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Tru Group Company Profile

This is a company profile of one of the Textile Mills in Bangladesh.

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Elias Saif
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0% found this document useful (0 votes)
337 views18 pages

Tru Group Company Profile

This is a company profile of one of the Textile Mills in Bangladesh.

Uploaded by

Elias Saif
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TRU GROUP

Weaving | Dyeing | Printing


The Tru Story

1977 Dawn of a Dream


1987
A Big Leap Forward
2004
Reaching New Horizon

1982 1996
As we kept on mastering on
woven, beating every odd as we
progress, it was about time we
took our first step in conquering
other arenas as well; so we did
Emergence as a Brand Breaking The Boundaries
by establishing our own

With our unyielding sweater factory and embarked


commitment to customer Our years of hard work and on a journey to explore new
It all started with a dream, from a After a decade of relentless efforts persistence were paid off when our
satisfaction and passion for opportunities.
wholesaler with a small shop to and constantly pushing our limits,
being one of the country’s leading innovation, the demand for accompanied by the endless love goods crossed the borders for the
fabric manufacturer, catering our imported fabric collection and support of our ever-growing first time and went all the way to
customers worldwide, earning rocketed to a new height, satisfied customers, we were finally Europe to cater customers on
livelihoods for thousands, and which paved the way for us to there where we’d dreamed of,
global scale, adding one more
eventually starting a legacy of pure emerge as a brand called taking a giant leap in our journey by
excellence; well as they say, when buying out a world-class weaving feather in our cap.
“Pragati Suiting”, and in

2021
dreams are lived long partnership with local textile plant “Unifill Textile Mills Ltd” and
enough…dreams do come true! mills, we began renovated it with European and
Japanese machinery to make it
manufacturing suiting fabrics
even better. This was just the
in our own designs to serve beginning of the amazing days

2018
our customers even better. ahead.

2009
The Expedition Continues

2013
New Chapter Unfolds Touching The Sky
With years of experience, glory

Expanding The Limit and success stories on our


back, there’s no looking back
Thanks to our superior product but only marching forward with
quality and seamless support, the excellence. Hence, we
demand for our product went expanded our printing facility
through the roof, inspiring us to by introducing a new brand,
New age requires new measures. They say you can achieve anything
expand our weaving factory to meet “Muslin Fabrics”, exclusively
As the competition intensified, we’d if you really want to, only the sky's
up with the increasing demands. the limit. The dream we’d been aimed to meet the dynamic
to make a move to keep up with the
race. That lead us to starting our nurturing for so long, finally came womenswear needs.
first fabric dyeing & processing to life when we established
factory. By advancing our position country’s one of the finest, state of
in the value chain, we made ourself the art dyeing and printing facility,
more equipped to better serve our “Tru Fabrics Ltd” which is equipped
customers. with the latest European,
machinery, enabling us to outrun
the competition with
unprecedented quality.
About Us
TRU Group is a Bangladesh based company, manufacturing In 1994, the quality reputation of the company leads to win
woven fabrics for fashion industry that need reliable quality first ever nomination to manufacture and supply military wear
and delivery. TRU is a state of art establishment which for Bangladesh Army which was previously imported from
constantly improves its processes to be a leading product Pakistan and China.
innovator. Thus, our motto is “Passion for Innovation”.
Following the successful supply of military wear, the
Our history and experience in the fashion business goes back confidence in own quality and commitment was a great
to 1980s when our Managing Director M. A. Bashar with one of guidance for the company to supply export quality fabrics for
his friends started importing suiting fabric from Japan and global fashion retailers. Since 1997 the company has exported
wholesale the fabric to local retailers. With the growing more than 120 million meters of fabric for high street fashion
demand of his imported fabric selection, he begun brands.
manufacturing suiting fabric in partnership with local textile
mills and launched a brand Pragati Suiting. In 2018, the company built the most modern dyeing and
printing fabric manufacturing facility equipped with latest
Soon after in 1987, Mr. Bashar decided to buy a weaving plant Swiss, German, Italian and Chinese machinery with a capacity
“Unifill Textile Mills Ltd.” at the birthplace of number of of 3 million yards per month. The project has designed to offer
world-famous fabrics like Muslin & Jamdani located at the best brands everything they can dream of in woven fashion
Narayanganj. After the takeover, he refurbished the mill with fabric with the value for money. We are consistently investing
European warping and sizing machine and 104 Saurer shuttle in the best tools and operation procedures by bringing in
looms from Japan. The company quickly became industry experts to furnish us with best practices and latest
Bangladesh’s leading suiting and bottom wear fabric technology.
manufacturer.
Weaving Unit

