Seed Distribution by Punch Seeder in Family Farming
Seed Distribution by Punch Seeder in Family Farming
Rafaela Paula Melo2*, Daniel Albiero3, Aline Castro Praciano4, Leonardo de Almeida Monteiro4 and Angel
Pontin Garcia3
ABSTRACT - Family farming seeks to use less-aggressive agricultural practices, however, there is little machinery available
that is suitable for the reality of this sector. This has led to the use of technically incorrect practices, which have contributed
to the impoverishment, compaction and desertification of agricultural soils. Punch seeders are seen as a promising alternative
for carrying out sowing in family farming, as they employ localised seed distribution with less disturbance of the soil and the
consequent preservation and conservation of its structure. The aim of this study was to evaluate the quality of seed distribution
by a punch seeder used in family farming. The experiment was carried out in a soil classified as a Red-Yellow Argisol.
Descriptive statistics were used to evaluate the quality of seed distribution by the punch system. Statistical Process Control
was adopted to evaluate quality control in the seed distribution process. The results showed that the performance of the punch
seeder was similar to that of the precision pneumatic seeder, with 90.2% acceptable spacing. As demonstrated by the SPC study
that showed the process to be compatible with quality standards, the punch seeder is therefore a viable alternative in the sowing
process for family farming, since an improvement in sowing quality, with a precision of 88.4% was obtained. The punch system
resulted in less soil disturbance when compared to the disc harrow and manual seeder, and proved to be an effective solution
for conservation agriculture.
Key words: Quality control. Punch system. Seeding.
RESUMO - A agricultura familiar busca utilizar práticas agrícolas menos agressivas, entretanto existem poucas máquinas
adequadas à realidade deste segmento, isso tem levado ao uso de práticas tecnicamente incorretas, que vem contribuindo para
o empobrecimento, compactação e desertificação dos solos agrícolas. Diante disso, as semeadoras puncionadoras apresentam-
se como uma possibilidade promissora para realizar o processo de semeadura para agricultura familiar, visto que realiza
a distribuição de semente de forma pontual, contribuindo para a menor mobilização do solo e consequente preservação e
conservação da estrutura do mesmo. O objetivo do trabalho foi avaliar a qualidade de distribuição de sementes por uma
semeadora puncionadora para a agricultura familiar. O ensaio foi realizado em um solo classificado como Argissolo Vermelho-
amarelo. Foi utilizada a estatística descritiva para avaliar a qualidade da distribuição de sementes pelo sistema puncionador.
O Controle Estatístico do Processo foi adotado para avaliar o controle de qualidade do processo de distribuição de sementes.
Os resultados demostraram que a semeadora puncionadora apresentou desempenho semelhante à semeadora de precisão
pneumática, obtendo 90,2% de espaçamentos aceitáveis, sendo uma alternativa viável para realizar o processo de semeadura
para a agricultura familiar, fato comprovado pelo estudo do CEP que indicou a adequação do processo de semeadura aos
padrões de qualidade, pois obteve 88,4% de precisão no processo, possibilitando a elevação da qualidade de semeadura. O
sistema puncionador proporcionou menor mobilização do solo quando comparado ao sulcador de disco e semeadora manual,
mostrando-se como uma solução eficaz para a agricultura conservacionista.
Palavras-chave: Controle de qualidade. Punção. Semeadura.
DOI: 10.5935/1806-6690.20190059
*Author for correspondence
Received for publication in 27/07/2017; approved in 14/09/2018
1
Parte da Tese de Doutorado da primeira autora, apresentada no Programa de Pós-Graduação em Engenharia Agrícola/DENA/UFC.
