ES WIRTGEN SEOUE Ne’ OPERATING INSTRUCTIONS SUPER 1100-3i / 1300-3i 1014 Seies 09.07.2013 Issue dale © Joseph Vagele AG 2013 eyws isher Joseph Végele AG Joseph-Vogele-StraBe 1 67075 Ludwigshafen Germany Phone: +49 (0) 821/81 05-0 http stwerw.voegele.infa Document name BAL_1011_2325145_00_en Translation of the orignal operating instructions. First issue date 09.07.2013 Date of change 09.07.2013, Copyright © Joseph Vogele AG 2013 The reproduction, distribution and utilization of this document as ‘well as the communication of the contents to others without express authorization is prohibted. Offenders will be held liable for the payment ‘of damages. All rights reserved In the event of the grant of a patent, utility ‘mode! or design. BAL_1011_235145_00_en (© Joseph Vagele AG 2013ios ‘aa cd Table of content TABLE OF CONTENT 1 General. 4.01 Introduction, 9 1.01.04 (Changes / rights reserved 1 1.01.02 Packaging and storage... i sivnsne es "1 1.01.08, Markers and symbole used in these instructions, 1.01.04 Safety markers.. 1,01.05 Signal words. 4 $02) Occunpnitationccsacnenscimmnmaconamumenennaremecaummmmantd 1.03 Usage. 44 1.03.04 Correct use. 44 1.03.02 Reasonably foreseeable incomect (36... sennnnnnmnnnnnnnnrnnnnmnniesen 1S 1.03.03 Residual hazards... 1.03.04 Climatic conditions. 1.04 Protection of the environment... 1.05 Dispos: 1,06 Declaration of conformity. 107 Type plate on 1.08 Noise and vibration figures. 24 1.08.01 Sound power level 24 1.08.02 ‘Sound pressure level 24 1.08.03, Vibration information for the operator. 2h 1.09 Technical data. 1.10 Personnel - qualifications and obligations. 1.10.01 Personal safety equipment, 1.11 General safety instructions. 4.11.01 Safety manual oe . . oe 4.11.02 Instructions on electrical / electronic components, 28 1.12 Hazard area. 1.1201 Safely distance between working area and road traffic. 1.13 Laboling.. 13.01 Labelling diagram. 13.02 Labels used... 2 Deseription. 2.01 Chassis / safety devices. 3 2.01.01 Operating instructions and warning... © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 3/259Table of content 2.01.02 Trim panel. a 34 2.01.03 Lighting / warning features. 2.01.04 ‘Satety devices...... 2.01.05 Chassis.. 2.01.06 ‘Space for fire extinguisher.. 2.02 Operator's stand., - 2.02.01 Operator's console... 2.02.02 Vandalism protection. 2.02.05 Driver's seat with ral 2.02.06 Outer contrl stand, n 2.02.07 Roof (option).. 96 2.04 Engine / motor group. a7 2.04.01 Engine compartment. 98 20402 Fuel supply... a : an) 20403 Exhaust system 400 2.0404 Combustion air / air intake 2.04.05 Cooling system... so. 2.05 Hydraulic oil feed.. 2.05.01 Of Supp 2.05.02 Pump distribution gearbor.. 2.0503 Pumps.. 2080¢ ——Contral blocks. 2 7 es 108 20505 Partial flow fitar for bio-il (option). 110 208 Electrical system : ; 11 2.06.01 24 V power supply. 2.06.02 Sockets........ 206.03 —_Surtoh box. 2.06.04 Heating box, 2.06.05 Generator... 2.08 Advance drive.. 209 Steering system. : 2.10 ‘Conveyor unit... 2.10.02 Material hopper... 21003 Conveyors. 210.0% Distribution augers... 2.10.05 Ultrasonic distribution auger sensor (option) 241 Levelling unit... 2411.01 NIVELTRONIC Plus® levelling unit (option... ee nnn 2B 41268 BAL_1011_7525145.00 en (© Joseph Vogele AG 2013ios ‘aa cd Table of content 2.11.01.01 Sensors. seve a nnn 127 2.11.01.02 Spirit level oo ee) 213 Cleaner unit. 131 2.13.01 (Cleaner unit vith release agent tank.. 131 2.13.02 Shoulder nozzle. 131 2.14 Screed connections. 132 2.14.01 Tow point ram... 138 2.1602 Screed assist (option)... 134 21403 Sersed lock 135 214.04 Electrical anc hydraulic tractor / screed connection. 135 219 Screed, 136 3 Operation. 137 3.01 General information... 138 3.02 Organising the workplace. 138 3.0201 Unfolding the roof sesscssnerannt neal 3.01 Placing the road paver in operation ve ssn 3.04 Driving, stopping and tuming the road paver. . 2144 2.05 Laying pavement. 145 3.0501 Paving with AuloSct 147 3.06 Manceuvring the road paver. 147 3.08.01 Raising / lowering and mechanically locking the sereed. 148 3.07 Cleaning and shutting down the road paver. 180 3.07.01 Fitting the vandalism pratection.. 152 3.08 ‘Transporting and loading the road paver. 153 3.08.01 Raising and locking the hopper wals.... 2 ee ABB 3.08.02 Moving the avning (only SUPER 1300-2) 157 2.08.03 Folding in the roof. ¥ 158 3.09 Towing the road paver... 160 3.10 Backup manual actuation... 3.11 Operating the NIVELTRONIC Plus® components (option) 3.11.01 Ultrasonic sensor. 4 Maintenance. 165 4.00 Special safety instructions. 165 4.01 Chassis / safety devices. 2 2 2 168 4.02 Operator's stand. 167 4.04 Engine / motor group. st a sa 7 167 4.04.01 Engine compartment 167 © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 5/250Table of content 4.04.01.01 Checking the engine cil level. 4.04.01.02 Draining the engine oi 4.04.01.03 Changing the engine oil fier... 4.04.01.04 Filling the engine cil 4.04.01.05 Checking the V-belts 4.04.01.06 ‘Checking the belt tension. 4.04.01.07 Tensioning the engine v-belts. - - 4.04.01.08 Checking the engine mounting... —— 17 4.04.02 lel Sppl yiicastrsscacnanorciaccmcn attain aaiaasstinatar anette NTO 404.0201 Draining and changing water from fuel pre-fiter 173 4.04.02.02 Replacing the fuel fiter: = seve ABA 4.04.02,03 Bleeding the fuel system... 183 4.04.03 Combustion air / air intake. 4.04.06 Cooling system... 4.04.04.01 ‘Checking and topping up coolant... sccencaraiaraananscanscl 405 Hydraulic oil feed... = x zs = 188 405.01 Oil supply. 189 4.05.01.01 Changing the hydraulic cil 189 4.05.01.02 Cleaning the fiter screen. - - 192 4.05.01.03 Changing hydraulic oil fiers, 193 4.05.02 Pump distribution gearbox... 5 107 4.05.02.01 Changing the gearbex cil 197 4.05.03 Changing partial fow fter for 198 406 Flectrical system 200 4.06.01 24 V power supply 202 4.06.02 Switch cabinet / power supply / socket... 204 4.06.03 Generator. 4.06,03.01 ‘Checking the belt tension. 4.06.03.02 Tensioning V-belts, 4.08 Advance drive. 4.08.01 Craver. 4.08.02 Advance drive. 4.08.03 Adjusting the material deflector. 409 Steering system. 440 Conveyor unit. 4.10.01 Push roller. . 4.10.02 Material hopper / entry flap, 4.10.03 Conveyors. 4.10.03.01 Tensioning the conveyor chain.. 4.10.03.02 Tensioning the drive chain. 4.10,03.03 Cleaning the conveyors. 4.10.04 Distribution augers... 6/260 BAL_1011_235145_00_en (© Joseph Vagele AG 2013ios ‘aa cd Table of content 4.10.04.01 Tensioning the drive chain, . ven 220 4.10.04.02 Cleaning the distribution augers. - - 224 4.10,04.03 Grease the auger DeaFiNgS...cunnsennnneniennn sicatesrasrcia 411 Levelling unit rs a 222 4.13 Cleaner unit. 222 4.13.01 Cleaning the fiter screen... : 7 in BOR 4.13.02 Changing the fitter cartridge... - : 224 4.14 Screed connections... — 7 . 7 se B28 4.14.01 Tow point ram... 419 Screed, 5 Charts. 227 5.01 Technical date... ‘2 ws 227 5.01.01 Weights. 5.01.02 Operation 5,01.02.01 . 5.01.03 Dimensions... 5.01.03.01 Drawings with dimensions... 5.01.03.02 ‘Sound power level 5.01.04 Engine / moter group. 5.01.05 Hydraulic oll feed. 5.01.08 Electrical system... 5.01.07 Advance drive... 5.01.08 Conveyor unit distribution 5.01.08 Levelling unit. 5.01.40 (Grane loading and load securement 233 5.01.10.01 Grane loading specifications... 233 9.01.10.02 Load securement specifications... i 234 5.02 Maintenance schedule. — 235 5.03 Tightening torques. 237 5.04 Lubricant chart. 7 _ ee 239 9.08 Sevarate documentation. 241 5.05.01 Documentation on the road paver. 244 5.05.02 Information material ee 242 5.06 Fuse assignments. 242 6 Assembly and conversion. 245 6.02 Operator's stand. 245 6.02.01 Fitting and removing the roof. 6.09 Steering system. 