PARTS MANUAL

872235

B25D MkVI ADT - A825D60

FIRST ISSUE : SEPTEMBER 2008 (PRE-PRODUCTION)

SECOND ISSUE : NOVEMBER 2008 (PRODUCTION)
THIRD ISSUE : FEBRUARY 2009 (SIB 2009/1026)
FOURTH ISSUE : MAY 2009 (SIB 2009/1063)
LATEST ISSUE : NOVEMBER 2009 (SIB 2010/1019)

872235 - B25D ADT - Nov 2009 REV D

i
872235 - B25D ADT - Nov 2009 REV 0
ii
 INTRODUCTION

This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of
publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product
at any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.

Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT
Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any
loss, damage or injury to person or property suffered, whether direct, or indirect or consequential, arising
from the use of this manual. In particular and without detracting from the above, the disclaimer also applies
in the event of any specification, warning, or representation contained in this manual being inadequate,
inaccurate, or unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of gen-
eral safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on your BELL product or this manual. The address of your nearest BELL
EQUIPMENT branch or dealer is as follows:-

For the latest Bell operations listing please visit: www.bellequipment.com

The following address list was correct as at 02 February 2010.

LOCATION OF OPERATIONS
RICHARDS BAY - HEAD OFFICE:
Bell Equipment Group
Physical Address: Carbonode Cell, Alton,Richards Bay,3900
Tel: +27 (0)35 907 9111
Fax: +27 (0)35 797 4336
E-mail: sales@bellequipment.com

ASIA PACIFIC:

SINGAPORE
Bell Equipment (SEA) PTE Ltd
Physical Address: 10 Anson Road, #22-02A International Plaza, Singapore, 079903
Contact: Mohd Johari Ahmead (Dealer Development Sales Manager)
Mobile: +65 966 36404
Tel : +65 622 08 004 or +65 622 62 362
Fax :+65 622 03 004E-mail: bellequipment@singnet.com.sg (Johari) or wendycmw@singnet.com.sg

872235 - B25D ADT - Nov 2009 REV B

iii
 LOCATION OF OPERATIONS

EUROPE :

FRANCE
Bell France SARL
Physical Address: Route d’ Argenton-Sur-Creuse, 23800 Dun Le Palestel, France
Contact: Claude Boulet (Director) Vincent Valadas (Technical Director)
Mobile: +33 60719 5407
Tel : +33 55589 2356
Fax :+33 55589 2324
E-mail: claudeb@fr.bellequipment.com

GERMANY
Bell Equipment (Alsfeld) GmbH
Physical Address: Willi-Brandt Strasse 4-6, D-36304, Alsfeld, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 6631 911 300
Fax: +49 6631 911 313
E-mail: andrek@de.bellequipment.com

German Assembly Plant (Eisenach)

Physical Address: Industriestrasse 8, 99819 Grossenlupnitz/OT, Horselberg, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 369 207 3101
Fax: +49 369 207 3150
Email: andrek@de.bellequipment.com

SPAIN
Bell Equipment Spain
Physical Address: C/Iplacea Nº 10, Nave 2.2 P.I. Alcala Park, 28803 Alcalá de Henares, Madrid, Spain
Contact: Jesus Vivero
Mobile: +34-64 99 33 089
Tel: +34 91 879 60 19
Fax: +34 91 879 60 49
E-mail: lauriannec@fr.bellequipment.com

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Physical Address: Rue de Vevey 178, 1630 Bulle, SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
Tel: +41 26 913 00 11/2
Fax: +41 26 913 00 19
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Physical Address: Unit 6C, Graycar Business Park, Barton Turns, Barton-Under-Needwood, Burton-on-Trent,
DE13 8EN, UNITED KINGDOM
Contact: Neville Paynter
Tel: +44 1283 714259 (Direct)
Tel: +44 1283 714251 (Parts Direct)
Fax: +44 1283 712687
E-mail: cameronc@bellequipment.co.uk or general@bellequipment.co.uk

872235 - B25D ADT - Nov 2009 REV B

iv
 LOCATION OF OPERATIONS

MIDDLE EAST :

KINGDOM OF BAHRAIN
Physical Address: Building 1110, Road 4225, Block 342, Juffair, Manama, Kingdom of Bahrain
Contact: Kevin Rock (Business Development Manager)
Mobile: +973 3688 3233
Tel: +973 173 64958
Fax: +973 177 25435
E-mail: kevinrock@bellequipment.me.uk

SOUTHERN AFRICA:

CAPE REGION:

CAPE TOWN
Bell Equipment Sales SA Limited
Physical Address: 28 Aviation Road, Phase 4, Airport City, Cape Town, 7475
Contact: John Collins (General Manager)
Mobile: +27 (0)82 495 9338
Tel: +27 (0)21 380 9000
Fax: +27 (0)21 380 9057
E-mail: maureenb@bell.co.za johnc@bell.co.za

EAST LONDON
Bell Equipment Sales SA Limited
Physical Address: 811 East Coast Resort Road, Meisies Halt, Gonubie, East London, 5200
Contact: Kassie van de Heever
Mobile: +27 (0)82 827 8050
Tel: +27 (0)43 732 1415 (Parts) or +27 (0)43 732 1473 (Admin &Technical Queries)
Fax: +27 (0)43 732 1435
E-mail: kassiev@bell.co.za

GEORGE
Bell Equipment Sales SA Limited
Physical Address: Pioneer Avenua Industria Pacaltsdrop, George, 6534
Contact: Ryan Britain
Mobile: +27 (0)82 334 2170
Tel: +27 (0)44 878 0930/1
Fax: +27 (0)44 878 0932
E-mail: karino@bell.co.za

PORT ELIZABETH
Bell Equipment Sales SA Limited
Physical Address: 349 Kempston Road, Korsten, Port Elizabeth, 6056
Contact: Gert Nelson
Mobile: +27 (0)82 657 1190
Tel: +27 (0)41 451 3202/4/6
Fax: +27 (0)41 451 3208
E-mail: lynneo@bell.co.za

872235 - B25D ADT - Nov 2009 REV B

v
 LOCATION OF OPERATIONS

NAMIBIA / WINDHOEK
IA Bell Equipment Sales SA Limited
Physical Address: 37 Lazarett Street, Ausspann Platz, Windhoek, Namibia
Contact: Johan van Wyk
Mobile: 081-250 2949
Tel: 264 61 226 021/2/3
Fax: 264 61 228 330

CENTRAL REGION:

JOHANNESBURG (GAUTENG)
Bell Equipment International Operations (Isando Industrial Park)
Physical Address: Griffiths Road, Jet Park, 1459
Contact: Mike Dutton (Managing Director)
Mobile: +27 (0)82 821 1077
Tel: +27 (0)11 966 4949
Fax: +27 (0)11 966 4980
E-mail: sharona@bell.co.za

Bell Equipment Sales SA Limited (Gauteng)

Physical Address: Griffiths Road, Jet Park, 1459
Contact: Dirk Truter (Sales & Operations Manager)
Mobile: +27 (0)82 806 3889
Tel: +27 (0)11 928 9700
Fax: +27 (0)11 928 9730 or (Sales) +27 (0)11 397 6274
E-mail: susanm@bell.co.za

MIDDELBURG (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 9 Tswelopele Street, Industrial Area, Middelburg, 1050
Contact: Aubrey Potgieter
Modile: +27 (0)83 629 1931
Tel: +27 (0)13 246 8900
Fax: +27 (0)13 246 1229
E-mail: rinas@bell.co.za

RUSTENBURG (NORTH WEST PROVINCE)

Bell Equipment Sales SA Limited
Physical Address: 16 Vanadium Street, Border Industrial, Rustenburg, 0300
Contact: Nico Thompson (Branch Manager)
Mobile: +27 (0)82 773 5422
Tel: +27 (0)14 538 1003/4
Fax: +27 (0)14 538 1005
E-mail: gitteb@bell.co.za

TZANEEN (LIMPOPO)
Bell Equipment Sales SA Limited
Physical Address: 1 Mangaan Street Tzaneen
Contact: Freddie Barnard (Branch Manager)
Mobile: +27 (0)82 335 9102
Tel: +27 (0)15 307 1129
Fax: +27 (0)15 307 3095
E-mail: freddieb@bell.co.za

872235 - B25D ADT - Nov 2009 REV B

vi
 LOCATION OF OPERATIONS

COASTAL REGION:

DURBAN
Bell Equipment Group (Chairman’s Office)
Physical Address: 75 Columbine Place, Ring Road Industrial Park, Durban North, 4000, Durban, 4000
Contact: Howard Buttery (Chairman)
Tel: +27 (0)31 569 1100
Fax: +27 (0)31 569 1108
E-mail: howardb@bell.co.za

EMPANGENI
Bell Equipment Sales SA Limited
Physical Address: No.1 Irvine Bell Drive, Old Mill Industrial, Empangeni, 3880
Contact: Mike Campbell (Branch Manager)
Mobile: +27 (0)82 784 1477
Tel: +27 (0)35 707 2500
Fax: +27(0)35 792 6516
E-mail: michaelc@bell.co.za

NELSPRUIT (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 3 Christie Crescent, Vintonia 2, Nelspruit,1200
Contact: Leon van der Linde (Acting Branch Manager)
Mobile: +27(0)82 413 2469
Tel: +27 (0)13 755 2110/6
Fax: +27 (0)13 755 2117
E-mail: corries@bell.co.za

PIETERMARITZBURG
Bell Equipment Sales SA Limited
Physical Address: 7 Van Eck Place, Mkondeni, Scottsville, 3201, Pietermaritzburg, 3209
Contact: Les Lothain (Regional Manager)
Mobile: +27 (0)82 774 9937
Tel: +27 (0)33 386 9319
Fax: +27 (0)33 386 1837
E-mail: michellet@bell.co.za

PIET RETIEF (MPUMALUNGA)

Bell Equipment Sales SA Limited
Physical Address: 136A Kotze Street, Piet Retief, 2380
Contact: Butcha Balate
Mobile: +27 (0)82 774 0495
Tel: +27 (0)17 826 1523
Fax: +27 (0)17 826 1580
E-mail: eugeniob@bell.co.za

SWAZILAND
Bell Equipment Sales SA Limited
Physical Address: Tambankulu Street, Plot 686, Matsapha, Swaziland
Contact: Charlie Boucher
Mobile: 00 268 602 3795
Tel: +268 51 874 96/7
Fax: +268 51 874 98
E-mail: nicolienb@bell.co.za

872235 - B25D ADT - Nov 2009 REV B

vii
 LOCATION OF OPERATIONS

NORTHERN CAPE REGION:

BLOEMFONTEIN
Bell Equipment Sales SA Limited
Physical Address: 17 Dennis Pooley Street, Bloemfontein, 9300
Contact: Peter Wille (Branch Manager)
Mobile: +27 (0)82 854 2265
Tel: +27 (0)51 4327 855
Fax: +27 (0)51 4323 740
E-mail: yvetteo@bell.co.za or peterw@bell.co.za

KIMBERLEY
Bell Equipment Sales SA Limited
Physical Addess: 12 Hendrick Van Eck Street, Kimdustria, 8300
Contact: Aubrey Potgieter (General Manager)
Mobile: +27 (0)83 629 1931
Tel: +27 (0)53 841 0710/11/12/13
Fax: +27 (0)53 841 1940
E-mail: aubreyp@bell.co.za

KURUMAN (NORTHERN CAPE)

Bell Equipment Sales SA Limited
Physical Address: Mariette Crescent, Industrial Area, Kuruman, 8460
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)53 712 3072 / 3134
Fax: +27 (0)53 712 3036
E-mail: lorenzoj@bell.co.za

WOLMARANSSTAD
Bell Equipment Sales SA Limited
Physical Address: 80 Kruger Street, Wolmaransstad, 2630
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)18 596 2319
Fax: +27 (0)18 596 2855
E-mail: bernardn@bell.co.za

OTHER AFRICA:

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Ltd (Maputo)
Physical Address: Avenida Samora Machel nr.238, Matola, 00258 21, Maputo, Mozambique
Contact: Mario Ferreira
Mobile: +00258 82 301 8940
Tel: +00258 21 722 022/21
Fax: +00258 21 724 559
E-mail: mariof@mz.bellequipment.com

Bell Equipment Ltd (Beira)

Physical Address: Talhao 297, Estrada nacional nr.6, Zona Indutrial da Manga, Beira, 00258 23, Sofala, Mozambique
Contact: Mario Ferreira or Johnny Fourie
Mobile: +00258 84 502 3921
Tel: +00258 23 302 145/6/7
Fax: +00258 23 302 149
E-mail: johnnyf.bell@tdm.co.mz

872235 - B25D ADT - Nov 2009 REV B

viii
 LOCATION OF OPERATIONS

ZAMBIA
Bell Equipment Ltd - (Kitwe)
Physical Address: Kalulushi Business Park, Kalulushi, Kitwe, Zambia
Contact: Shaunn McCann (Sales Manager)
Mobile: +260 97 770 677
Tel : +260 2 731 557/8
Fax : +260 2 731 555
E-mail: shaunnmc@zm.bellequipment.com

Tel: +263 33 6552

Fax: +263 33 6552 (ask for fax)
E-mail: belltriangle@africaonline.co.zw

Bell Equipment Ltd - (Lusaka)

Physical Address: Plant No. 110/186 Lusanshya Road, Lusaka, Zambia
Contact: Keith Russell
Mobile: +260 (97) 7771 302
Tel : +260 (211) 237 120
Fax : +260 (211) 237 121
E-mail: keithr@zm.bellequipment.com

ZIMBABWE
Bell PTA (PVT) Ltd (Harare)
Physical Address: 16 Erith Road, Willowvale, Harare, Zimbabwe
Contact: Charl du Toit
Mobile: +263-91 260 169
Tel: +263 4 661 061/090/125/181/418
Fax: +263 4 621 026
E-mail: charl@bellzim.co.zw

Bell Equipment (Gweru)

Physical Address: 33 J Tongogara Avenue, Gweru, Zimbabwe
Contact: Jannie Van Wyk
Mobile: +263 91 310 722
Tel: +263 54 223 85 / 91
Fax: +263 54 223 85 (ask for fax)

Bell Equipment (Triangle)

Physical Address: Strand 44, Triangle, Zimbabwe
Contact: Urombo Kaunzonze
Mobile: +263 912 542 708 or +263 912 706 376
Tel: +263 33 6552
Fax: +263 33 6552 (ask for fax)
E-mail: belltriangle@africaonline.co.zw

872235 - B25D ADT - Nov 2009 REV B

ix
DEALER

Keep a record of your dealer information here:

872235 - B25D ADT - Nov 2009 REV 0

x
 IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after
this date will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not
drawn to scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you
find any errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Sup-
port Representative or post it directly to your nearest BELL Branch. Addresses are given
at the beginning of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

872235 - B25D ADT - Nov 2009 REV 0

xi
872235 - B25D ADT - Nov 2009 REV 0
xii
 CONTENTS OVERVIEW

CONTENTS

SECTION 1. GENERAL INFORMATION

SECTION 2. ENGINE
SECTION 3. DRIVETRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICAL SYSTEM
SECTION 7. FRAME AND BODY
SECTION 8. SERVICE KITS
SECTION 9. RECOMMENDED LUBRICANTS & PAINTS
SECTION 10. SPECIAL TOOLS
SECTION 11. NUMERICAL INDEX

872235 - B25D ADT - Nov 2009 REV 0

xiii
872235 - B25D ADT - Nov 2009 REV 0
xiv
 TABLE OF CONTENTS

SECTION 1 : GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1

SECTION 2A : ENGINE TIER 2 - - - - - - - - - - - - - - - - - - - - - - - - 2A-1

ENGINE, MISCELLANEOUS ITEMS- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-2
ENGINE, CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-4
ENGINE, TIMING COVER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-6
ENGINE, OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-8
ENGINE, CYLINDER HEAD AND VALVES - - - - - - - - - - - - - - - - - - - - - - - - 2A-10
ENGINE, CYLINDER HEAD, ROCKER ARM - - - - - - - - - - - - - - - - - - - - - - - 2A-12
ENGINE, CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-14
ENGINE, CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - 2A-16
ENGINE, CONNECTING ROD AND PISTONS- - - - - - - - - - - - - - - - - - - - - - - 2A-18
ENGINE, CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2A-20
ENGINE, INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-22
ENGINE, FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-24
ENGINE, FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-26
ENGINE, FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-28
ENGINE, TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-30
ENGINE, AIR COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-32
ENGINE, AIR COMP. ATTACHMENT PARTS - - - - - - - - - - - - - - - - - - - - - - - 2A-34
ENGINE, INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-36
ENGINE, EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-38
ENGINE, ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-40
ENGINE, STARTING MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-42
ENGINE, ALTERNATOR AND ATTACHMENT- - - - - - - - - - - - - - - - - - - - - - - 2A-44
ENGINE, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-46
ENGINE, OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2A-48
ENGINE, OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-50
ENGINE, WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-52
ENGINE, FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-54
ENGINE MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-56
ENGINE, AIRCONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2A-58
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-60
KIT, BIN HEATING (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-62
AIR INTAKE SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-64
PRE-CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-66
AIR CLEANER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-68
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-70
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-72
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A-74
ENGINE COOLING SYSTEM : DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 2A-76
ENGINE COOLING SYSTEM : DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 2A-78
ENGINE COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2A-80

SECTION 2B : ENGINE TIER 3 - - - - - - - - - - - - - - - - - - - - - - - - 2B-1

ENGINE, MISCELLANEOUS ITEMS- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-2
ENGINE, CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-4
ENGINE, TIMING COVER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-6
ENGINE, OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-8
ENGINE, CYLINDER HEAD AND VALVES - - - - - - - - - - - - - - - - - - - - - - - - 2B-10
ENGINE, CYLINDER HEAD, ROCKER ARM - - - - - - - - - - - - - - - - - - - - - - - 2B-12
ENGINE, CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-14
ENGINE, CRANKSHAFT AND FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - 2B-16
ENGINE, CONNECTING ROD AND PISTONS- - - - - - - - - - - - - - - - - - - - - - - 2B-18
ENGINE, CAMSHAFT AND TIMING PARTS - - - - - - - - - - - - - - - - - - - - - - - - 2B-20
ENGINE, INJECTION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-22
ENGINE, FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-24

872235 - B25D ADT - Nov 2009

1
 TABLE OF CONTENTS

ENGINE, FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-26

ENGINE, FLAMESTART SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-28
ENGINE, TURBO CHARGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-30
ENGINE, AIR COMPRESSOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-32
ENGINE, AIR COMP. ATTACHMENT PARTS - - - - - - - - - - - - - - - - - - - - - - - 2B-34
ENGINE, INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-36
ENGINE, EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-38
ENGINE, ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-40
ENGINE, STARTING MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-42
ENGINE, ALTERNATOR AND ATTACHMENT- - - - - - - - - - - - - - - - - - - - - - - 2B-44
ENGINE, OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-46
ENGINE, OIL FILTER AND OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - 2B-48
ENGINE, OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-50
ENGINE, WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-52
ENGINE, FAN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-54
ENGINE MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-56
ENGINE, AIRCONDITIONER COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - 2B-58
EXHAUST SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-60
KIT, BIN HEATING (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-62
AIR INTAKE SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-64
PRE-CLEANER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-66
AIR-CLEANER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-68
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-70
FUEL-WATER FILTER UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-72
HANDLIFT PUMP & PRE-FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2B-74
ENGINE COOLING SYSTEM : DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 2B-76
ENGINE COOLING SYSTEM : DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 2B-78
ENGINE COOLING SYSTEM, RADIATOR- - - - - - - - - - - - - - - - - - - - - - - - - 2B-80

SECTION 3 : DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

TRANSMISSION MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
TRANSMISSION HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-4
OIL SUPPLY, CONTROL INSERT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-6
OIL SUPPLY, COVER PLATE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
RETARDER VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
GEARBOX PLANETARY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-14
COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
BRAKE - SECTION D - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
BRAKE - SECTION E - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-20
BRAKE - SECTION F - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22
BRAKE - SECTION G - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-24
OUTPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-26
SHIFT CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
SHIFT CONTROL, VALVE BLOCK A - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-34
SHIFT CONTROL, VALVE BLOCK B - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-36
SHIFT CONTROL, THROTTLE VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - 3-38
TRANSMISSION DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION OIL SUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
TORQUE CONVERTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-44
POWER TAKE OFF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-46
HEAT EXCHANGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
PERIPHERALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TRANSMISSION COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
DROPBOX MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
DROP BOX MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
DROP BOX HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
DROP BOX INPUT SHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-60
DROP BOX IDLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-62

872235 - B25D ADT - Nov 2009

2
 TABLE OF CONTENTS

DROP BOX OUTPUT SHAFT REAR - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64

DROP BOX OUTPUT SHAFT FRONT - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-66
PARK BRAKE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-68
PARK BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-70
ACTUATOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
PROPSHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-76
AXLE, FRONT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-78
FRONT DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-80
FRONT DIFF, CLUTCH CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - 3-82
THRU DRIVE AND OSCILLATION JOINT - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
SHAFT, OSCILLATION THRU DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-86
AXLE, MIDDLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-88
MIDDLE DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-90
MIDDLE DIFF, CLUTCH CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - 3-96
AXLE, REAR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-98
AXLE DRAIN & FILLER PLUGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-100
REAR DIFFERENTIAL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-102
REAR DIFF, CLUTCH CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - 3-104
BRAKE ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-106
PLANETARY HUB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-108
WHEEL SET (CHOICE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-110

SECTION 4 : HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

HYDRAULIC SYSTEM, CAB - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
HYDRAULIC SYSTEM, CAB - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
BRAKE PEDAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
STEERING CONTROL VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
EMERGENCY STEERING PUMP CHECK VALVE - - - - - - - - - - - - - - - - - - - - - 4-10
PUMP, EMERGENCY STEERING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-12
PUMP, EMERGENCY STEERING (ALTERNATE) - - - - - - - - - - - - - - - - - - - - - 4-14
PUMP, EMERG. STEER BI-DIRECTIONAL (OPTIONAL) - - - - - - - - - - - - - - - - - 4-16
HYDRAULIC KIT: CAB TILT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-18
CAB TILT CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-20
PUMP, CAB TILT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-22
VOAC BLOCK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
VOAC BLOCK - VALVE POSITIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
VOAC BLOCK - VALVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-28
VOAC BLOCK - TIP SECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-30
STEERING CYLINDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
MAIN PUMP DELIVERY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-36
DAMPER ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-38
ACCUMULATOR KIT - SOUTH AFRICA - - - - - - - - - - - - - - - - - - - - - - - - - - 4-40
ACCUMULATOR KIT - EUROPE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-42
HYDRAULIC PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-44
HYDRAULIC PUMP (ALTERNATIVE) - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-46
STEERING CYLINDER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-48
HYDRAULIC TANK MISC PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-50
HYDRAULIC SYSTEM, REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - 4-52
TIP CYLINDER BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-54

SECTION 5 : PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

PNEUMATIC KIT, CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
KIT, AIR HORN (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
PNEUMATIC BLOCK ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6
PNEUMATIC SYSTEM, FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - 5-8
PURGE TANK VALVE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10

872235 - B25D ADT - Nov 2009

3
 TABLE OF CONTENTS

KIT, AIR DRIER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12

KIT, REPAIR, AIR DRIER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
KIT, 10L RESERVOIR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
PNEUMATIC KIT : REAR CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18

SECTION 6 : ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - 6-1

CAB HARNESS - DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
CAB HARNESS - DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
CAB HARNESS - DETAIL C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
CAB, FUSE AND RELAY PANEL COMPONENTS - - - - - - - - - - - - - - - - - - - - - 6-8
CAB, WINDSCREEN WIPER KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
CAB, TRANSMISSION HARNESS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-12
CAB, REAR VIEW MIRROR ELECTRICAL KIT (CHOICE) - - - - - - - - - - - - - - - - - 6-14
CAB, REAR VIEW MIRRORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-16
CAB, LOAD LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-18
CAB, BEACON (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-20
CAB, WORK LIGHTS (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-22
CAB, REAR FACING WORK LIGHT (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - 6-24
CAB, MEMORY MODULE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-26
CAB, SATELLITE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-28
CAB, RADIO (OPTIONAL)- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-30
CAB, REAR CAMERA (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-32
CAB, REVERSE MONITOR (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 6-34
CAB, EMERGENCY BRAKE (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - 6-36
ENGINE HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-38
LIGHT BREAKDOWNS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-40
ARTIC HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
BATTERY BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-44
FRONT CHASSIS, TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-46
FUEL HEATER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-48
HEAD LIGHT GRILLES (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-50
REAR HARNESS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-52
OBW SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-54
STRAIN GAUGE KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-56
CONNECTORS (SHEET 1 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-58
CONNECTORS (SHEET 2 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-60
CONNECTORS (SHEET 3 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-62
CONNECTORS (SHEET 4 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-64
CONNECTORS (SHEET 5 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-66
CONNECTORS (SHEET 6 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-68
CONNECTORS (SHEET 7 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-70
CONNECTORS (SHEET 8 OF 8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-72

SECTION 7 : FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 7-1

CAB ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-2
CAB SHELL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-4
CAB / BONNET INTERFACE SEAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-6
HVAC SEALING, CAB- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-8
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS- - - - - - - - - - - - - - - - - - - 7-10
REAR VIEW MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
CAB DOOR ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
CAB WINDOWS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-16
WINDOW CATCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-18
DOOR, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
CAB INTERIOR MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
CAB INTERIOR HATCHES AND LIDS- - - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
CAB FLOOR MAT & INTERIOR PANELS - - - - - - - - - - - - - - - - - - - - - - - - - 7-26

872235 - B25D ADT - Nov 2009

4
 TABLE OF CONTENTS

ROOF HEADLINERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28

OPERATOR AND TRAINER SEAT INSTALLATION - - - - - - - - - - - - - - - - - - - - 7-30
TRAINER SEAT MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-32
SEATS INSTALLATION, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
SEATS INSTALLATION, SEARS HIGH BACK - - - - - - - - - - - - - - - - - - - - - - - 7-36
BASE, SEAT ASSEMBLY, SEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-38
STEERING COLUMN MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - 7-40
STEERING COLUMN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
CAB SOUND FOAM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
CAB AIR DUCTING, HVAC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-46
AIRCON DRIER UNIT AND PIPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-48
AIRCONDITIONER UNIT BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - 7-50
AIRCON SYSTEM: FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-52
HYDRAULIC TANK MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-54
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - 7-56
FRONT CHASSIS KIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-58
BONNET KIT: DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-60
BONNET KIT: DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-64
BONNET CATCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-66
GRILL- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-68
BELLY PLATE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-70
MUDGUARDS AND MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - 7-72
BATTERY BOX KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-74
FUEL TANK MISC PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-76
CAP, DIESEL FILLER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-78
COVER, HEADLIGHT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-80
FRONT SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-82
LINK ASSEMBLY, FRONT SUSPENSION - - - - - - - - - - - - - - - - - - - - - - - - - 7-84
SPHERICAL BEARING BREAKDOWN - - - - - - - - - - - - - - - - - - - - - - - - - - 7-86
CYLINDER, SUSPENSION STRUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-88
ARTIC JOINT BEARING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-90
REAR CHASSIS KIT : DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-92
REAR CHASSIS KIT : DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-94
REAR SUSPENSION : DETAIL A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-96
REAR SUSPENSION : DETAIL B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-98
BIN, RIBLESS, MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - - - - - - - - - 7-100
BIN PIVOT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-102
LINER KIT, BIN, RIBLESS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-104
KIT, TAILGATE, BIN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-106
DECALS AND SERIAL PLATES (SHEETS 1 OF 3) - - - - - - - - - - - - - - - - - - - - 7-108
DECALS AND SERIAL PLATES (SHEETS 2 OF 3) - - - - - - - - - - - - - - - - - - - - 7-110
DECALS AND SERIAL PLATES (SHEETS 3 OF 3) - - - - - - - - - - - - - - - - - - - - 7-112

SECTION 8 : SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - 8-1

SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2
SERVICE KITS (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-6
SERVICE KITS (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-7

SECTION 9 :
RECOMMENDED LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4

SECTION 10 : SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1

ENGINE - SERVICE TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - REPAIR TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-6

872235 - B25D ADT - Nov 2009

5
872235 - B25D ADT - Nov 2009
7
 SECTION 1 : GENERAL INFORMATION

872235 - B25D ADT - Nov 2009 REV 0

1-1
 PAGE LAYOUT

SECTION

HEADING

872235 - B25D ADT - September 2008

PAGE NUMBER ILLUSTRATION ID

(CHAPTER - PAGE) & Revision Level
PARTS MANUAL NOTE : This is NOT the Revision
NUMBER; PAGE UPDATE REVISION LEVEL Level of the book.
RELEVANT MACHINE; Pages updated in book will have a
ISSUE DATE higher revision level eg. REV A TD0005244 A

872235 - B25D ADT - Nov 2009 REV 0

1-2
 PAGE LAYOUT

SECTION
HEADING

MACHINE ALLOCATION

VIN NUMBER RANGE INDICATOR

WHEN A PART IS SUPERCEDED THE STARTING AND ENDING
VIN NUMBERS WILL BE RECORDED IN THIS COLUMN

SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.

872235 - B25D ADT - September 2008

PAGE NUMBER
(CHAPTER - PAGE)
PARTS MANUAL
NUMBER; PAGE UPDATE REVISION LEVEL
RELEVANT MACHINE; Pages updated will have a higher revision
ISSUE DATE level eg. REV A TD0005852 A

872235 - B25D ADT - Nov 2009 REV 0

1-3
872235 - B25D ADT - Nov 2009 REV 0

1-4
 LIST OF ABBREVIATIONS

A/R As Required MPA Megapascal

AC Alternating Current MTG Mounting
ADT Articulated Dump Truck N Newton
AH Ampere Hours NLA No Longer Available
AMP Ampere NM Newton Metre
APPROX Approximately NO. Number
APR April NOV November
ASSY Assembly NSI Non Stock Item
AUG August o Degree Celsius
C
BRG Bearing OBW On Board Weighing
BRT Bracket OCT October
C/W Comes With/ Complete With OD Outside Diameter
COMPL Complete OSCILL Oscillation
CTD Control Traction Differential P/N Part Number
CYL Cylinder PLT Plate
DC Direct Current PRESS Pressure
DEC December PSI Pound Per Square Inch
DIA Diameter PTO Power Take Off
DIFF Differential QTY Quantity
E.G.S. Electronic Gear Shifting RAD Radiator
ENG Engine REV Revision
EXT Extension RH Right Hand
FEB February RHS Right Hand Side
FT IB Foot Pound SEP September
FWD Forward SIB Service Information Bulletin
G Gram SOCHD Socket Head
GR Grade SPLT Split
HD Head STD Standard
HEX Hexagonal SUSP Suspension
HZ Hertz T/MISS Transmission
ID Internal Diameter TEMP Temperature
IN Inch THRU Through to and Including
INCL Including TPMS Tyre Pressure Monitoring System
ISO International Organization of Standards UNC Unified National Coarse
JAN January V Volt
JUL July VIN Vehicle Identification Number
JUN June W Watt
KG Kilogram W/O With Out
KM/H Kilometre Per Hour WDB Wet Disc Brake
KPA Kilopascal ZF Zahnradfabrik Passau Gmbh
KW Kilowatt
LB Pound
LED Light Emitting Diode
LH Left Hand
LHS Left Hand Side
LUBE Lubrication
M Metre
M3 Cubic Metre
MAR March
MAX Maximum
MIN Minimum

872235 - B25D ADT - Nov 2009 REV 0

1-5
872235 - B25D ADT - Nov 2009
1-6
 BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

872235 - B25D ADT - Nov 2009 REV 0

1-7
 BULLETINS

BULLETIN NO. DATE RECEIVED INSERTED BY

NAME SIGNATURE

872235 - B25D ADT - Nov 2009 REV 0

1-8
 ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.

1. The model and VIN number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

872235 - B25D ADT - Nov 2009 REV 0

1-9
872235 - B25D ADT - Nov 2009 REV 0
1-10
 MACHINE DIMENSIONS

4989 (16'4")

45°

S)
) IU
'7" AD
( 13 R
7 G
16 NIN
R4 UR
T
DE
SI
(IN

R7935 (26'
(OUTSIDE 0")
TURNING
RA DIUS)

TD0005179 A
700509-B SHT1

872235 - B25D ADT - Nov 2009 REV 0

1-11
872235 - B25D ADT - Nov 2009 REV 0
1-12
 SERIAL NUMBER PLATES

CE & Machine
Specification Plate Engine
Specification
Plate

AEB XXXXXX X0 XXXXXX

Vin Number Transfer Case
(On Left Hand Side of Truck) Specification Stamped
Onto The Transfer Case
13100 047 15 10 2001

Transmission Specification
Plate

TD0005246 A

872235 - B25D ADT - Nov 2009 REV 0

1-13
872235 - B25D ADT - Nov 2009 REV 0

1-14
 ENGINE IDENTIFICATION - TIER 2 AND TIER 3

Engine LH Side view

Engine Specification Label

positioned on ECU

Engine Number Detail

950 Indicates Tier 2 Engine

Tier 2

Tier 3
991 Indicates Tier 3 Engine
TD0004320

872235 - B25D ADT - Nov 2009 REV 0

1-15
872235 - B25D ADT - Nov 2009 REV 0
1-16
 PIN CONFIGURATION

The principle means of identifying your Bell Equipment machine is by studying the PIN number. The Product
Identification Number (PIN) structure for the Bell Equipment machines is as follows: (As an example, a D-
Series B40D 6X6 ADT Mk VI manufactured in South Africa in 2008 has been used).

PIN:AEBA840DX06000001

Table 1: PIN CONFIGURATION KEY (EXAMPLE)

World
Manu- Check
Machine Descriptor Section Machine Idicator Section
facture Letter
Code

Sequential Machine ID#

Year of Manufacture

Minor Upgrade
Major Upgrade
Product Model
Product Type

Branding

Series

AEB A 8 40 D X 0 6 0 00001

i ii iii iv v vi vii viii ix x

i AEB Is the alphanumeric code designating the manufacturer. The South African code
is AEB and the German code is B93.

ii A Is an alpha code assigned to a specific type of machine, i.e. A = ADT

iii 8 Is an alpha character assigned to the three major brands of products that Bell
manuafactures, i.e. 8 = Bell, 9 = John Deere and 7 = Hitachi.

iv 40 Is the specific numeric model code designated to that specific machine configu-
ration, i.e. “40” Product Model together with the “A” Product Type code is for the
40ton ADT.

v D Is an alpha character assigned to the major series upgrade of the machine, i.e.
ADT D-Series

vi X Is an alpha character based on the calculation of the remaining 16 characters in

the PIN. The purpose of the check letter character is to provide a means for veri-
fying the accuracy of the specific PIN.

vii 0 Is the year of manufacture. The Bell requirement is that this field be assigned a
“0” at all times.

viii 6 Is the major design upgrade designator (Major Mark Upgrade) per series of
machine. It is a sequential numeric character from 0-9.

ix 0 Is the minor design upgrade designator (Minor Mark Upgrade) linked to a major
mark upgrade. It is a sequential numeric character from 0-9.

x 00001 Is a sequentially generated numeric machine identification number.

872235 - B25D ADT - Nov 2009 REV A

1-17
872235 - B25D ADT - Nov 2009 REV 0
1-18
 ENGINE CONTROL UNIT (PLD) - ORDERING DETAILS

When ordering the PLD - Engine Control Unit, the information as shown on the
PLD Decal is to be supplied along with the Bell part Number.

Example:

PLD Decal

TD0006768

872235 - B25D ADT - Nov 2009 REV 0

1-19
872235 - B25D ADT - Nov 2009
1-20
 SECTION 2A : ENGINE TIER 2

872235 - B25D ADT - Nov 2009 REV 0

2A-1
SECTION 2A : ENGINE - TIER 2
ENGINE, MISCELLANEOUS ITEMS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

2
3

13

19

10 18
1
7

12 8 14
21 9
19
23 17
16 15
22

4
11

6
24 20 TD0003216-D
E14832406-E

872235 - B25D ADT - Nov 2009 REV 0

2A-2
SECTION 2A : ENGINE - TIER 2
ENGINE, MISCELLANEOUS ITEMS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 255053 1 RING,CLAMPING,OM906LA
2 251115 1 ENGINE,DC OM906LA T2
3 214614 1 NONSLIP,SUMP
4 207967 1 BOOT,RUBBER,DRAIN VALVE
5 207646 2 MTG,RUBBER,T/MISSION,SPLT
6 184676 1 PLT,COVER,F/WHEEL,HOUSING
7 183140 2 MTG,ENGINE
8 176592 4 SPACER,ENG MTG
9 175112 1 PLT,COVER,F/WHEEL,HOUSING
10 162658 2 SPACER,3MM,MTG,ENG
11 122136 1 VALVE,DRAIN
12 121090 1 CONNECT,SPEC
13 101324 2 BOLT,HEXHD
14 100827 8 SCREW,HEXHD
15 100653 2 NUT,STOVER
16 100643 8 SCREW,HEXHD
17 100548 2 WASHER,HARDENED
18 100536 8 WASHER,HARDENED
19 100532 4 WASHER,HARDENED
20 100494 2 SCREW,HEXHD
21 100370 12 WASHER,HARDENED
22 100238 2 SCREW,HEXHD
23 100090 12 SCREW,HEXHD
24 100062 2 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

2A-3
SECTION 2A : ENGINE - TIER 2
ENGINE, CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

224

230

113 314
119 167
173
83
125
149 131
95 17 89

155
56
143 65
65 53
137
47
53
161 41
11
35

107

71

77 5
23 278
29 248 290
236

59 250
248 266

244 296

242

TD0003248B

872235 - B25D ADT - Nov 2009 REV 0

2A-4
SECTION 2A : ENGINE - TIER 2
ENGINE, CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222128 1 CRANKCASE,C/W CYLINDER LINERS
11 DC221799 2 SLEEVE,FLYWHEEL
17 DC220737 3 BALL,REAR,OIL BORE
23 DC100059 1 PIN,DOWEL,BEARING CAP
29 DC100739 14 SCREW,BEARING CAP
35 DC150174 6 BUSHING,CAMSHAFT BEARING
41 DC150175 1 BUSHING,CAMSHAFT BEARING
47 DC220543 6 PLUG,WELCH,34MM
47 DC220549 A/R PLUG,WELCH,36.2MM
53 DC120195 10 PLUG,EXPANSION 40MM
53 DC120196 A/R PLUG,EXPANSION 42MM
56 DC221800 1 THROTTLE,TRANSVERSE FUEL DUCT
59 DC221801 6 NOZZLE,OIL
65 DC220735 2 BALL,OIL PASSAGE FRONT / REAR
65 DC221802 2 BALL,FUEL FEED LOCK
65 DC221803 2 BALL,FUEL RETURN LOCK
65 DC220737 1 BALL,LOCK TRANSVERSE FUEL DUCT
65 DC220737 5 BALL,LOCK OIL SUPPLY UNIT PUMP
71 DC221804 1 INTERMEDIATE PIECE,OIL PUMP
77 DC221805 2 SLEEVE,OIL PUMP
83 DC221806 1 INTERMEDIATE PIECE,TURBO,OIL
89 DC221807 1 SLEEVE,PULSE SENDER
95 DC120226 1 PLUG,EXPANSION
107 DC140181 1 RING,SEAL,INTERMEDIATE FLANGE
113 DC120116 1 PLUG,SCREW,CYL/HEAD
119 DC140150 1 RING,SEAL,CYL/HEAD
125 DC120158 1 PLUG,SCREW,OIL PASSAGE REAR
131 DC140182 1 RING,SEAL,OIL PASSAGE REAR
137 DC100173 1 PLUG,SCREW,MAIN OIL PASSAGE
143 DC140172 1 RING,SEAL,MAIN OIL PASSAGE
149 DC120227 1 PLUG,SCREW,WATER DRAIN
155 DC221809 2 SLEEVE,CYL/HEAD
161 DC120170 1 PLUG,SCREW,OIL PASSAGE OIL PUMP
167 DC120114 1 PLUG,SCREW,MAIN OIL PASSAGE
173 DC140149 1 RING,SEAL,MAIN OIL PASSAGE
224 DC221810 1 VALVE,OVERFLOW,RELIEF 4.5 - 5 BAR
230 DC140172 1 RING,SEAL,CYL/BLOCK
242 DC221743 1 SENDER,FUEL TEMPERATURE
244 DC221742 1 SENDER,OIL PRESSURE
248 DC140149 1 RING,SEAL,SENDER UNIT,FUEL TEMP
250 DC140172 1 RING,SEAL,SENDER UNIT,OIL PRESSURE
266 DC221812 1 VALVE,SOLENOID
278 DC221813 1 VALVE
290 DC221814 1 GASKET
296 DC100671 2 SCREW,FLANGED
314 DC260106 1 KIT,GASKET CYLINDER CRANKCASE

872235 - B25D ADT - Nov 2009 REV 0

2A-5
SECTION 2A : ENGINE - TIER 2
ENGINE, TIMING COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

40

45

50 97
120
55

150
140
155
130

20

95

27
29
25 15

TD0003249

872235 - B25D ADT - Nov 2009 REV 0

2A-6
SECTION 2A : ENGINE - TIER 2
ENGING, TIMING COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
15 DC222149 1 COVER,TIMING
20 DC140197 1 SEAL,OIL CRANKSHAFT REAR
25 DC221254 1 COVER,CAP FOR CRANK MECHANISM
27 DC221977 1 GASKET,COVER
29 DC100507 2 SCREW
40 DC100177 1 PLUG,ALLEN
45 DC140151 1 RING,SEAL
50 DC220100 1 PLUG,SCREW
55 DC140155 1 RING,SEAL
95 DC100673 9 SCREW,FLANGED,TIMING CASE
95 DC100674 5 SCREW,FLANGED,TIMING CASE
95 DC100742 3 SCREW,FLANGED,TIMING CASE
97 DC100597 1 SCREW,FLANGED,TIMING CASE
120 DC222150 1 COVER,TIMING CASE
130 DC222151 1 GASKET
140 DC100414 5 SCREW
150 DC120114 1 PLUG,SCREW
155 DC140149 1 RING,SEAL

872235 - B25D ADT - Nov 2009 REV 0

2A-7
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL PAN AND DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

340

325 205

175

218 335
235
300

210

185

17

100
350

25 347
20

85
80

TD0003250

872235 - B25D ADT - Nov 2009 REV 0

2A-8
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL PAN AND DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221526 1 PAN,OIL
17 DC221818 1 GASKET,OIL PAN
20 DC120029 1 PLUG,SCREW,OIL DRAIN
25 DC140155 1 RING,SEAL,OIL DRAIN
80 DC221819 1 SENDER,OIL LEVEL
85 DC120200 3 PLUG,SENDER
100 DC100085 22 SCREW,HEX
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK
205 DC221822 1 GROMMET
210 DC100597 1 SCREW,GUIDE TUBE
218 DC120228 1 FITTING,GUIDE TUBE
235 DC100677 1 CLAMP,GUIDE TUBE
300 DC221823 1 DIPSTICK,OIL
325 DC221152 1 CAP
330 DC140145 1 RING,SEAL
335 DC221851 1 BRACKET,OIL DIPSTICK
340 DC100659 1 SCREW,GUIDE TUBE
347 DC220562 1 CAP,RUBBER
350 DC220407 1 CLAMP,RUBBER CAP

872235 - B25D ADT - Nov 2009 REV 0

2A-9
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD AND VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

130
175

80
75 120

115
70
110
65
105
315 40

100
300 60
275

260 95

282 85
390
50
185

55 45

5 15

33 30
25

10 30

20
30
295
290
285

180

TD0003251A

872235 - B25D ADT - Nov 2009 REV 0

2A-10
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD AND VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222153 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE
10 DC220735 6 BALL,FASTENER CONSTANT THROTTLE
15 DC220543 2 PLUG,EXPANSION,34MM
15 DC220549 A/R PLUG,EXPANSION,36MM
20 DC120256 A/R PLUG,EXPANSION,WEB COOLING,M12
20 DC120257 A/R PLUG,EXPANSION,WEB COOLING,M13
25 DC220545 A/R PLUG,EXPANSION,25MM
25 DC220195 1 PLUG,EXPANSION,40MM
30 DC220737 6 BALL,LEAK,OIL HOLE PLUG
30 DC220735 2 BALL,LEAK,OIL HOLE PLUG
30 DC220735 1 BALL,TO PLUG COOLING WATER BORE
33 DC120258 4 PLUG,SCREW BRACING
40 DC221825 12 SEAT,VALVE,INTAKE STANDARD
40 DC221826 12 SEAT,VALVE,INTAKE REPAIR I,35.37MM
40 DC221827 12 SEAT,VALVE INTAKE REPAIR II,35.57MM
40 DC221828 6 SEAT,VALVE EXHAUST STANDARD
40 DC221829 6 SEAT,VALVE EXHAUST REPAIR I,40.37MM
40 DC221830 6 SEAT,VALVE EXHAUST REPAIR II,40.57MM
45 DC221831 18 GUIDE,VALVE,INTAKE & EXHAUST,STD
45 DC221832 A/R GUIDE,VALVE,INTAKE & EXHAUST,+0.2MM
45 DC221833 A/R GUIDE,VALVE,INTAKE & EXHAUST,+0.5MM
50 DC140160 6 RING,SEAL
55 DC221834 6 SLEEVE
60 DC221835 12 VALVE,INTAKE
60 DC221836 6 VALVE,EXHAUST
65 DC100678 18 WASHER,VALVE SPRING
70 DC221837 12 SPRING,INTAKE VALVE
70 DC221838 6 SPRING,EXHAUST VALVE
75 DC221839 18 RETAINER,SPRING
80 DC220030 36 COLLET,VALVE
85 DC221840 18 HOLDER,SEAL
95 DC221841 6 VALVE,CONSTANT THROTTLE
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
110 DC221844 6 RETAINER,SPRING
115 DC221845 12 VALVE,COLLET
120 DC221846 6 PISTON
130 DC221847 6 COVER
175 DC221848 6 BRIDGE,VALVE
180 DC222155 1 GASKET,CYLINDER HEAD TO CRANKCASE
185 DC100679 14 SCREW,CYLINDER HEAD TO CRANKCASE
260 DC222114 6 INJECTOR,COMPLETE
275 DC140185 6 RING,SEAL,INJECTOR TO CYLINDER HEAD
282 DC140186 6 RING,SEAL,INJECTOR TO CYLINDER HEAD
285 DC221647 6 SOCKET,PIPE
290 DC140166 6 RING,SEAL SOCKET TO CYLINDER HEAD
295 DC100636 6 SCREW,FITTING ON INJECTOR
300 DC221854 6 BRACKET,CLAMPING,INJECTOR TO CYL HD
315 DC100741 6 SCREW,INJECTOR TO CYL HEAD
390 DC260125 1 KIT,CYLINDER HEAD GASKET

872235 - B25D ADT - Nov 2009 REV 0

2A-11
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD, ROCKER ARM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

350
335
350

330
340

320 345
345

380

375 320

325
365 170 140
370
355 165

165

165 5 160

195
190

150
155
145

135
160
200

TD0003252

872235 - B25D ADT - Nov 2009 REV 0

2A-12
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD, ROCKER ARM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222153 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE
135 DC120231 A/R HELICOIL,M22X1.5X8.0
140 DC120232 A/R HELICOIL,M14X1X7.0
145 DC120233 A/R HELICOIL,M16X1.5X10.5
150 DC120234 A/R HELICOIL,M14X1.5X14
155 DC120061 A/R HELICOIL,M12X1.5X12
160 DC120059 A/R HELICOIL,M10X15
165 DC120057 A/R HELICOIL,M8X12
170 DC120058 A/R HELICOIL,M8X116
190 DC120235 5 UNION,THREADED,CONSTANT THROTTLE
195 DC140167 5 RING,SEAL CONSTANT THROTTLE TO HEAD
200 DC130233 1 LINE,CONSTANT THROTTLE
320 DC221855 1 SPINDLE,ROCKER ARM
325 DC120236 2 PLUG,EXPANSION
330 DC221856 6 ARM,ROCKER,INTAKE
335 DC221857 6 ARM,ROCKER,EXHAUST
340 DC150176 12 BUSHING
345 DC100682 12 SCREW,ADJUSTING
350 DC100683 12 NUT,ADJUSTING SCREW
355 DC221858 1 BRACKET,ROCKER ARM,FRONT
355 DC221859 5 BRACKET,ROCKER ARM,CENTRAL
355 DC221860 1 BRACKET,ROCKER ARM,REAR
360 DC221861 6 SPRING
365 DC100684 12 WASHER
370 DC221862 2 RING,LOCK
375 DC221863 7 CLAMPING PIECE,ROCKER SHAFT TO HEAD
380 DC100685 7 SCREW,ROCKER SHAFT TO CYLINDER HEAD

872235 - B25D ADT - Nov 2009 REV 0

2A-13
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

125

120

125

17 18
115

68

74

35

29
32

20
41

47

TD0003253A

872235 - B25D ADT - Nov 2009 REV 0

2A-14
SECTION 2A : ENGINE - TIER 2
ENGINE, CYLINDER HEAD COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221864 1 COVER,CYLINDER HEAD,PLASTIC
17 DC221865 1 DIAPHRAGM
18 DC222247 1 SPRING,BREATHER
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER
29 DC220031 1 CAP,OIL FILLING
32 DC220029 1 GASKET
35 DC221866 7 INSERT,COVER TO CYLINDER HEAD
41 DC221867 4 LOCK
47 DC221529 1 GASKET
68 DC221868 1 GASKET
74 DC100686 7 SCREW,COVER TO CYLINDER HEAD
115 DC130194 1 PIPE,BREATHER
120 DC130196 1 HOSE,PIPE TO CYLINDER HEAD COVER
125 203588 2 CLAMP,PIPE TO CYLINDER HEAD COVER

872235 - B25D ADT - Nov 2009 REV 0

2A-15
SECTION 2A : ENGINE - TIER 2
ENGINE, CRANKSHAFT AND FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

30
20 10

15
25
43

35
70

75

55

60

TD0003436

872235 - B25D ADT - Nov 2009 REV 0

2A-16
SECTION 2A : ENGINE - TIER 2
ENGINE, CRANKSHAFT AND FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC260151 1 CRANKSHAFT,C/W MAIN/BIG END BEARINGS
10 DC100687 1 PIN,DOWEL,GEAR TO CRANKSHAFT
15 DC221870 1 GEAR,CRANKSHAFT
15 DC221871 1 GEAR,CRANKSHAFT,FITTING SIZE -0.30
20 DC150205 7 BEARING,MAIN STANDARD
20 DC222157 7 BEARING,MAIN,FITTING SIZE 0.10
20 DC222158 7 BEARING,MAIN,FITTING SIZE 0.25
20 DC222159 7 BEARING,MAIN,FITTING SIZE 0.50
20 DC222160 7 BEARING,MAIN,FITTING SIZE 0.75
20 DC222161 7 BEARING,MAIN,FITTING SIZE 1.00
25 DC100688 2 WASHER,THRUST,STANDARD
25 DC100689 2 WASHER,THRUST REPAIR SIZE I,0.30MM
25 DC100690 2 WASHER,THRUST,REPAIR SIZE II,0.50MM
30 DC150183 6 BEARING,BIG END,STANDARD
30 DC150191 6 BEARING,BIG END,FITTING SIZE 0.10
30 DC150192 6 BEARING,BIG END,FITTING SIZE 0.25
30 DC150193 6 BEARING,BIG END,FITTING SIZE 0.50
30 DC150194 6 BEARING,BIG END,FITTING SIZE 0.75
30 DC150195 6 BEARING,BIG END,FITTING SIZE 1.00
35 DC221872 1 DAMPER,VIBRATION
43 DC100691 6 SCREW,DAMPER/HUB TO CRANKSHAFT
55 DC221873 1 FLYWHEEL,WITH RING GEAR
60 DC221874 1 GEAR,RING
70 DC100691 8 SCREW,FLYWHEEL TO CRANKSHAFT
75 DC221875 1 GEAR,CRANKSHAFT

872235 - B25D ADT - Nov 2009 REV 0

2A-17
SECTION 2A : ENGINE - TIER 2
ENGINE, CONNECTING ROD AND PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15

25

30

10

TD0003437

872235 - B25D ADT - Nov 2009 REV 0

2A-18
SECTION 2A : ENGINE - TIER 2
ENGINE, CONNECTING ROD AND PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222223 6 ROD,CONNECTING
10 DC100080 12 SCREW
15 DC221877 6 PISTON,KIT,STANDARD,102MM MAHLE
15 DC221878 6 PISTON,102MM,HEIGHT -.30 MAHLE
15 DC221879 6 PISTON,102MM,HEIGHT -.60 MAHLE
15 DC221880 6 PISTON,102MM,HEIGHT -.90 MAHLE
15 DC222231 6 PISTON,102.30MM,HEIGHT -.30 MAHLE
15 DC222232 6 PISTON,102.60MM,HEIGHT -.60 MAHLE
15 DC222233 6 PISTON,102.90MM,HEIGHT -.90 MAHLE
20 DC260108 6 PISTON RING SET,102MM STD
20 DC260153 6 PISTON RING SET,102.30MM
20 DC260154 6 PISTON RING SET,102.60MM
20 DC206155 6 PISTON RING SET,102.90MM
25 DC221881 6 PIN,PISTON
30 DC221882 12 RING,RETAINING

872235 - B25D ADT - Nov 2009 REV 0

2A-19
SECTION 2A : ENGINE - TIER 2
ENGINE, CAMSHAFT AND TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

25

20

15

TD0003438

872235 - B25D ADT - Nov 2009 REV 0

2A-20
SECTION 2A : ENGINE - TIER 2
ENGINE, CAMSHAFT AND TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221883 1 CAMSHAFT
15 DC221885 1 PIN,CYLINDRICAL
20 DC221886 12 FOLLOWER,CAM,INLET/EXHAUST VALVES
25 DC221887 12 ROD,PUSH INLET/EXHAUST VALVES

872235 - B25D ADT - Nov 2009 REV 0

2A-21
SECTION 2A : ENGINE - TIER 2
ENGINE, INJECTION PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15
17

10

30
25

35

60
65
70

27
Be nz
edes
Merc

55

TD0003439

872235 - B25D ADT - Nov 2009 REV 0

2A-22
SECTION 2A : ENGINE - TIER 2
ENGINE, INJECTION PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221888 6 PUMP,FUEL INJECTION
10 DC260109 6 KIT,SEAL RING BLACK SEAL - TOP,GREEN SEAL - BOT.
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP
20 DC100692 12 SCREW,PUMP TO CRANKCASE
25 DC221889 1 PUMP,FUEL
27 DC100693 1 SCREW,SHEAVE PULLEY
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE
35 DC100112 3 SCREW,FUEL PUMP TO C/CASE
55 DC221891 1 COVER,INJECTION PUMP
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT
65 DC221893 4 RING,RETAINING COVER ATTACHMENT
70 DC221894 4 SPRING,COVER ATTACHMENT

872235 - B25D ADT - Nov 2009 REV 0

2A-23
SECTION 2A : ENGINE - TIER 2
ENGINE, FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

25
30

30
25

20 15

30
25

35

40
5

TD0003440

872235 - B25D ADT - Nov 2009 REV 0

2A-24
SECTION 2A : ENGINE - TIER 2
ENGINE, FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP
25 DC120211 3 BOLT,BANJO
30 DC140172 6 RING,SEAL
35 DC120209 2 CONNECTOR,FUEL LINE
40 DC120210 2 NUT,UNION FUEL LINES

872235 - B25D ADT - Nov 2009 REV 0

2A-25
SECTION 2A : ENGINE - TIER 2
ENGINE, FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15

50

23

25
45

28
55

35
60

40

65

TD0003441

872235 - B25D ADT - Nov 2009 REV 0

2A-26
SECTION 2A : ENGINE - TIER 2
ENGINE, FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT
20 DC221680 1 HEAD,FUEL FILTER
23 DC140174 1 RING,SEAL
25 DC221897 1 COVER,PRE-FILTER
28 DC140188 1 RING,SEAL
35 DC140063 1 RING,SEAL
40 DC100173 1 PLUG,SCREW
45 DC221898 1 INSERT,FILTER
50 DC221899 1 ELEMENT,FUEL FILTER KIT INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER INCLUDES ITEM 28
60 DC221901 1 GASKET,FUEL FILTER TO CYLINDER HEAD
65 DC100694 1 SCREW,FILTER TO CYL/HEAD
65 DC100352 2 SCREW,FILTER TO CYL/HEAD

872235 - B25D ADT - Nov 2009 REV 0

2A-27
SECTION 2A : ENGINE - TIER 2
ENGINE, FLAMESTART SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

125

40

95

90
25

15

20

30

120 110

100 105
115

TD0003442

872235 - B25D ADT - Nov 2009 REV 0

2A-28
SECTION 2A : ENGINE - TIER 2
ENGINE, FLAMESTART SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221902 1 VALVE,SOLENOID
15 DC221903 1 BRACKET,SOLENOID VALVE
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE
40 DC130200 1 PIPE,FROM VALVE TO HEATER PLUGS
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE
100 DC130201 1 PIPE,FROM FUEL FILTER TO VALVE
105 DC120237 1 BOLT,BANJO,FUEL PIPE TO FILTER
110 DC100143 1 BOLT,BANJO,FUEL PIPE TO VALVE
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER
120 DC140190 2 RING,SEAL FUEL PIPE TO VALVE
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE

872235 - B25D ADT - Nov 2009 REV 0

2A-29
SECTION 2A : ENGINE - TIER 2
ENGINE, TURBO CHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

65

160

94

152
280
200

175
170
335
330

251

345
100 340
10

5
60

55
50

TD0003443 A

872235 - B25D ADT - Nov 2009 REV 0

2A-30
SECTION 2A : ENGINE - TIER 2
ENGINE, TURBO CHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221587 1 TURBO CHARGER,WASTEGATE
10 DC100296 4 NUT,TURBO TO MANIFOLD
50 DC221582 1 HOSE,MOLDED
55 DC100381 1 CLAMP,MOLDED HOSE TO TURBO
60 203588 1 CLAMP,HOSE TO BREATHER PIPE
60 203588 1 CLAMP,HOSE COMP SUCTION PIPE
65 DC130202 1 PIPE,AIR ON TURBO CHARGER
94 DC140191 1 RING,SEAL,AIR PIPE
100 DC130203 1 PIPE,CHARGE-AIR
152 DC100319 1 CLAMP,CHARGE-AIR PIPE TO TURBO
160 DC100390 1 SCREW,CHARGE-AIR PIPE ON MEMBER
170 DC100695 1 STUD,CHARGE-AIR PIPE AT WATER PUMP
175 DC100604 1 NUT,CHARGE-AIR PIPE AT WATER PUMP
200 DC221906 1 BRACKET,AIR PIPE AT WATER PUMP
251 DC100390 1 SCREW,BRACKET TO CHARGE-AIR PIPE
280 DC100597 2 SCREW,BRACKET TO WATER PUMP
330 206353 1 CLAMP,CHARGE-AIR PIPE ON HOUSING
335 DC140192 1 RING,SEAL,CHARGE-AIR PIPE
340 DC100366 1 SCREW,CHARGE-AIR PIPE TO HOUSING
345 DC100383 1 NUT,CHARGE-AIR PIPE TO HOUSING

872235 - B25D ADT - Nov 2009 REV 0

2A-31
SECTION 2A : ENGINE - TIER 2
ENGINE, AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

55

110 5

TD0003444A

872235 - B25D ADT - Nov 2009 REV 0

2A-32
SECTION 2A : ENGINE - TIER 2
ENGINE, AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM
55 DC100696 1 NUT,GEAR TO COMPRESSOR
110 DC100743 4 SCREW,COMPRESSOR TO CRANKCASE

872235 - B25D ADT - Nov 2009 REV 0

2A-33
SECTION 2A : ENGINE - TIER 2
ENGINE, AIR COMP. ATTACHMENT PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

60

66
75

190 180
190
184

195
195

245
240
250

TD0003638

872235 - B25D ADT - Nov 2009 REV 0

2A-34
SECTION 2A : ENGINE - TIER 2
ENGINE, AIR COMP. ATTACHMENT PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC130212 1 PIPE, SUCTION
20 DC130162 1 PIPE, SUCTION
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR
180 DC130234 1 PIPE, AT CYLINDER HEAD
183 DC130235 1 PIPE, AT WATER PUMP
190 DC120182 2 BOLT, BANJO
195 DC140149 4 RING, SEAL
240 DC220481 1 CAP, POWER STEERING PUMP
245 DC220314 1 GASKET
250 DC100597 2 SCREW, FLANGED, COVER TO COMP

