KTS 525 / 530 / 540 / 570

de Originalbetriebsanleitung en Original instructions fr Notice originale

Modul für die Steuergeräte-Diagnose Module for controller diagnosis Module pour le diagnostic des centrales
de commande
es Manual original it Istruzioni originali sv Bruksanvisning i original
Módulo para el diagnóstico de la unidad Modulo per la diagnosi di centraline di Modul för styrdonsdiagnosen
de control comando
nl Oorspronkelijke gebruiksaanwijzing pt Manual original fi Alkuperäiset ohjeet
Module voor de regeleenheiddiagnose Módulo de diagnóstico de unidades de Moduuli ohjainlaitediagnoosiin
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da Original brugsanvisning no Original driftsinstruks pl Oryginalna instrukcja eksploatacji
Modul til styreenhedsdiagnose Modul for styreenhet-diagnose Moduł do diagnostyki sterowników

cs Původní návod k používání tr Orijinal işletme talimatı zh 原始的指南

Systémový tester pro diagnostiku Kontrol üniteleri arza tehis için sistem 用于控制单元诊断的模块
ídicích jednotek test cihaz
  | KTS 525 / 530 / 540 / 570 | 3 de

Inhaltsverzeichnis Deutsch 4

Contents English 17

Sommaire français 30

Índice español 43

Indice italiano 56

Innehållsförteckning svenska 69

Inhoud Nederlands 82

Índice português 95

Sisällysluettelo Suomi 108

Indholdsfortegnelse Dansk 121

Innholdsfortegnelse norsk 134

Spis treści po polsku 147

Obsah česky 160

İçindekiler Türkçe 173

目录 中文 186

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  | KTS 525 / 530 / 540 / 570 | 17 en

Contents English
1. Symbols used 18 5. Maintenance 27
1.1 In the documentation 18 5.1 Cleaning 27
1.1.1 Warning notices - 5.2 Maintenance 27
Structure and meaning 18 5.3 Spare and wearing parts 27
1.1.2 Symbols in this documentation 18
1.2 On the product 18 6. Decommissioning 28
6.1 Temporary shutdown 28
2. User information 18 6.2 Change of location 28
2.1 Important notes 18 6.3 Disposal and scrapping 28
2.2 Safety instructions 18 6.4 Disposal 28
2.3 Electromagnetic compatibility (EMC) 18
2.4 R&TTE Directive 18 7. Technical data 28
2.5 Measuring category according 7.1 General data 28
to EN 61010-2-030:2010 18 7.2 Interface protocols 28
2.6 Important information regarding Bluetooth 19 7.3 Multimeter specifications 28
7.3.1 DC measurement (CH1 and CH2) 28
3. Description of unit 19 7.3.2 AC and effective value measurement
3.1 Application 19 (CH1 and CH2)*) 28
3.2 Requirements 20 7.3.3 Resistance measurement (CH1) 29
3.2.1 Hardware 20 7.3.4 Current measurement (CH1 and CH2) 29
3.2.2 Operating system 20 7.3.5 Continuity tester (CH1) 29
3.2.3 Software 20 7.3.6 Diode measurement (CH1) 29
3.3 Delivery specification 20 7.4 Oscilloscope specifications 29
3.4 Special accessories 20 7.5 Power pack 29
3.5 System tester 21 7.6 Bluetooth Class 1 29
3.5.1 Diagnosis terminals/
Measurement terminals 21
3.5.2 Terminal strip 21
3.5.3 Functions of LEDs A and B 21
3.6 Bluetooth 22
3.6.1 Bluetooth USB adapter 22
3.6.2 Information regarding
Bluetooth symbols 22
3.7 Operation 22
3.7.1 Connection diagram 22
3.7.2 Notes concerning controller diagnosis 23
3.7.3 Notes concerning the multimeter and
oscilloscope 23
3.7.4 Firmware update 23

4. Initial start-up 24
4.1 ESI[tronic] 2.0 software installation 24
4.2 Bluetooth set-up 24
4.3 Connection 24
4.4 Configuration (DDC) 25
4.5 Assembly mount 25
4.6 Notes concerning faults 26
4.6.1 Diagnosis hardware
has not been found 26
4.6.2 No communication
with the control unit 26
4.6.3 Initializing Bluetooth drivers 26

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 en 18 | KTS 525 / 530 / 540 / 570 | Symbols used

