Int.
Agrophysics, 2007, 21, 311-316
                                                                                                                  INTERNATIONAL
                                                                                                                  Agrophysics
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              Temperature variation in a sawdust oven using different wood species
                                                  O.A. Ajayi and O.K. Owolarafe*
                        Department of Agricultural Engineering, Obafemi Awolowo University, Ile-Ife, Nigeria
                                         Received August 12, 2007; accepted November 11, 2007
      A b s t r a c t. An investigation was carried out on the use of    namely cellulose (C6 H10 O5 ), lignin (C6 H10 O3 ) (OCH3 )
sawdust as fuel for firing oven. An oven was fabricated and fired        (0.19-1.7) and hemicelluloses such as xylem (C5 H8 O4 )
with sawdust from four selected wood species (Triplochitus               (Tillman, 1978). Hard woods are deciduous trees or wide
scleroxylon, Milicia excelsis, Khaya sinegalensis and Celtis
                                                                         leafed trees, while soft woods are coniferous trees which are
zenkeri). The temperature of the oven was measured at four
different levels. The results indicate that the temperature of the       cone-bearing evergreens. Hard wood generally contains
oven increases with the degree of hardness of the wood species and       more energy than softwood on a dry weight basis due to
nearness to the heat source. The temperature was the highest for         higher lignin content plus the presence of more resins in the
khaya sinegalensis followed by milicia excelsis, celtis zenkeri and      extraction (Brown et al., 1952).
triplochitus scleroxylon, respectively. The average temperatures              Specific heat capacity is the amount of heat energy re-
recorded for the species in that order were 209.62, 173.50, 166.37       quired to raise the temperature of a unit mass of a substance
and 104.19°C. Statistical analysis of the data obtained indicates        by one degree centigrade. Specific heat capacity differs from
that the separate and interactive effects of all the factors (duration
                                                                         one species of wood to another. Thermal conductivity is the
of heating, location and wood species) were significant at 99%.
      K e y w o r d s : temperature variation, sawdust oven using,
                                                                         measure of the rate at which heat is conducted through the
wood species                                                             material; conductivity increases with the wood density.
                                                                         Wood thermal conductivity is found to increase with higher
                        INTRODUCTION                                     moisture content (Panskin et al., 1962).
                                                                              Sawdust is the powdery wood waste produced by
    Wood is a ready source of fuel ever known to man. Its                cutting wood with a saw. The size of the sawdust particles
uses in both industry and domestic purposes cannot be over               depends on the kind of wood from which the sawdust is
emphasized. In most developing countries wood and                        obtained and also on the size of the teeth of the saw
charcoal are the predominant fuels for preparation of food as            (Afuwape, 1983). Between 10 and 13% of the total content
well as serving as fuel for small and medium scale industries            of the log is reduced to sawdust in milling operations; this
(Zerbe, 2004; Bhattacharya et al., 1999). Wood is said to be             depends largely on the average width of the saw kert and the
the largest renewable source of energy at present and the                thickness of the timber sawed.
fourth largest source of energy ie rated after petroleum, coal                Transfer of heat plays an important role in oven, furnace
and natural gas in that order, all of which are non-renewable            and dryer designs. Transfer of heat energy could be through
energy sources. Wood was man’s main source of heat until                 conduction, convection or radiation. The rate of heat transfer
coal, oil, gas and electricity replaced it. In recent years,             by conduction through a substance is directly proportional to
however, the high cost of oil and gas has again induced                  the temperature gradient, dT/dx, and to the cross-sectional
people to burn more wood.                                                area of the path (Bird et al., 2002):
    The chemical composition of wood is an important                                                       dT
parameter in determining the energy value of wood                                                 q = KA ( ) ,                      (1)
                                                                                                           dx
materials. Wood is a composite of three basic polymers,
*Corresponding author’s e-mail: owolarafe@yahoo.com                                 ©   2007 Institute of Agrophysics, Polish Academy of Sciences
312                                             O.A. AJAYI and O.K. OWOLARAFE
where: q – heat rate (kW), A – cross-sectional area of flow
                                                                                                                    Mild steel
path (m 2 ), T – temperature (°C), x – distance through
conducting medium (m), K– thermal conductivity of the                                                               Fibre glass
material (W m-1°C).