WEAVING
Unifill Textile Mills Ltd (UTML) is 100% woven fabric manufacturer for
Apparel Fashion Industries. As one of the country’s pioneer business
groups, with unrivaled expertise and resources at hand, the company
has so far satisfied number of customers with its products and
services. We have 98 Toyota and Tsudakoma Air-jet looms from Japan
& 8 Dobby Looms from Smith, Italy. One warping and one sizing
machine from Benninger Germany, 400 bright employees, and a
capacity to produce 12 million meters a year with in- house quality
control laboratory.

UTML has the potential to produce a variety of finest woven fabrics


made by finest raw materials like organic cotton, recycle polyester,
viscose, linen, modal,tencel, bamboo, stretch and multiple blended
yarn. Product mix ranges from light to heavy, mostly 6s to 60s yarn
count, narrow to wider width, Plain,Textured, Slub, Twills, Twisted,
Luxurious satins, dobby, ottoman, Bedford cord, Rip-stop, Herringbone,
yarn dyed, stretch fabrics and other weaves. Our quality assurance
laboratory are equipped with modern testing equipment to conduct all
key fabric quality parameters and managed by skilled textile
technologists assuring quality throughout production processes.
DYEING
Dyeing Unit

DYEING TRU Fabrics Ltd is one of the modern textile company established in 2018 undertaking
greige weaving to dyeing, printing and finishing apparel fabrics. It has been certified for
Standard 100 by OEKO-TEX Appendix 6 since its inauguration. State of the art textile
machinery and technical expertise leading the company to be one of the finest fabric
production facility in Bangladesh.

TRU product innovation team is producing new designs and articles to cater the
ever-changing fashion industry needs. The facility has the potential to produce a variety of
premium woven fabrics. Product mix ranges from light to heavy fabrics. It produces fabrics
in PFD, dyeing in reactive, pigment, vat, Earth color®, Diresul®, Avitera® based on varying
quality, performance and end-use related demands.

Light weight fabrics for men and women casual and business shirting by using best raw
materials with finishes like wrinkle free, easy care, silky finish, anti-bacterial and many more
finishing treatments to add value to final products.

A wide collection of heavy weight fabrics are produced in TRU Fabrics using variety of fiber
blends for fashion wear, work wear and military wear with functional finishes like water
repellent, stain resistance, soil release, antimicrobial finishes, moisture management,
durable press and ultraviolet light protection.

The management of TRU Fabrics understood very well that textile industry has changed in
many aspects. Now there is a clear demand for sustainability manufactured fabrics which
we have learnt from many customers visits, certification requirements and audits that
examined performance in environmental management, chemical management, social
compliance, occupational safety and product quality. TRU production facility meets all
required compliances and achieved certifications. Standard 100 label shows the consumer
that the textiles concerned are tested for harmful substances and sustainably produced in
accordance with OEKO-TEX® guidelines.
Printing

PRINTING
TRU Fabrics provides you the perfect printed fabrics with state of art
printing machine, in house design Studio, laser engraving and loop
steamer facility for Reactive and Pigment Printing up to 12 colors. It can
meet all your printing requirements with highly professional skills and
quality control.
Quality Control

A quality lab is equipped to conduct all types of tests in accordance with


American, European and Japanese testing standards. Complete range
of testing equipment from James H Heal and Q-Sun is available in the
lab. Stringent standards at every level of production have ensured that
the products enjoy customer satisfaction and quality certifications.
Sustainability