245 252 © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 7/288e Table of content oS 6.09.01 Fit, adjust and latch the steering system (direction indicator)... enenns 252 6.10 Conveyor unit... 6.10.01 (Offsetting the PUSH FOIETS..... 6.10.02 Setting up the distribution auger. 6.10.02.01 Overview of auger extension sizes available. 6.10.02.02 Working widths. 6.11 Levelling uni 6.41.01 Fiting and setting up the NIVELTRONIC Plus® (option... 263 611.0101 Fiting and adjusting the mechanical range probe 264 6.11.01.02 Fiting and setting up the ultrasonic long range sensor... 7 265 6.11,01.03 Fiting and setting up the ultrasonic SenSOF....snninsnnnnnnnnnnn nn 268 6.14 Sereed connections. 6.14.01 Adjusting the screed hight... ne 287 CHANGES... 28/260 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a General Introduction fl GENERAL 1.01 Introduction In this section you, as the operator, will find important instructions on the operation of the machine and the use of these operating instructions. ‘This VOGELE machine is a product from the wide range of VOGELE road construction machinery. ‘The extensive experience of VOGELE as well as the latest production and test methods guarantee the very high reliability of your machine. The operating instructions belong to the machine! ‘These operating instructions are only valid in conjunction with the safety manual. Please note: ‘These operating instructions are written for the operator and the maintenance engineer on the construction site. ‘These operating instructions are intended to place you in the position to operate the machire safely and to use its features to the full ‘They also provide instructions on the function of important attachments and systems. ‘Specific terms are used in these operating instructions. To avoid misunderstandings, you should always use the same terms. Only qualified, instructed and trained personnel are allowed to wark on this machine. The operating instiactons, the safely manual and lhe sipulatons and regulations applicadle in the place of use must be observed (for example accident prevention regulations). ‘The use of these operating instructions will make it easier for yo! + To familiarize yourseff with the machine. ‘+ To avoid maifunctions due to incorrect operation. Observing the operating instructions: + Willhelp to prevent dangers. ‘+ Will increase retabilty of the machine when in use on the construction she. ‘+ Will increase the service life of the machine. + Will reduce maintenance costs and downtimes. ‘Always deposit this Operating instructions within reach in the compartment provided for it, ‘Should you receive further information on the machine trom us, these instructions are also to be observed and attached to the operating, instructions (for example additional technical information). Ifyou do not understand the operating Instructions or specific sections, you should ask us before you start the related activity. Joseph Vagele AG is not liable for the safe function of the machine: ‘+ On use other than normal use. © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 9/250General Intoduetion ws Claims under warranty will not be accepted in case of: * Operating errors. * Incorrect maintenance. Claims under warranty can only be accepted if the use of approved diesel and engine oil can be proved « Incorrect greases, oils or fuels. + Use for purposes that are not slated in the operating instructions, ‘The warranty and liability conditions in the general terms and conditions published by Joseph Vogele AG are not extended by the above instructions. We reserve the right to make changes without prior notice as a result of technical development ‘Machines with aftertreatment system (type name of machine ends with the letter *'") Use of unsuitable fuel results in destruction of the engine and failure of the machine. To ensure the reliability of engine and after-treatment system: ‘Only use fuel in accordance with EN 590 or ASTM 975-10 containing < 15 mgfkg sulphur + Observe instruction labels on the filler ‘+ Incase of doubts perform an fue! quality analysis. An analysis sets available from your Wirtgen dealer. (Order number: 2240004 Information and ilustrations in these operating instructions are net allowed to be copied, distributed, or used for the purposes of competition. ‘Translations are undertaken to the best of our knowledge. No liability can be accepted for translation errors or any resulting consequences: also nct in the case that the translation was made by us or was comrmissioned by us. ‘The Gorman text is and remains definitive for all iability claims and claims under the warranty. All legal rights related lo copyright are expressly reserved. We wish you every suocess wath your VOGELE machine! There ate separate operating instructions for the tractor and the screed. ‘A functional road paver (in the context of the Machinery directive) is only produced on the permssible combination of tractor and sereed, ‘The respective operating instructions are always related and both sets of operating Inetructione are alwaye to he observed tagether with the eafety manual Ifyou use special machines, the original operating instructions for the standard machine and the supplementary operating instructions for the ‘special machine are applicable. The additional features of the special ‘machine are explained in the supplementary operating instructions, 10/269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a General Introduction 1.01.01 Changes / rights reserved We make every effort to ensure these operating instructions are correct ‘and up to date. To maintain our technological iead, it may be necessary to make changes to the product and its operation without notice. We accept no liability for malfunctions, failures or any resulting damage. ‘You must also observe any additional information supplied. 1.01.02 Packaging and storage ‘To ensure adequate protection during shipment, the products nave been carefully packed. (On receipt of the goods, the packaging and the goods should be checked for damage. In the ease of damage, the machines are not allowed to be placed in operation. Damaged leads and connectors are a safety risk and must not be used under any circumstances. In this case please contact your VOGELE supplier. Ifthe machines are not placed in operation immediately after unpacking, they must be protected against mcisture and dirt. 1.01.03 Markers and symbols used in these instructions ‘The markers and symbols in these instructions are intended to help you to use the instructions and the machine quickly and safely. Information ‘These pieces of information provide you with information on the me most effective and most practical utlisation of the machine and these Instructions. > Actions ‘The defined sequence of actions will make it easier for you to use the machine correctly and safely. ¥ Rosult Here you will ind a description of the result of a sequence of actions. (1) Item number on assembly illustration lem numbers on assembly illustrations are marked in the text with round, brackets () [1] tem number on individual part illustration Item numbers on illustrations of specific parts are marked in the text with square brackets [. 