YSS Cold Working Die
YSS Cold Working Die
STEELS
1
Characteristics of YSS Cold Work Tool Steels
HAP10
YXM1 Toughness
Strength HAP5R
YXR7
S-MAGIC Matrix high speed steel
Abrasion resistance
SLD
YXR3
SLD8
ARK1 Toughness
Air hardened steel
ACD37 Excellent machinability YXR33 DAC
SGT
COLD WORK TOOL STEELS
Toughness
• Comparison of charactistics
Strength Distortion Standard
YSS Abrasion Pressure at elevated by heat hardness
grade resistance resistance Toughness Hardenability Machinability Weldability
temperature treatment (HRC)
S-MAGIC A A B A– A+ A+ A– B 58~62
SLD A A B B A+ A+ B C 57~63
ARK1 B+ A B A A+ A+ A B 58~60
SLD8 A– A B+ A– A+ A B+ C 58~63
SLD10 A– A+ A– A– A+ A B– C 59~65
CRD A+ A C C B– B C D 57~63
YCS3 D C D C D D A+ B 57~63
SGT C B+ D B C D A B 57~63
ACD37 B A– C B A+ A A B 55~60
HMD5
C B D B — — A A 55~60
HMD1
HPM1
D– D D A– — — A– A 40
HPM2T
YXM1 A A+ A A– B B B C 58~64
YXM4 A++ A+ A+ B B B B– C 62~66
XVC5 A+++ A++ A++ C B B– C D 63~67
YXR7 A A+ A A A B B C 61~65
YXR3 A– A A A+ B B B+ C+ 58~61
YXR33 B B A+ A++ A B B+ C+ 54~58
HAP5R A A+ A A+ A A B C 58~62
HAP10 A+ A+ A A A A B– C 62~65
HAP40 A++ A++ A++ A– B A C+ C 64~67
HAP72 A+++ A+++ A+++ C A– A C– D 68~71
(A is the uppermost level and + indicates higher performance)
2
Applications and YSS grade Features
YSS
Main applications Features
grade
High performance cold work tool steel attaining both extended mold
S-MAGIC Cold work dies for high-tensile steels,
lifespan and outstandingly easy mold fabrication. 60~62 HRC with
(NEW) SUS, mass production, and general use.
high temperature. tempering. Excellent wear & galling resistance.
Cold work dies for general use, forming Cold work die steel with high abrasion resistance for general use,
SLD roll, shear. excellent harden-ability and minimal quench stress.
Dies for printed circuit board, Cold work die steel with high toughness and improved machinability.
ARK1
die plates, stripper plates. The same heat treatment conditions as SKD11.
Cold work die steel with superior machinability for generaluse; Be careful
SGT Dies for deep drawing, gauges.
with quenching large dies and wire electric discharge machining.
HMD5 Steel for flame hardening, resulting in high hardness and small strain
Dies for deep drawing.
HMD1 even with air quenched; good weldability.
Cold forging dies, High speed steel with high abrasion resistance and toughness for
YXM1 general use.
cold heading dies, slitter.
YXM4 High speed steel to prevent from abrasion, seizure and deformation
Cold forging dies, drawing dies. under high pressure.
XVC5
Rolling dies, cold forging dies, roll, cold Matrix high speed steel, extremely highest toughness in 62-65HRC.
YXR7
forging panches, blanking panches. available to vacuum quenching.
Dies to be used for cracking or chip Matrix high speed steel for general use, extremely highest toughness
YXR3
breaking resistance. in 58-61HRC.
Cold forging dies, Matrix high speed steel extremely highest toughness in high speed
YXR33
warm forging dies. steels.
HAP10 Fine blanking dies. Extremely tough Powder Metallurgy process high speed steel.
Press forming dies for mass production, P/M high speed steel with high abrasion resistance and toughness
HAP40
roll. for general use.
Cold plastic working dies of long life, P/M high speed steel with high hardness and highest abrasion
HAP72 high performanced IC molds. resistance.
3
Type and Chemical Compositions
Grade Chemical Composition (%)
SLD SKD11 1.50 0.25 0.45 ≤ 0.025 ≤ 0.010 – 12.00 – 1.00 0.35 –
HMD5
Original steel Flame hardened tool steel
HMD1
HPM1 Patented steel 0.12 0.30 0.90 ≤ 0.025 ≤ 0.10 3.00 – – 0.30 Cu2.2 Al1.0
YXM1 SKH51 0.85 0.25 0.35 ≤ 0.025 ≤ 0.010 – 4.15 6.50 5.30 2.05 –
COLD WORK TOOL STEELS
YXM4 SKH55 0.85 0.25 0.35 ≤ 0.025 ≤ 0.010 – 4.15 6.50 5.30 2.05 5.00
XVC5 SKH57 1.25 0.25 0.35 ≤ 0.025 ≤ 0.010 – 4.15 10.00 3.50 3.45 10.00
YXR7
Original steel Matrix high speed steel
YXR3
4
Heat Treatment
(1)Annealing (2)Holding time at hardening temperature
1. All material is delivered as spheroidized annealed
condition. • High speed tool steel
2. When used after reforging, spheroidized annealing is 1. Preheating time 1st stage: 30 minutes for every
to be done before hardening. 25 mm of the tool at 500-550°C
3. Stress relief annealing is to be done in order to 2nd stage: (holding time X 2) at 850°C
remove stress occured by cold working such as cold 3nd stage: (holding time X 2) at 1,050°C
drawing, cold rolling or cutting and machining. Preheating is (holding time X 2) at 900°C for small thickness (50
• Heating temperature: 650-700°C mm max.) and simple shape tools, and wherever facilities are limited.