TRU believes sustainability is the most important global Although, there is a limit to humankind’s role as Marco
issue of 21st century. Currently, resource depletion, Lambertini, Director General of World Wildlife wrote “No
climate change and water scarcity are few of the human technology can fully replace nature’s technology,
increasing environmental challenges our planet is that has perfected over hundreds of millions of years in
facing. In addition, rise of world populations will delivering key services to sustain life on earth.” Yet
continue to deplete more earth’s natural resources. mankind is capable of repairing nature’s resources, just
we have to be more responsible.
Research shows every glass of water we drink, every
train journey we take and every pair of trousers we wear Businesses today can play an important role in saving the
is consuming more resources than the earth can planet through innovation and contribute to the mission
reproduce at the same time. According to statistics of of leaving a healthy planet for tomorrow’s children. For
first seven months of 2018, humans consumed a whole example, advanced recycling solutions can replenish the
year’s worth of planet’s resources, based on metrics earth’s resources.
such as the ability to renew fresh water supplies and to
absorb carbon. This is a deficit we are carrying year in, Since TRU Fabrics Ltd.’s inception we are very much
year out and every year the gap is getting wider. At motivated to manufacture woven fabrics with recycle
present, we are using the resources of 1.7 earths. yarn, dyes and chemicals. Such as we are using traceable
yarn made from recycled plastic bottles that offsets using
The ultimate cost of barren forests, poisoned oceans new petroleum, emitting fewer greenhouse gases and
and extinction of species is the collapse of our planet. conserving water and energy in the process. We are also
And “there is no business on a dead planet” as Rick using traceable high-performance dyes which are
Ridgeway, VP of clothing company Patagonia said produced from non-edible agricultural or herbal industries
recently. There is a serious need to reverse our course if waste such as leaves or nutshells.
we like to give our future generations a world that has
virgin forests, coral reefs and diverse wildlife. In addition, our 3600 m3 per day capacity Biological
Effluent Treatment Plant runs 365 days purify our
industrial wastewater caused by fabric processing; and
release safe water to environment for reuse. That makes
a big difference for our future.
Chemical & Water Recovery Management

Condensate Recovery System


Condensate Recovery System In steam-using industries, Latent Heat refers to the energy
required to transform water into steam, also known as the Enthalpy or Heat of Vaporization. By
absorbing this Latent Heat, water becomes steam, and by releasing it, steam reverts to high
temperature water (condensate) When steam condenses, at the threshold or instant of phase
change, the condensate temperature is the same as steam because only the latent heat has
been lost, and the full amount of sensible heat remains. This condition is known as “Saturated
Water”. Not wasting, but rather recovering and reusing as much of this sensible heat as possi-
ble is one of the main reasons behind condensate recovery.

Rainwater Harvesting
Water is the reason why life
exists on planet Earth,
without it life is unimagina-
ble. However, freshwater
sources are becoming
scarce with the passage of
time. Reports of several
global agencies including
United Nations indicate
that if the current situation
of water does not change and preventive measures are not Caustic Recovery Plants (CRP)
taken, then the world will start to run out of fresh water by Mercerisation is a finishing process in the textile
2050. Rainwater Harvesting is a sustainable process that industry where the textile fibres are treated under
helps in preserving rainwater for different purposes and for tensile stress with caustic soda. Large quantities of
future needs as well. Rainwater Harvesting is a method of diluted caustic soda (weak lye) are a waste product
collecting and storing rainwater to be used for various of this process. Caustic Recovery Plants (CRP) can
purposes while it can be used in future as well. turn a very large proportion of this weak lye into
reusable concentrated caustic soda.

Exhaust Gas Boiler (EGB)


EGB- We have successfully installed Exhaust Gas Boiler which is saving
money and saving the environment by releasing less temperature to
nature.
Effluent Treatment Plant

An Effluent Treatment Plant (ETP) or Waste Water


Treatment Plant (WWTP) is a unit plant where
various physical, biological and chemical
processes are used to change the properties of the
waste water by removing harmful substances in
order to turn it into a type of water that can be
safely discharged into the environment.

Biological wastewater treatment is an important


and integral step of wastewater treatment system.
It uses microorganisms to degrade wastewater
contaminants. This treatment rely on bacteria,
nematodes, algae, fungi, protozoa, rotifers to break
down unstable organic wastes using normal
cellular processes to stable inorganic forms.