                                                                                                                    Mild steel
    Transfer of heat by transport of heated fluid material
may be through free or forced convection. The heat rate is
proportional to the difference in temperature between the                                                           Fan
surface and the main bulk of fluid and to the surface area,
thus:
                      q = hc A ( t s - t f ),               (2)
where: t s - t f – difference in temperature between bulk of                                                        Aluminium
fluid and surface area ( o C), hc – convection heat transfer                                                        Exhaust
coefficient.                                                                                                        Stove
     Radiation is the emission of energy, without need of a con-
ducting or convecting medium, from the surfaces of opaque
bodies and from within semi-transparent objects. Radiation
rate depends upon the area, the nature and absolute tempe-         Fig. 1. Saw dust oven.
rature of the surface.
     The relationship of those factors is defined as:
                                                                                                                       Aluminium sheet
                         q = AEsT 4 ,                       (3)
                                                                                                                       Exhaust
where: E – emissivity, s – Stefan-Boltzman constant, T –
temperature.                                                                                                           Mild steel
     If a heating element is located in a thermally insulated                                                          Fibre glass
chamber, most of the heat generated is conserved and can be                                                            Air duct
applied to a wide variety of heating processes. Such insula-
ted chambers are called ovens or furnaces which depend on          Fig. 2. A cross-section of the heat exchanger.
the temperature. Ovens can be classified as electric ovens,
gas ovens, coke ovens, microwaves ovens, wood fired ovens,
coal fired ovens and kerosene fired ovens. They are used for
baking and roasting foods, drying paints and organic
enamels, baking foundry cores, thermal treatment of metals
and drying of agricultural materials (FSTC, 2003). This                                                                     Oven cabinet
study undertakes the development of a sawdust fired oven as
a way of utilising the wastes from the saw mills to generate                                                                4th layer
energy for various purposes.                                           300 mm
                                                                                                                            3rd layer
               MATERIALS AND METHODS                                   300 mm
     The oven was designed to have essentially two compo-                                                                   2nd layer
nents: a heat exchanger and an oven chamber.                           300 mm
     Figures 1-3 show the components of the oven (con-
                                                                                                                            1st layer
structed for the study) and the arrangement for temperature
measurement. The heating unit consists of a heat ex-                   300 mm
changing unit and a fire compartment (Tin can stove) as                                                                   Saw dust stove
shown in Fig. 2.
     The heat exchanger consists of four concentric rectan-                                 300 mm
gular parts (Fig. 2). A little opening is made on one side of                               600 mm            100 mm
the rectangular part to allow air intake, for the burning of
sawdust. The other sides of the rectangular box are closed so      Fig. 3. Arrangement for temperature measurement in the oven.
as to reduce loss of heat to the surroundings. This rectan-
gular box is constructed from a mild steel sheet – both inner
                 TEMPERATURE VARIATION IN A SAWDUST OVEN USING DIFFERENT WOOD SPECIES                                               313
and the outer parts, with fibre glass in between as lagging            rature of the oven was observed to be the highest with saw-
material to prevent heat loss. The upper part of the rectan-           dust from Mahogany, while those from Iroko, Ita and Arere
gular box is constructed from aluminium sheet. The base of             followed in that order. This result may be explained that
the rectangular box is also constructed from mild steel and            Mahogany and Iroko are both hardwood which retains more
lagged with fibre glass. This is done to reduce heat dissipa-          energy than softwood (Ita and Arere) (Brown et al., 1952).
tion to the surroundings.                                              Similar results were also reported by Klasnja et al. (2002)
     The stove which uses sawdust as fuel is positioned                who observed that the calorific value of poplar and willow
inside the rectangular box. It is similar in design and con-           wood species vary. This result provides an insight into the
struction to the Thai bucket stove (Bhattacharya et al., 2002,         estimation of the preheat time required for the oven when
Dixit et al., 2006). It involves cutting a hole in the bottom on       different types of sawdust are used.
one side of a three gallon can. A short length of rod of about              The temperature of the oven was also observed to
25 mm diameter is placed horizontally in the hole so that it           decrease with increase in the distance from the heat source.
reaches the centre of the stove. The can is filled with saw-           The results also agree with the findings of Ekundayo et al.