2
Instituto de Desenvolvimento Rural, Universidade da Integração Internacional da Lusofonia Afro-Brasileira-UNILAB, Redenção, Ceará, Brasil,
rafaelapaula@unilab.edu.br (ORCID ID 0000-0001-7416-9317)
3
Faculdade de Engenharia Agrícola, Universidade Estadual de Campinas/UNICAMP, Campinas-SP, Brasil, daniel.albiero@gmail.com (ORCID
ID 0000-0001-6877-8618), angel.garcia@feagri.unicamp.br (ORCID ID 0000-0002-8163-6638)
4
Departamento de Engenharia Agrícola, Centro de Ciência Agrárias, Universidade Federal do Ceará/UFC, Fortaleza-CE, Brasil, alinecastro.
praciano@gmail.com (ORCID ID 0000-0002-9688-7202), aiveca@ufc.br (ORCID ID 0000-0003-3703-8072)
R. P. Melo et al.
Figure 1 - Prototype of the punch seeder with the punch displaying normality and to verify the stability of the
system for depositing the seeds process. The SPC evaluation was based on the C p and
Cpk number indices, as per Equation 2.
CP = USL-LSL/6s (2)
Where:
Cp is the process capability index;
USL is the upper specification limit;
LSL is the lower specification limit;
σ is the standard deviation.
The effective capacity of the process (Cpk) was
based on Equations 3, 4 and 5.
RESULTS AND DISCUSSION performance and less than 50% of poor performance.
To evaluate the number of acceptable spacings, Frabetti et al. (2011), evaluating the performance
the limits to the frequency class ranges recommended of a punch seeder prototype in the direct sowing of
by Kurachi (1989) were used; the author states that the maize, obtained 95.08% regularity in seed distribution,
mean value obtained is within the acceptable spacings by the authors also found that a system for opening holes
classifying values that are less than 0.5.Xreferential as double by means of wheels positioned in a V formation with
spacings, values that are within the 140 to 1.5.referential dispensers coupled to the wheel, is a viable solution for a
limits as acceptable, and values greater than 1.5.Xreferential localised system of sowing maize.
as errors. As the seeder was adjusted to give a spacing of In Table 3 can be seen the descriptive-statistic data
140 mm between seeds, spacings of 70 to 210 mm were of the spacings obtained when evaluating the longitudinal
considered normal, double for values less than 70 mm and distribution of seeds.
errors for those over 210 mm.
It can be seen that the punch seeder had a mean
A speed of 0.53 m s-1 was used to carry out the spacing of 151.19 mm between seeds, a standard deviation
test. This speed allows the prototype to obtain maximum of 35.27 mm and a coefficient of variation of 23.28%. The
efficiency in the field, in addition to meeting the needs spacing values are evidently greater than those for which
of the family farmer, since any two-wheeled tractor can the seeder was adjusted, indicating an irregularity during
develop this operating speed. Albiero et al. (2012), working the seed distribution process.
with a seeder for family farming at a speed of 0.25 m s-1,
concluded that this speed enables a field capacity that is The slip index of the wheels was 9%, which
compatible with small Brazilian farms. contributed to the above result (mean value of 151.19 mm),
as the seeder was adjusted so that a hole was punched
Table 2 shows the evaluation of double spacings, every 140 mm to distribute the seeds. Furlani et al. (2008)
acceptable spacings and errors obtained in the field with and Corrêa Júnior et al. (2010) agree with this assertion,
the seeder prototype. since they point out that the slip index of the wheels is
As can be seen, the punch seeder achieved 4.2% directly related to the effective performance of the seeder.
double spacings, 90.2% acceptable spacings and 5.6% Another factor that contributed to the seeder not
errors, thereby obtaining an excellent seed-distribution achieving the desired spacing was the large distance
index. Santos et al. (2011), evaluating the spatial analysis between the seed dispenser and the ground; this was
of maize-seed distribution by a precision seeder, used the due to the position of the camshaft, which was under the
percentage of seeds distributed in the range of acceptable dispensing mechanism. It was necessary for the height of
spacings to classify distribution efficiency, considering the seed dispensing system to be raised so to avoid contact
seeders that distribute from 90 to 100% of the seeds between the two components. Siqueira, Casão Júnior and
within the range of acceptable spacings to be of optimal Araújo (2002) point out that the closer to the ground the
performance, those that distribute from 75% to 90% of the seed is ejected from the dispensing mechanism, the more
seeds of good performance, from 50% to 75% of regular efficient is the longitudinal seed distribution.