872235 - B25D ADT - Nov 2009 REV 0

2A-35
SECTION 2A : ENGINE - TIER 2
ENGINE, INTAKE MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

65

50

52

78

75

25

85

TD0003457

872235 - B25D ADT - Nov 2009 REV 0

2A-36
SECTION 2A : ENGINE - TIER 2
ENGINE, INTAKE MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
25 DC221915 1 HOUSING, CHARGING AIR ELBOW
50 DC222085 1 UNIT, SENDER C/AIR PRES/TEMP, 4 BAR
52 DC140199 1 RING, SENDER
65 DC100744 2 SCREW, FLANGED
75 DC100685 2 SCREW, C/AIR ELBOW TO CYL HEAD
78 DC100745 10 SCREW, C/AIR ELBOW TO CYL HEAD
85 DC222060 6 GASKET, C/AIR ELBOW TO CYL HEAD

872235 - B25D ADT - Nov 2009 REV 0

2A-37
SECTION 2A : ENGINE - TIER 2
ENGINE, EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

30

14

12

32
14

32

20

25

95

125
110
115

105 100
120

215 205

160 145

210

180

140
185

TD0003458

872235 - B25D ADT - Nov 2009 REV 0

2A-38
SECTION 2A : ENGINE - TIER 2
ENGINE, EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
12 DC222116 1 MANIFOLD,EXHAUST,MIDDLE PIECE
14 DC222115 2 MANIFOLD,EXHAUST,END PIECE
20 DC100316 2 STUD
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD
32 DC222117 4 RING,SEAL,3 PIECE EXHAUST
95 DC260161 1 KIT,EXHAUST BRAKE
100 DC220960 1 LEVER
105 DC220981 1 PIVOT,BALL
110 DC100378 1 SCREW,LEVER TO SHAFT
115 DC100699 1 NUT,LEVER TO THROTTLE VALVE
120 DC260113 1 KIT,EXHAUST BRAKE VALVE
125 DC100296 4 NUT,FLANGED,EXH/BRAKE TO TURBO
140 DC221919 1 BRACKET
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW
160 DC221920 1 CYLINDER,EXHAUST BRAKE
180 DC100112 1 SCREW,CYLINDER TO BRACKET
185 DC221921 1 TUBE,PACER,CYLINDER TO BRACKET
205 DC220980 1 SOCKET,BALL,CYLINDER TO LEVER
210 DC100359 1 NUT,CYLINDER TO LEVER
215 DC220836 1 CLIP,SECURING

872235 - B25D ADT - Nov 2009 REV 0

2A-39
SECTION 2A : ENGINE - TIER 2
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

388
5 394

412

424
11 406 478
382 418
17

280

41

580
53
514

130
100
70 574

600 538
85 532
526
520
220

265
250
556
205 562 568
550
235 544

TD0003459

872235 - B25D ADT - Nov 2009 REV A

2A-40
SECTION 2A : ENGINE - TIER 2
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
REFER TO PAGE 1-19 FOR DETAILS
5 DC221922 1 UNIT,CONTROL,TIER 2 WHEN ORDERING
11 DC100366 3 SCREW,FLANGED,CONTROL UNIT
17 DC221771 6 RING,RUBBER
41 DC222147 1 CABLE,ELECTRIC-ENGINE
53 DC120249 1 PLUG SOCKET,ENGINE START
53 DC120249 1 PLUG SOCKET,ENGINE STOP
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR
70 DC120247 1 PLUG,COOLING WATER TEMP
70 DC120247 1 PLUG,FUEL TEMP SENDER UNIT
70 DC120247 1 PLUG,CAMSHAFT POSITION UNIT
70 DC120247 1 PLUG,CRANKSHAFT POSITION UNIT
70 DC120247 1 PLUG,OIL TEMP SENSOR
85 DC120255 1 COUPLING,THROTTLE VALVE
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT
130 DC120250 1 PLUG,BOOST AIR SENSOR
205 DC120222 1 HOUSING,PIN,CONTROL MODULE
220 DC120244 1 CAP,CONTROL MODULE
235 DC120243 A/R TERMINAL,PIN,CONTROL MODULE
250 DC222098 A/R GASKET,CONTROL MODULE
265 DC120245 A/R PLUG,ENGINE CONTROL
280 DC120246 12 SHOE,CABLE UNIT
382 DC221924 2 SWITCH,ENGINE START/STOP
388 DC100700 2 NUT,ENGINE START/STOP
394 DC221925 1 BRACKET,START/STOP SWITCH
406 101354 4 SCREW,CAP,BRACKET TO CRANKCASE
412 DC221734 1 SENDER,SPEED AT CRANKCASE
412 DC221734 1 SENDER,SPEED AT TIMING CASE
418 DC150196 1 BUSHING,T.D.C. SENSER TO CRANKCASE
418 DC150196 1 BUSHING,CRANKCASE POSITION UNIT
424 DC140178 1 O-RING,T.D.C. SENDER TO CRANKCASE
478 200871 A/R CABLE TIE
514 DC221726 1 ELECTRONICS,KSA
520 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM
526 DC120221 2 PIN,SOCKET HOUSING FLAME START
532 DC221728 2 GASKET,FLAME START SYSTEM
538 DC221729 1 BOOT,FLAME START SYSTEM
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM
550 DC100664 1 NUT,FLAME START SYSTEM
556 DC221730 2 GASKET,FLAME START
562 DC221928 2 PIN,SOCKET HOUSING FLAME START
568 DC221731 1 BOOT,FLAME START SYSTEM
574 DC120220 1 PIN,BUSHING,HEATER PLUG TO GROUND
580 DC100383 1 NUT,HEATER PLUG TO GROUND
600 DC222101 1 CABLE,CONTROL UNIT TO SHIFT PANEL

872235 - B25D ADT - Nov 2009 REV A

2A-41
SECTION 2A : ENGINE - TIER 2
ENGINE, STARTING MOTOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

35

5 30

110

105 95

100

45

10 25

15

20

80

TD0003464

872235 - B25D ADT - Nov 2009 REV 0

2A-42
SECTION 2A : ENGINE - TIER 2
ENGINE, STARTING MOTOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221926 1 MOTOR,STARTER 24V/4KW,BOSCH
10 DC221555 1 BENDIX
15 DC150126 1 BUSHING,DRIVE END
20 DC221930 1 HOUSING,FRONT
25 DC150156 1 BUSHING,BENDIX
30 DC221931 1 SWITCH,SOLENOID
35 DC221932 1 LEVER,CONTROL
45 DC150158 1 BUSHING,COMMUTATOR END
80 DC221934 1 SWITCH,SOLENOID
95 DC260114 1 KIT,GEARING
100 DC260115 1 KIT,GEARING
105 DC260116 1 KIT,ARMATURE
110 DC100538 3 SCREW,STARTER TO TIMING CASE

872235 - B25D ADT - Nov 2009 REV 0

2A-43
SECTION 2A : ENGINE - TIER 2
ENGINE, ALTERNATOR AND ATTACHMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

306

307

110 190
305
60

215

259 170

280
130
50

278 302
20

304 220

303
300 301

TD0003470A

872235 - B25D ADT - Nov 2009 REV 0

2A-44
SECTION 2A : ENGINE - TIER 2
ENGINE, ALTERNATOR AND ATTACHMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP
20 DC100715 4 SCREW, ALTERNATOR
50 DC150157 1 BEARING, BALL DRIVE END
60 DC150168 1 BEARING, BALL SLIP RING SIDE
110 DC222017 1 RECTIFIER, ALTERNATOR
130 DC222018 1 CONDENSOR, ALTERNATOR
170 DC222021 1 REGULATOR AND CUT-OUT
190 DC100346 2 SCREW
215 DC260152 1 KIT, REPAIR SCREWS
220 DC260073 1 KIT, TERMINAL PARTS
259 DC220508 1 FAN, ALTERNATOR PULLEY
278 DC222022 1 PULLEY, ALTERNATOR
280 DC100764 1 WASHER, ALTERNATOR
300 DC221967 1 SUPPORT, ALTERNATOR
301 DC100755 1 PIN, SPRING
302 DC100708 4 SCREW, BRACKET TO CRANKCASE
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT
305 DC221968 1 BRACKET
306 DC100597 1 SCREW, BRACKET TO OIL FILTER
307 100478 1 SCREW, ALTERNATOR TO BRACKET

872235 - B25D ADT - Nov 2009 REV 0

2A-45
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

10

20

40 55

25

50

45

55

TD0003471

872235 - B25D ADT - Nov 2009 REV 0

2A-46
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221937 1 PUMP,OIL
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE
25 DC130207 1 PIPE,SUCTION
40 DC221936 1 BRACKET
45 DC100621 1 SCREW,PIPE TO DIPSTICK GUIDE TUBE
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE

872235 - B25D ADT - Nov 2009 REV 0

2A-47
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL FILTER AND OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

15

35
30

25

70

135
140

46

120 110

115 50
132
133 75
105

125

130

TD0003472A

872235 - B25D ADT - Nov 2009 REV 0

2A-48
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL FILTER AND OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222148 1 FILTER, OIL COMPLETE UNIT
15 DC221939 1 COVER, OIL FILTER
25 DC221578 1 ELEMENT, OIL FILTER
30 DC221940 1 NECK, FILTER
35 DC140195 1 RING, SEAL
46 DC140182 1 RING, SEAL TO PLUG SENDER UNIT PORT
50 DC221942 1 GASKET, OIL FILTER TO CRANKCASE
70 DC221943 1 VALVE, PRESSURE RELIEF
75 DC100366 4 SCREW, OIL FILTER TO CRANKCASE
75 DC100671 1 SCREW, OIL FILTER TO CRANKCASE
105 DC221944 1 ELEMENT, OIL COOLER
110 DC221945 1 COVER, OIL COOLER
115 DC221946 1 GASKET, OIL COOLER TO COVER
120 DC100385 2 SCREW, OIL COOLER TO COVER
125 DC221947 1 GASKET, OIL COOLER TO CRANKCASE
130 DC100112 12 SCREW, OIL COOLER TO CRANKCASE
132 DC221743 1 SENDER, OIL TEMPERATURE
133 DC140149 1 RING, SEAL
135 DC221171 A/R PLUG, SCREW
140 DC140059 A/R WASHER, SEALING

872235 - B25D ADT - Nov 2009 REV 0

2A-49
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

55
70

115

90

35

125
105

125

TD0003475

872235 - B25D ADT - Nov 2009 REV 0

2A-50
SECTION 2A : ENGINE - TIER 2
ENGINE, OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC130208 1 PIPE,OIL FEED
35 DC130231 1 PIPE,OIL RETURN
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD
70 DC140149 2 RING,SEAL FEED PIPE TO OIL FILTER HD
90 DC221746 1 GASKET,RETURN PIPE TO TURBO
105 DC100414 2 SCREW,RETURN PIPE TO TURBO
115 DC130210 1 PIPE,PLASTIC,RETURN TO CRANKCASE
125 DC100326 2 CLAMP,RETURN PIPE TO CRANKCASE

872235 - B25D ADT - Nov 2009 REV 0

2A-51
SECTION 2A : ENGINE - TIER 2
ENGINE, WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

100
57

15
106

270

280
245
45
235 42 265

275

112

345 24 20
205

310

200

285 28

232
224
315
230

320

872235 - B25D ADT - May 2009 REV 0

2A-52
SECTION 2A : ENGINE - TIER 2
ENGINE, WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221949 1 PUMP,WATER WITH GASKETS
15 DC260117 1 KIT,GASKET WATER PUMP
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE
42 DC221743 1 SENDER,TEMPERATURE
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE
57 DC222145 1 CONNECTOR,RETARDER
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD
112 DC120238 1 SOCKET,PIPE TO WATER PUMP
200 DC221577 2 THERMOSTAT,83 DEGREE
205 DC140110 2 RING,SEAL
224 DC222008 1 COVER,TWIN THERMOSTAT HOUSING
230 DC100366 2 SCREW,FLANGED,40MM LG
232 DC100657 1 SCREW,FLANGED,70MM LG
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET
245 DC120239 1 UNION,BANJO
265 DC120240 1 FITTING,HEAT FEED
270 DC140182 2 RING,SEAL TO FITTING
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET
280 203588 1 CLAMP,RUBBER CAP 20-32MM
285 DC221953 1 PULLEY
310 DC100507 4 SCREW,FAN PULLEY TO WATER PUMP
315 DC222166 1 BELT-V,1939MM
315 DC222204 1 BELT-V,1369MM,W/O AIR CON FOR EMERGENCY ONLY
320 DC222167 1 PULLEY,GUIDE FUEL FEED PUMP
345 DC222168 1 TIGHTENER,BELT

872235 - B25D ADT - Nov 2009 REV 0

2A-53
SECTION 2A : ENGINE - TIER 2
ENGINE, FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

35

40

20

55

15

TD0003477

872235 - B25D ADT - May 2009 REV A

2A-54
SECTION 2A : ENGINE - TIER 2
ENGINE, FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221391 1 FAN
15 DC221390 1 HUB,VISCOUS
20 DC100359 4 NUT,FAN CLUTCH AT ADAPTOR PIECE
35 DC222225 1 SPACER,FAN
40 DC100703 4 STUD
55 DC100704 6 SCREW,SPACER TO VIBRATION DAMPER

872235 - B25D ADT - Nov 2009 REV A

2A-55
SECTION 2A : ENGINE - TIER 2
ENGINE MOUNTINGS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

75

85

TD0003478A

872235 - B25D ADT - May 2009 REV 0

2A-56
SECTION 2A : ENGINE - TIER 2
ENGINE MOUNTINGS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
75 DC221958 1 EYE,LIFTING REAR
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD

872235 - B25D ADT - Nov 2009 REV 0

2A-57
SECTION 2A : ENGINE - TIER 2
ENGINE, AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20
30
85

15

25

10

80
8

TD0003479

872235 - B25D ADT - May 2009 REV 0

2A-58
SECTION 2A : ENGINE - TIER 2
ENGINE, AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221758 1 COMPRESSOR,LESS COUPLING
10 DC260118 1 KIT,COUPLING
15 DC260098 1 KIT,GASKET
20 DC221959 1 CONSOLE
25 DC221960 2 SLEEVE
30 DC221961 2 SLEEVE
80 DC100707 4 SCREW,COMPRESSOR TO SUPPORT
85 DC100352 4 SCREW,SUPPORT TO CRANKCASE

872235 - B25D ADT - Nov 2009 REV 0

2A-59
SECTION 2A : ENGINE - TIER 2
EXHAUST SYSTEM

20

17
13
11 20 1
8
17
5 20 19
15
7 6
15 21
17 14 15

16 10
11
18
9
3 12
10
16
18 11
2

TD0003835 - B
E14832403 - D

872235 - B25D ADT - Nov 2009 REV 0

2A-60
SECTION 2A : ENGINE - TIER 2
EXHAUST SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218292 1 SHIELD,HEAT,EXH,FRONT
2 217754 1 EXHAUST,MID SECTION
3 217752 1 EXHAUST,FRONT SECTION
4 216350 1 EXHAUST,STACK,POLISHED SS
5 216042 1 EXHAUST,MUFFLER
6 207496 1 CLAMP,EXHAUST
7 216755 1 EXHAUST,H/SHIELD COVER
8 216754 1 EXHAUST,H/SHIELD FIXED
9 206636 1 EXHAUST,H/SHIELD MID
10 204035 3 CLAMP,SEALCLAMP
11 201212 4 CLAMP,EXHAUST,100MM
12 191074 1 HEATSHIELD,TURBO
13 174447 1 MTG,EXHAUST H/SHIELD FRNT
14 100652 1 NUT,STOVER
15 100548 6 WASHER,HARDENED
16 100424 11 WASHER,HARDENED
17 100370 10 WASHER,HARDENED
18 100211 11 SCREW,HEXHD
19 100199 1 BOLT,HEXHD
20 100091 10 SCREW,HEXHD
21 100083 4 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

2A-61
SECTION 2A : ENGINE - TIER 2
KIT, BIN HEATING (OPTIONAL)

A
** NOTE:
DECAL 214427 X 2 MUST BE ORDERED 19
WHEN BIN HEATING OPTION REQUIRED
16
11 8
16 9

14 3

18

23

21

15
2

26

12
24

27 20
13

10 12 7 19
16
17 18
26 6 11
16 22
24
4 23
25
1
24
14
20
23
24
21
27 264799
TD0005182-A

872235 - B25D ADT - Nov 2009 REV 0

2A-62
SECTION 2A : ENGINE - TIER 2
KIT, BIN HEATING (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264799 1 KIT,RIBLESS BIN HEATING
1 262900 1 ASSY,B/HEAT,HOSE GUARD
2 216913 1 ASSY,MID SECTION
3 214261 1 STACK,BIN HEATING
4 207374 1 MTG,PLT,LOWER B/HEATING
5 207373 1 MTG,BKT,B/HEATING
6 206305 1 ASSY,FLEX SWIVEL B/H
7 206303 1 ASSY,MID SECT,B/HEATING
8 206301 1 ASSY,TOP SECT,B/HEATING
9 204035 2 CLAMP,SEALCLAMP
10 201667 3 SPRING,BIN HEAT,SUSP,PLT
11 201666 6 SPRING,BIN HEAT,BALL,JOINT
12 201212 3 CLAMP,EXHAUST
13 176250 3 WASHER,PROFILED
14 174760 2 FLANGE,BIN HEATING BALL
15 174674 1 BKT,BIN HEATING,HYD MTG
16 162456 12 WASHER,SPRING RET,BIN HEAT
17 162060 3 PIN,BIN HEAT,SPRING GUIDE
18 140622 4 SEAL,RING
19 100747 6 BOLT,HEXHD
20 100655 7 NUT,STOVER
21 100652 6 NUT,STOVER
22 100569 3 SCREW,HEXHD
23 100548 9 WASHER,HARDENED
24 100424 17 WASHER,HARDENED
25 100312 3 NUT,NYLOC
26 100212 7 SCREW,HEXHD
27 100210 7 SCREW,HEXHD

** NOTE:
DECAL 214427 X 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

872235 - B25D ADT - Nov 2009 REV 0

2A-63
SECTION 2A : ENGINE - TIER 2
AIR INTAKE SYSTEM

7
3

13

11
11
12
3

2 4

13 8
11
11
12 10 14
6
15

TD0003651-B
E9836402-F

872235 - B25D ADT - Nov 2009 REV 0

2A-64
SECTION 2A : ENGINE - TIER 2
AIR INTAKE SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER REFERENCE PAGE 2A-66, 67
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL REFERENCE PAGE 2A-68, 69
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15
4 208828 2 CLAMP,T-BOLT
5 206489 1 PIPE,AIR INTAKE
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE
7 201819 1 REDUCER,STACK
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER
9 200466 1 INFORMER
10 200051 1 CLAMP,HOSE
11 100370 10 WASHER,HARDENED
12 100314 4 NUT,NYLOC
13 100089 6 SCREW,HEXHD
14 100083 2 SCREW,HEXHD
15 100062 2 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

2A-65
SECTION 2A : ENGINE - TIER 2
PRE-CLEANER

TD0005911
290230-0

872235 - B25D ADT - Nov 2009 REV 0

2A-66
SECTION 2A : ENGINE - TIER 2
PRE-CLEANER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER (ADT 240) REFERENCE PAGE 2A-64, 65
2 202860 1 BOWL,PRE-CLEANER
3 220535 1 COVER,PRE CLEANER
4 NSI 1 BODY,PRE CLEANER
5 NSI 1 NUT,WING

872235 - B25D ADT - Nov 2009 REV 0

2A-67
SECTION 2A : ENGINE - TIER 2
AIR CLEANER

P008531

872235 - B25D ADT - Nov 2009 REV 0

2A-68
SECTION 2A : ENGINE - TIER 2
AIR CLEANER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL REFERENCE PAGE 2A-64, 65
2 220722 1 COVER,FRG15 AIR CLEANER
3 220723 6 LATCH,FRG15 AIR CLEANER
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER
7 NSI 1 BODY,AIR CLEANER
8 200871 2 CABLE TIE

872235 - B25D ADT - Nov 2009 REV 0

2A-69
SECTION 2A : ENGINE - TIER 2
FUEL SYSTEM

18

16
11
1 9
6
16 9
17
15
16 12
12 16
11
17 10
4
10

5
8
20
19

14

3 13

TD0003179-C
E14832404-D

872235 - B25D ADT - Nov 2009 REV B

2A-70
SECTION 2A : ENGINE - TIER 2
FUEL SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES REFERENCE PAGE 2A-75
2 241225 1 HOSE
3 241224 1 HOSE
4 241218 1 HOSE
5 240980 1 HOSE
6 207693 1 ASSY,FUEL FILTER REFERENCE PAGE 2A-73
7 206945 6 MTG,RUBBER
8 203764 2 P-CLIP
9 121451 2 ADAPTOR
10 120969 2 CONNECTOR
11 120804 2 ELBOW
12 120049 2 CONNECT
13 120670 1 CONNECT
14 120031 1 CONNECT
15 100731 4 SCREW,HEXHD
16 100548 12 WASHER,HARDENED
17 100312 6 NUT,NYLOC
18 100198 2 SCREW,HEXHD
19 100080 1 BOLT
20 100061 1 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

2A-71
SECTION 2A : ENGINE - TIER 2
FUEL-WATER FILTER UNIT

1 7

P009709 A

872235 - B25D ADT - Nov 2009 REV 0

2A-72
SECTION 2A : ENGINE - TIER 2
FUEL-WATER FILTER UNIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207693 1 FILTER,UNIT,FUEL-WATER REFERENCE PAGE 2A-71
2 207694 1 ELEMENT,FILTER
3 224670 1 BOWL,SEE-THRU
4 224667 1 VALVE,DRAIN SELF VENTING
5 218508 1 CLAMP,FUEL FILTER
6 226385 1 KIT,LID & GASKET
7 226386 1 KIT,T-HANDLE & O-RING
8 221597 1 KIT,SEAL,SERVICE

872235 - B25D ADT - Nov 2009 REV 0

2A-73
SECTION 2A : ENGINE - TIER 2
HANDLIFT PUMP & PRE-FILTER

TD0004783

872235 - B25D ADT - Nov 2009 REV 0

2A-74
SECTION 2A : ENGINE - TIER 2
HANDLIFT PUMP & PRE-FILTER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER REFERENCE PAGE 2A-71
2 DC260058 1 KIT,PRE-FILTER ELEMENT
3 DC140123 1 RING,SEAL
4 DC221232 1 BOWL,FILTER

872235 - B25D ADT - Nov 2009 REV 0

2A-75
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM : DETAIL A

2
32
4
13
32 26 38
53 33
57 31
53 39 15
57 33
30 27
57 20
38 55
30 57 31 40
55
39
46
47 32
34 33 1 3

33 18
43
47 1 7 56
52 57
1
50
5
55 49
57
1 35
27
28 57 56 27
31
36 19 49
57
53 57
51
53

31 32

21
1
6
1

TD0003122-I
E14832405-M SH1-2

872235 - B25D ADT - Nov 2009 REV B

2A-76
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM : DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 RE56098 6 CLAMP,WD
2 AT310335 1 FILLER CAP
3 218686 1 HOSE,RADIATOR 2810 MM LONG
4 218686 1 HOSE,RADIATOR 1660 MM LONG
5 217971 1 HOSE,INLET,ENG
6 217970 1 HOSE,BOTTOM,RAD
7 217969 1 HOSE,TOP,RAD
13 216484 1 CLAMP,HOSE
15 216097 1 TANK,SURGE,8L,PLASTIC
18 216016 1 PIPE,MAKE-UP LINE,RAD
19 216015 1 HOSE,MAKE-UP LINE,RAD
20 216014 1 HOSE,SURGE TNK OUTLET
21 216011 1 PIPE,SUCTION,RAD
26 203926 2 GROMMET
27 203764 6 P-CLIP
28 203681 1 P-CLIP
30 201439 4 P-CLIP
31 200092 4 CLAMP,HOSE
32 200061 4 CLAMP,HOSE
33 200033 4 CLAMP,HOSE
34 187425 1 BKT,VENT PIPES,RAD
35 187315 1 BKT,PIPE,MAKE-UP LINE
36 176353 1 MTG,HOSE,TEFLON
38 130002 1 HOSE,PARFLEX 1610 MM LONG
39 130002 1 HOSE,PUSHLOCK 1330 MM LONG
40 130002 1 HOSE,PUSHLOCK 1140 MM LONG
43 120051 1 ADAPTOR,MALE
46 100731 1 SCREW,HEXHD
47 100548 16 WASHER,HARDENED
49 100370 12 WASHER,HARDENED
50 100364 2 SCREW,HEXHD
51 100314 2 NUT,NYLOC
52 100312 8 NUT,NYLOC
53 100310 6 NUT,NYLOC
55 100081 5 SCREW,HEXHD
56 100080 2 SCREW,HEXHD
57 100061 13 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

2A-77
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM : DETAIL B

45
12
49

25

16 49
45 37
52
47
41

14

42
47
46
44 42
54 10

23
24
17
24 44
22 8 48
24

29

11

14

14

TD0003123-H
E14832405-M SH2-2

872235 - B25D ADT - Nov 2009 REV B

2A-78
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM : DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 217965 1 HOSE,STRAIGHT,CAC
9 217964 1 HOSE,BOTTOM,CAC
10 217963 1 HOSE,TOP,CAC
11 217962 1 PIPE,BOTTOM,CAC
12 217956 1 COOLING PACKAGE REFERENCE PAGE 2A-79
14 216128 3 CLAMP,T-BOLT
16 216045 1 COWLING,RAD
17 216035 1 CLAMP,RETAINER
22 214159 1 GUARD,FAN,RHS,RAD
23 214158 1 GUARD,FAN,LHS,RAD
24 208824 3 CLAMP,T-BOLT
25 206523 2 MTG,RUBBER,CAC
29 203538 1 CLAMP,T-BOLT
37 173733 2 PLT,SPACER,CAC
41 121312 1 TAP,COOLANT DRAIN
42 121224 2 PLUG,HOLLOW
44 101345 6 WASHER,HARDENED
45 100733 8 SCREW,HEXHD
46 100731 8 SCREW,HEXHD
47 100548 16 WASHER,HARDENED
48 100494 2 SCREW,HEXHD
49 100370 12 WASHER,HARDENED
52 100312 8 NUT,NYLOC
54 100083 4 SCREW,HEXHD
57 100061 13 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

2A-79
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM, RADIATOR

A 12 13
10 13
10

10 13

10

10
3 6
9

10
11 7

4
9
10

10

12
10
10 10
12 12 12

TD0003608-0
217956 SH 2-2 A

872235 - B25D ADT - Nov 2009 REV A

2A-80
SECTION 2A : ENGINE - TIER 2
ENGINE COOLING SYSTEM, RADIATOR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217960 1 TM OIL COOLER
2 217959 1 CAC
3 217958 1 RADIATOR
4 216059 1 BRACE,COOLING PACKAGE
5 216049 1 FRAME,COOLING PACKAGE,BOT
6 216048 1 FRAME,COOLING PACKAGE,TOP
7 216047 1 FRAME,COOLING PACKAGE,RIGHT
8 216046 1 FRAME,COOLING PACKAGE,LEFT
9 100657 8 NUT,STOVER
10 100370 40 WASHER,HARDENED
11 100178 2 SCREW
12 100086 20 SCREW,HEXHD
13 100085 10 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV A

2A-81
872235 - B25D ADT - Nov 2009
2A-82
 SECTION 2B : ENGINE TIER 3

872235 - B25D ADT - Nov 2009 REV 0

2B-1
SECTION 2B : ENGINE - TIER 3
ENGINE, MISCELLANEOUS ITEMS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

2
3

13

19

10 18
1
7

12 8 14
21 9
19
23 17
16 15
22

4
11

6
24 20 TD0003229-C
E14832407-D

872235 - B25D ADT - Nov 2009 REV 0

2B-2
SECTION 2B : ENGINE - TIER 3
ENGINE, MISCELLANEOUS ITEMS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 255053 1 RING,CLAMPING,OM906LA
2 251111 1 ENGINE,DC OM906LA T3
3 214614 1 NONSLIP,SUMP
4 207967 1 BOOT,RUBBER,DRAIN VALVE
5 207646 2 MTG,RUBBER,T/MISSION,SPLT
6 184676 1 PLT,COVER,F/WHEEL,HOUSING
7 183140 2 MTG,ENGINE
8 176592 4 SPACER,ENG MTG
9 175112 1 PLT,COVER,F/WHEEL,HOUSING
10 162658 2 SPACER,3MM,MTG,ENG
11 122136 1 VALVE,DRAIN
12 121090 1 CONNECT,SPEC
13 101324 2 BOLT,HEXHD
14 100827 8 SCREW,HEXHD
15 100653 2 NUT,STOVER
16 100643 8 SCREW,HEXHD
17 100548 2 WASHER,HARDENED
18 100536 8 WASHER,HARDENED
19 100532 4 WASHER,HARDENED
20 100494 2 SCREW,HEXHD
21 100370 12 WASHER,HARDENED
22 100238 2 SCREW,HEXHD
23 100090 12 SCREW,HEXHD
24 100062 2 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

2B-3
SECTION 2B : ENGINE - TIER 3
ENGINE, CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

224

230

113 314
119 167
173
83
125
149 131
95 17 89

155
56
143 65
65 53
137
47
53
161 41
11
35

107

71

77 5
23 278
29 248 290
236

59 250
248 266

244 296

242

TD0003248B

872235 - B25D ADT - Nov 2009 REV 0

2B-4
SECTION 2B : ENGINE - TIER 3
ENGINE, CRANKCASE

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222128 1 CRANKCASE, C/W CYLINDER LINERS REFER SIB 2005/1103
11 DC221799 2 SLEEVE, FLYWHEEL
17 DC220737 3 BALL, REAR, OIL BORE
23 DC100059 1 PIN, DOWEL, BEARING CAP
29 DC100739 14 SCREW, BEARING CAP
35 DC150174 6 BUSHING, CAMSHAFT BEARINGS
41 DC150175 1 BUSHING, CAMSHAFT BEARINGS
47 DC220543 6 PLUG, WELCH, 34MM
47 DC220549 A/R PLUG, WELCH, 36.2MM
53 DC120195 10 PLUG, EXPANSION 40MM
53 DC120196 A/R PLUG, EXPANSION 42MM
56 DC221800 1 THROTTLE, TRANSVERSE FUEL DUCT
59 DC221801 6 NOZZLE, OIL
65 DC220735 2 BALL, OIL PASSAGE FRONT / REAR
65 DC221802 2 BALL, FUEL FEED LOCK
65 DC221803 2 BALL, FUEL RETURN LOCK
65 DC220737 1 BALL, LOCK TRANSVERSE FUEL DUCT
65 DC220737 5 BALL, LOCK OIL SUPPLY UNIT PUMP
71 DC221804 1 INTERMEDIATE PIECE, OIL PUMP
77 DC221805 2 SLEEVE, OIL PUMP
83 DC221806 1 INTERMEDIATE PIECE, TURBO, OIL
89 DC221807 1 SLEEVE, PULSE SENDER
95 DC120226 1 PLUG, EXPANSION
107 DC140181 1 RING, SEAL, INTERMEDIATE FLANGE
113 DC120116 1 PLUG, SCREW, CYL/HEAD
119 DC140150 1 RING, SEAL, CYL/HEAD
125 DC120158 1 PLUG, SCREW, OIL PASSAGE REAR
131 DC140182 1 RING, SEAL, OIL PASSAGE REAR
137 DC100173 1 PLUG, SCREW, MAIN OIL PASSAGE
143 DC140172 1 RING, SEAL, MAIN OIL PASSAGE
149 DC120227 1 PLUG, SCREW, WATER DRAIN
155 DC221809 2 SLEEVE, CYL/HEAD
161 DC120170 1 PLUG,SCREW , OIL PASSAGE OIL PUMP
167 DC120114 1 PLUG, SCREW, MAIN OIL PASSAGE
173 DC140149 1 RING, SEAL, MAIN OIL PASSAGE
224 DC221810 1 VALVE, OVERFLOW, RELIEF, 4.5 - 5 BAR
230 DC140172 1 RING, SEAL, CYL/BLOCK
242 DC221743 1 SENDER, FUEL TEMPERATURE
244 DC221742 1 SENDER, OIL PRESSURE
248 DC140149 1 RING, SEAL, SENDER UNIT, FUEL TEMP
250 DC140172 1 RING, SEAL, SENDER UNIT, OIL PRESSURE
266 DC221812 1 VALVE, SOLENOID
278 DC221813 1 VALVE
290 DC221814 1 GASKET
296 DC100671 2 SCREW, FLANGED
ALSO ORDER PAN GASKET
314 DC260106 1 KIT, GASKET CYLINDER CRANKCASE
DC221818

872235 - B25D ADT - Nov 2009 REV 0

2B-5
SECTION 2B : ENGINE - TIER 3
ENGINE, TIMING COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

40

45

50 97
120
55

150
140
155
130

20

95

27
29
25 15

TD0003249

872235 - B25D ADT - Nov 2009 REV 0

2B-6
SECTION 2B : ENGINE - TIER 3
ENGINE, TIMING COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
15 DC222149 1 COVER, TIMING
20 DC140197 1 SEAL, OIL CRANKSHAFT REAR
25 DC221254 1 COVER, CAP FOR CRANK MECHANISM
27 DC221977 1 GASKET, COVER
29 DC100507 2 SCREW
40 DC100177 1 PLUG, SCREW
45 DC140151 1 RING, SEAL
50 DC220100 1 PLUG, SCREW
55 DC140155 1 RING, SEAL
95 DC100673 9 SCREW, FLANGED, TIMING CASE
95 DC100674 5 SCREW, FLANGED, TIMING CASE
95 DC100742 3 SCREW, FLANGED, TIMING CASE
97 DC100597 1 SCREW, FLANGED, TIMING CASE
120 DC222150 1 COVER, TIMING CASE
130 DC222151 1 GASKET
140 DC100414 5 SCREW
150 DC120114 1 PLUG, SCREW
155 DC140149 1 RING, SEAL

872235 - B25D ADT - Nov 2009 REV 0

2B-7
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL PAN AND DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

340

325 205

175

218 335
235
300

210

185

17

100
350

25 347
20

85
80

TD0003250

872235 - B25D ADT - Nov 2009 REV 0

2B-8
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL PAN AND DIPSTICK

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221526 1 PAN,OIL
17 DC221818 1 GASKET,OIL PAN
20 DC120029 1 PLUG,SCREW,OIL DRAIN
25 DC140155 1 RING,SEAL,OIL DRAIN
80 DC221819 1 SENDER,OIL LEVEL
85 DC120200 3 PLUG,SENDER
100 DC100085 22 SCREW,HEX
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK
205 DC221822 1 GROMMET
210 DC100597 1 SCREW,GUIDE TUBE
218 DC120228 1 FITTING,GUIDE TUBE
235 DC100677 1 CLAMP,GUIDE TUBE
300 DC221823 1 DIPSTICK,OIL
325 DC221152 1 CAP
330 DC140145 1 RING,SEAL
335 DC221851 1 BRACKET,OIL DIPSTICK
340 DC100659 1 SCREW,GUIDE TUBE
347 DC220562 1 CAP,RUBBER
350 DC220407 1 CLAMP,RUBBER CAP

872235 - B25D ADT - Nov 2009 REV 0

2B-9
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD AND VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

130
175

80
75 120

115
70
110
65
105
315 40

100
300 60
275

260 95

282 85
390
50
185

55 45

5 15

33 30
25

10 30

20
30
295
290
285

180

TD0003251A

872235 - B25D ADT - Nov 2009 REV 0

2B-10
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD AND VALVES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222153 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE
15 DC220543 2 PLUG, EXPANSION, 34MM
15 DC220549 A/R PLUG, EXPANSION, 36MM
20 DC120256 A/R PLUG, EXPANSION, WEB COOLING, M12
20 DC120257 A/R PLUG, EXPANSION, WEB COOLING, M13
25 DC220545 A/R PLUG, EXPANSION, 25MM
25 DC120195 1 PLUG, EXPANSION, 40MM
30 DC220737 6 BALL, LEAK, OIL HOLE PLUG
30 DC220735 2 BALL, LEAK, OIL HOLE PLUG
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE
33 DC120258 4 PLUG, SCREW BRACING
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD
45 DC221832 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.2MM
45 DC221833 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.5MM
50 DC140160 6 RING, SEAL
55 DC221834 6 SLEEVE
60 DC221835 12 VALVE, INTAKE
60 DC221836 6 VALVE, EXHAUST
65 DC100678 18 WASHER, VALVE SPRING
70 DC221837 12 SPRING, INTAKE VALVE
70 DC221838 6 SPRING, EXHAUST VALVE
75 DC221839 18 RETAINER, SPRING
80 DC220030 36 COLLET, VALVE
85 DC221840 18 HOLDER, SEAL
95 DC221841 6 VALVE, CONSTANT THROTTLE
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
110 DC221844 6 RETAINER, SPRING
115 DC221845 12 VALVE, COLLET
120 DC221846 6 PISTON
130 DC221847 6 COVER
175 DC221848 6 BRIDGE, VALVE
180 DC222155 1 GASKET, CYLINDER HEAD TO CRANKCASE
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE
260 DC222114 6 INJECTOR, COMPLETE
275 DC140185 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
282 DC140186 6 RING, SEAL, INJECTOR TO CYLINDER HEAD
285 DC221647 6 SOCKET, PIPE
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD
295 DC100636 6 SCREW, FITTING ON INJECTOR
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD
390 DC260125 1 KIT, CYLINDER HEAD GASKET

872235 - B25D ADT - Nov 2009 REV 0

2B-11
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD, ROCKER ARM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

350
335
350

330
340

320 345
345

380

375 320

325
365 170 140
370
355 165

165

165 5 160

195
190

150
155
145

135
160
200

TD0003252

872235 - B25D ADT - Nov 2009 REV 0

2B-12
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD, ROCKER ARM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222153 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE
135 DC120231 A/R HELICOIL,M22X1.5X8.0
140 DC120232 A/R HELICOIL,M14X1X7.0
145 DC120233 A/R HELICOIL,M16X1.5X10.5
150 DC120234 A/R HELICOIL,M14X1.5X14
155 DC120061 A/R HELICOIL,M12X1.5X12
160 DC120059 A/R HELICOIL,M10X15
165 DC120057 A/R HELICOIL,M8X12
170 DC120058 A/R HELICOIL,M8X116
190 DC120235 5 UNION,THREADED,CONSTANT THROTTLE
195 DC140167 5 RING,SEAL CONSTANT THROTTLE TO HEAD
200 DC130233 1 LINE,CONSTANT THROTTLE
320 DC221855 1 SPINDLE,ROCKER ARM
325 DC120236 2 PLUG,EXPANSION
330 DC221856 6 ARM,ROCKER,INTAKE
335 DC221857 6 ARM,ROCKER,EXHAUST
340 DC150176 12 BUSHING
345 DC100682 12 SCREW,ADJUSTING
350 DC100683 12 NUT,ADJUSTING SCREW
355 DC221858 1 BRACKET,ROCKER ARM,FRONT
355 DC221859 5 BRACKET,ROCKER ARM,CENTRAL
355 DC221860 1 BRACKET,ROCKER ARM,REAR
360 DC221861 6 SPRING
365 DC100684 12 WASHER
370 DC221862 2 RING,LOCK
375 DC221863 7 CLAMPING PIECE,ROCKER SHAFT TO HEAD
380 DC100685 7 SCREW,ROCKER SHAFT TO CYLINDER HEAD

872235 - B25D ADT - Nov 2009 REV 0

2B-13
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD COVER

125

120

125

17 18
115

68

74

35

29
32

20
41

47

TD0003253A

872235 - B25D ADT - Nov 2009 REV 0

2B-14
SECTION 2B : ENGINE - TIER 3
ENGINE, CYLINDER HEAD COVER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221864 1 COVER,CYLINDER HEAD,PLASTIC
17 DC221865 1 DIAPHRAGM
18 DC222247 1 SPRING,BREATHER
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER
29 DC220031 1 CAP,OIL FILLING
32 DC220029 1 GASKET
35 DC221866 7 INSERT,COVER TO CYLINDER HEAD
41 DC221867 4 LOCK
47 DC221529 1 GASKET
68 DC221868 1 GASKET
74 DC100686 7 SCREW,COVER TO CYLINDER HEAD
115 DC130194 1 PIPE,BREATHER
120 DC130196 1 HOSE,PIPE TO CYLINDER HEAD COVER
125 203588 2 CLAMP,PIPE TO CYLINDER HEAD COVER

872235 - B25D ADT - Nov 2009 REV 0

2B-15
SECTION 2B : ENGINE - TIER 3
ENGINE, CRANKSHAFT AND FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

30
20 10

15
25
43

35
70

75

55

60

TD0003436

872235 - B25D ADT - Nov 2009 REV 0

2B-16
SECTION 2B : ENGINE - TIER 3
ENGINE, CRANKSHAFT AND FLYWHEEL

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC260151 1 CRANKSHAFT,C/W MAIN/BIG END BEARINGS
10 DC100687 1 PIN,DOWEL,GEAR TO CRANKSHAFT
15 DC221870 1 GEAR,CRANKSHAFT
15 DC221871 1 GEAR,CRANKSHAFT,FITTING SIZE -0.30
20 DC150205 7 BEARING,MAIN STANDARD
20 DC222157 7 BEARING,MAIN,FITTING SIZE 0.10
20 DC222158 7 BEARING,MAIN,FITTING SIZE 0.25
20 DC222159 7 BEARING,MAIN,FITTING SIZE 0.50
20 DC222160 7 BEARING,MAIN,FITTING SIZE 0.75
20 DC222161 7 BEARING,MAIN,FITTING SIZE 1.00
25 DC100688 2 WASHER,THRUST,STANDARD
25 DC100689 2 WASHER,THRUST REPAIR SIZE I,0.30MM
25 DC100690 2 WASHER,THRUST,REPAIR SIZE II,0.50MM
30 DC150183 6 BEARING,BIG END,STANDARD
30 DC150191 6 BEARING,BIG END,FITTING SIZE 0.10
30 DC150192 6 BEARING,BIG END,FITTING SIZE 0.25
30 DC150193 6 BEARING,BIG END,FITTING SIZE 0.50
30 DC150194 6 BEARING,BIG END,FITTING SIZE 0.75
30 DC150195 6 BEARING,BIG END,FITTING SIZE 1.00
35 DC221872 1 DAMPER,VIBRATION
43 DC100691 6 SCREW,DAMPER/HUB TO CRANKSHAFT
55 DC221873 1 FLYWHEEL,WITH RING GEAR
60 DC221874 1 GEAR,RING
70 DC100691 8 SCREW,FLYWHEEL TO CRANKSHAFT
75 DC221875 1 GEAR,CRANKSHAFT

872235 - B25D ADT - Nov 2009 REV 0

2B-17
SECTION 2B : ENGINE - TIER 3
ENGINE, CONNECTING ROD AND PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15

25

30

10

TD0003437

872235 - B25D ADT - Nov 2009 REV 0

2B-18
SECTION 2B : ENGINE - TIER 3
ENGINE, CONNECTING ROD AND PISTONS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222223 6 ROD,CONNECTING
10 DC100080 12 SCREW
15 DC221877 6 PISTON,KIT,STANDARD,102MM MAHLE
15 DC221878 6 PISTON,102MM,HEIGHT -.30 MAHLE
15 DC221879 6 PISTON,102MM,HEIGHT -.60 MAHLE
15 DC221880 6 PISTON,102MM,HEIGHT -.90 MAHLE
15 DC222231 6 PISTON,102.30MM,HEIGHT -.30 MAHLE
15 DC222232 6 PISTON,102.60MM,HEIGHT -.60 MAHLE
15 DC222233 6 PISTON,102.90MM,HEIGHT -.90 MAHLE
20 DC260108 6 PISTON RING SET,102MM STD
20 DC260153 6 PISTON RING SET,102.30MM
20 DC260154 6 PISTON RING SET,102.60MM
20 DC206155 6 PISTON RING SET,102.90MM
25 DC221881 6 PIN,PISTON
30 DC221882 12 RING,RETAINING

872235 - B25D ADT - Nov 2009 REV 0

2B-19
SECTION 2B : ENGINE - TIER 3
ENGINE, CAMSHAFT AND TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

25

20

15

TD0003438

872235 - B25D ADT - Nov 2009 REV 0

2B-20
SECTION 2B : ENGINE - TIER 3
ENGINE, CAMSHAFT AND TIMING PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221883 1 CAMSHAFT
15 DC221885 1 PIN,CYLINDRICAL
20 DC221886 12 FOLLOWER,CAM,INLET/EXHAUST VALVES
25 DC221887 12 ROD,PUSH INLET/EXHAUST VALVES

872235 - B25D ADT - Nov 2009 REV 0

2B-21
SECTION 2B : ENGINE - TIER 3
ENGINE, INJECTION PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15
17

10

30
25

35

60
65
70

27
Be nz
edes
Merc

55

TD0003439

872235 - B25D ADT - Nov 2009 REV 0

2B-22
SECTION 2B : ENGINE - TIER 3
ENGINE, INJECTION PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221888 6 PUMP,FUEL INJECTION
10 DC260109 6 KIT,SEAL RING BLACK SEAL - TOP,GREEN SEAL - BOT.
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP
20 DC100692 12 SCREW,PUMP TO CRANKCASE
25 DC221889 1 PUMP,FUEL
27 DC100693 1 SCREW,SHEAVE PULLEY
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE
35 DC100112 3 SCREW,FUEL PUMP TO C/CASE
55 DC221891 1 COVER,INJECTION PUMP
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT
65 DC221893 4 RING,RETAINING COVER ATTACHMENT
70 DC221894 4 SPRING,COVER ATTACHMENT

872235 - B25D ADT - Nov 2009 REV 0

2B-23
SECTION 2B : ENGINE - TIER 3
ENGINE, FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

25
30

30
25

20 15

30
25

35

40
5

TD0003440

872235 - B25D ADT - Nov 2009 REV 0

2B-24
SECTION 2B : ENGINE - TIER 3
ENGINE, FUEL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP
25 DC120211 3 BOLT,BANJO
30 DC140172 6 RING,SEAL
35 DC120209 2 CONNECTOR,FUEL LINE
40 DC120210 2 NUT,UNION FUEL LINES

872235 - B25D ADT - Nov 2009 REV 0

2B-25
SECTION 2B : ENGINE - TIER 3
ENGINE, FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

15

50

23

25
45

28
55

35
60

40

65

TD0003441

872235 - B25D ADT - Nov 2009 REV 0

2B-26
SECTION 2B : ENGINE - TIER 3
ENGINE, FUEL FILTER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT
20 DC221680 1 HEAD,FUEL FILTER
23 DC140174 1 RING,SEAL
25 DC221897 1 COVER,PRE-FILTER
28 DC140188 1 RING,SEAL
35 DC140063 1 RING,SEAL
40 DC100173 1 PLUG,SCREW
45 DC221898 1 INSERT,FILTER
50 DC221899 1 ELEMENT,FUEL FILTER KIT INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER INCLUDES ITEM 28
60 DC221901 1 GASKET,FUEL FILTER TO CYLINDER HEAD
65 DC100694 1 SCREW,FILTER TO CYL/HEAD
65 DC100352 2 SCREW,FILTER TO CYL/HEAD

872235 - B25D ADT - Nov 2009 REV 0

2B-27
SECTION 2B : ENGINE - TIER 3
ENGINE, FLAMESTART SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

125

40

95

90
25

15

20

30

120 110

100 105
115

TD0003442

872235 - B25D ADT - Nov 2009 REV 0

2B-28
SECTION 2B : ENGINE - TIER 3
ENGINE, FLAMESTART SYSTEM

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221902 1 VALVE,SOLENOID
15 DC221903 1 BRACKET,SOLENOID VALVE
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE
40 DC130200 1 PIPE,FROM VALVE TO HEATER PLUGS
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE
100 DC130201 1 PIPE,FROM FUEL FILTER TO VALVE
105 DC120237 1 BOLT,BANJO,FUEL PIPE TO FILTER
110 DC100143 1 BOLT,BANJO,FUEL PIPE TO VALVE
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER
120 DC140190 2 RING,SEAL FUEL PIPE TO VALVE
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE

872235 - B25D ADT - Nov 2009 REV 0

2B-29
SECTION 2B : ENGINE - TIER 3
ENGINE, TURBO CHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

65

160

94

152
280
200

175
170
335
330

251

345
100 340
10

5
60

55
50

TD0003443 A

872235 - B25D ADT - Nov 2009 REV 0

2B-30
SECTION 2B : ENGINE - TIER 3
ENGINE, TURBO CHARGER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221587 1 TURBO CHARGER, WASTEGATE
10 DC100296 4 NUT, TURBO TO MANIFOLD M10
50 DC221582 1 HOSE, MOLDED
55 DC100381 1 CLAMP, MOLDED HOSE TO TURBO
60 203588 1 CLAMP, HOSE TO BREATHER PIPE
60 203588 1 CLAMP, HOSE COMP SUCTION PIPE
65 DC130202 1 PIPE, AIR ON TURBO CHARGER
94 DC140191 1 RING, SEAL, AIR PIPE
100 DC130203 1 PIPE, CHARGE-AIR
152 DC100319 1 CLAMP, CHARGE-AIR PIPE TO TURBO
160 DC100390 1 SCREW, CHARGE-AIR PIPE ON MEMBER
170 DC100695 1 STUD, CHARGE-AIR PIPE AT WATER PUMP
175 DC100604 1 NUT, CHARGE-AIR PIPE AT WATER PUMP
200 DC221906 1 BRACKET, AIR PIPE AT WATER PUMP
251 DC100390 1 SCREW, BRACKET TO CHARGE-AIR PIPE
280 DC100597 2 SCREW, BRACKET TO WATER PUMP
330 206353 1 CLAMP, CHARGE-AIR PIPE ON HOUSING
335 DC140192 1 RING, SEAL, CHARGE-AIR PIPE
340 DC100366 1 SCREW, CHARGE-AIR PIPE TO HOUSING
345 DC100383 1 NUT, CHARGE-AIR PIPE TO HOUSING

872235 - B25D ADT - Nov 2009 REV 0

2B-31
SECTION 2B : ENGINE - TIER 3
ENGINE, AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

55

110 5

TD0003444A

872235 - B25D ADT - Nov 2009 REV 0

2B-32
SECTION 2B : ENGINE - TIER 3
ENGINE, AIR COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM
55 DC100696 1 NUT,GEAR TO COMPRESSOR
110 DC100743 4 SCREW,COMPRESSOR TO CRANKCASE

872235 - B25D ADT - Nov 2009 REV 0

2B-33
SECTION 2B : ENGINE - TIER 3
ENGINE, AIR COMP. ATTACHMENT PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20

60

66
75

190 180
190
184

195
195

245
240
250

TD0003638

872235 - B25D ADT - Nov 2009 REV 0

2B-34
SECTION 2B : ENGINE - TIER 3
ENGINE, AIR COMP. ATTACHMENT PARTS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC130212 1 PIPE, SUCTION
20 DC130162 1 PIPE, SUCTION
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR
180 DC130234 1 PIPE, AT CYLINDER HEAD
184 DC130235 1 PIPE, AT WATER PUMP
190 DC120182 2 BOLT, BANJO
195 DC140149 4 RING, SEAL
240 DC220481 1 CAP, POWER STEERING PUMP
245 DC220314 1 GASKET
250 DC100597 2 SCREW, FLANGED, COVER TO COMP

872235 - B25D ADT - Nov 2009 REV 0

2B-35
SECTION 2B : ENGINE - TIER 3
ENGINE, INTAKE MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

65

50

52

78

75

25

85

TD0003457

872235 - B25D ADT - Nov 2009 REV 0

2B-36
SECTION 2B : ENGINE - TIER 3
ENGINE, INTAKE MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
25 DC221915 1 HOUSING, CHARGING AIR ELBOW
50 DC222085 1 UNIT, SENDER C/AIR PRES/TEMP, 4 BAR
52 DC140199 1 RING, SENDER
65 DC100744 2 SCREW, FLANGED
75 DC100685 2 SCREW, C/AIR ELBOW TO CYL HEAD
78 DC100745 10 SCREW, C/AIR ELBOW TO CYL HEAD
85 DC222060 6 GASKET, C/AIR ELBOW TO CYL HEAD

872235 - B25D ADT - Nov 2009 REV 0

2B-37
SECTION 2B : ENGINE - TIER 3
ENGINE, EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

30

14

12

32
14

32

20

25

95

125
110
115

105 100
120

215 205

160 145

210

180

140
185

TD0003458

872235 - B25D ADT - Nov 2009 REV 0

2B-38
SECTION 2B : ENGINE - TIER 3
ENGINE, EXHAUST MANIFOLD

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
12 DC222116 1 MANIFOLD,EXHAUST,MIDDLE PIECE
14 DC222115 2 MANIFOLD,EXHAUST,END PIECE
20 DC100316 2 STUD
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD
32 DC222117 4 RING,SEAL,3 PIECE EXHAUST
95 DC260161 1 KIT,EXHAUST BRAKE
100 DC220960 1 LEVER
105 DC220981 1 PIVOT,BALL
110 DC100378 1 SCREW,LEVER TO SHAFT
115 DC100699 1 NUT,LEVER TO THROTTLE VALVE
120 DC260113 1 KIT,EXHAUST BRAKE VALVE
125 DC100296 4 NUT,FLANGED,EXH/BRAKE TO TURBO
140 DC221919 1 BRACKET
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW
160 DC221920 1 CYLINDER,EXHAUST BRAKE
180 DC100112 1 SCREW,CYLINDER TO BRACKET
185 DC221921 1 TUBE,PACER,CYLINDER TO BRACKET
205 DC220980 1 SOCKET,BALL,CYLINDER TO LEVER
210 DC100359 1 NUT,CYLINDER TO LEVER
215 DC220836 1 CLIP,SECURING

872235 - B25D ADT - Nov 2009 REV 0

2B-39
SECTION 2B : ENGINE - TIER 3
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

388
5 394

412

424
11 406 478
382 418
17

280

41

580
53
514

130
100
70 574

600 538
85 532
526
520
220

265
250
556
205 562 568
550
235 544

TD0003459

872235 - B25D ADT - Nov 2009 REV A

2B-40
SECTION 2B : ENGINE - TIER 3
ENGINE, ELECTRICAL EQUIPMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
REFER TO PAGE 1-19 FOR DETAILS
5 DC222162 1 UNIT,CONTROL,TIER 3 WHEN ORDERING
11 DC100366 3 SCREW,FLANGED,CONTROL UNIT
17 DC221771 6 RING,RUBBER
41 DC222147 1 CABLE,ELECTRIC-ENGINE
53 DC120249 1 PLUG SOCKET,ENGINE START
53 DC120249 1 PLUG SOCKET,ENGINE STOP
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR
70 DC120247 1 PLUG,COOLING WATER TEMP
70 DC120247 1 PLUG,FUEL TEMP SENDER UNIT
70 DC120247 1 PLUG,CAMSHAFT POSITION UNIT
70 DC120247 1 PLUG,CRANKSHAFT POSITION UNIT
70 DC120247 1 PLUG,OIL TEMP SENSOR
85 DC120255 1 COUPLING,THROTTLE VALVE
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT
130 DC120250 1 PLUG,BOOST AIR SENSOR
205 DC120222 1 HOUSING,PIN,CONTROL MODULE
220 DC120244 1 CAP,CONTROL MODULE
235 DC120243 A/R TERMINAL,PIN,CONTROL MODULE
250 DC222098 A/R GASKET,CONTROL MODULE
265 DC120245 A/R PLUG,ENGINE CONTROL
280 DC120246 12 SHOE,CABLE UNIT
382 DC221924 2 SWITCH,ENGINE START/STOP
388 DC100700 2 NUT,ENGINE START/STOP
394 DC221925 1 BRACKET,START/STOP SWITCH
406 101354 4 SCREW,CAP,BRACKET TO CRANKCASE
412 DC221734 1 SENDER,SPEED AT CRANKCASE
412 DC221734 1 SENDER,SPEED AT TIMING CASE
418 DC150196 1 BUSHING,T.D.C. SENSER TO CRANKCASE
418 DC150196 1 BUSHING,CRANKCASE POSITION UNIT
424 DC140178 1 O-RING,T.D.C. SENDER TO CRANKCASE
478 200871 A/R CABLE TIE
514 DC221726 1 ELECTRONICS,KSA
520 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM
526 DC120221 2 PIN,SOCKET HOUSING FLAME START
532 DC221728 2 GASKET,FLAME START SYSTEM
538 DC221729 1 BOOT,FLAME START SYSTEM
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM
550 DC100664 1 NUT,FLAME START SYSTEM
556 DC221730 2 GASKET,FLAME START
562 DC221928 2 PIN,SOCKET HOUSING FLAME START
568 DC221731 1 BOOT,FLAME START SYSTEM
574 DC120220 1 PIN,BUSHING,HEATER PLUG TO GROUND
580 DC100383 1 NUT,HEATER PLUG TO GROUND
600 DC222101 1 CABLE,CONTROL UNIT TO SHIFT PANEL

872235 - B25D ADT - Nov 2009 REV A

2B-41
SECTION 2B : ENGINE - TIER 3
ENGINE, STARTING MOTOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

35

5 30

110

105 95

100

45

10 25

15

20

80

TD0003464

872235 - B25D ADT - Nov 2009 REV 0

2B-42
SECTION 2B : ENGINE - TIER 3
ENGINE, STARTING MOTOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221926 1 MOTOR,STARTER 24V/4KW,BOSCH
10 DC221555 1 BENDIX
15 DC150126 1 BUSHING,DRIVE END
20 DC221930 1 HOUSING,FRONT
25 DC150156 1 BUSHING,BENDIX
30 DC221931 1 SWITCH,SOLENOID
35 DC221932 1 LEVER,CONTROL
45 DC150158 1 BUSHING,COMMUTATOR END
80 DC221934 1 SWITCH,SOLENOID
95 DC260114 1 KIT,GEARING
100 DC260115 1 KIT,GEARING
105 DC260116 1 KIT,ARMATURE
110 DC100538 3 SCREW,STARTER TO TIMING CASE

872235 - B25D ADT - Nov 2009 REV 0

2B-43
SECTION 2B : ENGINE - TIER 3
ENGINE, ALTERNATOR AND ATTACHMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

306

307

110 190
305
60

215

259 170

280
130
50

278 302
20

304 220

303
300 301

TD0003470A

872235 - B25D ADT - Nov 2009 REV 0

2B-44
SECTION 2B : ENGINE - TIER 3
ENGINE, ALTERNATOR AND ATTACHMENT

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP
20 DC100715 4 SCREW, ALTERNATOR
50 DC150157 1 BEARING, BALL DRIVE END
60 DC150168 1 BEARING, BALL SLIP RING SIDE
110 DC222017 1 RECTIFIER, ALTERNATOR
130 DC222018 1 CONDENSOR, ALTERNATOR
170 DC222021 1 REGULATOR AND CUT-OUT
190 DC100346 2 SCREW
215 DC260152 1 KIT, REPAIR SCREWS
220 DC260073 1 KIT, TERMINAL PARTS
259 DC220508 1 FAN, ALTERNATOR PULLEY
278 DC222022 1 PULLEY, ALTERNATOR
280 DC100764 1 WASHER, ALTERNATOR
300 DC221967 1 SUPPORT, ALTERNATOR
301 DC100755 1 PIN, SPRING
302 DC100708 4 SCREW, BRACKET TO CRANKCASE
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT
305 DC221968 1 BRACKET
306 DC100597 1 SCREW, BRACKET TO OIL FILTER
307 100478 1 SCREW, ALTERNATOR TO BRACKET

872235 - B25D ADT - Nov 2009 REV 0

2B-45
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

10

20

40 55

25

50

45

55

TD0003471

872235 - B25D ADT - Nov 2009 REV 0

2B-46
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221937 1 PUMP,OIL
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE
25 DC130207 1 PIPE,SUCTION
40 DC221936 1 BRACKET
45 DC100621 1 SCREW,PIPE TO DIPSTICK GUIDE TUBE
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE

872235 - B25D ADT - Nov 2009 REV 0

2B-47
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL FILTER AND OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

15

35
30

25

70

135
140

46

120 110

115 50
132
133 75
105

125

130

TD0003472A

872235 - B25D ADT - Nov 2009 REV 0

2B-48
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL FILTER AND OIL COOLER