dust, stamped down with a wooden block during filling. The             (1998) on a tunnel oven. The temperature profiles of the
rod is removed. The stove is lit through the air hole at the           tunnel oven were observed not only to vary according to the
bottom. The performance of the oven was determined by the              heater profile but also to be dependent on the proximity to
preheat time measurement method as specified by ASTM                   the heating element. The temperature of the oven was ob-
(1999). Preheat time is time required to raise the temperature         served to reduce as the distance form the heating source in-
of the cavity form room temperature to cooking temperature             creased. For example, for a heating element of 503 W, the
(about175°C). The temperature of the oven was measured at              temperature reduced form 95 to about 74°C as the distance
four different levels, A, B, C and D, along the height of the          increased form 0 to 80 mm. Related findings were also repor-
oven chamber, with A the closest point to the heat source.             ted by Abraham and Sparrow (2004) on another electrically-
The oven temperature was measured both on heating and                  heated oven. The temperature profiles of the oven were
after removal of heat source. The temperature was moni-                observed to differ in the different sections of the oven. The
tored at intervals of 5 min for a period of 1 h. Four different        result also corroborates the report of Zareifard et al. (2006)
types of wood, namely Triplochiton scleroxylon (arere                  who indicate that the time temperature profiles vary and
*wood local names in Nigeria), Milicia excelsis (iroko*),              depend on the location of the h-monitor in a baking chamber.
Khaya senegalensis (mahogany*) and Celtis zenkeri (ita*)                    However, the pattern of temperature variation due to
were used in the form of saw dust for firing the oven. Data            heat removal changed as the temperature reduced in the
collected were statistically analysed using SAS statistical            mahogany, ita, iroko and arere, respectively (Fig. 5). The
package (SAS, 1987). Analysis of variance (Anova) was                  variation of the temperature with location follows a similar
carried out; the single and interactive effect of the factors          pattern as that of heating. Statistical analysis (SAS, 1987)
(time, wood species and location) on the oven temperature              shows that the mean temperatures for arere, iroko, maho-
were also determined using the statistical package.                    gany and ita were 104.19, 173.50, 209.62 and 166.37°C,
                                                                       respectively.
                 RESULTS AND DISCUSSION                                     Table 1 shows the results of the statistical analysis of the
    Figure 4 shows the effect of type of wood and location             effect of the factors considered (time, location and wood) on
(of temperature measurement) on the temperature of the                 the temperature of the oven. It could be observed that the
oven. It could be observed that the temperature of the oven            separate and the interactive effects of the all the factors on
varies with the type of sawdust (wood) used. The tempe-                the oven temperature were significant at 99%.
T a b l e 1. Statistical analysis of the effect of factors in oven temperature
Source                     Numbers                Anova SS               Means square             F value                Pr > F
Time                          12                   952729.6                 79394.1                2564.0                0.0001
Location                       3                    76675.0                 25558.3                  825.4               0.0001
Wood                           3                   299115.2                 99705.1                3220.0                0.0001
Time x Location               36                     8633.7                      239.8                 7.8               0.0001
Time x Wood                   36                    73482.0                  2041.2                   65.9               0.0001
Location x Wood                9                     7042.9                      782.5                25.3               0.0001
*Wood local names in Nigeria.
        314                                                                                    O.A. AJAYI and O.K. OWOLARAFE
                                                                                                          A                      350
                                                                                                                                                                                                          B
                                         350
                                                                                                                                 300
                                         300
                                                                                                                                 250
                                         250
                           Temperature
                                                                                                                                 200
                                                                                                                 Temperature
        Temperature (°C)
                                         200
                                                                                                                                 150
                                         150
                                                                                                      Arere                                                                                Arere
                                                                                                                                 100                                                       Iroko
                                                                                                      Iroko
                                         100
                                                                                                                                                                                           Mahogany
                                                                                                      Mahogany
                                                                                                                                                                                           Ita
                                                                                                      Ita
                                                                                                                                 50
                                          50
                                           0                                                                                      0
                                               0   5   10   15   20   25   30   35   40   45    50   55     60                         0   5   10   15   20    25    30   35    40   45   50         55   60
                                         300                                                                                     300
                                                                                                            C                                                                                             D
                                         250                                                                                     250
                                         200                                                                                     200
Temperature (°C)
                                                                                                                   Temperature
                     Temperature
                                                                                                                                 150
                                         150
                                                                                                                                 100
                                         100
                                                                                                Arere
                                                                                                Iroko                                                                                          Arere
                                                                                                Mahogany                                                                                       Iroko
                                                                                                Ita                                                                                            Mahogany
                                                                                                                                  50                                                           Ita
                                         50
                                                                                                                                   0
                                          0
                                                                                                                                       0   5   10   15   20     25   30    35   40   45   50         55       60
                                               0   5   10   15   20   25   30   35   40   45    50   55     60
                                                                      Time (min)
                                                                         Time                                                                                 Time Time
                                                                                                                                                                   (min)
         Fig. 4. Effect of wood type on oven temperature changes (heat supplied) at location: A, B, C, and D.