• Holding time: 1h/25mm thickness The first stage can be omitted for small tools.
Holding time (sec) 60 90 160 240 280 350 390 420 440 495
Salt bath
Thickness X multiple X12 X9 X8 X8 X7 X7 X6.5 X6 X5.5 X5.5
Note: Use the holding time in the salt bath as the immersion time.
COLD WORK TOOL STEELS
• Cold die steels, alloy tool steels and carbon tool steels
1. Preheating time 1st stage: (holding time X 2) at 500-550°C
2nd stage: (holding time X 1) at 750-800°C
(Unnecessary for SK, SKS)
Except that preheating can be omitted wherever an electric furnace is used or for small tools (50mm or less thickness) and simple
shape tools.
Radial direction
0.20
Dimensional change rate (%)
Longitudinal direction
0.15
0.10
0.05
0
S-MAGIC SLD ARK1 SLD8 ACD37 SGT YCS3 YXM1 YXR7 YXR3 YXR33 HAP10 HAP40
1,025°C 1,025°C 1,025°C 1,025°C 850°C 825°C 800°C 1,200°C 1,160°C 1,150°C 1,140°C 1,130°C 1,130°C Hardening temperature
505°C 200°C 520°C 530°C 200°C 200°C 200°C 575°C 560°C 570°C 580°C 570°C 570°C Tempering temperature
5
Heat Treatment
(5) Standard heat treatment conditions
Annealing Hardening Tempering
YSS grade Hardness Hardness
Temperature (°C) (HBW) Temperature (°C) Temperature (°C) (HRC)
830-880 1010-1040
S-MAGIC Slow cooling ≤ 255 Air quenching 480~530 Air cooling ≥ 60
830-880 1000-1050 (980-1030)
SLD Slow cooling ≤ 248 Air quenching (Oil quenching) 150~200 Air cooling ≥ 58
830-880 1010-1040
ARK1 Slow cooling ≤ 248 Air quenching 480~530 Air cooling ≥ 58
830-880 1020-1040
SLD8 Slow cooling ≤ 248 Air quenching 520~550 Air cooling ≥ 60
830-880 930-980 (950-1000)
CRD Slow cooling ≤ 248 Oil quenching (Air quenching) 150~200 Air cooling ≥ 61
750-780 790-850
YCS3 Slow cooling ≤ 212 Oil quenching 150~200 Air cooling ≥ 63
750-780 800-850
SGT Slow cooling ≤ 217 Oil quenching 150~200 Air cooling ≥ 60
750-800 830-870
ACD37 Slow cooling ≤ 235 Air quenching 150~200 Air cooling ≥ 58
825-875
HMD5 / HMD1 Slow cooling ≤ 235 Flame hardening
800-880 (1)1220-1240 (2)1200-1220
YXM1 Slow cooling ≤ 255 Oil quenching 550~570 Air cooling ≥ 63
800-880 (1)1230-1250 (2)1210-1230
YXM4 Slow cooling ≤ 277 Oil quenching 560~580 Air cooling ≥ 64
820-880 (1)1230-1250 (2)1210-1230
XVC5 Slow cooling ≤ 285 Oil quenching 550~580 Air cooling ≥ 64
COLD WORK TOOL STEELS
SGT(850°C)
CRD
50 (980°C)
YXM1(1,180°C)
XVC5 SLD(1,025°C)
40
(1,230°C)
Hardness
(HRC)
30
20 8ø 20ø 170ø
70ø 180ø
10 • • • 550ø
1.0 2.0 3.0 4.0 6.0 8.0 10 20 30 40 60 80 100 200 400 600 8001,000
Half temperature time (min) [ :air quenching, :oil quenching]
6
Quenched and tempered hardness curve
S-MAGIC SLD ARK1
70 70 70
1,050°C
65 65 1,050°C 65
1,030°C
1,025°C
1,030°C
60 60 60
Hardness (HRC)
Hardness (HRC)
Hardness (HRC)
1,000°C
55 55 55
1,010°C
50 50 50
45 45 45
40 40 40
0 100 200 300 400 500 600 0 100 200 300 400 500 600 0 100 200 300 400 500 600
Tempering temperature (°C) Tempering temperature (°C) Tempering temperature (°C)
COLD WORK TOOL STEELS
1,000°C
850°C
60 60 60
Hardness (HRC) 800°C
Hardness (HRC)
Hardness (HRC)
YCS3
975°C (820°C Oil quenching)
925°C 825°C
50 50 50
40 40 40
30 30
0 100 200 300 400 500 600 30 0 100 200 300 400 500
0 100 200 300 400
Tempering temperature (°C) Tempering temperature (°C) Tempering temperature (°C)
Hardness (HRC)
855°C 1,140°C
62 62 62
1,180°C
60 60 60
880°C
1,160°C
58 58 1,120°C
58
1,100°C
56 56 56
54 54 54