1.01.04 Safety markers ‘The safety marker provides a visible indication of a source of danger. ‘The safety markers in al the technical documentation comply with the harmonised standard EN 61310 part 2: Safety of machinery. Indication, marking and actuation. Requirements for marking and EU directive 92/58/ EEC - minimum requirements for the provision of safety andior health ‘signs at work (safe'y regulations). © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 11/289General Intoduetion >PP>PPPPPPPPPE ES Sci Waming of @ general hazard This warning marker is used before activities during which risks could arise for several reasons. Waring of hazardous electrical voltage ‘This warming marker is used before activities during whieh there are risks of an electric shock, possibly with fatal consequences. Warning of suspended load This warning marker is used before activities during which there are risks due to falling objects, possibly with fatal consequences. ‘Waming of rotating parts This warming marker is used before activities during which there are risks due to rotating parts of the machine, possibly with fatal consequences. Warning of slipping hazard This warning marker is used before activities during which there are risks due to slipping, possibly with fatal consequences. Waming of ripping hazard This warning marker is used before activities during which there are risks due to tripping, poseiby with fatal consequences. Waming of crushing hazard This warning marker is used before activities during which there are risks due to crushing, possibly with fatal consequences, Waming of crushing hazard This warning symbol is used for activities during which there are to open belts or chains, possibly with fatal consequences. Waming of crushing hazard ‘This waming sign is displayed for activities with a risk of erushing. Warning of crushing hazard This warning sign is displayed for activities with a risk of crushing. Waming of hot surface This warning marker is given before activities during which there are risks due to hot surfaces. 121260 BAL_1011_235145_00_en © Joseph Vogele AG 2013a ie General = Introduction Warning of explosion, battery area This warning marker is given before activities during which there are risks due to corrosive liquid and gases. Warning of inflammable substances ‘This warning marker is used before activities during which there are risks ue to inflammable substances, possibly with fatal consequences. Warning of potentially explosive substances ‘This warning marker is used before activities during which there are risks due to potentially explosive substances, possibly with fatal consequences. Warning of toxic substances ‘This warning marker is used before activities during which there are risks ue to toxic substances, possibly with fatal consequences. Warning of falling hazard This warning marker is used before activities during which there are risks due to falling, possibly with fatal consequences. Waring of high pressure ‘This warning marker is used before activities during which there are risks ue te systems under pressure, possibly with fatal eensequences. Warning of laser beams ‘This warning sign is displayed for activities with a risk caused by laser beams. Warining - Risk of being buried This warning sign is displayed before activities with the risk of being burried. Warning of trapping hazard This warning sign is used before activities during which there occur risks due to rotating augers or conveyors, with possibly fatal consequences. PPPPPPDPD | © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 13/259General ae Ges Usage a 1.01.05 Signal words a Identifies immediate danger. If this danger is not avoided, fatality or very c 3 ‘serious injuries will be caused. Identifies @ possibly dangerous situation. If this situation is not avoides, fatally or very serious injuries may be caused. Identifies a possibly dangerous situ in ight or minor injury - Identifies 2 possibly dangerous situation. ifitis not avoided. it can result us in property damage. 1.02 Documentation A.copy of these instructions must be available to the authorized personnel during the entire service life of the machine. Ensure that these instructions are supplied together with the machine in case of a resale. ‘These instructions form a unity together with the operating instructions to be compiled by the operating organisation. Before you start using the machine, you must have read and understood these instructions. ‘These instructions are intended to familiarise you with basic tasks / activites on the machine. ‘These instructions cortain important instructions on the safe and correct use of the machine. Ifitis not avoided, it can result Observing the instructions will help: + To prevent dangers. * To raduce repair costs and downtimes. + Toincrease the reliability and service life of the machine Irrespective of these instructions, the ‘aws, regulations, directives and standards applicable in the country and place of use must be observed, ‘The usage of the machine is described in these instructions. ‘These operating instructions are only valid in conjunction with the safety ‘manuals of Joseph Végele AG. The relevant safety manuals are given on page 241. ‘Acopy of this safety manual must be available to the operator of the machine at all times. 1.03 Usage 1.03.01 Correct use ‘The state-of-the-art machine complies with the applicable safety regulations at the time it was placed on the market in the context of its correct use. Itwas not possible to prevent foreseeable misuse or residual hazards by design means without restricting correct functionally. 141260 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a General Usage ‘The machine is designed: ‘+ For paving, compacting and smoothing construction materials used in layers for road surfaces. ‘The machine is only intended for industrial use on closed construction sites. ‘The machine must be operated by trained operators in accordance with the requirements in the technical documentation. Any incorrect use and all activities on the machine that are not deserbed in theee instructions represent unauthericed misuse beyond the bounds of the manufacture’s liability 1.03.02 Reasonably foreseeable incorrect use Ifthe machine is used incorrectly due to reasonably foreseeable misuse, the manufacturer's warranty is Void and the operating organisation carries ‘sole responsibilty. Reasonably foresesable incorrect uses are: + Carrying people. ‘+ Leaving the operator's stand during operation. ‘+ Placing in operation, operating the machine from outside the operator's stan + Operating the rrachine with the oor foldes up. ‘+ Spraying with high-pressure cleaners or fre extinguishing equipment. + Removal of safety devices. + Fallure to observe maintenance intervals ‘+ Failure to take measurements and perform tests for the early detection of damage. ‘+ Failure to replace wear parts, ‘+ Fallure to perform maintenance and repair work. ‘+ Incorrectly performed maintenance and repair work. ‘+ Storage of objects in places within the machine which were not designed as stowage. 1.03.03 Residual hazards ‘The residual hazards were analysed and evaluated prior to the start of the design and planning for the machine. Existing residual hazards are identified in the documentation. You can avoid existing residual hazards by implementing and observing these requirements in practice: ‘+ The special wamings on the machine. ‘+ The general safety instructions in these instructions and in the safety manual. ‘+ The special wamings in these instructions. ‘+ The instructions in the safety manual. ‘+ The operating organisation's instructions on operation. © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 15/259~ Usage Se Dangers that may result in fatality / injury can arise on the machine due to: + Incorect use. + Incorrect operation + Transport. «Missing safety devices. + Faulty or damaged components. + Operation / use by personnel who have not received training, instruction. + Noise emissions. Pollution can arise due to the machine in case of: # Incorrect operation + Escaping olls, greases or fuels (lubricants, ete) Damage can be caused to the machine due to: * Incorrect operation + Failure to observe operating and maintenance requirements. + Unsuitable oils, greases or fuels. Damage can be caused to other property in the area where the machine Is operated due to: + Inconel operation Portormance limitations or limitations on the functionality of tho ‘machine can arise due to: * Incorrect operation + incorrect maintenance / repair or failure to perform maintenance / repair * Unsuitable oils, greases or fuels. 