1. Symbols used 2. User information

1.1 In the documentation 2.1 Important notes
1.1.1 Warning notices - Structure and meaning Important information on copyright, liability and war-
Warning notices warn of dangers to the user or people in ranty provisions, as well as on equipment users and
the vicinity. Warning notices also indicate the consequenc- company obligations, can be found in the separate
es of the hazard as well as preventive action. Warning no- manual "Important notes on and safety instructions for
tices have the following structure: Bosch Test Equipment". These instructions must be care-
fully studied prior to start-up, connection and operation
Warning KEY WORD – Nature and source of hazard! of the KTS 525 / 530 / 540 / 570 and must always be
symbol Consequences of hazard in the event of fail- heeded.
ure to observe action and information given.
¶¶ Hazard prevention action and information. 2.2 Safety instructions
All the pertinent safety instructions can be found in
The key word indicates the likelihood of occurrence and the separate manual "Important notes on and safety
the severity of the hazard in the event of non-observance: instructions for Bosch Test Equipment". These instruc-
tions must be carefully studied prior to start-up, con-
Key word Probability of Severity of danger if in- nection and operation of the KTS 525 / 530 / 540 / 570
occurrence structions not observed
and must always be heeded.
DANGER Immediate impend- Death or severe injury
ing danger
WARNING Possible impending Death or severe injury
2.3 Electromagnetic compatibility (EMC)
danger The KTS 525 / 530 / 540 / 570 satisfies the require-
CAUTION Possible dangerous Minor injury ments of the EMC directive 2004/108/EG.
situation
iiThe KTS 525 / 530 / 540 / 570 is a class A
1.1.2 Symbols – Designation and explanation product as defined by EN 61326-1:2006. The
KTS 525 / 530 / 540 / 570 may cause high-frequency
Symbol Designation Explanation household interference (radio interference) so that
! Attention Warns about possible property damage. interference suppression may be necessary. In such
Information Practical hints and other cases the user may be required to take the appropri-
i
useful information. ate action.
1. Multi-step Instruction consisting of several steps.
2. operation
2.4 R&TTE Directive
One-step Instruction consisting of one step.
e
operation
Intermediate An instruction produces a visible inter- The KTS 525 / 530 / 540 / 570 is a class 2

result mediate result. wireless device (R&TTE 1999/55/EC) ap-
Final result There is a visible final result on com- proved for use in Europe. In France, use of the
"
pletion of the instruction.
KTS 525 / 530 / 540 / 570 is only permissible
indoors.
1.2 On the product

!!Observe all warning notices on products and ensure iiIn non-European countries the corresponding nation-
they remain legible. al regulations on the operation of wireless devices
in the 2.4 GHz frequency band must be heeded (e.g.
Disposal WLAN or Bluetooth).
Dispose of used electrical and electronic
devices, including cables, accessories and 2.5 Measuring category according to
batteries, separately from household waste. EN 61010-2-030:2010
EN 61010-1:2010 specifies the general safety require-
ments for electrical testers and measuring devices and
defines the measuring categories from 0 to IV in the
section EN 61010-2-030:2010.
The KTS 530 / 540 / 570 is intended for use in measur-
ing category 0, i.e. for measurements in circuits with no
direct connection to the mains voltage.

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 Description of unit | KTS 525 / 530 / 540 / 570 | 19 en

2.6 Important information regarding 3. Description of unit

Bluetooth
Bluetooth is a wireless connection in the unlicensed 3.1 Application
2.4 Ghz-ISM-Band (ISM: Industrial, Scientific, Medical). KTS 525, KTS 530, KTS 540 and KTS 570 (hereinafter
This frequency range is not subject to any governmen- referred to as KTS modules) are modules for controller
tal laws and may be used in most countries without a diagnosis. The functionality differences are shown in
license. This results in many applications and devices the following table:
transmitting on this frequency band however. This can
cause frequency interference between these devices. Function KTS 525 KTS 530 KTS 540 KTS 570