Table 2 - Evaluation of double spacings, acceptable spacings and erors of the punch seeder
Evaluation of the spacing between seeds
Double Acceptable Errors
21 (4.2%) 451 (90.2%) 28 (5.6%)
Table 3 - Basic descriptive statistics for the longitudinal distribution of seeds of the punch seeder in a Red-Yellow Argisol
Descriptive statistics of seed distribution
M SD Var Min Max
Observations CV % Sym Kur
----------------------------------- mm -----------------------------------
500 151.19 35.27 1244 40 290 23.28 -0.50 1.23
M: Mean; SD: Standard Deviation; Var: Variance; Min: Minimum; Max: Maximum; CV: Coefficient of Variation; Sym: Symmetry; Kur: Kurtosis
It can be seen in Table 3 that the data under Figure 3 shows the analysis of the effective seed-
evaluation displayed a normal distribution, since, distribution capacity of the punch seeder. Effective
according to Montgomery (2004), if the coefficients capacity can be classified from the errors; therefore, for a
of symmetry and kurtosis are within the range of -2 to Cpk <0.33 there is one error in every two samples, when
2, the data can be considered normal. The author also the Cpk ≥ 0.51 there is one error in every eight samples,
recommends SPC to evaluate normal processes, since this with a Cpk ≥ 1 one error is considered to occur every
tool is widely used to evaluate variability and to determine 400 samples, and for a Cpk ≥ 1.5, error-occurrence is
the problem areas of repetitive processes, as is the case of considered low, with a possible error rate of 1 in every
the seeding process. Fernandes, Costa and Souza (2011) 150,000 evaluated samples (ELSMAR, 2009).
agree with this assertion, since the authors state that
SPC assists in quality control during the various stages
of a process, especially repetitive processes, as it aims Figure 3 - Analysis of the effective seed-spacing capacity
to guarantee the stability and continuous improvement
of the process. Figure 2 shows the control chart for seed
spacing of the punch seeder.
Table 4 - Descriptive statistics for the area disturbed by the hole-making system for seed deposition, of a manual seeder
(ratchet), disc harrow and punch
Descriptive statistics of the hole-making systems for seed deposition in the soil
M SD Min Max
Obs CV % Sym Kur
------------------------------- mm -------------------------------
Ratchet 10 0.0153 0.0088 0.0137 0.0165 5.76 -0.60 -0.45
Punch 10 0.0081 0.0008 0.0071 0.0095 10.99 0.35 -1.51
Disc harrow 10 0.0735 0.0076 0.0652 0.0857 10.39 0.64 -0.99
Obs: Observation; M: Mean; SD: Standard Deviation; Min: Minimum; Max: Maximum; CV: Coefficient of Variation; Sym: Symmetry; Kur: Kurtosis
From the above, it can be seen that the largest area of principle: when penetrating the soil, it opens to form the
soil was disturbed by the disc harrow. It is important to note hole and is removed from the ground with the system
that soil disturbance is associated with the working depth still open, which contributes to greater soil disturbance,
of the mechanism, since Modolo et al. (2013), evaluating whereas the punch system is removed from the ground
the area disturbed by disc and rod harrows, concluded with the system closed, thereby disturbing a smaller area
that the rod harrow caused greater soil disturbance when compared to the manual seeder.
compared to the disc harrow, and attributed this result to
It should be noted that there was less soil
the greater working depth of the mechanism.
disturbance with the punch system when compared to
It can be seen that the coefficients of symmetry the disc harrow and the ratchet, showing that, as stated
and kurtosis (Table 4) are within the values established by by Frabetti et al. (2011), this system results in less soil
Montgomery (2004), since both are in the range of -2 to disturbance; the authors affirm that seeders equipped
2, with the data considered to show a normal distribution, with a punch system for seed deposition turn the soil less
thereby permitting an analysis of variance of the data. compared to seeders that use rod or disc harrows.