1.03.04 Climatic conditions Low ambient temperature In cold weather the start performance and the operation of the diesel ‘engine depends on the following points: * Used fuel + Engine oil viscosity + Slate of the batter 161269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a General Disposal me Pieces of advice for the operation in cold weather: ‘+ Allow the engine to run until the operating temperature has been reached. By reaching the right operating temperature, itis avoided that the inlet and exhaust valves get stuck. ‘= Alter shutting down the engine the cooling and lubrication systems are ‘ot immediately cold. That means thal the engine can be shut down for 2 few hours and afterward be restarted without problems. = Below 0°C (32°F) use winter fuel. + Before the cold eeazon etarte, fill in the lubricant recommended by the engine manufacturer. ‘+ Weekly check all parts (hoses, V-belts ete.) ‘+ Check all electrical cables and conneetions for chafe marks and damage at the insulation, ‘+ Keep the battery charged and warm. + Fill fuel tank at the end of every working shift. At special operating conditions different greases, cils and fuels have to be used Acceleration and braking performance are influenced by viscous hydraulic oll. At low outside temperatures wait a few minutes after starting the diesel engine until pulling away. Run the machine only at low load during the warm-up phase until he oil cf the hydraulic system has heated up to approx. 20°C (68 °F), High ambient temperature, high atitude ‘The maximum power of the engine, exhaust gas quality, temperature level and in extreme cases the stariing characteristics can be impaired. Ifthe machine is operated at altitudes higher than 1,000m or above an ambient temperature of 30 “C (86 ’F}, quantity of injected fue! is reduced automatically 1.04 Protection of the environment 1.05 Disposal Packaging. cleaning agents and waste or left-over greases, oils and fuels are to be recycled in accordance with the regulations cn the protection of the environment applicable in the place of use. ‘The protection of natural resources is a priority task. Correct disposal will prevent nagative effacte an people and the environment and wll make it possible to recycle valuable raw materials. Oils, greases and fuels, Oils, greases and fuels are to be disposed of in accordance with the corresponding specifications and the related national regulations, Materials (metals, plastics) Tobe able to dispose of these materials correct, they must be sorted by type. Clean other substances sticking to the materials. Dispose of materials in accordance with the related national regulations. © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 47/259General Disposal Electries / electro ‘The electrical / electroric components are not subject to the WEEE directive 2002/26/EC and the corresponding national lavs (in Germany 4, Elektro). ‘Send the electrical / electronic components directly to a specialist recycling organisation. 18/260 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a ‘aa ae General Declaration of conformity 1.06 Declaration of conformity ce ‘The declaration of conformity is part of the documentation provided separately by Végele AG and will be handed aver to you on the delivery of the machine. ‘The CE marking on the machine is part of the type plate. ‘The pictogram indicates canformity with the applicable EU directives thal relate to the product — that is the machine — and which require a CE marking. It applies to the combinations of road paver with scread tea, EC Declaration of conformity In the contest ofthe EC Machinery active Herewith Joseph Vagele AG ‘Joeepn- Vogel Str. 1 67075 Ludwigehaien - Germany ociaree tha the machine lees below somprising Descripfon Reed paver nt Desatioon: Served Tye Type Setes: ———— Cetes i Machine 1B Noi Ma N€ ID NO. nen complles wen the flowing EC sreetvee Inuerg amensments. 2006142) Macivnory srectve 208/108 7EC | EMC lective 2000)14/2C Nose aston dactve ‘Aaperarile 12% Annox 1 Procedure fer assessing conformity In accordance wth Annex Vi ‘Aspor arte 13, Anrax 1 Procaduro fer assessing conformity in accordance with Antex V Power rating: ew ‘Scunc power love Lga measured 240)... ‘Sune power ave Lyn guarantees: A) Hrmonised standards apie! EN 00-1 ‘Mobi road construction mactinery.—Safety (Per 4: Common renudrements) EN6006 Modi road construction machinery. —Safoly (Pan 6: Spee recpirements er pavers) EN 13309 Consructon macrinar.Elociervagnete competilly of ‘mavvnes with toma lecrcal pore supely Penson author for the compton cf the relevant ceil docamentatlon: Horr Kloue Oettngs, Joeoah Vogela AG, Joaoch- Vegolo- Sr, 67075 Luewigahalen, Gormary, Excpdach rts Sol, Korn Ne OE GUY Tan Bret ora Zaricermgsila Fetberoch aumooon ‘Srna 30 ‘Sno Mince [oer Lucwigshater, Neadetectmopran anseasgn Tanenen one oral EC dcraton of ane we © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 19/259General Type plate 1.07 Type plate Fig. 1-1: Typo plato [1] Type plate [2] Side trim panel left [3] Side tim panel ‘ear [4] 1.0. number AAI the information is of documentary value and is not allowed to be changed or rendered ilegible. Enter the data on the type plate in the chart belovr: Designation Data 1. Series / type "2. Machine |.D No. 3. Year of manufacture 4. Output kWimin® 5. Output kWirnin™ ‘6. Admissible Axle [Front Load Rear 7 Admissible Total Weight 8. Operating weight (8. Max. operating weight Chart 1-1: Data on the type plete 20/269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a General Technical data Engine type plate Enter engine manufacturer, engine type and engine number in chart below Designation Data 1. Manufacturer 2. Engine type 3. Engine number Chart 1-2: Data on the engine type plate 1.08 Noise and vibration figures i Itis not allowed to make any changes to the machine that will result in an increase in the noise emissions ‘+ Wear your personal safety equipment (ear defenders) if necessary. ‘+ Read and observe the safety manual ‘+ Ensure all safety devices are fitted and functional. ‘+ Do not make any changes to the machine, 1.08.01 Sound power level ‘The scund power level is given in the "Charts" section (se page 230) Determination and implementation as specified in EC Directive 2000/14/EG, EN ISO 3744 and EN 500-6. 1.08.02 Sound pressure level ‘The daily noise exposure level (Ls, un) of 80 4E(A) may be exceeded when working with the machine in the operators stands. ‘= Wear your personal safety equipment (ear defenders) if necessary. Uncertainty of measurement in accordance with EN ISO 11201. 1.08.03 Vibration information for the operator Whole body vibration Ifthe machine is used correc, he weighted effective values for the ‘acceleration of whole body vibration at the operator's position and the cuter control stands of a, = 0.5 m/s*--in the context of EN 1032: 2003 - are not exceeded, Hand arm vibration If used correctly, the weighted effective values for the acceleration of hand-arm vibration of ajq, = 2.5 m/s*- in the context of EN 1032: 2003 - are not exceeded. 