United States               Office of Water               EPA 832-F-99-063
Environmental Protection     Washington, D.C.       September 1999 Agency
Wastewater
Technology Fact Sheet
Ozone Disinfection
       DESCRIPTION                              bearing gas.      Ozone is
                                                generated onsite because it
       Disinfection is considered               is unstable and decomposes
       to     be    the     primary             to elemental oxygen in a
       mechanism        for     the             short amount of time after
       inactivation/destruction of              generation.
       pathogenic organisms to
       prevent the spread of                    Ozone is a very strong
       waterborne diseases to                   oxidant and virucide. The
       downstream users and the                 mechanisms of disinfection
       environment.          It   is            using ozone include:
       important that wastewater
       be adequately treated prior              •      Direct
       to disinfection in order for                    oxidation/destructio
       any disinfectant to be                          n of the cell wall
       effective. Table 1 lists                        with leakage of
       some               common                       cellular constituents
       microorganisms found in                         outside of the cell.
       domestic wastewater and
       the diseases associated                  •      Reactions      with
       with them.                                      radical by-products
                                                       of           ozone
       Ozone is produced when                          decomposition.
       oxygen (O2) molecules are
       dissociated by an energy                 •      Damage to the
       source into oxygen atoms                        constituents of the
       and subsequently collide                        nucleic        acids
       with an oxygen molecule to                      (purines        and
       form an unstable gas,                           pyrimidines).
       ozone (O3), which is used
       to disinfect wastewater.                 •      Breakage          of
       Most wastewater treatment                       carbon-nitrogen
       plants generate ozone by                        bonds leading to
       imposing a high voltage                         depolymerization.
       alternating current (6 to 20
       kilovolts)     across      a        TABLE 1 INFECTIOUS
       dielectric discharge gap                 AGENTS
       that contains an oxygen-
 POTENTIALLY PRESENT IN                     and the concentration of the ozone.
  UNTREATED DOMESTIC                        A line diagram of the ozonation
     WASTEWATER                             process is shown in Figure 1. The
                                            components      of    an      ozone
 Organism                         Disease Caused
                                            disinfection system include feed-
 Bacteria                                   gas preparation, ozone generation,
 Escherichia coli                           ozone contacting, and ozone
 (enterotoxigenic)                Gastroenteritis
                                            destruction.
 Leptospira (spp.)                Leptospirosis
 Salmonella typhi                 Typhoid fever
                                            Air   or pure oxygen is used as the
 Salmonella (=2,100 serotypes)              feed-gas
                                  Salmonellosis           source and is passed to
 Shigella (4 spp.)                Shigellosisthe  ozone generator at a set flow
                                              (bacillary
                                  dysentery) rate.       The energy source for
 Vibrio cholerae                  Cholera production          is generated by
 Protozoa                                    electrical discharge in a gas that
 Balantidium coli                            contains oxygen. Ozone generators
                                  Balantidiasis
 Cryptosporidium parvum                      are typically classified by:
                                  Cryptosporidiosis
 Entamoeba histolytica            Amebiasis (amoebic
                                  dysentery) •      The         control mechanism
 Giardia lamblia                  Giardiasis             (either a voltage or
 Helminths                                               frequency unit).
 Ascaris lumbricoides             Ascariasis
 T. solium                        Taeniasis
                                               •         The cooling mechanism
                                                         (either water, air, or water
 Trichuris trichiura              Trichuriasis
                                                         plus oil).
 Viruses
 Enteroviruses (72 types, e.g.,   Gastroenteritis,
 polio, echo, and coxsackie
                                             •
                                  heart anomalies,
                                                         The physical arrangement
 viruses)                         meningitis             of the dielectrics
 Hepatitis A virus                Infectious hepatitis   (either      vertical or
 Norwalk agent                    Gastroenteritis        horizontal).
 Rotavirus                        Gastroenteritis
Source: Adapted from Crites and
                                               •         The name of the inventor.
Tchobanoglous, 1998.