Depending on the environmental conditions, distur- Controller diagnosis x x x x

bance can occur in the Bluetooth connection, e. g. in 1 channel multimeter – x x x
WLAN connections (WLAN: Wireless Local Area Net- 2 channel multimeter – – – x
2 channel oscilloscope – – – x
work), wireless telephones, radio-controlled thermom-
2 channel diagnosis
eters, radio-controlled garage door openers, radio-con- oscilloscope
– – – x
trolled light switches or radio-controlled alarm systems. Bluetooth wireless
x – x x
connection
iiBluetooth can lead to interference in the band- USB connection x x x x
width of the WLAN-network. The antennas of Blue-
tooth and WLAN devices should be positioned at least KTS modules can perform the following functions with
30 centimeters apart. Bluetooth-USB adapters and ESI[tronic] or ESI[tronic] 2.0:
WLAN must not be placed in adjacent USB sockets in RR Controller diagnosis, with e.g.
the  PC/Laptop. A USB extension cable (special acces- $$ Read error memory
sories) should be used to ensure that the Bluetooth- $$ Display actual values
USB adapter is separate from the WLAN stick. $$ Initiate actuators
$$ Use of other controller-specific functions
iiGenerally, people who wear a pacemaker or other
essential electronic device should exercise extreme RR Multimeter measurements (not with KTS 525) for
caution when using wireless technology, as it may $$ Voltage measurement
impair the function of their particular device. $$ Resistance measurement
$$ Current measurement (only with special acces-
Note the following to ensure that your connectivity is as sory current measuring clips or shunt)
good as possible:
RR The Bluetooth wireless signal always looks for the RR 2 channel oscilloscope for determining measure-
shortest path. Set up a PC/Laptop with Bluetooth ment values (KTS 570 only).
USB adapter so that there are as few obstacles,
such as e. g. steel doors and concrete walls, that RR 2 channel diagnosis oscilloscope for testing the
could disturbed the radio signal to and from the controller diagnosis interface (KTS 570 only).
KTS 525 / 540 / 570 as possible.
RR If the PC is in a Bosch trolley (e. g. FSA 740,
BEA 850), the Bluetooth USB adapter should be po-
sitioned outside of the trolley using a USB extension
cable. Use USB extension cable (special accessory)
1 684 465 564 (1 m) or 1 684 465 565 (3 m).
RR If there are problems with the Bluetooth connec-
tion, you can activate the USB connection and use it
instead of the Bluetooth connection.
RR It is not possible to operate another piece of blue-
tooth hardware installed or plugged into the PC/
laptop, as the data communication between the
KTS 525 / 540 / 570 and the control unit would be
disrupted as a result.

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 en 20 | KTS 525 / 530 / 540 / 570 | Description of unit

3.2 Requirements 3.3 Delivery specification

3.2.1 Hardware Description Order Number

PC/Laptop with at least one free USB interface. System tester KTS 530 *)
1 687 022 437
System tester KTS 540*) 1 687 022 436
System tester KTS 570*) 1 687 022 994
KTS modules can be used with the following Bosch Bluetooth USB Adapter (KTS 525 / 540 / 570) 1 687 023 449
products: OBD diagnosis cable 3 m (KTS 530) 1 684 465 557
RR Emissions System Analysis OBD diagnosis cable 1.5 m 1 684 465 555
RR FSA 740, FSA 760 (KTS 525 / 540 / 570)
RR BEA 810, BEA 840, BEA 850, BEA 550, BEA 950 UNI connection cable 4 core 1 684 463 539
USB connection cable 3 m 1 684 465 562
3.2.2 Operating system Power pack 1 687 023 620
Power supply cable 1 684 461 106
Measuring cable blue (KTS 530/KTS 540) 1 684 430 066
Operating system USB Bluetooth
Measuring cable yellow (KTS 530/KTS 540) 1 684 430 067
Win XP/Win Vista/Win 7/ Win 8 x x
Measuring cable red/black (KTS 570) 1 684 463 214
Measuring cable blue/yellow (KTS 570) 1 684 463 550
3.2.3 Software Test tip red (1x, with KTS 570 2x) 1 684 485 035
In order to operate the KTS module, the current Ground cable black 1 684 430 068
ESI[tronic] software must be installed and enabled on Terminal clip, black 1 684 480 022
the PC/laptop. Extra costs apply in this case. Case 1 685 438 626
Mount 1 681 398 030
with sheet-metal screw (2x) 2 910 611 406
and fillister head screw (3x) 2 910 641 118
DVD1 ESI[tronic]
Diagnosis and technology 1 987 729 601
DVD2 ESI[tronic] Update 1 987 729 605
DVD ESI[tronic] 2.0 1 987 P12 037
Important information and safety instructions 1 689 979 922
Product description 1 689 979 987

*)
depending on order

!!Only use the UNI connecting cable (1 684 463 539)

for measurements with less than 30 V.

!!Use measuring leads for measurements smaller than

60 VDC, 30 VAC or 42 VACpeak only!

The accessories must only be used in circuits

which are not connected to a mains voltage
supply (measuring category 0 according to
EN 61010-2-030:2010). The enclosed accesso-
ries must only be used with Bosch products,
and at voltages below the voltage value as
imprinted on the accessories. When combin-
ing accessories, it must be ensured that the
lowest voltage value imprinted on the acces-
sories is not exceeded.

3.4 Special accessories

Information on special accessories, such as e.g. vehicle-
specific connecting cables, additional measuring cables
and connecting cables can be obtained from your
Bosch representative.

