratio of 1.5:1.

Request For Quote / Order

Please use our Belt Conveyor configuration tool or our request form at www.robotunits.com

2) Special widths and special lengths are available upon request.

Drawing dimensions in mm
22

C4F Stand for C4N/C5N

Application
Stand for Belt Conveyor 40 and 50
length
Technical Data (min. 1180, max. 12000)
Material: clear anodized aluminum; 350 80 350
galvanized GD-Zn; galvanized steel;
rubber

height
Scope of Delivery
40
Stand segment fully assembled and
attached to belt conveyor if applicable

Wide conveyor stand offers additional

stability when conveyor heights exceed max. 1800
3 times the frame width.

Standard Conveyor Stands Wide Conveyor Stands

frame width + 88
S R
frame width + 88
frame width + 88
frame width frame width H frame width + 88
frame width
G frame width
(max. 600) (max. 600) (max. 600)
(max. 600)
47

47
47

47
height - Belt thickness - 2

height - Belt thickness - 2

height - 4

height - 4
min. min.
100 100
200
200

200

108

Leveling bases BAS 40081 Swivel castors with brake Leveling bases BAS 40081 Swivel castors with brake
Height adjustment ± 20 mm CAS 3080 Height adjustment ± 20 mm CAS 3080

Order Code
Order Code2
Description Frame Width Type Length Height
Stand for C4N/C5N C4F ____ _ NN ____ ____

1) Optionally with Floor Mounting BAP 4500

2) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
 23

C8F Stand for C8N/C8M

Application
Stand for Belt Conveyor 80 and
Modular Belt Conveyor 80
length
(min. 1450, max. 12000)
Technical Data 430 80 430
Material: clear anodized aluminum;
galvanized GD-Zn; galvanized steel;
rubber

height
Scope of Delivery
Stand segment fully assembled and
attached to belt conveyor if applicable

Wide conveyor stand offers additional max. 1800

stability when conveyor heights exceed
3 times the frame width.

Standard Conveyor Stands Wide Conveyor Stands

S frame width + 88
frame width
R frame width + 88
frame width
H frame width + 88
frame width
G frame width + 88
frame width
(max. 2020) (max. 2020) (max. 2020) (max. 2020)
47

47
47

47

height - 44
height - 44

height- 44

height - 44
min. min.
100 100
200
200

200

108

Leveling bases BAS 1120 Swivel castors with brake Leveling bases BAS 1120 Swivel castors with brake
Height adjustment ± 30 mm CAS 3080 Height adjustment ± 30 mm CAS 3080

Order Code
Order Code1
Description Frame Width Type Length Height
Stand for C8N/C8M C8F ____ _ NN ____ ____

1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
24

C8M Straight Modular Belt Conveyor Drive Options

➊ Front end timing belt drive, right (page 26)

➋ Front end direct drive, right (page 27)
 25

C8M Curved Modular Belt Conveyor Drive Options

➊ Front end timing belt drive, left (page 28)

➋ Front end direct drive, left (page 29)
26

C8M Straight Modular Belt Conveyors

Application
Used for a wide variety of conveying
applications

1
10
Technical Data
Belt speeds from
6 m/min up to 50 m/min

80
122
Drive power depending on belt speed
and load ranging from
0.25 kW to 0.55 kW
(208-230/460V; 50/60Hz; IP54)
Max. total load of material 750 kg
Modular belt pitch 1 inch
modular belt width (MB)

frame width (RB) 10

Modular belt design
RB = MB + 15 (RB <1500)
Side Guides for Modular Belt Conveyors Modular belt open RB = MB +15 bis 20 (RB >=1500)
see page 48 Modular belt closed

Drive Option1
Front End Timing Belt Drive Front End Direct Drive

A Front end timing belt drive E Front end direct drive

left left

B Front end timing belt drive, F Front end direct drive,

right right

Front End Timing Belt Drive

length
modular belt width
frame width

max. 175
65
max. Ø 140

165
213

max. 1000 max. 280

159

max. 355
199
259

min. 5

215
max. 400

max. 505
(with forced air cooling)
 27

Front End Direct Drive

length

modular belt width

frame width

max. Ø 140

max. 190
max. 1000 max. 280

10

max. 230
159
199
259

215 max. 405

max. 460
(with forced air cooling)

Design Options2
Side view

Length And Frame Width

Description Min. length3 Max. length3 Min. modular belt width4 Max. modular belt width4
C8M Straight front end timing belt drive 1500 mm 12000 mm 150 mm 2000 mm
C8M Straight front end direct drive 1500 mm 12000 mm 150 mm 2000 mm

Request For Quote / Order

Please use our request form at www.robotunits.com.