1.09 Technical data ‘The technical data on the machine are given in the “Charts” section (see page 227). © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 21/289General Sia Personnel - qualifications and obligations SS 1.10 Personnel - qualifications and obligations (Only authorised personnel are allowed to perform any activities on the machine. ‘The authorised personnel must: + Be at least 18 years of age. + Be trained in first ald and be able to provide first aid «Have read and understood the safety manual. * Be familiar with and able to apply accident prevention regulations and safely instructions for the machine. + Be appropriately trained and instructed on how to react in case of a malunetion. + Have the physical and mental faculties to be able to perform his/her responsibillies, tasks and activities on the machine, ‘+ Be appropriately trained and instructed for his/her responsibilities, tasks and activiies on the machine. ‘+ Have understood and be able to practically implement the technical documentation related to his/her responsibilities, tasks and activities con the machine. Prior to placing the machine in operation, read: + The operating instructions. «The safety manual. Itis only allowed to employ people to drive machines who als «Have been instructed on diiving the machine. + Have demonstrated their skills to the employer + Can be expected to reliably tackle the tasks given to them. ‘They must be appointed by the employer / organisation to drive the machine. 22269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a & General cal Personnel - qualifications and obligations. ‘+ Familiarise yourself with the equipment fitted to the machine. ‘+ Only drive the machine when you have fully ‘amiliarised yourself with the controls and methad of operation ‘+ Familiarise yourself with your working area. ‘+ Only use the machine for the purpose intended, ‘+ Use suitable iting gear for transport and fiting heavy extensions or accessories. ‘= Wear your safety equipment, for example safety shoes and ear defenders, ‘+ I defects are found on the safety devices, in‘orm your supervisor without delay. ‘+ Ifother defects are found that compromise the safe operation of the Machine, inform your supervisor without delay. + Incase of defects that endanger people, shut down the machine Immediately. + Itany conversions and changes to the machine impairing safe operation are detected, inform your supervisor immediately. ‘+ Ensure the machine is always in roadworthy condition. ‘+ Ensure the dates for regular safety inspections by authorised personnel are oxserved ‘+ Pay attention to the following items fastened to the machine: — Safety markings. = Markings for the protection of the health. ~ Safety instructions, ‘Read the additional safety regulations and instructions prepared by the operating organisation / employer for special situations, ‘+ Check the completeness and legibility of the — Safety markings. = Markings for the protection of the health. = Safety instructions (signs, labels, pictograms) ‘+ Prior to starting work, obtain information on = First ai, - The emergency services (paramedics, fire brigade, helicopter) ‘+ Ensure a first aid box is available with the contents as required by the regulations. © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 25/259General e Personnel - qualifications and obligations had 1.10.01 Assistant Assistants are always required if the driver does not have adequate visibility of the road or path. Itis only allowed to employ people to assist machines who in addition: + Have been instructed on assisting (the machine), + Have demonstrated successful attendance at the training course. ‘+ Have demonstrated their skills to the employer. * Can be expected to reliably tackle the tasks given to them They must be appointed oy the operating organisation / employer to assist the road paver. To avoid misunderstandings, the unambiguous hand signals, e.g., in accordance with German 8G regulation BGV A 8 on health and safety ‘markings on the workplace should be used. Note the instructions below: + Familiarise yourset’ with the dimensions of the road paver and the low-loader. + Wear reflective clothing ‘+ Assistance can be by radio (for example on loading using the crane) cr by hand signals (for example on reversing the road paver). ‘+The meaning of the signals must be clarified beyond doubt between river and assistant. Service personne! ‘The service personnel are responsible for ensuring that: + The safety markers and instructions on the machine are in legible condition. ‘+ The machine Is protected against unauthorized use during repairs and maintenance. + Repairs are approved by the manufacturer ‘+ The machine is only operated when itis fully functional and in correct working order. Personal safety equipment All parts of the personal safety equipment must be warn during all activities on the machine described in these Instructions. This includes e.g.: * Safety shoes * Safety gloves + Ear defenders + Waring clothing ‘Observe the regulations regarding personal safety equisment (e.g. hard hhat) applicable in your country / region. 24) 269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a & General cal General safety instructions 1.11 General safety instructions 4.14.01 Safety manual Read the safety manual provided separately by Vagele AG Itis a constituent part of the operating instructions, 1.41.02 _ Instructions on electrical / electronic components Please adhere to the following safety instructions for optional electrical / electronic components: ‘+ Check the goods immediately on receipt for damage or defective pars. ‘+ Do not piace fauty equipment in operation. ‘+ Damaged leads and connectors are a safety risk and must not be sed under any circumstances. + Contact your VOGELE supplier who will provide a replacement immediately Installation ior to installation, operation and using the equipment, read the operating instructions thoroughly and compleiely. If you have any questions, please contact your VOGELE supplier. (Only the original VOGELE leads are allowed to be used for the installation of the equipment. The connectors are not allowed fo be removed from the leads, as they are protected against moisture. Opening the connectors would destroy this crotection. Ensure locking screws on the connectors are tight. You will find further installation instructions for the equipment and sensors in the separate data sheets and operating instructions It you do not adhere to the instructions listed above, VOGELE AG cannot provide any warranty for the electrical / electronic equipment (accessories). =e Safety precautions ‘The safety precautions recommended here comply in principle with the directives on the installation and commissioning of electrical systems. They can be applied to all applications in conjunetion with VOGELE equipment. Wiring and cabling ‘The wiring and cabling must be laid correetly in accordance with the tequiremenis in these Instucliuns. All supply leaus anid connection terminals must be appropriately dimensioned for the current to be cartled. In addition, all connections are to be made in accordance with the applicable VDE regulations and the related national regulations. © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 25/259General General safety instructions mie a ee eke alts Immunity to interference ‘This equipment has been designed and tested for industrial use. Nevertheless, the microprocessor technology places a number of requirements