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 Description of unit | KTS 525 / 530 / 540 / 570 | 21 en

3.5 System tester 3.5.3 Functions of LEDs A and B

3.5.1 Diagnosis terminals/Measurement terminals Status LED A LED B

KTS ready for op- Does not illuminate Flashes green
eration (1 second interval)
Data communica- Flashes green Flashes green
tion with the con- (irregular) (1 second interval)
max. 60V
CH1 DIAG
CH2 troller
Firmware update Does not illuminate Flashes red
in operation (irregular)

459802/12 Ko LED A Function Measures

Does not illumi- No data communi- Check connection
1 2 3 4 5 nate cation with the con- with the controller
troller
Fig. 1: Diagnosis terminals/Measurement terminals Flashes green Data communication None
1 Measuring input CH2 (only for KTS 570) (irregular) with the controller
2 GND socket Illuminated green Fault in hardware/ *)

3 Measuring input CH1(–) Firmware

4 Measuring input CH1(+) Illuminated red Power supply Check voltage in ve-
5 Connection OBD diagnosis cable (DIAG) > 35 Volt. hicle

LED B Function Measures

iiIn KTS 525 the ground connection and the measur-
Does not illumi- Voltage not present Check power
ing inputs of CH1/CH2 are not present. nate supply
Flashes green KTS ready for oper- None
3.5.2 Terminal strip (1 second inter- ation
val)
Illuminated green Fault in hardware/ *)

Firmware
Flashes yellow Overvoltage on *)

15V DC USB (1 second inter- diagnostic cable

A B val)
Illuminated yellow Fault in hardware/ *)

Firmware
459802/11 Ko
Flashes red Firmware update None
(irregular) in operation
Illuminated red Fault in firmware- Repeat firmware
1 2 3 update update
Fig. 2: Terminal strip *)
Unplug the USB connection and power supply and connect them
1 Power supply connection again. If the error still exists, contact customer service.
2 LED A and LED B (see chap. 3.5.3)
3 USB connection

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 en 22 | KTS 525 / 530 / 540 / 570 | Description of unit

3.6 Bluetooth 3.7 Operation

KTS 530 can only be connected with the PC/Laptop via
3.6.1 Bluetooth USB adapter the USB interface. KTS 525 / 540 / 570 can be linked
The Bluetooth USB adapter, which is included with with the PC/Laptop via wireless connection (Bluetooth)
delivery, allows wireless connection with or via the USB interface. Insert the Bluetooth USB
KTS 525 / 540 / 570. It is connected to the PC/Laptop adapter in the PC/Laptop for a wireless connection.
and shows that it is ready for operation when the red LED
is illuminated. iiThe radio connection between KTS 525 / 540 / 570
and the PC/Laptop can only be made with the
!!It is not possible to operate another piece of bluetooth Bluetooth USB adapter provided in the delivery. The
hardware installed or plugged into the PC/laptop, as DCU 130 with internal Bluetooth hardware does
the data communication between the KTS module and not require the use of the supplied Bluetooth USB
the control unit would be disrupted as a result. adapter and the installation of the Bluetooth driver.

!!Do not put any mechanical stress on the Bluetooth 3.7.1 Connection diagram
USB adapter and do not use it for gripping. This can
damage the laptop or Bluetooth USB adapter.

3.6.2 Information regarding Bluetooth symbols

1
Bluetooth Manager symbol (in toolbar) when the on- 9
10
11
1
2
3

board diagnosis function is active:

12 4
13 5
14 6
15 7
16
8

Color Function 3
Green Bluetooth USB adapter active and communi-
cating with KTS 525 / 540 / 570.
White Bluetooth USB adapter plugged into PC/lap-
2
X9

top, but Bluetooth connection inactive. 12

V
BOSCH I
D
E
O

5
X2 Mouse X7 LPT1
X25 USB1

White/green in Bluetooth USB adapter tries to create a wire-

1
X1 K ayboard X3 COM1 X4 COM2
0
X26 USB2

7-sec. cycle. less connection to the KTS module. EPX

Red Bluetooth USB adapter not plugged into PC/ 11

laptop.
10 4
Bosch Bluetooth Device symbol (in toolbar) when 9
the on-board diagnosis function is active:
wireless

tronic
ESI
ed by
Power 0
KTS 57

G
DIA

Color Function
1
CH
H
BOSC V
4598 max
. 60
02/1
Ko 2
CH

ob
en
/t
op
Green Field strength of Bluetooth wireless link OK.
Red Field strength of Bluetooth wireless link too 8
low. Reduce distance between 6
Bluetooth USB adapter and the KTS 
module or avoid obstacles such as e. g. steel 7
doors or concrete walls.
Symbol not No Bluetooth wireless connection.
there. Follow the instructions in chapter 4.6.

iiInterrupting the Bluetooth connection with the Fig. 3: Connection diagram in an example for the KTS 570
KTS 525 / 540 / 570 can activate an acoustic alarm 1 OBD interface in vehicle
signal in the PC/Laptop (see Online Help DDC). If a 2 UNI connection cable
3 OBD diagnosis cable
fault occurs, the USB connection can be activated
4 Measurement cables (KTS 570)
and used instead of the Bluetooth connection. 5 Measurement cables (KTS 530, KTS 540)
6 GND lead
7 Power pack
8 Adapter insert (IBOX 01)
9 KTS 570
10 USB connecting cable
11 Bluetooth USB adapter
12 PC (Laptop)

!!Only use the UNI connecting cable (Fig. 3, Item 2)

for measurements with less than 30 V.