1) Only pulling direction is possible

2) Design options on request
3) Special lengths are available upon request
4) Modular belt widths can be ordered ranging from min. 150 mm to max. 2000 mm in steps of 50 mm.
Drawing dimensions in mm
28

C8M Curved Modular Belt Conveyors

Application
usable width
Used for a wide variety of conveying = modular belt width - 24mm
applications

10
Technical Data
Belt speeds from
6 m/min up to 30 m/min

12.7
Drive power depending on belt speed

135
80
and load ranging from
0.25 kW to 0.55 kW
(208-230/460V; 50/60Hz; IP54)
Maximum load to be conveyed: on
request
Modular belt pitch 1 inch
modular belt width

Side Guides for Modular Belt Conveyors Modular belt design frame width
see page 48 Modular belt open = modular belt width + 15mm

Drive Option1
Front End Timing Belt Drive Front End Direct Drive

A Front end timing belt drive E Front end direct drive

left left

B Front end timing belt drive, F Front end direct drive,

right right

Front End Timing Belt Drive

out-feed length
(min. modular belt width)
max. 175
max. Ø 140

165
65

213

curve radius
le
g
an
e
rv
cu
(min. modular belt width)

min. 5

max. 280 214

in-feed length

max. 365
173
213

max.
400
modular belt width max. 505
frame width (with forced air cooling)
 29

Front End Direct Drive out-feed length

(min. modular belt width)

max. 190
max. Ø 140
max.
360

max. 460
curve radius (with forced air cooling)

e
gl
an
ve
r
cu
(min. modular belt width)
in-feed length

max. 235
max. 280 215

5
173
213

modular belt width

frame width

Design Options2
Side view Top view

Frame Width
Description Frame width min.3 Frame width max.3
C8M Curved front end timing belt drive 215 mm 1215 mm
C8M Curved front end direct drive 215 mm 1215 mm

Request For Quote / Order

Please use our request form at www.robotunits.com.

1) Only pulling direction is possible

2) Design options on request
3) Frame widths can be ordered ranging from min. 215 mm to max. 1215 mm in steps of 50 mm.
Drawing dimensions in mm
30

C4T Timing Belt Conveyor Drive And Connection Options

➍
➋
➌
➋

➊ Front end timing belt drive, right, with output shaft (page 32)
➋ Connection shaft with coupling COL 5220 (page 173)
➌ Timing belt lane without motor, output shaft, right (page 32)
➍ Timing belt lane without motor, with output shaft, right (page 32)
 31

C8T Timing Belt Conveyor Drive And Connection Options

➐
➏
➎ ➍
➌

➊ Front end direct drive, right, with output shaft (page 34)
➋ Front end timing belt drive, right, with output shaft (page 34)
➌ Connection shaft with coupling COL 5240 (page 173)
➍ Timing belt lane without motor, with output shaft on both sides (page 34)
➎ Connection Hub COP 4501 (page 140)
➏ Splined Shaft COL 8500 (page 141)
➐ Timing belt lane without motor, with splined shaft hub (page 34)
32

C4T Timing Belt Conveyor 40

Application
Used for a wide variety of conveying
applications
belt width
32 mm
Technical Data
Speeds from 3 m/min up to 58 m/min

Drive power depending on belt speed

and load ranging from
0.12 kW to 0.37 kW

50
(208-230/460V; 50/60Hz; IP54)
Max. total load of material 160 kg

Pulley
Number of teeth per pulley = 30
Pitch circle diameter = 47.75 mm 40 8.5
Side Guides for Timing Belt Conveyors
57
see page 48 Belt Type
Standard application, cleated for
incline transport, accumulation, etc.