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC222148 1 FILTER, OIL COMPLETE UNIT
15 DC221939 1 COVER, OIL FILTER
25 DC221578 1 ELEMENT, OIL FILTER
30 DC221940 1 NECK, FILTER
35 DC140195 1 RING, SEAL
46 DC140182 1 RING, SEAL TO PLUG SENDER UNIT PORT
50 DC221942 1 GASKET, OIL FILTER TO CRANKCASE
70 DC221943 1 VALVE, PRESSURE RELIEF
75 DC100366 4 SCREW, OIL FILTER TO CRANKCASE
75 DC100671 1 SCREW, OIL FILTER TO CRANKCASE
105 DC221944 1 ELEMENT, OIL COOLER
110 DC221945 1 COVER, OIL COOLER
115 DC221946 1 GASKET, OIL COOLER TO COVER
120 DC100385 2 SCREW, OIL COOLER TO COVER
125 DC221947 1 GASKET, OIL COOLER TO CRANKCASE
130 DC100112 12 SCREW, OIL COOLER TO CRANKCASE
132 DC221743 1 SENDER, OIL TEMPERATURE
133 DC140149 1 RING, SEAL
135 DC221171 A/R PLUG, SCREW
140 DC140059 A/R WASHER, SEALING

872235 - B25D ADT - Nov 2009 REV 0

2B-49
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

55
70

115

90

35

125
105

125

TD0003475

872235 - B25D ADT - Nov 2009 REV 0

2B-50
SECTION 2B : ENGINE - TIER 3
ENGINE, OIL LINES

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC130208 1 PIPE,OIL FEED
35 DC130231 1 PIPE,OIL RETURN
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD
70 DC140149 2 RING,SEAL FEED PIPE TO OIL FILTER HD
90 DC221746 1 GASKET,RETURN PIPE TO TURBO
105 DC100414 2 SCREW,RETURN PIPE TO TURBO
115 DC130210 1 PIPE,PLASTIC,RETURN TO CRANKCASE
125 DC100326 2 CLAMP,RETURN PIPE TO CRANKCASE

872235 - B25D ADT - Nov 2009 REV 0

2B-51
SECTION 2B : ENGINE - TIER 3
ENGINE, WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

100
57

15
106

270

280
245
45
235 42 265

275

112

345 24 20
205

310

200

285 28

232
224
315
230

320

872235 - B25D ADT - Nov 2009 REV 0

2B-52
SECTION 2B : ENGINE - TIER 3
ENGINE, WATER PUMP

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221949 1 PUMP,WATER WITH GASKETS
15 DC260117 1 KIT,GASKET WATER PUMP
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE
42 DC221743 1 SENDER,TEMPERATURE
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE
57 DC222145 1 CONNECTOR,RETARDER
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD
112 DC120238 1 SOCKET,PIPE TO WATER PUMP
200 DC221577 2 THERMOSTAT,83 DEGREE
205 DC140110 2 RING,SEAL
224 DC222008 1 COVER,TWIN THERMOSTAT HOUSING
230 DC100366 2 SCREW,FLANGED,40MM LG
232 DC100657 1 SCREW,FLANGED,70MM LG
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET
245 DC120239 1 UNION,BANJO
265 DC120240 1 FITTING,HEAT FEED
270 DC140182 2 RING,SEAL TO FITTING
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET
280 203588 1 CLAMP,RUBBER CAP 20-32MM
285 DC221953 1 PULLEY
310 DC100507 4 SCREW,FAN PULLEY TO WATER PUMP
315 DC222166 1 BELT-V,1939MM
315 DC222204 1 BELT-V,1369MM,W/O AIR CON FOR EMERGENCY ONLY
320 DC222167 1 PULLEY,GUIDE FUEL FEED PUMP
345 DC222168 1 TIGHTENER,BELT

872235 - B25D ADT - Nov 2009 REV 0

2B-53
SECTION 2B : ENGINE - TIER 3
ENGINE, FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

35

40

20

55

15

TD0003477

872235 - B25D ADT - Nov 2009 REV A

2B-54
SECTION 2B : ENGINE - TIER 3
ENGINE, FAN

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
5 DC221391 1 FAN
15 DC221390 1 HUB,VISCOUS
20 DC100359 4 NUT,FAN CLUTCH AT ADAPTOR PIECE
35 DC222225 1 SPACER,FAN
40 DC100703 4 STUD
55 DC100704 6 SCREW,SPACER TO VIBRATION DAMPER

872235 - B25D ADT - Nov 2009 REV A

2B-55
SECTION 2B : ENGINE - TIER 3
ENGINE MOUNTINGS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

75

85

TD0003478A

872235 - B25D ADT - Nov 2009 REV 0

2B-56
SECTION 2B : ENGINE - TIER 3
ENGINE MOUNTINGS

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
75 DC221958 1 EYE,LIFTING REAR
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD

872235 - B25D ADT - Nov 2009 REV 0

2B-57
SECTION 2B : ENGINE - TIER 3
ENGINE, AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

20
30
85

15

25

10

80
8

TD0003479

872235 - B25D ADT - Nov 2009 REV 0

2B-58
SECTION 2B : ENGINE - TIER 3
ENGINE, AIRCONDITIONER COMPRESSOR

REFER TO PAGE 1-15 FOR IDENTIFICATION OF TIER 2 OR TIER 3 ENGINE

I Vin Series
Q
T
PART No T DESCRIPTION REMARKS
E From:
Y
M To:
8 DC221758 1 COMPRESSOR,LESS COUPLING
10 DC260118 1 KIT,COUPLING
15 DC260098 1 KIT,GASKET
20 DC221959 1 CONSOLE
25 DC221960 2 SLEEVE
30 DC221961 2 SLEEVE
80 DC100707 4 SCREW,COMPRESSOR TO SUPPORT
85 DC100352 4 SCREW,SUPPORT TO CRANKCASE

872235 - B25D ADT - Nov 2009 REV 0

2B-59
SECTION 2B : ENGINE - TIER 3
EXHAUST SYSTEM

20

17
13
11 20 1
8
17
5 20 19
15
7 6
15 21
17 14 15

16 10
11
18
9
3 12
10
16
18 11
2

TD0003835 - B
E14832403 - D

872235 - B25D ADT - Nov 2009 REV 0

2B-60
SECTION 2B : ENGINE - TIER 3
EXHAUST SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218292 1 SHIELD,HEAT,EXH,FRONT
2 217754 1 EXHAUST,MID SECTION
3 217752 1 EXHAUST,FRONT SECTION
4 216350 1 EXHAUST,STACK,POLISHED SS
5 216042 1 EXHAUST,MUFFLER
6 207496 1 CLAMP,EXHAUST
7 216755 1 EXHAUST,H/SHIELD COVER
8 216754 1 EXHAUST,H/SHIELD FIXED
9 206636 1 EXHAUST,H/SHIELD MID
10 204035 3 CLAMP,SEALCLAMP
11 201212 4 CLAMP,EXHAUST,100MM
12 191074 1 HEATSHIELD,TURBO
13 174447 1 MTG,EXHAUST H/SHIELD FRNT
14 100652 1 NUT,STOVER
15 100548 6 WASHER,HARDENED
16 100424 11 WASHER,HARDENED
17 100370 10 WASHER,HARDENED
18 100211 11 SCREW,HEXHD
19 100199 1 BOLT,HEXHD
20 100091 10 SCREW,HEXHD
21 100083 4 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

2B-61
SECTION 2B : ENGINE - TIER 3
KIT, BIN HEATING (OPTIONAL)

A
** NOTE:
DECAL 214427 X 2 MUST BE ORDERED 19
WHEN BIN HEATING OPTION REQUIRED
16
11 8
16 9

14 3

18

23

21

15
2

26

12
24

27 20
13

10 12 7 19
16
17 18
26 6 11
16 22
24
4 23
25
1
24
14
20
23
24
21
27 264799
TD0005182-A

872235 - B25D ADT - Nov 2009 REV 0

2B-62
SECTION 2B : ENGINE - TIER 3
KIT, BIN HEATING (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264799 1 KIT,RIBLESS BIN HEATING
1 262900 1 ASSY,B/HEAT,HOSE GUARD
2 216913 1 ASSY,MID SECTION
3 214261 1 STACK,BIN HEATING
4 207374 1 MTG,PLT,LOWER B/HEATING
5 207373 1 MTG,BKT,B/HEATING
6 206305 1 ASSY,FLEX SWIVEL B/H
7 206303 1 ASSY,MID SECT,B/HEATING
8 206301 1 ASSY,TOP SECT,B/HEATING
9 204035 2 CLAMP,SEALCLAMP
10 201667 3 SPRING,BIN HEAT,SUSP,PLT
11 201666 6 SPRING,BIN HEAT,BALL,JOINT
12 201212 3 CLAMP,EXHAUST
13 176250 3 WASHER,PROFILED
14 174760 2 FLANGE,BIN HEATING BALL
15 174674 1 BKT,BIN HEATING,HYD MTG
16 162456 12 WASHER,SPRING RET,BIN HEAT
17 162060 3 PIN,BIN HEAT,SPRING GUIDE
18 140622 4 SEAL,RING
19 100747 6 BOLT,HEXHD
20 100655 7 NUT,STOVER
21 100652 6 NUT,STOVER
22 100569 3 SCREW,HEXHD
23 100548 9 WASHER,HARDENED
24 100424 17 WASHER,HARDENED
25 100312 3 NUT,NYLOC
26 100212 7 SCREW,HEXHD
27 100210 7 SCREW,HEXHD

** NOTE:
DECAL 214427 X 2 MUST BE ORDERED
WHEN BIN HEATING OPTION REQUIRED

872235 - B25D ADT - Nov 2009 REV 0

2B-63
SECTION 2B : ENGINE - TIER 3
AIR INTAKE SYSTEM

7
3

13

11
11
12
3

2 4

13 8
11
11
12 10 14
6
15

TD0003651-B
E9836402-F

872235 - B25D ADT - Nov 2009 REV 0

2B-64
SECTION 2B : ENGINE - TIER 3
AIR INTAKE SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER REFERENCE PAGE 2B-66, 67
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL REFERENCE PAGE 2B-68, 69
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15
4 208828 2 CLAMP,T-BOLT
5 206489 1 PIPE,AIR INTAKE
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE
7 201819 1 REDUCER,STACK
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER
9 200466 1 INFORMER
10 200051 1 CLAMP,HOSE
11 100370 10 WASHER,HARDENED
12 100314 4 NUT,NYLOC
13 100089 6 SCREW,HEXHD
14 100083 2 SCREW,HEXHD
15 100062 2 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

2B-65
SECTION 2B : ENGINE - TIER 3
PRE-CLEANER ASSEMBLY

TD0005911
290230-0

872235 - B25D ADT - Nov 2009 REV 0

2B-66
SECTION 2B : ENGINE - TIER 3
PRE-CLEANER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER (ADT 240) REFERENCE PAGE 2B-64, 65
2 202860 1 BOWL,PRE-CLEANER
3 220535 1 COVER,PRE CLEANER
4 NSI 1 BODY,PRE CLEANER
5 NSI 1 NUT,WING

872235 - B25D ADT - Nov 2009 REV 0

2B-67
SECTION 2B : ENGINE - TIER 3
AIR-CLEANER ASSEMBLY

P008531

872235 - B25D ADT - Nov 2009 REV 0

2B-68
SECTION 2B : ENGINE - TIER 3
AIR-CLEANER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL REFERENCE PAGE 2B-64, 65
2 220722 1 COVER,FRG15 AIR CLEANER
3 220723 6 LATCH,FRG15 AIR CLEANER
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER
7 NSI 1 BODY,AIR CLEANER
8 200871 2 CABLE TIE

872235 - B25D ADT - Nov 2009 REV 0

2B-69
SECTION 2B : ENGINE - TIER 3
FUEL SYSTEM

18

16
11
1 9
6
16 9
17
15
16 12
12 16
11
17 10
4
10

5
8
20
19

14

3 13

TD0003179-C
E14832404-D

872235 - B25D ADT - Nov 2009 REV B

2B-70
SECTION 2B : ENGINE - TIER 3
FUEL SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES REFERENCE PAGE 2B-75
2 241225 1 HOSE
3 241224 1 HOSE
4 241218 1 HOSE
5 240980 1 HOSE
6 207693 1 ASSY,FUEL FILTER REFERENCE PAGE 2B-73
7 206945 6 MTG,RUBBER
8 203764 2 P-CLIP
9 121451 2 ADAPTOR
10 120969 2 CONNECTOR
11 120804 2 ELBOW
12 120049 2 CONNECT
13 120670 1 CONNECT
14 120031 1 CONNECT
15 100731 4 SCREW,HEXHD
16 100548 12 WASHER,HARDENED
17 100312 6 NUT,NYLOC
18 100198 2 SCREW,HEXHD
19 100080 1 BOLT
20 100061 1 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

2B-71
SECTION 2B : ENGINE - TIER 3
FUEL-WATER FILTER UNIT

P009709 A

872235 - B25D ADT - Nov 2009 REV 0

2B-72
SECTION 2B : ENGINE - TIER 3
FUEL-WATER FILTER UNIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207693 1 FILTER,UNIT,FUEL-WATER REFERENCE PAGE 2B-71
2 207694 1 ELEMENT,FILTER
3 224670 1 BOWL,SEE-THRU
4 224667 1 VALVE,DRAIN SELF VENTING
5 218508 1 CLAMP,FUEL FILTER
6 226385 1 KIT,LID & GASKET
7 226386 1 KIT,T-HANDLE & O-RING
8 221597 1 KIT,SEAL,SERVICE

872235 - B25D ADT - Nov 2009 REV 0

2B-73
SECTION 2B : ENGINE - TIER 3
HANDLIFT PUMP & PRE-FILTER

TD0004783

872235 - B25D ADT - Nov 2009 REV 0

2B-74
SECTION 2B : ENGINE - TIER 3
HANDLIFT PUMP & PRE-FILTER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER REFERENCE PAGE 2B-71
2 DC260058 1 KIT,PRE-FILTER ELEMENT
3 DC140123 1 RING,SEAL
4 DC221232 1 BOWL,FILTER

872235 - B25D ADT - Nov 2009 REV 0

2B-75
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM : DETAIL A

2
32
4
13
32 26 38
53 33
57 31
53 39 15
57 33
30 27
57 20
38 55
30 57 31 40
55
39
46
47 32
34 33 1 3

33 18
43
47 1 7 56
52 57
1
50
5
55 49
57
1 35
27
28 57 56 27
31
36 19 49
57
53 57
51
53

31 32

21
1
6
1

TD0003122-I
E14832405-M SH1-2

872235 - B25D ADT - Nov 2009 REV B

2B-76
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM : DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 RE56098 6 CLAMP,WD
2 AT310335 1 FILLER CAP
3 218686 1 HOSE,RADIATOR 2810 MM LONG
4 218686 1 HOSE,RADIATOR 1660 MM LONG
5 217971 1 HOSE,INLET,ENG
6 217970 1 HOSE,BOTTOM,RAD
7 217969 1 HOSE,TOP,RAD
13 216484 1 CLAMP,HOSE
15 216097 1 TANK,SURGE,8L,PLASTIC
18 216016 1 PIPE,MAKE-UP LINE,RAD
19 216015 1 HOSE,MAKE-UP LINE,RAD
20 216014 1 HOSE,SURGE TNK OUTLET
21 216011 1 PIPE,SUCTION,RAD
26 203926 2 GROMMET
27 203764 6 P-CLIP
28 203681 1 P-CLIP
30 201439 4 P-CLIP
31 200092 4 CLAMP,HOSE
32 200061 4 CLAMP,HOSE
33 200033 4 CLAMP,HOSE
34 187425 1 BKT,VENT PIPES,RAD
35 187315 1 BKT,PIPE,MAKE-UP LINE
36 176353 1 MTG,HOSE,TEFLON
38 130002 1 HOSE,PARFLEX 1610 MM LONG
39 130002 1 HOSE,PUSHLOCK 1330 MM LONG
40 130002 1 HOSE,PUSHLOCK 1140 MM LONG
43 120051 1 ADAPTOR,MALE
46 100731 1 SCREW,HEXHD
47 100548 16 WASHER,HARDENED
49 100370 12 WASHER,HARDENED
50 100364 2 SCREW,HEXHD
51 100314 2 NUT,NYLOC
52 100312 8 NUT,NYLOC
53 100310 6 NUT,NYLOC
55 100081 5 SCREW,HEXHD
56 100080 2 SCREW,HEXHD
57 100061 13 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

2B-77
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM : DETAIL B

45
12
49

25

16 49
45 37
52
47
41

14

42
47
46
44 42
54 10

23
24
17
24 44
22 8 48
24

29

11

14

14

TD0003123-H
E14832405-M SH2-2

872235 - B25D ADT - Nov 2009 REV B

2B-78
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM : DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 217965 1 HOSE,STRAIGHT,CAC
9 217964 1 HOSE,BOTTOM,CAC
10 217963 1 HOSE,TOP,CAC
11 217962 1 PIPE,BOTTOM,CAC
12 217956 1 COOLING PACKAGE REFERENCE PAGE 2A-79
14 216128 3 CLAMP,T-BOLT
16 216045 1 COWLING,RAD
17 216035 1 CLAMP,RETAINER
22 214159 1 GUARD,FAN,RHS,RAD
23 214158 1 GUARD,FAN,LHS,RAD
24 208824 3 CLAMP,T-BOLT
25 206523 2 MTG,RUBBER,CAC
29 203538 1 CLAMP,T-BOLT
37 173733 2 PLT,SPACER,CAC
41 121312 1 TAP,COOLANT DRAIN
42 121224 2 PLUG,HOLLOW
44 101345 6 WASHER,HARDENED
45 100733 8 SCREW,HEXHD
46 100731 8 SCREW,HEXHD
47 100548 16 WASHER,HARDENED
48 100494 2 SCREW,HEXHD
49 100370 12 WASHER,HARDENED
52 100312 8 NUT,NYLOC
54 100083 4 SCREW,HEXHD
57 100061 13 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

2B-79
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM, RADIATOR

A 12 13
10 13
10

10 13

10

10
3 6
9

10
11 7

4
9
10

10

12
10
10 10
12 12 12

TD0003608-0
217956 SH 2-2 A

872235 - B25D ADT - Nov 2009 REV A

2B-80
SECTION 2B : ENGINE - TIER 3
ENGINE COOLING SYSTEM, RADIATOR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217960 1 TM OIL COOLER
2 217959 1 CAC
3 217958 1 RADIATOR
4 216059 1 BRACE,COOLING PACKAGE
5 216049 1 FRAME,COOLING PACKAGE,BOT
6 216048 1 FRAME,COOLING PACKAGE,TOP
7 216047 1 FRAME,COOLING PACKAGE,RIGHT
8 216046 1 FRAME,COOLING PACKAGE,LEFT
9 100657 8 NUT,STOVER
10 100370 40 WASHER,HARDENED
11 100178 2 SCREW
12 100086 20 SCREW,HEXHD
13 100085 10 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV A

2B-81
872235 - B25D ADT - Nov 2009
2B-82
 SECTION 3 : DRIVETRAIN

872235 - B25D ADT - Nov 2009 REV 0

3-1
SECTION 3 : DRIVETRAIN
TRANSMISSION MISC. PARTS

8
14
1

2 12

11
16

15
6
13
3 4
13
6
9
12 10

TD0003124 D
E14832410 B

872235 - B25D ADT - Nov 2009 REV 0

3-2
SECTION 3 : DRIVETRAIN
TRANSMISSION MISC. PARTS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 Z4139330600 4 DIAPHRAGM
2 250298 1 T/MISS,ZF-6HP592C,ECOMAT
3 207646 2 MTG,RUBBER,T/MISSION,SPLT
4 183375 2 ASSY,TRANS MTG,4 HOLE
5 183155 2 MTG,TRANSMISSION,6HP590
6 176592 4 SPACER,ENG MTG
7 101324 2 BOLT,HEXHD
8 100877 10 SCREW,HEXHD
9 100655 8 NUT,STOVER
10 100653 2 NUT,STOVER
11 100536 8 WASHER,HARDENED
12 100532 4 WASHER,HARDENED
13 100424 16 WASHER,HARDENED
14 100059 10 WASHER
15 100114 8 SCREW,HEXHD
16 100124 8 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

3-3
SECTION 3 : DRIVETRAIN
TRANSMISSION HOUSING

520
580

570
500 510
590
550

010

180

100

600

160
190

TD0003190

872235 - B25D ADT - Nov 2009 REV 0

3-4
SECTION 3 : DRIVETRAIN
TRANSMISSION HOUSING

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210615 1 HOUSING,TRANSMISSION
100 ZF210192 1 CAP,SEALING
160 ZF100156 1 PLUG,SCREW
180 ZF120005 1 PLUG,SCREW
180 Z0634801151 1 RING,SEALING
190 ZF120004 5 PLUG,SCREW
190 Z0634801152 5 RING,SEALING
500 ZF140074 2 RING,SEALING
510 ZF180016 2 PIPE
520 ZF140075 4 WASHER,SEALING
550 ZF210193 1 GASKET
570 ZF210194 1 COVER
580 DC100091 1 SCREW,HEX
580 100542 1 WASHER
590 DC100091 5 SCREW,HEX
590 100542 5 WASHER
600 ZF210535 8 INSERT,MOUNTING

872235 - B25D ADT - Nov 2009 REV 0

3-5
SECTION 3 : DRIVETRAIN
OIL SUPPLY, CONTROL INSERT

700
704

680 /120

660
710
384
690

390 670

650
380

382

300

290
320

300
360
340
370
330
440 350
430

420 310
010

404

410

414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

872235 - B25D ADT - Nov 2009 REV 0

3-6
SECTION 3 : DRIVETRAIN
OIL SUPPLY, CONTROL INSERT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210575 1 INSERT,CONTROL
070 ZF210576 1 SPRING,COMPRESSION
080 ZF210577 1 PISTON
090 ZF210578 1 PISTON
110 ZF210579 1 BUSH
120 ZF100157 1 WASHER
130 ZF160379 1 RING,RETAINING
150 ZF210202 1 PISTON
160 ZF210203 1 SPRING,COMPRESSION
170 ZF160380 1 RING,SPACER
180 ZF210204 1 PIN,CYLINDRICAL
190 ZF210205 1 PISTON
200 ZF210206 1 SPRING,COMPRESSION
210 ZF100158 1 WASHER
220 ZF160381 1 RING,RETAINING
250 ZF210207 1 PISTON
260 ZF210208 1 SPRING,COMPRESSION
270 ZF160382 1 RING,SPACER
280 ZF210204 1 PIN,CYLINDRICAL
290 ZF180017 1 PIPE
300 Z0634801152 4 RING,SEALING
300 Z0637835033 2 UNION SCREW
310 ZF210580 1 FLANGE,OIL FEED
320 ZF210623 1 PUMP,PRIMARY
330 ZF100323 2 SCREW,CAP
340 ZF210412 7 SCREW,TORX
350 ZF210624 1 RING,INTERMEDIATE
360 ZF210625 1 RING,THRUST
370 ZF100162 3 SCREW,CAP
370 ZF100160 3 WASHER
380 Z0734401270 4 RING,PISTON
382 ZF100324 1 WASHER
384 ZF140159 1 O-RING
390 ZF150134 1 BEARING,BALL
400 ZF100027 3 SCREW,CAP
400 ZF100160 3 WASHER
402 ZF100101 1 SCREW,CAP
402 ZF100160 1 WASHER
404 ZF100027 1 SCREW,CAP
404 ZF100160 1 WASHER
410 ZF100163 3 SCREW,CAP
410 ZF100160 3 WASHER
414 ZF100163 1 SCREW,CAP
414 ZF100160 1 WASHER

872235 - B25D ADT - Nov 2009 REV 0

3-7
SECTION 3 : DRIVETRAIN
OIL SUPPLY, CONTROL INSERT (CONTINUED)

700
704

680 /120

660
710
384
690

390 670

650
380

382

300

290
320

300
360
340
370
330
440 350
430

420 310
010

404

410

414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191

872235 - B25D ADT - Nov 2009 REV 0

3-8
SECTION 3 : DRIVETRAIN
OIL SUPPLY, CONTROL INSERT (CONTINUED)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
420 ZF100159 3 SCREW,CAP
420 ZF100160 3 WASHER
430 ZF100164 3 SCREW,CAP
430 ZF100160 3 WASHER
440 ZF100165 5 SCREW,CAP
440 ZF100160 5 WASHER
650 ZF100170 1 SNAP,RING
660 ZF210218 1 RING,PISTON
670 ZF210219 1 SUPPORT,SUPPORT
650 ZF100170 1 RING,SNAP
660 ZF210218 1 RING,PISTON
670 ZF210219 1 SUPPORT,PISTON
680 ZF210220 1 CAGE,NEEDLE
690 ZF210221 1 RING,INTERNAL
700 ZF100326 1 PIN,SLOT
704 ZF100327 1 PIN,SLOT
710 ZF210583 1 SHAFT,STSTOR
/120 ZF210225 1 BUSH

872235 - B25D ADT - Nov 2009 REV 0

3-9
SECTION 3 : DRIVETRAIN
OIL SUPPLY, COVER PLATE

590
580

550 820

590
570
580

800 820
560
810

570

800
810

520

790
770
630

780
850

840
830
850
750
510 500
610

620
540

530 600
760

760 540
TD0003192

872235 - B25D ADT - Nov 2009 REV 0

3-10
SECTION 3 : DRIVETRAIN
OIL SUPPLY, COVER PLATE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
500 ZF210616 1 PLATE,COVER
510 ZF140075 1 SEAL,SHAFT
520 ZF140076 1 O-RING
530 ZF180018 1 PIPE
540 ZF100166 2 SCREW,UNION
540 Z0634801152 4 RING,SEALING
550 ZF210215 1 GEAR
560 ZF210216 1 GEAR
570 ZF210217 2 BEARING,ROLLER
580 Z0630503015 2 RING,SNAP
590 ZF100167 2 RING,SNAP
600 ZF100325 13 SCREW,CAP
600 ZF140077 13 RING,SEALING
610 ZF100169 8 SCREW,HEX
610 ZF140077 8 RING,SEALING
620 ZF100110 8 SCREW,HEX
620 ZF140077 8 RING,SEALING
630 ZF100323 1 SCREW,CAP
630 ZF140077 1 RING,SEALING
750 ZF210617 1 PIPE
760 ZF100166 2 SCREW,UNION
760 Z0634801152 4 RING,SEALING
770 ZF210226 2 SHACKLE
780 ZF210227 2 SHEET
790 ZF140160 2 O-RING
800 ZF210584 2 AXLE
810 ZF140079 2 O-RING
820 ZF210229 2 WASHER,THRUST
830 ZF210230 1 PLATE,CLAMPING
840 ZF210231 1 PLATE,CLAMPING
850 ZF100328 2 SCREW,CAP

872235 - B25D ADT - Nov 2009 REV 0

3-11
SECTION 3 : DRIVETRAIN
RETARDER VALVE

020
040
010
030

130

120
110

100

490
460 480
440

400
390
410

300
370

600

TD0003194

872235 - B25D ADT - Nov 2009 REV 0

3-12
SECTION 3 : DRIVETRAIN
RETARDER VALVE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 Z4139320085 1 RING,STATOR
020 ZF210233 3 SEAT,SPRING
030 Z0732041934 3 SPRING,COMPRESSION
040 ZF210234 3 DAMPER
100 ZF100172 18 SCREW,HEX
110 ZF210586 1 ROTOR
120 ZF210236 1 RING,PISTON
130 ZF140161 1 WASHER,SEALING
300 ZF210237 1 SOLENOID
370 ZF100173 2 SCREW,HEX
370 ZF100128 2 WASHER
390 ZF140081 1 O-RING
400 ZF210238 1 BUSH
410 ZF210239 1 PISTON
440 ZF210240 1 SPRING,COMPRESSION
460 ZF210241 1 PISTON
480 ZF210242 1 PISTON
490 ZF160383 1 RING,RETAINING
600 ZF210243 1 RESISTOR

872235 - B25D ADT - Nov 2009 REV 0

3-13
SECTION 3 : DRIVETRAIN
GEARBOX PLANETARY

040 050

050

010
/160

030 060
/170
100 /150
/130
020 /150
/120

/110

090 /140
070

240
/140 250
/120
248 230
270
200
/110 180
/130 260
268
074 280
/120
/130
190

/150
/180
/110 /190
/150
/170
/154
/160 /140
/154
150

110

TD0005038

872235 - B25D ADT - Nov 2009 REV 0

3-14
SECTION 3 : DRIVETRAIN
GEARBOX PLANETARY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210244 1 SHAFT,INPUT
020 ZF210245 1 SLEEVE,NEEDLE
030 ZF210246 1 WASHER,THRUST
040 ZF210247 1 SHAFT,QUILL
050 ZF210248 2 CAGE,NEEDLE
060 ZF210249 1 WASHER,THRUST
070 ZF210250 2 CAGE,NEEDLE
074 ZF210251 1 WASHER,THRUST
080 ZF210252 1 CARRIER,DISC
/110 ZF210253 1 DISC CARRIER
/120 ZF210254 1 GEAR,SUN
/130 ZF210255 1 RING,SNAP
/140 ZF210256 1 RING,SNAP
090 ZF210257 1 WASHER,THRUST
100 ZF210258 1 PLANETARY DRIVE
/110 ZF210259 1 CARRIER,PLANET
/120 ZF210260 5 PIN,BEARING
/130 ZF210261 5 CAGE,NEEDLE
/130 ZF210262 A/R CAGE,NEEDLE
/140 ZF210263 1 PLANET GEAR SET
/150 ZF210264 10 PLATE,THRUST
/160 ZF210265 1 GEAR,RING
/170 ZF160384 2 RING,RETAINING
110 ZF210266 1 WASHER,THRUST
150 ZF210267 1 PLANETARY DRIVE
/110 ZF210268 1 CARRIER,PLANET
/120 ZF210269 5 PIN,BEARING
/122 ZF210270 5 PIN,SLOT
/130 ZF210271 10 CAGE,NEEDLE
/130 ZF210272 10 CAGE,NEEDLE
/140 ZF210273 1 PLANET GEAR SET
/150 ZF210274 2 PLATE,THRUST
/154 ZF210275 2 PLATE,THRUST
/160 ZF210276 1 GEAR,RING
/170 ZF160385 1 RING,RETAINING
/180 ZF210464 1 GEAR,RING
/190 ZF160384 1 RING,RETAINING
190 ZF210277 1 WASHER,THRUST
200 ZF210278 1 SUN GEAR
230 ZF210279 1 CAGE,NEEDLE
240 ZF160386 3 WASHER,AXIAL,1.8
240 ZF160387 A/R WASHER,AXIAL,1.5
240 ZF160388 A/R WASHER,AXIAL,1.2
240 ZF160389 A/R WASHER,AXIAL,1.13
240 ZF160481 A/R WASHER,AXIAL,15X28X1
248 ZF210280 1 RING
250 ZF210281 1 SHAFT,SUN GEAR
260 ZF210282 1 RING,INTERNAL
268 ZF210283 2 RING,SPLIT
270 ZF210284 1 RING,ANGLE
280 ZF160390 2 SHIM,1.8
280 ZF160391 A/R SHIM,1.6
280 ZF160392 A/R SHIM,1.4
280 ZF160393 A/R SHIM,1.2

872235 - B25D ADT - Nov 2009 REV 0

3-15
SECTION 3 : DRIVETRAIN
COUPLING

080

070

100
060
090

046 270
050
020
330
040 310
010 064
030

260 320

210 280

230

250

130 180

190
170
120
110

150 160
140
300

490
470
480
454
420
450

440
460 400

430

410

TD0005039

872235 - B25D ADT - Nov 2009 REV 0

3-16
SECTION 3 : DRIVETRAIN
COUPLING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210556 1 SHAFT,TURBINE
020 ZF210286 1 PIPE
030 ZF210287 1 SLEEVE,NEEDLE
040 ZF210587 1 HUB
046 ZF100329 1 WASHER
050 ZF160395 1 RING,RETAINING
060 ZF210289 3 ROLLER,NEEDLE
064 ZF210290 2 PIN
070 ZF210588 1 CARRIER,CLUTCH
080 ZF140162 1 SEAL,LIP RING
090 ZF140163 1 SEAL,LIP RING
100 ZF210589 1 PISTON
110 ZF210293 1 SPRING,CUP
120 ZF210294 1 PLATE,FIXING
130 ZF100174 1 RING,SNAP
140 ZF210295 1 SPRING,CUP
150 ZF210296 1 PLATE,FIXING
160 ZF210297 8 I. CLUTCH DISC,2.5
160 ZF210298 A/R I. CLUTCH DISC,2.0
170 ZF210299 8 O. CLUTCH DISC
180 ZF100175 1 SHIM,END
190 ZF210300 2 RING,SPLIT
210 ZF140164 1 RING,SEALING
230 ZF210590 1 PISTON
250 ZF140165 1 RING,SEALING
260 ZF210304 1 DISC
270 ZF210305 4 O. CLUTCH DISC,2.5
270 ZF210306 A/R O. CLUTCH DISC,2.0
280 ZF210307 5 I. CLUTCH DISC
300 ZF210591 1 SHIM,END
310 ZF210308 9 PIN
320 ZF210309 2 PIN
330 ZF210310 9 SPRING,COMPRESSION
400 ZF200524 3 O. CLUTCH DISC,2.5
400 ZF200525 A/R O. CLUTCH DISC,2.0
400 ZF200526 A/R O. CLUTCH DISC,3.0
410 ZF210307 4 I. CLUTCH DISC
420 ZF210311 1 DISC
430 ZF210308 9 PIN
440 ZF140166 1 SEAL,LIP RING
450 ZF210592 1 PISTON
454 ZF210313 1 RING
460 ZF160397 1 RING,RETAINING
470 ZF140167 1 SEAL,LIP RING
480 ZF140086 1 O-RING
490 ZF210557 1 HOUSING,CLUTCH

872235 - B25D ADT - Nov 2009 REV 0

3-17
SECTION 3 : DRIVETRAIN
BRAKE - SECTION D

050

090 100

120

070

130

020
030

010

150
160

040
BRAKE SECTION

TD0005040

872235 - B25D ADT - Nov 2009 REV 0

3-18
SECTION 3 : DRIVETRAIN
BRAKE - SECTION D

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210315 1 PISTON
020 ZF140084 1 SEAL,LIP RING
030 ZF140087 1 SEAL,LIP RING
040 ZF210316 1 O. CLUTCH DISC,3.0
050 ZF210317 4 I. CLUTCH DISC
070 ZF210316 A/R O. CLUTCH DISC,3.0
070 ZF210318 A/R O. CLUTCH DISC,2.5
070 ZF210319 A/R O. CLUTCH DISC,2.0
070 ZF210320 4 O. CLUTCH DISC
090 ZF210321 8 PIN
100 ZF210322 8 SPRING,COMPRESSION
120 ZF160398 1 SHIM,END
130 ZF210323 1 RING,SNAP
150 ZF210324 1 HOLDER,SPRING
160 ZF210325 1 SPRING,CUP

872235 - B25D ADT - Nov 2009 REV 0

3-19
SECTION 3 : DRIVETRAIN
BRAKE - SECTION E

050

160

150

010
100

030

020

070

040

080

BRAKE SECTION
E

TD0005042

872235 - B25D ADT - Nov 2009 REV 0

3-20
SECTION 3 : DRIVETRAIN
BRAKE - SECTION E

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210315 1 PISTON
020 ZF140084 1 SEAL,LIP RING
030 ZF140087 1 SEAL,LIP RING
040 ZF210326 8 PIN
050 ZF210327 1 O. CLUTCH DISC,3.0
070 ZF210317 7 I. CLUTCH DISC
080 ZF210327 A/R O. CLUTCH DISC,3.0
080 ZF210328 A/R O. CLUTCH DISC,2.5
080 ZF210319 A/R O. CLUTCH DISC,2.0
080 ZF210320 6 O. CLUTCH DISC
100 ZF210593 1 RING,PRESSURE
150 ZF210324 1 HOLDER,SPRING
160 ZF210325 1 SPRING,CUP

872235 - B25D ADT - Nov 2009 REV 0

3-21
SECTION 3 : DRIVETRAIN
BRAKE - SECTION F

084

060
040

070

080

020

010

BRAKE SECTION
F

TD0005043

872235 - B25D ADT - Nov 2009 REV 0

3-22
SECTION 3 : DRIVETRAIN
BRAKE - SECTION F

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210327 A/R O. CLUTCH DISC,3.0
010 ZF210328 A/R O. CLUTCH DISC,2.5
010 ZF210319 A/R O. CLUTCH DISC,2.0
010 ZF210320 6 O. CLUTCH DISC
020 ZF210317 7 I. CLUTCH DISC
040 ZF210330 1 O. CLUTCH DISC
060 ZF210326 8 PIN
070 ZF210331 8 SPRING,COMPRESSION
080 ZF180020 8 PIPE
084 ZF210594 2 SLEEVE

872235 - B25D ADT - Nov 2009 REV 0

3-23
SECTION 3 : DRIVETRAIN
BRAKE - SECTION G

060

010

050

040
080
030 070

020

110

160
170
150
140

120

BRAKE SECTION
G
130

100
090

TD0005046

872235 - B25D ADT - Nov 2009 REV 0

3-24
SECTION 3 : DRIVETRAIN
BRAKE - SECTION G

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210332 1 GASKET
020 ZF210333 1 PISTON
030 ZF140088 1 SEAL,LIP RING
040 ZF210301 1 RING,PISTON
050 ZF210334 1 RING,PISTON
060 ZF210335 1 HOUSING,INTERMEDIATE
070 ZF210336 1 PIN,SLOT
080 ZF120009 2 PLUG,SCREW
080 Z0634801063 2 RING,SEALING
090 ZF210626 1 O. CLUTCH DISC
100 ZF210338 9 O. CLUTCH DISC,2.5
110 ZF210339 9 I. CLUTCH DISC
120 ZF210338 8 O. CLUTCH DISC,2.5
120 ZF210340 A/R O. CLUTCH DISC,2.0
130 ZF210341 1 GEAR,RING
140 ZF210342 8 PIN
150 ZF210343 8 SPRING,COMPRESSION
160 ZF210344 8 PIN,GUIDE
170 ZF180021 8 PIPE

872235 - B25D ADT - Nov 2009 REV 0

3-25
SECTION 3 : DRIVETRAIN
OUTPUT

200

/240
/250

/210 044

/220
/240 040

030
190
/150
/160
/120

/130 /230
/150
320
/110 310

330
358 020
/200 /140
010 260

300
454
464
050

440
060
114
250 410
230 420
222

430
380
220
400

TD0005050

872235 - B25D ADT - Nov 2009 REV 0

3-26
SECTION 3 : DRIVETRAIN
OUTPUT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210595 1 COVER,OUTPUT
014 ZF100176 1 PLUG,SCREW
014 ZF140089 1 RING,SEALING
020 ZF140090 1 SEAL,SHAFT
030 ZF210596 1 PISTON
040 ZF140088 1 SEAL,LIP RING
044 ZF210334 1 RING,PISTON
050 ZF210332 1 GASKET
060 ZF100177 24 SCREW,HEXAGON
060 Z0630001048 24 WASHER
114 ZF100178 2 SCREW,HEXAGON
114 Z0630001048 2 WASHER
190 ZF210347 1 RING,THRUST
200 ZF210348 1 PLANETARY DRIVE
/110 ZF210349 1 PLANET CARRIER
/120 ZF210350 6 PIN,BEARING
/130 ZF210351 6 CAGE,ROLLER
/140 ZF210352 1 PLANET GEAR SET
/150 ZF210353 24 WASHER,THRUST,1.0
/160 ZF210270 6 PIN,SLOT
/200 ZF150132 1 SLEEVE,NEEDLE
/210 ZF210355 4 PIN,BEARING
/220 ZF210356 8 CASE,NEEDLE
/230 ZF210357 1 PLANET GEAR SET
/240 ZF210358 16 WASHER,THRUST
/250 ZF210270 4 PIN,SLOT
220 ZF210359 1 BEARING,TAPPER ROLLER
222 ZF100330 1 WASHER
230 ZF210360 1 BUSH,45.00
250 ZF160399 1 SHIM,1.20
250 ZF160400 A/R SHIM,1.15
250 ZF160401 A/R SHIM,1.10
250 ZF160402 A/R SHIM,1.05
250 ZF160403 A/R SHIM,1.00
250 ZF160404 A/R SHIM,0.95
250 ZF160405 A/R SHIM,0.90
250 ZF160406 A/R SHIM,0.85
250 ZF160407 A/R SHIM,0.80
250 ZF160408 A/R SHIM,0.60
250 ZF160409 A/R SHIM,0.40
260 ZF160410 1 BEARING,TAPER ROLLER
300 ZF160411 1 FLANGE,OUTPUT
310 ZF100179 1 WASHER
320 ZF100180 1 WASHER,TAB
330 ZF100331 2 SCREW,HEX
358 ZF100176 1 PLUG,SCREW
358 ZF140089 1 RING,SEALING
380 ZF210361 1 TRANSMITTER,INDUCTION

872235 - B25D ADT - Nov 2009 REV 0

3-27
SECTION 3 : DRIVETRAIN
OUTPUT (CONTINUED)

200

/240
/250

/210 044

/220
/240 040

030
190
/150
/160
/120

/130 /230
/150
320
/110 310

330
358 020
/200 /140
010 260

300
454
464
050

440
060
114
250 410
230 420
222

430
380
220
400

TD0005050

872235 - B25D ADT - Nov 2009 REV 0

3-28
SECTION 3 : DRIVETRAIN
OUTPUT (CONTINUED)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
380 ZF160412 A/R SHIM,6.00
380 ZF160413 A/R SHIM,5.80
380 ZF160414 A/R SHIM,5.60
380 ZF160415 A/R SHIM,5.40
380 ZF160416 A/R SHIM,5.20
380 ZF160417 A/R SHIM,5.00
380 ZF160418 A/R SHIM,4.80
380 ZF160419 A/R SHIM,4.60
380 ZF160420 A/R SHIM,4.40
380 ZF160421 A/R SHIM,4.20
380 ZF160422 A/R SHIM,4.00
380 ZF160423 A/R SHIM,3.80
380 ZF160424 A/R SHIM,3.60
380 ZF160425 A/R SHIM,3.20
380 ZF160426 A/R SHIM,3.00
380 ZF160427 A/R SHIM,2.90
380 ZF160428 A/R SHIM,2.80
380 ZF160429 A/R SHIM,2.70
380 ZF160430 A/R SHIM,2.60
380 ZF160431 A/R SHIM,2.50
380 ZF160432 A/R SHIM,2.40
380 ZF160433 A/R SHIM,2.20
380 ZF160434 A/R SHIM,2.10
380 ZF160435 A/R SHIM,2.00
380 ZF160436 A/R SHIM,1.90
380 ZF160437 A/R SHIM,1.80
380 ZF160438 A/R SHIM,1.70
380 ZF160439 A/R SHIM,1.60
380 ZF160440 A/R SHIM,1.50
380 ZF160441 A/R SHIM,1.40
380 ZF160442 A/R SHIM,1.30
380 ZF160443 A/R SHIM,1.20
380 ZF160444 A/R SHIM,1.00
380 ZF160445 A/R SHIM,0.80
380 ZF210362 1 SCREW,TORX
380 ZF140091 1 O-RING
400 ZF210363 1 CABLE CONNECT
410 ZF210364 1 COVER
420 ZF140168 1 O-RING,40X3
430 ZF100182 2 STUD
430 ZF100183 2 WASHER
430 ZF100184 2 NUT,HEX
440 ZF100185 1 PLUG
454 ZF100176 1 PLUG,SCREW
454 ZF140089 1 RING,SEALING
464 ZF100176 1 SCREW,PLUG
464 ZF140089 1 RING,SEALING

872235 - B25D ADT - Nov 2009 REV 0

3-29
SECTION 3 : DRIVETRAIN
SHIFT CONTROL

294 810

290 070
060 800
150

110
160
130

240 100
180

058
590

128

590

030

310

670

/200

010
660
620 610 640
630

344 650

340 020
600
022

024
TD0005052

872235 - B25D ADT - Nov 2009 REV 0

3-30
SECTION 3 : DRIVETRAIN
SHIFT CONTROL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210365 1 PLATE,DUCT
020 ZF210366 1 VALVE,DRAIN
022 ZF210367 1 SHEET,SPRING
024 ZF210368 1 SCREW,TORX
030 ZF210369 1 PLATE,INTERMEDIATE
058 ZF210598 1 VALVE BLOCK
060 ZF210391 1 PLATE,COVER
070 ZF210388 15 SCREW,TORX
100 ZF210392 1 BALL,5MM
110 ZF210393 1 GASKET
128 ZF210602 1 VALVE BLOCK
130 ZF210398 1 PLATE,COVER
150 ZF210388 7 SCREW,TORX
160 ZF210399 1 SCREW,TORX
180 ZF210400 1 GASKET
240 ZF210401 1 VALVE,THROTTLE
290 ZF210388 5 SCREW,TORX
290 ZF210399 1 SCREW,TORX
310 ZF210408 1 WIRING HARNESS
/200 ZF210568 1 SENSOR,TEMP
340 ZF210409 1 VALVE,CONVERTER
344 ZF210410 1 RING,SNAP
590 ZF210411 4 MAGNET
600 ZF100333 1 PLUG,SCREW
610 ZF210412 24 SCREW,TORX
620 ZF210413 9 SCREW,TORX
630 ZF210412 6 SCREW,TORX
640 ZF210361 1 TRANSMITTER,INDUCTION
640 ZF160412 A/R WASHER,6.00
640 ZF160413 A/R WASHER,5.80
640 ZF160414 A/R WASHER,5.60
640 ZF160415 A/R WASHER,5.40
640 ZF160416 A/R WASHER,5.20
640 ZF160417 A/R WASHER,5.00
640 ZF160418 A/R WASHER,4.80
640 ZF160419 A/R WASHER,4.60
640 ZF160420 A/R WASHER,4.40
640 ZF160421 A/R WASHER,4.20
640 ZF160422 A/R WASHER,4.00
640 ZF160423 A/R WASHER,3.80
640 ZF160424 A/R WASHER,3.60
640 ZF160425 A/R WASHER,3.20
640 ZF160426 A/R WASHER,3.00
640 ZF160427 A/R WASHER,2.90
640 ZF160428 A/R WASHER,2.80
640 ZF160429 A/R WASHER,2.70
640 ZF160430 A/R WASHER,2.60
640 ZF160431 A/R WASHER,2.50

872235 - B25D ADT - Nov 2009 REV 0

3-31
SECTION 3 : DRIVETRAIN
SHIFT CONTROL (CONTINUED)

294 810

290 070
060 800
150

110
160
130

240 100
180

058
590

128

590

030

310

670

/200

010
660
620 610 640
630

344 650

340 020
600
022

024
TD0005052

872235 - B25D ADT - Nov 2009 REV 0

3-32
SECTION 3 : DRIVETRAIN
SHIFT CONTROL (CONTINUED)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
640 ZF160432 A/R WASHER,2.40
640 ZF160433 A/R WASHER,2.20
640 ZF160434 A/R WASHER,2.10
640 ZF160435 A/R WASHER,2.00
640 ZF160436 A/R WASHER,1.90
640 ZF160437 A/R WASHER,1.80
640 ZF160438 A/R WASHER,1.70
640 ZF160439 A/R WASHER,1.60
640 ZF160440 A/R WASHER,1.50
640 ZF160441 A/R WASHER,1.40
640 ZF160442 A/R WASHER,1.30
640 ZF160443 A/R WASHER,1.20
640 ZF160444 A/R WASHER,1.00
640 ZF160445 A/R WASHER,0.80
650 ZF210362 1 SCREW,TORX
660 ZF140091 1 O-RING,4X1.5
670 ZF100117 2 SCREW,HEX
670 ZF100128 2 WASHER
800 ZF210414 1 VALVE BLOCK
810 ZF210399 7 SCREW,TORX

872235 - B25D ADT - Nov 2009 REV 0

3-33
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK A

080 1 F
WK
070 C
A
090

020 046

050
020 042

044
050 060 206
204
202 010
040 200

060

120

320

310

140
170 110
180
150
172
160
220
210
230

240

130
250

280

290 TD0005056

872235 - B25D ADT - Nov 2009 REV 0

3-34
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK A

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 ZF210598 1 VALVE BLOCK
010 ZF210599 1 VALVE BLOCK
020 ZF210372 4 PISTON
040 ZF210373 1 SPRING,COMPRESSION
042 ZF210374 1 SPRING,COMPRESSION
044 ZF210375 1 SPRING,COMPRESSION
046 ZF210375 1 SPRING,COMPRESSION
050 ZF100186 4 WASHER
060 ZF210376 4 PISTON
070 ZF210377 1 GASKET
080 ZF210378 1 PLATE,COVER
090 ZF210368 9 SCREW,TORX
110 ZF210627 1 STRIP,VALVE
120 ZF140093 1 O-RING
130 ZF210380 12 BALL
140 ZF210381 4 BUSH
150 ZF140094 4 O-RING
160 ZF210382 4 PIN
170 ZF100187 4 WASHER
172 Z0630502228 4 RING,RETAINING
180 ZF210383 4 PISTON
200 ZF120006 1 ORIFICE,0.8
202 ZF120034 1 ORIFICE,0.7
204 ZF120035 1 ORIFICE,1.00
206 ZF120006 1 ORIFICE,0.8
210 ZF100115 4 SPRING,COMPRESSION
220 ZF210384 1 GASKET
230 ZF210385 1 PLATE,COVER
240 ZF210386 4 PISTON
250 ZF210387 4 SPRING,COMPRESSION
280 ZF210388 5 SCREW,TORX
290 ZF210368 11 SCREW,TORX
310 ZF210601 4 VALVE,SOLENOID
320 ZF100026 8 SCREW,CAP
320 ZF100332 8 WASHER

872235 - B25D ADT - Nov 2009 REV 0

3-35
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK B

G
D
E
B 1

580
470
540
464 530

520
490
440
510 450 460
430 260

408 270
420 406 280
404
340 402
380
410 320
400
360
300
390 230
330
210
350
290
370 220 190
310 200
110 124
150
170
220 180 120
200

150
160

120

234
240
250

TD0005058

872235 - B25D ADT - Nov 2009 REV 0

3-36
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, VALVE BLOCK B

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 ZF210602 1 VALVE BLOCK
110 ZF210603 1 VALVE BLOCK
120 ZF210372 3 PISTON
124 ZF210372 1 PISTON
150 ZF210395 3 STOP
160 ZF210396 1 SPRING,COMPRESSION
170 ZF210396 1 SPRING,COMPRESSION
180 ZF210396 1 SPRING,COMPRESSION
190 ZF210373 1 SPRING,COMPRESSION
200 ZF100186 3 WASHER
210 ZF100186 1 WASHER
220 ZF210376 3 PISTON
230 ZF210376 1 PISTON
234 ZF210377 1 GASKET
240 ZF210378 1 PLATE,COVER
250 ZF210368 9 SCREW,TORX
260 ZF210627 1 VALVE STRIP
270 ZF140093 1 O-RING
280 ZF210380 12 BALL
290 ZF210397 3 BUSH
300 ZF210397 1 BUSH
310 ZF140094 3 O-RING
320 ZF140094 1 O-RING
330 ZF210382 3 PIN
340 ZF210382 1 PIN
350 ZF100187 3 WASHER
360 ZF100187 1 WASHER
370 Z0630502228 3 RING,RETAINING
380 Z0630502228 1 RING,RETAINING
390 ZF210383 3 PISTON
400 ZF210383 1 PISTON
402 ZF120006 1 ORIFICE,0.8
404 ZF120006 1 ORIFICE,0.8
406 ZF120006 1 ORIFICE,0.8
408 ZF120006 1 ORIFICE,0.8
410 ZF100115 3 SPRING,COMPRESSION
420 ZF100115 1 SPRING,COMPRESSION
430 ZF210386 3 PISTON
440 ZF210386 1 PISTON
450 ZF210387 3 SPRING,COMPRESSION
460 ZF210387 1 SPRING,COMPRESSION
464 ZF210384 1 GASKET
470 ZF210385 1 PLATE,COVER
490 ZF210388 5 SCREW,TORX
510 ZF210368 11 SCREW,TORX
520 ZF210601 3 VALVE,SOLENOID
530 ZF100026 6 SCREW,CAP
530 ZF100332 6 WASHER
540 ZF210601 1 VALVE,SOLENOID
580 ZF100026 2 SCREW,CAP
580 ZF100332 2 WASHER

872235 - B25D ADT - Nov 2009 REV 0

3-37
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, THROTTLE VALVE

240

/210
/140

/160

/200
/130

/180
/110

/120

800

/190

/120
/140 /110

/130

TD0005063

872235 - B25D ADT - Nov 2009 REV 0

3-38
SECTION 3 : DRIVETRAIN
SHIFT CONTROL, THROTTLE VALVE

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
240 ZF210401 1 VALVE BLOCK
/110 ZF210402 1 VALVE BLOCK
/120 ZF210403 1 PISTON
/130 ZF210404 1 PISTON
/140 ZF210605 1 SPRING,COMPRESSION
/160 ZF210406 1 PLATE,FIXING
/180 ZF210407 1 SOLENOID
/190 ZF210390 2 SCREW,TORX
/200 ZF210601 1 VALVE,SOLENOID
/210 ZF100026 2 SCREW,CAP
/210 ZF100332 2 WASHER
800 ZF210414 1 VALVE BLOCK
/110 ZF210415 1 HOUSING,VALVE
/120 ZF210416 1 PISTON
/130 ZF210605 1 SPRING,COMPRESSION
/140 ZF120014 1 PLUG,SCREW
/140 Z0634801045 1 RING,SEALING

872235 - B25D ADT - Nov 2009 REV 0

3-39
SECTION 3 : DRIVETRAIN
TRANSMISSION DIPSTICK

200

010

014

060

TD0005064

872235 - B25D ADT - Nov 2009 REV 0

3-40
SECTION 3 : DRIVETRAIN
TRANSMISSION DIPSTICK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210417 1 TUBE,FILLER
014 ZF210418 1 TAPE,SEALING
060 ZF100189 1 NUT,SLOTTED
200 ZF210629 1 DIPSTICK,OIL

872235 - B25D ADT - Nov 2009 REV 0

3-41
SECTION 3 : DRIVETRAIN
TRANSMISSION OIL SUMP

510

500

520
560

570 540
550

572

574

580

590

600

530

TD0005065

872235 - B25D ADT - Nov 2009 REV 0

3-42
SECTION 3 : DRIVETRAIN
TRANSMISSION OIL SUMP

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
500 ZF210607 1 OIL SUMP
510 ZF210422 1 GASKET
520 ZF100190 25 HEXAGON SCREW
520 ZF100128 25 WASHER
530 ZF100191 10 HEXAGON SCREW
530 ZF100128 10 WASHER
540 ZF100190 2 HEXAGON SCREW
540 ZF140077 2 SEALING RING
550 ZF100192 1 SCREW PLUG
550 ZF140095 1 SEALING RING
560 ZF140096 1 O-RING
570 ZF210423 1 SUCTION TUBE
572 ZF100193 1 TAB WASHER
574 ZF100018 2 HEXAGON SCREW
580 ZF210424 1 SCREEN,SUCTION
590 ZF140097 1 O-RING
600 ZF210425 1 COVER

872235 - B25D ADT - Nov 2009 REV 0

3-43
SECTION 3 : DRIVETRAIN
TORQUE CONVERTER

450

170

500
150
/142
020 /200 /150

/190

/250

/140

/160
/240

/174

/180

/310

/170

/090
/152 /060

/050
/120
/130
/070
/270
010
/290 /070
/080
/090
/260 /280

/230 TD0005067

872235 - B25D ADT - Nov 2009 REV 0

3-44
SECTION 3 : DRIVETRAIN
TORQUE CONVERTER

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
020 ZF100195 1 PLUG,SCREW
020 ZF140098 1 RING,SEALING
150 ZF100197 1 SCREW,CAP
170 ZF160456 1 SHIM,1.00
170 ZF160455 A/R SHIM,1.10
170 ZF160454 A/R SHIM,1.20
170 ZF160453 A/R SHIM,1.50
170 ZF160452 A/R SHIM,1.70
170 ZF160451 A/R SHIM,1.80
170 ZF160450 A/R SHIM,1.90
170 ZF160449 A/R SHIM,2.00
170 ZF160448 A/R SHIM,2.50
170 ZF160447 A/R SHIM,2.60
450 ZF100338 1 WASHER,0.50
450 ZF100337 A/R WASHER,0.80
450 ZF100202 A/R WASHER,1.00
500 ZF210628 1 CONVERTER,TORQUE
/010 ZF210609 1 TURBINE WHEEL
/050 ZF210444 1 BEARING,ROLLER
/060 ZF210441 1 STATOR
/070 ZF100199 2 WASHER
/080 ZF210442 1 RING,FREE WHEEL
/090 ZF150133 2 BEARING,BALL
/120 ZF210443 16 ROLLER
/130 ZF210445 1 PUMP,WHEEL
/140 ZF210610 1 COVER,CIRCUIT
/142 ZF210446 2 PIN,CYLINDERICAL
/150 ZF210611 1 PLATE,PISTON
/152 ZF210430 1 CUP,SPRING
/160 ZF200527 2 I.CLUTCH DISC
/170 ZF200528 2 O.CLUTCH DISC,3.5
/170 ZF200529 A/R O.CLUTCH DISC,4.0
/174 ZF210612 12 PIN,CYLINDERICAL
/180 ZF210613 1 SHIM,END
/190 ZF140169 1 RING,SEALING
/200 ZF140170 1 RING,SEALING
/230 ZF210435 1 RING,PISTON
/240 ZF100334 12 SCREW,CAP
/250 ZF140099 1 O-RING
/260 Z0750116266 1 BEARING,BALL
/270 ZF210614 1 WASHER
/280 ZF210438 1 CAGE,NEEDLE
/290 ZF210437 1 HOUSING,DISC
/310 ZF100200 36 SCREW,CAP
/310 ZF100201 36 WASHER

872235 - B25D ADT - Nov 2009 REV 0

3-45
SECTION 3 : DRIVETRAIN
POWER TAKE OFF

624
640
630

610

550
604

600

570

594

540 220

590
240 210

230 200

030
010

800

810
012
020

TD0005075

872235 - B25D ADT - Nov 2009 REV 0

3-46
SECTION 3 : DRIVETRAIN
POWER TAKE OFF

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210447 1 HOUSING
012 ZF210448 2 PIN,CYLINDRICAL
020 ZF210193 1 GASKET
030 ZF100203 5 SCREW,HEXAGON
030 Z0630001048 5 WASHER
200 ZF210449 1 BEARING,ROLLER,50X90X23
210 ZF210450 1 COVER,SHEET
220 ZF210451 1 GEAR
230 ZF210452 1 BEARING,BALL
240 ZF160468 1 SHIM,RING,90X110X2
240 ZF160469 A/R SHIM,RING,90X110X1.8
240 ZF160470 A/R SHIM,RING,90X110X1.6
240 ZF160471 A/R SHIM,RING,90X110X1.4
240 ZF160472 A/R SHIM,RING,90X110X1.2
240 ZF160473 A/R SHIM,RING,90X110X1.1
240 ZF160474 A/R SHIM,RING,90X110X1.0
240 ZF160475 A/R SHIM,RING,90X110X0.5
240 ZF160476 A/R SHIM,RING,90X110X0.3
240 ZF160477 A/R SHIM,RING,90X110X0.2
240 ZF160478 A/R SHIM,RING,90X110X0.1
540 ZF210465 1 FLANGE,BEARING
550 ZF100204 5 SCREW,CAP
570 ZF160479 1 RING,RETAINING
590 ZF140100 1 O-RING
594 ZF140176 1 O-RING
600 ZF160480 1 RING,RETAINING
604 ZF210453 1 RING,SNAP
610 ZF210454 1 BUSH
624 ZF140102 1 O-RING
630 ZF210455 1 FLANGE,INTERMEDIATE
640 ZF100335 6 SCREW,CAP
800 ZF210457 1 PLATE,TYPE
810 ZF100004 2 STUD,GROOVED

