IMPACT 4.04.

00 18/01/2019

Chassis ID Path
JPCT 16132 4319/Repair//Range cylinder, overhaul

Model Identity
UD-HDE 139297045

Publish date ID/Operation

04/07/2017 43266-2

43266-2 Range cylinder, overhaul

Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.

All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠ 
Standard tightening torques

Special tools

88800040 88800414 88800497 9998570 9999711

1 Apply the handbrake.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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2 Position the wheel chocks.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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3 Turn off the main switch.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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4 Disconnect the connectors.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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5 Remove the cable tie.

6 Remove the hoses.

Required material

KIT 88800414

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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7 Remove the hose.

Required material

KIT 88800414

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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8 Remove the screw.

9 Remove the hoses along with the bracket.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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10 Remove the hose.

Required material

KIT 88800414

11 Remove the tubes.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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12 Remove the tubes.

13 Remove the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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14 Disconnect the front side of propeller shaft.

15 Lower the propeller shaft.

16 Remove the nut.

Required material

SOCKET 88800497

COUNTERHOLD 9998570

TORQUE_MULTIPLIER 9999711

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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A SOCKET 88800497

B COUNTERHOLD 9998570

C TORQUE_MULTIPLIER 9999711

17 Remove the companion flange.

Required material

PULLER 88800040

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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18 Remove the screw.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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19 Remove the screw (1).

20 Remove the washer (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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21 Remove the washer (1).

22 Remove the flange (2).

23 Remove the pin (3).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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24 Remove the screws (1).

25 Remove the washers (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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26 Remove the cover (1).

27 Remove the gasket (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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28 Remove the nut (1).

29 Remove the washer (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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30 Remove the piston assembly (1).

31 Remove the spring (2).

32 Remove the collar (3).

33 Remove the cylinder (4).

34 Remove the gasket (5).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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35 Remove the screws (1).

36 Remove the washers (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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37 Remove the cover (1).

38 Remove the gasket (2).

39 Remove the shim plate (3).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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40 Remove the screws (1).

41 Remove the washers (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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42 Remove the cover (1).

43 Remove the gasket (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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44 Remove the screw (1).

45 Remove the washer (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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46 Remove the flange plate.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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47 Remove the screws (1).

48 Remove the washers (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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49 Remove the housing (1).

50 Remove the output shaft assembly (2).

51 Remove the gasket (3).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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52 Remove the input shaft gear assembly (1) and selector fork assembly (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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53 Remove the screws (1).

54 Remove the washers (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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55 Remove the side cover (1).

56 Remove the gasket (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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57 Remove the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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58 Tighten the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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59 Remove the range gear (1).

60 Remove the gasket (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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61 Remove the steel wire.

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the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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62 Remove the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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63 Remove the yoke.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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64 Remove the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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65 Remove the range cylinder assembly (1).

66 Remove the gasket (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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67 Remove the screws (1).

68 Remove the washers (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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69 Remove the cover (1).

70 Remove the gasket (2).

71 Remove the cylinder assembly (3).

72 Remove the spacer (4).

73 Remove the gasket (5).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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74 Remove the retaining ring (1).

75 Remove the piston (2).

76 Remove the piston (3).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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77 Remove the O-ring.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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78 Remove the O-rings.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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79 This step contains 2 alternatives.

Select one of the valid alternatives below.

Alternative 1 / 2
▶ Remove the O-ring.

▶ Remove the breather.

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Alternative 2 / 2
▶ Remove the O-ring (1).

▶ Remove the breather cap (2).

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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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80 Remove the screw (1).

81 Remove the spring (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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82 Remove the ball.

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83 Remove the piston assembly.

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the Volvo Group
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84 Remove the nut (1).

85 Remove the piston (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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86 Remove the O-rings.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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87 Remove the O-ring.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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88 Clean the parts.

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89 Check the parts for wear and damage.

Note
Replace worn and damaged parts.

Note
If cylinder needs replacement, replace as a new set.

90 Lubricate the O-ring.

Required material

Grease

91 Install the O-ring.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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Note
Use a new part.

92 Lubricate the O-rings.

Required material

Grease

93 Install the O-rings.

Note
Use new parts.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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94 Install the piston (2).

Note
Ensure that the taper surface of piston faces backward.

95 Install the nut (1).

Note
Use a new part.

96 Torque tighten the nut.

Tightening torque

Range cylinder, piston, nut 95 – 115 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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97 Install the piston assembly.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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98 Install the ball.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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99 Install the spring (2).

100 Install the screw (1).

101 Torque tighten the screw.

Tightening torque

Range cylinder, screw 44 – 50 Nm

Note
Use a new part.

Note
After tightening, lock the screw by breaking the threads.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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Note
Tap the threads with chisel or equivalent tool through the hole of the cylinder.

102 This step contains 2 alternatives.

Select one of the valid alternatives below.

Alternative 1 / 2
▶ Install the breather cap (2).

▶ Torque tighten the breather cap.

Tightening torque

Range cylinder, breather cap 10 – 15 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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▶ Lubricate the O-ring (1).

Required material

Grease

▶ Install the O-ring.

Note
Use a new part.

Alternative 2 / 2
▶ Install the breather.

▶ Torque tighten the breather.

Tightening torque
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Range cylinder, breather 10 – 15 Nm

▶ Lubricate the O-ring.

Required material

Grease

▶ Install the O-ring.

Note
Use a new part.

103 Install the O-rings.

Note
Use new parts.

104 Lubricate the O-rings.

Required material

Grease

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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105 Install the O-ring.