Drive Option1
Front End Timing Belt Drive Timing Belt Lane Without Motor Front End Timing Belt Drive, Double Lane

A Front end timing belt drive, T Timing belt lane with A 2 Front end timing belt
left output shaft on both sides drive, left, double lane

B Front end timing belt drive, U Timing belt lane with B 2 Front end timing belt
right output shaft, left drive, right, double lane

O Front end timing belt drive, V Timing belt lane with

left and output shaft output shaft, right Front End Timing Belt Drive, Triple Lane

P Front end timing belt drive, A 3 Front end timing belt

right and output shaft drive, left, triple lane

B 3 Front end timing belt

drive, right, triple lane

Front End Timing Belt Drive

length
50
max. 280

max. Ø140
min. 15

43 149

max. 320
max. 425
(with forced air cooling)
 33

Front End Timing Belt Drive O/P

frame width 40 mm
belt width 32 mm
max. 100

106.5
(130.5)
max. 140

24
Ø 12 h8
60

25
95

Front End Timing Belt Drive, Double Lane U/V

57
(81)
max. 100

center distance
frame width
frame width

MA C4T
40 mm
32 mm

24
Ø 12 h8
max. 140

25
60

95

Front End Timing Belt Drive, Triple Lane T

24
center distance

57
MA C4T

24

Ø 12 h8
25
max. 100

center distance
frame width
belt width

40 mm

MA C4T
32 mm
max. 140
60

95

Length And Frame Width

Description Min. length Max. length MA1 MA2
Timing Belt Conveyor 40 Front end timing belt drive 400 mm 12000 mm
Timing Belt Conveyor 40 Front end timing belt drive, double lane 400 mm 12000 mm ____
Timing Belt Conveyor 40 Front end timing belt drive, triple lane 400 mm 12000 mm ____ ____
Timing Belt Conveyor 40 Timing belt lane without motor 400 mm 12000 mm

Order Placement
Please use our Belt Conveyor configuration tool or our request form at www.robotunits.com

1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
Drawing dimensions in mm
34

C8T Timing Belt Conveyor 80

Application
Used for a wide variety of conveying belt width
32 mm
applications

Technical Data
Speeds from 6 m/min up to 66 m/min

Drive power depending on belt speed

and load ranging from

104
99
0.25 kW to 0.37 kW
(208-230/460V; 50/60Hz; IP54)
Max. total load of material 400 kg

Pulley
Number of teeth per pulley = 32
40 17.5
Pitch circle diameter = 101.85 mm
75
Side Guides for Timing Belt Conveyors
see page 48 Belt Type
Standard application, cleated for
incline transport, accumulation, etc. Front End Drive, Double Lane

A 2 Front end timing belt

drive,left, double lane

Drive Option1 B 2 Front end timing belt

drive, right, double lane

Front End Timing Belt Drive, Fmax 4000 N Front End Direct Drive, Fmax 6000 N E 2 Front end direct drive,
left, double lane
A Front end timing belt drive, E Front end direct drive
left left F 2 Front end direct drive,
right, double lane
B Front end timing belt drive, F Front end direct drive,
right right
Front End Drive, Triple Lane
O Front end timing belt drive, R Front end direct drive, left
left and output shaft and output shaft A 3 Front end timing belt
drive, left, triple lane
P Front end timing belt drive, S Front end direct drive, right
right and output shaft and output shaft B 3 Front end timing belt
drive, right, triple lane

E 3 Front end direct drive

Front end timing belt drive left, triple lane
length
F 3 Front end direct drive
right, triple lane
104
max. 350
min. 20

49 200.5
Timing Belt Lane Without Motor
max. Ø 140

max. 400 T Timing belt lane with

max. 505 output shaft on both sides
(with forced air cooling)

U Timing belt lane with

output shaft, left
Front end direct drivelenght
V Timing belt lane with
10

output shaft, right

max. 230

104

Timing Belt Lane Without Motor, Adjustable

49 200.5
max. 405 W Timing belt lane with
max. 460 splined shaft hub
(with forced air cooling)
 35

Front End Timing Belt Drive, Double-,Triple Lane O/P 52

Ø 20 h9

40.5
max. 120

frame width
belt width
75

32 mm

40 mm
max. 160

(164)

123.5
70

U/V

center distance
MA C8T

(115.5)