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 Description of unit | KTS 525 / 530 / 540 / 570 | 23 en

3.7.2 Notes concerning controller diagnosis 3.7.3 Notes concerning the multimeter and
KTS modules are either powered via the power sup- oscilloscope
ply that is delivered or through the OBD interface of the
vehicle. Danger from high voltage!
If measurements are taken without a
!!In testing steps that require starting the motor, the ground lead, potentially deadly voltages can
battery voltage may drop to a point that the supply is be generated.
no longer guaranteed via the vehicle. In these cases, ¶¶ If no diagnosis cable is connected, a ground
it may be required to supply the KTS module with the connection is to be made from the KTS mod-
power supply. ules before making any V-, R- or I-measure-
ments (Fig. 1, Item 2) made connection
iiOn some vehicles, the power supply through the to vehicle ground with the ground cable
OBD interface may only be fed after switching the provided.
ignition on. ¶¶ Connect the ground cable as close as pos-
sible to the measurement object.
The connection to the diagnosis interface in the vehicle ¶¶ Use KTS modules only on the vehicle and
is made via not for measuring voltages > 60 VDC, 30
RR the OBD diagnostics cable (Fig. 3, item 3) or VAC or 42 VACpeak! Do not perform any
RR the OBD diagnostics cable and the UNI connecting measurements on ignition systems.
cable (Fig. 3, item 2) or ¶¶ Only use the accompanying measuring
RR the OBD diagnostics cable and a vehicle-specific cables with touch protection.
adapter line (special accessories). ¶¶ Always insert measuring cables in the
KTS modules first and then into the vehicle.
!!The connection to the diagnosis interface in the ve- ¶¶ Do not route unshielded measuring cables
hicle takes place via the OBD-diagnosis cable (Fig. 3, close to high-power sources of interference,
Pos. 3) or additionally via the UNI-connection cable such as e.g. ignition cables.
(Fig. 3, Pos. 2) and vehicle-specific adapter cables
(special accessories).
!!To prevent KTS 570 failure, before calling menu point
iiNotes on control unit diagnosis can be found in the "Oscilloscope", measurement input CH1(–) must
Online Help for the diagnosis software.  be connected with vehicle ground. In menu point
"Oscilloscope", measuring input CH1(–) and measur-
ing input ground are connected internally (floating
measurement, see chap. 7.4).

3.7.4 Firmware update

After an update of ESI[tronic] or ESI[tronic] 2.0, the
firmware of the KTS modules is updated automatically
when the controller diagnosis is started.
To update the firmware, supply the KTS module us-
ing the supplied power supply and connect to the PC/
Laptop using the USB connection cable. During the
firmware update, the USB connection is not to be inter-
rupted. The firmware update can also be done using
DDC (Diagnostic Device Configuration) (see Online help
DDC).

!!The firmware update must always be done using the

USB connection cable (not via Bluetooth) with the
KTS 525 / 540 / 570.

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 en 24 | KTS 525 / 530 / 540 / 570 | Initial start-up

4. Initial start-up Perform the following work steps in the order indi-
cated:
4.1 ESI[tronic] 2.0 software installation 1. Exit all open applications.
1. Installing ESI[tronic] 2.0. 2. Start Bluetooth driver installation with "Start >>
2. Licensing ESI[tronic] 2.0. Programs >> Bosch ESI[tronic] 2.0 >> Bluetooth
installation".
iiESI[tronic] 2.0 licensing is performed by way of a file ?? The Setup routine is started.
or online. Information on licensing can be found in 3. Please read and follow on-screen instructions.
the ESI[tronic] 2.0 Online Help. 4. Plug Bluetooth USB adapter into USB interface of
PC/Laptop.
4.2 Bluetooth set-up 5. Continue installation with <OK>.
6. Re-start the PC/Laptop with <Yes> to successfully
iiIf a PC/Laptop has no internal Bluetooth hardware, conclude installation.
the Bluetooth driver for the Bluetooth USB adapter
provided has to be installed. PCs/Laptops (e.g. iiThe PC/Laptop must be re-started, as otherwise the
DCU 130) with internal Bluetooth hardware do not Bluetooth Manager symbol does not appear in the
require the Bluetooth USB adapter provided and the task bar.
Bluetooth driver does not have to be installed. It is
advisable to use the Bluetooth USB adapter (Class 1) ""The Bluetooth driver has been installed.
provided for PCs/Laptops with Bluetooth Class 2 as
this improves the range. !!WIN 8: Do not install Toshiba Bluetooth driver as
the Microsoft Bluetooth driver is already pre-in-
iiBefore starting up the Bluetooth USB adapter, the stalled. In DDC the Microsoft Bluetooth driver must
Bluetooth hardware integrated into the PC/Laptop be activated: Select "Settings>> Bluetooth settings
(e.g. Widcomm Stack/Toshiba Stack) must be deac- >> Bluetooth driver >> Microsoft (recommended)".
tivated (refer to the PC/Laptop operating manual).
In addition, the corresponding Bluetooth driver 4.3 Connection
must be uninstalled (remove Bluetooth driver under: 1. Connect the KTS module with the power supply
"Start >> Control panel >> Software"). included with the delivery.
2. Connect the KTS module with the PC/Laptop using
iiWIN XP: If the Bluetooth USB adapter is to be used the USB connection cable.
at various PC/Laptop USB ports, Bluetooth driver
installation must be performed at each USB port. iiThe message "Found new hardware" will appear on
the screen the first time that the KTS modules are
iiDo not plug the Bluetooth USB adapter into the connected using the USB connection cable. This in-
PC/Laptop until requested to do so during Blue- dicates that the USB connection to the KTS modules
tooth driver installation (Message: Connect Blue- has been recognized.
tooth device). Plugging in the Bluetooth USB
adapter beforehand will result in opening of the Win-
dows hardware assistant. The Windows hardware
assistant must then be shut down and the Bluetooth
USB adapter removed.