on the installation. For thie reason we draw your attention to the following installation features that could result in subsequent malfunctions if not observed. + Ensure the polarity of the connections is correct, * Do not exceed or drop below the specified voltage range + Apprerequisite for correct operation is a good electrical connection between road paver and housing chassis of the individual components. ‘= Only connect screened leads to earth at one end (equipment end), ‘* Donot supply any other equipment with the supply voltage from the connection terminals. ‘+ Donot use spare terminals for other connections or equipment. Fuse Equipment is fitted with fuses that provide protection against short circuits. The supply voltages given in the technical data are not allowed to be exceeded, Configuration ‘The equipment has @ facity for configuration by the user. On re- ‘configuration, the user must only re-configure the equipment to suit the situation in the system, In case of questions on operation and installation, please contact your VOGELE suppiier. It the precautionary measures listed above are not observed, the ‘equipment or system may fall. Damage caused by the fallure to observe the precautionary measures listed above is excluded from the manufacturer's warranty. 26/269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013= Hazard area 1.12 Hazard area Fig. 1-2: Hazard area [1] Hazard area ‘There must be no persons in the machine's hazard area during paving and vansport ‘The hazard area is only allowed to be entered for maintenance and leaning vrork if ‘+ The machine is stationary and secure. ‘+ The work is performed by authorised personnel. © Joseph Vegele AG 2013 BAL_1011_2325145_00_en 27/259Labeling oS 1.12.01 Safety distance between working area and road traffic _ x é 4-3 2 si Ee so 5 8 zs Fig, 13: Safely distance between warking area ard rad af Tf) Road traffic [21 Working area ‘The safety distance between the working area and toad trafic sto be maintained as per national reguiations In Germany the following applies: * Directives for securing road works (RSA) ‘+ Additional technical contraet conditions and directives on securing road works (2TV-SA 97) [3] + Decree on construction sites including the related "Rules for health ‘and safety on construction sites" (RAB) [5] 1.13 Labelling 1.13.01 Labelling diagram ‘You will find the labelling diagram in the spare parts catalogue. 1.13.02 Labels used “This sub-section provides you with information on the soecial function of the labeling Please refer to the Safety manual for the description of safety-relevant signs! First aid box 28/269 BAL,_1011_2825145_00_en Joseph Vogele AG 2013a ee = ee sts General ae Labelling Noise Lashing points on the machine Its only allowed to use eyes marked in this way for lashing the machine (e.g. for trancpert on a low-loader). Lifting points on the machine Its only allowed to use the eyes marked in this way for loading the machine (for example using 2 crane). Never lift the road paver at the screed, Instruction on towing 24V DC 2000400 24 V sockets aii cornea CY S) 24V DC /im mmm <5 a 24v DC 2oesre2 @ Instruction on towing A Be Be Engine oil SP Use only engine oil with the allowed specification. © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 29/259ainsi & Labelling had jesel tank (Only for machines with the letter 'T’ at the end of the type name. Use diesel with @ sulphur content of less than 0,015 %, Pay attention to standards, Diesel tank Only for machines without the letter "" at the end of the iype name. Use diesel with a sulphur content of less than 0,5 %. Pay attention to standards. Drain fuel Fill with hydraulic Special hazards and precautions if welding is necessary. Welding work on the machine is only allowed to be performed by qualified personnel, ‘Specified tension of the drive chain in the gearbox To tension / reduce the tension, adjust the tensioning bracket such that the drive chain can move. Excessively loose or taut drive chains will resultin ineveased wear on the idler sprocket and drive bearings. Special greases Use only lubricants of the specified type In the lubrication unit. 30/269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013‘aa General cd Labelling ‘Tow point ram scale ‘Auger height scale Fuse assignments Addresses of VOGELE alter sales service © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 31/259emcis Description “Se Chassis / safety devices al Pay attention to the instructions in the Safety manual for all activities. The road paver assemblies are described in this section Item numbers on assembly illustrations are marked in the text with round brackets (. Item numbers on illustrations of specific parts are marked in the text with square brackets [) 2.01 Chassis / safety de 3 7 5 6 2 8 4 1 Fig. 21: Safety devices ofthe road paver (1) Operating instructions and (2) Trim panels (see page wamings (see page 33) #4) (8) Lighting / warning features (4) Safety devices (ses page (see page 37) 39) (5) Steps (©) Chassis (0 Hand rail (8) Towing point Safety devices are fitted to the road paver to protect people and property. 2.01.01 Operating instructions and warnings ‘The labels (operating instructions and wamings) must be fitted to the road paver and be legible. The warnings fitted directly on the road paver must be observed. ‘An overview of the labelling is given in the spare parts catalogue. ‘The operating instructions and warnings are described in the section on Labels used (see page 28) © Joseph Vegele AG 2013 BAL_1011_2325145_00_en 33/259Description Chassis / safety devices 2.01.02 Trim panels 2 3 4 4 Fig. 22: Trim pane'e () [1] Engine comparment cover [2] Bonnet [3] Side trim panel eft [4] Side trim panel rear 6 Fig, 2-3: Trim pane’s (I) [5] Side tim panel ‘ear [5] Side trim panel right 34/269 BAL_1011_2395145_00_en (© Joseph Vegele AG 2013& Description Chassis safely deviess Fig. 24: Trim panels) [7] Stowage cover [8] Switch box cover [9] Oil supply maintenance flap [10] Beveled edges [11] rirst aid box cover ‘The covers protect against heat, noise and moving parts. The covers must only be opened for maintenance. ‘The bonnet [2] provides protection against heat and noise. Itis held up by @ gas strut and lock. ‘Trim panels and bennet are locked with square locks in closed position. ‘The maintenance ‘laps / covers can be lifted easily due to the bevelled edges [10] ‘The trim panels must be locked in retracted state during transport. ‘These maintenance flaps / covers are locked using a guide and secured with square key locks. = Bonnet [2] + Side trim panel ‘ear [4], [5] ‘These maintenance flaps / covers are secured with square key locks. + Cover for stowage [7] ‘+ Oil supply maintenance flap [9] ‘+ First aid box cover [11] Fe eerste ae cpentig nei parte Teovers: © Joseph Vegele AG 2013 BAL_1011_2325145_00_en 35/259Description Chassis / safety devices Locks and square key locks Fig, 2-5: Lock and square key lock [1] Lock [2] Square key lock BB] Notches ‘Opened side trim panels must be secured against closing with a lock [1]. When the square key locks are closed, the notches [3] must be aligned. 