872235 - B25D ADT - Nov 2009 REV 0

3-47
SECTION 3 : DRIVETRAIN
HEAT EXCHANGER

124

012 110 150

014

012
016
114

010
020 100

050

TD0005076

872235 - B25D ADT - Nov 2009 REV 0

3-48
SECTION 3 : DRIVETRAIN
HEAT EXCHANGER

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF210458 1 GASKET
012 ZF140103 2 O-RING
014 ZF210459 1 INSERT
016 ZF210460 1 INSERT
020 ZF210558 1 ADAPTOR CONNECTOR INCLUDES ITEMS 114
050 ZF100190 6 SCREW,HEX
050 ZF100128 6 WASHER
100 ZF120004 1 PLUG,SCREW
100 ZF140070 1 RING,SEALING
110 ZF100206 1 PLUG,SCREW
110 Z0634801063 1 RING,SEALING
114 ZF210559 1 PLUG,SCREW
114 ZF140069 1 SEALING RING
124 ZF210462 1 SENSOR,TEMPERATURE
124 Z0634801151 1 RING,SEALING
150 ZF210463 2 UNION,PIPE
150 ZF140104 2 RING,SEALING

872235 - B25D ADT - Nov 2009 REV 0

3-49
SECTION 3 : DRIVETRAIN
PERIPHERALS

150

164

540 /390
120

P008328

872235 - B25D ADT - Nov 2009 REV 0

3-50
SECTION 3 : DRIVETRAIN
PERIPHERALS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
120 206345 1 SELECTOR, SHIFT
/390 ZF210188 1 PLATE, SELECTOR INDICATOR
150 206336 1 HARNESS
164 206337 1 HARNESS
540 207053 1 LEVER, ZF RETARDER, 6 POSITION

872235 - B25D ADT - Nov 2009 REV 0

3-51
SECTION 3 : DRIVETRAIN
TRANSMISSION COOLING SYSTEM

7
10

6
1

14
12
13 6
14

11
14
8
9 3

5
5
8
9

TD0003180-A
E14832411-C

872235 - B25D ADT - Nov 2009 REV 0

3-52
SECTION 3 : DRIVETRAIN
TRANSMISSION COOLING SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243884 1 HOSE
2 244001 1 HOSE
3 207123 2 SPACER,CLAMP,ALU
4 207092 1 CLAMP,RUBBER,4,TRAN HOSES
5 207017 2 CLAMP,ALUM,2 BOLT
6 203681 6 P-CLIP,50MM
7 120237 4 FLANGE,HALF
8 100548 4 WASHER,HARDENED
9 100312 4 NUT,NYLOC
10 100225 8 CAPSCREW,SOCHD
11 100200 2 BOLT,HEXHD
12 100198 2 SCREW,HEXHD
13 100083 2 SCREW,HEXHD
14 100062 6 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

3-53
SECTION 3 : DRIVETRAIN
DROPBOX MISCELLANEOUS PARTS

2
17 16

8
10
5

13
9

14

7
5
4
11

7 1

12
14
7
4

14
15
4
7 TD0005647-0
E17832420-A

872235 - B25D ADT - Nov 2009 REV 0

3-54
SECTION 3 : DRIVETRAIN
DROPBOX MISCELLANEOUS PARTS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 250325 1 T/CASE,13100,T/SWITCH
2 223816 1 FILTER
3 214318 1 SWITCH,TEMP,112 DEG
4 204483 8 MTG,T/BOX SPLIT
5 200062 2 CLAMP,HOSE
6 186889 1 BKT,BREATHER,TRANSFER CASE
7 174756 8 SHIM,DROP BOX MTG
8 162404 2 WASHER
9 130001 1 HOSE,PUSHLOCK
10 121275 1 MALE-8,M20,TAIL,90 DEG,PCT-M20
11 120161 1 ADAPTOR,BARBED HOSE
12 101008 2 BOLT,HEXHD
13 100698 2 BOLT,HEXHD
14 100532 6 WASHER,HARDENED
15 100323 2 NUT,NYLOC
16 100080 2 SCREW,HEXHD
17 100061 2 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

3-55
SECTION 3 : DRIVETRAIN
DROP BOX MOUNTINGS

P008267

872235 - B25D ADT - Nov 2009 REV 0

3-56
SECTION 3 : DRIVETRAIN
DROP BOX MOUNTINGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 181527 2 MOUNTING,T/CASE,TOP BRACKET
2 161221 2 MOUNTING,T/CASE,LOWER
3 100212 14 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

3-57
SECTION 3 : DRIVETRAIN
DROP BOX HOUSING

50

44
47

102

101

102

105

104

107
106

102

110
108

47

43
100 1

109

TD00005562-A

872235 - B25D ADT - Nov 2009 REV 0

3-58
SECTION 3 : DRIVETRAIN
DROP BOX HOUSING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 227316 1 HOUSING,MAIN CASE
43 224254 1 PLUG,MAGNETIC DRAIN
44 120396 2 PLUG,CLOSURE HEX SOCKET HD
47 DC140072 4 WASHER,SEALING
50 224257 1 BOLT,EYE
100 225245 1 PLUG,SCREW COMES WITH ITEM 1
101 224427 14 INSERT,THREADED COMES WITH ITEM 1
102 225262 44 HELICOIL,HCM10X1,5D COMES WITH ITEM 1
104 224467 1 FRAME
105 224469 2 O-RING
106 224468 1 GLASS
107 100193 6 BOLT,HEX HD
108 227136 4 PIN,DOWEL,NYLON
109 214318 1 SWITCH,TEMP,112 DEG
110 121890 1 PLUG,SOCHD COMES WITH ITEM 1

872235 - B25D ADT - Nov 2009 REV 0

3-59
SECTION 3 : DRIVETRAIN
DROP BOX INPUT SHAFT

67

56
30
83

31 7
77
37 8

81
72 12

18

73

68
32

83

34

27

69

65

61

TD0005252

872235 - B25D ADT - Nov 2009 REV 0

3-60
SECTION 3 : DRIVETRAIN
DROP BOX INPUT SHAFT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
7 224211 1 FRONT INSERT,IDLER
8 225244 1 REAR,INSERT,IDLER
12 224423 1 SHAFT,INPUT
18 224220 1 GEAR,INPUT
27 225251 1 SPACER,BEARING
30 224203 1 FLANGE,8.5C
31 224666 1 PLATE,FLANGE
32 225253 1 LID,INPUT
34 225255 1 PLATE,RETARDER
37 224221 1 SHIELD,MUD
56 224223 1 BEARING,CYLINDER ROLLER
61 225270 1 BEARING,SPHERICAL ROLLER
65 224367 1 CIRCLIP,INTERNAL
67 224370 6 SCREW,HEXHD
68 100089 6 SCREW,HEXHD
69 100209 3 SCREW,HEXHD
72 100123 4 CAPSCREW,SOCHD
73 100213 12 CAPSCREW,SOCHD
77 226917 1 SEAL,SHAFT
81 224229 1 O-RING
83 224231 3 O-RING

872235 - B25D ADT - Nov 2009 REV 0

3-61
SECTION 3 : DRIVETRAIN
DROP BOX IDLER

67

55

83

73

17
83
67
11
33
55

6
82

69
TD0005253

872235 - B25D ADT - Nov 2009 REV 0

3-62
SECTION 3 : DRIVETRAIN
DROP BOX IDLER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 224209 1 INSERT,IDLER FRONT
6 224210 1 INSERT,IDLER PTO
11 224424 1 SHAFT,IDLER
17 224421 1 GEAR,IDLER
33 225254 1 LID,P.T.O.
55 225261 2 BEARING,CYL. ROLLER NJ2213
67 224370 16 SCREW,HEXHD
69 100209 2 SCREW,HEXHD
73 100213 6 SCREW,HEXHD
82 140271 1 O-RING
83 224231 2 O-RING

872235 - B25D ADT - Nov 2009 REV 0

3-63
SECTION 3 : DRIVETRAIN
DROP BOX OUTPUT SHAFT REAR

31

72
37

77 81
4

60 30

10 67
100
57
84
65

TD0005254

872235 - B25D ADT - Nov 2009 REV 0

3-64
SECTION 3 : DRIVETRAIN
DROP BOX OUTPUT SHAFT REAR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 224208 1 HOUSING,BEARING REAR
10 224214 1 SHAFT,OUTPUT REAR
30 224203 1 FLANGE,7C
31 224666 2 PLATE,FLANGE
37 224221 2 SHIELD,MUD
57 224224 2 BEARING,CYL. ROLLER
60 224225 1 BEARING,FOUR POINT QJ213
65 224367 2 CIRCLIP,INTERNAL
67 224370 12 SCREW,HEXHD
72 100123 20 CAPSCREW,SOCHD
77 226917 2 SEAL,SHAFT
81 224229 2 O-RING
84 224232 1 O-RING
100 225245 1 PLUG,SCREW

872235 - B25D ADT - Nov 2009 REV 0

3-65
SECTION 3 : DRIVETRAIN
DROP BOX OUTPUT SHAFT FRONT

66
36
71
9
23
65
58
41 70
24
78
26
103
37

67 80

31 77 3

100
81 29
72
2
21

59

79
64
22
86
85
16

40
15

40

13 53
52 52
74 53
72
53

40 54
14
19
62

20 28 TD0005255

872235 - B25D ADT - Nov 2009 REV 0

3-66
SECTION 3 : DRIVETRAIN
DROP BOX OUTPUT SHAFT FRONT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 224426 1 HOUSING,FRONT BEARING
3 224425 1 HOUSING,CLUTCH M/C
9 224222 1 SHAFT,OUTPUT FRONT
13 224206 1 GEAR,SUN
14 224246 1 GEAR,PLANET SET
15 224238 1 GEAR,RING
16 224422 1 GEAR,OUTPUT
19 224242 3 PIN,PLANET
20 224419 1 CARRIER,PLANET
21 224251 1 CLUTCH,INSERT
22 224248 1 CLUTCH,SLIDE
23 224418 1 FORK
24 224244 1 PISTON
26 225250 1 COVER,ACTUATOR
28 227039 1 KIT,SPACERS & WASHERS
29 224204 1 FLANGE,7C
31 224190 2 PLATE,FLANGE
36 225257 1 COVER,CLUTCH
37 224221 2 SHIELD,MUD
40 224253 3 PIN,SPRING
41 224237 1 SPRING,COMPRESSION
52 224241 2 BUSH,MB 8530 DU
53 224240 3 WASHER,THRUST
54 224239 168 NEEDLE,ROLLER NRO.B2,5X2,5
58 ST20032 1 BEARING,DEEP GROOVE BALL
59 224226 1 BEARING,D.G.BALL 16022 C3/C4
62 224249 3 CIRCLIP,SHAFT
64 224258 1 CIRCLIP,EXTERNAL
65 224267 2 CIRCLIP,INTERNAL
66 224372 8 SCREW,HEXHD
67 224370 12 SCREW,HEXHD
70 100684 8 BOLT,HEXHD
71 223219 1 CAP SCREW
72 100123 20 CAPSCREW,SOCHD
73 100213 9 CAPSCREW,SOCHD
74 224252 3 SCREW,GRUB
77 226917 2 SEAL,SHAFT
78 224200 1 SEAL,PISTON
79 224228 3 O-RING
80 224235 1 O-RING
81 224229 2 O-RING
85 224236 1 O-RING
86 225268 1 O-RING
100 225245 1 PLUG,SCREW
103 224373 1 MAGNET

872235 - B25D ADT - Nov 2009 REV 0

3-67
SECTION 3 : DRIVETRAIN
PARK BRAKE

4
3
7

TD0003463 A
E9836432 - G

872235 - B25D ADT - Nov 2009 REV 0

3-68
SECTION 3 : DRIVETRAIN
PARK BRAKE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290421 1 ACTUATOR,PARK BRAKE,DX195
2 204160 1 DISC,PARK BRAKE DX195
3 186299 2 MTG,PARK BRAKE,FIELD FIX
4 174057 6 SHIM,C# ADT PARK BRAKE DX195
5 100945 8 SCREW,HEXHD
6 100923 4 SCREW,HEXHD
7 100532 8 WASHER,HARDENED
8 100491 4 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

3-69
SECTION 3 : DRIVETRAIN
PARK BRAKE ASSEMBLY

1
6 44 43
41
42
5

33
34
35

36
7
37
57 8 32
31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
47 45
17 27
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813-B

872235 - B25D ADT - Nov 2009 REV A

3-70
SECTION 3 : DRIVETRAIN
PARK BRAKE ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290421 1 ACTUATOR, PARK BRAKE
2 222240 1 CALIPER BODY
3 NSI 1 SADDLE
4 222242 1 PLATE,END MERITOR BRAKE
5 226224 1 PADS,SET PARK BRAKE (SET CONSISTS OF 2 PADS)
6 227288 2 KIT,ANTI RATTLE SPRING INCLUDES ITEMS 10, 11 & 20, 21
7 222606 2 SPACER
8 NSI 1 STABILISER BAR
9 223722 1 KIT,SLIDE PIN INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN
11 NSI 1 LOCKING CLIP
12 NSI 2 PISTON SCREWS
13 NSI 2 ROLL PINS
14 NSI 2 PISTON SEAL ASSY
15 NSI 2 SLIDE PIN SEALS
16 NSI 2 SLIDE PIN BUSHING
17 NSI 2 SLIDE PIN COVER PLUGS
18 NSI 2 SLIDE PINS
19 NSI 2 SLIDE PIN CLAMP BOLTS
20 NSI 1 COPPER WASHER
21 NSI 1 BLANKING PLUG
22 223717 1 KIT,SEAL & GASKET INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT,ADJUSTER SLEEVE & THRUST INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG
25 NSI 2 CIRCLIPS
26 NSI 2 SPRINGS
27 NSI 1 ACTUATOR BLOCK
28 NSI 2 ADJUSTER SLEEVES GEARS
29 NSI 2 ADJUSTER SLEEVES
30 NSI 2 PISTONS
31 NSI 1 LOAD PLATE
INCLUDES ITEMS 10, 11, 20, 21, 33-
32 227070 1 KIT,ECCENTRIC SHAFT
40, 43, 44
33 NSI 1 SEAL ASSY
34 NSI 2 CAPSCREWS-COVER PLATE
35 NSI 1 SHAFT COVER-BEARING SEAL
36 NSI 1 BEARING
37 NSI 1 GASKET SEAL-TOP COVER
38 NSI 1 SPACER,WASHER
39 NSI 1 ECCENTRIC SHAFT
40 NSI 1 BEARING
41 223646 1 KIT,LEVER
42 223646 1 LEVER,MERITOR BRAKE
43 100083 1 SCREW,HEXHEAD
44 100312 1 NUT,NYLOC
45 223719 1 KIT,ADJUSTER RH INCLUDES ITEMS 20, 21 & 46-53
46 NSI 1 ADJUSTER SCREW
47 NSI 2 DAMPING RING
48 NSI 1 COMPRESSION SPRING
49 NSI 1 ADJUSTER CASSETTE
50 NSI 1 BEVEL GEAR-TORQUE LIMITER

872235 - B25D ADT - Nov 2009 REV A

3-71
SECTION 3 : DRIVETRAIN
PARK BRAKE ASSEMBLY (CONTINUED)

1
6 44 43
41
42
5

33
34
35

36
7
37
57 8 32
31 38
13 14 55
39
12

11 40
10

54

2
23

30 51
22
15 50
29 49
16 28
47 45
17 27
3 48
47
26
25 46

52
21 24
18
19 20
53

9 4

56

TD0003813-B

872235 - B25D ADT - Nov 2009 REV A

3-72
SECTION 3 : DRIVETRAIN
PARK BRAKE ASSEMBLY (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
51 NSI 1 ADJUSTER GEAR SEGMENT
52 NSI 4 RETAINING BOLT
53 NSI 2 COUNTERSUNK BOLT
54 NSI 1 GASKET SEAL
55 223716 1 KIT,BEARING NLA UNTIL FURTHER NOTICE
56 222239 1 ACTUATOR ASSEMBLY SEE NEXT PAGE FOR BREAK DOWN
57 227297 1 COVER,PROTECTION

872235 - B25D ADT - Nov 2009 REV A

3-73
SECTION 3 : DRIVETRAIN
ACTUATOR ASSEMBLY

TD0004236

872235 - B25D ADT - Nov 2009 REV 0

3-74
SECTION 3 : DRIVETRAIN
ACTUATOR ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 222239 1 ACTUATOR ASSEMBLY
2 100037 2 NUT
3 100010 2 WASHER
4 200093 1 CLEVIS
5 220211 1 DIAPHRAGM

872235 - B25D ADT - Nov 2009 REV 0

3-75
SECTION 3 : DRIVETRAIN
PROPSHAFTS

19 14

9 4

6 3

2
5
1
4

7 8

16
11
18

14
17
10
15
9

12 13

21

19
20

872235 - B25D ADT - Nov 2009 REV 0

3-76
SECTION 3 : DRIVETRAIN
PROPSHAFTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290139 1 PROPSHAFT,06008,5C8,5C 165M85
2 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE
3 100720 8 BOLT,HEX HD
4 290289 1 PROPSHAFT,02807C,7C L/F/L
5 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE
6 100129 8 BOLT,HEX HD
7 121290 1 VALVE,AIR RELIEF
8 121297 1 CAP,DUST
9 290665 1 PROPSHAFT,02838,5C8,5C 165M85-02
10 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE
11 100720 8 BOLT,HEX HD
12 121290 1 VALVE,AIR RELIEF
13 121289 1 CAP,DUST
14 290465 1 PROSHAFT,1200,7C,7C,148M70-010
15 227100 1 VALVE,AIR RELIEF,4 BAR
16 222726 1 NIPPLE,GREASE
17 206765 2 CROSS & ROLLER,8.5C,LUBE-FOR-LIFE
18 100720 8 BOLT,HEX HD
19 290299 1 PROPSHAFT,10207C7C-010 L/F/L
20 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE
21 100129 8 BOLT,HEX HD

872235 - B25D ADT - Nov 2009 REV 0

3-77
SECTION 3 : DRIVETRAIN
AXLE, FRONT

4
15 3
25
29
19
24 10

14 7

22

13 11
26

23

9
6
21
18
27 1
8
20

17
21
12
28

16

TD0003502
320569 - 0

872235 - B25D ADT - Nov 2009 REV 0

3-78
SECTION 3 : DRIVETRAIN
AXLE, FRONT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 320569 1 AXLE,MK2,F,DK,DISC,B25D
1 310109 1 DIFF REFERENCE PAGE 3-81
2 290366 4 CALIPER,BRAKE REFERENCE PAGE 3-107
3 262082 2 KIT,PLANETARY HUB
4 208202 4 GUARD,CAL,TOP,RHS
5 207660 1 PLUG REFERENCE PAGES 3-100; 3-101
6 207626 1 PLUG,MAGNETIC REFERENCE PAGES 3-100; 3-101
7 206959 1 SIDE SHAFT,ZF DK,1191LG
8 206958 1 SIDE SHAFT,ZF DK,1261LG
9 203375 1 PLT,AXLE SERIAL NUMBER
10 202621 2 PLT,SEAL
11 201420 4 P-CLIP
12 187019 1 BRKT,PIPE,BRAKE
13 184069 1 HSG,BANJO,FRONT
14 183436 2 MTG,BOT.FRNT,CAL/GUARD
15 183433 2 MTG,TOP,FRNT,CAL/GUARD
16 173724 1 PIPE,BRAKE,FRONT,LHS
17 173723 1 PIPE,BRAKE,FRONT,RHS
18 171079 4 PIPE,BRAKE,CRADLE L.F/R.R
19 140340 2 V-RING
20 120379 4 ELBOW
21 120308 3 BULKHEAD
22 125008 1 CONNECTOR
23 100925 16 SCREW,HEXHD
24 100466 12 CAPSCREW,SOCHD
25 100370 8 WASHER,HARDENED
26 100310 4 NUT,NYLOC
27 100264 12 CAPSCREW,SOCHD
28 100246 1 SCREW,HEXHD
29 100211 8 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

3-79
SECTION 3 : DRIVETRAIN
FRONT DIFFERENTIAL ASSEMBLY

1 030

040

220

170

130

500
100

230

020

050

220

080
280

420
200

300
428

320

TD0005310

872235 - B25D ADT - Nov 2009 REV 0

3-80
SECTION 3 : DRIVETRAIN
FRONT DIFFERENTIAL ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 310109 1 DIFFERENTIAL ASSEMBLY REFERENCE PAGE 3-79
020 ZF200302 1 HOUSING,AXLE DRIVE
030 NSI 1 CLUTCH, LIMITED SLIP DIFF SEE LS DIFF FOR DETAILS
040 ZF100087 12 SCREW,LOCKING
050 ZF150082 1 BEARING,ROLLER
080 ZF160208 1 SPACER,WASHER S=8,3
080 ZF160207 1 SPACER,WASHER S=8,4
080 ZF160206 1 SPACER,WASHER S=8,5
080 ZF160205 1 SPACER,WASHER S=8,6
080 ZF160204 1 SPACER,WASHER S=8,7
080 ZF160203 1 SPACER,WASHER S=8,8
080 ZF160209 1 SPACER,WASHER S=8,9
080 ZF160210 1 SPACER,WASHER S=9,1
080 ZF160211 1 SPACER,WASHER S=9,2
080 ZF160212 1 SPACER,WASHER S=9,3
080 ZF160213 1 SPACER,WASHER S=9,4
100 ZF150030 1 BEARING,ROLLER
130 ZF160233 1 WASHER,S=0,1
130 ZF160232 1 WASHER,S=0,2
130 ZF160193 1 WASHER,S=0,7
130 ZF160194 1 WASHER,S=0,8
130 ZF160195 1 WASHER,S=0,9
130 ZF160196 1 WASHER,S=1,0
130 ZF160197 1 WASHER,S=1,1
130 ZF160198 1 WASHER,S=1,2
130 ZF160199 1 WASHER,S=1,3
130 ZF160200 1 WASHER,S=1,4
130 ZF160201 1 WASHER,S=1,5
170 ZF150047 1 BEARING,ROLLER
200 ZF150048 1 BEARING,ROLLER
220 ZF100086 2 NUT,ADJUSTING
230 ZF100074 2 PIN,SLOTTED
280 ZF140041 1 SEAL,SHAFT
300 ZF100075 1 WASHER
320 ZF100076 1 NUT,HEXAGON
420 ZF200129 1 FLANGE,INPUT
428 ZF200101 1 DUST,PROTECTOR
500 ZF200182 1 GEAR,BEVEL SET

872235 - B25D ADT - Nov 2009 REV 0

3-81
SECTION 3 : DRIVETRAIN
FRONT DIFF, CLUTCH CONFIGURATION

120
110

030

040
036

020 060

050
090
080

080

050

070

060
030
100 010

040
014

036

TD0005311

872235 - B25D ADT - Nov 2009 REV 0

3-82
SECTION 3 : DRIVETRAIN
FRONT DIFF, CLUTCH CONFIGURATION

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF200175 1 HOUSING,CLUTCH LIMITED SLIP DIFF
014 ZF200105 6 CAP,SEALING
020 ZF100077 1 RING,SNAP
030 ZF100078 2 WASHER,THRUST
036 ZF100079 2 WASHER,THRUST
040 ZF200110 4 O.CLUTCH DISC,2.1
040 ZF200106 4 O.CLUTCH DISC,2.2
040 ZF200107 4 O.CLUTCH DISC,2.3
040 ZF200108 4 O.CLUTCH DISC,2.4
040 ZF200109 4 O.CLUTCH DISC,2.5
050 ZF200111 4 I.CLUTCH DISC
060 ZF200498 2 PRESSURE RING
070 ZF200113 2 DIFF AXLE
080 ZF200185 2 GEAR,AXLE BEVEL
090 ZF200115 4 GEAR,DIFF BEVEL
100 ZF100080 12 PIN,DRIVING
110 ZF200176 1 HOUSING,DIFF
120 ZF100061 2 SCREW,CAP

872235 - B25D ADT - Nov 2009 REV 0

3-83
SECTION 3 : DRIVETRAIN
THRU DRIVE AND OSCILLATION JOINT

2
33 28
22
16
24 28 1
9
25
20
4 28
8
14
8 4 27
25
24
10 15 28
22
32
11 5 34
13
12 7
18 3
29
21 19
26 23
23 26
19 30 21
3 31

17
29
6

TD0003469 - C
E9836431 - Q

872235 - B25D ADT - Nov 2009 REV 0

3-84
SECTION 3 : DRIVETRAIN
THRU DRIVE AND OSCILLATION JOINT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241252 1 HOSE
2 214615 1 NONSLIP,ARTIC
3 208770 2 DEFLECTOR,DUST COVER,YOKE
4 206945 2 MTG,RUBBER
5 206071 2 SHOCK MAT
6 203286 1 FLANGE,7C 315PL - 120LG
7 230285 1 FLANGE,8.5C 315PL - 121LG
8 201194 2 BUSH,OSCILL.JOINT
9 200036 4 NIPPLE,GREASE STRT
10 182958 1 OSCILLATION JOINT
11 178710 2 SHIM,INSIDE OSCILLATION
12 178691 2 PLT,LOCK,OSCILLATION,NUT
13 178419 1 SHIM,OSCILLATION LOCK NUT
14 173729 1 PIPE,GREASE,OSC BOTTOM BRG
15 173728 1 PIPE,GREASE,OSC FNT T/B BRG
16 173727 1 PIPE,GREASE,OSC TOP BRG
17 162960 2 SHAFT,OSCIL T/D REFER 3-86, 3-87 FOR BREAKDOWN
18 162041 1 HOUSING,BRG,REAR-OSC,T/D
19 162040 1 COVER:PLT-SEAL OSC. T/D
20 160723 1 BLOCK,GREASE NIPPLE
21 150082 2 BEARING,D.G.BALL
22 140775 2 SEAL,OSCILLATION
23 140429 2 O-RING
24 140352 2 O-RING
25 140203 2 O-RING
26 140011 2 SEAL,OIL
27 120807 1 ELBOW
28 120148 7 CONNECTOR
29 100786 8 BOLT,HEXHD
30 100763 8 BOLT,HEXHD
31 100684 8 BOLT,HEXHD
32 100598 8 CAPSCREW,SOCHD
33 100569 2 SCREW,HEXHD
34 100147 8 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

3-85
SECTION 3 : DRIVETRAIN
SHAFT, OSCILLATION THRU DRIVE

3
4

TD0005917
162960-E

872235 - B25D ADT - Nov 2009 REV 0

3-86
SECTION 3 : DRIVETRAIN
SHAFT, OSCILLATION THRU DRIVE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 162960 1 SHAFT,OSCILLATION THRU DRIVE REFERENCE PAGE 3-84, 3-85
1 NSI 1 TUBE
2 NSI 2 STUB,BEARING
3 101382 2 NUT
4 101349 2 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

3-87
SECTION 3 : DRIVETRAIN
AXLE, MIDDLE

15 25
2
31

7
32
30
3
21
32 24
11
30 32
30 6 16
27

8
35 12
23 33

14

29

10 28 5
1 13 19
9
22

26 18

17

20

36
34
TD0003506 - A
320119 - D

872235 - B25D ADT - Nov 2009 REV 0

3-88
SECTION 3 : DRIVETRAIN
AXLE, MIDDLE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 320119 1 AXLE,MID,DK7,3.18 X 5.2,B25D
1 310066 1 DIFF REFERENCE PAGE 3-91
2 290366 2 CALIPER,BRAKE REFERENCE PAGE 3-107
3 262082 2 KIT,PLANETARY HUB
4 207660 1 PLUG REFERENCE PAGES 3-100; 3-101
5 207626 1 PLUG,MAGNETIC REFERENCE PAGES 3-100; 3-101
6 207368 2 PLT,BOT,CALIPER GUARD
7 207367 2 PLT,TOP,RHS,CALIPER GUARD
8 206957 1 SIDE SHAFT,DK7,1170LG
9 206956 1 SIDE SHAFT,DK7,1289LG
10 203375 1 PLT,AXLE SERIAL NUMBER
11 202621 2 PLT,SEAL
12 201420 4 P-CLIP
13 187020 1 BRKT,PIPE,BRAKE,REAR
14 183636 1 BANJO,HOUSING,DK-7,MID
15 183435 2 MTG,LHS,CALIPER GUARD
16 183432 2 MTG,RHS,CALIPER GUARD
17 176194 1 GUARD,BRAKE PIPE,RHS
18 176193 1 GUARD,BRAKE PIPE,LHS
19 173726 1 PIPE,BRAKE-LHS
20 173725 1 PIPE,BRAKE-RHS
21 173025 2 PLT,STIFFNER
22 162955 3 PIN,SLOTTED SPRING
23 161127 1 CARRIER,SEAL
24 140340 2 V-RING
25 120379 2 ELBOW
26 120308 1 ELBOW
27 120148 1 CONNECTOR
28 100978 4 POP RIVET
29 100925 16 SCREW,HEXHD
30 100786 12 BOLT,HEXHD
31 100466 12 CAPSCREW,SOCHD
32 100370 12 WASHER,HARDENED
33 100310 4 NUT,NYLOC
34 100227 4 SCREW,HEXHD
35 100197 8 CAPSCREW,SOCHD
36 100148 4 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

3-89
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY

144
350
450

346

214
380
256 258
232 372
200
114 050

368 319
328 318
322 258
288
256 228
168
256 100
258 250
250
166
630

224
031

220
080
340

082
222
020

480
230
470
030
460
420
140
464

336
360
122

610
TD0005312-A

872235 - B25D ADT - Nov 2009 REV A

3-90
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 310066 1 DIFFERENTIAL HEAD REFERENCE PAGE 3-89
020 ZF200233 1 HOUSING, AXLE DRIVE
030 ZF200520 1 CROWN WHEEL
031 ZF200521 1 PINION
050 ZF150092 1 BEARING, ROLLER
080 ZF150093 1 BEARING, ROLLER
082 ZF150096 2 BEARING, ROLLER
100 ZF150094 1 BEARING, ROLLER
114 ZF200245 1 SPACER RING, 22,5
122 ZF150095 1 BEARING, ROLLER
140 ZF160518 1 SPACER, WASHER, 19.5
140 ZF160519 1 SPACER, WASHER, 19.6
140 ZF160520 1 SPACER, WASHER, 19.7
140 ZF160521 1 SPACER, WASHER, 19.8
140 ZF160522 1 SPACER, WASHER, 19.9
140 ZF200252 1 RING, SPACER
140 ZF160523 1 SPACER, WASHER, 20.1
140 ZF160524 1 SPACER, WASHER, 20.2
140 ZF160525 1 SPACER, WASHER, 20.3
140 ZF160526 1 SPACER, WASHER, 20.4
140 ZF160527 1 SPACER, WASHER, 20.5
144 ZF200253 1 SHIM, 6,2
144 ZF200254 1 SHIM, 6,1
144 ZF200255 1 SHIM, 6,0
144 ZF200256 1 SHIM, 5,9
144 ZF200257 1 SHIM, 5,8
166 ZF200258 1 SPACER RING, 22.5
166 ZF200259 1 SPACER RING, 22.6
166 ZF200260 1 SPACER RING, 22.7
166 ZF200261 1 SPACER RING, 22.8
166 ZF200262 1 SPACER RING, 22.9
166 ZF200263 1 SPACER RING, 23.0
166 ZF200264 1 SPACER RING, 23.1
166 ZF200265 1 SPACER RING, 23.2
166 ZF200266 1 SPACER RING, 23.3
166 ZF200267 1 SPACER RING, 23.4
166 ZF200268 1 SPACER RING, 23.5
166 ZF200269 1 SPACER RING, 23.6
166 ZF200270 1 SPACER RING, 23.7
166 ZF200271 1 SPACER RING, 23.8
166 ZF200272 1 SPACER RING, 23.9
166 ZF200273 1 SPACER RING, 24.0
166 ZF200274 1 SPACER RING, 24.1
168 ZF200245 1 SPACER RING, 22.5
200 ZF150040 2 BEARING, ROLLER
214 ZF150097 1 BEARING, ROLLER
220 ZF200234 1 NUT, ADJUSTING
222 ZF200235 1 NUT, ADJUSTING
224 ZF100233 1 PIN, SLOTTED
228 ZF200280 1 SHIM, 0.1
228 ZF200281 1 SHIM, 0.15
228 ZF200279 1 SHIM, 0.2
228 ZF200276 1 SHIM, 0.3

872235 - B25D ADT - Nov 2009 REV A

3-91
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY (CONT’D)

144
350
450

346

214
380
256 258
232 372
200
114 050

368 319
328 318
322 258
288
256 228
168
256 100
258 250
250
166
630

224
031

220
080
340

082
222
020

480
230
470
030
460
420
140
464

336
360
122

610
TD0005312-A

872235 - B25D ADT - Nov 2009 REV A

3-92
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY (CONT’D)

I Vin Series
Q
T
PART NO. T DESCRIPTION REMARKS
E From:
Y
M To:
228 ZF200277 1 SHIM, 0.5
228 ZF200278 1 SHIM, 1.0
228 ZF200282 1 SHIM, 1.1
228 ZF200283 1 SHIM, 1.2
228 ZF200284 1 SHIM, 1.3
228 ZF200285 1 SHIM, 1.4
228 ZF200286 1 SHIM, 1.5
228 ZF200287 1 SHIM, 1.6
228 ZF200288 1 SHIM, 1.7
228 ZF200289 1 SHIM, 1.8
228 ZF200290 1 SHIM, 2.6
228 ZF200291 1 SHIM, 2.7
228 ZF200292 1 SHIM, 2.8
228 ZF200293 1 SHIM, 2.9
228 ZF200294 1 SHIM, 3.0
228 ZF200295 1 SHIM, 3.1
228 ZF200296 1 SHIM, 3.2
228 ZF200297 1 SHIM, 3.3
228 ZF200298 1 SHIM, 3.4
228 ZF160528 1 SHIM, 2.0
228 ZF160529 1 SHIM, 2.05
228 ZF160530 1 SHIM, 2.1
228 ZF160531 1 SHIM, 2.15
228 ZF160532 1 SHIM, 2.2
228 ZF160533 1 SHIM, 2.25
228 ZF160534 1 SHIM, 2.3
228 ZF160535 1 SHIM, 2.35
228 ZF160536 1 SHIM, 2.4
228 ZF160537 1 SHIM, 2.45
228 ZF160538 1 SHIM, 2.5
230 ZF100236 12 SCREW, LOCKING
232 ZF100234 1 PIN, SLOT
250 ZF100235 2 SCREW, HEX
256 ZF100237 2 PLUG, SCREW
258 ZF140115 2 RING, SEALING
280 ZF140171 1 SEAL, SHAFT
288 ZF200236 1 BUSH, BEARING
318 ZF160539 1 RING,RETAINING
319 ZF160540 1 WASHER,THRUST
322 ZF160541 1 NUT, HEX
328 ZF200237 1 COVER
336 ZF210466 1 FLANGE, BEARING
340 ZF100233 1 PIN, SLOTTED
346 ZF160542 1 RING, RETAINING
350 ZF140116 1 SEAL, SHAFT
360 ZF100181 9 SCREW, HEX
368 ZF100017 6 SCREW, HEX
372 ZF210467 1 HOUSING, REDUCTION GEAR
380 ZF160543 1 RETAINER, SEAL
420 ZF200165 1 SHAFT, INPUT
430 ZF210469 1 CAP, DUST
450 ZF210470 1 SHAFT, FLANGE
460 ZF200323 1 FLANGE, MECH, 7C

872235 - B25D ADT - Nov 2009 REV A

3-93
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY (CONT’D)

144
350
450

346

214
380
256 258
232 372
200
114 050

368 319
328 318
322 258
288
256 228
168
256 100
258 250
250
166
630

224
031

220
080
340

082
222
020

480
230
470
030
460
420
140
464

336
360
122

610
TD0005312-A

872235 - B25D ADT - Nov 2009 REV A

3-94
SECTION 3 : DRIVETRAIN
MIDDLE DIFFERENTIAL ASSEMBLY (CONT’D)

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
464 ZF160777 1 SHIELD, DUST
470 ZF100207 1 WASHER, FLANGE NUT
480 ZF100208 1 NUT, FLANGE
610 ZF200238 1 GEAR, SPUR
630 ZF200239 1 GEAR, SPUR

872235 - B25D ADT - Nov 2009 REV A

3-95
SECTION 3 : DRIVETRAIN
MIDDLE DIFF, CLUTCH CONFIGURATION

110

30

50

60

40

90

80
80

70 40

60
100
10
50

30
14
20

TD0005313

872235 - B25D ADT - Nov 2009 REV 0

3-96
SECTION 3 : DRIVETRAIN
MIDDLE DIFF, CLUTCH CONFIGURATION

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
10 ZF200500 1 HOUSING, CLUTCH LIMITED SLIP DIFF
14 ZF200105 6 CAP, SEAL
20 ZF100077 1 SNAP RING
30 ZF100078 2 WASHER, THRUST
40 ZF200110 4 O.CLUTCH DISC, 2.1
40 ZF200106 4 O.CLUTCH DISC, 2.2
40 ZF200107 4 O.CLUTCH DISC, 2.3
40 ZF200108 4 O.CLUTCH DISC, 2.4
40 ZF200109 4 O.CLUTCH DISC, 2.5
50 ZF200111 4 I.CLUTCH DISC
60 ZF200498 2 PRESSURE RING
70 ZF200113 2 DIFF AXLE
80 ZF200185 2 GEAR, AXLE BEVEL
90 ZF200115 4 GEAR, DIFF BEVEL
100 ZF100080 12 PIN, DRIVING
110 ZF200501 1 COVER, HOUSING

872235 - B25D ADT - Nov 2009 REV 0

3-97
SECTION 3 : DRIVETRAIN
AXLE, REAR

A 13 22

27 2
30
26

20
27 3
33
6 14
27 21
32 11

24

8
12
28

4
15
25

9
10
5
1 16

23

19

17

18
31
29
TD0003518 A
320527 D

872235 - B25D ADT - Nov 2009 REV 0

3-98
SECTION 3 : DRIVETRAIN
AXLE, REAR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 320527 1 AXLE,REAR,B25D
1 310108 1 DIFF REFERENCE PAGE 3-103
2 290366 2 CALIPER,BRAKE REFERENCE PAGE 3-107
3 262082 2 KIT,PLANETARY HUB
4 207660 1 PLUG REFERENCE PAGES 3-100; 3-101
5 207626 1 PLUG,MAGNETIC REFERENCE PAGES 3-100; 3-101
6 207368 2 PLT,BOT,CALIPER GUARD
7 207367 2 PLT,TOP,RHS,CALIPER GUARD
8 206959 1 SIDE SHAFT,ZF DK,1191LG
9 206958 1 SIDE SHAFT,ZF DK,1261LG
10 203375 1 PLT,AXLE SERIAL NUMBER
11 202621 2 PLT,SEAL
12 201420 4 P-CLIP
13 183435 2 MTG,LHS,CALIPER GUARD
14 183432 2 MTG,RHS,CALIPER GUARD
15 183170 1 BANJO,HOUSING,DK REAR
16 176671 1 PIPE,BRAKE,REAR,LHS
17 176670 1 PIPE,BRAKE,REAR,RHS
18 176194 1 GUARD,BRAKE PIPE,RHS
19 176193 1 GUARD,BRAKE PIPE,LHS
20 173025 2 PLT,STIFFNER
21 140340 2 V-RING
22 120379 2 ELBOW
23 120308 1 BULKHEAD
24 120106 1 CONNECTOR
25 100925 16 SCREW,HEXHD
26 100466 12 CAPSCREW,SOCHD
27 100370 12 WASHER,HARDENED
28 100310 4 NUT,NYLOC
29 100227 4 SCREW,HEXHD
30 100211 8 SCREW,HEXHD
31 100148 4 WASHER,FLAT
32 100086 2 SCREW,HEXHD
33 100085 2 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

3-99
SECTION 3 : DRIVETRAIN
AXLE DRAIN & FILLER PLUGS

3
1

TD0005428

872235 - B25D ADT - Nov 2009 REV 0

3-100
SECTION 3 : DRIVETRAIN
AXLE DRAIN & FILLER PLUGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207626 1 PLUG,DRAIN MAGNETIC INCLUDES ITEM 3
2 207660 1 PLUG,FILLER INCLUDES ITEM 3
3 140880 2 O-RING

872235 - B25D ADT - Nov 2009 REV 0

3-101
SECTION 3 : DRIVETRAIN
REAR DIFFERENTIAL ASSEMBLY

1 030

040

220

170

130

500
100

230

020

050

220

080
280

420
200

300
428

320

TD0005310

872235 - B25D ADT - Nov 2009 REV 0

3-102
SECTION 3 : DRIVETRAIN
REAR DIFFERENTIAL ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 310108 1 DIFFERENTIAL ASSEMBLY REFERENCE PAGE 3-99
020 ZF200302 1 HOUSING,AXLE DRIVE
030 NSI 1 CLUTCH, LIMITED SLIP DIFF SEE LS DIFF FOR DETAILS
040 ZF100087 12 SCREW,LOCKING
050 ZF150082 1 BEARING,ROLLER
080 ZF160208 1 SPACER,WASHER,8.3
080 ZF160207 1 SPACER,WASHER,8.4
080 ZF160206 1 SPACER,WASHER,8.5
080 ZF160205 1 SPACER,WASHER,8.6
080 ZF160204 1 SPACER,WASHER,8.7
080 ZF160209 1 SPACER,WASHER,8.9
080 ZF160210 1 SPACER,WASHER,9.1
080 ZF160211 1 SPACER,WASHER,9.2
080 ZF160212 1 SPACER,WASHER,9.3
080 ZF160213 1 SPACER,WASHER,9.4
100 ZF150030 1 BEARING,ROLLER
130 ZF160233 1 WASHER,0.1
130 ZF160232 1 WASHER,0.2
130 ZF160193 1 WASHER,0.7
130 ZF160194 1 WASHER,0.8
130 ZF160195 1 WASHER,0.9
130 ZF160196 1 WASHER,1.0
130 ZF160197 1 WASHER,1.1
130 ZF160198 1 WASHER,1.2
130 ZF160199 1 WASHER,1.3
130 ZF160200 1 WASHER,1.4
130 ZF160201 1 WASHER,1.5
170 ZF150047 1 BEARING,ROLLER
200 ZF150048 1 BEARING,ROLLER
220 ZF100086 2 NUT,ADJUSTING
230 ZF100074 2 PIN,SLOTTED
280 ZF140041 1 SEAL,SHAFT
300 ZF100075 1 WASHER
320 ZF100076 1 NUT,HEXAGON
420 ZF200129 1 FLANGE,INPUT
428 ZF200101 1 DUST,PROTECTOR
500 ZF200182 1 GEAR,BEVEL SET

872235 - B25D ADT - Nov 2009 REV 0

3-103
SECTION 3 : DRIVETRAIN
REAR DIFF, CLUTCH CONFIGURATION

120
110

030

040
036

020 060

050
090
080

080

050

070

060
030 010
100

040
014

036

TD0005311

872235 - B25D ADT - Nov 2009 REV 0

3-104
SECTION 3 : DRIVETRAIN
REAR DIFF, CLUTCH CONFIGURATION

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
010 ZF200175 1 HOUSING,CLUTCH LIMITED SLIP DIFF
014 ZF200105 6 SEALING,CAP
020 ZF100077 1 RING,SNAP
030 ZF100078 2 WASHER,THRUST
036 ZF100079 2 WASHER,THRUST
040 ZF200110 4 O.CLUTCH DISC,2.1
040 ZF200106 4 O.CLUTCH DISC,2.2
040 ZF200107 4 O.CLUTCH DISC,2.3
040 ZF200108 4 O.CLUTCH DISC,2.4
040 ZF200109 4 O.CLUTCH DISC,2.5
050 ZF200111 4 I.CLUTCH DISC
060 ZF200498 2 PRESSURE RING
070 ZF200113 2 AXLE,DIFF
080 ZF200185 2 AXLE,BEVEL GEAR
090 ZF200115 4 GEAR,DIFF BEVEL
100 ZF100080 12 PIN,DRIVING
110 ZF200176 1 HOUSING,DIFF
120 ZF100061 2 SCREW,CAP

872235 - B25D ADT - Nov 2009 REV 0

3-105
SECTION 3 : DRIVETRAIN
BRAKE ASSEMBLY

3
4

12

6
5
7

11

9
10

TD0003683

872235 - B25D ADT - Nov 2009 REV 0

3-106
SECTION 3 : DRIVETRAIN
BRAKE ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290366 1 CALIPER,BRAKE,ROCKWELL,MINERAL REFERENCE PAGE 3-79; 89 & 99
2 NSI 1 HOUSING
3 201428 2 VALVE,BLEED
4 223905 4 PLATE,END
5 100039 8 SCREW,HEX HEAD
6 100466 6 SCREW,CAP
7 218439 4 PISTON
8 140330 1 KIT,SEAL,MINERAL OIL
9 223908 2 CYLINDER HEAD
10 120332 1 PLUG
11 ZF140008 1 O-RING
12 217180 2 PAD,BRAKE,SCL-2,NA-4

872235 - B25D ADT - Nov 2009 REV 0

3-107
SECTION 3 : DRIVETRAIN
PLANETARY HUB

A 5
22 35
3
23
22
8
29 17
21
13
31
4
11 19

1
28
33
32

14

25

9
26
18
10
2
20
7

34

30

27
6
24

16 12
15

262082 A
TD0005187 A

872235 - B25D ADT - Nov 2009 REV B

3-108
SECTION 3 : DRIVETRAIN
PLANETARY HUB

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 262082 2 KIT,PLANETARY HUB
1 207676 1 PLUG,MAGNETIC
2 207061 1 SUNGEAR
3 206987 3 GEAR,PLANET
4 206597 1 GEAR,RING
5 204457 3 CIRCLIP,OUTSIDE
6 201926 1 CIRCLIP:INNER
7 201650 1 CIRCLIP 38MM EXTERNAL
8 190550 1 PLANET CARRIER
9 190141 1 WASHER,HEAT TREATED
10 170222 1 CIRCLIP,REAR,AXLE
11 162440 3 PIN,PLANET
12 162077 1 DISC:14T AXLE
13 161893 1 RING GEAR CARRIER
14 161786 1 HUB:MACHINED
15 160956 1 RING,THRUST SUN GEAR
16 160571 1 STUB AXLE:MACHINED
17 160360 4 PLT,LOCK
18 160263 1 NUT,LOCK,REAR AXLE
19 160194 1 PLUG,BRONZE THRUST
20 160193 1 RING,STEEL
21 160190 4 PLT,RETAINER,RING GEAR
22 160182 6 SHIM:PLANET
23 150242 3 BEARING,PLANET GEAR
24 150069 1 BEARING,TAPER ROLLER
25 150065 1 BEARING,TAPER ROLLER
26 150018 1 ROLLER,BEARING
27 140471 1 SEAL,CASSETTE
28 140105 3 O-RING
29 120128 1 PLUG
30 100760 14 SCREW,HEXHD
31 100478 24 SCREW,HEXHD
32 100351 12 NUT,TAPERED
33 100268 12 STUD,WHEEL
34 100228 30 CAPSCREW,SOCHD
35 100149 8 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV B

3-109
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE)

10

P008359 B

872235 - B25D ADT - Nov 2009 REV 0

3-110
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 260326 6 W/SET,23.5R25,XADN,MICH
2 202983 1 TYRE,23.5R25,XADN,MICH
3 190859 1 WHEEL,19X25X2.5,3 PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 262068 6 W/SET,23.5R25,RL2+,GOOD
2 200499 1 TYRE,23.5R25,2*,MUD/SAND
3 190859 1 WHEEL,19X25X2.5,3 PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 263322 6 W/SET,23.5R25,B/STONE,VLT,B
2 217248 1 TYRE,23.5R25,B/STONE,VLT,E3/L3
3 190859 1 WHEEL,19X25X2.5,3 PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 263778 6 W/SET,23.5R25,TRIAN
2 217854 1 TYRE,23.5R25,TRIANGLE
3 190859 1 WHEEL,19X25X2.5,3 PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 202063 1 VALVE,JUMBO (STRAIGHT)
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

872235 - B25D ADT - Nov 2009 REV 0

3-111
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE) CONTINUED

10

P008359 B

872235 - B25D ADT - Nov 2009 REV 0

3-112
SECTION 3 : DRIVETRAIN
WHEEL SET (CHOICE) CONTINUED

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264751 6 W/SET,23.5R25,TL3A+
2 214217 1 TYRE,23.5R25,TL3A+
3 190859 1 WHEEL,19X25X2.5,3 PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 202063 1 VALVE,JUMBO (STRAIGHT)
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

1 266247 6 W/SET,23.5R25,ET6A,TECHKING
2 214564 1 TYRE,23.5R25,ET6A,TECHKING
3 190859 1 WHEEL,19X25X2.5,3 PCE
4 226117 1 RING,LOCK
5 202043 1 DRIVER,RECTANGULAR
6 226122 1 BAND,BEAD SEAT
7 NSI 1 RIM BASE
8 200437 1 VALVE,JUMBO 63MM SWIVEL
9 200438 1 SPUD,TUBELESS
10 100351 12 NUT,TAPERED

872235 - B25D ADT - Nov 2009 REV 0

3-113
872235 - B25D ADT - Nov 2009
3-114
 SECTION 4 : HYDRAULICS

872235 - B25D ADT - Nov 2009 REV 0

4-1
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, CAB - DETAIL A

43
42 22
22 27
15 34
37 38

42
25

45
32
34
45
15 22 27 22 26

4 25
10
16
8

9 5 29

47 17
35
19
41
40
39
11 35
41
12

21
18 23

20 36
24 5 4
40
9
44 36
46
8
10

TD0003473 - C
E14832503 SH2-3 C

872235 - B25D ADT - Nov 2009 REV 0

4-2
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, CAB - DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 243950 1 HOSE
5 243949 1 HOSE
8 243946 1 HOSE
9 243945 1 HOSE
10 243944 1 HOSE
11 216283 1 RUBBER,ISOLATE,HYDR,CAB,FRONT
12 216282 1 RUBBER,ISOLATE,HYDR,CAB,MID
15 210247 1 VALVE,STEERING REFERENCE PAGE 4-9
16 207865 1 GASKET,ORBITAL
17 207253 1 HOSE,PROTECT,SPIRAL GRD
18 206829 8 SPACER,CLAMP,ALUM
19 206827 4 CLAMP,ALU,4 BOLT
20 206826 4 CLAMP,ALU,2 BOLT
21 206825 4 CLAMP,RUBBER,15,UNDER CAB
22 206480 5 ISOLATOR,STEERING ORBITAL
23 204541 2 MTG,RUBBER CIRCULAR
24 187502 1 PLT,RETAIN,HOSES,CAB,MID
25 174550 1 MTG,ORBITAL,CAB
26 161099 2 BOSS,ORBITAL
27 161028 5 WASHER,ORBITAL MTG
29 122032 1 ELBOW
32 122017 4 CONNECT
34 101307 5 WASHER,FLAT
35 101156 4 CAPSCREW,SOCHD
36 101080 6 WASHER,HARDENED
37 100945 3 SCREW,HEXHD
38 100733 4 SCREW,HEXHD
39 100198 11 SCREW,HEXHD
40 100548 16 WASHER,HARDENED
41 100543 4 WASHER,FENDER
42 100370 7 WASHER,HARDENED
43 100314 3 NUT,NYLOC
44 100312 8 NUT,NYLOC
45 100091 2 SCREW,HEXHD
46 100086 2 SCREW,HEXHD
47 100084 8 BOLT,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

4-3
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, CAB - DETAIL B

31
31
14
28

30
13

33
30

39
48
14 243949
243945 243946
3
243951 243948
1
6 2

249944
243954

243954 243950

243947

TD0003474 B
E14832503 SH3-3 C

872235 - B25D ADT - Nov 2009 REV 0

4-4
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, CAB - DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243954 1 HOSE
2 243954 1 HOSE
3 243951 1 HOSE
6 243948 1 HOSE
7 243947 1 HOSE
13 216255 1 GASKET,PEDAL,BRAKE,MICO
14 210947 1 PEDAL,BRAKE REFERENCE PAGE 4-7
18 206829 8 SPACER,CLAMP,ALUM
19 206827 4 CLAMP,ALU,4 BOLT
20 206826 4 CLAMP,ALU,2 BOLT
21 206825 4 CLAMP,RUBBER,15,UNDER CAB
28 122153 1 ELBOW
30 122028 2 ELBOW
31 122021 3 CONNECT
33 120397 1 PLUG,HOLLOW HEX
39 100198 11 SCREW,HEXHD
40 100548 16 WASHER,HARDENED
44 100312 8 NUT,NYLOC
47 100084 8 BOLT,HEXHD
48 100062 3 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

4-5
SECTION 4 : HYDRAULICS
BRAKE PEDAL

1
34

40 42
41

31 35
38 43
36
39
44
33
46
32
47
30
45 48
49
29 50

37

21
20
17
22 19
23
27
18
24
25
26

28 2
15 16

14
13

10

16 8
4 6
12
5 11 9
13
14
9
10

TD0003120

872235 - B25D ADT - Nov 2009 REV 0

4-6
SECTION 4 : HYDRAULICS
BRAKE PEDAL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210947 1 BRAKE PEDAL,MICO REFERENCE PAGE 4-5
2 226821 1 PEDAL & BASE ASSEMBLY
3 NSI 1 PEDAL
4 NSI 1 BASE,PEDAL
5 NSI 2 SCREW,CAP
6 NSI 2 WASHER
7 226818 1 KIT,REPAIR,PEDAL & BASE
8 NSI 1 PIN
9 NSI 2 CIRCLIP
10 NSI 2 PIN,SPLIT
11 NSI 1 CAM
12 NSI 1 PIN
13 NSI 2 BUSH
14 NSI 2 CIRCLIP
15 226817 1 KIT,SWITCH/HARNESS REPAIR
16 NSI 2 PIN,SPLIT
17 NSI 1 SWITCH AND HARNESS
18 NSI 2 SCREW
19 NSI 2 SCREW
20 NSI 1 INSULATOR
21 NSI 1 BRACKET
22 NSI 1 BRACKET
23 NSI 2 NUT
24 NSI 2 WASHER,LOCK
25 NSI 1 CLAMP
26 NSI 1 SCREW,CAP
27 NSI 1 SPACER
28 NSI 1 STOP
29 226820 1 VALVE ASSEMBLY
30 NSI 1 HOUSING
31 226815 1 KIT,VALVE REPAIR
32 NSI 1 CUP
33 NSI 1 SEAL
34 NSI 1 O-RING
35 NSI 1 O-RING
36 NSI 1 O-RING
37 NSI 1 BOOT
38 NSI 2 WASHER
39 NSI 1 SPRING
40 NSI 1 PLUG,END
41 NSI 1 RETAINER
42 NSI 1 SPRING
43 NSI 1 SPOOL
44 NSI 1 SPOOL
45 NSI 1 RETAINER ASSY
46 NSI A/R SHIM
47 NSI 1 SPRING
48 NSI 1 SPRING
49 NSI 1 SPRING
50 NSI 1 PISTON

872235 - B25D ADT - Nov 2009 REV 0

4-7
SECTION 4 : HYDRAULICS
STEERING CONTROL VALVE

1
9

11
10 4
9 5

7
18 6

3
8

17
14

16

15

13

12

23

22

21

20

19
TD0005221

872235 - B25D ADT - Nov 2009 REV 0

4-8
SECTION 4 : HYDRAULICS
STEERING CONTROL VALVE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210247 1 VALVE,STEERING REFERENCE PAGE 4-3
2 NSI 1 HOUSING
3 220152 1 SEAL,OIL
4 220609 1 PLUG
5 220610 1 O-RING
6 220697 1 KIT,SEAL,ORBITAL VALVE INCLUDES ITEMS 3, 7 & 8
7 NSI 1 SEAL
8 NSI 3 O-RING
9 220608 2 RACE,BEARING
10 220693 1 BEARING,NEEDLE THRUST
11 220611 1 RING,RETAINING
12 220694 1 SPRING,CENTERING
13 NSI 1 SPOOL
14 NSI 1 SLEEVE
15 NSI 4 BALL,CHECK
16 221645 1 PIN,DRIVE RETAINER
17 221644 1 SHAFT,DRIVE
18 221643 1 PLATE,SPACER
19 223149 1 GEROTOR SET
20 NSI 1 CAP,END
21 223151 2 BALL,CHECK
22 223150 2 PIN,ROLL
23 223148 7 CAP,SCREW

872235 - B25D ADT - Nov 2009 REV 0

4-9
SECTION 4 : HYDRAULICS
EMERGENCY STEERING PUMP CHECK VALVE

6
5

TD0000008A

872235 - B25D ADT - Nov 2009 REV 0

4-10
SECTION 4 : HYDRAULICS
EMERGENCY STEERING PUMP CHECK VALVE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210791 1 VALVE,CHECK,EMERGENCY STEERING REFERENCE PAGES 4-35
2 220606 1 VALVE ,RELIEF
3 220605 1 KIT,SEAL,RELIEF VALVE
4 226792 5 PLUG
5 140806 1 O-RING
6 140805 1 O-RING

872235 - B25D ADT - Nov 2009 REV 0

4-11
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

4
5 7
8

6
9

28

TD0004625A

872235 - B25D ADT - Nov 2009 REV 0

4-12
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210493 1 PUMP,EMERGENCY STEERING REFERENCE PAGES 4-35
2 223654 1 ROTARY,GROUP
3 223648 1 PLATE,DISTRIBUTION
4 222285 1 SHIM
5 222287 1 BEARING,TAPERED,ROLLER
6 222290 1 O-RING
7 223214 1 PIN,DOWEL
8 226025 1 PLATE,PORT
9 223661 4 SCREW,SOC. HEAD
10 223657 1 PLATE,SWASH
11 222288 2 SHELL,CRADLE
12 222284 1 SPRING
13 223658 1 SHAFT,DRIVE
14 222286 1 BEARING,TAPERED,ROLLER
15 222289 1 SEAL,SHAFT
16 221366 1 CIRCLIP
17 222308 1 PLUG
18 222277 1 O-RING
19 223655 1 PISTON,CONTROL
20 222280 1 ROD,PISTON
21 222281 1 HOUSING,PUMP
22 221367 1 PLUG
23 223247 1 VALVE,PILOT
24 223674 4 WASHER,DOWTY,PILOT VALVE CAPS
25 223218 3 O-RING
26 223220 1 PLUG
27 223219 4 SCREW,CAP
28 223213 1 PLUG

872235 - B25D ADT - Nov 2009 REV 0

4-13
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING (ALTERNATE)

25

18

17
23 14 13
12
22 24
10
16
26 21 15
20

19

11

7
8

4
3

6
5
TD0005378A

872235 - B25D ADT - Nov 2009 REV 0

4-14
SECTION 4 : HYDRAULICS
PUMP, EMERGENCY STEERING (ALTERNATE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210991 1 PUMP,HYDRAULIC
2 NSI 1 HOUSING,PUMP
3 NSI 1 CIRCLIP,INTERNAL
4 NSI 1 SEAL,SHAFT
5 NSI 1 PLUG
6 NSI 1 O-RING
7 NSI 1 O-RING
8 NSI 1 BEARING,SHAFT
9 NSI 1 SHAFT,DRIVE
10 227142 2 SADDLE,BEARING
11 NSI 1 SWASH PLATE
12 227138 1 ROTARY GROUP ASSY
13 NSI 1 PLATE,VALVE
14 NSI 1 TURNING DISC
15 227141 1 BEARING,REAR
16 NSI 1 SEAL
17 NSI 1 PIN,DOWEL
18 227143 1 CONTROL PISTON ASSY
19 NSI 4 O-RING
20 NSI 1 COVER,REAR
21 227139 1 CONTROLLER
22 NSI 4 CAPSCREW
23 NSI 3 O-RING
24 NSI 1 PLUG
25 NSI 4 CAPSCREW
26 227144 1 KIT,SEAL,VITON ITEM NOT ILLUSTRATED

872235 - B25D ADT - Nov 2009 REV 0

4-15
SECTION 4 : HYDRAULICS
PUMP, EMERG. STEER BI-DIRECTIONAL (OPTIONAL)

A 7

10

11

8
6

TANK

P2 L2

TD0006611
266480-0

872235 - B25D ADT - Nov 2009 REV 0

4-16
SECTION 4 : HYDRAULICS
PUMP, EMERG. STEER BI-DIRECTIONAL (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266480 1 PUMP,BI-DIRECTIONAL,E/STEERING
1 243331 1 HOSE
2 243316 1 HOSE
3 243003 1 HOSE
4 210778 1 PUMP,EMERGENCY STEERING
5 122321 1 REDUCER
6 122156 1 CONNECT
7 122096 1 ELBOW
8 122032 1 ELBOW
9 120596 1 CONNECT
10 100424 2 WASHER,HARDENED
11 100212 2 BOLT