iiBluetooth driver installation can take up to 15 min-

utes and must not be interrupted!

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 Initial start-up | KTS 525 / 530 / 540 / 570 | 25 en

4.4 Configuration (DDC) 4.5 Assembly mount

The mount included with the delivery allows fastening
iiThe function of the DDC (Diagnostic Device Configu- and loosening the KTS modules on the Bosch trolley
ration) software is to configure, activate and test the (possible as of production date 03-2006 only).
KTS modules.
1. Screw in the three fillister head screws on the Bosch
1. Starting DDC ("Start >> Programs >> ESI[tronic] >> trolley (see Fig. 4).
Diagnostic Device Configuration").

2 mm

CH2
BOSCH

max. 60V
CH1
DIAG
KTS 570 P o w e r e d b
y ESI tronic
wireless

2. Add the KTS module via "New". 45980213

iiOther procedures for configuration concerning the Fig. 4: Assembly mount

initial start-up are described in the online help. Use
<Help> to open the online help. All other important 2. Using the sheet-metal screws included with the de-
information concerning DDC is found here as well. livery, screw the mount onto the KTS module (holes
for mounting are on the rear of the module).
iiIf you have any questions which cannot be answered 3. Correct the screw penetration of the fillister head
by the online Help, please contact the ESI[tronic] screws on the vehicle so that the KTS modules are
service hotline directly. solidly and securely seated in position following
installation.

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 en 26 | KTS 525 / 530 / 540 / 570 | Initial start-up

4.6 Notes concerning faults 4.6.3 Initializing Bluetooth drivers

iiIn the case of transmission problems during control iiIf the Bluetooth USB adapter is used on different
unit diagnosis, please observe the notes in Sections PC/laptop USB connections, the Bluetooth driver
2.6, 3.6.2 and 4.6.3. installation must be carried out on each USB con-
nection.
4.6.1 Diagnosis hardware has not been found
When the on-board diagnosis software was started or If the Bluetooth connection is faulty or absent or alter-
during communication with the control unit, no diagno- native remedial measures failed (see Chapter 4.6.1),
sis so diagnosis hardware (KTS 525 / 530 / 540 / 570) the Bluetooth drivers must be initialized.
was found. The fault message "Connect diagnosis
hardware and supply it with external volt- Proceed as follows:
age" or "Wireless connection to the KTS mod- 1. Double-click on the Bluetooth manager icon .
ule is faulty". ?? Bluetooth settings will open.