100 200 300 500 520 540 560 580 600 620 500 520 540 560 580 600
Tempering temperature (°C) Tempering temperature (°C) Tempering temperature (°C)
7
Quenched and tempered hardness curve
YXR7 YXR3 YXR33
70 66 62
1,160°C
64 60
68
62 58
1,180°C
1,175°C 1,140°C
66 1,160°C 60 56
Hardness (HRC)
Hardness (HRC)
Hardness (HRC)
1,150°C
1,125°C 1,120°C
1,140°C 58 54
64
56 52
62 54 50
1,120°C 52 48
60
50 46
58 48 44
500 520 540 560 580 600 500 550 600 700 500 550 600 650
Tempering temperature (°C) Tempering temperature (°C) Tempering temperature (°C)
COLD WORK TOOL STEELS
Hardness (HRC)
Hardness (HRC)
64 1,220°C
62
66
60 62
58 64
1,100°C 60
1,075°C
1,050°C 1,100°C
56
1,025°C 1,075°C 62
58
1,050°C
54
1,025°C
52 56 60
520 540 560 580 600 520 540 560 580 600 500 520 540 560 580 600
Tempering temperature (°C) Tempering temperature (°C) Tempering temperature (°C)
8
Properties
•Abrasion resistance
Specific abrasion volume(mm3/mm2• mm)X10-7
YSS grade Hardness (HRC)
0.5 1.0 1.5 2.0
S-MAGIC 62.0
SLD 60.0
ARK1 59.0
SLD8 62.5
YCS3 60.0
SGT 60.0
ACD37 60.0
YXM1 65.5
XVC5 67.0
YXR7 65.0
YXR3 59.0
YXR33 58.0
COLD WORK TOOL STEELS
• Toughness
(kgf/mm2) (N/mm2)
YXR3 Bending strength 6,000
600
ARK1 YXR7 HAP10
500 5,000
YXM1
Bending Strength
HAP5R
HAP40 4,000
400 YXM4
S-MAGIC
SLD XVC5
HAP72 3,000
300 SGT V60
CRD V50
V40
200 2,000
(kgf-m/cm2) (J/cm2)
20 200
100 1,000 Charpy impact value
56 58 60 62 64 66 68 70 72 YXR33
YS
Hardness (HRC) M
15 150
10R Charpy impact value
YXR3 HAP5R
10 100
ARK1
6 60
HA
P1
S-MAGIC 0
4 HAP40 YXR 40
7
SLD YXM
2 YXM4 1
HAP7 20
XVC5 2
0
0 54 56 58 60 62 64 66 68 70
Hardness (HRC)
9
Available Size Range (by Rolling)
•Round and Spuare Bars
Shape
(Unit: mm)
diameter or
Round bar Square bar
parallel side
Dimension 0 0.5 1 1.5 2 2.5 3 3.5 4 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 0 1 2 3 4 5 6 7 8 9 9.5
180
170
160
150
140
130
120
110
100
90
80
COLD WORK TOOL STEELS
70
60
50
40
30
20
10
•Flat Bars
Width (mm)
50 65 75 90 105 130 155 185 205 255 305 355 405 460
Thickness
(mm)
6
10
13
16
19
25
32
38
50
65
75
100
110
120
130
140
10
Hitachi Metals, Ltd. http://www.hitachi-metals.co.jp/
Head Office SEAVANS North Building, 1-2-1, Shibaura, Minato-ku, Tel. +81-3-5765-4410
Tokyo 105-8614, Japan Specialty Steel Company Fax. +81-3-5765-8317
Hitachi Metals America, Ltd.
Head Office 2 Manhattanville Road, Suite 301, Tel. +1-914-694-9200
Purchase, NY 10577, U.S.A. Fax. +1-914-694-9279
Dalian Branch 3-2, Koushin Mould Industrial Park III B-1-1-1F. Tel. +86-411-8718-1011/1022
T. Z. Dalian, China Fax. +86-411-8718-1033
Tianjin Branch No.13 Workshop, Wenxin Industrial Park, Jingxiang Tel. +86-22-8699-3101/3102
Road, Xiaodian Town, Beichen Economic Fax. +86-22-8699-3103
Development Zone, Tianjin, China
Hitachi Metals, Ltd.
Beijing Room No.1418, Beijing Fortune Building,5 Dong San Tel. +86-10-6590-8775
Liaison Office Huan Bei-Lu, Chaoyang District, Beijing, 100004 China Fax. +86-10-6590-8776
•This catalog and its contents are subject to change without notice.
•Do not duplicate this catalog without permission from Hitachi
Metals,Ltd.
Our address and contact indicated in this catalog are those as of November 2007.
If you cannot put a call through, please contact our Corporate Communication Group.
in Tokyo below.
Tel:+81-3-5765-4076
Fax:+81-3-5765-8312
E-mail : hmcc@hitachi-metals.co.jp