872235 - B25D ADT - Nov 2009 REV 0

4-17
SECTION 4 : HYDRAULICS
HYDRAULIC KIT: CAB TILT SYSTEM

12 33
35

4
7
9
35
28 30
29

19
15
36
6
36

34

17
18
11
1 24
2 10

14 27
23

20

35
26 8
22 14
14 27
24
32 21
27 35
16 31 30
13
25 16
27 24
5
TD0003577 - C
E9836303 SH 1-2 J

872235 - B25D ADT - Nov 2009 REV 0

4-18
SECTION 4 : HYDRAULICS
HYDRAULIC KIT: CAB TILT SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243309 2 HOSE
2 243309 2 HOSE
3 230152 1 CYLINDER REFERENCE PAGES 4-20, 4-21
4 210920 1 PUMP,MANUAL,TANK CAP REFERENCE PAGES 4-22, 4-23
5 207219 1 SPRING,CABSTRUT
6 203923 1 GROMMET
7 203764 2 P-CLIP
8 203680 2 P-CLIP
9 187696 1 BKT,MTG,HOSES,CAB TILT
10 186038 1 MTG,CAB,TILT CYL,REAR
11 186037 1 MTG,CAB,TILT CYL,FRONT
12 174739 1 STAY,CAB
13 162456 2 WASHER,SPRING RET,BIN HEAT
14 162014 4 WASHER,VESCONITE
15 161914 1 PIN,SMALL HEAD
16 160432 2 SLEEVE,PEDAL,VESCONITE
17 160074 1 BUSH
18 122098 2 ELBOW
19 122032 2 ELBOW
20 101993 1 SCREW,HEXHD
21 101345 1 WASHER,HARDENED
22 101343 1 WASHER,MILDSTEEL
23 100698 1 BOLT,HEXHD
24 100653 3 NUT,STOVER
25 100652 1 NUT,STOVER
26 100644 1 BOLT,HEXHD
27 100532 10 WASHER,HARDENED
28 100370 2 WASHER,HARDENED
29 100356 2 WASHER,COPPER
30 100310 3 NUT,NYLOC
31 100200 1 BOLT,HEXHD
32 100141 1 BOLT,HEXHD
33 100081 2 SCREW,HEXHD
34 100070 1 SPLITPIN
35 100061 6 WASHER,FLAT
36 100012 5 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

4-19
SECTION 4 : HYDRAULICS
CAB TILT CYLINDER BREAKDOWN

6 10

11
1
7
12

13
8

14
9
15

5
17

16
3

TD0004268
230152 - A

872235 - B25D ADT - Nov 2009 REV 0

4-20
SECTION 4 : HYDRAULICS
CAB TILT CYLINDER BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 230152 1 CYLINDER REFERENCE PAGES 4-18, 4-19
2 160523 2 BUSH,TILT CYL
3 183202 1 BARREL,CAB TILT
4 183203 1 ROD,CAB TILT
5 100290 1 NUT,CASTLE
6 160993 1 NECKBUSH,NUT
7 160994 1 NECKBUSH,SET
8 161318 1 PISTON
9 140565 1 KIT,SEAL
10 140059 1 O-RING
11 140033 1 SEAL,WIPER
12 140044 1 SEAL,SINGLE ACTING
13 140368 1 O-RING
14 140400 1 RING,BACK UP
15 140734 1 O-RING
16 100152 1 SPLITPIN
17 140032 1 SEAL,PISTON

872235 - B25D ADT - Nov 2009 REV 0

4-21
SECTION 4 : HYDRAULICS
PUMP, CAB TILT

P011140

872235 - B25D ADT - Nov 2009 REV 0

4-22
SECTION 4 : HYDRAULICS
PUMP, CAB TILT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210920 1 PUMP,MANUAL,TANK CAP REFERENCE PAGES 4-18, 4-19
2 140660 1 KIT,SERVICE

872235 - B25D ADT - Nov 2009 REV 0

4-23
SECTION 4 : HYDRAULICS
VOAC BLOCK

(M5,M6,ML1
(MP2) (MP1) 78
ML2,MP3,MR)
47 47
(TT)
TEMP
24
SENDER

(B) 55
(A)

(A4) 58
(B5) 50
55 (T2)
(B6) 50 78
(A5) 51
(A6) 51

(M4) 47

(D) 46

(L3) 48

14 41(P2)
44 (P3)
(L1) 48
82
73 52(P1)
82
47 (L2)
28 73

VOAC PORT FUNCTIONS

A BIN TIP UP 73
B BIN TIP DOWN 73
A4 PLUGGED
A5 REAR BRAKE ACCUMULATORS
76
A6 FRONT BRAKE ACCUMULATORS
80
B5 BRAKE PEDAL (P)
B6 BRAKE PEDAL (P)
D TANK
L1 MAIN PUMP (X)
L2 STEERING PUMP (X)
L3 STEERING VALVE (LS)
M4 TEST POINT MANIFOLD (M4)
M5 TEST POINT
M6 TEST POINT
ML1 TEST POINT
ML2 TEST POINT
MP1 TEST POINT MANIFOLD (MP1)
MP2 TEST POINT MANIFOLD (MP2)
MP3 TEST POINT
MR TEST POINT
P1 MAIN PUMP PRESSURE (B)
P2 STEERING PUMP PRESSURE (B)
P3 STEERING VALVE (P)
S4 LOW ACCUMULATOR BRAKE PRESSURE SWITCH
SP1 EMERGENCY STEERING SWITCH
T2 TANK RETURN
T3 STEERING VALVE (T) TD0003214 - E
TT TEMP SENDER UNIT
E14832501 SH2-5 E

872235 - B25D ADT - Nov 2009 REV 0

4-24
SECTION 4 : HYDRAULICS
VOAC BLOCK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
14 210907 1 VALVE,MANIFOLD
24 201737 6 POINT,TEST,HYD
28 182999 1 MTG,BRACKET,T3,HYD BLOCK
41 122156 2 CONNECT
44 122071 1 ELBOW
46 122068 1 CONNECT
47 122049 4 CONNECT
48 122047 2 ELBOW
50 122021 2 CONNECT
51 122018 6 CONNECT
52 122014 1 ELBOW
55 120238 8 FLANGE,HALF
58 120040 1 PLUG,HEX
73 100370 17 WASHER,HARDENED
76 100314 8 NUT,NYLOC
78 100225 12 CAPSCREW,SOCHD
80 100178 4 SCREW,HEXHD
82 100089 5 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

4-25
SECTION 4 : HYDRAULICS
VOAC BLOCK - VALVE POSITIONS

1 7 12
16
26
6

14

19 10 9
10
9
6
17,18
6

2 5
17,18
11
7 2

16 15 16

15
12
13

26
12

26

16
9,10 3,4 TD0003662

872235 - B25D ADT - Nov 2009 REV 0

4-26
SECTION 4 : HYDRAULICS
VOAC BLOCK - VALVE POSITIONS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210907 1 VOAC BLOCK
2 224398 1 VALVE,PRESSURE RELIEF INCLUDES SEAL KIT ITEM 20
3 224399 1 ORIFICE
4 221418 1 VALVE,CHECK
5 226848 1 VALVE,SHUTTLE
6 226849 1 VALVE,PRESSURE REDUCING INCLUDES SEAL KIT ITEM 25
7 221417 1 VALVE,RELIEF UNLOADING INCLUDES SEAL KIT ITEM 20
8 221425 1 VALVE,PRESSURE RELIEF
9 221420 1 VALVE,DIRECTIONAL CONTROL INCLUDES SEAL KIT ITEM 21
10 224363 1 COIL,DIRECTIONAL CONTROL
11 224400 1 ORIFICE,SCREW
12 226850 1 VALVE,PRIORITY,STEERING
13 224401 1 VALVE,CHECK INCLUDES SEAL KIT ITEM 24
14 224405 1 VALVE,CHECK INCLUDES SEAL KIT ITEM 22
15 224402 2 VALVE,SHUTTLE INCLUDES SEAL KIT ITEM 23
16 224406 1 VALVE,PRESSURE RELIEF
17 226851 2 COIL,DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER
19 226853 1 ORIFICE,SCREW
20 221422 A/R KIT,SEAL NOT ILLUSTRATED
21 221423 A/R KIT,SEAL NOT ILLUSTRATED
22 221424 A/R KIT,SEAL NOT ILLUSTRATED
23 224413 A/R KIT,SEAL NOT ILLUSTRATED
24 224412 A/R KIT,SEAL NOT ILLUSTRATED
25 226857 A/R KIT,SEAL NOT ILLUSTRATED
26 226858 1 VALVE,BIN TIP SECTION COMPLETE

872235 - B25D ADT - Nov 2009 REV 0

4-27
SECTION 4 : HYDRAULICS
VOAC BLOCK - VALVES

6
2 7
4

3
5
20

25 20

8 12

11,19 13

24

10

15

14

23

9
22

17
16

21 18

TD0003920

872235 - B25D ADT - Nov 2009 REV 0

4-28
SECTION 4 : HYDRAULICS
VOAC BLOCK - VALVES

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210907 1 VOAC BLOCK
2 224398 1 VALVE, PRESSURE RELIEF INCLUDES SEAL KIT ITEM 20
3 224399 1 ORIFICE
4 221418 1 VALVE, CHECK
5 226848 1 VALVE, SHUTTLE
6 226849 1 VALVE, PRESSURE REDUCING INCLUDES SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING INCLUDES SEAL KIT ITEM 20
8 221425 1 VALVE, PRESSURE RELIEF
9 221420 1 VALVE, DIRECTIONAL CONTROL INCLUDES SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL
11 224400 1 ORIFICE, SCREW
12 226850 1 VALVE, PRIORITY, STEERING
13 224401 1 VALVE, CHECK INCLUDES SEAL KIT ITEM 24
14 224405 1 VALVE, CHECK INCLUDES SEAL KIT ITEM 22
15 224402 2 VALVE, SHUTTLE INCLUDES SEAL KIT ITEM 23
16 224406 1 VALVE, PRESSURE RELIEF
17 226851 2 COIL, DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER
19 226853 1 ORIFICE, SCREW
20 221422 A/R KIT, SEAL
21 221423 A/R KIT, SEAL
22 221424 A/R KIT, SEAL
23 224413 A/R KIT, SEAL
24 224412 A/R KIT, SEAL
25 226857 A/R KIT, SEAL

872235 - B25D ADT - Nov 2009 REV 0

4-29
SECTION 4 : HYDRAULICS
VOAC BLOCK - TIP SECTION

4
2

9
5

10
6
7

11

2
8

TD0003926

872235 - B25D ADT - Nov 2009 REV 0

4-30
SECTION 4 : HYDRAULICS
VOAC BLOCK - TIP SECTION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 226858 1 VALVE,BIN TIP SECTION COMPLETE
2 226859 2 KIT,CAP TIP LEVER
3 226860 1 KIT,SEAL,SPOOL STOP
4 226861 1 KIT,SPRING
5 226862 1 VALVE,RELIEF INCLUDES ITEM 7
6 226863 1 VALVE,RELIEF INCLUDES ITEM 7
7 226864 2 KIT,SEAL,RELIEF VALVE
8 226865 2 SPOOL,LS
9 140988 1 KIT,SEAL INTERSECTION
10 226866 1 VALVE,CHECK
11 226867 1 ORIFICE

872235 - B25D ADT - Nov 2009 REV 0

4-31
SECTION 4 : HYDRAULICS
STEERING CYLINDERS

63

70

31
37
30
38 51
6
ROTATE ROD END 180°
GREASE NIPPLES TO FACE
29 OUTWARDS 12
7
51
35 51
7
33

43 6
18
12
38 43
51
30
61
34
68
75
70 71 71
67 60

TD0003218 - E
E14832501 SH3-5 E

872235 - B25D ADT - Nov 2009 REV 0

4-32
SECTION 4 : HYDRAULICS
STEERING CYLINDERS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
6 243339 1 HOSE PART KIT OF 262230
7 243338 1 HOSE PART KIT OF 262230
12 230167 2 CYL,D60XD100X468S REFERENCE PAGE 4-49
18 207788 2 SPACER,STEER PLASTIC
29 176408 2 PIN,D60X116L,EXPANDER
30 176407 4 CONE,STEER TOP
31 176406 2 PLT,STEER TOP
33 162394 2 PLT,LOCATING
34 162384 2 PLT,LOWER,STEERING
35 150044 2 BEARING,CARB
37 140398 2 O-RING
38 140162 4 O-RING
43 122107 2 TEE,RUN
51 122018 6 CONNECT
60 101048 2 CAPSCREW,SOCHD
61 101021 2 CAPSCREW,SOCHD
63 100927 2 BOLT,HEXHD
67 100654 2 NUT,STOVER
68 100653 4 NUT,STOVER
70 100536 6 WASHER,HARDENED
71 100532 8 WASHER,HARDENED
75 100322 4 NUT,HEX

872235 - B25D ADT - Nov 2009 REV 0

4-33
SECTION 4 : HYDRAULICS
FRONT CHASSIS

22 77
69
5
66 69
23 23
BOTTOM
OF HYD 20
TANK
(L)
(P1) 5
40 (L2)
(D)

9 9 3
(P2) 10 (A6)
(L2)
16 (L2) VOAC
49 BLOCK
4
(A5)
(L1) 45
8
ACCUMULATOR
10 TO VOAC A6
(L2)
72 17 3
79
9 4
15 (L1)
54 49
41 ACCUMULATOR
64 TO VOAC A5
65
74 70
21
25
13
82
73 32 19
73
27
76
39
26
56

26
53

243875 243317

243875 MAIN PUMP

CASE DRAIN

CAB TILT
HOSE
CAB TILT
HOSE

DETAIL A TD0003226 - F
E14832501 SH4-5 E

872235 - B25D ADT - Nov 2009 REV A

4-34
SECTION 4 : HYDRAULICS
FRONT CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 243875 1 HOSE Part of Kit 262230
4 243875 1 HOSE Part of Kit 262230
5 243396 1 HOSE Part of Kit 262230
8 243317 1 HOSE Part of Kit 262230
9 243316 1 HOSE Part of Kit 262230
10 243003 1 HOSE
13 223816 1 FILTER Part of Kit 262230
15 210791 1 VALVE,CHECK,E/STEER REFERENCE PAGE 4-11
16 210493 1 PUMP,#52 A10VO28 E/STEER REFERENCE PAGE 4-13
17 210492 1 PUMP,#31 A10VO74 SERVICE REFERENCE PAGE 4-45
17 210992 1 PUMP,HYDRAULIC REFERENCE PAGE 4-47
19 207251 1 HOSE,PROTECT,SPIRAL GUARD
20 207124 1 CLAMP,RUBBER
21 206945 1 MTG,RUBBER
22 206829 2 SPACER,CLAMP,ALUM
23 206658 2 CLAMP,ALU,2 BOLT
25 200653 1 CABLE TIE
26 200062 2 CLAMP,HOSE
27 186890 1 BKT,BREATHER,AXLE
32 162404 2 WASHER
39 130001 1 HOSE,PUSHLOCK
40 122192 1 ELBOW
41 122156 2 CONNECT
45 122069 1 ELBOW
49 122032 2 ELBOW
53 121275 1 MALE-8
54 120596 1 CONNECT
56 120161 1 ADAPTOR,BARBED
64 100848 4 CAPSCREW,SOCHD
65 100847 4 CAPSCREW,SOCHD
66 100747 2 BOLT
69 100548 4 WASHER,HARDENED
70 100536 6 WASHER,HARDENED
72 100424 2 WASHER,HARDENED
73 100370 17 WASHER,HARDENED
74 100365 2 SCREW,HEXHD
76 100314 8 NUT,NYLOC
77 100312 2 NUT,NYLOC
79 100212 2 BOLT
82 100089 5 SCREW

872235 - B25D ADT - Nov 2009 REV A

4-35
SECTION 4 : HYDRAULICS
MAIN PUMP DELIVERY

VOAC BLOCK
(P1)

36
81
57
62
55
36

NIP UP THEN 76 11
HALF TURN TO NB. REMOVE PROTECTION COVER
TIGHTEN ON PLATES AND GASKETS ON EACH END,
BOTH ENDS PRIOR TO CONNECTING HOSES

73 SCREW END
THIS SIDE 2
(OUT)

WELDED END
THIS SIDE 42
(IN)

59 MAKE SURE THAT THE

SUPPLIED O-RING IS 57
INSTALLED IN THE O-RING
GROOVE BEFORE COUPLING
81

TD0005369-B
E14832501 SH5-5 E

872235 - B25D ADT - Nov 2009 REV 0

4-36
SECTION 4 : HYDRAULICS
MAIN PUMP DELIVERY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 244102 1 HOSE
2 244101 1 HOSE
11 230409 1 DAMPER REFERENCE PAGE 4-39
36 140728 2 O-RING
42 122117 1 ELBOW
55 120238 8 FLANGE,HALF
57 120142 4 FLANGE,HALF
59 101258 2 U-BOLT
62 100952 4 CAPSCREW,SOCHD
73 100370 17 WASHER,HARDENED
76 100314 8 NUT,LOCK
81 100114 8 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

4-37
SECTION 4 : HYDRAULICS
DAMPER ASSEMBLY

TD0005401-E
230409-G

872235 - B25D ADT - Nov 2009 REV B

4-38
SECTION 4 : HYDRAULICS
DAMPER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 230409 1 DAMPER,TH,2.8L-16FH REFERENCE PAGES 4-37
1 184609 1 BARREL
2 162638 1 END
3 140159 1 O-RING
4 140103 1 RING,ANTI-EXTRUSION
5 140020 1 O-RING

872235 - B25D ADT - Nov 2009 REV B

4-39
SECTION 4 : HYDRAULICS
ACCUMULATOR KIT - SOUTH AFRICA

A 4

3
3

1 2

ISO VIEW
± 38°
±38
°

TOP VIEW
TD0004043 B
264137 A

872235 - B25D ADT - Nov 2009 REV 0

4-40
SECTION 4 : HYDRAULICS
ACCUMULATOR KIT - SOUTH AFRICA

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264137 1 KIT,ACCU,S/AFRICA
1 210923 2 ACCUM,PISTON,CRIMPED
2 187318 1 CLAMP,2 ACCUMULATORS
3 122257 2 REDUCER
4 122008 2 ELBOW
5 101309 1 WASHER,FENDER
6 101211 1 BOLT,J
7 100312 1 NUT,NYLOC

872235 - B25D ADT - Nov 2009 REV 0

4-41
SECTION 4 : HYDRAULICS
ACCUMULATOR KIT - EUROPE

A
3

2
1

ISO VIEW
±38°
±38
°

TOP VIEW
TD0005032
264138

872235 - B25D ADT - Nov 2009 REV 0

4-42
SECTION 4 : HYDRAULICS
ACCUMULATOR KIT - EUROPE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264138 1 KIT,ACCU,EURO
1 210244 2 PISTON,ACCUM
2 187318 1 CLAMP,2 ACCUMULATORS
3 122008 2 ELBOW
4 101309 1 WASHER,FENDER
5 101211 1 BOLT,J
6 100312 1 NUT,NYLOC

872235 - B25D ADT - Nov 2009 REV 0

4-43
SECTION 4 : HYDRAULICS
HYDRAULIC PUMP

11
9
3 13
12
2
5
10 17
22
20
4
18
19

6 21
8
7

16

15
14 23
24

27

28
25

26

30
32
29 31

TD0005553

872235 - B25D ADT - Nov 2009 REV 0

4-44
SECTION 4 : HYDRAULICS
HYDRAULIC PUMP

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210492 1 PUMP,HYDRAULIC REFERENCE PAGES 4-35
2 223219 4 CAP SCREW
3 223247 1 PILOT VALVE DFRI COMPLETE
4 223220 1 PLUG
5 223218 3 O-RING
6 100256 4 CAPSCREW,SOCHD
7 223244 4 O-RING
8 226039 1 PLATE,PORT A10V
9 223213 1 TEAR-OFF-PLUG
10 223214 1 DOWEL PIN
11 223246 1 PLUG VSTI
12 226046 1 PISTON,CONTROL
13 226047 1 GUIDE,PISTON
14 223259 1 COUNTER PISTON
15 223261 1 SPRING
16 223260 1 SPRING
17 226037 1 GROUP,ROTARY A10V
18 224693 3 PIN,PRESSURE
19 223248 9 PISTON
20 223238 1 SHIM
21 223240 1 TAPERED ROLLER BEARING
22 223237 1 DISC
23 223235 1 SWASH PLATE
24 223241 2 CRADLE,SHELL
25 226040 1 SHAFT,DRIVE
26 223239 1 TAPERED ROLLER BEARING
27 223243 1 O-RING
28 223233 1 PUMP HOUSING
29 223212 1 PLUG
30 140062 1 O-RING
31 223245 1 SEEGER-V-RING
32 223242 1 SHAFT SEAL

872235 - B25D ADT - Nov 2009 REV 0

4-45
SECTION 4 : HYDRAULICS
HYDRAULIC PUMP (ALTERNATIVE)

1
26 4*
27* 13**
7
8* 12**
28 29*
6
30

11*

9
5
33 35* 37
31

27*
36* 3 10*
34* 26
32

15
14 22
2
23*

20* 21
18**
16

17

25*
24
19** 23*
22

38

40 41
40

41
42

40
39 TD0005379A

872235 - B25D ADT - Nov 2009 REV A

4-46
SECTION 4 : HYDRAULICS
HYDRAULIC PUMP (ALTERNATIVE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210992 1 PUMP,HYDRAULIC REFERENCE PAGE 4-35
2 NSI 1 HOUSING,PUMP
3 NSI 1 BLOCK,PORT
4 * 1 O-RING INCLUDED IN ITEM 43 - SEAL KIT
5 227146 1 BEARING,TAPER,CUP
5 227147 1 BEARING,TAPER,CONE
6 NSI 1 PIN,PORT PLATE
7 NSI 1 PISTON,BAIS
8 * 1 O-RING
9 NSI 1 CONTROL GUIDE
10 * 1 O-RING INCLUDED IN ITEM 43 - SEAL KIT
11 * 3 O-RING INCLUDED IN ITEM 43 - SEAL KIT
12 227151** 1 PORT PLATE INCLUDED IN ITEM 44 - REPAIR KIT
13 ** 1 ROTARY ASSY INCLUDED IN ITEM 44 - REPAIR KIT
14 227224 A/R SHIM,BEARING,3.28mm
14 227225 A/R SHIM,BEARING,3.44mm
14 227226 A/R SHIM,BEARING,3.60mm
14 227227 A/R SHIM,BEARING,3.76mm
14 227228 A/R SHIM,BEARING,3.92mm
14 227229 A/R SHIM,BEARING,4.08mm
15 227218 1 DRIVE SHAFT,SPLIN,NO THRU
16 NSI 1 CAM
17 227148 1 BEARING,TAPER,CUP
17 227149 1 BEARING,TAPER,CONE
18 227150** 2 BEARING,CAM INCLUDED IN ITEM 44 - REPAIR KIT
19 227223** 2 SCREW,RETAINER BEARING INCLUDED IN ITEM 44 - REPAIR KIT
20 227152 * 1 SEAL,SHAFT INCLUDED IN ITEM 43 - SEAL KIT
21 NSI 1 RETAINER RING,INTERNAL
22 NSI 1 PLUG
23 * 2 O-RING INCLUDED IN ITEM 43 - SEAL KIT
24 NSI 1 PLUG
25 * 1 O-RING INCLUDED IN ITEM 43 - SEAL KIT
26 NSI 2 PLUG,ORB
27 * 2 O-RING INCLUDED IN ITEM 43 - SEAL KIT
28 NSI 1 PLUG,VOLUME STOP
29 * 1 O-RING,VOLUME STOP PLUG INCLUDED IN ITEM 43 - SEAL KIT
30 NSI 4 SCREW,CAP HD
31 NSI 1 SCREW,ADJUSTING
32 NSI 1 NUT,LOCKING
33 NSI 1 PLUG,VOLUME STOP
34 * 1 O-RING,VOLUME STOP PLUG INCLUDED IN ITEM 43 - SEAL KIT
35 * 1 RING,BACK-UP INCLUDED IN ITEM 43 - SEAL KIT
36 * 1 O-RING INCLUDED IN ITEM 43 - SEAL KIT
37 NSI 1 ROD,VOLUME STOP
38 227153 1 COMPENSATOR ASSY
39 NSI 2 PLUG
40 227154 5 O-RING
41 NSI 3 PLUG
42 227155 4 O-RING,TEFLON
43 227145 1 KIT,SEAL INCLUDES ITEMS MARKED *
44 227222 1 KIT,REPAIR INCLUDES ITEMS MARKED **

872235 - B25D ADT - Nov 2009 REV A

4-47
SECTION 4 : HYDRAULICS
STEERING CYLINDER ASSEMBLY

A
11

10

6
5

P008334 - C

872235 - B25D ADT - Nov 2009 REV 0

4-48
SECTION 4 : HYDRAULICS
STEERING CYLINDER ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 230167 2 CYL,D60XD100X468S REFERENCE PAGE 4-33
1 181693 1 ROD,CYL,STEER,CARB
2 181675 1 BARREL,STEER,D100,#8MOR
3 161071 1 NECKBUSH
4 161020 1 PISTON
5 140438 1 KIT,SEAL,STEERING CYL
6 100430 1 SPLITPIN
7 100334 1 NUT,CASTLE
8 200036 1 NIPPLE,GREASE
9 206074 1 BEARING,2 BOLT
10 206075 1 SPACER,SPHERICAL BRG
11 202599 1 CIRCLIP:INTERNAL

872235 - B25D ADT - Nov 2009 REV 0

4-49
SECTION 4 : HYDRAULICS
HYDRAULIC TANK MISC PARTS

26

3
42
8 11 5 25
53
66
16

12
7
54 16
6 56 15
11 47
20
8 2 43 28
58 52
5 30
58 41
60 43
64 1
31 51
16
14
45
4

50

49
59 58 40 60 30

9 10
46

TD0003677 - D
E14832504 SH 2-3 - F

872235 - B25D ADT - Nov 2009 REV 0

4-50
SECTION 4 : HYDRAULICS
HYDRAULIC TANK MISC PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243340 1 HOSE Part of Kit 262219
2 243331 1 HOSE Part of Kit 262219
3 243330 1 HOSE Part of Kit 262219
4 243329 1 HOSE Part of Kit 262219
5 243328 1 HOSE Part of Kit 262230
6 243320 1 HOSE Part of Kit 262219
7 243319 1 HOSE Part of Kit 262219
8 243318 1 HOSE Part of Kit 262230
9 243304 1 HOSE Part of Kit 262219
10 243303 2 HOSE Part of Kit 262219
11 243027 1 HOSE Part of Kit 262230
12 241414 1 HOSE
14 218928 1 HOSE,SUCTION,HYD TANK
15 218469 1 PIPE,SUCTION,HYD,B25D
16 208823 3 CLAMP,T-BOLT
20 208822 1 CLAMP,T-BOLT
25 207283 1 PIPE,SUCTION,HYD PUMP,B25D
26 207252 1 HOSE PROTECT,SPIRAL GUARD,75ID
28 206467 2 CLIP,P-CLIP,WITH BOLT
30 204169 2 CLAMP,SEALING
31 201737 3 TEST POINT,6MOR
40 173954 1 PLATE,LOCK BULKHEAD
41 173782 1 MANIFOLD,3 PORT,HYD TEST POINT
42 140731 1 O-RING
43 140728 3 O-RING
45 122279 1 ELBOW
46 122157 1 CONNECTOR
47 122154 2 ELBOW
49 122092 1 CONNECTOR
50 122091 2 CONNECTOR
51 122049 3 CONNECTOR
52 122028 1 ELBOW
53 120222 2 FLANGE,HALF 2”
54 100731 26 SCREW
56 100548 48 WASHER,HARDENED
58 100370 8 WASHER,HARDENED
59 100364 2 SCREW,HEXHD
60 100314 8 NUT,NYLOC CLASS
64 100091 2 SCREW,HEXHD
66 100021 4 CAPSRW,SOCHD

872235 - B25D ADT - Nov 2009 REV 0

4-51
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, REAR CHASSIS

21

48
43
48
43
46

34
17
19
31 20
42 48
5
6 45
43
30
23 42

45
39
49
6 2
7 37
40 18
12 10
13
11 1
9 5 36

27 49
25 47
25
35
15 32
33 28 8 38 41
24 44
15
15
22
3
26
29
35 4
15 14 16

TD0005170
E16812502

872235 - B25D ADT - Nov 2009 REV B

4-52
SECTION 4 : HYDRAULICS
HYDRAULIC SYSTEM, REAR CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243341 2 HOSE
2 243157 2 HOSE
3 241232 1 HOSE
4 241231 1 HOSE
5 241230 1 HOSE
6 241229 1 HOSE
7 230382 1 CYL,TIP,LHS UPTO VIN: 5225 SEE PAGE 4-54, 55 FOR BREAKDOWN
7 230427 1 CYL,TIP,LHS FROM VIN: 5228 SEE PAGE 4-56, 57 FOR BREAKDOWN
8 230381 1 CYL,TIP,RHS UPTO VIN: 5225 SEE PAGE 4-54, 55 FOR BREAKDOWN
8 230426 1 CYL,TIP,RHS FROM VIN: 5228 SEE PAGE 4-56, 57 FOR BREAKDOWN
9 223816 2 FILTER
10 218797 1 CLAMP,K
11 207637 4 COVER,DUST,SEALED BEARING
12 206945 3 MTG,RUBBER
13 203349 3 K-CLAMP
14 201885 4 CLAMP,RUBBER
15 200062 4 CLAMP,HOSE
16 200050 4 CLAMP,HOSE
17 200038 2 NIPPLE,GREASE
18 176516 1 MTG PLT,RHS,BIN PIPES
19 176515 1 MTG PLT,LHS,BIN PIPES
20 174579 1 ASSY,MTG,BIN PIPES
21 174578 1 PLT,COVER,BIN PIPES
22 172816 1 PIPE,HYD BRAKES,REAR
23 172815 2 PIPE,TIP,BIN UP AND DOWN
24 172814 1 PIPE,HYD BRAKES,FRONT
25 162404 4 WASHER
26 130001 1 HOSE,PUSHLOCK
27 130001 1 HOSE,PUSHLOCK
28 122189 1 TEE,BRANCH
29 122157 1 CONNECT
30 122149 2 TEE,SPEC
31 122148 2 CONNECT
32 122015 2 CONNECT
33 121275 2 MALE
34 120671 2 BULKHEAD
35 120161 2 ADAPTOR,BARBED
36 120148 1 CONNECTOR
37 120106 1 CONNECTOR
38 100887 4 CAPSCREW,SOCHD
39 100757 1 BOLT,HEXHD
40 100619 6 SCREW,HEXHD
41 100532 8 WASHER,HARDENED
42 100424 8 WASHER,HARDENED
43 100370 24 WASHER,HARDENED
44 100322 4 NUT,HEXAGON
45 100316 4 NUT,NYLOC
46 100314 8 NUT,NYLOC
47 100310 6 NUT,NYLOC
48 100089 16 SCREW,HEXHD
49 100061 7 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

4-53
SECTION 4 : HYDRAULICS
TIP CYLINDER BREAKDOWN

(UPTO VIN AEBA830DT06005225)

A
21

1 5
6

4
2

3
10
12
7 15*
17
9

14
13*
20*
18*
16*
11

19*
23
22*

Note:
All items marked with *
form part of Seal Kit 230381
140257 230382
TD0005319 A

872235 - B25D ADT - Nov 2009 REV B

4-54
SECTION 4 : HYDRAULICS
TIP CYLINDER BREAKDOWN

(UPTO VIN AEBA830DT06005225)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 230382 1 CYL,TIP,LHS REFERENCE PAGE 4-52, 53
A 230381 1 CYL,TIP,RHS REFERENCE PAGE 4-52, 53
1 T105773 2 GUIDE
2 206075 1 SPACER,SPHERICAL BRG
3 206074 1 SPHERICAL BRG
4 202599 1 CIRCLIP,INTERNAL
5 200085 2 CLAMP,HOSE
6 186961 1 PIPE,OIL LEAD
7 184361 1 BARREL
8 184206 1 ROD,TIP
9 162546 1 NECKBUSH
10 162545 1 NUT,NECKBUSH
11 161312 1 PISTON
12 140836 1 RING,QUAD
13 140702 1 W/BAND,ROD *
14 140623 1 O-RING
15 140613 1 SEAL,WIPER *
16 140201 1 O-RING *
17 140160 1 U-SEAL
18 140103 1 RING,ANTI-EXTRUSION *
19 140031 1 SEAL,PISTON *
20 140020 1 O-RING *
21 122015 1 CONNECT
22 100430 1 SPLITPIN *
23 100341 1 NUT,CASTLE
- 140257 1 KIT,SEAL,TIP CYL INCLUDES ITEMS MARKED (*)

872235 - B25D ADT - Nov 2009 REV B

4-55
SECTION 4 : HYDRAULICS
TIP CYLINDER BREAKDOWN

(FROM VIN AEBA825DJ06005228)

A 22

6
1

5
3

4 2
12
8 15*
19*
11
14*
13*
20*
21*
18*
10
16*
17*
16*
24
23*
9

Note:
All items marked with *
form part of Seal Kit 230426 A
140898 230427 A
TD0006621

872235 - B25D ADT - Nov 2009 REV 0

4-56
SECTION 4 : HYDRAULICS
TIP CYLINDER BREAKDOWN

(FROM VIN AEBA825DJ06005228)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 230426 1 CYL,TIP,RHS REFERENCE PAGE 4-52, 53
A 230427 1 CYL,TIP,LHS REFERENCE PAGE 4-52, 53
1 T105773 2 GUIDE
2 214578 1 BOOT,CYLINDER
3 206075 1 SPACER,SPHERICAL BRG
4 206074 1 SPHERICAL BRG
5 202599 1 CIRCLIP,INTERNAL
6 200085 2 CLAMP,HOSE
7 186961 1 PIPE,OIL LEAD
8 184361 1 BARREL
9 184206 1 ROD,TIP
10 162676 1 PISTON
11 162546 1 NECKBUSH
12 162545 1 NUT,NECKBUSH
13 140702 1 W/BAND,ROD *
14 140623 1 O-RING *
15 140613 1 SEAL,WIPER *
16 140481 2 WEARBAND,PISTON *
17 140465 1 SEAL,PISTON *
18 140201 1 O-RING *
19 140160 1 U-SEAL *
20 140103 1 RING,ANTI-EXTRUSION *
21 140020 1 O-RING *
22 122015 1 CONNECT
23 100430 1 SPLITPIN *
24 100341 1 NUT,CASTLE
- 140898 1 KIT,SEAL,TIP CYL INCLUDES ITEMS MARKED (*)

872235 - B25D ADT - Nov 2009 REV 0

4-57
872235 - B25D ADT - Nov 2009
4-58
 SECTION 5 : PNEUMATICS

872235 - B25D ADT - Nov 2009 REV 0

5-1
SECTION 5 : PNEUMATICS
PNEUMATIC KIT, CAB

BRAKE ORBITROL ORBITROL ORBITROL BRAKE

(A) FRONT (LS) (L) (T) (A) REAR
241460

TVU

TVD
ELEC 241459

BRAKE BRAKE BRAKE ORBITROL ORBITROL

(P) REAR (P) FRONT (T) (R) (P) 2
VIEW ON TOP OF 1ST
RUBBER CLAMP ON 1 1
CAB FIREWALL

(AS)
MAIN AIR
SUPPLY - AIR
RESERVOIR

7(S)

(TC1) 5
2

(AS)

3 1
8
2 3
(PB)
(PB)
9
REAR OF
HYDRAULIC 10
TANK
6
TRANSFER
(S)
7
CASE
(TC1)
2 REAR OF IPM
INSIDE CAB 4
(EB)

3
1 (PB)
(AS)

4 FRONT OF IPM
(EB) ON FIREWALL
OF CAB
IPM PORT FUNCTIONS
(AS) MAIN AIR SUPPLY
(TC1)TRANSFER CASE
(PB) PARK BRAKE TD0003138-B
(S) SEAT
E14832513-B

872235 - B25D ADT - Nov 2009 REV 0

5-2
SECTION 5 : PNEUMATICS
PNEUMATIC KIT, CAB

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 243888 1 HOSE
2 241460 1 HOSE
3 241459 1 HOSE
4 241223 1 HOSE
5 212011 1 VALVE,BLOCK,IPM
6 140193 1 O-RING
7 130029 1 PIPE,AIR LINE
8 120313 1 BULKHEAD
9 120157 1 CONNECTOR
10 100588 1 G-RING

872235 - B25D ADT - Nov 2009 REV 0

5-3
SECTION 5 : PNEUMATICS
KIT, AIR HORN (OPTIONAL)

2
5 7

9
8

TD0004267
264419

872235 - B25D ADT - Nov 2009 REV 0

5-4
SECTION 5 : PNEUMATICS
KIT, AIR HORN (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241461 1 HOSE
2 210067 1 HORN,AIR,TWIN
3 203923 1 GROMMET
4 121350 1 ELBOW
5 120680 1 CONNECTOR
6 120352 1 ADAPTOR
7 100312 1 NUT,NYLOC
8 100081 1 SCREW,HEXHD
9 100061 2 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

5-5
SECTION 5 : PNEUMATICS
PNEUMATIC BLOCK ASSEMBLY

6
1
7

23

8
3

2
9

17

26

16

12 10

11
26
24
16
14 15B
18 13
17
19
20
15A

21
22
25
18
19
TD0005706-A

872235 - B25D ADT - Nov 2009 REV 0

5-6
SECTION 5 : PNEUMATICS
PNEUMATIC BLOCK ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 212011 1 VALVE,BLOCK,IPM,SMALL
2 210833 2 VALVE,SOLENOID
3 221589 2 GASKET,SOLENOID/MANIFOLD
4 221585 4 GASKET,BLOCK/PILOT,INTERFACE
5 221587 4 SCREW,CAP,SOLENOID
6 210905 4 SOLENOID,PILOT VALVE,24V
7 221586 8 SCREW,BODY/PILOT VALVE
8 206387 2 SWITCH,PRESSURE,(NC),5 BAR
9 221590 2 O-RING,PRESSURE SWITCH
10 201375 1 PRESSURE SENDER,0-10 BAR,SWITCH
11 221595 1 SCREW,PRESSURE SENDER
12 120631 1 FITTING,TUBE
13 121495 1 PLUG
14 140877 1 RING,SEAL
15A 120588 1 PLUG OPTIONAL - WITHOUT AIR HORN
15B 120640 1 FITTING,HOSE OPTIONAL - WITH AIR HORN
16 120640 2 FITTING,HOSE
17 120322 2 PLUG,WITH O-RING
18 226831 3 DISC,FILTER,16MM
19 226832 3 CIRCLIP,INTERNAL
20 226835 1 KIT,SERVICE,QUICK EXHAUST VALVE
21 226870 1 BODY,QUICK EXHAUST VALVE
22 100919 4 SCREW,PAN HD
23 101247 7 SCREW,CAP
24 122003 2 O-RING
25 140879 1 O-RING
26 100530 2 WASHER,COPPER

872235 - B25D ADT - Nov 2009 REV 0

5-7
SECTION 5 : PNEUMATICS
PNEUMATIC SYSTEM, FRONT CHASSIS

1 17

25
21

14
14
32
9 18
23 33
3
26 27
16 32
22 19
13 24
27
31 12
11
14
2
20

17

8
17 15

4
10
TD0003193 - C
E14832511 - C

872235 - B25D ADT - Nov 2009 REV 0

5-8
SECTION 5 : PNEUMATICS
PNEUMATIC SYSTEM, FRONT CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264042 1 KIT,AIR DRYER
2 264041 2 KIT,10L RESERVOIR
3 243887 1 HOSE
4 241458 1 HOSE
5 241458 1 HOSE
6 241455 1 HOSE
7 241454 1 HOSE
8 241454 1 HOSE
9 217855 1 HOSE,TEFLON
10 210547 1 VALVE,PURGE TANK REFERENCE PAGES 5-11
11 187418 1 PIPE,INTERM,PNEUM,COOL
12 187252 1 PIPE,PNEUM,COOLING
13 187245 1 BKT,FNT,PIPE,COMPRES
14 160510 5 CLAMP,ALUM
15 121024 1 TEE,BRANCH
16 120970 1 CONNECTOR
17 120804 3 ELBOW
18 120758 1 UNION
19 120286 1 UNION
20 120258 1 ELBOW,UNION
21 101225 3 SCREW,HEXHD
22 100524 1 WASHER,ALUMINIUM,SEAL
23 100364 2 SCREW,HEXHD
24 100314 2 NUT,NYLOC
25 100148 3 WASHER,FLAT
26 100064 4 WASHER,FLAT
27 187917 2 CLAMP,PIPE
31 100312 1 NUT,NYLOC
32 100548 2 WASHER,HARDENED
33 100569 1 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

5-9
SECTION 5 : PNEUMATICS
PURGE TANK VALVE

18

Not Part of Valve

9 4

10

17
11

12 5

13 16

15

15

14 P010523A

872235 - B25D ADT - Nov 2009 REV 0

5-10
SECTION 5 : PNEUMATICS
PURGE TANK VALVE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210547 1 VALVE,PURGE TANK REFERENCE PAGE 5-9
2 NSI 1 BODY,VALVE
3 NSI 1 COVER,VALVE
4 NSI 4 SCREW,CAP
5 NSI 1 DIAPHRAGM INCLUDED IN SEAL KIT
6 NSI 1 SPRING,PRESSURE INCLUDED IN SEAL KIT
7 226024 1 SOLENOID
8 NSI 1 O-RING
9 NSI 1 TUBE,CORE
10 NSI 1 SPRING INCLUDED IN SEAL KIT
11 NSI 1 CORE INCLUDED IN SEAL KIT
12 NSI 1 O-RING INCLUDED IN SEAL KIT
13 NSI 1 CLIP,SPRING
14 121086 1 ADAPTOR
15 140462 2 WASHER,DOWTY
16 121045 1 ADAPTOR
17 140628 1 KIT,SEAL INCLUDES ITEMS 5, 6, 10, 11 & 12
18 201529 1 PLUG,CONNECTING NOT PART OF VALVE

872235 - B25D ADT - Nov 2009 REV 0

5-11
SECTION 5 : PNEUMATICS
KIT, AIR DRIER

A 9

11 9

5 11

3 9
11
5

11

7
11
1 5 10
12
6

2
7
11
5

TD0003199
264042 - 0

872235 - B25D ADT - Nov 2009 REV 0

5-12
SECTION 5 : PNEUMATICS
KIT, AIR DRIER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264042 1 Kit,Air Dryer
1 220949 1 FILTER,AIR DRIER
2 210561 1 VALVE,UNLOADER,AIR DRIER
3 203895 1 RESERVOIR,AIR
4 200318 1 MOUNTING BAND
5 140370 6 O-RING
6 140193 1 O-RING
7 121365 2 ADAPTOR
8 121364 1 CONNECT
9 120399 3 PLUG,BLANKING
10 120157 1 CONNECTOR
11 100590 6 G-RING
12 100588 1 G-RING

872235 - B25D ADT - Nov 2009 REV 0

5-13
SECTION 5 : PNEUMATICS
KIT, REPAIR, AIR DRIER

20

21
22
3

6
12 8
13
11 5 7
14 9
10

15 15

16

17
18

19

TD0004479

872235 - B25D ADT - Nov 2009 REV 0

5-14
SECTION 5 : PNEUMATICS
KIT, REPAIR, AIR DRIER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210561 1 VALVE,UNLOADER,AIR DRYER
2 220949 1 FILTER,AIR DRYER
3 221703 1 ELEMENT,HEATING,AIR DRYER
4 223714 1 KIT,REPAIR AIR DRYER INCLUDES ITEMS MARKED *
5 * 1 WASHER,RUBBER
6 * 1 O-RING
7 * 1 PLASTIC PISTON
8 * 1 O-RING
9 * 1 O-RING
10 * 1 SEAT,RUBBER
11 * 1 O-RING
12 * 1 O-RING
13 * 1 VALVE,POPPET
14 * 2 O-RING
15 * 1 O-RING
16 * 1 O-RING
17 * 1 SPACER,RUBBER
18 * 1 O-RING
19 * 1 O-RING
20 * 1 O-RING
21 * 1 WASHER,COPPER
22 * 1 O-RING,HEATING ELEMENT

872235 - B25D ADT - Nov 2009 REV 0

5-15
SECTION 5 : PNEUMATICS
KIT, 10L RESERVOIR

6
7
3

3
7
4

3 3
7
4 7

TD0003200 - A
264041 - 0

872235 - B25D ADT - Nov 2009 REV 0

5-16
SECTION 5 : PNEUMATICS
KIT, 10L RESERVOIR

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264041 1 KIT,10L RESERVOIR
1 203896 1 RESEVOIR,AIR,10L
2 200318 2 MTG,BAND
3 140370 4 O-RING
4 121365 2 ADAPTOR
5 121364 1 CONNECT
6 120166 1 VALVE,DRAIN
7 100590 4 G-RING

872235 - B25D ADT - Nov 2009 REV 0

5-17
SECTION 5 : PNEUMATICS
PNEUMATIC KIT : REAR CHASSIS

TD0006641-0
E9836512 SH1-2 A

872235 - B25D ADT - Nov 2009 REV A

5-18
SECTION 5 : PNEUMATICS
PNEUMATIC KIT : REAR CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 120969 1 CONNECTOR
2 241206 1 HOSE PART OF KIT 262224

872235 - B25D ADT - Nov 2009 REV A

5-19
872235 - B25D ADT - Nov 2009
5-20
 SECTION 6 : ELECTRICAL

872235 - B25D ADT - Nov 2009 REV 0

6-1
SECTION 6 : ELECTRICAL
CAB HARNESS - DETAIL A

CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
CONNECTS TO LEFT MIRROR &
REVERSE MONITOR OBW WARNING LIGHTS
AND RIGHT MIRROR

CONNECTS TO
EARTH BOSS

CONNECTS TO
ARTIC REVERSE LIGHT

CONNECTS TO
REAR WIPER

24 14

21

CONNECTS TO
ENGINE HARNESS

DIAGNOSTIC
CONNECTOR

CONNECTS TO
ARTIC HARNESS

TD0005592-0
517850602-0 SH1-3

872235 - B25D ADT - Nov 2009 REV 0

6-2
SECTION 6 : ELECTRICAL
CAB HARNESS - DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
14 216412 1 HARNESS,REAR WIPER
21 214242 1 HARNESS,CAB
24 207288 22 MTG,BONDED

872235 - B25D ADT - Nov 2009 REV 0

6-3
SECTION 6 : ELECTRICAL
CAB HARNESS - DETAIL B

6
26
8

20

15
57
50
37

30

36
32
23

18
54 38
47

39

16

17

7
52
58

9
27 48
55 2
TD0005593-0
517850602-0 SH2-3

872235 - B25D ADT - Nov 2009 REV 0

6-4
SECTION 6 : ELECTRICAL
CAB HARNESS - DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 900450 1 PIPE,W/WASHER
6 217902 3 FRAME,SWITCH,BLANK
7 217745 1 WASHER,BOTTLE AND PUMP
8 217737 1 FRAME,SWITCH,3 PLACES
9 216702 2 P-CLIP
15 216088 1 SWITCH,STEERING COLUMN
16 216037 1 SOCKET,12V,ACCESSORY
17 216017 1 BUZZER
18 214432 1 E-MODULE,MDU3
20 214243 1 E-MODULE,SSM
23 208158 1 COVER,PLUG,COLUMN SWITCH
26 206940 1 LIGHT,INTERIOR
27 206070 1 THROTTLE,FOOT ACTUATOR
30 202729 1 CIGARETTE LIGHTER
32 200871 54 CABLE TIE
36 176435 1 WASHER,CIG LIGHTER
37 161081 1 SLEEVE,STEERING COLUMN
38 101997 4 CAPSCREW,SOCHD
39 101216 1 WASHER,SERRATED
47 100370 1 WASHER,HARDENED
48 100358 4 WASHER,FLAT
50 100309 4 NUT,NYLOC
52 100196 3 BOLT,HEXHD
54 100085 1 SCREW,HEXHD
55 100080 10 SCREW,HEXHD
57 100063 17 WASHER,HARDENED
58 100062 3 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

6-5
SECTION 6 : ELECTRICAL
CAB HARNESS - DETAIL C

22
31

4 25

32 29

42

44

57
51 55
56 40
46 45 51
56
41 46
45 44
11 57
49 19 28
33 33
41
45 49 44
10 45
35 57

11
40
55 10
41
12 44
5 57
13
1

59 5
60
43 13
TD0005594-0
517850602-0 SH3-3

872235 - B25D ADT - Nov 2009 REV 0

6-6
SECTION 6 : ELECTRICAL
CAB HARNESS - DETAIL C

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC221726 1 ELECTRONICS,KSA FLAME START
3 900450 1 PIPE,W/WASHER
4 263441 1 KIT,WIPER REFERENCE PAGES 6-11
5 217999 2 E-MODULE,CCU2
10 216650 2 TRAY,E-MODULE
11 216645 2 ISOLATOR,RUBBER
12 216527 1 STRAP,EARTH
13 216451 4 FOOT,TRAY,E-MODULE
19 214310 1 E-MODULE,BATT BALANCER
22 208771 1 GROMMET
25 206945 1 MTG,RUBBER
28 206065 1 E-MODULE,ADM
29 203264 9 GROMMET,BLANK
31 202094 3 GROMMET,FLAT SPLIT
32 200871 54 CABLE TIE
33 187775 2 PLT,MTG,TRAY,E-MODULE
34 187701 1 PLT,RETAINER
35 187506 1 PLT,ADM
40 101193 6 WASHER,SPRING
41 101171 8 SCREW,PANHD
42 101170 3 SCREW,PANHD
43 101168 4 SCREW,PANHD
44 101167 11 WASHER,SPRING
45 100615 12 WASHER,FLAT
46 100548 2 WASHER,HARDENED
49 100310 6 NUT,NYLOC
51 100283 2 NUT,HEXAGON
53 100189 2 SCREW,HEXHD
55 100080 10 SCREW,HEXHD
56 100065 2 WASHER,SPRING
57 100063 17 WASHER,FLAT
59 100061 4 WASHER,FLAT
60 100054 4 WASHER,SPRING

872235 - B25D ADT - Nov 2009 REV 0

6-7
SECTION 6 : ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

COMPONENT DETAIL

1, 2, 3, 4, 5, 8 6

7 9

DETAIL OF FUSES / RELAYS / DIODE POSITIONING ON MODULE

FUSE AND RELAY LAYOUT

R1 - 12V SUPPLY R2 - OVERSPEED S1 - STUD 1

CCU2 BATTERY POWER

87 87 OEU
BATTERY BALANCER
85 86 85 86 ECU
DIAGNOSTIC CONNECTOR
87a 87a TCU MM
BATTERY

30 30
FUSE 1

FUSE 2

FUSE 3

FUSE 4

FUSE 6

FUSE 7

FUSE 5
10A

10A

20A

20A

10A

10A

10A

INTERIOR LIGHT, BRAKE SWITCH

R3 - SPARE R4 - SPARE
MDU2 & SSM 25 GENERIC SPECIAL SPARE FUSE 43 12V RADIO
87 87 IGNITION
10A
BATTERY

85 86 85 86
SPARE 1

SPARE 2

SPARE 3
FUSE 10

FUSE 14
FUSE 8

FUSE 9

FUSE 44 12V 2WAY RADIO &

10A

10A

10A

10A

10A

10A

10A

87a 87a
REVERSE MONITOR
10A
30 30 12V POWER SOCKET
FUSE 45
& 12V CIGARETTE
10A LIGHTER
FUSE 46 MM 12V INPUT &
IGNITION IGNITION IGNITION IGNITION CCU 12V INPUT
10A
HARDWARE DETECTION, MM IGN. STATUS, FUSE 47 12V BATTERY
FUSE 15 TCU FUSE 22 OEU FUSE 29 CCU2 FUSE 36
POWER - RADIO
10A 10A
IGNITION
STATUS 10A
IGNITION
STATUS 10A
PARK BRAKE PRES. SWITCH, BATTERY
BALANCER & EMERGENCY KILL SWITCH
10A SUPPLY
12V RELAY, FR WIPER PARK SIGNAL, SPARE 5
FUSE 16 COLDSTART FUSE 23 OEU OUTPUT FUSE 30 CCU2 OUTPUT FUSE 37
DRIVER DRIVER HDLIGHT SWITCH, AUTO GREASER INDICATOR,
40A 25A SUPPLY 2 25A SUPPLY 2 10A REAR WIPER MOTOR PARK SIGNAL
FUSE 17 ECU, FUSE 24 OEU OUTPUT FUSE 31 CCU2 OUTPUT FUSE 38 TPM IGNITION SUPPLY (ON 4206D ONLY) DIODE 1 ALTERNATOR D+
MR DRIVER DRIVER
10A 15A SUPPLY 1 15A SUPPLY 1 10A
FUSE 18 OEU OUTPUT FUSE 25 CCU2 OUTPUT FUSE 32 DIAGNOSTIC FUSE 39 AUTO GREASER IGN. SUPPLY
DRIVER DRIVER CONNECTOR
20A SUPPLY 3 20A SUPPLY 3 10A 10A
FUSE 19 OEU OUTPUT FUSE 26 CCU2 OUTPUT FUSE 33 MDU2 FUSE 40 ELECTRICAL SEAT
DRIVER DRIVER IGNITION S2 - STUD 2
30A SUPPLY 6 30A SUPPLY 6 10A STATUS 10A
FUSE 20 OEU OUTPUT FUSE 27 CCU2 OUTPUT FUSE 34 IQAN (KILL SW) FUSE 41 OBW, TPM IGNITION SUPPLY IGNITION POWER
DRIVER DRIVER IGNITION
20A SUPPLY 4 20A SUPPLY 4 10A SUPPLY 10A
FUSE 21 OEU OUTPUT FUSE 28 CCU2 OUTPUT FUSE 35 MIRROR ZF EOL ZF EOL PROG. PIN
DRIVER DRIVER IGNITION
20A SUPPLY 5 20A SUPPLY 5 10A SUPPLY,
AIRCON
214309 - C

TD0004588-C

872235 - B25D ADT - Nov 2009 REV B

6-8
SECTION 6 : ELECTRICAL
CAB, FUSE AND RELAY PANEL COMPONENTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206350 31 FUSE,10A,BLADE TYPE
2 207114 2 FUSE,30A,BLADE TYPE
3 207115 2 FUSE,25A,BLADE TYPE
4 207116 8 FUSE,20A,BLADE TYPE
5 207118 2 FUSE,15A,BLADE TYPE
6 207027 1 DIODE,3A,SPADE TERMINAL
7 216462 1 FUSE,BLANK,BLADE TYPE
8 214474 1 FUSE,40A,BLADE TYPE
9 217717 2 RELAY,24V

872235 - B25D ADT - Nov 2009 REV B

6-9
SECTION 6 : ELECTRICAL
CAB, WINDSCREEN WIPER KIT

263441 A
TD0001947 B

872235 - B25D ADT - Nov 2009 REV 0

6-10
SECTION 6 : ELECTRICAL
CAB, WINDSCREEN WIPER KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 263441 1 KIT, WIPER REFERENCE PAGES 6-7
1 217619 1 ARM, WIPER
2 210895 1 VALVE, NON, RETURN
3 217620 3 CLIPS, WASHER SYSTEM
4 217621 1 NOZZLE, 6WAY, WASHER SYSTEM
5 217617 1 PIPE, W/WASHER KIT
6 217618 1 BLADE, WIPER
7 210896 1 MOTOR, WIPER

872235 - B25D ADT - Nov 2009 REV 0

6-11
SECTION 6 : ELECTRICAL
CAB, TRANSMISSION HARNESS

872235 - B25D ADT - Nov 2009 REV 0

6-12
SECTION 6 : ELECTRICAL
CAB, TRANSMISSION HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214229 1 HARNESS,ZF,CAB
2 214227 1 E-MODULE,TCU
3 200871 10 CABLE TIE
4 101171 2 SCREW,PANHD
5 101170 2 SCREW,PANHD
6 101167 4 WASHER,SPRING
7 100063 4 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

6-13
SECTION 6 : ELECTRICAL
CAB, REAR VIEW MIRROR ELECTRICAL KIT (CHOICE)

2 10

7 5

2
4

3
1

5 10
9

6
4

3
8

TD0003528-A
264241-0

872235 - B25D ADT - Nov 2009 REV 0

6-14
SECTION 6 : ELECTRICAL
CAB, REAR VIEW MIRROR ELECTRICAL KIT (CHOICE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264241 1 KIT,MIRRORS,ELEC,ADT
1 216456 1 HARNESS,LH
2 216455 1 HARNESS,RH
3 216002 2 MIRROR,WIDE REFERENCE PAGE 6-17 ; 7-13
4 216001 2 MIRROR,ELECTRIC REFERENCE PAGE 6-17
5 207662 2 CONDUIT,255MM
6 207453 1 CONDUIT,670MM
7 207453 1 CONDUIT,690MM
8 207031 1 SWITCH
9 206945 2 MTG,RUBBER
10 200653 2 CABLE TIE

872235 - B25D ADT - Nov 2009 REV 0

6-15
SECTION 6 : ELECTRICAL
CAB, REAR VIEW MIRRORS

5 1

6 4

12
11
7

10

8
TD0003540

872235 - B25D ADT - Nov 2009 REV 0

6-16
SECTION 6 : ELECTRICAL
CAB, REAR VIEW MIRRORS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216001 1 MIRROR,ELECTRICAL,24V OPTIONAL. REFERENCE PG. 6-15
1 216003 1 MIRROR,MANUAL OPTIONAL. REFERENCE PG. 7-13
2 226685 1 GLASS,MIRROR,ELECTRICAL
2 226687 1 GLASS,MIRROR,MANUAL
3 NSI 1 BODY
4 NSI 2 CLAMP
5 NSI 4 SCREW
6 226686 1 COVER,BACK
7 216002 1 MIRROR,WIDE ANGLE REFERENCE PAGES 6-15; 7-13
8 226688 1 GLASS,MIRROR
9 NSI 1 SEAL
10 NSI 1 BODY
11 NSI 1 CLAMP
12 NSI 2 SCREW

872235 - B25D ADT - Nov 2009 REV 0

6-17
SECTION 6 : ELECTRICAL
CAB, LOAD LIGHTS (OPTIONAL)

TD0003530-B
514850612-0 & 217707-0

872235 - B25D ADT - Nov 2009 REV 0

6-18
SECTION 6 : ELECTRICAL
CAB, LOAD LIGHTS (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 217707 1 OBW,LOAD LIGHTS,COMPLETE
1 217779 1 OBW,LOAD LIGHT,GREEN
2 217778 1 OBW,LOAD LIGHT,AMBER
3 217777 1 OBW,LOAD LIGHT,RED
4 217776 1 OBW,LOAD LIGHTS,BRACKET

872235 - B25D ADT - Nov 2009 REV 0

6-19
SECTION 6 : ELECTRICAL
CAB, BEACON (OPTIONAL)

5
1

TD0003680-B
514850613-0

872235 - B25D ADT - Nov 2009 REV 0

6-20
SECTION 6 : ELECTRICAL
CAB, BEACON (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218912 1 LIGHT,BEACON,AMBER
2 216286 1 HARNESS,BEACON,EXTENSION
3 206939 1 MOUNTING PIPE
4 176111 1 BKT,FLASHING BEACON
5 100370 4 WASHER,HARDENED
6 100314 2 NUT,NYLOC
7 100086 2 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

6-21
SECTION 6 : ELECTRICAL
CAB, WORK LIGHTS (OPTIONAL)

2 4

TD0003523-B
E14832614-0

872235 - B25D ADT - Nov 2009 REV 0

6-22
SECTION 6 : ELECTRICAL
CAB, WORK LIGHTS (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216287 1 HARNESS,WORK LIGHT
2 207454 2 CONDUIT,584MM
3 207030 1 LIGHT,WORK LIGHT SEE PAGE 6-40 FOR BREAKDOWN
4 207030 1 LIGHT,WORK LIGHT SEE PAGE 6-40 FOR BREAKDOWN

872235 - B25D ADT - Nov 2009 REV 0

6-23
SECTION 6 : ELECTRICAL
CAB, REAR FACING WORK LIGHT (OPTIONAL)

TD0003532-B
514850615-0

872235 - B25D ADT - Nov 2009 REV A

6-24
SECTION 6 : ELECTRICAL
CAB, REAR FACING WORK LIGHT (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217719 1 LIGHT,FLOOD SEE PAGE 6-40 FOR BREAKDOWN
2 100731 1 SCREW,HEXHD
3 100548 2 WASHER,HARDENED
4 100312 1 NUT,NYLOC

872235 - B25D ADT - Nov 2009 REV A

6-25
SECTION 6 : ELECTRICAL
CAB, MEMORY MODULE

4
6

11

10

9
12
8
5 7
12
8
5
PLEASE NOTE:
FOR INSTALLATION INFO REFER
TO PROCEDURE BAS 000035

REFER TO MANUAL 872129

2 TD0005596-A
517850616-A

872235 - B25D ADT - Nov 2009 REV 0

6-26
SECTION 6 : ELECTRICAL
CAB, MEMORY MODULE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218849 1 ANTENNA,GPS
2 217166 1 E-MODULE,MEMORY MODULE
3 208614 2 DUAL LOCK,3M
4 203266 1 GROMMET,BLANK
5 187648 2 SPACER
6 186757 1 PLT,COVER,GPS ANTENNA
7 101181 2 SCREW,PANHD
8 101167 4 WASHER,SPRING
9 100841 2 SCREW,PANHD
10 100730 2 BOLT,HEXHD
11 100421 2 WASHER,FENDER
12 100063 4 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

6-27
SECTION 6 : ELECTRICAL
CAB, SATELLITE

10

2
4

3
10
8

9
TD0005597-D
517850617-C & 266009-C

872235 - B25D ADT - Nov 2009 REV A

6-28
SECTION 6 : ELECTRICAL
CAB, SATELLITE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266009 1 KIT,SAT,IRIDIUM
1 266190 1 KIT,E-MODULE
2 214510 1 HARNESS,SAT
3 206579 1 GROMMET,BLANK
4 192040 1 PLT,SPACER
5 184939 1 PLT,SAT
6 100421 3 WASHER,FENDER
7 100310 2 NUT,NYLOC
8 100080 3 BOLT
9 100077 2 SCREW,HEXHD
10 100061 4 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

6-29
SECTION 6 : ELECTRICAL
CAB, RADIO (OPTIONAL)

7
8

TD0005080-C
514850618-C & 264661-A

872235 - B25D ADT - Nov 2009 REV A

6-30
SECTION 6 : ELECTRICAL
CAB, RADIO (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264661 1 KIT,RADIO
1 263592 1 KIT,SPEAKERS
2 216291 1 HARNESS,RADIO
3 214788 1 ANTENNA,RADIO
4 214611 1 RADIO,DAYTONA MP28
5 178159 1 BRACKET,ANTENNA RADIO
6 101176 8 NUT,SPEED
7 100594 1 WASHER,FENDER
8 100309 1 NUT,NYLOC

872235 - B25D ADT - Nov 2009 REV A

6-31
SECTION 6 : ELECTRICAL
CAB, REAR CAMERA (OPTIONAL)

4 9 3

TD0006873
517832052 & 264283-A

872235 - B25D ADT - Nov 2009 REV A

6-32
SECTION 6 : ELECTRICAL
CAB, REAR CAMERA (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264283 1 KIT,REAR CAMERA
1 264180 1 KIT,REVERSE MONITOR SEE PAGE 6-35 FOR BREAKDOWN
2 216173 4 P-CLIP
3 187638 1 BKT,REVERSE CAMERA
4 101085 2 SCREW,HEXHD
5 100364 2 SCREW,HEXHD
6 100309 2 NUT,NYLOC
7 100189 2 SCREW,HEXHD
8 100064 2 WASHER,FLAT
9 100063 6 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

6-33
SECTION 6 : ELECTRICAL
CAB, REVERSE MONITOR (OPTIONAL)

3
5

1 4

TD0005211-B
264180-A

872235 - B25D ADT - Nov 2009 REV A

6-34
SECTION 6 : ELECTRICAL
CAB, REVERSE MONITOR (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264180 1 KIT,REVERSE MONITOR SEE PAGE 6-33 FOR FITMENT
1 216426 1 BKT,ROOF MOUNT,REV MONITOR
2 216419 1 CABLE,PROTECTIVE,16MREV MON
3 216418 1 HARNESS,POWER,REVERSE MONITOR
4 216417 1 DISPLAY,LCD,REVERSE MONITOR
5 216416 1 CAMERA,REVERSE MONITOR

872235 - B25D ADT - Nov 2009 REV A

6-35
SECTION 6 : ELECTRICAL
CAB, EMERGENCY BRAKE (OPTIONAL)

TD0005598-A
517850623-0 & 266021-0

872235 - B25D ADT - Nov 2009 REV 0

6-36
SECTION 6 : ELECTRICAL
CAB, EMERGENCY BRAKE (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266021 1 KIT,EMERGENCY STOP
1 214418 1 HARNESS,STOP SWITCH
2 214377 1 DECAL,EMERGENCY STOP
3 214317 1 SWITCH,RED,EMERG,BRAKE
4 176771 1 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

6-37
SECTION 6 : ELECTRICAL
ENGINE HARNESS

27
28
13

25 7

28
14 11
NOTE:
6 CONNECTOR
28 FOR B20,
22
27 B18 & 2306D
FUEL SENDER.
19
.