Possible causes What can you do

No external voltage Check whether the KTS module has an ex-
supply. ternal voltage supply
(power pack or OBD diagnostics cable).
LED B on the KTS module must be flash-
ing green.
KTS module not 1. Terminate on-board diagnosis
active or incorrectly 2. Start the DDC ("Start >> Settings >>
configured. Control panel").
3. In the DDC, check whether the KTS
module is correctly configured and has
been activated.
4. Finally, test the KTS module.
Bluetooth Bluetooth manager symbol
connection flashing white or white/green or red.
faulty or non-exis- 1. Reduce the gap between the Bluetooth
tent (e.g. according USB adapter and KTS 525 / 540 / 570.
to standby model of 2. If the Bluetooth USB adapter is used on
the PC/Laptop). different PC/laptop USB connections,
the Bluetooth driver installation must be
carried out on each USB connection.
3. Test KTS 525 / 540 / 570 in the DDC.
4. If the Bluetooth connection does not
test OK, initialize Bluetooth drivers
(see Chapter 4.6.3). iiIf the "Add New Connection Wizard" dialog window
5. Reboot PC/laptop.
opens, continue from Item 4.
No Bluetooth USB Bluetooth manager symbol red
adapter. 1. Plug in the Bluetooth USB adapter.
2. Re-start the control unit diagnosis. 2. Check whether KTS 525 / 540 / 570 appears under
the entered Bluetooth devices.
4.6.2 No communication with the control unit 3. If no KTS 525 / 540 / 570 is entered: select
During the on-board diagnosis, the following fault mes- <New connection> and then proceed from Item
sage appears: "No communication with the con- or
trol unit. Adapter lead connected?" 3. If KTS 525 / 540 / 570 is entered: delete
KTS 525 / 540 / 570.
Possible causes What can you do $$ If KTS 525 / 540 / 570 is connected :Select
Incorrect lead connected. Check if the correct lead has been "Bluetooth >> Disconnect" menu option.
used.
$$ Select "Bluetooth >> Delete".
$$ Select <New connection>.
iiIf problems of a different nature occur, please con- ?? "Add new Connection Wizard" dialog window will
tact the ESI[tronic] service hotline directly. open.

1 689 979 987 | 2013-04-15 Robert Bosch GmbH

 Maintenance | KTS 525 / 530 / 540 / 570 | 27 en

5. Maintenance
5.1 Cleaning
The housing of the KTS modules are only to be cleaned
using a soft cloth and a neutral cleaning agent. Do not
use any abrasive cleaning agent or rough cleaning cloths.

5.2 Maintenance
The tab Customer service can be used for performing
various tests in DDC. A portion of these tests can only
be performed by customer service.

4. Select Express mode option. 5.3 Spare and wearing parts

5. Select <Next>.
?? Bluetooth devices will be searched and displayed. iiReplacement and wear parts only concern parts
received in the respective delivery.

Description Order Number

System tester KTS 525 1 687 023 670
System tester KTS 530 1 687 022 437
System tester KTS 540 1 687 022 436
System tester KTS 570 1 687 022 994
Adapter insert 1 688 000 349
OBD diagnosis cable 3 m (KTS 530)<) 1 684 465 557
OBD diagnosis cable 1.5 m 1 684 465 555
(KTS 525 / 540 / 570)<)
Power pack 1 687 023 620
Power supply cable<) 1 684 461 106
Measuring cable blue (KTS 530/540)<) 1 684 430 066
Measuring cable yellow (KTS 530/540)<) 1 684 430 067
6. Select <Cancel>.
Ground cable black<) 1 684 430 068
7. Confirm prompt Are you sure you want to
Measuring cable red/black (KTS 570)<) 1 684 463 214
close the Assistant? with <Yes>.
Measuring cable blue/yellow (KTS 570)<) 1 684 463 550
Test tip red (1x, with KTS 570 2x) 1 684 485 035
Terminal clip black<) 1 684 480 022
Connection cable USB 3 m<) 1 684 465 562
UNI connection cable 4 core<) 1 684 463 539
Case 1 685 438 626
Mount parts set 1 687 001 853
Bluetooth USB adapter (KTS 525 / 540 / 570) 1 687 023 449
Part subject to wear
<)

8. In the "Bluetooth settings" dialogue window, select

"Bluetooth >> Terminate".

""Bluetooth drivers are now initialized.

Robert Bosch GmbH 1 689 979 987 | 2013-04-15

 en 28 | KTS 525 / 530 / 540 / 570 | Decommissioning

6. Decommissioning 7. Technical data

6.1 Temporary shutdown 7.1 General data
In the event of lengthy periods of non-use:
¶¶ Disconnect the KTS 525 / 530 / 540 / 570 from the Property Value/Range