75
Ø 20 h9

40.5
center distance
max. 120

52

frame width

MA C8T
belt width
32 mm

40 mm
max. 160

52

T Ø 20 h9

40.5
165
70

(156)
75
Front End Direct Drive, Double-, Triple Lane

40.5
max. 190

max. Ø 140

frame width
belt width
32 mm

R/S
40 mm

52

40.5
Ø 20 h9
center distance
MA C8T

(max. 290)

max. 250
center distance
frame width
belt width

MA C8T
32 mm

40 mm

W, adjustable
max. 190

max. Ø140

75

Splined shaft hub

DIN ISO 14-6x16x20

Length And Frame Width

Description Min. length Max. length MA1 MA2
Timing Belt Conveyor 80 Front end timing belt drive 550 mm 12000 mm
Timing Belt Conveyor 80 Front end timing belt drive, double lane 550 mm 12000 mm ____
Timing Belt Conveyor 80 Front end timing belt drive, triple lane 550 mm 12000 mm ____ ____
Timing Belt Conveyor 80 Front end direct drive 550 mm 12000 mm
Timing Belt Conveyor 80 Front end direct drive, double lane 550 mm 12000 mm ____
Timing Belt Conveyor 80 Front end direct drive, triple lane 550 mm 12000 mm ____ ____
Timing Belt Conveyor 80 Timing belt lane without motor 550 mm 12000 mm

Order Placement
Please use our Belt Conveyor configuration tool or our request form at www.robotunits.com

1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
36

C4G Stand for C4T

Application
length
Stand for Timing Belt Conveyor 40 (min. 1180, max. 12000)
350 80 350
Technical Data
Material: clear anodized aluminum;
galvanized GD-Zn; galvanized steel;
rubber

height
40

Scope of Delivery
Stand segment fully assembled and
attached to belt conveyor if applicable
max. 1800

Stand Types: Single Lane Stand Types: Double Lanes

MA1 - 40 MA1 - 40
S R H G
4 4 4 4

47
47
47
47

195
195
195
195

40 40 40 40

height - 5
height - 5

height - 5
height - 5

200
200
200
200

height / 3 or
height / 3 or
MA1 + 40 MA1 + 40
height / 3 height / 3
(upper value) (upper value)

Leveling bases BAS 40081 Swivel castors with brake Leveling bases BAS 40081 Swivel castors with brake
Height adjustment ± 20 mm CAS 3080 Height adjustment ± 20 mm CAS 3080

Stand Types: Triple Lane

MA1 MA2 - 40 MA1 MA2 - 40
K 4
M 4
47
47

195
195

40 40
height - 5

height - 5

200
200

height / 3 or
height / 3 or
MA1 + MA2 + 40
MA1 + MA2 + 40
(upper value)
(upper value)

Leveling bases BAS 40081 Swivel castors with brake

Height adjustment ± 20 mm CAS 3080

Order Code
Order Code2
Description Length Type Height MA1 MA2
Stand for C4T C4G ____ _ NN ____ ____ ____

1) Optionally with Floor Mounting BAP 4500

2) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
 37

C8G Stand for C8T

Application
Stand for Timing Belt Conveyor 80 length
(min. 1450, max. 12000)
Technical Data 430 80 430
Material: clear anodized aluminum;
galvanized GD-Zn; galvanized steel;
rubber

height
Scope of Delivery
Stand segment fully assembled and
attached to belt conveyor if applicable
max. 1800

Stand Types: Single Lane Stand Types: Double Lanes

MA1 - 40 MA1 - 40
S 4
R 4
H 4
G 4

57
57
57
57

148

148
148
148

40 40 40 40

height - 52
height - 52
height - 52
height - 52

200
200
200
200

height / 3 or height / 3 or
height / 3 height / 3 MA1 + 40 MA1 + 40
(upper value) (upper value)

Leveling bases BAS 1120 Swivel castors with brake Leveling bases BAS 1120 Swivel castors with brake
Height adjustment ± 30 mm CAS 3080 Height adjustment ± 30 mm CAS 3080

Stand Types: Triple Lane

MA1 MA2 - 40
K M
MA1 MA2 - 40
4 4
57
57

148
148

40 40
height - 52
height - 52

200
200

height / 3 or height / 3 or
MA1 + MA2 + 40 MA1 + MA2 + 40
(upper value) (upper value)