16
19
10
8 15 25
12
1
21
24

20
18 26
2
3
17
23 TD0005747-A
9 E17833631-0

872235 - B25D ADT - Nov 2009 REV A

6-38
SECTION 6 : ELECTRICAL
ENGINE HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218241 1 HEADLAMP,COMBO,RHS SEE PG 6-40 FOR BREAKDOWN
2 218240 1 HEADLAMP,COMBO,LHS SEE PG 6-40 FOR BREAKDOWN
3 216486 4 PLT,PIVOT,HEADLIGHT
4 216445 1 SENDER,FUEL
5 216258 2 COVER,DUST,HEADLAMP
6 216217 1 HORN
7 214295 1 HARNESS,ENGINE
8 214133 1 P-CLIP
9 207832 2 COVER,HEAD LIGHTS,FRAME
10 206945 29 MOUNTING,RUBBER,SQUIGLY
11 203923 2 GROMMET
12 200653 33 CABLE TIE
13 187531 1 COVER PLT,FUEL SENDER
14 187424 1 MTG,HOOTER
15 176428 1 BKT,ELEC,F/CHASSIS
16 176249 1 PLT,MTG,ELECTRICAL,HARNESS
17 174737 2 PLT,PIVOT RETAINER,HEADLIGHT
18 101997 4 CAPSCREW,SOCHD
19 101345 2 WASHER,HARDENED
20 100953 4 CAPSCREW,SOCHD
21 100733 1 SCREW,HEXHD
22 100731 1 SCREW
23 100383 4 BOLT
24 100370 1 WASHER,HARDENED
25 100312 2 NUT,NYLOC
26 100208 4 CAPSCREW,SOCHD
27 100083 3 SCREW,HEXHD
28 100062 4 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV AZ

6-39
SECTION 6 : ELECTRICAL
LIGHT BREAKDOWNS

1 4

3
5
6

11

7,8 12

13

9,10

TD0003639

872235 - B25D ADT - Nov 2009 REV 0

6-40
SECTION 6 : ELECTRICAL
LIGHT BREAKDOWNS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207030 2 LIGHT,WORK LIGHT SEE PAGE 6-22 FOR FITMENT
2 217719 2 LIGHT,REVERSE FLOODLIGHT SEE PAGE 6-24 FOR FITMENT
3 202933 6 BULB,(PIGTAIL)
4 206703 4 CONNECTOR
5 100312 1 NUT,NYLOC
6 100082 1 SCREW
7 218240 1 HEADLAMP,COMBO,LHS SEE PAGE 6-38 FOR FITMENT
8 218241 1 HEADLAMP,COMBO,RHS SEE PAGE 6-38 FOR FITMENT
9 226126 1 LENS,HEADLAMP,COMBO,LHS
10 226127 1 LENS,HEADLAMP,COMBO,RHS
11 202934 2 BULB,HDLT
12 201453 2 BULB
13 204710 2 BULB,HEAVY DUTY

872235 - B25D ADT - Nov 2009 REV 0

6-41
SECTION 6 : ELECTRICAL
ARTIC HARNESS

10
9

8 1 SP1
ES
7 5 BAR
2
S4
LABP
123 BAR
6
4 3

TD0005674-B
E17833632-0

872235 - B25D ADT - Nov 2009 REV 0

6-42
SECTION 6 : ELECTRICAL
ARTIC HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214314 1 SWITCH,PRESS,NO,5B
2 214313 1 SWITCH,PRESS,NO,123B
3 214296 1 HARNESS,ARTIC
4 207390 1 SENDER,TEMP
5 200871 5 CABLE TIE
6 101088 1 WASHER,DOWTY
7 100879 1 SCREW,SLT CHEESEHD
8 100812 1 WASHER,FLAT
9 100370 1 WASHER,HARDENED
10 100085 1 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

6-43
SECTION 6 : ELECTRICAL
BATTERY BOX

TO CAB EARTH BOSS

1
2 26 28

TO CHASSIS EARTH BOSS TO STARTER EARTH

TO STARTER

10

11 12
24 16
13 27
22 TO STARTER
18
21

19
22
10 17
14
29 4
28 TO EARTH
20 15
15
29 26 6 6
20 9 10
5
7
29 23
25
8
EXPLODED VIEW EXCLUDING TD0005675-B
POWER HARNESS 3
E17833633-A

872235 - B25D ADT - Nov 2009 REV A

6-44
SECTION 6 : ELECTRICAL
BATTERY BOX

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218777 1 CABLE,EARTH
2 218777 1 CABLE,EARTH
3 216296 2 BATTERY,12V
4 217725 1 CABLE,BATTERY,RED
5 217625 1 SOLENOID
6 216270 1 CABLE,BATT,BK
7 216268 1 CABLE,BATT,BK
8 216267 1 CABLE,BATT,RD
9 216129 1 SWITCH,BATTERY DISCONNECT
10 216064 1 CABLE,BATTERY,RED
11 214283 1 HARNESS,BATT BOX
12 206945 3 MTG,RUBBER
13 206291 1 GROMMET
14 205259 1 CIRCUIT BREAKER
15 203830 2 CIRCUIT BREAKER
16 200653 13 CABLE TIE
17 187244 1 CLAMP,BATTERY
18 101309 3 WASHER,FENDER
19 101211 3 BOLT
20 101059 6 SCREW,SLT CHEESEHD
21 100919 4 SCREW,SLT.CHEESEHD BRASS
22 100838 8 WASHER,FLAT
23 100642 4 CAPSCREW,SOCHD
24 100403 4 NUT,NYLOC
25 100385 2 SCREW,MACHINE,H SLT
26 100370 2 WASHER,HARDENED
27 100312 3 NUT,NYLOC
28 100085 2 SCREW,HEXHD
29 100063 8 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

6-45
SECTION 6 : ELECTRICAL
FRONT CHASSIS, TRANSMISSION

TD0003514-C
E14832634-A

872235 - B25D ADT - Nov 2009 REV 0

6-46
SECTION 6 : ELECTRICAL
FRONT CHASSIS, TRANSMISSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216654 1 HARNESS,ZF,ARTIC
2 206945 4 MTG,RUBBER
3 200653 8 CABLE TIE
4 176398 2 PLT,HARNESS MTG

872235 - B25D ADT - Nov 2009 REV 0

6-47
SECTION 6 : ELECTRICAL
FUEL HEATER (OPTIONAL)

TD0003519-0
514850650-0

872235 - B25D ADT - Nov 2009 REV 0

6-48
SECTION 6 : ELECTRICAL
FUEL HEATER (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207981 1 ELEMENT,HEATER,FUEL

872235 - B25D ADT - Nov 2009 REV 0

6-49
SECTION 6 : ELECTRICAL
HEAD LIGHT GRILLES (OPTIONAL)

TD0005712-0
E14740654-0

872235 - B25D ADT - Nov 2009 REV 0

6-50
SECTION 6 : ELECTRICAL
HEAD LIGHT GRILLES (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207831 2 COVER,HEAD LIGHT,GRILL

872235 - B25D ADT - Nov 2009 REV 0

6-51
SECTION 6 : ELECTRICAL
REAR HARNESS

18
12

18

29
28
14
15
30 13
31 1
25
1
BIN UP SENSOR 11
31 16
33

4 28
34
BACK-UP ALARM 26
31
24
34 31
8
33
6
31 7
2 9
3

22 19

10
31 21
23 17
33
BIN SWITCH MTG

20
5

27

2
32

TD0005715-0
REVERSE LIGHT
E17833661-0

872235 - B25D ADT - Nov 2009 REV 0

6-52
SECTION 6 : ELECTRICAL
REAR HARNESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 223244 2 O-RING
2 217719 1 LIGHT,FLOOD
3 217719 1 LIGHT,FLOOD
4 216994 1 ALARM,BACK UP
5 216222 1 HARNESS,ARTIC JUMP
6 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR
7 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR
8 216027 1 LAMP,AMBER,LED,INDICATOR,REAR
9 216027 1 LAMP,AMBER,LED,INDICATOR,REAR
10 214297 1 HARNESS,REAR
11 207445 1 E-CLIP
12 207440 1 SHAFT,ROTARY SENSOR
13 207289 1 O-RING
14 207281 1 SHAFT,POSITION SENSOR ARM
15 207231 1 SUPPORT,POSITION SENSOR SHAFT
16 207021 1 SENSOR,BIN PIVOT,ROTARY
17 206945 11 MTG,RUBBER
18 200779 2 TIE ROD,END
19 200653 28 CABLE TIE
20 187539 1 PLT,ELEC BULKHEAD MTG
21 186221 1 PLT,R/CHASSIS,ELEC MTG
22 184942 1 PLT,GUARD,REAR
23 176415 3 PLT,TWO HOLE WASHER
24 176109 1 PLT,ROT SENSOR MTG
25 176107 1 PLT,ROT SENSOR COVER
26 100949 2 SCREW,SLOTTED
27 100945 2 SCREW,HEXHD
28 100812 4 WASHER,FLAT
29 100811 2 NUT,NYLOC
30 100731 2 SCREW
31 100548 12 WASHER,HARDENED
32 100370 2 WASHER,HARDENED
33 100312 6 NUT,NYLOC
34 100198 4 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

6-53
SECTION 6 : ELECTRICAL
OBW SYSTEM

9
8
5

10
11

6
3

11
7 TD0005605-B
517850662-A

872235 - B25D ADT - Nov 2009 REV B

6-54
SECTION 6 : ELECTRICAL
OBW SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214528 1 HARNESS,OBW
2 214402 1 E-MODULE,OBW
3 200871 5 CABLE TIE
4 184739 1 PLT,MTG,OBW & TPMS
5 101129 2 BOLT,HEXHD
6 100920 4 SCREW,CHEESEHD
7 100618 2 NUT,NYLOC
8 100403 4 NUT,NYLOC
9 100364 2 SCREW,HEXHD
10 100064 2 WASHER,FLAT
11 100061 4 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

6-55
SECTION 6 : ELECTRICAL
STRAIN GAUGE KIT

1
8

3
2

TD0005648-B

872235 - B25D ADT - Nov 2009 REV A

6-56
SECTION 6 : ELECTRICAL
STRAIN GAUGE KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264910 1 KIT,STRAIN GAUGE REFER PAGE 7-96 FOR FITMENT
2 214444 1 PCB,STRAIN GAUGE
3 208848 1 STRAIN GAUGE
4 214804 1 HARNESS
5 206707 1 CONNECTOR,4-WAY,FEMALE
6 217706 1 CONNECTOR,4-WAY,MALE
7 208879 1 COVER,STRAIN GAUGE
8 101293 4 CAPSCREW,BUT,SOCHD
9 100310 4 NUT,NYLOC
- 280683 AR SOLDER,RESIGN CORE CONSUMABLE, NOT SHOWN
- 280558 AR PUTTY,PERMANENTLY PLASTIC CONSUMABLE, NOT SHOWN
- 280557 AR VARNISH,POLYURETHANE CONSUMABLE, NOT SHOWN
- 280556 AR ADHESIVE CONSUMABLE, NOT SHOWN

872235 - B25D ADT - Nov 2009 REV A

6-57
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 1 OF 8)

872235 - B25D ADT - Nov 2009 REV A

6-58
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 1 OF 8)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 121296 A/R CONNECTOR, FEMALE, 16 WAY
2 200742 A/R CONNECTOR FEMALE, 7 PIN
3 201529 A/R CONNECTOR, FEMALE, 4 WAY
4 202557 A/R CONNECTOR, FEMALE, 2 WAY
5 202916 A/R CONNECTOR, FEMALE, 2 WAY
6 206690 A/R CONNECTOR, FEMALE, 3 WAY
7 206703 A/R CONNECTOR, MALE, 2 WAY
8 206704 A/R CONNECTOR, FEMALE, 2 WAY
9 206705 A/R CONNECTOR, MALE, 3 WAY
10 206706 A/R CONNECTOR, MALE, 4 WAY
11 206707 A/R CONNECTOR, FEMALE, 4 WAY
12 206708 A/R CONNECTOR, MALE, 6 WAY
13 206709 A/R CONNECTOR, FEMALE, 6 WAY
14 206711 A/R CONNECTOR, MALE, 8 WAY
15 206712 A/R CONNECTOR, FEMALE, 8 WAY
16 206713 A/R CONNECTOR, FEMALE, 21 WAY
17 206717 A/R CONNECTOR, MALE, 31 WAY
18 206718 A/R CONNECTOR, FEMALE, 31 WAY
19 206719 A/R CONNECTOR, MALE, 9 WAY
20 206720 A/R CONNECTOR, FEMALE, 9 WAY

872235 - B25D ADT - Nov 2009 REV A

6-59
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 2 OF 8)

872235 - B25D ADT - Nov 2009 REV A

6-60
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 2 OF 8)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
21 206722 A/R CONNECTOR, FEMALE, 4 WAY
22 206724 A/R CONNECTOR, MALE, 8 WAY
23 206726 A/R CONNECTOR, FEMALE, 2 WAY
24 206735 A/R CONNECTOR, FEMALE, 2 WAY
25 206777 A/R CONNECTOR, FEMALE, 3 WAY
26 206778 A/R CONNECTOR, FEMALE, 1 WAY
27 207080 A/R CONNECTOR, FEMALE, 2 WAY
28 207273 A/R CONNECTOR, MALE, 12 WAY
29 207274 A/R CONNECTOR, FEMALE, 12 WAY
30 207473 A/R CONNECTOR, FEMALE, 31 WAY
31 207475 A/R CONNECTOR, FEMALE, 4 WAY
32 207476 A/R CONNECTOR, FEMALE, 14 WAY
33 207477 A/R CONNECTOR, FEMALE, 15 WAY
34 207498 A/R CONNECTOR, MALE, 9 WAY
35 207499 A/R CONNECTOR, FEMALE, 12 WAY
36 207500 A/R CONNECTOR, FEMALE, 15 WAY
37 207501 A/R CONNECTOR, FEMALE, 18 WAY
38 207502 A/R CONNECTOR, FEMALE, 21 WAY
39 207504 A/R CONNECTOR, FEMALE, 4 WAY
40 207505 A/R CONNECTOR, FEMALE, 8 WAY

872235 - B25D ADT - Nov 2009 REV A

6-61
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 3 OF 8)

872235 - B25D ADT - Nov 2009 REV A

6-62
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 3 OF 8)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
41 207524 A/R CONNECTOR, MALE, 3 WAY
42 207830 A/R CONNECTOR, FEMALE, 5 WAY
43 208000 A/R CONNECTOR, FEMALE, 4 WAY
44 208001 A/R CONNECTOR, FEMALE, 4 WAY
45 208002 A/R CONNECTOR, FEMALE, 24 WAY
46 208009 A/R CONNECTOR, FEMALE, 68 WAY
47 208041 A/R CONNECTOR, FEMALE, 1 WAY
48 208495 A/R CONNECTOR, FEMALE, 6 WAY
49 208580 A/R CONNECTOR, FEMALE, 2 WAY
50 208880 A/R CONNECTOR, FEMALE, 9 WAY
51 214285 A/R CONNECTOR, 13 MM , LUG
52 214307 A/R CONNECTOR, 13 MM , LUG
53 214319 A/R CONNECTOR, MALE, 3 WAY
54 214350 A/R CONNECTOR, FEMALE, 4 WAY
55 214389 A/R CONNECTOR, MALE, 18 WAY
56 214792 A/R CONNECTOR, MALE, 4 WAY
57 214793 A/R CONNECTOR, FEMALE, 12 WAY
58 214794 A/R CONNECTOR, FEMALE, 3 WAY
59 214795 A/R CONNECTOR, MALE, 2 WAY
60 214796 A/R CONNECTOR, MALE, 4 WAY

872235 - B25D ADT - Nov 2009 REV A

6-63
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 4 OF 8)

872235 - B25D ADT - Nov 2009 REV A

6-64
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 4 OF 8)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
61 214798 A/R CONNECTOR, FEMALE, 2 WAY
62 216071 A/R CONNECTOR, FEMALE, 21 WAY
63 216074 A/R CONNECTOR, FEMALE, 80 WAY
64 216076 A/R CONNECTOR, FEMALE, 20 WAY
65 216080 A/R CONNECTOR, FEMALE, 48 WAY
66 216081 A/R CONNECTOR, FEMALE, 32 WAY
67 216082 A/R CONNECTOR, FEMALE, 32 WAY
68 216083 A/R CONNECTOR, FEMALE, 16 WAY
69 216084 A/R CONNECTOR, FEMALE, 14 WAY
70 216091 A/R CONNECTOR, FEMALE, 31 WAY
71 216095 A/R CONNECTOR, FEMALE, 31 WAY
72 216096 A/R CONNECTOR, MALE, 31 WAY
73 216325 A/R CONNECTOR, FEMALE, 3 WAY
74 216326 A/R CONNECTOR, FEMALE, 2 WAY
75 216327 A/R CONNECTOR, MALE, 2 WAY
76 216328 A/R CONNECTOR, FEMALE, 2 WAY
77 216329 A/R CONNECTOR, FEMALE, 2 WAY
78 216330 A/R CONNECTOR, FEMALE, 3 WAY
79 216331 A/R CONNECTOR, FEMALE, 4 WAY
80 216332 A/R CONNECTOR, FEMALE, 4 WAY

872235 - B25D ADT - Nov 2009 REV A

6-65
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 5 OF 8)

872235 - B25D ADT - Nov 2009 REV A

6-66
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 5 OF 8)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
81 216333 A/R CONNECTOR, FEMALE, 3 WAY
82 216334 A/R CONNECTOR, FEMALE, 2 WAY
83 216335 A/R CONNECTOR, FEMALE, 6 WAY
84 216336 A/R CONNECTOR, FEMALE, 6 WAY
85 216358 A/R CONNECTOR, FEMALE, 3 WAY
86 216359 A/R TERMINATOR
87 216405 A/R CONNECTOR, FEMALE, 32 WAY
88 216735 A/R RESISTOR, MALE, 2 WAY
89 216767 A/R CONNECTOR, MALE, 21 WAY
90 216768 A/R CONNECTOR, MALE, 21 WAY
91 216769 A/R CONNECTOR, FEMALE, 21 WAY
92 216770 A/R CONNECTOR, MALE, 21 WAY
93 216771 A/R CONNECTOR, FEMALE, 21 WAY
94 216772 A/R CONNECTOR, MALE, 21 WAY
95 216773 A/R CONNECTOR, MALE, 23 WAY
96 216774 A/R CONNECTOR, FEMALE, 23 WAY
97 216775 A/R CONNECTOR, MALE, 33 WAY
98 216776 A/R CONNECTOR, FEMALE, 33 WAY
99 216777 A/R CONNECTOR, FEMALE, 9 WAY
100 216778 A/R CONNECTOR, MALE, 9 WAY

872235 - B25D ADT - Nov 2009 REV A

6-67
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 6 OF 8)

872235 - B25D ADT - Nov 2009 REV A

6-68
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 6 OF 8)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
101 216779 A/R CONNECTOR, MALE, 2 WAY
102 216780 A/R CONNECTOR, FEMALE, 2 WAY
103 216782 A/R CONNECTOR, FEMALE, 4 WAY
104 216784 A/R CONNECTOR, FEMALE, 1 WAY
105 216785 A/R CONNECTOR, MALE, 9 WAY
106 216786 A/R CONNECTOR, FEMALE, 9 WAY
107 216787 A/R CONNECTOR, MALE, 21 WAY
108 216788 A/R CONNECTOR, 13 MM, LUG
109 216789 A/R CONNECTOR, FEMALE, 9 WAY
110 216798 A/R CONNECTOR, MALE, 15 WAY
111 216809 A/R CONNECTOR, 10 MM, LUG
112 216810 A/R CONNECTOR, 10 MM, LUG
113 216811 A/R CONNECTOR, 8 MM, LUG
114 216812 A/R CONNECTOR, 6 MM, LUG
115 216813 A/R CONNECTOR, 6 MM, LUG
116 216815 A/R CONNECTOR, PUSH-ON, 3 MM
117 216816 A/R CONNECTOR, PUSH-ON, 4.8 MM
118 216817 A/R CONNECTOR, PUSH-ON, 1 WAY
119 216839 A/R CONNECTOR, MALE, 2 WAY
120 216852 A/R CONNECTOR, MALE, 2 WAY

872235 - B25D ADT - Nov 2009 REV A

6-69
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 7 OF 8)

872235 - B25D ADT - Nov 2009 REV A

6-70
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 7 OF 8)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
121 216856 A/R CONNECTOR, FEMALE, 2 WAY
122 216857 A/R CONNECTOR, FEMALE, 2 WAY
123 216861 A/R CONNECTOR, FEMALE, 31 WAY
124 216905 A/R CONNECTOR, MALE, 2 WAY
125 216924 A/R CONNECTOR, FEMALE, 3 WAY
126 216925 A/R CONNECTOR, MALE, 3 WAY
127 216926 A/R CONNECTOR, MALE, 3 WAY
128 217669 A/R CONNECTOR, FEMALE, 26 WAY
129 217706 A/R CONNECTOR, MALE, 4 WAY
130 217711 A/R CONNECTOR, MALE, 2 WAY
131 217730 A/R CONNECTOR, FEMALE, 8 WAY
132 217739 A/R CONNECTOR, FEMALE, 10 WAY
133 217820 A/R CONNECTOR, FEMALE, 3 WAY
134 217821 A/R CONNECTOR, MALE, 3 WAY
135 218077 A/R CONNECTOR, MALE, 3 WAY
136 218079 A/R CONNECTOR, MALE, 2 WAY
137 218457 A/R CONNECTOR, MALE, 8 WAY
138 218464 A/R CONNECTOR, FEMALE, 4 WAY
139 218559 A/R CONNECTOR, FEMALE, 2 WAY
140 218737 A/R SOCKET

872235 - B25D ADT - Nov 2009 REV A

6-71
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 8 OF 8)

872235 - B25D ADT - Nov 2009 REV A

6-72
SECTION 6 : ELECTRICAL
CONNECTORS (SHEET 8 OF 8)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
141 218750 A/R CONNECTOR, FEMALE, 6 WAY
142 218950 A/R CONNECTOR, LUG, 4 MM
143 218952 A/R CONNECTOR, LUG, 5 MM
144 218953 A/R CONNECTOR, LUG, 5 MM
145 218955 A/R CONNECTOR, LUG, 6 MM
146 218956 A/R CONNECTOR, LUG, 6 MM
147 218957 A/R CONNECTOR, LUG, 6 MM
148 218958 A/R CONNECTOR, LUG, 8 MM
149 218961 A/R CONNECTOR, LUG, 10 MM
150 218962 A/R CONNECTOR, LUG, 10 MM
151 218963 A/R CONNECTOR, LUG, 10 MM
152 218964 A/R CONNECTOR, LUG, 10 MM
153 218965 A/R CONNECTOR, LUG, 13 MM
154 214978 A/R CONNECTOR, FEMALE, 6 WAY
155 214979 A/R CONNECTOR, FEMALE, 42 WAY
156 214977 A/R CONNECTOR, FEMALE, 4 WAY

872235 - B25D ADT - Nov 2009 REV A

6-73
872235 - B25D ADT - Nov 2009
6-74
 SECTION 7 : FRAME & BODY

872235 - B25D ADT - Nov 2009 REV 0

7-1
SECTION 7 : FRAME & BODY
CAB ASSEMBLY

TD0005700-0

872235 - B25D ADT - Nov 2009 REV 0

7-2
SECTION 7 : FRAME & BODY
CAB ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 266220 1 KIT,CAB,SPARE,COMP,B30D,MK6

872235 - B25D ADT - Nov 2009 REV 0

7-3
SECTION 7 : FRAME & BODY
CAB SHELL

TD0005701-0

872235 - B25D ADT - Nov 2009 REV 0

7-4
SECTION 7 : FRAME & BODY
CAB SHELL

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 266202 1 KIT,CAB,SHELL,SMALL,YELLOW,MK6
2 207871 1 ROOF,CAB,YELLOW
5 208104 A/R GASKET

872235 - B25D ADT - Nov 2009 REV 0

7-5
SECTION 7 : FRAME & BODY
CAB / BONNET INTERFACE SEAL

88

63

18

64
90

TD0005679-0
E17832301-0 SH7-8

872235 - B25D ADT - Nov 2009 REV 0

7-6
SECTION 7 : FRAME & BODY
CAB / BONNET INTERFACE SEAL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
18 207799 1 SEAL,BONNET/CAB INTERFACE
63 145018 2 O-RING
64 101307 5 WASHER,FLAT
88 100125 2 SCREW,HEXHD
90 100090 25 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

7-7
SECTION 7 : FRAME & BODY
HVAC SEALING, CAB

FOLD TOP SECTION

OVER

52
15

92
78
PARTIAL CAB FRAME

96
93

53

51

14

96
TD0005680-0
93 E17832301-0 SH8-8

872235 - B25D ADT - Nov 2009 REV 0

7-8
SECTION 7 : FRAME & BODY
HVAC SEALING, CAB

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
14 208044 1 SEAL,LASTO 'D',SIDE,CAB
15 208043 1 SEAL,LASTO 'D',FRONT,CAB
51 176593 1 ASSY,BAFFLE MTG,CAB,BTM
52 176591 1 ASSY,BAFFLE MTG,CAB,FRONT
53 176590 1 PLT,BAFFLE MTG,BONNET
78 100370 44 WASHER,HARDENED
92 100086 2 SCREW, HEXHD
93 100081 18 SCREW,HEXHD
96 100061 22 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

7-9
SECTION 7 : FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

90
78

56
16

16
56

38 78
90

16
56
78
90
60
78
43 90

16
56

77
86

87
16
56
76 81 59
77
78
33 90

76 72 34

75 16
76
78 56
90
75 76
TD0005681-0
E17832301-0 SH3-8

872235 - B25D ADT - Nov 2009 REV 0

7-10
SECTION 7 : FRAME & BODY
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
16 207881 8 GASKET,GRAB HANDLE
33 187891 4 MTG,RUBBER,CAB
34 187790 1 HANDRAIL,CAB,RHS,REAR
38 182285 1 HANDRAIL,CAB,ROOF
43 181880 1 HANDLE,CAB,LHS,TOP,REAR
56 176312 8 SHIM,1.6MM,G/HANDLE BKT
59 174676 1 PLT,MTG,RHS,GUARD,WINDOW
60 173443 1 GUARD WINDOW REAR
72 100734 8 BOLT,HEXHD
75 100654 16 NUT,STOVER
76 100536 36 WASHER,HARDENED
77 100424 8 WASHER,HARDENED
78 100370 44 WASHER,HARDENED
81 100316 8 NUT,NYLOC
86 100210 4 BOLT
87 100128 8 SCREW,HEXHD
90 100090 25 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

7-11
SECTION 7 : FRAME & BODY
REAR VIEW MIRROR BRACKETS

68

80

42

45

4 96
61 74
79
78
37
42
78 48
USE AS
91 49 NEEDED

55 35
30
55 39 41
81
40 11
78
82
12
4 LH MIRRORS AND ARM
79
78
37

36
USE AS
11
NEEDED 46

47 12
42
90
78
78 58
17
91
55 78 RH MIRRORS AND ARM

82
30
55
81
TD0005682-0
E17832301-0 SH5-8

872235 - B25D ADT - Nov 2009 REV 0

7-12
SECTION 7 : FRAME & BODY
REAR VIEW MIRROR BRACKETS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 218678 4 BLOCK,LOCATE,MIRROR
11 216003 2 MIRROR,MANUAL REFERENCE PAGE 6-17
12 216002 2 MIRROR,WIDE REFERENCE PAGE 6-15; 6-17
17 207863 2 GASKET,LOWER MIRROR BKT
30 201666 4 SPRING
35 186316 2 SHIM
36 186315 2 SHIM
37 186149 4 PIN,LOCATE,MIRROR
39 182284 1 MTG,CAB,MIRROR,BKT,RHS
40 182283 1 MTG,CAB,MIRROR,LHS
41 182282 1 MTG,MIRROR,LHS
42 182281 1 MTG,MIRROR,RHS
45 178726 8 TAG,LOCK,MIRROR
46 178569 2 SHIM
47 178568 2 SHIM
48 178567 2 SHIM
49 178407 2 SHIM
55 176379 8 WASHER,SPRING
58 176303 2 SHIM
61 166566 8 PIN,MTG,MIRROR
68 100936 2 BOLT
74 100730 8 BOLT,HEXHD
78 100370 44 WASHER,HARDENED
79 100364 8 SCREW,HEXHD
80 100359 2 WASHER,FENDER
81 100316 8 NUT,NYLOC
82 100314 8 NUT,NYLOC
90 100090 25 SCREW,HEXHD
91 100089 4 SCREW,HEXHD
96 100061 22 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

7-13
SECTION 7 : FRAME & BODY
CAB DOOR ASSEMBLY

54
28
70

13

62
8
65

26

25

95
71
19
5 24
22

31
50
94
66

84 32
21 85
67
93 69
85
32
20

57 TD0005683-0
E17832301-0 SH2-8

872235 - B25D ADT - Nov 2009 REV 0

7-14
SECTION 7 : FRAME & BODY
CAB DOOR ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 BN000203 1 WINDOW,DOOR,SLIDING
5 218331 1 BOOT,RUBBER,DOOR HANDLE
6 217590 1 SEAL,DOOR,MAIN
8 217556 1 DOOR,MAIN,YELLOW
13 208103 12 GASKET,5X5 ROLL STOCK
19 207647 1 KNOB,BIN TIP
20 207375 1 BOLT,STRIKER,TRIMARK
21 207366 1 LATCH,LH,TRI/MARK
22 207230 1 TRIMARK,LH HOUSING
24 206465 1 STRUT,CAB
25 206453 1 RUBBER,STRAP,DOOR
26 206451 2 BKT,STRAP,DOOR
28 206415 6 HINGE,EXTERIOR
31 201509 1 LATCH,GASKET
32 200779 2 TIE ROD END
50 176962 2 MTG BKT,LATCH
54 176431 2 SHIM
57 176306 1 WASHER,CAB
62 161086 1 SPACER BLOCK,DOOR STRAP
65 101174 2 CAPSCREW,CSK,SOC
66 101085 4 SCREW,HEXHD
67 100947 4 WASHER,FLAT
69 100850 1 STUD,M/S,FULL THREAD
70 100837 36 CAPSCREW,CSK
71 100832 4 CAPSCREW,CSK
84 100310 2 NUT,NYLOC
85 100281 2 NUT,HEXAGON
93 100081 18 SCREW,HEXHD
94 100063 4 WASHER,HARDENED
95 100062 7 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

7-15
SECTION 7 : FRAME & BODY
CAB WINDOWS

3 10

13

27

TD0005684-0
E17832301-0 SH4-8

872235 - B25D ADT - Nov 2009 REV 0

7-16
SECTION 7 : FRAME & BODY
CAB WINDOWS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 BN000137 1 WINDOW,CAB,SLIDER,RH
9 217555 1 WINDOW,LH,FRONT,TOUGHENED
10 217151 1 WINDOW,REAR
13 208103 12 GASKET
27 206418 1 WINDOW,CURVED

872235 - B25D ADT - Nov 2009 REV 0

7-17
SECTION 7 : FRAME & BODY
WINDOW CATCHES

TD0006495

872235 - B25D ADT - Nov 2009 REV A

7-18
SECTION 7 : FRAME & BODY
WINDOW CATCHES

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 227255 1 LATCH,SLIDING WINDOW
2 221629 1 CATCH,CAB,SLIDING WINDOW

872235 - B25D ADT - Nov 2009 REV A

7-19
SECTION 7 : FRAME & BODY
DOOR, HVAC SYSTEM

28
70

70

23

89 95
83
78 73
95
44

29
7

TD0005685-0
E17832301-0 SH6-8

872235 - B25D ADT - Nov 2009 REV 0

7-20
SECTION 7 : FRAME & BODY
DOOR, HAVC SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
7 217588 1 SEAL,DOOR,HVAC,RHS,ADT D#
23 206491 1 STRUT,CAB,4044
28 206415 6 HINGE,EXTERIOR
29 206412 1 DOOR,HVAC,YELLOW D#
44 181684 1 MTG,HATCH,HVAC DOOR STRUT
70 100837 36 CAPSCREW,CSK,SOCHD
73 100731 3 SCREW
78 100370 44 WASHER,HARDENED
83 100312 1 NUT,NYLOC
89 100092 2 BOLT,HEXHD
95 100062 7 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

7-21
SECTION 7 : FRAME & BODY
CAB INTERIOR MISC. PARTS

EMERGENCY HAMMER
ASSEMBLY

68

7
76
30
69
76
64 43
44

76

63
74
24 79
79 54
47
52
65 72
53
18
52
51
72
14
76
73

31

63
23
79

71
52
9
72 53
65

17
72
52 TD0005686-B
51 E17832302-B SH6-8

872235 - B25D ADT - Nov 2009 REV A

7-22
SECTION 7 : FRAME & BODY
CAB INTERIOR MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
7 220397 2 HOOK,CLOTHES
9 217758 1 PLT,BLANKING,RADIO FACE
14 216473 1 MAT,COOL BOX
17 216454 1 GASKET
18 216453 1 KIT,GASKET,COOL BOX
23 216278 1 LID,FUSES/RELAYS
24 216277 1 LID,COOLER BOX
30 216039 1 HAMMER,EMERGENCY EXIT
31 216004 1 PANEL,INTERIOR,MAIN DOOR
43 207968 2 COVER,SPEAKER
44 207879 1 STRAP,COAT
47 206585 18 HEXERT
51 206444 2 RUBBER,LATCH,COOLBOX
52 206442 2 LATCH,COOLBOX
53 206441 4 HINGE,INTERIOR
54 206439 4 HANDLE,CAB INTERIOR
63 101185 8 CAPSCREW,BUT. SOCHD
64 101176 15 NUT,SPEED
65 101175 8 CAPSCREW,CSK,SOC
68 101152 2 SCREW,CSK,SELFTAP
69 101010 1 WASHER,FENDER
71 100872 3 SCREW,PANHD SELFTAP
72 100842 8 POP RIVET
73 100838 15 WASHER,FLAT
74 100835 18 CAPSCREW
76 100830 26 SCREW,PANHD,SELFTAP
79 100615 16 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

7-23
SECTION 7 : FRAME & BODY
CAB INTERIOR HATCHES AND LIDS

15

19 64
76
73
27 73
76
20 64

42

71

59

74
61 77
55
4 47
48

74
70
2
16 47
74
45

47
NOTE:
ITEM 2 TO BE USED ON
VEHICLES T17/2306 ONLY TD0005687-B
E17832302-B SH5-8

872235 - B25D ADT - Nov 2009 REV A

7-24
SECTION 7 : FRAME & BODY
CAB INTERIOR HATCHES AND LIDS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN000550 1 HANDLE,SSM,25 BUTTON
2 BN000212 1 PANEL,CONTROL ONLY USED ON T17D AND 2306D
4 BN000210 1 PANEL,CONTROL NOT USED ON T17D AND 2306D
15 216472 1 MAT,DASH ACCESS
16 216457 1 COVER,E-MODULE
19 216430 1 PANEL,WIPER,REAR
20 216429 1 PANEL,HOLD-ALL
26 216235 1 PANEL,MDU
42 208085 1 BLANK,MIRROR SWITCH
45 207864 1 GASKET,ELECTRICAL HATCH
47 206585 18 HEXERT
48 206454 1 ASHTRAY,TOP MNT,PLASTIC
55 206437 18 HEXERT
59 181860 1 ARM,WHEEL SPANNER
61 171508 2 CLAMP,WHEEL SPANNER
64 101176 15 NUT,SPEED
70 100947 2 WASHER,FLAT
71 100872 3 SCREW,PANDH SELFTAP
73 100838 15 WASHER,FLAT
74 100835 18 CAPSCREW
76 100830 26 SCREW,PANDH SELFTAP
77 100799 2 BOLT,WING

872235 - B25D ADT - Nov 2009 REV A

7-25
SECTION 7 : FRAME & BODY
CAB FLOOR MAT & INTERIOR PANELS

3
28

25

29

11

66

46
27

75
46

50

TD0005688-B
E17832302-B SH3-8

872235 - B25D ADT - Nov 2009 REV A

7-26
SECTION 7 : FRAME & BODY
CAB FLOOR MAT & INTERIOR PANELS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 BN000211 1 COVER,B PILLAR,RHS
11 216673 1 MAT,TOOLBOX
25 216237 1 COVER,B PILLAR,LHS
27 216234 1 MAT,FLOOR
28 216214 1 COVER,A PILLAR,RHS
29 216197 1 COVER,A PILLAR,LHS
46 207266 8 HEXERT
50 206447 1 PLT,STEP
66 101174 6 CAPSCREW,CSK
75 100832 2 CAPSCREW,CSK

872235 - B25D ADT - Nov 2009 REV A

7-27
SECTION 7 : FRAME & BODY
ROOF HEADLINERS

47
81
74
5
(3 PLACES ONLY)

46

12

12

49

66

TD0005689-B
E17832302-B SH2-8

872235 - B25D ADT - Nov 2009 REV A

7-28
SECTION 7 : FRAME & BODY
ROOF HEADLINERS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 BN000205 1 HEADLINER,REAR
6 BN000204 1 HEADLINER,FRONT
12 216646 14 FASTENER,PLASTIC,HEADLINER
46 207266 8 HEXERT
47 206585 18 HEXERT
49 206449 1 SUN VISOR
66 101174 6 CAPSCREW
74 100835 18 CAPSCREW
81 100358 3 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

7-29
SECTION 7 : FRAME & BODY
OPERATOR AND TRAINER SEAT INSTALLATION

33
10 85 78
32

55
58
85
84
22

67
TRAINER SEAT
21

55 13

85
84

55
8
85
78
10
86

87

67

55 STANDARD OPERATOR SEAT

TD0005690-B
E17832302-B SH4-8

872235 - B25D ADT - Nov 2009 REV A

7-30
SECTION 7 : FRAME & BODY
OPERATOR AND TRAINER SEAT INSTALLATION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 218867 1 SEAT,TRAINER
10 290468 1 SEAT,OPERATOR EXCLUDES HEADREST AND ARMREST
10 290467 1 SEAT,OPERATOR INCLUDES HEADREST AND ARMREST
10 216997 1 SEAT,OPERATOR,HIGH BACK
13 216523 1 COVER,SEAT,TRAINER
21 216382 1 CUSHION,SEAT,TRAINER
22 216381 1 CUSHION,BACKREST,TRAINER
32 214671 1 HARNESS,POWER,SEAT,HIGH BCK
33 214670 1 SWITCH,POWER,SEAT,HIGH BACK
55 206437 18 HEXSERT
58 187533 1 PLT,MNT,BACKREST,SEAT,TRAINER
67 101172 6 BOLT,HEX
78 100731 10 SCREW
84 100083 7 SCREW,HEXHD
85 100062 17 WASHER,FLAT
86 216243 1 HOLDER,DOCUMENT,SEARS
87 101062 6 POP RIVET

872235 - B25D ADT - Nov 2009 REV A

7-31
SECTION 7 : FRAME & BODY
TRAINER SEAT MOUNTING

TD0003580

872235 - B25D ADT - Nov 2009 REV 0

7-32
SECTION 7 : FRAME & BODY
TRAINER SEAT MOUNTING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218867 1 MOUNTING,SEAT,TRAINER
2 264103 1 ASSY,SEATBELT,SEAT,TRAINER
3 100316 1 NUT,NYLOC

872235 - B25D ADT - Nov 2009 REV 0

7-33
SECTION 7 : FRAME & BODY
SEATS INSTALLATION, SEARS

11

21

12
13
14

15

2
16

10 17
20

18
19
9

4
8

5
6

TD0003021A

872235 - B25D ADT - Nov 2009 REV 0

7-34
SECTION 7 : FRAME & BODY
SEATS INSTALLATION, SEARS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290467 1 SEAT,OPERATOR COMPLETE WITH ITEMS 11 TO 21
1 290468 1 SEAT,OPERATOR COMES WITHOUT ITEM 11 TO 21
2 226735 1 CUSHION,BACKREST
3 226736 1 CUSHION,SEAT
4 226654 1 SEAT BELT,2”
5 226655 1 COVER,SIDE
6 226652 1 SUSPENSION ASSY,C.E.AIR
7 226653 1 MOUNTING
8 226773 1 KIT,SLIDE CONTROL
9 216952 1 COVER,ARMREST,SEAT,LH USED IN PLACE OF OPTIONAL ARMREST
10 216953 1 COVER,ARMREST,SEAT,RH USED IN PLACE OF OPTIONAL ARMREST
11 263818 1 KIT,HEADREST & ARMREST,DDH (OPTIONAL)
12 263936 1 KIT,ARMREST,RH (OPTIONAL) INCLUDE ITEMS 13, 16 TO 20
13 226747 1 PAD,ARMREST,RH
14 263937 1 KIT,ARMREST,LH (OPTIONAL) INCLUDES ITEMS 15 TO 20
15 226748 1 PAD,ARMREST,LH
16 100857 1 WASHER,BODY
17 100846 2 NUT,CENTRE LOCK
18 100147 1 WASHER,FLAT
19 226749 1 BLOCK,SPACER,ARMREST
20 100608 1 CAPSCREW,BUTTON,SOC HD
21 226746 1 HEADREST (OPTIONAL)

872235 - B25D ADT - Nov 2009 REV 0

7-35
SECTION 7 : FRAME & BODY
SEATS INSTALLATION, SEARS HIGH BACK

6,7 3

14

13

6,7

4 8 12
10 11
13

15

16

17

TD0005783

872235 - B25D ADT - Nov 2009 REV 0

7-36
SECTION 7 : FRAME & BODY
SEATS INSTALLATION, SEARS HIGH BACK

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216997 1 SEAT,OPERATOR,HIGH BACK COMPLETE
2 216995 1 SEAT,UPPER,OPERATOR,HIGH BACK WITHOUT BASE & MOUNTING
3 227242 1 CUSHION,BACKREST,HIGH BACK
4 227241 1 CUSHION,SEAT
5 227243 1 HEADREST,ARTICULATING
6 263936 1 KIT,ARMREST,RH INCLUDES ITEMS 7 TO 14
6 263937 1 KIT,ARMREST,LH INCLUDES ITEMS 7 TO 14
7 226747 1 PAD,ARMREST,RH
7 226748 1 PAD,ARMREST,LH
8 226749 1 BLOCK,SPACER,ARMREST
9 100857 1 WASHER,BODY
10 100147 1 WASHER,FLAT
11 100846 2 NUT,CENTRE LOCK
12 100608 1 CAPSCREW,BUTTON,SOC HD
13 226654 1 SEAT BELT,2”
14 227244 1 HOLDER,MANUAL
15 226773 1 KIT,SLIDE CONTROL
16 226652 1 SUSPENSION ASSY,C.E.AIR
17 226653 1 MOUNTING

872235 - B25D ADT - Nov 2009 REV 0

7-37
SECTION 7 : FRAME & BODY
BASE, SEAT ASSEMBLY, SEARS

5
2

10

3
11

8
12

TD0003022A

872235 - B25D ADT - Nov 2009 REV 0

7-38
SECTION 7 : FRAME & BODY
BASE, SEAT ASSEMBLY, SEARS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 226652 1 SUSPENSION ASSY,C.E.AIR
2 226644 1 KIT,SERVICE,AIR VALVE
3 226645 1 KIT,SERVICE,ISOLATOR SHOCK
4 226737 1 KIT,SERVICE,AIR SPRING
5 226647 1 KIT,SERVICE,BEARING & ROLLERS
6 226648 1 KIT,SERVICE,ISOLATOR LATCH
7 226646 1 SHAFT,BEARING
8 226649 1 KIT,SERVICE,SUSPENSION SHOCK
9 226738 1 BELLOWS
10 226650 1 KIT,TETHER BELT
11 226651 1 KIT,SERVICE,BUMPER
12 T55224 1 BUMPER

872235 - B25D ADT - Nov 2009 REV 0

7-39
SECTION 7 : FRAME & BODY
STEERING COLUMN MISCELLANEOUS PARTS

56 88

62

80
60 83
80

82

82

40

TD0005691-C
E17832302-B SH7-8

872235 - B25D ADT - Nov 2009 REV A

7-40
SECTION 7 : FRAME & BODY
STEERING COLUMN MISCELLANEOUS PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
40 214354 1 COLUMN,STEERING
56 204600 1 STEERING WHEEL
60 176327 1 SPACER,STEERING COLOUMN
62 101356 2 BOLT,HEXHD
80 100370 6 WASHER,HARDENED
82 100314 3 NUT,NYLOC
83 100090 1 SCREW,HEXHD
88 204438 1 CAP,STEERING WHEEL

872235 - B25D ADT - Nov 2009 REV A

7-41
SECTION 7 : FRAME & BODY
STEERING COLUMN

4
2

18
19
3

20

22 21

6
23

14 13
13 12
12

8
11
24

10 15
9
7 16

25

17

TD0005555

872235 - B25D ADT - Nov 2009 REV 0

7-42
SECTION 7 : FRAME & BODY
STEERING COLUMN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214354 1 COLUMN,STEERING
2 204111 1 GUARD,TELESCOPIC
3 227272 1 SUPPORT,C/W BEARING
4 204112 1 SCREW,ADJUSTING HANDLE
5 227263 1 RING,REDUCING
6 227268 1 BOOT,RUBBER
7 204170 1 BASE ASSEMBLY
8 204113 1 NUT,ADJUSTING HANDLE
9 205428 1 SPACER
10 227264 1 WASHER,SPECIAL
11 227270 1 PIN,TILT,STEERING
12 100390 2 CAPSCREW,CSK SOC HD
13 24M7250 2 WASHER
14 227269 2 INSERT,THREADED
15 224704 1 NUT,STEERING WHEEL
16 204115 1 SPACER,SPLINED
17 227271 1 SHAFT,UPPER STEERING
18 227266 1 CIRCLIP,INNER
19 227267 1 BEARING,NEEDLE
20 227265 1 PIN,PLASTIC
21 227273 1 SHAFT,LOWER C/W KNUCKLE
22 226657 1 CIRCLIP
23 205424 1 NUT
24 214176 1 ISOLATOR,STEERING COLUMN
25 216458 1 COLUMN,BASE

872235 - B25D ADT - Nov 2009 REV 0

7-43
SECTION 7 : FRAME & BODY
CAB SOUND FOAM

37
57

57
35

37

38

39

36
34

TD0005827-B
E17832302-B SH8-8

872235 - B25D ADT - Nov 2009 REV A

7-44
SECTION 7 : FRAME & BODY
CAB SOUND FOAM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
34 214435 1 INSULATION,NOISE,LH,LOWER
35 214396 1 INSULATION,NOISE,DASHBOARD
36 214395 1 INSULATION,NOISE,LOWER,LH
37 214393 2 INSULATION,NOISE,OUTER FRONT
38 214392 1 INSULATION,NOISE,FIREWALL,RH
39 214391 1 INSULATION,NOISE,FIREWALL,LH
57 200653 2 CABLE TIE

872235 - B25D ADT - Nov 2009 REV A

7-45
SECTION 7 : FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

Vent Detail 1

3
2

Vent Detail 2

10 9

7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9

9 9
7
9

7
2
9 9
9 7
5

6
6 9 10
11
7
9 11

12 9

TD0003548-C
E14832532-D SH1-2

872235 - B25D ADT - Nov 2009 REV 0

7-46
SECTION 7 : FRAME & BODY
CAB AIR DUCTING, HVAC SYSTEM

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264448 1 KIT,GASKET,HVAC SYSTEM
2 216463 3 ADAPTOR,VENT
3 216525 4 VENT,SWIVEL,HVAC
4 216236 1 VENT,BOX,COOLER
5 216216 1 HVAC UNIT
6 207175 2 ASSY,DRAIN TUBE,HVAC
7 204187 A/R AIRDUCT,FLEX
8 202346 1 AIRDUCT,FLEX
9 200871 22 CABLE TIE
10 100938 21 SCREW,COUNTERSUNK
11 206945 2 MTG,RUBBER
12 264449 1 KIT,GASKET,HVAC FRESH

872235 - B25D ADT - Nov 2009 REV 0

7-47
SECTION 7 : FRAME & BODY
AIRCON DRIER UNIT AND PIPING

8
22
23

5 32
35

21
20
7 23

26
30
33
16
34

27
16

28 29
15
35
36
31
35 1
32 4

TD0003208-F
E14832532-D SH2-2

872235 - B25D ADT - Nov 2009 REV 0

7-48
SECTION 7 : FRAME & BODY
AIRCON DRIER UNIT AND PIPING

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910264 1 INSULATION,HOSE,HVAC
4 241671 1 ASSY,HOSE,HVAC,UNIT,FWAL
5 241670 1 ASSY,HOSE,HVAC,DRY,UNIT
6 241669 1 ASSY,HOSE,HVAC,FWAL,DRY
7 218686 1 HOSE,RADIATOR
8 218686 1 HOSE,RADIATOR
15 207117 2 P-CLIP
16 206585 6 HEXSERT,OPEN
20 204043 1 RECEIVER DRIER
21 204042 1 SWITCH,BINARY PRESSURE
22 203908 4 P-CLIP
23 203588 4 CLAMP,HOSE
26 200050 2 CLAMP,HOSE
27 176177 1 PLATE,BULKHEAD,FIREWALL
28 176088 1 BKT,RECEIVER DRIER,HVAC
29 120679 2 ADAPTOR
30 100198 4 SCREW,HEXHD
31 100193 1 SCREW,HEXHD
32 100080 6 SCREW,HEXHD
33 100065 4 WASHER,SPRING
34 100062 4 WASHER,FLAT
35 100061 7 WASHER,FLAT
36 100054 1 WASHER,SPRING

872235 - B25D ADT - Nov 2009 REV 0

7-49
SECTION 7 : FRAME & BODY
AIRCONDITIONER UNIT BREAKDOWN

872235 - B25D ADT - Nov 2009 REV A

7-50
SECTION 7 : FRAME & BODY
AIRCONDITIONER UNIT BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 216216 1 HVAC UNIT,24V
1 226837 1 CASING ASSEMBLY
2 226050 1 SIDE COVER ASSY
3 226838 1 TOP COVER ASSY
4 226052 1 MOUNTING PLATE,ACTUATOR
5 226839 1 FLAPPER,FLOOR
6 226840 1 FLAPPER,DEFROST / DASH
7 226055 1 FLAPPER,FRESH AIR
8 226056 1 SUPPORT,COIL
9 226057 1 SUPPORT,BLOCK VALVE
11 226841 1 BRACKET MTG,FRESH AIR ACTUATOR
12 226021 1 HEATER COIL
13 226020 1 EVAPORATOR COIL
14 226019 1 AIR FILTER ASSY
15 226018 1 BLOWER ASSY,24V
16 226842 1 RETAINER,AIRCON COIL
17 226843 1 THERMOSTAT
18 226844 3 CLIP,PANEL
19 226015 3 MOTOR ACTUATOR 12V
20 226014 1 COPPER TUBE ASSY
21 207178 9 AIR HOSE ADAPTER
22 207177 1 AIR HOSE ADAPTER,2"
23 226013 3 SNAP BUSHING,1/4"
25 226060 8 SCREW
26 100613 8 WASHER
27 226011 8 NYLON SPACER 1/2"
28 226010 6 CONSTANT TENSION BAND CLAMP
29 226006 1 HOSE,HEATER,60MM LONG
30 226006 1 HOSE,HEATER,325MM LONG
31 226009 2 STUD BAIL STYLE
32 226008 2 RETAINER
33 226007 2 RECEPTACLE
34 101129 2 BOLT,HEXHD
35 220635 1 BLOCK VALVE
40 220765 2 O-RING
41 226006 1 HEATER HOSE,220MM LONG
42 226005 2 NYLON SPACER
45 226016 1 MOTORIZED VALVE ASSY
50 226280 1 RELAY BOARD
51 226846 1 WIRING HARNESS
61 200061 2 CLAMP,PIPE

872235 - B25D ADT - Nov 2009 REV A

7-51
SECTION 7 : FRAME & BODY
AIRCON SYSTEM: FRONT CHASSIS

11 17
5
12
32

32 28
28
28 34
32
12 28
17

4
35 34
29 31 32 28
35 29 32 28 11
22 1
18 36 3
28
13 27 28
28 37
23
34 28 6
30 32
29
14 36 29
28 31 24
9
17 2 16
28 38
32 29 40
31 19
8 15
20

40 35 7
33
29 33
40 26
25 29 21
31 40 10
39
29
31

TD0003212-A
E14832531-B

872235 - B25D ADT - Nov 2009 REV 0

7-52
SECTION 7 : FRAME & BODY
AIRCON SYSTEM: FRONT CHASSIS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 241674 1 HOSE,HVAC,COMP,COND
2 241673 1 HOSE,HVAC,COND,FWALL
3 241672 1 ASSY,HOSE,HVAC,F/WAL,COMP
4 216373 1 CLAMP,RUBBER,6,FRAME
5 216372 1 CLAMP,RUBBER,5,FRAME
6 216366 1 ADAPTOR,COMPRESS,HVAC
7 216365 1 PIPE,CONDENSOR,AC
8 216364 1 PIPE,CONDENSOR,AC
9 207908 1 CLAMP,RUBBER,10,F/WALL
10 207213 4 MTG,RUBBER,CONDENSER,HVAC
11 207044 2 CLAMP,ALU,4 BOLT
12 207043 2 CLAMP,ALU,2 BOLT
13 207018 1 CLAMP,ALUM,4 BOLT
14 207017 1 CLAMP,ALUM,2 BOLT
15 206979 1 CONDENSER,AIR-CON
16 206945 2 MTG,RUBBER
17 206829 6 SPACER,CLAMP,ALUM
18 203975 1 PROTECTOR,HOSE STRAP ON
19 203764 1 P-CLIP
20 201439 1 P-CLIP
21 201419 2 P-CLIP
22 200653 3 CABLE TIE
23 187336 1 BKT,RUBBER CLAMP
24 187225 1 MTG,ELEC HARNESS/HVAC
25 186978 1 BKT,FNT,HVAC HOSES
26 176589 1 BKT,P-CLIP,AIRCON
27 175041 1 MTG ARM,HOSE RUBBER,CAB
28 100548 24 WASHER,HARDENED
29 100370 18 WASHER,HARDENED
30 100364 1 SCREW,HEXHD
31 100314 11 NUT,NYLOC
32 100312 14 NUT,NYLOC
33 100310 2 NUT,NYLOC
34 100198 6 SCREW,HEXHD
35 100089 6 SCREW,HEXHD
36 100084 6 BOLT,HEXHD
37 100083 2 SCREW,HEXHD
38 100081 1 SCREW,HEXHD
39 100080 1 SCREW,HEXHD
40 100061 4 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

7-53
SECTION 7 : FRAME & BODY
HYDRAULIC TANK MISC. PARTS

65
56
61
13 56
37 36
54 34 60
56 56
33 56 65
39
44

29

18 17

32 56
27 24
54

19
38

22

35 21

60
58
40
63

57

48
23
62
58
59 57 57
55 TD0003678 D
E14832504 SH 3-3 F

872235 - B25D ADT - Nov 2009 REV 0

7-54
SECTION 7 : FRAME & BODY
HYDRAULIC TANK MISC. PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
13 220010 1 ELEMENT:FILTER 29MICRON GUD
17 210862 1 ASSY,FILTER,FINN,5MICRON REFER PAGE 7-88 FOR BREAKDOWN
18 210497 1 STRAINER,125 MICRON,350L/MIN
19 210105 1 LEVEL,INDICATOR
21 208068 1 SLING,HOSE
22 207988 1 SPRING,ARTIC HOSE
23 207967 1 BOOT, RUBBER, DRAIN VALVE
24 207795 1 SPRING,ARTIC HOSES
27 206787 1 CAP,FILLER,HYDRAULIC
29 206373 1 GASKET,HYD TANK
32 201412 1 MAGNET:ULTRA-T TANK-CERAMIC
33 187957 1 LID,HYD TANK
34 183333 1 LID,IN-TANK,FILTER
35 182624 1 TANK,HYD,FUEL
36 176609 1 MTG,GUARD,LOWER
37 176608 1 GUARD,WINDOW,LOWER
38 176600 1 BKT,HYD MISC
39 174494 1 GUARD,HYD,TANK
40 173954 1 PLT,LOCK BULKHEAD
44 140466 1 O RING
48 122136 1 VALVE,DRAIN
54 100731 26 SCREW
55 100653 4 NUT,STOVER
56 100548 48 WASHER,HARDENED
57 100532 10 WASHER,HARDENED
58 100370 8 WASHER,HARDENED
59 100364 2 SCREW,HEXHD
60 100314 8 NUT,NYLOC
61 100196 8 BOLT,HEXHD
62 100158 4 BOLT
63 100144 2 SCREW,HEXHD
65 100089 8 SCREW,HEXH