Table 5 shows the analysis of variance for the area Seeders that have a punch system can be used
disturbed by the manual seeder (ratchet), disc harrow and as an alternative for family farming in Ceará, since the
punch. soils found in this region are characterised as shallow,
It was found from the F-test, that at 5% which, due to their morphological, chemical and physical
significance, there was a significant difference between characteristics, helps to make them susceptible to erosive
the mean values of the disturbed areas. As there was a processes.
difference between the mean values under evaluation, From the tests carried out to evaluate the
the mean-value test for the area disturbed by the manual performance of the punch seeder, it was found that the
seeder (matraca), disc harrow and punch is shown in punch system has an excellent seed distribution index, as
Table 6 below. it achieved the same index as a pneumatic seeder, with
A statistical difference can be seen for the LSD test 90% of the seeds being within the acceptable range. This
at 5% significance; however, the disc harrow showed a can be verified by the SPC study that demonstrated the
greater area of disturbance. It can be seen that the mean sowing process to be compatible with quality standards,
value for the manual seeder (ratchet) was superior to that showing that a seeder equipped with a punch system can
of the punch system, despite also depositing seeds in a be an alternative in family farming, since it proved to be
localised way. This can be explained by its operating an accurate and reliable system. Furthermore, it resulted
Table 5 - Analysis of variance of the area disturbed by the manual seeder (ratchet), harrow and punch
ANOVA
Source of Variation DF SS MS F P
Factor 2 0.0257151 0.0128575 642.92 0.000
Error 27 0.0005400 0.0000200
Total 29 0.0262550
DF: Degrees of freedom; SS: Sum of Squares; MS: Mean Squares
Table 6 - Mean-value test for the area disturbed by the ratchet, disc harrow and punch
Mean-value test
Hole-making system Number of samples Mean values for the disturbed área (m2)
Harrow 10 0.0735 a
Ratchet 10 0.0153 b
Punch 10 0.0081 c
*Mean values followed by the same letter do not differ statistically by the LSD test at a level of 5%
in the least soil turning, since the localised system for CHAO, L. L. Statistics: methods and analyses. 2nd. ed. New
depositing the seeds in holes results in less disturbance of York: McGraw-Hill, 1974. 359 p.
the area, which helps to conserve the soil, a requirement CHIODEROLI, C. A. et al. Perdas de grãos e distribuição de
which is essential to conservation agriculture; the demand palha na colheita mecanizada de soja. Bragantia, v. 71, n. 1,
for power to activate the implements was also reduced, p. 112-121, 2012.
helping to reduce fuel consumption.
CORRÊA JÚNIOR, D. et al. Influência da velocidade de
deslocamento no desempenho de uma semeadora-adubadora
de tração animal. Global Science and Technology, v. 3, n. 3,
CONCLUSIONS p. 50- 58, 2010.
EMPRESA BRASILEIRA DE PESQUISA AGROPECUÁRIA.
1. A seeder with punch system is a viable alternative for Centro Nacional de Pesquisa de Solos. Sistema brasileiro de
sowing in family farming, since it obtained a distribution classificação de solos. 2. ed. Rio de Janeiro, 2006. 306 p.
performance similar to that of a precision pneumatic
EMBRAPA MILHO E SORGO. Plantio. 6. ed. 2010. (Embrapa
seeder; Milho e Sorgo. Sistema de produção,1). Disponível em: < http://
2. It can be concluded from the Statistical Process Control www.cnpms.embrapa.br/publicacoes/milho_1_ed/plantespaca.
(SPC) analysis, that the process of the punch seeder is htm>. Acesso em: 24 set. 2016.
stable and that is has a satisfactory Process Capacity ELSMAR. FMEA. 2009. Disponível em: <http://wWww.elsmar.
(CPk), with 88% sowing accuracy; com>. Acesso em: 24 ago. 2016.
3. The punch mechanism resulted in less soil disturbance, FERNANDES, A. E. S.; COSTA, C. E. S.; SOUZA, E. S. O. O
proving to be an effective solution when considering the uso de controle estatístico de processo na gestão de qualidade.
principles of conservation agriculture. Estudo de caso: Grupo Coringa - AL. Inovação, Gestão e
Produção, v. 3, n. 6, p. 1-10, 2011.
FRABETTI, D. R. et al. Desenvolvimento e avaliação do
desempenho de uma semeadora puncionadora para plantio
ACKNOWLEDGEMENTS direto de milho. Revista Brasileira de Engenharia Agrícola e
Ambiental, v. 15, n. 2, p. 199-204, 2011.