Leveling bases BAS 1120 Swivel castors with brake

Height adjustment ± 30 mm CAS 3080

Order Code
Order Code1
Description Length Type Height MA1 MA2
Stand for C8T C8G ____ _ NN ____ ____ ____

1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
38

Powered Roller Conveyor Straight

Powered Roller Conveyor Curved

 39

Transfer Unit 90°

Turntable
40

Powered Roller Conveyor Modules

Description

Transfer

Space
requirement

Output
(cycles/h)

~ 2000 ~ 2000 ~ 1500 ~ 350

Available range 0° 45° / 90° 0° / ±90° 0° − 270°

Applications
 41

Zero Pressure Accumulation

➊ ➋ ➌ ➍
The roller conveyor with zero pressure accumulation logic (ZPA) is divided into individual zones.
The different zones are interconnected and communicate with each other.
If a transported product is running towards an occupied zone ➍, the product remains in the previous free zone ➌.
When the occupied zones become free ➍, upstream zones follow automatically ➌.

Advantages
+"Plug and Play“ solution with decentralized controller = no primary control required (e.g. PLC)
+ Only the required rollers turn = engery efficient
+ Zero pressure (no-contact) conveying

Drive Technology
Drive head for power
transmission using
Poly-V belts

Brushless 24 V
DC motor

Advantages compared to 230/400V:

+ Lower energy consumption and operating costs
+ Reduced wear = less maintenance
+ Reduced noise
Safeguard integrated into roller
42

R5S Powered Roller Conveyor Straight

Application Option without side guides
Zero pressure accumulation of products

Ø 50
in various sizes.

2
Technical Data

120
Brushless 24 V DC motor
Speed: from 10 to 28 m/min
Temperature range: from +2°C to +40°C
Max. Continuous current per motorized inside width =
40 product width + 10 mm 40
roller: 2.5 A
frame width
Conveyor rollers driven by Poly-V belts
Roller material: galvanized steel
Belt material: Chloroprene with PA Option with side guides
tension members

24
Frame material: clear anodized aluminum

Ø 50
Side Guides for Powered Roller Conveyors Max. product load: 50 kg
see page 49

120
Control Unit:
Lead times: Completely pre-installed incl. sensors

35
standard 10 days, express 5 days inside width =
40 product width + 10 mm 40
Supported control protocols:
frame width

Dimensions

roller conveyor length

zone zone zone
40
product width + 10 mm
inside width =
frame width

x 5
40

roller pitch

Conveying direction
x: Depends on the product length

Standard Widths, Lengths And Roller Pitch

Description Box (LxW) Inside width Frame width Roller pitch Standard length up to
Powered Roller Conveyor Straight 400 x 300 mm 310 mm 390 mm 105 mm 6000 mm
Powered Roller Conveyor Straight 300 x 400 mm 410 mm 490 mm 80 mm 6000 mm
Powered Roller Conveyor Straight 600 x 400 mm 410 mm 490 mm 160 mm 6000 mm
Powered Roller Conveyor Straight 600 x 400 mm 610 mm 690 mm 105 mm 6000 mm

Special Dimensions
Special widths (min. inside width 310 mm, max. inside width 1210 mm), special lengths and special roller pitch are available on request.
Guide line for roller pitch calculation = product length in conveying direction / 3.75
 43

R5C Powered Roller Conveyor Curved

Application

2
Zero pressure accumulation of products

4°
in various sizes.

120
Technical Data
Brushless 24 V DC motor
Speed: from 10 to 28 m/min 40 inside width 40

Temperature range: from +2°C to +40°C frame width

Max. Continuous current per motorized

roller: 2.5 A
Conveyor rollers driven by Poly-V belts
Roller material: galvanized steel,
conical plastic attachments
Belt material: Chloroprene with PA
tension members
Side Guides for Powered Roller Conveyors Frame material: clear anodized aluminum
see page 49 Max. product load: 50 kg

Control Unit:
Completely pre-installed incl. sensors

Supported control protocols:

Dimensions Standard Angles

zon
e

45°
zon

R740 R700 45° outer radius =

e

660 mm + frame width

cu
rv
e
an
g

45°
le

5°
2.5°

90°
10

40 inside width 40

frame width

The inside width depends on the dimensions of the transported product. Inside width min. 310 mm, inside width max. 1040 mm
Special curve angles are available on request.