872235 - B25D ADT - Nov 2009 REV 0

7-55
SECTION 7 : FRAME & BODY
HYDRAULIC TANK FILTER ASSEMBLY

1
5

3
8

TD0005425

872235 - B25D ADT - Nov 2009 REV 0

7-56
SECTION 7 : FRAME & BODY
HYDRAULIC TANK FILTER ASSEMBLY

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 210862 1 FILTER ASSEMBLY,HYDRAULIC TANK REFER PAGE 7-86 FOR FITMENT
2 222389 1 ELEMEMT,FILTER
3 220738 1 FUNNEL,FILTER
4 140744 1 KIT,SEAL
5 226531 1 SPRING
6 226532 1 HEAD,FILTER
7 226530 1 SPACER
8 100197 1 SCREW,CAP

872235 - B25D ADT - Nov 2009 REV 0

7-57
SECTION 7 : FRAME & BODY
FRONT CHASSIS KIT

9
14 5
28
23
17
22 1
12
18
18 27 17

29 4 21
26
6
11
20
19

31
23
30 13 21
3
23 24
19 20
2
15
13
19
23
19 10
25
15

16
32

26
32
7
26 32
8
32 TD0003163-E
16 E14832101-G

872235 - B25D ADT - Nov 2009 REV B

7-58
SECTION 7 : FRAME & BODY
FRONT CHASSIS KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 187272 1 FRAME,S/TNK,BON/CATCH,T3
2 186040 1 MTG,MK2,HYD BLOCK
3 186036 2 CHANNEL,STRAP,SUPPORT
4 184613 1 MTG,REAR,P/SHAFT,GUARD
5 184612 1 MTG,FRONT,P/SHAFT,GUARD
6 182489 1 CHASSIS,FRONT
7 178747 1 MTG PLT,HOSES,F/CHASSIS
8 178746 1 MTG PLT,EXHAUST,F/CHASSIS
9 174677 1 GUARD,P/SHAFT
10 174497 1 MTG,CAB,FRONT RIGHT
11 174496 1 MTG,CAB,FRONT LEFT
12 174490 2 MTG,FUEL TANK,BATT BOX
13 161913 8 BOSS,STRAP,F/CHASSIS
14 100945 8 SCREW,HEXHD
15 100653 8 NUT,STOVER
16 100569 4 SCREW,HEXHD
17 100548 16 WASHER,HARDENED
18 100536 8 WASHER,HARDENED
19 100532 16 WASHER,HARDENED
20 100491 8 SCREW,HEXHD
21 100424 8 WASHER,HARDENED
22 100415 4 NUT,NYLOC
23 100370 32 WASHER,HARDENED
24 100316 4 NUT,NYLOC
25 100314 16 NUT,NYLOC
26 100312 12 NUT,NYLOC
27 100212 4 SCREW,HEXHD
28 100198 8 SCREW,HEXHD
29 100146 4 SCREW,HEXHD
30 100091 2 SCREW,HEXHD
31 100090 6 SCREW,HEXHD
32 100062 8 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

7-59
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL A

29 2
34

32
27

21 39 33 1
38
32 6
22 5
39
33

31
30
20
18
28
31
30
20

17
28

TD0004208-A
264427-B SH1-2

872235 - B25D ADT - Nov 2009 REV A

7-60
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
For Parts and Aftersales only
A 263642 1 KIT,BONNET COMPL SMALL D# P&A
Also referenced on page 7-61
1 218999 1 RUBBER,SEAL,BONNET
2 218690 1 BONNET,SHELL
5 207861 1 PLT,RUBBER,BONNET SEAL
6 206439 1 HANDLE,CAB INTERIOR
7 204122 2 RUBBER,PROG.BUMP STOP
17 183496 1 HINGE,BONNET,LHS
18 183200 1 HINGE,BONNET,RHS
20 176519 2 PLT,BONNET MTG,HINGE
21 175066 2 MTG,STRUT,BONNET
22 100994 2 CAPSCREW,SOCHD
27 100548 12 WASHER,HARDENED
28 100456 8 CAPSCREW
29 100424 2 WASHER,HARDENED
30 100370 8 WASHER,HARDENED
31 100314 9 NUT,NYLOC
32 100312 16 NUT,NYLOC
33 100310 16 NUT,NYLOC
34 100288 2 NUT,HEXAGON
38 100062 12 WASHER,FLAT
39 100061 15 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

7-61
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL A (CONTINUED)

32

31 27
14
36
23
11
39 26
38
32

10 27
13 15
4 24

12 11
33 25
39
33

16

9 35
37

19
8
33
3

TD0004394-A
264427-B SH2-2

872235 - B25D ADT - Nov 2009 REV A

7-62
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL A (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 218315 1 HANDLE,PADDLE,BONNET
4 216626 1 SPRING,T,BONNET CATCH
8 201509 1 LATCH,GASKET
9 200779 1 TIE ROD,END,WITH CLIP
10 200779 1 TIE ROD,END,WITH CLIP
11 187690 2 PLT,TONGUE,BONNET CATCH
12 187688 1 LINK,BONNET CATCH
13 187634 1 LINKAGE,BONNET
14 187633 1 MTG,BONNET CATCH
15 187632 1 HOUSING,BONNET CATCH
16 186229 1 PLT,GUIDE,ROD,BONNET
19 178967 1 PLT,BOX,PADHANDLE TRIMARK
23 100757 1 BOLT,HEXHD
24 100731 4 SCREW,HEXHD
25 100684 1 BOLT,HEXHD
26 100569 4 SCREW,HEXHD
27 100548 12 WASHER,HARDENED
31 100314 9 NUT,NYLOC
32 100312 16 NUT,NYLOC
33 100310 16 NUT,NYLOC
35 100220 4 CAPSCREW,SOCHD
36 100064 1 WASHER,FLAT
37 100063 4 WASHER,FLAT
38 100062 12 WASHER,FLAT
39 100061 15 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

7-63
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL B

1
23
18
5

18
15

24

19
2
12
15
18
9 6
2 18
19
23
20

TD0003688 C
E9836103 SH1-2 I

872235 - B25D ADT - Nov 2009 REV 0

7-64
SECTION 7 : FRAME & BODY
BONNET KIT: DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
For Parts and Aftersales only
A 263642 1 KIT,BONNET COMPL SMALL D# P&A
Also referenced on page 7-57
1 NSI 1 KIT,BONNET ASSY
2 221760 4 CIRCLIP:EXTERNAL
5 208072 2 STRAP,BONNET
6 207606 2 GASSTRUT,BONNET
9 183201 2 HINGE,CHASSIS(BONNET)
12 161055 2 PIN,BONNET HINGE
15 100655 4 NUT,STOVER
18 100424 8 WASHER,HARDENED
19 100370 12 WASHER,HARDENED
20 100314 6 NUT,NYLOC
23 100119 4 BOLT,HEXHD
24 100364 6 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

7-65
SECTION 7 : FRAME & BODY
BONNET CATCH

10

22

16

13
11

14

17
3
8

17

21

26
25
11

13

16

TD0003689 B
E9836103 SH2-2 I

872235 - B25D ADT - Nov 2009 REV 0

7-66
SECTION 7 : FRAME & BODY
BONNET CATCH

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 218855 2 PAD,GUIDE BONNET
4 216625 1 SPRING,C,BONNET CATCH
7 187689 1 PEG,BONNET CATCH
8 186347 1 PLT,GUIDE BONNET
10 173802 1 CUP,BONNET CATCH
11 172043 2 WASHER,RUBBER
13 101301 2 WASHER,FLAT,BONNET CATCH
14 100731 4 SCREW,HEXHD
16 100654 2 NUT,STOVER
17 100548 8 WASHER,HARDENED
21 100312 4 NUT,NYLOC
22 100293 1 NUT,HEXAGON
25 100083 6 SCREW,HEXHD
26 100062 6 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

7-67
SECTION 7 : FRAME & BODY
GRILL

21
18
21
17 11
9

21
18

21
18
12

16
1 19 10
18
13

14 15
5 18
6 20 21
17 2

18
21

8 3

21
18

TD0003162-B
E14832115-E

872235 - B25D ADT - Nov 2009 REV A

7-68
SECTION 7 : FRAME & BODY
GRILL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 690 mm Long.
2 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 615 mm Long.
3 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 40 mm Long.
4 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 235 mm Long.
5 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 18 mm Long.
6 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE 165 mm Long.
7 216231 1 SEAL,TOP,RAD
8 216063 1 SEAL,BOTTOM,RAD
9 216062 2 SEAL,SIDE,BONNET
10 216060 1 SEAL,TOP,BONNET
11 204708 1 PLT,PERFORATED,GRILL
12 187454 1 PLT,SEAL,RAD,LHS
13 187453 1 PLT,SEAL,RAD,RHS
14 187452 1 MTG,PIPE,COMPRESSOR
15 187226 1 FRAME,GRILL
16 176204 1 PLT,MTG,TOP,CONDENSOR
17 101307 6 WASHER,FLAT
18 100370 28 WASHER,HARDENED
19 100364 4 SCREW,HEXHD
20 100314 4 NUT,NYLOC
21 100089 26 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV A

7-69
SECTION 7 : FRAME & BODY
BELLY PLATE

11
9

3 12
10

4
10
15

10

14

12

10
5
10 11

9
14
TD0005024
E9836107 SH 1-2 H

872235 - B25D ADT - Nov 2009 REV 0

7-70
SECTION 7 : FRAME & BODY
BELLY PLATE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 221760 4 CIRCLIP:EXTERNAL
2 183201 4 HINGE,CHASSIS(BONNET)
3 181522 1 ASSY,BELLY PLATE
4 174449 1 PLATE,COVER,BELLY,LHS
5 174448 1 PLATE,COVER,BELLY,RHS
6 174446 2 PLATE,BELLY,FRONT
7 161055 2 PIN,BONNET HINGE
8 161054 4 SHIM,4MM,BELLYPLT,FRONT
9 100945 18 SCREW,HEXHD
10 100424 14 WASHER,HARDENED
11 100370 34 WASHER,HARDENED
12 100316 7 NUT,NYLOC
13 100314 16 NUT,NYLOC
14 100212 7 BOLT
15 100123 4 CAPSCREW

872235 - B25D ADT - Nov 2009 REV 0

7-71
SECTION 7 : FRAME & BODY
MUDGUARDS AND MISCELLANEOUS PARTS

30
4
24
32
12 33 14
28
19

19
23

9
11
8

31
24 22 20
30 22
17 6
10 22
22
7 26 1
16
21
25
24 5
15
18 24 13
29 19
28
3

23
19

27
33

33
32

TD0003695 - F
E9836117 - R

872235 - B25D ADT - Nov 2009 REV A

7-72
SECTION 7 : FRAME & BODY
MUDGUARDS AND MISCELLANEOUS PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214616 1 NONSLIP,MUDGUARD,RHS
2 214617 1 NONSLIP,MUDGUARD,LHS
3 216963 1 EXTENSION,MUDGUARD,RHS
4 216964 1 EXTENSION,MUDGUARD,LHS
5 207521 2 MUDFLAP,MUDGUARD
6 207520 2 MUDFLAP,MUDGUARD STUT
7 206767 4 STRAP,STEP RUBBER CONNECTOR
8 204374 2 REFLECTOR,AMBER,BOLT ON
9 187789 2 HANDRAIL,MUDGUARD,RHS
10 187782 2 MTG,STEP,BOTT,M/GUARD
11 187781 2 MTG,STEP,MID,M/GUARD
12 187779 2 STEP,BOTTOM,M/GUARD
13 187754 1 MUDGUARD,RHS
14 187753 1 MUDGUARD,LHS
15 187750 2 STEP,BOTTOM,M/GUARD
16 186806 2 PLT,SANDWICH,MUDGUARD
17 176534 4 STIFFENER,MUDFLAP,STRUT
18 173964 8 PLT,BACKING,STEP STRAP,BTM
19 101301 24 WASHER,FLAT
20 100731 12 SCREW,HEXHD
21 100569 6 SCREW,HEXHD
22 100548 36 WASHER,HARDENED
23 100415 12 NUT,NYLOC
24 100370 68 WASHER,HARDENED
25 100314 34 NUT,NYLOC
26 100312 12 NUT,NYLOC
27 100310 18 NUT,NYLOC
28 100146 12 SCREW,HEXHD
29 100090 16 SCREW,HEXHD
30 100086 18 SCREW,HEXHD
31 100083 6 SCREW,HEXHD
32 100081 18 SCREW,HEXHD
33 100061 36 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

7-73
SECTION 7 : FRAME & BODY
BATTERY BOX KIT

22 20 14
8 10
12 20
27
23
27 30
34 32 33
28 33
13
34 33
31
31 34 26
26
31
21 6 18
17 7 34
24

11
3
22
9
20
5
25
24

16 24
11 29

25
24
1
29
24
19
24
25

24
29 TD0005744-C
E17832105-C

872235 - B25D ADT - Nov 2009 REV B

7-74
SECTION 7 : FRAME & BODY
BATTERY BOX KIT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910321 1 STRIP,GROMMET,1.6-4X8.5,BLACK
2 910223 1 PINCHWELD:LARGE 8MMX15MM
3 214620 1 NONSLIP,FRONT,BATTERY BOX
4 214619 1 NONSLIP,TOP LID,BATTERY BOX
5 214618 1 NONSLIP,REAR,BATTERY BOX
6 207375 1 BOLT,STRIKER
7 207366 1 LATCH,LH
8 207206 1 HANDLE,PADDLE,BATT BOX
9 206494 1 COVER,HEADLIGHT,LHS REFERENCE PAGES 7-77
10 206415 2 HINGE,EXTERIOR
11 204374 2 REFLECTOR,AMBER,BOLT ON
12 201509 1 LATCH,GASKET
13 187541 1 PLT,DOOR OPEN LOCK
14 187191 1 DOOR,BATTERY BOX
15 187189 1 LID,TOP,BATTERY BOX
16 184832 1 BOX,BATTERY
17 178799 1 WASHER,MACHINED
18 173969 1 LINK,LOCK,BATTERY BOX
19 173837 1 MTG,BOTTOM,F/TANK,B/BOX
20 100878 24 WASHER,FENDER
21 100617 1 NUT,NYLOC
22 100608 16 CAPSCREW
23 100569 1 SCREW,HEXHD
24 100424 21 WASHER,HARDENED
26 100316 10 NUT,NYLOC
27 100312 2 NUT,NYLOC
28 100310 10 NUT,NYLOC
29 100273 4 SCREW,HEXHD
31 100212 10 SCREW,HEXHD
32 100198 1 SCREW,HEXHD
33 100080 6 SCREW,HEXHD
34 100063 4 WASHER,FLAT
35 100062 3 WASHER,FLAT
36 100061 8 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

7-75
SECTION 7 : FRAME & BODY
FUEL TANK MISC PARTS

14
10

3
13
11
7
4
11

12

13
11

11 6
12
9

TD0003155-F
E14832104-G

872235 - B25D ADT - Nov 2009 REV B

7-76
SECTION 7 : FRAME & BODY
FUEL TANK MISC PARTS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214621 1 NONSLIP,REAR,FUEL TANK
2 214789 1 CAP,DIESEL FILLER REFERENCE PAGES 7-75
3 206495 1 COVER,HEADLIGHT,RHS REFERENCE PAGES 7-77
4 204374 2 REFLECTOR,AMBER
5 201503 1 GASKET,CORK,DIESEL TANK
6 187538 1 TANK,FUEL,TIER3
7 173837 1 MTG,BOTTOM,F/TANK,B/BOX
8 173308 1 LID,MAIN DIESEL ACCESS
9 120396 1 PLUG,CLOSURE HEX SOCKET
10 100548 6 WASHER,HARDENED
11 100424 20 WASHER,HARDENED
12 100316 10 NUT,NYLOC
13 100212 10 SCREW,HEXHD
14 100083 6 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV B

7-77
SECTION 7 : FRAME & BODY
CAP, DIESEL FILLER

2
3 1

BOTTOM VIEW TOP VIEW

3
TD0006533-0
214789-0

872235 - B25D ADT - Nov 2009 REV A

7-78
SECTION 7 : FRAME & BODY
CAP, DIESEL FILLER

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214789 1 CAP,DIESEL FILLER REFERENCE PAGES 7-73
2 140542 1 SEAL,CAP,DIESEL FILLER
3 210771 1 VALVE,RELIEF,DIESEL CAP,5PSI
4 210772 1 VALVE,RELIEF,DIESEL CAP,1PSI

872235 - B25D ADT - Nov 2009 REV A

7-79
SECTION 7 : FRAME & BODY
COVER, HEADLIGHT

1
3

TD0004318
206494 - E
206495 - E

872235 - B25D ADT - Nov 2009 REV 0

7-80
SECTION 7 : FRAME & BODY
COVER, HEADLIGHT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206494 1 COVER,HEADLIGHT,LHS REFERENCE PAGES 7-71
1 206495 1 COVER,HEADLIGHT,RHS REFERENCE PAGES 7-73
2 100111 4 SCREW,HEXHD
3 100148 4 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

7-81
SECTION 7 : FRAME & BODY
FRONT SUSPENSION

10

13

13

15 5 16
SHIM AS REQUIRED.
14
15
13
6
10 17 13 5
3
10
7

9
13
15
4

1
9
6
13 15

13

2
11 12 8 10
13

13
15

TD0005322 A
E14812102 - B

872235 - B25D ADT - Nov 2009 REV A

7-82
SECTION 7 : FRAME & BODY
FRONT SUSPENSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 263898 2 ASSY,TRI-LINK,SPHERICAL REFERENCE PAGES 7-80, 7-81
2 230358 1 CYL,SUSP.STRUT,RHS,T3
3 230357 1 CYL,SUSP.STRUT,LHS,T3
4 216444 1 LINK,DRAG
5 206071 2 SHOCK MAT
6 178169 8 SHIM,AXLE SPACING,DOMEX
7 161016 4 BOSS
8 101326 4 BOLT,HEXHD
9 101048 6 CAPSCREW,SOCHD
10 100887 14 CAPSCREW,SOCHD
11 100777 4 NUT,HEXAGON
12 100547 4 WASHER,FLAT
13 100532 32 WASHER,HARDENED
14 100370 16 WASHER,HARDENED
15 100322 16 NUT,HEX
16 100314 8 NUT,NYLOC
17 100089 8 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV A

7-83
SECTION 7 : FRAME & BODY
LINK ASSEMBLY, FRONT SUSPENSION

2
3

TD0003240-E
263898-B

872235 - B25D ADT - Nov 2009 REV A

7-84
SECTION 7 : FRAME & BODY
LINK ASSEMBLY, FRONT SUSPENSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214231 1 SPHERICAL BRG,2 BOLT
2 206074 3 SPHERICAL BRG,2 BOLT REFERENCE PAGES 7-82
3 187497 1 LINK,BASE,SPHERICAL
4 187496 1 LINK,TOP,SPHERICAL
5 161016 2 BOSS
6 101188 2 CAPSCREW,SOCHD

872235 - B25D ADT - Nov 2009 REV A

7-85
SECTION 7 : FRAME & BODY
SPHERICAL BEARING BREAKDOWN

206074
TD0004788

872235 - B25D ADT - Nov 2009 REV 0

7-86
SECTION 7 : FRAME & BODY
SPHERICAL BEARING BREAKDOWN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206074 2 SPHERICAL BRG,2 BOLT REFER PAGE 7-80 FOR FITMENT
2 206075 3 SPACER,SPHERICAL BRG
3 202599 1 RING,SNAP

872235 - B25D ADT - Nov 2009 REV 0

7-87
SECTION 7 : FRAME & BODY
CYLINDER, SUSPENSION STRUT

A
Note:
All items marked with *
form part of Seal Kit
140441

14 8

19*
20*
18*
21*
18*

16

23*
8
22*
24*

15

17*
28 3*
25 3*

11 17*
12
4 26
1 27
2
27

13
5
230357 - A
230358 - A
10 TD0003241 - C

872235 - B25D ADT - Nov 2009 REV B

7-88
SECTION 7 : FRAME & BODY
CYLINDER, SUSPENSION STRUT

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
A 230357 1 CYLINDER,SUSP.STRUT,LHS,ASSY REFERENCE PAGES 7-78, 7-79
A 230358 1 CYLINDER,SUSP.STRUT,RHS,ASSY REFERENCE PAGES 7-78, 7-79
1 210696 1 CAP,VALVE CYL SUSPSTRUT
2 210695 1 VALVE,CYL SUSPSTRUT
3 208042 2 GUIDE,TAPE,PISTON PTFE,STRUT *
4 207676 1 PLUG,MAGNETIC
5 207340 1 DECAL,SUSPENSION CYLINDER
6 206287 1 BELLOW,RUBBER
7 206286 1 CLAMP,HOSE
8 206074 2 SPHERICAL BRG,2 BOLT REFER PAGE 7-78 FOR ASSEMBLY
9 200085 1 CLAMP,HOSE
10 190742 1 PLUG,HEX
11 186336 1 CARRIER,MAGNET,STRUT
12 184065 1 ASSY,PISTON,SUSP.STRUT
13 184060 1 ASSY,BARREL,SUSP.STRUT
14 184059 1 ASSY,ROD,SUSP.STRUT
15 174554 1 GUARD,SUSP.STRUT VALVE
16 160839 1 NECKBUSH,SUSP.STRUT
17 140706 2 W/BAND,PISTON *
18 140696 2 W/BAND,ROD *
19 140498 1 SEAL,WIPER POLYU *
20 140443 1 SEAL,ROD,COMPACT *
21 140442 1 SEAL,ROD,OMEGAT *
22 140411 1 RING,BACK UP *
23 140397 1 O-RING *
24 140169 1 O-RING *
25 101087 1 NUT,HEX
26 101080 6 WASHER,HARDENED
27 101079 8 CAPSCREW,SOCD
28 100209 2 SCREW,HEXHD
- 140441 1 KIT,SEAL,SUSP.STRUT INCLUDES ITEMS MARKED (*)

872235 - B25D ADT - Nov 2009 REV B

7-89
SECTION 7 : FRAME & BODY
ARTIC JOINT BEARING ASSEMBLY

21

17

15 1

16

5
9

4
19

20
10
3

12
2

13

18
8 12

18 14
11

11

18

7
12

18

6
12

TD0003696 C
E9836200 SH1-2 E

872235 - B25D ADT - Nov 2009 REV 0

7-90
SECTION 7 : FRAME & BODY
ARTIC JOINTBEARING ASSEMBLY

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261891 2 PIN ASSY,ARTIC LOCK
2 187885 1 PIN ASSY,FLOAT ARTIC
3 187011 4 BUSH,PIN RETAINING
4 173275 2 SHIM,FIXED ARTIC
5 172976 1 LOCK,ARTICULATED
6 162347 1 PIN,FIXED,TOP ARTIC
7 162346 2 PLT:COVER-FLOAT ARTIC
8 162345 2 PLT:COVER-FIXED ARTIC
9 161685 1 MTG PLT:FIXED ARTIC
10 160706 1 SLEEVE,FIXED ARTIC
11 150137 2 ASSY,BEARING,ARTIC HITCH
12 140720 4 O RING,NEOPRENE
13 140602 2 SEAL,OIL,DOUBLE LIP
14 140303 2 SEAL,OIL
15 100888 4 CAPSCREW,SOCHD
16 100461 8 CAPSCREW
17 100370 1 WASHER,HARDENED
18 100225 32 CAPSCREW
19 100212 4 SCREW,HEXHD
20 100148 4 WASHER,FLAT
21 100089 1 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

7-91
SECTION 7 : FRAME & BODY
REAR CHASSIS KIT : DETAIL A

36 36 36
1
37
37 37

10 7
8
6 6
6

34
29
28
32

21
5

26 4

37

3
18 11 37
25 13 30 14
37
31
35
19
2
20
31 36
22
23
16
35

17 11

12
27
33 37
36
TD0005727-B
E17832110-B SH1-2

872235 - B25D ADT - Nov 2009 REV A

7-92
SECTION 7 : FRAME & BODY
REAR CHASSIS KIT : DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208771 1 GROMMET
2 203923 1 GROMMET
3 202686 1 GRIP,PTC 25MM PIPE
4 186940 1 PLT,ARTIC,PROTECT
5 186919 1 PLT,MTG,B/HEAT CV
6 186706 3 ASSY,COVER,BOTTOM
7 186705 1 ASSY,COVER,RHS
8 186704 1 ASSY,COVER,LHS
9 186703 2 RUBBER,UPPER SUSP.CAVITY
10 186699 1 COVER,TOP,F/OSCIL
11 186698 2 COVER,BACK,REAR,F/OSCIL
12 186697 1 COVER,REAR,RHS,F/OSCIL
13 186696 1 COVER,REAR,LHS,F/OSCIL
14 186695 2 STRAP,F/OSCILL,CROSS PLT
15 186693 2 RUBBER,SUSP,CAVITY,LHS
16 186691 2 SHIM,BIN SUPPORT POLE
17 184975 1 CHASSIS,REAR
18 184314 1 ASSY,BIN POLE
19 178141 4 SHIM,BIN SUPPORT POLE
20 176490 3 SHIM,BIN SUPPORT POLE MTG
21 174700 1 REMOVABLE B/HEATING PROT
22 170489 2 SAW CYL.WASHER
23 162242 1 PIN,PIVOT,BIN STAY
24 130049 4 HOSE,CLEAR
25 105013 1 SCREW,HEXHD
26 100569 8 SCREW,HEXHD
27 100536 8 WASHER,HARDENED
28 100424 2 WASHER,HARDENED
29 100370 4 WASHER,HARDENED
30 100312 8 NUT,NYLOC
31 100288 2 NUT,HEXAGON
32 100210 2 SCREW,HEXHD
33 100128 8 SCREW,HEXHD
34 100091 4 SCREW,HEXHD
35 100085 2 SCREW,HEXHD
36 100082 10 SCREW,HEXHD
37 100062 26 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

7-93
SECTION 7 : FRAME & BODY
REAR CHASSIS KIT : DETAIL B

15

24

TD0005728-B
E17832110-B SH2-2

872235 - B25D ADT - Nov 2009 REV A

7-94
SECTION 7 : FRAME & BODY
REAR CHASSIS KIT : DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
9 186703 2 RUBBER,UPPER SUSP.CAVITY
15 186693 2 RUBBER,SUSP,CAVITY,LHS
24 130049 4 HOSE,CLEAR

872235 - B25D ADT - Nov 2009 REV A

7-95
SECTION 7 : FRAME & BODY
REAR SUSPENSION : DETAIL A

12
13

9
6
8
14
16 13
14
14 14
16 13

TD0005913-0
E17812111-0 SH1-3

872235 - B25D ADT - Nov 2009 REV 0

7-96
SECTION 7 : FRAME & BODY
REAR SUSPENSION : DETAIL A

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 264919 2 ASSY,WALKING BEAM
4 206364 8 LINK,DRAG
6 201556 4 BEARING,CONICAL,RUBBER
8 183003 2 PLUG,TAPER
9 178169 10 SHIM,AXLE SPACING
12 161016 8 BOSS
13 100887 38 CAPSCREW,SOCHD
14 100532 54 WASHER,HARDENED
16 100322 24 NUT,HEXAGON

872235 - B25D ADT - Nov 2009 REV 0

7-97
SECTION 7 : FRAME & BODY
REAR SUSPENSION : DETAIL B

17
15

7
5
11
18
2
15 3 11
10
19

20
15
5
18

10

REAR AXLE

MIDDLE AXLE

TD0005914-0
E17812111-0 SH3-3

872235 - B25D ADT - Nov 2009 REV 0

7-98
SECTION 7 : FRAME & BODY
REAR SUSPENSION : DETAIL B

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 216562 4 CHAIN,TIE,AXLE
3 216482 4 BLOCK,SANDWICH,AXLE MTG
5 206071 4 SHOCK MAT
7 187674 4 PLT,SPACER
10 172806 10 SHIM,5MM
11 170548 8 PLT,LOCK
15 100424 48 WASHER,HARDENED
17 100316 16 NUT,NYLOC
18 100225 16 CAPSCREW,SOCHD
19 100119 16 BOLT,HEXHD
20 100111 16 SCREW,HEXHD

872235 - B25D ADT - Nov 2009 REV 0

7-99
SECTION 7 : FRAME & BODY
BIN, RIBLESS, MISCELLANEOUS PARTS

32 35
14 24
5 27
6
25
24 14
35
30

20

40 38
18

38
44

23 35 43
31
36 3
46 32 42
13 28 35 41
9 29
12 2
33 7 35
11 11 26 26 19 17 15 16
10 8
46 34 22
46 1
33 21
39
34 4
13 46
37 39
45

TD0005260-D
E14812112-E

872235 - B25D ADT - Nov 2009 REV B

7-100
SECTION 7 : FRAME & BODY
BIN, RIBLESS, MISCELLANEOUS PARTS

I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 BN001683 2 SHOCK MAT,BIN
2 214601 2 DECAL,REFLECTOR,RED
3 206079 2 MUDFLAP,BIN MOUNTED
4 206071 2 SHOCK MAT
5 203990 2 FITTING,LUBRICATION
6 201499 2 CIRCLIP:INTERNAL
7 200038 2 NIPPLE,GREASE
8 191187 2 SHIM,PAD,BIN
9 187869 2 GUARD,LGHT,OUT,BIN
10 187868 1 GUARD,LGHT,MID,BIN
11 187867 2 SPACER,LIGHT,BIN
12 187866 1 MTG,LIGHT,MID,BIN
13 187865 4 MTG,LIGHT,OUT,BIN
14 187223 4 PLT,LOCK,T/CYL
15 187184 4 SHIM,6MM,B/GUIDE
16 187183 6 SHIM,1.6MM,B/GUIDE
17 187182 2 PLT,GUIDE,BIN
18 187181 2 PLT,M/FLAP MTG
19 186372 2 SHIM,PAD,REAR
20 184230 1 BIN,RIBLESS,B25D
21 172806 2 SHIM,5MM BIN HEIGHT
22 172805 6 SHIM,1.6MM BIN HEIGHT
23 166688 4 BOSS
24 162396 4 SPACER,TIP CYL
25 162395 2 PIN,TIP CYL
26 161025 4 BUSH,BIN PIVOT
27 150226 2 BEARING,SPHERICAL
28 101228 2 WASHER,PROFILED
29 100985 2 SCREW,HEXHD
30 100927 2 BOLT,HEXHD
31 100868 4 WASHER
32 100654 6 NUT,STOVER
33 100619 6 SCREW,HEXHD
34 100618 6 NUT,NYLOC
35 100536 14 WASHER
36 100532 2 WASHER,HARDENED
37 100506 8 CAPSCREW,SOCHD
38 100424 24 WASHER,HARDENED
39 100370 16 WASHER,HARDENED
40 100316 12 NUT,NYLOC
41 100293 2 NUT,HEXAGON
42 100258 2 SCREW,HEXHD
43 100139 4 BOLT,HEXHD
44 100114 12 SCREW,HEXHD
45 100086 8 SCREW,HEXHD
46 100061 12 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV B

7-101
SECTION 7 : FRAME & BODY
BIN PIVOT

1
6
5

TD0003705 D
E9836116 SH1-2 G

872235 - B25D ADT - Nov 2009 REV A

7-102
SECTION 7 : FRAME & BODY
BIN PIVOT

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 187011 2 BUSH,PIN RETAINING
2 184327 1 PIN ASSY,BIN PIVOT
3 184326 1 PIN ASSY,PIVOT,ROD SENSOR
4 140169 4 O-RING
5 100211 2 SCREW,HEXHD
6 100148 2 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV A

7-103
SECTION 7 : FRAME & BODY
LINER KIT, BIN, RIBLESS

11
5

11
6

12
8
3
9

2 10

TD0005022 A
264500 A

872235 - B25D ADT - Nov 2009 REV A

7-104
SECTION 7 : FRAME & BODY
LINER KIT, BIN, RIBLESS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264500 1 KIT,LINERS,BIN,RIBLESS
1 NSI 2 LINER,TAIL
2 NSI 2 LINER,TAIL DUCT
3 NSI 2 LINER,SIDE,REAR
4 NSI 2 LINER,SIDE,MID
5 NSI 2 LINER,SIDE,FRONT
6 NSI 1 LINER,HEADBOARD,BOTTOM
7 NSI 2 LINER,HEADBOARD,TOP
8 NSI 1 LINER,INLET BOX,TOP
9 NSI 1 LINER,INLET BOX,BOTTOM
10 NSI 2 LINER,BASE,REAR
11 NSI 4 LINER,BASE DUCT
12 NSI 2 LINER,TOP,REAR

872235 - B25D ADT - Nov 2009 REV A

7-105
SECTION 7 : FRAME & BODY
KIT, TAILGATE, BIN

A
13

32 31
6
16 31 41

19

39
28

21 36
11
29

26
28 17 18
20

14
1
23
15
34 14
31 32
8

22 40 31
12 31
10
25
33 40
42 2 31
15 9
31
3 14
27
34 24 4
31 7 31
8 34
29 23
1 8
14 31
18 22 32

25
20
28
38

33 21
5
42 29
28
26
35
17
28
37
29
30 TD0005018 A
264557 B

872235 - B25D ADT - Nov 2009 REV 0

7-106
SECTION 7 : FRAME & BODY
KIT, TAILGATE, BIN

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 264557 1 KIT,TAILGATE,BIN,RIBLESS
1 221668 4 CIRCLIP
2 206251 2 DECAL,GREASE POINT
3 203990 2 FITTING,LUBRICATION
4 201499 2 CIRCLIP
5 184448 2 PLT,CLAMP
6 184267 2 BACK PLT
7 184266 2 CAP,PIVOT
8 184265 8 WASHER
9 184264 2 SAFETY LEAF
10 184263 2 LEAF,TAILGATE
11 184262 1 TAILGATE
12 184261 1 ARM,RH
13 184260 1 ARM,LH
14 184259 8 SPACER,PIN
15 184256 4 MTG,LEAF
16 184255 2 STOP,SIDE
17 184254 2 STRAP,OUTRIGGER
18 184253 2 OUTRIGGER
19 182954 2 MTG,TAILGATE
20 166688 20 BOSS
21 162585 14 BOSS
22 162578 4 PIN,TAG
23 150205 4 BEARING,SPHERICAL PLN
24 150097 2 BEARING,SPHERICAL
25 101354 4 CAPSCREW,SOCHD
26 100654 16 NUT,STOVER
27 100653 6 NUT,STOVER
28 100536 40 WASHER
29 100532 26 WASHER,HARDENED
30 100463 6 CAPSCREW,SOCHD
31 100424 36 WASHER,HARDENED
32 100316 12 NUT,NYLOC
33 100312 4 NUT,NYLOC
34 100210 8 SCREW,HEXHD
35 100159 6 BOLT,HEXHD
36 100158 8 BOLT,HEXHD
37 100139 12 BOLT,HEXHD
38 100134 8 BOLT,HEXHD
39 100133 4 BOLT,HEXHD
40 100119 8 BOLT,HEXHD
41 100116 4 BOLT,HEXHD
42 100062 4 WASHER,FLAT

872235 - B25D ADT - Nov 2009 REV 0

7-107
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 1 OF 3)

IMPORTANT 1
REMOVE AND CLEAN AIRCON NO ETHER
DANGER
FILTER DAILY WHEN OPERATING
Fire / Explosion
IN A DUSTY ENVIRONMENT. Hazard.
(FILTER LOCATED BEHIND Open Flame in
OPERATOR'S SEAT.) 45 Air Intake.
26
218033 20 730 6

42
IMPORTANT 53 20
AVOID DEATH
THIS MACHINE MAY NOT BE OPERATED ON
WARNING WARNING Start only from seat
A PUBLIC ROAD. in park or neutral.
214577- A 15 Starting in gear kills.

20 7408 -B

FUSE AND RELAY LAYOUT

2 08 04 6

S1 - STUD 1

WARNING
R 1 - 1 2V SUPP LY R2 - OVE RS PEE D
207331 - B
CC U2 BATTERY POWE R
87 87 OEU
85 86 85 86 BATTERY BA LAN CER
ECU
DIAGNOSTIC C ON NECTOR
87 a 87 a TC U MM
Crushing Injury
38 49
BATTERY

30 30
FUS E 1

FUS E 2

FUSE 3

FUSE 4

FUSE 6

FUSE 7

FUSE 5
10A

10A

20A

20A

10A

10A

10A

To avoid injury
should machine roll,
R3 - S PARE R4 - S PAR E
MDU 2
INTERIOR LIGHT, BRA KE SWITCH
& SSM 25 GENERIC SPECIAL SPARE FUS E 4 3 12V RA DIO
WARNING remain seated with
IGNITION
87 87 10A PRESSURISED GAS
BATTERY

85 86 85 86
seat belt fastened.
SPA RE 1

SPA RE 2

SPA RE 3
FUSE 10

FUSE 14
FUS E 8

FUS E 9

FUS E 4 4 12V 2WAY RAD IO &

Avoid injury from escaping
10A

10A

10A

10A

10A

10A

10A

87 a 87 a REVERSE MONITOR
10A
30 30
FUS E 4 5 12V POWER SOCKET
fluid. Refer to Operator’s
10A
& 12V C IGA RETTE Manual for correct removal,
LIGHT ER
FUS E 4 6 MM 12V INPU T & installation and maintenance
IGNITION IGNITION IGNITION IGNITION 10A
CC U 12V INPUT
procedure.Typical unladen
FUS E 1 5
10A
TC U FUS E 2 2
10A
OEU
IGNITION
STATUS
FUS E 2 9
10A
CC U2
IGNITION
STAT US
FUS E 3 6
10A
HA RDWAR E DETECT ION, MM IGN . STATU S,
PAR K BR AKE PRES. SWIT CH, BATTERY
BALANC ER & EMERGENCY KILL SWITCH
FUS E 4 7
10A
SPARE 5
12V BATTERY
POWER - RADI O
SUPPLY
DANGER working pressure:
4800 kPa (700 PSI).
FUS E 1 6 COLD STA RT FUS E 2 3 OEU OUTPUT
DR IVER
FUS E 3 0 CC U2 OUTPUT
DR IVER
FUS E 3 7 12V RELAY, FR WIPER PAR K SIGNAL,
HD LIGHT SWITCH, AUTO GREASER IND ICATOR ,
207340
40A
FUS E 1 7
10A
ECU,
MR
25A
FUS E 2 4
15A
SUPPLY 2
OEU OUTPUT
DR IVER
SUPPLY 1
25A
FUS E 3 1
15A
SUPPLY 2
CC U2 OUTPUT
DR IVER
SUPPLY 1
10A
FUS E 3 8
10A
REAR WIPER MOTOR PARK SI GNA L
TPM IGNITION SUPPLY (ON 4206D ONLY)
DIODE 1 ALT ER NATOR D+
33 12 207192-A
FUS E 1 8 OEU OUTPUT FUS E 2 5 CC U2 OUTPUT FUS E 3 2 DIAGNOSTIC FUS E 3 9 AUTO GREASER IGN. SUPPLY
DR IVER DR IVER CONNEC TOR
20A SUPPLY 3 20A SUPPLY 3 10A 10A
FUS E 1 9
30A
OEU OUTPUT
DR IVER
SUPPLY 6
FUS E 2 6
30A
CC U2 OUTPUT
DR IVER
SUPPLY 6
FUS E 3 3
10A
MDU 2
IGNITION
STAT US
FUS E 4 0
10A
ELECTRICA L SEAT
S2 - STUD 2 GREASE
FUS E 2 0
20A
OEU OUTPUT
DR IVER
SUPPLY 4
FUS E 2 7
20A
CC U2 OUTPUT
DR IVER
SUPPLY 4
FUS E 3 4
10A
IQAN (KILL SW)
IGNITION
SUPPLY
FUS E 4 1
10A
OBW, T PM IGN ITION SUPPLY IGNITION POW ER
POINTS WARNING
FUS E 2 1 OEU OUTPUT FUS E 2 8 CC U2 OUTPUT FUS E 3 5 MIRROR ZF EOL ZF EOL PROG. PIN

20A DR IVER
SUPPLY 5 20A DR IVER
SUPPLY 5 10A IGNITION
SUPPLY,
CRUSHING INJURY
AIR CON
214309 - C

CRUSHING INJURY
40
CAUTION 25 50 GREASE
214875-0

DAILY
2 214420-0
214 855-0
44 AVOID INJURY

32 Ensure propshaft
207339
39 guards are in
place at all times

CAUTION 20 73 30 -A

THIS DECAL IS APPLICABLE FOR ALL THE FOLLOWING 20 6229 / T166 960
MACHINES: 2806D, 2306D, T17D, 30, 25, 20 & 18 TON MACHINES.

DO NOT OVER SPEED MACHINE

WARNING
Serious damage can result. Under NO circumstances
n/min must engine speed exceed 2800 rpm.

41 214827-B
READ AND UNDERSTAND OPERATOR’S MANUAL
BEFORE OPERATING THIS MACHINE.

2 14 82 9-0

207349-A

FACTORY END-OF-LINE
31
PRE-DELIVERY INSPECTION

MACHINE SERIAL NO. : ________________ 48

DATE OF INSPECTION : ________________
END-OF-LINE
SIGN OFF BY : ________________________
207290-A
P.D.I. SIGN OFF BY : ___________________

54
201886

IMPORTANT
51 27 CAB TILT PROCEDURE
NB: Ensure that the operator cab is
empty before service / maintenance
work is carried out beneath the cab.
WARNING
21 485 0-0

23 22 52
4

47
MCB 60A
IGNITION

12V PURGING UNIT

FUEL FILTER
COOLANT LEVEL 207382 - E
SWITCH 214666-A

TD0005919-E
5 216065 - C

266259.04 SH1-3

872235 - B25D ADT - Nov 2009 REV D

7-108
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 1 OF 3)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218033 1 DECAL,AIRCON,FILTER,CLEAN
2 214827 1 DECAL,EMERGENCY EXIT,EXTRA
4 216424 1 DECAL,SOUND POWER LEVEL
5 216065 1 DECAL,CB'S&IGN SOL
12 214420 1 DECAL,GREASE DAILY,STR CYL
15 214309 1 DECAL,CB'S,FUSES,RELAYS
20 214855 1 DECAL,WARNING,CAB,SUPPORT
22 214850 1 DECAL,SOUND PRESSURE,76DB
23 207897 1 DECAL,CAB,L/PUMP LEVER
25 207339 1 DECAL,PASSENGER SEAT
26 207408 1 DECAL,STARTER MOTOR
27 207382 1 DECAL,CAB TILT
31 207349 2 DECAL,COMPRESSED AIR
32 207345 2 DECAL,B&W
33 207340 2 DECAL,SUSPENSION CYLINDER
38 207331 1 DECAL,RADIATOR FAN WARNING
39 207330 1 DECAL,PROPSHAFT GUARDS
40 214875 1 DECAL,WARNING,BONNET CRUSH
41 207312 1 DECAL,B&W BELL LOGO,FR BONNET
42 207311 2 DECAL,BELL LOGO,CAB DOOR
44 214829 1 DECAL,READ OM,OVER RPM
45 207306 1 DECAL,WARNING EATHER,START
47 207302 2 DECAL,GREASE POINT
48 207290 2 DECAL,DEERE,LIFT/TIEDOWN PNTD
49 207192 1 DECAL,DEERE,SEATBELT,WARNING
50 207191 1 DECAL,DEERE,OVERHEAD POWERLINE
51 201886 1 DECAL,PDI/QUALITY
52 214867 1 PLT,SERIAL NUMBER USED ONLY FOR S.A. MANUFACTURE
52 214864 1 PLT,SERIAL NUMBER USED ONLY FOR GERMAN MANUFACTURE
53 214577 1 DECAL,ILLEGAL ON SA ROADS
54 214666 2 DECAL,WARNING,CAB MOUNT,CRUSH

872235 - B25D ADT - Nov 2009 REV D

7-109
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 2 OF 3)

WARNING IMPORTANT GREASE WARNING

STAY CLEAR
TO AVOID DAMAGING THE MEMORY MODULE UNIT,
PLEASE ADHERE TO THE FOLLOWING PROCEDURE
POINTS Crushing injury may result in
hinge area if machine is turned.
BEFORE WELDING: Make sure people are clear of
machine before starting engine
Operator may 1. Remove both Battery Box Fuses. or moving steering wheel.
Attach locking bar before
reverse the 2. Isolate the truck. performing service near center
machine. 3. Replace the Fuses after welding. of machine or transporting on
a truck.

2 07 33 7-B 214301 - 0 20 73 36 - A

6
43 36 13 37
16
IMPORTANT
EMERGENCY EXIT
Use tool to break window
CAUTION GREASE
207310-A
BEFORE WELDING
ON T HIS UNIT:
DAILY 214601-0

1. To avoid electric circuit damage,

207411
25 9
refer to electrical isolating
procedure in battery box.
2. Consult Bell Equipment prior to
214419-0
any welding on the machine.
3. No welding / repairs permitted on
the wheel rims.
21
56
WARNING WARNING
DO NOT TOUCH INFORMATION
HYDRAULIC TEST
POINTS

18 MP1
214427-0
INFORMATION
WARNING
30 Ton Articulated Dump Truck
CO LD TY RE INFLAT ION PRE SS UR E S
30 SPRING UNDER
Cons ult ty re c ompa nie s fo r s ite-s pe ci fi c pre ss ure s. PRESSURE
WARNING 8 MAKE MODEL SIZE FRONT
k Pa ps i
MIDDLE
k Pa ps i
REAR
k Pa ps i
Read the
MICHE LIN XADN / X-SUPER TERRAIN 23.5R2 5 275 40 375 54 375 54
MICHE LIN XAD65 750/65R25 250 36 300 44 300 44
Service Manual
GOODYEAR RL-2+ / GP-2B / TL-3A+ 23.5R2 5 325 47 425 62 425 62 before carrying out
HOT BRIDGESTONE
TECHKING
VLT / V LTS
ET6A
23.5R2 5
23.5R2 5
350
400
51
58
450
500
65
73
450
500
65
73 17
maintenance in this
area
SURFACES TRIANGLE
CONTINENTAL
TB 516
STL2+ or STL3
23.5R2 5
23.5R2 5
375
345
345
54
50
50
450
450
65
65
65
450
450
65
65
65
MP2 207350-A

GENERAL STL2+ or STL3 23.5R2 5 450 450

7 212049-C

214428-A
46
19
WARNING
DO NOT TOUCH M4
WARNING
REFER TO
Any alteration, modification,
repair, structural damage or SERVICE MANUAL
an overturn reduces this 207995-A
214429-0 structure’s protective
capabilities and invalidates
this certification. Consult
the manufacturer to
WARNING determine this structure’s
limitations.
HYDRAULIC
25 TON AND 30 TON ADT
R134a
HIGH PRESSURE
HYDRAULICS ROLLOVER (ROPS) AND Refrigerant
28 OIL
LEVEL
DAILY CHECK LIST
R E F E R T O OP E R AT O R M A NU A L F O R
FALLING OBJECT (FOPS) D E T AI L E D M A I N T E N A N CE S C H E D U L E
PROTECTIVE STRUCTURE PAG
CERTIFICATION
Lubricant ALL SYSTEM CHECKS ARE TO BE MADE WITH:
Performance certified at - MACHINE ON LEVEL SURFACE
date of manufacture to: 207381 - BODY LOWERED

214426-A 35 ROPS:
- TRANSMISSION IN NEUTRAL WITH PARK BRAKE ENGAGED
- SHUT ENGINE DOWN AND ATTACH “DO NOT OPERATE” WARNING SIGN TO STEERING WHEEL
- TURN BATTERY DISCONNECT SWITCH TO “OFF” POSITION
SAE J 1040: 1994 - INSTALL ARTICULATION LOCK BAR
ISO 3471: 1994
14
10 FOPS:
SAE J/ISO 3449: 1998
GREASE
ISO 3449: 1992

PROTECTIVE STRUCTURE
PART NUMBER:
POINTS
GREASE 214559

POINTS CERTIFIED PRIME MOVER

MASS:
9500 kg (20943 lbs.)

CERTIFIED ARTICULATED
DUMP TRUCK MODELS:
ITEM NO. ITEM DESCRIPTION
B30D, B25D, B20D, B18D, 1 Radiator, grill, aircon condenser Check, clean as required
T17D, T25D, 2306D, 2806D 2 Transmission cooler Check, clean if required

GREASE BELL EQUIPMENT CO. S.A.

3
4
Charge air cooler
Hinges
Check, clean if required
Grease
5 V-Belts Check V-Belts are secure and are not damaged
DAILY (PTY) LTD
RICHARDS BAY
6
7
Air cleaner secondary filter
Air cleaner primary filter
Check
Replace as required according to indicator - minimum: once a year
SOUTH AFRICA 8 Pre cleaner Check and clean if required
9 Mirrors Check mirrors are clean and secure
214412-0 2120 38-0
10 Horn Test that horn is working
11 Operator controls, buzzers and instruments Check
12 Exhaust Check exhaust stack is secure and no restriction at exhaust outlet
13 Articulation joints Grease until it escapes at the joint
14 Oscillation joint Grease until it escapes at the joint
15 Oscillation thru drive bearings Grease until it escapes at the joint
16 Park Brake Check
17 Wheels Check tyre pressure, rims, hubs and tyres.

DANGER 29 18
19
20
21
Dump body pins
Working lights and reverse buzzer
Propshaft slip joint
Hydraulic oil level
Grease until it escapes at the joint
Check
Grease (shaft between. dropbox & osc. Joint)
Check cold
22 Steps Check steps are clean and secure
23 Transfer case oil level Check (sight glass)
24 Steering cylinders Grease until it escapes at the joint
25 Primer pump fuel screen Check
26 Brake accumulator function Test (refer to Operators Manual)
27 Engine coolant level Check cold
28 Primary fuel filter / water separator Check
29 Engine oil Check and top up if required

11 see description Leaks Check the entire machine for any oil or air leaks

A M B I EN T T E M P E RAT UR E RA N G E D U RI NG F I L L PE R I O D
RECOMMENDE D LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
- 40 - 30 -20 -10 0 10 20 30 40 50
C
ENGIN E - M-BENZ
- OI LS TO M EET ‘ M-BE NZ 22 8.5
SPE CI FI CATI ONS SA E 1 5W -40
SAE 10W-40
PR EF E RRE D: - CAST ROL DYNAM AX 10W-40
214825-0 - C ALTEX XL D 10W-40

TRA NSMI SSION AND TRANSFER C ASE OIL

- USE O NLY C AST ROL CASTROL TRANS MAX Z OR S (SAE 70W-80W)
TRANS MAX Z OR S/ TRA NSYND

HYDRAU LIC OIL

- OI LS TO M EET AT F AT F
COM PLYI NG WI TH VICKE RS M -2950-S
S AE 10W
SPE CI FI CATI ON
SAE 30
PR EF E RRE D: - CALT E X TE XAMAT IC TY PE -G

24 GREASE

GREASE
- P RE FE RRE D: - C ALTE X MULT I FAK EP NG LI N0. 2
- CA LTEX ULTRA DUT Y GRE AS E NG LI N0. 2

DRIV E A XLES - B ELL

- OI LS TO M EET AP I G L-5, ZF TE-MLO 5
S PE CIF IC TION

P RE FF ERED : - CALT EX O IL ZF (8 0W - 90)

DAILY 2 19 0 05 -0

TD0005920-D
214421-0 3 266259.04 SH2-3

872235 - B25D ADT - Nov 2009 REV D

7-110
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 2 OF 3)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
3 219005 1 DECAL,RSG
6 214601 2 DECAL,RED REFLECTOR
7 214429 1 DECAL,WARNING,RADIAT,AREA HOT
8 214428 4 DECAL,WARNING,HOT SURFACE
9 214427 2 DECAL,WARNING,BIN HEAT PIPES OPTIONAL - FOR BIN HEATING ONLY
10 214426 4 DECAL,WARNING,HIGH PRESS,HYD
11 214421 1 DECAL,GREASE DAILY,ARTIC
13 214419 1 DECAL,GREASE DAILY,OSC/R-BRG
14 214412 2 DECAL,GREASE DAILY,BIN PIVOT
16 214301 1 DECAL,FUSES,MM POWER
17 214661 1 DECAL,SPEED DOWN SLOPE
18 212048 1 DECAL,TYRE PRES
19 212038 1 DECAL,ROPS FOPS
21 207995 1 DECAL,HYDRAULIC TEST POINTS
24 207823 2 DECAL,BELL LOGO,BIN
25 207411 1 DECAL,EMERGENCY EXIT
28 207381 1 DECAL,REFRIGERANT
29 214825 3 DECAL,BIN SUPPORT
30 207350 1 DECAL,SPRING PRESSURE
35 207338 2 DECAL,PARK BRAKE WARNING
36 207337 3 DECAL,VISIBILITY WARNING
37 207336 2 DECAL,ARTICULATION CRUSH
43 207310 2 DECAL,LIFTING EYE
46 207304 4 DECAL,TIE DOWN POINT
56 214966 2 DECAL,FOLD MIRROR

872235 - B25D ADT - Nov 2009 REV D

7-111
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 3 OF 3)

55

IGNITION ON / IGNITION OFF / HAZARD PARK DRIVE

ENGINE START ENGINE BRAKE
SHUT DOWN
Range Off.
Eng/Ing off Hazard Off Park brake request Drive not selected
Engine Shut Down off Range Off.
Ignition on (while turbo spin down) Hazard On Drive selected
Park brake request
Engine on Eng/Ing off request FAN on Range On.
Drive selected
AIR AIR SPEED GEAR (Holding D down toggles
CONDITIONER RECIRCULATION HOLD between min. and max.
Off range. Quick press changes
range value.)
Off Off Low Gear hold not
On On Medium applied NEUTRAL
High Gear hold applied
CLIMATE CONTROL Neutral
AIR FLOW DIFFERENTIAL not selected
Tempreture DIRECTION LOCK Neutral selected
Min. Max.
16°C 26°C Demist REVERSE
Off
BEACON HEAD Demist & feet
Stage 1 differential
LIGHT LIGHT Body Range Off.
Stage 2 differential Reverse not
Body & feet selected
Off Off Range Off.
Park & tail light On WINDSCREEN I - TIP Reverse selected
On Range On.
Head light and park WIPER
Reverse selected
WORKING light On
Off I-Tip Off (Quick press changes
LIGHT MIRROR range value.)
HEATER Wipe once Hard stops
Off Intermediate Driveline assist BIN UP
On Off Low Loadspreading
N/A On High No Bin Up
TRANS. RETARDER / SPEED CONTROL L.E.D KEY: Bin Up Request
Speed Control 1 Speed Control 2 Light Off BIN DOWN
Activated by Activated by Light Flashing
Retardation holding down holding down Light On
Min. Max. FOR IN DEPTH EXPLANATION No Bin Down
15% 100% OF FUNCTIONS, REFER
(Quick press of alters speed.) TO OPERATORS MANUAL
Bin Down Request
214831-A

TD0006283-A
266259.02 SH3-3

872235 - B25D ADT - Nov 2009 REV A

7-112
SECTION 7 : FRAME & BODY
DECALS AND SERIAL PLATES (SHEETS 3 OF 3)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
55 214831 1 DECAL,SSM,STD

872235 - B25D ADT - Nov 2009 REV A

7-113
872235 - B25D ADT - Nov 2009
7-114
 SECTION 8 : SERVICE KITS

872235 - B25D ADT - Nov 2009 REV 0

8-1
SECTION 8 : SERVICE KITS
SERVICE KITS

LE
B
A
IL
A
V
A
T
O
N
S
N
IO
T
A
R
T
S
LU
IL
S
IT
K
E
IC
V
R
E
S

872235 - B25D ADT - Nov 2009 REV B

8-2
SECTION 8 : SERVICE KITS
SERVICE KITS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
361624 1 KIT,SERVICE 100HR SMALL ADT ,ALL
207694 1 ELEMENT,FILTER,10MICRON
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON
226019 1 FILTER,AIR ASSY(AIR CON)

361626 1 KIT,SER 500HR SMALL ADT,ALL

DC221578 1 ELEMENT,OIL FILTER OM906LA
220010 1 ELEMENT,FILTER,29MICRON
226019 1 FILTER,AIR ASSY(AIR CON)

361627 1 KIT,SER 1000HR,SMALL ADT,ALL

DC221578 1 ELEMENT,OIL FILTER OM906LA
DC221529 1 GASKET,TAPPET COVER
220725 1 ELEMENT,OUTER,AIR CLEANER
207694 1 ELEMENT,FILTER,10MICRON
DC221899 1 KIT,ELEMENT,FUEL FILTER
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON
220010 1 ELEMENT,FILTER,29MICRON
226019 1 FILTER,AIR ASSY(AIR CON)

361629 1 KIT,SER 2000HR SMALL ADT,ALL UPTO VIN: 3519

DC221578 1 ELEMENT,OIL FILTER OM906LA
DC221529 1 GASKET,TAPPET COVER
220725 1 ELEMENT,OUTER,AIR CLEANER
220747 1 ELEMENT,INNER,AIR CLEANER
207694 1 ELEMENT,FILTER,10MICRON
DC221899 1 KIT,ELEMENT,FUEL FILTER
ZF210424 1 KIT,SUCTION FILTER
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON
220010 1 ELEMENT,FILTER,29MICRON
220949 1 FILTER:AIR DRYER
226019 1 FILTER,AIR ASSY(AIR CON)
210016 5 BREATHER,RESERVOIR

361081 1 KIT,SER 2000HR MK4 SMALL ADT,ALL FROM VIN: 3520

DC221578 1 ELEMENT,OIL FILTER OM906LA
DC221529 1 GASKET,TAPPET COVER
220725 1 ELEMENT,OUTER,AIR CLEANER
220747 1 ELEMENT,INNER,AIR CLEANER
207694 1 ELEMENT,FILTER,10MICRON
DC221899 1 KIT,ELEMENT,FUEL FILTER
ZF210424 1 KIT,SUCTION FILTER
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON
220010 1 ELEMENT,FILTER,29MICRON
220949 1 FILTER:AIR DRYER
226019 1 FILTER,AIR ASSY(AIR CON)
223816 5 AXLE,D/BOX TRANY BREATHER

872235 - B25D ADT - Nov 2009 REV B

8-3
SECTION 8 : SERVICE KITS
SERVICE KITS (CONTINUED)

LE
B
A
IL
A
V
A
T
O
N
S
N
IO
T
A
R
T
S
LU
IL
S
IT
K
E
IC
V
R
E
S

872235 - B25D ADT - Nov 2009 REV B

8-4
SECTION 8 : SERVICE KITS
SERVICE KITS (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
361630 1 KIT,SERVICE 3000HR SMALL ADT,ALL
DC221578 1 ELEMENT,OIL FILTER OM906LA
DC221529 1 GASKET,TAPPET COVER
220725 1 ELEMENT,OUTER,AIR CLEANER
207694 1 ELEMENT,FILTER,10MICRON
DC221899 1 KIT,ELEMENT,FUEL FILTER
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON
220010 1 ELEMENT,FILTER,29MICRON
210497 1 STRAINER,125 MICRON,350L/MIN
226019 1 FILTER,AIR ASSY(AIR CON)

361632 1 KIT,SER 4000HR SMALL ADT,ALL UPTO VIN: 3519

DC221578 1 ELEMENT,OIL FILTER OM906LA
DC221529 1 GASKET,TAPPET COVER
DC222166 1 BELT,RIBBED 906LA 1939MM 8G
220725 1 ELEMENT,OUTER,AIR CLEANER
220747 1 ELEMENT,INNER,AIR CLEANER
207694 1 ELEMENT,FILTER,10MICRON
DC221899 1 KIT,ELEMENT,FUEL FILTER
ZF210424 1 KIT,SUCTION FILTER
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON
220010 1 ELEMENT,FILTER,29MICRON
220949 1 FILTER:AIR DRYER
226831 5 DISC,FILTER 16MM
226019 1 FILTER,AIR ASSY(AIR CON)
210016 5 BREATHER,RESERVOIR

361082 1 KIT,SER 4000HR MK4 SMALL ADT,ALL FROM VIN: 3520

DC221578 1 ELEMENT,OIL FILTER OM906LA
DC221529 1 GASKET,TAPPET COVER
DC222166 1 BELT,RIBBED 906LA 1939MM 8G
220725 1 ELEMENT,OUTER,AIR CLEANER
220747 1 ELEMENT,INNER,AIR CLEANER
207694 1 ELEMENT,FILTER,10MICRON
DC221899 1 KIT,ELEMENT,FUEL FILTER
ZF210424 1 KIT,SUCTION FILTER
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON
220010 1 ELEMENT,FILTER,29MICRON
220949 1 FILTER:AIR DRYER
226831 5 DISC,FILTER 16MM
226019 1 FILTER,AIR ASSY(AIR CON)
223816 5 FILTER,FUEL,10MICRON,GUD

872235 - B25D ADT - Nov 2009 REV B

8-5
SECTION 8 : SERVICE KITS
SERVICE KITS (CONTINUED)

LE
B
A
IL
A
V
A
T
O
N
S
N
IO
T
A
R
T
S
LU
IL
S
IT
K
E
IC
V
R
E
S

872235 - B25D ADT - Nov 2009 REV B

8-6
SECTION 8 : SERVICE KITS
SERVICE KITS (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
321589 1 KIT,CROSS & ROLLERS
206765 4 CROSS & ROLLER, LUBE-FOR-LIFE
207990 6 CROSS & ROLLER, LUBE-FOR-LIFE

321593 1 KIT,BRNG 906LA F/DRIVE UPTO VIN: 2964

150140 1 BEARING, BELT TENSIONER
DC150202 1 BEARING,ROLLER,GUIDE PULLEY
122001 1 O RING,1A78D7A65N90,4ORS
150229 1 BEARING,AIR CON PULLEY

321594 1 KIT,BRNG 906LA F/DRIVE FROM VIN: 2965

DC222167 2 PULLEY,GUIDE
150229 1 BEARING,AIR CON PULLEY

872235 - B25D ADT - Nov 2009 REV B

8-7
872235 - B25D ADT - Nov 2009
8-8
 SECTION 9 :
RECOMMENDED LUBRICANTS,
ADHESIVES AND PAINTS

872235 - B25D ADT - Nov 2009 REV 0

9-1
SECTION 9 : RECOMMENDED LUBRICANTS, ADHESIVES, PAINTS AND PROCEDURES
LUBRICANTS

As per RECOMMENDED SERVICE GUIDE Decal (Bell part number 219005).