                                               However,        generators
When ozone decomposes in water,                manufactured by different
the free radicals hydrogen peroxy              companies have unique
(HO2) and hydroxyl (OH) that are               characteristics but also
formed have great oxidizing                    have     some    common
capacity and play an active role in            configurations.
the disinfection process. It is
generally believed that the bacteria           The electrical discharge
are    destroyed       because      of         method is the most
protoplasmic oxidation resulting in            common energy source
cell wall disintegration (cell lysis).         used to produce ozone.
                                               Extremely dry air or pure
The effectiveness of disinfection              oxygen is exposed to a
depends on the susceptibility of the           controlled, uniform high-
target organisms, the contact time,            voltage discharge at a high
or low frequency. The dew             chamber can be recycled to
point of the feed gas must            generate ozone or for reuse in the •
be -60EC (-76EF) or lower.            aeration tank. The ozone off-gases
The gas stream generated              that are not used are sent to the
from air will contain about           ozone destruction unit or are
0.5 to 3.0% ozone by                  recycled.
weight,     whereas     pure                                               •
oxygen       will      form                     The key process control
approximately two to four                     parameters     are     dose,
times that concentration.                     mixing, and contact time.
                                              An ozone disinfection
After generation, ozone is                    system strives for the
fed into a down-flow                          maximum solubility of
contact chamber containing                    ozone in wastewater, as
the wastewater to be                          disinfection depends on the
disinfected.      The main                    • transfer of ozone to the
purpose of the contactor is                   wastewater. The amount of
to transfer ozone from the                    ozone that will dissolve in
gas bubble into the bulk                      wastewater at a constant
liquid while providing                        temperature is a function of
sufficient contact time for                   the partial pressure of the
disinfection.            The                  gaseous ozone above the
commonly used contactor                       water or in the gas feed
types diffused bubble (co-                    stream.
current     and     counter-          There are no harmful residuals that
current)      are    positive         need to be removed after ozonation
pressure injection, negative          because      ozone      decomposes
pressure           (Venturi),         rapidly.
mechanically agitated, and
packed tower. Because                 After ozonation, there is no
ozone is consumed quickly,            regrowth     of  microorganisms,
it must be contacted                  except for those protected by the
uniformly in a near plug              particulates in the wastewater
flow contactor.                       stream.
The off-gases from the contact        Ozone is generated onsite, and
chamber must be treated to destroy    thus, there are fewer safety
any remaining ozone before            problems associated with shipping
release into the atmosphere.          and handling.
Therefore, it is • essential to
maintain an optimal ozone dosage      Ozonation elevates the dissolved
                                                          oxygen (DO)
            Disadvantage
            s
for better efficiency. When pure      concentration of the effluent. The
oxygen is used as the feed-gas, the   increase in DO can eliminate the
off-gases from the contact            need for reaeration and also raise
the level of DO in the receiving        stream.
      It is critical that all ozone                 C    The ozonation
      disinfection systems be pilot                       process
      tested and calibrated prior to                      utilizes a short
      installation to • ensure they                       contact time
      meet       discharge    permit                      (approximatel
      requirements       for    their                     y 10 to 30
      particular sites.                                   minutes).
                                    •
      APPLICABILITY                          Low dosage may not
                                             effectively inactivate some
      Ozone disinfection is generally        viruses, spores, and cysts.
      used at medium to large sized
      plants after at least secondary        Ozonation is a more complex
      treatment.                             technology than is chlorine
      In addition to disinfection,           or UV disinfection, requiring
      another common use for •               complicated equipment and
      ozone in wastewater treatment          efficient contacting systems.
      is odor control.
                                             Ozone is very reactive and
      Ozone disinfection is the least        corrosive, thus requiring
      used method in the U.S.                corrosion-resistant material
      although this technology has           such as stainless steel.
      been widely • accepted in
      Europe for decades. Ozone              Ozonation is not economical
      treatment has the ability to           for wastewater with high
      achieve higher levels of               levels of suspended solids
      disinfection    than     either        (SS), biochemical oxygen
      chlorine or UV, however, the           demand (BOD), chemical
      capital costs as well as               oxygen demand, or total
      maintenance expenditures are           organic carbon.
      not competitive with available
      alternatives.      Ozone is            Ozone is extremely irritating
      therefore used only sparingly,         and possibly toxic, so off-
      primarily in special • cases           gases from the contactor
      where alternatives are not             must be destroyed to prevent
      effective.                             worker exposure.