Request For Quote / Order

Please use our request form at www.robotunits.com.
44

R5T Transfer Unit 90°

Application A-A
(Roller - belt level)
90 degree transfer of products in various

2
sizes. It can be integrated into any zone of
a Powered Roller Conveyor Straight.

15 (stroke)
5
Technical Data
Motor: 24 V DC motor for lift motion with
a temperature range from +2°C to +40°C

50
Max. Continuous current per motorized
roller: 2.5 A
Roller material: galvanized steel

frame width RB 1 - 100 mm

Timing belt material: PU

frame width RB 1
Max. product load: 50 kg

Control unit: A A

Side Guides for Powered Roller Conveyors Completely pre-installed incl. sensors
see page 49
Supported control protocols:

50
Dimensions

Conveying direction roller pitch RT

40
inside width LW 1
frame width RB 1

B-B
120
145
40

B B
Conveying direction

roller pitch RT

inside width LW 2
frame width RB 2

Standard Dimensions
Powered Roller Conveyor with Transfer Unit 90° In-feed or out-feed Powered Roller Conveyor
Description Box (LxW) LW 1 RB 1 RT LW 2 RB 2 RT
Transfer Unit 90° 300 x 400 mm 410 mm 490 mm 80 mm 310 mm 390 mm 80 mm
Transfer Unit 90° 400 x 600 mm 610 mm 690 mm 105 mm 410 mm 490 mm 105 mm

Special dimensions are available on request.

Drawing dimensions in mm
 45

R5R Turntable
Application

2
Correctly positioned turning of products
in various sizes

207
Technical Data
Brushless 24 V DC motor for lift and belt

172
Temperature range from +2°C to +40°C
Max. Continuous current per motorized
roller: 2.5 A driver plate D

Turning range: 0° – 270°

Cycle time for 90°: 2.5 s
Max. product load: 50 kg

side length S
Control unit:
Completely pre-installed incl. sensors
Side Guides for Powered Roller Conveyors
see page 49 Supported control protocols:

side length S

Dimensions

0°- 270°
roller pitch RT

Conveying direction
40
frame width

inside width
40

Conveying direction

roller pitch RT

40 inside width 40

frame width

Standard Widths, Lengths And Roller Pitch

Roller conveyor on the Turntable Turntable
Description Box (LxW) Inside width Frame width Roller pitch Side length S Carriage plate D
Turntable 400 x 300 mm 310 mm 390 mm 105 mm 590 mm Ø 400 mm
Turntable 300 x 400 mm 410 mm 490 mm 80 mm 590 mm Ø 400 mm
Turntable 600 x 400 mm 410 mm 490 mm 160 mm 790 mm Ø 630 mm
Turntable 400 x 600 mm 610 mm 690 mm 105 mm 790 mm Ø 630 mm

Special dimensions are available on request.

Drawing dimensions in mm
46

R5F Stand for R5S

Application
Stand for Powered Roller Conveyor
Straight lenght

Technical Data
Material: clear anodized aluminum,

(to top of roller)

galvanized GD-Zn, galvanized steel,

height
PA 6 or rubber

Scope of Delivery
Stand segment fully assembled
80 max. 1800

Standard Conveyor Stand

frame width frame width
S 40 inside width 40 R 40 inside width 40

height - 122 (without Side Guides)

height - 122 (without Side Guides)

height - 96 (with Side Guides)

height - 96 (with Side Guides)

200
200

Leveling bases BAS 1120 Swivel Castors with brake

Height adjustment ± 30 mm CAS 3080

Order Code
Order Code1
Description Frame width Type Height
Stand for R5S R5F ____ _ NN ____

1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
 47

R5G Stand for R5C

Application
Stand for Powered Roller Conveyor
Curved

Technical Data

(to top of roller)

Material: clear anodized aluminum,
galvanized GD-Zn, galvanized steel,

height
PA 6 or rubber

Scope of Delivery
Stand segment fully assembled

Standard Conveyor Stand

frame width frame width

S 80 inside width - 80 80 R 80 inside width - 80 80

height - 122
height - 122

200
200

Leveling bases BAS 1120 Swivel Castors with brake

Height adjustment ± 30 mm CAS 3080

Order Code
Order Code1
Description Frame width Type Height
Stand for R5C R5G ____ _ NN ____