The authors wish to thank the Coordenação de
Aperfeiçoamento de Pessoal de Nível Superior (CAPES) FURLANI, C. E. A. et al. Semeadora-adubadora: exigências
and the Fundação Cearense de Apoio ao Desenvolvimento em função do preparo do solo, da pressão de inflação do pneu
Científico e Tecnológico (FUNCAP) for granting the e da velocidade. Revista Brasileira Ciências do Solo, v. 32,
doctoral scholarship. n. 1, p. 345-352, 2008.
KURACHI, S. A. H. et. al. Avaliação tecnológica de
semeadoras e/ou adubadoras: tratamento de dados de ensaios
e regularidade de distribuição longitudinal de sementes.
REFERENCES Bragantia, v. 48, n. 2, p. 249-262, 1989.
ALBIERO, D. et al. Avaliação da distribuição de sementes MELO, R. P. et al. Análise do controle de qualidade de um
por uma semeadora de anel interno rotativo utilizando média terraceador trabalhando em um Argissolo Vermelho amarelo.
móvel exponencial. Revista Ciência Agronômica, v. 43, n. 1, Brazilian Journal of Biosystems Engineering, v. 10, n. 2,
p. 86-95, 2012. p. 210-216, 2016.
ALBIERO, D. et al. Tecnologias agroecológicas para o semiárido. MELO, R. P. et al. Qualidade na distribuição de sementes de
In: MELO, R. P. et al. Semeadoras agroecológicas. Fortaleza, milho em semeadoras em um solo cearense. Revista Ciência
2015. cap. 8, p. 122-135. Edição do autor. Agronômica, v. 44, n. 1, p. 94-101, 2013.
MIALHE, L. G. Máquinas agrícolas: ensaios e certificação. SANTOS, A. J. M. et al. Análise espacial da distribuição
Piracicaba: FEALQ, 1996. 722 p. longitudinal de sementes de milho em uma semeadora-adubadora
de precisão. Bioscicence Journal, v. 27, n. 1, p. 16-23, 2011.
MILAGRES, R. S. et al. Desempenho de um conjunto trator-
semeadora-adubadora em função do mecanismo sulcador e SIQUEIRA, R.; CASÃO JÚNIOR, R.; ARAÚJO, A. G.
velocidade de deslocamento. Engenharia na agricultura, v. 23, Plantadoras, plantio direto: ângulo ideal. Cultivar máquinas,
n. 2, p. 143-153, 2015. v. 13, p. 30-32, 2002.
MODOLO, A. J. et al. Semeadura de milho com dois SNEDECOR, G. W.; COCHRAN, W. G. Statistical methods. 8.
mecanismos sulcadores sob diferentes intensidades de pastejo. ed. Ames: Iowa University Press, 1989. 489 p.
Revista Engenharia Agrícola, v. 33, n. 6, p. 1200-1209,
STEFANELLO, G. et al. Estrutura funcional de uma semeadora
2013.
de tração humana. Ciência Rural, v. 44, n. 9, p. 1583-1588,
MONTGOMERY, D. C. Design and analysis of experiments. 2014.
3rd. ed. New York: John Wiley and Sons, 1991. 651 p.
TEIXEIRA, S. S. et al. Caracterização da produção agroecológica
MONTGOMERY, D. C. Introdução ao controle estatístico da do sul do Rio Grande do Sul e sua relação com a mecanização
qualidade. 4. ed. Rio de Janeiro: LTC, 2004. 532 p. agrícola. Engenharia Agrícola, v. 29, n. 1, p. 162-171, 2009.
RIBEIRO, J. L. D.; CATEN, S. T. Controle estatístico do VIANNA, L. R.; REIS, A. V. dos; MACHADO, A. L. T.
processo: cartas de controle para variáveis, cartas de controle Desenvolvimento de dosador de sementes com dupla saída para
para atributos, função de perda quadrática, análise de sistemas de disco horizontal. Revista Brasileira de Engenharia Agrícola e
medição. Porto Alegre: FEENG: UFRGS, 2011. 172 p. Ambiental, v. 18, n. 10, p. 1086-1091, 2014.
This is an open-access article distributed under the terms of the Creative Commons Attribution License