36) 269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013Description Chassis / safety devices 2.01.03 Lighting / warning features Fig. 2-6: Lighting and waming features [1] Hom [2] Halogen headlichts [3] Floodlights [4] Warning light “The warning light [4] on the outer control stand flashes as soon as the screed's left or right extencing unit is extended or retracted. ‘The ficodlights (option) [3] are fitted to the rail to illuminate the auger ‘compartment. ‘An audible warning signal, which sounds when the road paver reverses, is optionally available © Joseph Vegele AG 2013 BAL_1011_2325145_00_en 37/259Description Chassis / safety devices Beacons (option) Fig. 2-7: Beacons [1] Root [2] Beacon ‘As an option a beacon [2] s available. Itis fitted at the rear left on the of, The elzcitical conneciion is made on the reat wall ofthe ctrassis. ‘There are areas around the machine which are hard or impossible for you tosee ‘Stop the machine immediately if anyone enters the hazard area or if you approach anyone wth the machine. BAL_1011_235145_00_en (© Joseph Vagele AG 2013& es Description Chassis safely deviess 2.01.04 Safety devices Fig. 2-8: Safely devices on the road paver [1] Sereed locking pins [2] Foot lever for locking the dhiver’s seat 1B] Roof locking pins [4] Awning lock [5] Roof [6] Hopper wall safety chain [71 Push roller safety chain During transport the push rollers (7), the hopper walls [6], the sored [1], the roof [3], the driver's seats [2] and awnings [4] (retracted) must be locked. © Joseph Vegele AG 2013 BAL_1011_2325145_00_en 39/259Description Chassis / safety devices 2.01.05 Chassis Fig. 2. Air intake duct of the ventilation system [1] Connecting hos= [2] Exhaust pipe Fig, 2-10: Air slots atthe conveyer compartment 1] Air slot [4] Conveyor compartment 40/269 BAL_1011_2395145_00_en (© Joseph Vegele AG 2013ee Description hcl Chassis / safety devices ‘The ventilation system draws bitumen fumes from the auger compartment. ‘The ventilation system comprises a hydraulically driven fan, @ connecting hose [1] and an exhaust pipe [2]. Fumes from the auger compartment exit through the exhaust pipe [2] Fine asphalt particles can settle in the ventitation system's air intake duct over time, her 2.01.06 Space for fire extingt Fig. 2-11: Space for fre extinguisher IM] Space for fre extinguisher ‘A space is provided on the hand rail [1], where a fire extinguisher can be attached if requirec. ‘National and/or local regulations regarding fire protection must always be observed and a fire extinguisher must be retrofitted, if required © Joseph Vegele AG 2013 BAL_1011_2325145_00_en 41/289Description Operator's stand 2.02 Operator's stand Fig. 2-12: Operators stand of the road paver a 6) @ Operator's console (see (2)-—_-Vandalisin protection (see page 43) page b8) ‘Seat console with ralis (see (6) Outer control stand, (screed) page 69) (see page 71) Roof (see page 96) (13) Operating instructions / first-aid box storage compartment The operator's stand is the command cenire and the operator's workplace. All road paver and screed functions are controlled from the operator's stand, ‘The storage compartment for the operating instructions / first-aid box (13) 1s below the driver's seat on the right. 42269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013Description Operator's stand 2.02.01 Operator's console Operator's console with mounting Fig. 2-19: Operators console with mounting [1] Foot lever for tit adjustment [2] Pivoting locking lever to the righthand side TB] Locking lever for sliding [4] Ignition key [5] Guide rail [6] Cable duct [7] Pivot locking lever to the lef Ifthe locking lever [3] Is pressed forward, the operator's console can be slid along the guide rail [5]. For pivoting to the left, pull locking lever [7] to the stop. Fer pivoting to the Fight, pull jocking lever [2] to the stop. ‘The inclination of the operator's console can be adjusted by pressing the foot pedal for fll adjustment [1] Ff antion key (8) 4 The ignition key switches the road paver's power supply on and off. + Position 0 - isolates the road paver electrically. Precondition: The engine is switched off. If the ignition key is set to 0 while the engine is running, the engine continues running. + Position 1 - activates the control voltage for engine, control electics and lighting, © Joseph Vegele AG 2013 BAL_1011_2325145_00_en 43/259Description Operator's stand Overview of operator's console Fig. 2-14: Overview af operator's console [8] Screed functions (middle) [9] _ Material conveying and propulsion (left) [10] Instruction label-Wearear [11] Display unit defenders. [12] Material hopper and steering (right) General button functions Buttons with arrows ‘The action of this contol is retaining / momentary. When the buttons are released, The related unit remains in its actual position or + The actual steering angle is retained. Buttons for switching on and off ‘The action of this control is momentary. When the buttons are released, + The related unit remains in its actual position or + The related unit steps, Buttons with light emitting diode ‘The light emitting diode in the butions is lit if ‘©The function is switched on or ‘+ The automatic mose is activated, 44 )269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013& Description Operators stand Operator's console for material conveying and propulsion (left) Fig. 2-19: Operator® console for material conveying anc proputston (ieR) TM] Main drive sviten [21 Right cistibution auger [3] Left distribution auger [4] Right conveyor [5] Left conveyor TB] Distribution auger height adjustment [10] Emergency stop [14] Reversing conveyors [12] Automatic filing [14] Conveyors / distribution augers / tamper [15] Reversing erawer tracks [17] Conttol knob for paving speed [19] Autoset [20] Operating mode selector swrten F Main drive switeh [1] yf ntti ‘+ Switch position (F)- drive forward (@) + Sitten poston :R)- drive backward | + Switch position ;P)- stop (park position) © Joseph Vagelo AG 2013, BAL_1011_2325145 00 on 45 (289Operator's stand Se In the manoeuvring and positioning operating modes, the main drive ‘switch also regulates the road speed. + Switch position (F)- drive forward = To mave forward, release lock (A) by pulling up and move main drive switch forward ~ Paving operating mode: The road paver moves continucusly forward, according to the speed range set using the contro! knob for paving speed, The speed range must have been set with the control knob [171 for paving speed. ~ Manoauvring ard positioning operating mode: Road paver moves forward without steps if the main drive switch is pressed forward. + Switch position (R)- drive backward = To move backward, release lock (A) by pulling up and move main drive switch backward = Manoeuvring ard positioning operating mode: Road paver moves backward without steps if the main drive switch is pressed backward ‘+ Switch position (P)- stop The parking brake is activated. Advance drive pumps on the advance drive are switched of — The automated grade and slope control is switched off = Conveyor and compaction systems in aulomatic mode are switched off. Right distribution auger [2] ‘The button has the following functions: Left button: Automatic mode is switched on or off + Right button: = Right distribution auger is switched on or off in manual mode. — The actual speed is overridden in the automatic mode. ‘The button for the left distributon auger [3] functions likewise. : 1 Q—® Right conveyor [4] The button has the following functions: + Top button: Automatic mode is switched on or off. ‘+ Bottom button: = Right conveyor ¢ ewitehed an or aff in mantial made, — The actual speed Is overridden in the automatic mode. | Tine Renae mee 46) 269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a ‘aa ae Description Operator's stand O a: Oz - 07070! Distribution auger height adjustment [8] (Option) ‘The button has the following functions: ‘+ Top button: The distribution auger is raised. ‘+ Bottom button: The distribution auger is lovered. Emergency stop [10] ‘The diesel engine, all units and the