      ADVANTAGES AND                         The cost of treatment can be
      DISADVANTAGES                          relatively high in capital and
                                    •        in power intensiveness.
      Advantages
                                             PERFORMANCE
      C Ozone is more effective than
           chlorine in destroying
           viruses and bacteria.
Belmont and Southport Wastewater          included       the       recent
Treatment Plants in Indianapolis,         installation of a pilot-scale
Indiana                                   ozone contactor to allow the
                                          plant staff to measure ozone
In 1985, the City of Indianapolis,        demand on a daily basis.
Indiana, operated two-125 million         Also, tracer tests were
gallons per day (mgd) advanced            conducted       to    measure
wastewater treatment plants at            contactor      short-circuiting
Belmont and Southport using ozone         potential.              Results
disinfection. The rated capacity of the   demonstrated a noticeable
oxygen-fed ozone generators was           benefit of adding additional
6,380 pounds per day, which was used      baffles.      Results       also
to meet geometric mean weekly and         indicated operating strategies
monthly disinfection permit limits for    that could maximize fecal
fecal coliforms of 400 and 200 per        coliform removal, such as
100 ml, respectively.                     reducing the number of
                                          contactors in service at low
Disinfection was required at both         and        moderate        flow
Indianapolis treatment plants from        conditions.
April 1 through October 31, 1985.
Equipment                 performance     OPERATION AND
characteristics were evaluated during     MAINTENANCE
the 1985 disinfection season and
consequently,              disinfection   Ozone       generation
performance was optimized during the      uses a significant
1986 season. The capital cost of both     amount of electrical
ozone systems represented about 8%        power.            Thus,
of the plants' total construction cost.   constant      attention
The ozone system’s                        must be given to the
Operation and Maintenance (O&M)           system to ensure that
cost represented about 1.9% and 3.7%      power is optimized
of the total plant O&M costs at the       for          controlled
Belmont and Southport plants,             disinfection
respectively.                             performance.
In 1989, a disciplined process            There must be no
monitoring and control program was        leaking connections
initiated.   Records indicated a          in or surrounding the
significant  effect   on     process      ozone generator. The
performance due to changes in             operator must on a
wastewater flow, contactor influent       regular basis monitor
fecal coliform concentration, and         the        appropriate
ozone demand.                             subunits to ensure
                                          that they are not
Previously, ozone demand information      overheated.
was unknown. Several studies were         Therefore,         the
conducted to enable better control of     operator must check
the ozone disinfection process. These     for leaks routinely,
since a very small leak can        problem occurs. All
cause unacceptable ambient         safety      equipment
ozone concentrations.    The       should be available
ozone monitoring equipment         for operators to use in
must be tested and calibrated      case       of       an
as recommended by the              emergency.         Key
equipment manufacturer.            O&M        parameters
                                   include:
Like oxygen, ozone has limited
solubility and decomposes                 •       Clean     feed
more rapidly in water than in                     gas with a
air. This factor, along with                      dew point of
ozone reactivity, requires that                   -60EC        (-
the ozone contactor be well                       76EF),      or
covered and that the ozone                        lower, must
diffuses into the wastewater as                   be delivered
effectively as possible.                          to the ozone
                                                  generator. If
Ozone in gaseous form is                          the supply gas
explosive once it reaches a                       is moist,
concentration of 240 g/m3.
Since most ozonation systems                      the reaction of
never exceed a gaseous ozone                      the ozone and
concentration of 50 to 200                        the moisture
g/m3, this is generally not a                     will yield a
problem. However, ozone in                        very corrosive
gaseous form will remain                          condensate on
hazardous for a significant                       the inside of
amount of time thus, extreme                      the ozonator.
caution is needed when                            The output of
operating the ozone gas                           the generator
systems.                                          could         be
                                                  lowered      by
It is important that the ozone                    the formation
generator,         distribution,                  of     nitrogen
contacting, off-gas, and ozone                    oxides (such
destructor inlet piping be                        as nitric acid).
purged before opening the
various systems or subsystems.            •       Maintain the
When entering the ozone                           required flow
contactor, personnel must                         of generator
recognize the potential for                       coolant (air,
oxygen deficiencies or trapped                    water,       or
ozone gas in spite of best                        other liquid).
efforts to purge the system.