Note
Use a new part.

106 Lubricate the O-ring.

Required material

Grease

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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107 Install the piston (3).

108 Install the piston (2).

109 Install the retaining ring (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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110 Install the gasket (5).

Note
Use a new part.

111 Install the spacer (4).

112 Install the cylinder assembly (3).

113 Install the gasket (2).

Note
Use a new part.

114 Install the cover (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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115 Install the washers (2).

116 Install the screws (1).

117 Torque tighten the screws.

Tightening torque

Range cylinder, screw 54 – 65 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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118 Install the yoke.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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119 Install the gasket (2).

Note
Use a new part.

120 Install the range cylinder (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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121 Install the screws.

122 Torque tighten the screws.

Tightening torque

Range cylinder, screw 54 – 65 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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123 Install the screws.

124 Torque tighten the screws.

Tightening torque

Range gear, selector fork, screw 55 – 78 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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125 Install the steel wire.

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126 Grease the bearing.

Required material

Grease

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127 Install the gasket (2) .

Note
Use a new part.

128 Install the range gear (1) .

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129 Install the screws.

130 Torque tighten the screws.

Tightening torque

Range gear, screw 54 – 65 Nm

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131 Install the screw.

132 Torque tighten the screw.

Tightening torque

Range gear, screw 54 – 65 Nm

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133 Install the gasket (2).

Note
Use a new part.

134 Install the side cover (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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135 Install the washers (2).

136 Install the screws (1).

137 Torque tighten the screws.

Tightening torque

PTO (Power Take-Off), cover, screw 54 – 65 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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138 Install the input shaft gear assembly (2)and selector yoke assembly (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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139 Install the gasket (3).

Note
Use a new part.

140 Install the output shaft assembly (2).

141 Install the housing (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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142 Install the washers (2).

143 Install the screws (1).

144 Torque tighten the screws.

Tightening torque

PTO, housing, screw 54 – 65 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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145 Install the flange plate.

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146 Apply the thread lock to the screw (1).

Required material

Glue, tape, sealant and locking fluid

147 Install the washer (2).

148 Install the screw (1).

149 Torque tighten the screw.

Tightening torque

PTO, gear, screw 54 – 65 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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150 Install the gasket (2).

Note
Use a new part.

151 Install the cover (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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152 Install the washers (2).

153 Install the screws (1).

154 Torque tighten the screws.

Tightening torque

PTO, cover, screw 54 – 65 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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IMPACT 4.04.00 18/01/2019

A Distance between surface of the bearing and surface of the housing.

B Depth of connecting surface of the cover.

156 Measure the distance (A).

Note
Measure the value at 3 points on the circle equally and take the average value.

157 Measure the value (B).

Note
Measure the value at 3 points on the circle equally and take the average value.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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158 Calculate the shim plate thickness.

X min = A−B−0.35−0.1

X Shim plate thickness

[mm]

A Distance between surface of the bearing and surface of the housing

[mm]

B Depth of connecting surface of the cover

[mm]

X max = A−B−0.35−0.05

X Shim plate thickness

[mm]

A Distance between surface of the bearing and surface of the housing

[mm]

B Depth of connecting surface of the cover

[mm]

Note
The thickness of gasket after installation is 0.35mm.

159 Install the shim plate.

Tech data

Shim plate, thickness ● 0.10 mm

● 0.25 mm

● 0.50 mm

● 1.00 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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160 Install the gasket (2).

Note
Use a new part.

161 Install the cover (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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162 Install the washers (2).

163 Install the screws (1).

164 Torque tighten the screws.

Tightening torque

PTO, cover, screw 54 – 65 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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165 Install the gasket (5).

Note
Use a new part.

166 Install the cylinder (4).

Required material

Grease

Note
If cylinder needs replacement, replace as a new set.

Note
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Apply grease to the cylinder while replacing as a new part.

167 Install the collar (3).

168 Install the spring (2).

169 Install the piston assembly (1).

Note
Ensure that the flat end of piston faces backward.

170 Install the washer (2).

171 Install the nut (1).

Note
Use a new part.

172 Torque tighten the nut.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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Tightening torque

PTO, piston, nut 55 – 78 Nm

173 Install the gasket (2).

Note
Use a new part.

174 Install the cover (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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175 Install the washers (2).

176 Install the screws (1).

177 Torque tighten the screws.

Tightening torque

PTO, cover, screw 54 – 65 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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178 Install the flange (2).

179 Install the pin (3).

180 Install the washer (1).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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181 Install the washer (2).

182 Install the screw (1).

183 Torque tighten the screw.

Tightening torque

PTO, flange, screw 220 – 240 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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184 Install the companion flange.

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185 Install the companion flange nut.

Tightening torque

Output shaft, companion flange, nut 800 Nm

Required material

SOCKET 88800497

COUNTERHOLD 9998570

TORQUE_MULTIPLIER 9999711

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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A SOCKET 88800497

B COUNTERHOLD 9998570

C TORQUE_MULTIPLIER 9999711

186 Apply a bead of sealant around the tip of the screws.

Required material

Glue, tape, sealant and locking fluid

Note
Use new screws and nuts.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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187 Install the propeller shaft.

188 Install the screws and nuts.

Tightening torque

Propeller shaft, screw M14

160 ±20 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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189 Install the tubes.

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190 Install the tubes.

191 Install the bracket along with the hose.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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192 Install the screw.

193 Install the hose.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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194 Install the hose.

195 Install the hoses.

196 Install the cable tie.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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197 Connect the connectors.

198 Turn on the main switch.

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Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
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