screed are shut down when the ‘emergency stop burton is actuated. ‘The emergency sico remains active unti| the emergency stop button, \which tripped. is reset manually. There are three emergency stop buttons con the machine (oferator’s console and outer control stands), ‘To reset the emergeney stop, tum emergency stop buttcn cloclawise. ‘All functions on the road paver must be switched off so that you ean re- start the road paver (main drive switch set to P), Reversing conveyors [11] Both conveyors reverse at moderate speed. Automatic filling [12] Conveyors and cistibution augers are switched on and controlled via sensors (paddle control or ultrasonic sensor) Conveyors / distribution augers / tamper [14] Conveyors, distribution augers and tamper are switched ON or OFF. Conveyors, distribution augers and tamper run at moderate velocity or ‘speed with this function. This button is used fo warm up the road paver and to clean these units. Reversing crawler tracks [15] Precondition: ‘+ Main drive switeh [1] is in position P. ‘The crawler tracks of the road paver run in opposite directions as a function of the postion of the steering joystick [51] Using this function the road paver can be tured on the spot. ‘The action ofthis control is retaining / momentary. When it is released, ‘movements of the steering joystick [51] will have no effect. © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 47/259beserption & Operator's stand had Control knob for paving speed [17] The control knob continuously regulates the road paver's paving speed. + Precondition: Operating mode selector switch [20] is in paving position. Autoset [19] ‘Autoset function. The machine is prepared for transport in manoeuvring / positioning mode or, alter manoeuvring, is prepared for paving in paving mode ‘The Autoset function includes: + Raising / lowering the screed ‘+ Raise / lower distribution auger (to the selected mechar + Raising lowering material strike-off plates + Raising J lowering the entry flap + Reversing the conveyor (in manoeuvring / positioning mode) Operating mode selector switch [20] The road paver operating mode is selected: + Transport + Neutral © Manoeuvring + Positioning * Paving You select the operating modes using the arrow buttons. Once an operating mode has been selected, the related light emitting disde illuminates. 48/269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a Description Operator's stand ‘The functions are enabled and adapted to suit the related operating mode. ‘= Transport = All automatic functions are inactive = Neutral = Diesel engine wars up. = Sereed warms up. = All drives are disabled except diesel engine and screed heating = The road paver cannot be moved ‘+ Manoeuvring — Manoeuvring on the construction site. = All automatic functions are inactive. ‘+ Positioning — Sensitive driving, e.g. for moving the road paver to a new starting position. = Road paver reacts exactly to movernents of the steering joystick = All automatic functions are inactive. + Paving ~ Lays the mixon the pre-base. ~ Allfunetions and sereed float are active. — Retrofiting is not possible © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 49/259eo & Operator's console for screed functions (middle) Fy 2-16: Oparninds contala far sermad functions (midi) [30] Left extending unit [31] Screed heating [33] Lett tow point ram [34] Raising / lowering, locking screed [35] Right tow point ram [37] Screed assist (option) [38] Right extending unit ‘Screed heating [31] ‘Screed heating Is switched ON or OFF. * Diode illuminated: Screed heating has been switched on. IEE _Loft tow point ram 133) ‘The button has the folowing funetione: + Top button: Lett screed tow point ram Is ralged ‘+ Bottom button: Left screed tow point ram is lowered. | Pemeten for tne nia tow part ram (51 rnetons mewtse, 50269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013a pt & es Description ‘ Operator's stand Raising / lowering screed [34] (option) “QD The button has the folowing functions: + Top button: Function not used + Middle button: The soreed is raised ‘+ Bottom button: The screed is lowered. <= Screed assist [37] (option) S35 Screed assist is switched ON or OFF. ‘The screed assist is only active with screed float me SP__—ARightoxtonding unit [38] ‘The button nas the folowing functions: + Right bution: The igh! sorsed extending units extended + Left button: The right cored extending unit is retracted. ‘The button for the left extending Unit [20] functions likewise. =e © Joseph Vegele AG 2013 BAL_1011_2325145_00_en 51/259et & ‘Operator's console for material hopper and steering (right) Fig 2-17: Oparnteds contala far matarial happar and shearing (righh) [81] Steering joystick [52] Hom, 153] Adjusting diesel speed [54] Starting / shutting cown engine 155] Beacon (option) [56] Lighting [57] Notused [59] Steering trimming [61] Raise / lower material [86] Not used deflector (option) [67] Moving the right hopper wall [68] Raising / lowering hopper walls / entry flap [69] Move left hopper wall ee) Stooring joystick [54] ‘The road paver is steered using the steering joystick. poe Hom 1521 O ‘An acoustic waming signal is sounded when pressed. 52/269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013Description Operator's stand «« START/STOP O° 6 © Oza. Adjusting diesel speed [53] + MAX- maximum production rate Usage: Paving and heating ‘+ ECO - reduced uel consumption and wear (reduced production rate) Usage: Paving and heating ‘+ MIN- idle operation Usage: Heating You can select the diesel speed using these buttons. Once a diesel speed has heen celected, the related light emitting diode illuminates. f automatic diesel sreed adjustment is active, the diode flashes. Starting / shutting down engine [54] ‘= Slarling the engine: Never keep button pressed for more than 10 seconds. Ifthe button is pressed for more than 30 seconds wait at least 2 minutes before re-starting the road paver. ‘+ Shut down the engine: Keep button pressed for more than one second, Press the Start / stop engine button only when the Preheat symbol has gone cut, Beacon [55] (option) ‘The 24 V socket for the beacon is switched ON or OFF. Lighting [56] Lighting and the 24 V sockets to which parts of the lighting are connected ate switched ON or OFF. Steering trimming [59] ‘The button has the following functions: ‘+ Left button: Road paver steers continuously to the left. ‘= Middie button: Road paver moves straight ahead. ‘+ Right button: Road paver steers continuously to the right. Long bends can be dnven around with the aid of the steering tnmming, ‘The steering trimming is used as a fine steering regulator and keeps exacily to the radius of the bend. In this way it is possible to drive evenly ‘and continuously around bends. Preconamtion: Faving operating mode Is active. Raising / lowering screed [61] ‘The material deflector is raised / lowered © Joseph Vegele AG 2013 BAL_1011_2325145 00 en 53/259Operator's stand Ad bsg) Move right hopper wall [67] The button has the following functions: + Top button: The right hopper vrallis raised, ‘+ Bottom button: Right hopper wall is lowered. Z| Te beter toe te ep wal [8] functions thei Raising / lowering hopper walls / entry flap (option) [68] The button has the following functions: + Top button: Both hepper walls and the entry flap (option) are raised ‘+ Bottom button: Both hopper walls and the entry fiap (option) are lowered. Display unit Fig. 2-18: Display unit [80] Soft keys [Bt] Displey [82] Maffunction indicator [83] Brightness sensors for dispiay [84] Navigation block 54/269 BAL_1011_235145_00_en (© Joseph Vagele AG 2013