1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
48

Side Guide System for Belt, Timing Belt and Modular Belt Conveyors
Belt Conveyor (integrated) see catalogue
page 16 (C4N)

flexible
page 18 (C5N)
page 20 (C8N)

Belt Conveyor Guide range with

standard square

125 (C4N/C8N)
tube length:

120 (C5N)
150 mm
(special length
possible)

20
130

Modular Belt Conveyor Guide range with

35 (straight)
standard square

65 (curve)
tube length:

110
150 mm
(special length

15
possible)

120 (straight)
100 (curve)

Timing Belt Conveyor Guide range with

standard square
tube length:
125 (C4T)
120 (C8T)

150 mm
(special length
possible)
25 (C4T)
20 (C8T)

Construction
± 30°
height

/3 height
2

Recommended height for side guide Adjustment range side guide

 49

Side Guide System for Powered Roller Conveyors

Integrated (only with Powered Roller see catalogue
Conveyor Straight) page 42

24
Rigid

20
Flexible, with overhang Guide range with
standard square
tube length:
150 mm

175
(special length
possible)
20

100 44
(144)

Flexible, without overhang Guide range with

standard square
tube length:
95

30 mm
(special length
23

possible)

67

Assembly
joint
max. 3000 (in-line connection with set screw GST M08x040)

100 max. 500 ½ ½

max. 500 max. 500

Divide side guide base or clip evenly.

Attention: Do not exceed maximum distances!
50

COP 4561 Side Guide Base

Application
For individual positioning of side guides

36 33
Technical Data
Material:
Basic part: PA6 black
Brackets: PA6 GF30 black
End cap: 18x18 PE-LLD
Hardware material: Galvanized steel

78
Scope of Delivery
1 Side Guide Basic Part
1 Side Guide Nut Holder
1 Side Guide Bracket Screw
2 Screw IBS M05x025
2 Hexagon nuts SKM M005
1 Screw IBS M08x030 EXNIKO
1 Washer SIS M08x13x0.8 37.5

1 Hexagon nut SKM M008

1 CAP 1818 cover cap

Tightening Torque
IBS M05x025 = 6 Nm
IBS M08x030 EXNIKO = 10 Nm

Assembly

Order Code
Order Code
Description Weight
Side Guide Base COP 4561 0.095 kg
 51

CO_ 900_ Side Guide Clamp With Rod

Application
For individual positioning of side guides
40 21

Technical Data
Material:
Clamping part: PA6.6 black
End cap: 15x15 PE-LLD
Square tube: Aluminium EN AW-6060-T66
Fixing material: Galvanized steel

L + 26.5
Scope of Delivery

L
1 Side Guide Clamping Part

L + 20
1 Screw IBS M05x014
1 Hexagon nut SKM M005
1 CAP 1515 cover cap
1 Square tube 15x15 length 150 mm or
variable

4
15

Order Code
Order Code1
Description Length Weight
Side Guide Clamp With Rod, length 150 COP 9001 0.045 kg
Side Guide Clamp With Rod, length variable COL 9000 SNN ____

1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
52

COP 4570 Side Guide Clip

Application
To accomodate side guides
40
Technical Data
Material: PA6 black

34
Scope of Delivery

21
10 Side Guide Clips

37.5 6

Assembly

Order Code
Order Code
Description Weight/Piece
Side Guide Clip Set COP 4570 0.020 kg

COP 4590 Side Guide End Piece

30

Application
Ø

To cover ends of Side Guides

24

Technical Data
Material: PP ESD black

Scope of Delivery
4 Side Guide End Pieces
50
(85)

35

Order Code
Order Code
Description Weight/Piece
Side Guide End Piece Kit COP 4590 0.010 kg
 53

COL 4590 Side Guide Plastic

Application 30
Side Guide for conveyors

Technical Data

21
Material: PVC-U black

Plastic profile is thermoformable by using

a heat gun (softening point 80°C)

L
Application

curve guidance funneling of product

Order Code
Order Code
Description Weight/Meter
Side Guide Plastic, cut to length COL 4590 SNN ____ 0.340 kg
Side Guide Plastic, stock length 3000 mm COL 4590 NNN 3000 0.340 kg