The operator should be aware              •       Lubricate the
of all emergency operating                        compressor or
procedures required if a
       blower in accordance               wastewater.        The
              with the                    costs are based on the
              manufacturer's              wastewater      having
       specifications. Ensure             passed through both
       that all compressor                primary            and
       sealing gaskets are in             secondary treatment
       good condition.                    processes      of     a
                                          properly      designed
•      Operate the ozone                  system (the BOD
       generator within its               content does not
       design      parameters.            exceed 30 milligrams
       Regularly inspect and              per liter [mg/L] and
       clean the ozonator, air            the SS content is less
       supply, and dielectric             than 30 mg/L). In
       assemblies,        and             general, costs are
       monitor             the            largely influenced by
       temperature of the                 site-specific factors,
       ozone generator.                   and      thus,      the
                                          estimates that follow
•      Monitor the ozone gas-             are typical values and
       feed and distribution              can vary from site to
       system to ensure that              site.
       the necessary volume
       comes into sufficient                Because the
       contact    with    the          concentration of ozone
       wastewater.                    generated from either air
                                      or oxygen is so low, the
•      Maintain        ambient           transfer efficiency
       levels of ozone below           TABLE 2 TYPICAL
       the limits of applicable       COST ESTIMATE OF
                                            AN OZONE
       safety regulations.
                                         DISINFECTION
COSTS                             Items                               Cos
The cost of ozone disinfection    Capital Costs
systems is dependent on the          Oxygen feed gas and compressor   $245
manufacturer, the site, the
                                    Contact vessel (500 gpm)          $4,0
capacity of the plant, and the
characteristics     of     the    Destruct unit:
wastewater to be disinfected.       Small (around 30 cfm)             $800
Ozonation costs are generally
                                    Large (around 120)                $1,0
high in comparison with other
disinfection techniques.            Non-component costs               $35,
                                    Engineering                       $12,
Table 2 shows a typical cost
estimate (low to medium) for        Contingencies                     30%
ozone disinfection system used                                        $12,
                                  Annual O&M Costs
to disinfect one mgd of
     Labor                                                acquired by John
                                                          Wiley & Sons, Inc.).
     Power                                 90 kW
                                                          New York, New
   Other (filter replacements,             $6,500         York. pp. 209–213.
 compressor oil, spare dielectric, etc.)
 gpm = gallons
 per minute cfm
                                                    3.    Metcalf & Eddy, Inc.
 = cubic feet per                                         1991.     Wastewater
 minute                                                   Engineering:
 Source: Champion Technology, 1998.                       Treatment, Disposal,
                                                          and Reuse. 3d ed.
to the liquid phase is a critical                         The     McGraw-Hill
economic consideration.      For this                     Companies.     New
reason, the contact chambers used are                     York, New York.
usually very deep and covered.
                                                    4.     Rakness, K. L.; K. M.
The overall cost of an ozonation                           Corsaro; G. Hale; and
system is also largely determined by                      B. D. Blank.
the capital and O&M expenses. The                        1993. "Wastewater
annual operating costs for ozone                           Disinfection      with
disinfection      include      power                       Ozone:         Process
consumption,        and      supplies,                     Control           and
miscellaneous equipment repairs, and                       Operating Results."
staffing requirements.                                     Ozone: Science and
                                                           Engineering. vol. 15.
Another consideration for the cost is                      no. 6. pp. 497–514.
that each ozonation system is site
specific, depending on the plant’s                  5.    Rakness, K. L.; R. C.
effluent limitations.       Chemical                      Renner;      D.     B.
suppliers should be contacted for                         Vornehm; and J. R.
specific cost information.                                Thaxton. 1988.
                                                          "Start-Up         and
REFERENCES                                                Operation of the
                                                          Indianapolis Ozone
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                                            use by the U.S.
                                            Environmental
                                            Protection Agency.
The technical content of this fact sheet was provided by the National
Small Flows Clearinghouse and is gratefully acknowledged.