mains. Operating voltage 7 VDC — 30 VDC

Power consumption through vehicle bat- approx. 6 Watt
tery or power supply
6.2 Change of location
Dimensions (L x W x H) 170 x 120 x 40 mm
¶¶ If the KTS 525 / 530 / 540 / 570 is passed on, all the Weight (without connecting cables) 325 g
documentation included in the scope of delivery must Operating temperature 0 °C – 40 °C
be handed over together with the unit. Relative humidity 90 % (at 25 °C)
¶¶ The KTS 525 / 530 / 540 / 570 is only ever to be
transported in the original or equivalent packaging. 7.2 Interface protocols
¶¶ Unplug the electrical connection. The following interfaces with respective protocols are
¶¶ Heed the notes on initial commissioning. supported for controller diagnosis in conformance with
ISO 15031:
6.3 Disposal and scrapping RR ISO 9141-2 (Communications lines K and L)
1. Disconnect the KTS 525 / 530 / 540 / 570 from the RR SAE J1850VPW and SAE J1850PWM
mains and detach the power cord. (Communication lines BUS+ and BUS-)
2. Dismantle the KTS 525 / 530 / 540 / 570 and sort RR CAN ISO 11898 ISO 15765-4 (OBD)
out and dispose of the different materials in accor- (Communication lines CAN-H and CAN-L)
dance with the applicable regulations. RR CAN Single Wire
RR CAN Low Speed
6.4 Disposal
7.3 Multimeter specifications
This KTS 525 / 530 / 540 / 570 is subject to Measuring channel 1 (CH1) zero potential
European guidelines 2002/96/EG (WEEE). Measuring channel 2 (CH2) potential based
Old electrical and electronic devices, includ- Input resistance > 900 kOhm.
ingcables and accessories or batteries must
be disposed of separate to household waste. 7.3.1 DC measurement (CH1 and CH2)
¶¶ Please use the return and collection sys-
tems in place for disposal in your area. !!Use measuring leads for measurements smaller than
¶¶ Damage to the environment and 60 VDC, 30 VAC or 42 VACpeak only.
hazards to personal health are pre-
Property Value/Range
vented by properly disposing of
KTS 525 / 530 / 540 / 570. Measurement range 200 mV — 60 V
Precision CH1 ±0.75 % of measurement value,
additional ±0.25 % of measurement range
Precision CH2 ±2 % of measurement value,
additional ±0.5 % of measurement range
Resolution 100 µV — 100 mV
(depending on measuring range)

7.3.2 AC and effective value measurement

(CH1 and CH2)*)

Property Value/Range
Frequency range AC 10 Hz — 400 Hz (-3 dB)
Measurement range 200 mV — 30 V
AC precision at ±2 % of measurement value, additional
100 Hz ±0.5 % of measurement range
EFF precision at ≤
100 Hz
Resolution 100 µV — 100 mV
(depending on measuring range)

The measuring ranges and types of measurement "U" and "I" are
*)

peak-to-peak values. This results in the digital display field being

grayed out as soon as the defined measuring range has been
exceeded for a short time (Overload).

1 689 979 987 | 2013-04-15 Robert Bosch GmbH

 Technical data | KTS 525 / 530 / 540 / 570 | 29 en

7.3.3 Resistance measurement (CH1) 7.5 Power pack

Property Value/Range Property Value/Range
Measurement range 100 Ω — 1 MΩ Input voltage 90 VAC — 264 VAC
Precision up to ±0.75 % of measurement value Input frequency 47 Hz — 63 Hz
200 KΩ additional ±0.25 % of measurement range Output voltage 15 V
Precision up to ±2 % of reading Operating temperature 0 °C — 40 °C
1 MΩ additional ±0.25 % of measurement range
Resolution 0.1 Ω — 1000 Ω
(depending on measuring range) 7.6 Bluetooth Class 1
Input resistance > 9 MΩ
Wireless connection Minimum range
KTS 525 / 540 / 570 to PC/Laptop
7.3.4 Current measurement (CH1 and CH2)
Workshop environment in the open 30 meters
Sensor Measurement range space
If the vehicle door or window is open 10 meters
Shunt (CH1 only) ±600 mA and the engine is still running in the ve-
30 A clamp (CH1 only) ±30 A hicle interior
100 A clamp ±100 A
600 A clamp ±600 A
1000 A clamp (CH1 only) ±1000 A

7.3.5 Continuity tester (CH1)

Property Value/Range
Measurement current 2 mA
Open circuit voltage ≤5V
Continuity < 10 Ω (with acoustic response)

7.3.6 Diode measurement (CH1)

Property Value/Range
Measurement current 2 mA
Open circuit voltage ≤5V
Maximum diode voltage 2V

7.4 Oscilloscope specifications

Measuring channel 1 (CH1) zero potential
Measuring channel 2 (CH2) potential based
Input resistance > 900 kOhm.

Property Value/Range
Measurement range 0 V — 200 V
DC, AC,
Coupling DC(+) (only positive range is shown),
DC(-) (only negative range is shown).
U, 30 A (CH1 only), 100 A, 600 A,
1000 A (CH1 only),
Signal source
Diagnosis pins 1 to 15
(not pins 4, 5)
X-deflection 50 µs — 1 s
Trigger mode Manual, Auto-Time, Auto-Level
Trigger source CH1, CH2
Pretrigger time 0 % — 80 %
Frequency range > 1 MHz (typical 5 MHz)
Memory depth per 50 signal curves with 512 coordinates
channel

Robert Bosch GmbH 1 689 979 987 | 2013-04-15

Robert Bosch GmbH
Diagnostics
Franz-Oechsle-Straße 4
73207 Plochingen
DEUTSCHLAND
www.bosch.com
bosch.prueftechnik@bosch.com

1 689 979 987 | 2013-04-15