Heat Exchanger

A heat exchanger is a system used to transfer heat


between two or more fluids. Heat exchangers are used in
both cooling and heating processes. All of our steam
consuming machinery have heat exchangers saving a lot
of fossil fuel by reusing this heat.
Certifications

Oeko-Tex is a registered trade mark, representing the product labels and company
certifications issued and other services provided by the International Association
for Research and Testing in the Field of Textile and Leather Ecology (which also
calls itself Oeko-Tex for short).

The Better Cotton Initiative (BCI) is a global not-for-profit organisation and the
largest cotton sustainability programme in the world. BCI exists to make global
cotton production better for the people who produce it, better for the environment it
grows in and better for the sector's future.

ZDHC is a group of apparel and footwear brands and retailers working together to
lead the industry towards zero discharge of hazardous chemicals by 2020. ZDHC
was started in 2011, mostly as a response to the Greenpeace DeTox campaign.
Multi-billion dollar companies as well as small niche brands

The Organic Content Standard (OCS) applies to any non-food product containing
5-100 percent organic material. OCS covers the processing, manufacturing,
packaging, labelling, trading and distribution of a product that contains at least 5
percent certified 'organic' materials

The Organic Content Standard (OCS) applies to any non-food product containing
95-100 percent organic material. It verifies the presence and amount of organic
material in a final product and tracks the flow of the raw material from its source to
the final product.

The RCS (Recycled Claim Standard) is used as a chain of custody standard to track
recycled raw materials through the supply chain. The standard was developed
through work done by the Materials Traceability Working Group, part of OIA's
Sustainability Working Group.

Developed by the Sustainable Apparel Coalition, the Higg Index is a suite of tools
that enables brands, retailers, and facilities of all sizes — at every stage in their
sustainability journey — to accurately measure and score a company or product's
sustainability performance.
MACHINERY
Weaving unit

Model Machine Type Loom Width Qty Shafts


Tsudakoma Zax Positive Cam Looms 190 cm 48 6
Toyota 610 Negative Cam Looms 190 cm 50 8
Smit Textile G920 Dobby 190 cm 08 20
Compressor Atlas Copco 03
Inspection Machine Indian 05
Sizing Machine Benninger 259 cm 01
Warping Machine Benninger 180 cm 01
Re-conning Machine 01
MACHINERY
Dyeing, Printing & Finishing Unit
Machine Name Manufacturer Origin Qty
Singeing & Desizing Machine Osthoff Senge Germany 1
Pretreatment Scouring & Bleaching Range Benninger AG Switzerland 1
Mercerizing Range Goller Germany 1
Thermosol Dyeing Range Monforts/Kuster Germany 1
Pad Steam Range Goller Germany 1
Dyeing Cold Pad Batch Benninger AG Switzerland 1
Washing Range Goller Germany 1
Jigger MCS Italy 1
Preparanty Dosun Taiwan 1
Rotary UV Laser Engraver for Dosun Taiwan 1
Printing
Printing
Rotary Screen Printing Jilong Taiwan 1
Loop Stemer for Printed Fabrics Texfab Export India 1
Stenter Frame Range 01 Monforts Germany 1
Stenter Frame Range 02 Monforts Germany 1
Sanforizing Range Monforts Germany 1
Finishing
Brushing Machine Danti Paolo Italy 1
Inspection Machine Ningbo Shimatong China 8
Inspection
Packing Machine Ningbo Shimatong China 1
Generator Jenbacher Austria 1
Compressor Gardner Denver USA 2
Utility
Gas Steam Boilers Erensan Turkey 1
Caustic Recovery Plant KLPD Unitop Aquacare India 1
Electric Busbar EAE Elektric Turkey -
EGB Thermax India -
Customers Worldwide

Europe United States Asia Oceania Middle East & Africa


Corporate Office
No. 47, Level-3, Gulshan South Avenue,
Gulshan-1, Dhaka-1212, Bangladesh

+880-2222289788
info@trufabrics.com
+88-02-58814630
www.trugroup.com.bd

Dyeing & Printing Unit


Tru Fabrics Ltd.
Noapara, Tarabo, Rupganj,
Narayanganj, Bangladesh

Weaving Unit
Unifill Textile Mills Ltd.
149, Chowala, Industrial Area,
Norshingdi, Bangladesh

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