                                         TEMPERATURE VARIATION IN A SAWDUST OVEN USING DIFFERENT WOOD SPECIES                                                                                                      315
                                                                                                          A                                                                                                   B
                                                                                                                                  350
                           350
                                                                                                                                  300
                           300                                                                                                                                                                     Arere
                                                                                               Arere
                                                                                                                                                                                                   Ita
                                                                                               Ita
                                                                                                                                  250                                                              Iroko
                                                                                               Iroko
                                                                                                                                                                                                   Mahogany
                           250
                                                                                               Mahogany
             Temperature
                                                                                                                                  200
                  (°C)
                                                                                                                   Temperature
                           200
      Temperature
                                                                                                                                  150
                           150
                                                                                                                                  100
                           100
                            50                                                                                                     50
                             0
                                                                                                                                    0
                                 0   5   10   15    20    25     30     35    40    45    50         55       60
                                                                                                                                        0   5   10   15   20   25     30       35   40   45   50         55   60
                                                                Time
                                                                                                                                                                     Ti
                                                                                                                                  300
                     300
                                                                                                          C                                                                                                   D
                                                                                                                                                                                              Arere
                                                                                              Arere                                                                                           Ita
                                                                                                                                  250
                     250                                                                      Ita                                                                                             Iroko
                                                                                              Iroko                                                                                           Mahogany
                                                                                              Mahogany
                     200                                                                                                          200
                                                                                                                    Temperature
     Temperature
Temperature (°C)
                     150                                                                                                          150
                     100                                                                                                          100
                           50                                                                                                      50
                           0
                                                                                                                                    0
                                 0   5   10   15   20    25     30     35    40    45    50     55        60
                                                                                                                                        0   5   10   15   20    25        30   35   40   45   50         55   60
                                                               T ime
                                                         Time (min)                                                                                            TimeTime
                                                                                                                                                                    (min)
 Fig. 5. Effect of wood type on oven temperature changes (heat removed) at location: A, B, C, and D.
316                                                  O.A. AJAYI and O.K. OWOLARAFE
                          CONCLUSIONS                                       Bhattacharya S.C., Attalage R.A., Augustus L.M., Amur G.Q.,
                                                                                  Saqlam P.A., and Thanawat C., 1999. Potential of biomass
     1. There is an indication that high temperature can be
                                                                                  fuel conservation in selected Asian countries. Energy
obtained in the oven from the use of sawdust as fuel.
                                                                                  Conserv. Manag., 40, 114-1162.
     2. The temperature attained in the cavity had a cor-                   Bird R.B., Stewart W.E., and Lightfoot E.N., 2002. Transport
relation with the type of wood.                                                   Phenomena. J. Willey Press, New York.
     3. The data not only provide an insight into the choice of             Brown H.P., Pansakin A.J., and Forsath C.C., 1952. A Text-
sawdust in the operation of the oven but also on the time                         book of Wood Technology. McGraw-Hill Press, NewYork.
required to attain a particular temperature within the                      Dixit Bhaskar C.S., Paul P.J., Mukunda H.S., 2006. Part I:
cooking range. This will be useful in cooking as well as                          Experimental studies on a pulverised fuel stove. Biomass
drying of agricultural products.                                                  and Biomass and Energy, 7, 605-692.
     4. Going by the high temperatures recorded, it is evident              Ekundayo C.O., Probert S.D., and Newborough M.N., 1998.
that the oven will serve a useful purpose in drying and                           Improved heating-element configurations for a tunnel oven.
preservation of agricultural products.                                            Applied Energy, 61, 111-124.
                                                                            Food Science and Technology Centre, 2003. Ovens, 7, 7-31.
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