Kindly contact your nearest BELL EQUIPMENT operation for more information.

HYDRAULIC
25 TON AND 30 TON ADT
OIL DAILY CHECK LIST
LEVEL R E F E R T O O P E RATO R M AN UAL F O R
D E TAI L E D M A I N T E N AN CE S C H E DU LE

ALL SYSTEM CHECKS ARE TO BE MADE WITH:

- MACHINE ON LEV EL SURFACE

- BODY LOWERED
- TRANSMISSION IN NEUTRAL WITH PARK BRAKE ENGAGE D
- SHUT ENG INE DOWN AND ATTACH “DO NOT OP ERATE ” WARNING SIGN TO STEE RING WHEEL
- TURN BATTERY DISCONNECT SWITCH TO “O FF” P OS ITION
- INSTALL ARTICULATION LO CK BAR

ITEM NO. ITEM DESCRIPTION

1 R ad iato r, g ril l, a irc on c on de ns er C he ck, cle an a s r eq uir ed

2 Tr an sm is sion c oo ler C he ck, cle an if re qu ire d
3 C ha rge air co ole r C he ck, cle an if re qu ire d
4 Hin ge s G re as e
5 V- B elts C he ck V-B e lts ar e s ec ur e and a re n ot da m aged
6 Air clean er s ec onda ry filte r C he ck
7 Air clean er prim ary filter R ep lac e a s re qu ired a cc ord ing to ind icator - m inim u m : onc e a yea r
8 Pre clean er C he ck an d c lea n if req uir ed
9 Mirr or s C he ck m irr ors ar e c lea n an d s ec ure
10 Hor n Test that h orn is w or king
11 Op er ato r contro ls , b uz ze rs a nd i ns tr um e nts C he ck
12 Exha us t C he ck exh aust stac k is se cure an d no res tric ti on at e xhaus t outlet
13 Ar ti cu lation join ts G re as e un til it e sc ap es a t th e jo int
14 Os cil lation join t G re as e un til it e sc ap es a t th e jo int
15 Os cil lation th ru dr ive be ar ings G re as e un til it e sc ap es a t th e jo int
16 Par k Br ake C he ck
17 W h eels C he ck tyr e pre ss ur e, rim s, hubs and tyres .
18 D um p b od y p in s G re as e un til it e sc ap es a t th e jo int
19 W o rking lig hts a nd r eve rs e bu zz er C he ck
20 Pro ps ha ft s lip jo int G re as e (s ha ft b etw ee n. d ro pbox & os c. Jo in t)
21 Hydr aulic o il level C he ck co ld
22 Step s C he ck ste ps a re cle an and secu re
23 Tr an sfe r case o il leve l C he ck (s igh t g las s)
24 Stee ring c ylin de rs G re as e un til it e sc ap es a t th e jo int
25 Prim er p um p fu el sc reen C he ck
26 Bra ke a cc um ul ator fu nc ti on Test (r efe r to O pe ra tor s Ma nual )
27 Eng in e co ola nt leve l C he ck co ld
28 Prim ary fuel filte r / w ate r se pa ra tor C he ck
29 Eng in e oil C he ck an d top up if re quire d
s ee d es cr iptio n Lea ks C he ck the e ntir e m ac hine for an y oil or air le aks

A MBI ENT TEM P ER AT UR E R AN G E D U RI N G F I L L P ERI O D

RECOMME NDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122

C - 40 - 30 -20 -10 0 10 20 30 40 50

EN GI NE - M-BEN Z
- OI LS TO M EET ‘ M-BENZ 228. 5
SPECI FI CATI ONS SAE 15W -40
SAE 10W-40
PREFERRED: - CAST ROL DYNAM AX 10 W-40
- CALTEX XLD 10W-40

TRA NSMI SSION A ND TRANSFER C ASE OIL

- USE ONLY CASTROL CASTROL TRANSMAX Z OR S (SAE 70W-80W)
T RANSM AX Z OR S/ TRANSYND

HY DRAULIC OIL
- OI LS TO M EET ATF AT F
CO MPLYI NG WIT H VICKERS M-2950-S
SAE 10W
SPECI FI CATI ON
SAE 30
PREFERRED: - CALTEX TEXAMAT IC TYPE-G

GREASE
- PREFERRED: - CALTEX M ULTIFAK EP NGLI N0. 2
- CALTEX ULT RA DUT Y G REASE NG LI N0. 2

DR IVE A XLE S - B ELL

- OI LS TO M EET API G L-5, Z F TE-M LO 5
SPECIF ICT IO N

PREF FERED: - CALT EX OI L ZF (80W - 9 0)

2 19 00 5-0

A M B I E N T TE M P E R ATU R E R A N G E D U R IN G F IL L P E R I O D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122

C - 40 - 30 -20 -10 0 10 20 30 40 50

ENGINE - M-BENZ
- OILS TO MEET ‘M-BEN Z 228.5
S PEC IFICATIONS S A E 1 5 W- 40
SAE 10W-40
P RE FER RE D : - C AS TRO L DY NA MAX 10W -40
- CALTE X X LD 10W-40

TRANSMISSION AND TRANSFER CASE OIL

- USE ON LY CA STRO L CASTROL TRANSMAX Z OR S (SAE 70W-80W)
TRA NS MA X Z O R S /TRANSYND

HYDRAULIC OIL
- OILS TO MEET ATF ATF
CO MPLYIN G WITH V IC KER S M -2950-S
SAE 10W
S PEC IFICATION
SAE 30
PREFER RE D: - C ALTEX TEXAM ATIC TYPE-G

GREASE
- PRE FER RE D: - C ALTEX MULTIFAK EP N GLI N0. 2
- CA LTE X ULTRA DUTY G RE ASE NGLI N0. 2

DRIVE AXLES - BELL

- OILS TO MEET A PI G L-5, ZF TE -MLO5
S PECIFICTION

PREFFERED: - CALTEX OIL ZF (80W - 90)

TD0007115

872235 - B25D ADT - Nov 2009 REV A

9-2
SECTION 9 : RECOMMENDED LUBRICANTS, ADHESIVES, PAINTS AND PROCEDURES
ADHESIVES

RECOMMENDED ADHESIVES
I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
280016 LOCTITE: 2 FORM-A-GASKET
280039 LOCTITE: 277 THREADLOCKER,RED HS
280085 LOCTITE:243 THREADLOCKER,BLUE
280089 LOCTITE: 272 THREADLOCKER,RED
280107 LOCTITE: 518 ANAEROBIC GASKET
280111 LOCTITE: 599 GASKET,(HIGH TEMP)
280450 LOCTITE: 767 ANTI-SEIZE
SIKA PRIMER 210 T CLEANING (USED ON D-SERIES CABS)
SIKA FLEX ACTIVATOR (USED ON D-SERIES CABS)
SIKA FLEX 225 FC USED FOR WINDOW ADHESION (USED ON D-SERIES CABS)

872235 - B25D ADT - Nov 2009 REV 0

9-3
SECTION 9 : RECOMMENDED LUBRICANTS, ADHESIVES, PAINTS AND PROCEDURES
PAINTS AND PROCEDURES

RECOMMENDED PAINTS AND PROCEDURES

1. Washing and Degreasing

Use AQUA-SOLV DEGREASER (GR1) or equivalent water-based degreaser.

2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),

at a recommended D.F.T (Dry Film Thickness) of 25-35 microns.

3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC

(Bell Part number 280221) at a recommended D.F.T of 30-40 microns each.

ã CAUTION
Do not use Lacquer Thinners

872235 - B25D ADT - Nov 2009 REV 0

9-4
 SECTION 10 : SPECIAL TOOLS

872235 - B25D ADT - Nov 2009 REV 0

10-1
SECTION 10 : SPECIAL TOOLS
ENGINE - SERVICE TOOLS

872235 - B25D ADT - Nov 2009 REV 0

10-2
SECTION 10 : SPECIAL TOOLS
ENGINE - SERVICE TOOLS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
262126 1 KIT,SPEC TOOLS
1 281322 1 TOOL,ENG,DC,DIAL GAUGE
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE
3 DC280155 1 TOOL,COMPRESSION-RECORDER MERC
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES
8 DC280018 1 BUSH,TAPER F'SEAL FITTING
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS
11 281368 1 TOOL,ENG,DC,TESTER
12 DC280046 1 TOOL,DELIVERY PUMP TESTER
13 281329 1 TOOL,ENG,DC,TESTER
14 DC280178 1 TESTER,CHARGE AIR PRESSURE
15 281391 1 TOOL,ENG,DC,TEST FLANGE
16 DC280171 1 PULLER
17 DC280162 1 TESTER,COOLING SYSTEM
18 281300 1 TOOL,ENG,DC,TORX BIT SET

872235 - B25D ADT - Nov 2009 REV 0

10-3
SECTION 10 : SPECIAL TOOLS
ENGINE - SERVICE TOOLS (CONTINUED)

872235 - B25D ADT - Nov 2009 REV 0

10-4
SECTION 10 : SPECIAL TOOLS
ENGINE - SERVICE TOOLS (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION
21 DC280134 1 TOOL,PLIERS PISTON RING
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET
23 DC280180 1 HANDLE,SPRING RETAINER
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT
26 281379 1 TOOL,ENG,DC,PULLER
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT
28 281386 1 TOOL,ENG,DC,DRIFT
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT
30 281388 1 TOOL,ENG,DC,DRIFT
31 281336 1 TOOL,ENG,DC,SLEEVE
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES
33 281380 1 TOOL,ENG,DC,THREADED INSERT
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST

872235 - B25D ADT - Nov 2009 REV 0

10-5
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS

872235 - B25D ADT - Nov 2009 REV 0

10-6
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
262127 1 KIT,SPEC TOOLS
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH
2 281398 1 TOOL,ENG,DC,DRIFT
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH"
4 DC280057 1 TOOL,INTERNAL PULLER
5 DC280056 1 TOOL,BRACING
6 DC280075 1 TOOL,PISTON RING PLIERS
7 DC280071 1 TOOL,PISTON RING CLAMPING
8 281366 1 TOOL,PISTON RING CLAMPING
9 281398 1 TOOL,ENG,DC,DRIFT
10 DC280062 1 TOOL,REAMER (D=8,99)
11 DC280064 1 TOOL,VALVE GUIDE HOLE
12 281306 1 TOOL,ENG,DC,REAMER

872235 - B25D ADT - Nov 2009 REV 0

10-7
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS (CONTINUED)

872235 - B25D ADT - Nov 2009 REV 0

10-8
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
13 281325 1 TOOL,ENG,DC,DRIFT
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT
15 DC280147 1 TOOL,VALVE-LIFTER MERC
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE
19 281392 1 TOOL,ENG,DC,SLEEVE
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE
21 281318 1 TOOL,ENG,DC,PULLER
22 281333 1 TOOL,ENG,DC,THRUST PIECE
23 281337 1 TOOL,ENG,DC,PUNCH

872235 - B25D ADT - Nov 2009 REV 0

10-9
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS (CONTINUED)

872235 - B25D ADT - Nov 2009 REV 0

10-10
SECTION 10 : SPECIAL TOOLS
ENGINE - REPAIR TOOLS (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
262128 1 KIT,SPEC TOOLS
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS
2 281401 1 TOOL,ENG,DC,ADAPTER SET
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT
7 DC280170 1 VALVE,SEATRING TURNING CUTTER
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER

872235 - B25D ADT - Nov 2009 REV 0

10-11
SECTION 10 : SPECIAL TOOLS
GEAR RATIO 13100 TRANSFER CASE

1 13
7

2 14
8

3 15
9

4 16
10

5 17
11

6 18
12

872235 - B25D ADT - Nov 2009 REV 0

10-12
SECTION 10 : SPECIAL TOOLS
GEAR RATIO 13100 TRANSFER CASE

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 281000 1 FIXTURE,LOCKING
2 281001 1 FIXTURE,TIGHTENING
3 281002 1 SHIELD,PUNCH
4 281003 1 PLUG,HEATING
5 281004 1 SEAL,PUNCH
6 281005 1 PRESS,TOOL BEARING
7 281006 1 PIN,INSERTING TOOL
8 281007 1 SPEC.2 PIN SPANNER
9 281008 1 TOOL,PRESS
10 281009 1 PLT,CLAMPING
11 281013 1 PLUG,HEATING
12 281016 1 GUIDE PIN,M12
13 281017 1 GUIDE PIN,M10
14 281018 1 FIXTURE,PRESS
15 281019 1 TOOL,PRESS
16 281020 1 FIXTURE,SUPPORT
17 281021 1 FIXTURE,PRESS
18 281024 1 SUPPORT FIXTURE

872235 - B25D ADT - Nov 2009 REV 0

10-13
SECTION 10 : SPECIAL TOOLS
GEAR RATIO 13100 TRANSFER CASE (CONTINUED)

19

20

21

22

23

872235 - B25D ADT - Nov 2009 REV 0

10-14
SECTION 10 : SPECIAL TOOLS
GEAR RATIO 13100 TRANSFER CASE (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
19 281008 1 TOOL,PRESS
20 281026 1 PRESS FIXTURE
21 281027 1 PROTECTION FIXTURE
22 280532 1 TOOL,7C/8,5C POINTER SET
23 280533 1 PULLER,BEARING,T/CASE 9100

872235 - B25D ADT - Nov 2009 REV 0

10-15
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION

10

11

12
6

P008651

872235 - B25D ADT - Nov 2009 REV 0

10-16
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 281675 1 HOOK,LIFTING
2 281676 1 PULLER
3 281677 1 PULLER
4 281678 1 PULLER,TWO LEG
5 281679 1 TOOL,BASIC
6 281680 1 PULLER
7 281681 1 PLT,EXTRACT
8 281682 1 DEVICE,LIFTING
9 281683 1 DRIFTER
10 281684 1 BLOWER,HOT AIR
11 281685 1 BKT,ADAPTER LHS
12 281686 1 BKT,ADAPTER RHS

872235 - B25D ADT - Nov 2009 REV 0

10-17
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

18

13

19

20

14

21

15

22
16

23

17
P008652

872235 - B25D ADT - Nov 2009 REV 0

10-18
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
13 281687 1 DRIFTER
14 281688 1 EYE,LIFTING
15 281689 1 INSERT,GRIPPING
16 281690 1 EXTRACTOR
17 281691 1 DEVICE,ADJUSTING
18 281692 1 FIXTURE,HOLDING
19 281693 1 DRIFTER
20 281694 1 GUIDE,SCREW
21 281695 1 DRIFTER
22 281696 1 DEVICE,LIFTING
23 281697 1 MOUNTING

872235 - B25D ADT - Nov 2009 REV 0

10-19
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

24
30

31

25

32

26

33

27

28

29

34

P008653

872235 - B25D ADT - Nov 2009 REV 0

10-20
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
24 281698 1 MOUNTING
25 281699 1 PRESSURE PIECE
26 281700 1 PRESSURE PIECE
27 281701 1 DRIFT ASSY
28 281702 1 TOOL
29 281703 1 MOUNTING
30 281704 1 BRACKET
31 281705 1 DEVICE,CLAMPING
32 281706 1 TOOL,TEST
32 281707 1 KIT,PRESSURE TESTER
33 281708 1 SUPPORT
34 281709 1 DEVICE,HOLDING

872235 - B25D ADT - Nov 2009 REV 0

10-21
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

35

40

36

41

37

38 42

39

43

P008654

872235 - B25D ADT - Nov 2009 REV 0

10-22
SECTION 10 : SPECIAL TOOLS
ZF 6HP 592 C TRANSMISSION (CONTINUED)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
35 281709 1 DEVICE,HOLDING
36 281710 1 DEVICE,LIFTING
37 281711 1 INSERT,HEXAGON
38 281712 1 EXTRACTOR
39 281713 1 STAND
40 281714 1 PUNCH
41 281715 1 PUNCH
42 281716 1 BRACKET
43 281717 1 PIN,CONTROL THREADED

872235 - B25D ADT - Nov 2009 REV 0

10-23
SECTION 10 : SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL

872235 - B25D ADT - Nov 2009 REV 0

10-24
SECTION 10 : SPECIAL TOOLS
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 280149 1 TOOL,BEARING RESISTANCE
2 280010 1 SPANNER,BEARING ADJ-HUB NUT
3 280272 1 TOOL,CASSETTE SEAL

872235 - B25D ADT - Nov 2009 REV 0

10-25
SECTION 10 : SPECIAL TOOLS
ZF HK 3.18 LS DIFFERENTIAL

P008657

872235 - B25D ADT - Nov 2009 REV 0

10-26
SECTION 10 : SPECIAL TOOLS
ZF HK 3.18 LS DIFFERENTIAL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 281268 1 SHAFT,MEASURING
2 281269 1 PISTON,MEASURING
3 281267 1 SLEEVE,GRAB
4 281140 1 BASIC SET
5 281266 1 FIXTURE,ADJUSTABLE
6 281272 1 DRIVER,SEAL
7 281271 1 SLEEVE,GRAB
8 281140 1 BASIC SET
9 281270 1 SLEEVE,GRAB
10 281144 1 INDICATOR,DIAL
11 281143 1 STAND,MAGNETIC
12 281218 1 PLIERS,LIFTING
13 281234 1 SHAFT,MEASURING
14 281236 1 SHIMS,120

872235 - B25D ADT - Nov 2009 REV 0

10-27
SECTION 10 : SPECIAL TOOLS
SUSPENSION : REPAIR/OVERHAUL

872235 - B25D ADT - Nov 2009 REV 0

10-28
SECTION 10 : SPECIAL TOOLS
SUSPENSION : REPAIR/OVERHAUL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 121463 1 CONNECTOR,SUSPSTRUT
2 280257 1 TOOL KIT,CHARGING NITROGEN

872235 - B25D ADT - Nov 2009 REV 0

10-29
SECTION 10 : SPECIAL TOOLS
HYDRAULICS : REPAIR/OVERHAUL

6
1

872235 - B25D ADT - Nov 2009 REV 0

10-30
SECTION 10 : SPECIAL TOOLS
HYDRAULICS : REPAIR/OVERHAUL

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 201873 1 POINT,TEST,HYD
2 206082 1 GAUGE,QUAD,PRESS
3 240498 1 HOSE ASSY,TEST,MINIMESS,2.5M
4 240499 1 HOSE ASSY,TEST,MINIMESS,1.0M
5 280261 1 TOOL,ADJUSTABLE C SPANNER
6 280470 1 WRENCH,NECKBUSH NUT
7 120926 1 FTG,HOSE ADPT,1/4"BSP,TYRE TOW

872235 - B25D ADT - Nov 2009 REV 0

10-31
SECTION 10 : SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

872235 - B25D ADT - Nov 2009 REV 0

10-32
SECTION 10 : SPECIAL TOOLS
FRAME & OSCILLATION TOOLS

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 280082 1 CHAIN WRENCH-ADT OSC LOCK NUT
2 280547 1 NUT,TORQUE,MULTIPLIER OSCILL

872235 - B25D ADT - Nov 2009 REV 0

10-33
SECTION 10 : SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

1 2

TD0004663

872235 - B25D ADT - Nov 2009 REV 0

10-34
SECTION 10 : SPECIAL TOOLS
DIAGNOSTIC TOOLS (DRIVELINE)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216281 1 HARNESS,DIAGNOSTIC,MK4
2 280479 1 MERC,MINIDIAG2

872235 - B25D ADT - Nov 2009 REV 0

10-35
SECTION 10 : SPECIAL TOOLS
TYRE INFLATION KIT - (OPTIONAL)

872235 - B25D ADT - Nov 2009 REV A

10-36
SECTION 10 : SPECIAL TOOLS
TYRE INFLATION KIT - (OPTIONAL)

I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 262867 1 KIT,TYRE INFLATION-ALL D#
2 280071 1 GUAGE,INFLATOR,COMBI
3 120053 2 ADAPTOR,MALE NPTF,PUSHLOCK
4 200033 2 CLAMP,HOSE
5 120926 1 FTG,HOSE ADPT,1/4” BSP
6 130020 10m HOSE,PUSHLOCK 1/4”

872235 - B25D ADT - Nov 2009 REV A

10-37
872235 - B25D ADT - Nov 2009
10-38
 SECTION 11 : NUMERICAL INDEX

872235 - B25D ADT - Nov 2009

11-1
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100010 WASHER 3 3-75 100065 WASHER,SPRING 33 7-49
100012 WASHER,FLAT 36 4-19 100065 WASHER,SPRING 56 6-7
100021 CAPSRW,SOCHD 66 4-51 100070 SPLITPIN 34 4-19
100037 NUT 2 3-75 100077 SCREW,HEXHD 9 6-29
100039 SCREW,HEX HEAD 5 3-107 100080 BOLT 8 6-29
100054 WASHER,SPRING 36 7-49 100080 SCREW,HEXHD 16 3-55
100054 WASHER,SPRING 60 6-7 100080 BOLT 19 2A-71
100059 WASHER 14 3-3 100080 BOLT 19 2B-71
100061 WASHER,FLAT 9 5-5 100080 SCREW,HEXHD 32 7-49
100061 WASHER,FLAT 10 6-29 100080 SCREW,HEXHD 33 7-75
100061 WASHER,FLAT 11 6-55 100080 SCREW,HEXHD 39 7-53
100061 WASHER,FLAT 17 3-55 100080 SCREW,HEXHD 55 6-5
100061 WASHER,FLAT 20 2A-71 100080 SCREW,HEXHD 55 6-7
100061 WASHER,FLAT 20 2B-71 100080 SCREW,HEXHD 56 2A-77
100061 WASHER,FLAT 33 7-73 100080 SCREW,HEXHD 56 2B-77
100061 WASHER,FLAT 35 4-19 100081 SCREW,HEXHD 8 5-5
100061 WASHER,FLAT 35 7-49 100081 SCREW,HEXHD 32 7-73
100061 WASHER,FLAT 36 7-75 100081 SCREW,HEXHD 33 4-19
100061 WASHER,FLAT 39 7-61 100081 SCREW,HEXHD 38 7-53
100061 WASHER,FLAT 39 7-63 100081 SCREW,HEXHD 55 2A-77
100061 WASHER,FLAT 40 7-53 100081 SCREW,HEXHD 55 2B-77
100061 WASHER,FLAT 46 7-101 100081 SCREW,HEXHD 93 7-9
100061 WASHER,FLAT 49 4-53 100081 SCREW,HEXHD 93 7-15
100061 WASHER,FLAT 57 2A-77 100082 SCREW 6 6-41
100061 WASHER,FLAT 57 2A-79 100082 SCREW,HEXHD 36 7-93
100061 WASHER,FLAT 57 2B-77 100083 SCREW,HEXHD 13 3-53
100061 WASHER,FLAT 57 2B-79 100083 SCREW,HEXHD 14 7-77
100061 WASHER,FLAT 59 6-7 100083 SCREW,HEXHD 14 2A-65
100061 WASHER,FLAT 96 7-9 100083 SCREW,HEXHD 14 2B-65
100061 WASHER,FLAT 96 7-13 100083 SCREW,HEXHD 21 2A-61
100062 WASHER,FLAT 14 3-53 100083 SCREW,HEXHD 21 2B-61
100062 WASHER,FLAT 15 2A-65 100083 SCREW,HEXHD 25 7-67
100062 WASHER,FLAT 15 2B-65 100083 SCREW,HEXHD 27 6-39
100062 WASHER,FLAT 24 2A-3 100083 SCREW,HEXHD 31 7-73
100062 WASHER,FLAT 24 2B-3 100083 SCREW,HEXHD 37 7-53
100062 WASHER,FLAT 26 7-67 100083 SCREW,HEXHEAD 43 3-71
100062 WASHER,FLAT 28 6-39 100083 SCREW,HEXHD 54 2A-79
100062 WASHER,FLAT 32 7-59 100083 SCREW,HEXHD 54 2B-79
100062 WASHER,FLAT 34 7-49 100083 SCREW,HEXHD 84 7-31
100062 WASHER,FLAT 35 7-75 100084 BOLT,HEXHD 36 7-53
100062 WASHER,FLAT 37 7-93 100084 BOLT,HEXHD 47 4-3
100062 WASHER,FLAT 38 7-61 100084 BOLT,HEXHD 47 4-5
100062 WASHER,FLAT 38 7-63 100085 SCREW,HEXHD 10 6-43
100062 WASHER,FLAT 42 7-107 100085 SCREW,HEXHD 13 2A-81
100062 WASHER,FLAT 48 4-5 100085 SCREW,HEXHD 13 2B-81
100062 WASHER,FLAT 58 6-5 100085 SCREW,HEXHD 28 6-45
100062 WASHER,FLAT 85 7-31 100085 SCREW,HEXHD 33 3-99
100062 WASHER,FLAT 95 7-15 100085 SCREW,HEXHD 35 7-93
100062 WASHER,FLAT 95 7-21 100085 SCREW,HEXHD 54 6-5
100063 WASHER,FLAT 7 6-13 100086 SCREW,HEXHD 7 6-21
100063 WASHER,FLAT 9 6-33 100086 SCREW,HEXHD 12 2A-81
100063 WASHER,FLAT 12 6-27 100086 SCREW,HEXHD 12 2B-81
100063 WASHER,FLAT 29 6-45 100086 SCREW,HEXHD 30 7-73
100063 WASHER,FLAT 34 7-75 100086 SCREW,HEXHD 32 3-99
100063 WASHER,FLAT 37 7-63 100086 SCREW,HEXHD 45 7-101
100063 WASHER,HARDENED 57 6-5 100086 SCREW,HEXHD 46 4-3
100063 WASHER,FLAT 57 6-7 100086 SCREW, HEXHD 92 7-9
100063 WASHER,HARDENED 94 7-15 100089 SCREW,HEXHD 13 2A-65
100064 WASHER,FLAT 8 6-33 100089 SCREW,HEXHD 13 2B-65
100064 WASHER,FLAT 10 6-55 100089 SCREW,HEXHD 17 7-83
100064 WASHER,FLAT 26 5-9 100089 SCREW,HEXHD 21 7-69
100064 WASHER,FLAT 36 7-63 100089 SCREW,HEXHD 21 7-91

872235 - B25D ADT - Nov 2009

11-2
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100089 SCREW,HEXHD 35 7-53 100159 BOLT,HEXHD 35 7-107
100089 SCREW,HEXHD 48 4-53 100178 SCREW 11 2A-81
100089 SCREW,HEXH 65 7-55 100178 SCREW 11 2B-81
100089 SCREW,HEXHD 68 3-61 100178 SCREW,HEXHD 80 4-25
100089 SCREW,HEXHD 82 4-25 100189 SCREW,HEXHD 7 6-33
100089 SCREW 82 4-35 100189 SCREW,HEXHD 53 6-7
100089 SCREW,HEXHD 91 7-13 100193 SCREW,HEXHD 31 7-49
100090 SCREW,HEXHD 23 2A-3 100193 BOLT,HEX HD 107 3-59
100090 SCREW,HEXHD 23 2B-3 100196 BOLT,HEXHD 52 6-5
100090 SCREW,HEXHD 29 7-73 100196 BOLT,HEXHD 61 7-55
100090 SCREW,HEXHD 31 7-59 100197 SCREW,CAP 8 7-57
100090 SCREW,HEXHD 83 7-41 100197 CAPSCREW,SOCHD 35 3-89
100090 SCREW,HEXHD 90 7-7 100197 SCREW,SUCTION PIPE TO OIL PUMP 50 2A-47
100090 SCREW,HEXHD 90 7-11 100197 SCREW,SUCTION PIPE TO OIL PUMP 50 2B-47
100090 SCREW,HEXHD 90 7-13 100198 SCREW,HEXHD 12 3-53
100091 SCREW,HEXHD 20 2A-61 100198 SCREW,HEXHD 18 2A-71
100091 SCREW,HEXHD 20 2B-61 100198 SCREW,HEXHD 18 2B-71
100091 SCREW,HEXHD 30 7-59 100198 SCREW,HEXHD 28 7-59
100091 SCREW,HEXHD 34 7-93 100198 SCREW,HEXHD 30 7-49
100091 SCREW,HEXHD 45 4-3 100198 SCREW,HEXHD 32 7-75
100091 SCREW,HEXHD 64 4-51 100198 SCREW,HEXHD 34 6-53
100092 BOLT,HEXHD 89 7-21 100198 SCREW,HEXHD 34 7-53
100111 SCREW,HEXHD 2 7-81 100198 SCREW,HEXHD 39 4-3
100111 SCREW,HEXHD 20 7-99 100198 SCREW,HEXHD 39 4-5
100114 SCREW,HEXHD 15 3-3 100199 BOLT,HEXHD 19 2A-61
100114 SCREW,HEXHD 44 7-101 100199 BOLT,HEXHD 19 2B-61
100114 SCREW,HEXHD 81 4-37 100200 BOLT,HEXHD 11 3-53
100116 BOLT,HEXHD 41 7-107 100200 BOLT,HEXHD 31 4-19
100119 BOLT,HEXHD 19 7-99 100208 CAPSCREW,SOCHD 26 6-39
100119 BOLT,HEXHD 23 7-65 100209 SCREW,HEXHD 28 7-89
100119 BOLT,HEXHD 40 7-107 100209 SCREW,HEXHD 69 3-61
100123 CAPSCREW 15 7-71 100209 SCREW,HEXHD 69 3-63
100123 CAPSCREW,SOCHD 72 3-61 100210 SCREW,HEXHD 27 2A-63
100123 CAPSCREW,SOCHD 72 3-65 100210 SCREW,HEXHD 27 2B-63
100123 CAPSCREW,SOCHD 72 3-67 100210 SCREW,HEXHD 32 7-93
100124 SCREW,HEXHD 16 3-3 100210 SCREW,HEXHD 34 7-107
100125 SCREW,HEXHD 88 7-7 100210 BOLT 86 7-11
100128 SCREW,HEXHD 33 7-93 100211 SCREW,HEXHD 5 7-103
100128 SCREW,HEXHD 87 7-11 100211 SCREW,HEXHD 18 2A-61
100129 BOLT,HEX HD 6 3-77 100211 SCREW,HEXHD 18 2B-61
100129 BOLT,HEX HD 21 3-77 100211 SCREW,HEXHD 29 3-79
100133 BOLT,HEXHD 39 7-107 100211 SCREW,HEXHD 30 3-99
100134 BOLT,HEXHD 38 7-107 100212 SCREW,HEXHD 3 3-57
100139 BOLT,HEXHD 37 7-107 100212 BOLT 11 4-17
100139 BOLT,HEXHD 43 7-101 100212 SCREW,HEXHD 13 7-77
100141 BOLT,HEXHD 32 4-19 100212 BOLT 14 7-71
100144 SCREW,HEXHD 63 7-55 100212 SCREW,HEXHD 19 7-91
100146 SCREW,HEXHD 28 7-73 100212 SCREW,HEXHD 26 2A-63
100146 SCREW,HEXHD 29 7-59 100212 SCREW,HEXHD 26 2B-63
100147 WASHER,FLAT 10 7-37 100212 SCREW,HEXHD 27 7-59
100147 WASHER,FLAT 18 7-35 100212 SCREW,HEXHD 31 7-75
100147 WASHER,FLAT 34 3-85 100212 BOLT 79 4-35
100148 WASHER,FLAT 3 7-81 100213 CAPSCREW,SOCHD 73 3-61
100148 WASHER,FLAT 6 7-103 100213 SCREW,HEXHD 73 3-63
100148 WASHER,FLAT 20 7-91 100213 CAPSCREW,SOCHD 73 3-67
100148 WASHER,FLAT 25 5-9 100220 CAPSCREW,SOCHD 35 7-63
100148 WASHER,FLAT 31 3-99 100225 CAPSCREW,SOCHD 10 3-53
100148 WASHER,FLAT 36 3-89 100225 CAPSCREW 18 7-91
100149 SCREW,HEXHD 35 3-109 100225 CAPSCREW,SOCHD 18 7-99
100152 SPLITPIN 16 4-21 100225 CAPSCREW,SOCHD 78 4-25
100158 BOLT,HEXHD 36 7-107 100227 SCREW,HEXHD 29 3-99
100158 BOLT 62 7-55 100227 SCREW,HEXHD 34 3-89

872235 - B25D ADT - Nov 2009

11-3
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100228 CAPSCREW,SOCHD 34 3-109 100312 NUT,NYLOC 52 2A-79
100238 SCREW,HEXHD 22 2A-3 100312 NUT,NYLOC 52 2B-77
100238 SCREW,HEXHD 22 2B-3 100312 NUT,NYLOC 52 2B-79
100246 SCREW,HEXHD 28 3-79 100312 NUT,NYLOC 77 4-35
100256 CAPSCREW,SOCHD 6 4-45 100312 NUT,NYLOC 83 7-21
100258 SCREW,HEXHD 42 7-101 100314 NUT,NYLOC 6 6-21
100264 CAPSCREW,SOCHD 27 3-79 100314 NUT,NYLOC 12 2A-65
100268 STUD,WHEEL 33 3-109 100314 NUT,NYLOC 12 2B-65
100273 SCREW,HEXHD 29 7-75 100314 NUT,NYLOC 13 7-71
100281 NUT,HEXAGON 85 7-15 100314 NUT,NYLOC 16 7-83
100283 NUT,HEXAGON 51 6-7 100314 NUT,NYLOC 20 7-65
100288 NUT,HEXAGON 31 7-93 100314 NUT,NYLOC 20 7-69
100288 NUT,HEXAGON 34 7-61 100314 NUT,NYLOC 24 5-9
100290 NUT,CASTLE 5 4-21 100314 NUT,NYLOC 25 7-59
100293 NUT,HEXAGON 22 7-67 100314 NUT,NYLOC 25 7-73
100293 NUT,HEXAGON 41 7-101 100314 NUT,NYLOC 31 7-53
100309 NUT,NYLOC 6 6-33 100314 NUT,NYLOC 31 7-61
100309 NUT,NYLOC 8 6-31 100314 NUT,NYLOC 31 7-63
100309 NUT,NYLOC 50 6-5 100314 NUT,NYLOC 43 4-3
100310 NUT,NYLOC 7 6-29 100314 NUT,NYLOC 46 4-53
100310 NUT,NYLOC 9 6-57 100314 NUT,NYLOC 51 2A-77
100310 NUT,NYLOC 26 3-79 100314 NUT,NYLOC 51 2B-77
100310 NUT,NYLOC 27 7-73 100314 NUT,NYLOC CLASS 60 4-51
100310 NUT,NYLOC 28 3-99 100314 NUT,NYLOC 60 7-55
100310 NUT,NYLOC 28 7-75 100314 NUT,NYLOC 76 4-25
100310 NUT,NYLOC 30 4-19 100314 NUT,NYLOC 76 4-35
100310 NUT,NYLOC 33 3-89 100314 NUT,LOCK 76 4-37
100310 NUT,NYLOC 33 7-53 100314 NUT,NYLOC 82 7-13
100310 NUT,NYLOC 33 7-61 100314 NUT,NYLOC 82 7-41
100310 NUT,NYLOC 33 7-63 100316 NUT,NYLOC 3 7-33
100310 NUT,NYLOC 47 4-53 100316 NUT,NYLOC 12 7-71
100310 NUT,NYLOC 49 6-7 100316 NUT,NYLOC 12 7-77
100310 NUT,NYLOC 53 2A-77 100316 NUT,NYLOC 17 7-99
100310 NUT,NYLOC 53 2B-77 100316 NUT,NYLOC 24 7-59
100310 NUT,NYLOC 84 7-15 100316 NUT,NYLOC 26 7-75
100312 NUT,NYLOC 4 6-25 100316 NUT,NYLOC 32 7-107
100312 NUT,NYLOC 5 6-41 100316 NUT,NYLOC 40 7-101
100312 NUT,NYLOC 6 4-43 100316 NUT,NYLOC 45 4-53
100312 NUT,NYLOC 7 4-41 100316 NUT,NYLOC 81 7-11
100312 NUT,NYLOC 7 5-5 100316 NUT,NYLOC 81 7-13
100312 NUT,NYLOC 9 3-53 100322 NUT,HEX 15 7-83
100312 NUT,NYLOC 17 2A-71 100322 NUT,HEXAGON 16 7-97
100312 NUT,NYLOC 17 2B-71 100322 NUT,HEXAGON 44 4-53
100312 NUT,NYLOC 21 7-67 100322 NUT,HEX 75 4-33
100312 NUT,NYLOC 25 6-39 100323 NUT,NYLOC 15 3-55
100312 NUT,NYLOC 25 2A-63 100334 NUT,CASTLE 7 4-49
100312 NUT,NYLOC 25 2B-63 100341 NUT,CASTLE 23 4-55
100312 NUT,NYLOC 26 7-59 100341 NUT,CASTLE 24 4-57
100312 NUT,NYLOC 26 7-73 100351 NUT,TAPERED 10 3-111
100312 NUT,NYLOC 27 6-45 100351 NUT,TAPERED 10 3-111
100312 NUT,NYLOC 27 7-75 100351 NUT,TAPERED 10 3-111
100312 NUT,NYLOC 30 7-93 100351 NUT,TAPERED 10 3-111
100312 NUT,NYLOC 31 5-9 100351 NUT,TAPERED 10 3-113
100312 NUT,NYLOC 32 7-53 100351 NUT,TAPERED 10 3-113
100312 NUT,NYLOC 32 7-61 100351 NUT,TAPERED 32 3-109
100312 NUT,NYLOC 32 7-63 100356 WASHER,COPPER 29 4-19
100312 NUT,NYLOC 33 6-53 100358 WASHER,FLAT 48 6-5
100312 NUT,NYLOC 33 7-107 100358 WASHER,FLAT 81 7-29
100312 NUT,NYLOC 44 3-71 100359 WASHER,FENDER 80 7-13
100312 NUT,NYLOC 44 4-3 100364 SCREW,HEXHD 5 6-33
100312 NUT,NYLOC 44 4-5 100364 SCREW,HEXHD 9 6-55
100312 NUT,NYLOC 52 2A-77 100364 SCREW,HEXHD 19 7-69

872235 - B25D ADT - Nov 2009

11-4
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100364 SCREW,HEXHD 23 5-9 100421 WASHER,FENDER 11 6-27
100364 SCREW,HEXHD 24 7-65 100424 WASHER,HARDENED 10 4-17
100364 SCREW,HEXHD 30 7-53 100424 WASHER,HARDENED 10 7-71
100364 SCREW,HEXHD 50 2A-77 100424 WASHER,HARDENED 11 7-77
100364 SCREW,HEXHD 50 2B-77 100424 WASHER,HARDENED 13 3-3
100364 SCREW,HEXHD 59 4-51 100424 WASHER,HARDENED 15 7-99
100364 SCREW,HEXHD 59 7-55 100424 WASHER,HARDENED 16 2A-61
100364 SCREW,HEXHD 79 7-13 100424 WASHER,HARDENED 16 2B-61
100365 SCREW,HEXHD 74 4-35 100424 WASHER,HARDENED 18 7-65
100370 WASHER,HARDENED 5 6-21 100424 WASHER,HARDENED 21 7-59
100370 WASHER,HARDENED 9 6-43 100424 WASHER,HARDENED 24 7-75
100370 WASHER,HARDENED 10 2A-81 100424 WASHER,HARDENED 24 2A-63
100370 WASHER,HARDENED 10 2B-81 100424 WASHER,HARDENED 24 2B-63
100370 WASHER,HARDENED 11 7-71 100424 WASHER,HARDENED 28 7-93
100370 WASHER,HARDENED 11 2A-65 100424 WASHER,HARDENED 29 7-61
100370 WASHER,HARDENED 11 2B-65 100424 WASHER,HARDENED 31 7-107
100370 WASHER,HARDENED 14 7-83 100424 WASHER,HARDENED 38 7-101
100370 WASHER,HARDENED 17 7-91 100424 WASHER,HARDENED 42 4-53
100370 WASHER,HARDENED 17 2A-61 100424 WASHER,HARDENED 72 4-35
100370 WASHER,HARDENED 17 2B-61 100424 WASHER,HARDENED 77 7-11
100370 WASHER,HARDENED 18 7-69 100430 SPLITPIN 6 4-49
100370 WASHER,HARDENED 19 7-65 100430 SPLITPIN 22 4-55
100370 WASHER,HARDENED 21 2A-3 100430 SPLITPIN 23 4-57
100370 WASHER,HARDENED 21 2B-3 100456 CAPSCREW 28 7-61
100370 WASHER,HARDENED 23 7-59 100461 CAPSCREW 16 7-91
100370 WASHER,HARDENED 24 6-39 100463 CAPSCREW,SOCHD 30 7-107
100370 WASHER,HARDENED 24 7-73 100466 SCREW,CAP 6 3-107
100370 WASHER,HARDENED 25 3-79 100466 CAPSCREW,SOCHD 24 3-79
100370 WASHER,HARDENED 26 6-45 100466 CAPSCREW,SOCHD 26 3-99
100370 WASHER,HARDENED 27 3-99 100466 CAPSCREW,SOCHD 31 3-89
100370 WASHER,HARDENED 28 4-19 100478 SCREW,HEXHD 31 3-109
100370 WASHER,HARDENED 29 7-53 100478 SCREW, ALTERNATOR TO BRACKET 307 2A-45
100370 WASHER,HARDENED 29 7-93 100478 SCREW, ALTERNATOR TO BRACKET 307 2B-45
100370 WASHER,HARDENED 30 7-61 100491 SCREW,HEXHD 8 3-69
100370 WASHER,HARDENED 32 3-89 100491 SCREW,HEXHD 20 7-59
100370 WASHER,HARDENED 32 6-53 100494 SCREW,HEXHD 20 2A-3
100370 WASHER,HARDENED 39 7-101 100494 SCREW,HEXHD 20 2B-3
100370 WASHER,HARDENED 42 4-3 100494 SCREW,HEXHD 48 2A-79
100370 WASHER,HARDENED 43 4-53 100494 SCREW,HEXHD 48 2B-79
100370 WASHER,HARDENED 47 6-5 100506 CAPSCREW,SOCHD 37 7-101
100370 WASHER,HARDENED 49 2A-77 100524 WASHER,ALUMINIUM,SEAL 22 5-9
100370 WASHER,HARDENED 49 2A-79 100530 WASHER,COPPER 26 5-7
100370 WASHER,HARDENED 49 2B-77 100532 WASHER,HARDENED 7 3-69
100370 WASHER,HARDENED 49 2B-79 100532 WASHER,HARDENED 12 3-3
100370 WASHER,HARDENED 58 4-51 100532 WASHER,HARDENED 13 7-83
100370 WASHER,HARDENED 58 7-55 100532 WASHER,HARDENED 14 3-55
100370 WASHER,HARDENED 73 4-25 100532 WASHER,HARDENED 14 7-97
100370 WASHER,HARDENED 73 4-35 100532 WASHER,HARDENED 19 7-59
100370 WASHER,HARDENED 73 4-37 100532 WASHER,HARDENED 19 2A-3
100370 WASHER,HARDENED 78 7-9 100532 WASHER,HARDENED 19 2B-3
100370 WASHER,HARDENED 78 7-11 100532 WASHER,HARDENED 27 4-19
100370 WASHER,HARDENED 78 7-13 100532 WASHER,HARDENED 29 7-107
100370 WASHER,HARDENED 78 7-21 100532 WASHER,HARDENED 36 7-101
100370 WASHER,HARDENED 80 7-41 100532 WASHER,HARDENED 41 4-53
100383 BOLT 23 6-39 100532 WASHER,HARDENED 57 7-55
100385 SCREW,MACHINE,H SLT 25 6-45 100532 WASHER,HARDENED 71 4-33
100390 CAPSCREW,CSK SOC HD 12 7-43 100536 WASHER,HARDENED 11 3-3
100403 NUT,NYLOC 8 6-55 100536 WASHER,HARDENED 18 7-59
100403 NUT,NYLOC 24 6-45 100536 WASHER,HARDENED 18 2A-3
100415 NUT,NYLOC 22 7-59 100536 WASHER,HARDENED 18 2B-3
100415 NUT,NYLOC 23 7-73 100536 WASHER,HARDENED 27 7-93
100421 WASHER,FENDER 6 6-29 100536 WASHER 28 7-107

872235 - B25D ADT - Nov 2009

11-5
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100536 WASHER 35 7-101 100619 SCREW,HEXHD 40 4-53
100536 WASHER,HARDENED 70 4-33 100642 CAPSCREW,SOCHD 23 6-45
100536 WASHER,HARDENED 70 4-35 100643 SCREW,HEXHD 16 2A-3
100536 WASHER,HARDENED 76 7-11 100643 SCREW,HEXHD 16 2B-3
100542 WASHER 580 3-5 100644 BOLT,HEXHD 26 4-19
100542 WASHER 590 3-5 100652 NUT,STOVER 14 2A-61
100543 WASHER,FENDER 41 4-3 100652 NUT,STOVER 14 2B-61
100547 WASHER,FLAT 12 7-83 100652 NUT,STOVER 21 2A-63
100548 WASHER,HARDENED 3 6-25 100652 NUT,STOVER 21 2B-63
100548 WASHER,HARDENED 8 3-53 100652 NUT,STOVER 25 4-19
100548 WASHER,HARDENED 10 7-77 100653 NUT,STOVER 10 3-3
100548 WASHER,HARDENED 15 2A-61 100653 NUT,STOVER 15 7-59
100548 WASHER,HARDENED 15 2B-61 100653 NUT,STOVER 15 2A-3
100548 WASHER,HARDENED 16 2A-71 100653 NUT,STOVER 15 2B-3
100548 WASHER,HARDENED 16 2B-71 100653 NUT,STOVER 24 4-19
100548 WASHER,HARDENED 17 7-59 100653 NUT,STOVER 27 7-107
100548 WASHER,HARDENED 17 7-67 100653 NUT,STOVER 55 7-55
100548 WASHER,HARDENED 17 2A-3 100653 NUT,STOVER 68 4-33
100548 WASHER,HARDENED 17 2B-3 100654 NUT,STOVER 16 7-67
100548 WASHER,HARDENED 22 7-73 100654 NUT,STOVER 26 7-107
100548 WASHER,HARDENED 23 2A-63 100654 NUT,STOVER 32 7-101
100548 WASHER,HARDENED 23 2B-63 100654 NUT,STOVER 67 4-33
100548 WASHER,HARDENED 27 7-61 100654 NUT,STOVER 75 7-11
100548 WASHER,HARDENED 27 7-63 100655 NUT,STOVER 9 3-3
100548 WASHER,HARDENED 28 7-53 100655 NUT,STOVER 15 7-65
100548 WASHER,HARDENED 31 6-53 100655 NUT,STOVER 20 2A-63
100548 WASHER,HARDENED 32 5-9 100655 NUT,STOVER 20 2B-63
100548 WASHER,HARDENED 40 4-3 100657 NUT,STOVER 9 2A-81
100548 WASHER,HARDENED 40 4-5 100657 NUT,STOVER 9 2B-81
100548 WASHER,HARDENED 46 6-7 100684 BOLT,HEXHD 25 7-63
100548 WASHER,HARDENED 47 2A-77 100684 BOLT,HEXHD 31 3-85
100548 WASHER,HARDENED 47 2A-79 100684 BOLT,HEXHD 70 3-67
100548 WASHER,HARDENED 47 2B-77 100698 BOLT,HEXHD 13 3-55
100548 WASHER,HARDENED 47 2B-79 100698 BOLT,HEXHD 23 4-19
100548 WASHER,HARDENED 56 4-51 100720 BOLT,HEX HD 3 3-77
100548 WASHER,HARDENED 56 7-55 100720 BOLT,HEX HD 11 3-77
100548 WASHER,HARDENED 69 4-35 100720 BOLT,HEX HD 18 3-77
100569 SCREW,HEXHD 16 7-59 100730 BOLT,HEXHD 10 6-27
100569 SCREW,HEXHD 21 7-73 100730 BOLT,HEXHD 74 7-13
100569 SCREW,HEXHD 22 2A-63 100731 SCREW,HEXHD 2 6-25
100569 SCREW,HEXHD 22 2B-63 100731 SCREW,HEXHD 14 7-67
100569 SCREW,HEXHD 23 7-75 100731 SCREW,HEXHD 15 2A-71
100569 SCREW,HEXHD 26 7-63 100731 SCREW,HEXHD 15 2B-71
100569 SCREW,HEXHD 26 7-93 100731 SCREW,HEXHD 20 7-73
100569 SCREW,HEXHD 33 3-85 100731 SCREW 22 6-39
100569 SCREW,HEXHD 33 5-9 100731 SCREW,HEXHD 24 7-63
100588 G-RING 10 5-3 100731 SCREW 30 6-53
100588 G-RING 12 5-13 100731 SCREW,HEXHD 46 2A-77
100590 G-RING 7 5-17 100731 SCREW,HEXHD 46 2A-79
100590 G-RING 11 5-13 100731 SCREW,HEXHD 46 2B-77
100594 WASHER,FENDER 7 6-31 100731 SCREW,HEXHD 46 2B-79
100598 CAPSCREW,SOCHD 32 3-85 100731 SCREW 54 4-51
100608 CAPSCREW,BUTTON,SOC HD 12 7-37 100731 SCREW 54 7-55
100608 CAPSCREW,BUTTON,SOC HD 20 7-35 100731 SCREW 73 7-21
100608 CAPSCREW 22 7-75 100731 SCREW 78 7-31
100613 washer 26 7-51 100733 SCREW,HEXHD 21 6-39
100615 WASHER,FLAT 45 6-7 100733 SCREW,HEXHD 38 4-3
100615 WASHER,FLAT 79 7-23 100733 SCREW,HEXHD 45 2A-79
100617 NUT,NYLOC 21 7-75 100733 SCREW,HEXHD 45 2B-79
100618 NUT,NYLOC 7 6-55 100734 BOLT,HEXHD 72 7-11
100618 NUT,NYLOC 34 7-101 100747 BOLT,HEXHD 19 2A-63
100619 SCREW,HEXHD 33 7-101 100747 BOLT,HEXHD 19 2B-63

872235 - B25D ADT - Nov 2009

11-6
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
100747 BOLT 66 4-35 100947 WASHER,FLAT 70 7-25
100757 BOLT,HEXHD 23 7-63 100949 SCREW,SLOTTED 26 6-53
100757 BOLT,HEXHD 39 4-53 100952 CAPSCREW,SOCHD 62 4-37
100760 SCREW,HEXHD 30 3-109 100953 CAPSCREW,SOCHD 20 6-39
100763 BOLT,HEXHD 30 3-85 100978 POP RIVET 28 3-89
100777 NUT,HEXAGON 11 7-83 100985 SCREW,HEXHD 29 7-101
100786 BOLT,HEXHD 29 3-85 100994 CAPSCREW,SOCHD 22 7-61
100786 BOLT,HEXHD 30 3-89 101008 BOLT,HEXHD 12 3-55
100799 BOLT,WING 77 7-25 101010 WASHER,FENDER 69 7-23
100811 NUT,NYLOC 29 6-53 101021 CAPSCREW,SOCHD 61 4-33
100812 WASHER,FLAT 8 6-43 101048 CAPSCREW,SOCHD 9 7-83
100812 WASHER,FLAT 28 6-53 101048 CAPSCREW,SOCHD 60 4-33
100827 SCREW,HEXHD 14 2A-3 101059 SCREW,SLT CHEESEHD 20 6-45
100827 SCREW,HEXHD 14 2B-3 101062 POP RIVET 87 7-31
100830 SCREW,PANHD,SELFTAP 76 7-23 101079 CAPSCREW,SOCD 27 7-89
100830 SCREW,PANDH SELFTAP 76 7-25 101080 WASHER,HARDENED 26 7-89
100832 CAPSCREW,CSK 71 7-15 101080 WASHER,HARDENED 36 4-3
100832 CAPSCREW,CSK 75 7-27 101085 SCREW,HEXHD 4 6-33
100835 CAPSCREW 74 7-23 101085 SCREW,HEXHD 66 7-15
100835 CAPSCREW 74 7-25 101087 NUT,HEX 25 7-89
100835 CAPSCREW 74 7-29 101088 WASHER,DOWTY 6 6-43
100837 CAPSCREW,CSK 70 7-15 101129 BOLT,HEXHD 5 6-55
100837 CAPSCREW,CSK,SOCHD 70 7-21 101129 bolt,hexhd 34 7-51
100838 WASHER,FLAT 22 6-45 101152 SCREW,CSK,SELFTAP 68 7-23
100838 WASHER,FLAT 73 7-23 101156 CAPSCREW,SOCHD 35 4-3
100838 WASHER,FLAT 73 7-25 101167 WASHER,SPRING 6 6-13
100841 SCREW,PANHD 9 6-27 101167 WASHER,SPRING 8 6-27
100842 POP RIVET 72 7-23 101167 WASHER,SPRING 44 6-7
100846 NUT,CENTRE LOCK 11 7-37 101168 SCREW,PANHD 43 6-7
100846 NUT,CENTRE LOCK 17 7-35 101170 SCREW,PANHD 5 6-13
100847 CAPSCREW,SOCHD 65 4-35 101170 SCREW,PANHD 42 6-7
100848 CAPSCREW,SOCHD 64 4-35 101171 SCREW,PANHD 4 6-13
100850 STUD,M/S,FULL THREAD 69 7-15 101171 SCREW,PANHD 41 6-7
100857 WASHER,BODY 9 7-37 101172 BOLT,HEX 67 7-31
100857 WASHER,BODY 16 7-35 101174 CAPSCREW,CSK,SOC 65 7-15
100868 WASHER 31 7-101 101174 CAPSCREW,CSK 66 7-27
100872 SCREW,PANHD SELFTAP 71 7-23 101174 CAPSCREW 66 7-29
100872 SCREW,PANDH SELFTAP 71 7-25 101175 CAPSCREW,CSK,SOC 65 7-23
100877 SCREW,HEXHD 8 3-3 101176 NUT,SPEED 6 6-31
100878 WASHER,FENDER 20 7-75 101176 NUT,SPEED 64 7-23
100879 SCREW,SLT CHEESEHD 7 6-43 101176 NUT,SPEED 64 7-25
100887 CAPSCREW,SOCHD 10 7-83 101181 SCREW,PANHD 7 6-27
100887 CAPSCREW,SOCHD 13 7-97 101185 CAPSCREW,BUT. SOCHD 63 7-23
100887 CAPSCREW,SOCHD 38 4-53 101188 CAPSCREW,SOCHD 6 7-85
100888 CAPSCREW,SOCHD 15 7-91 101193 WASHER,SPRING 40 6-7
100919 SCREW,SLT.CHEESEHD BRASS 21 6-45 101211 BOLT,J 5 4-43
100919 SCREW,PAN HD 22 5-7 101211 BOLT,J 6 4-41
100920 SCREW,CHEESEHD 6 6-55 101211 BOLT 19 6-45
100923 SCREW,HEXHD 6 3-69 101216 WASHER,SERRATED 39 6-5
100925 SCREW,HEXHD 23 3-79 101225 SCREW,HEXHD 21 5-9
100925 SCREW,HEXHD 25 3-99 101228 WASHER,PROFILED 28 7-101
100925 SCREW,HEXHD 29 3-89 101247 SCREW,CAP 23 5-7
100927 BOLT,HEXHD 30 7-101 101258 U-BOLT 59 4-37
100927 BOLT,HEXHD 63 4-33 101293 CAPSCREW,BUT,SOCHD 8 6-57
100936 BOLT 68 7-13 101301 WASHER,FLAT,BONNET CATCH 13 7-67
100938 SCREW,COUNTERSUNK 10 7-47 101301 WASHER,FLAT 19 7-73
100945 SCREW,HEXHD 5 3-69 101307 WASHER,FLAT 17 7-69
100945 SCREW,HEXHD 9 7-71 101307 WASHER,FLAT 34 4-3
100945 SCREW,HEXHD 14 7-59 101307 WASHER,FLAT 64 7-7
100945 SCREW,HEXHD 27 6-53 101309 WASHER,FENDER 4 4-43
100945 SCREW,HEXHD 37 4-3 101309 WASHER,FENDER 5 4-41
100947 WASHER,FLAT 67 7-15 101309 WASHER,FENDER 18 6-45

872235 - B25D ADT - Nov 2009

11-7
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
101324 BOLT,HEXHD 7 3-3 120588 PLUG 15A 5-7
101324 BOLT,HEXHD 13 2A-3 120596 CONNECT 9 4-17
101324 BOLT,HEXHD 13 2B-3 120596 CONNECT 54 4-35
101326 BOLT,HEXHD 8 7-83 120631 FITTING,TUBE 12 5-7
101343 WASHER,MILDSTEEL 22 4-19 120640 FITTING,HOSE 16 5-7
101345 WASHER,HARDENED 19 6-39 120640 FITTING,HOSE 15B 5-7
101345 WASHER,HARDENED 21 4-19 120670 CONNECT 13 2A-71
101345 WASHER,HARDENED 44 2A-79 120670 CONNECT 13 2B-71
101345 WASHER,HARDENED 44 2B-79 120671 BULKHEAD 34 4-53
101349 WASHER,FLAT 4 3-87 120679 ADAPTOR 29 7-49
101354 CAPSCREW,SOCHD 25 7-107 120680 CONNECTOR 5 5-5
SCREW,CAP,BRACKET TO CRANK- 120758 UNION 18 5-9
101354 406 2A-41
CASE 120804 ELBOW 11 2A-71
SCREW,CAP,BRACKET TO CRANK- 120804 ELBOW 11 2B-71
101354 406 2B-41
CASE 120804 ELBOW 17 5-9
101356 BOLT,HEXHD 62 7-41 120807 ELBOW 27 3-85
101382 NUT 3 3-87 120926 FTG,HOSE ADPT,1/4” BSP 5 10-37
101993 SCREW,HEXHD 20 4-19 120926 FTG,HOSE ADPT,1/4"BSP,TYRE TOW 7 10-31
101997 CAPSCREW,SOCHD 18 6-39 120969 CONNECTOR 1 5-19
101997 CAPSCREW,SOCHD 38 6-5 120969 CONNECTOR 10 2A-71
105013 SCREW,HEXHD 25 7-93 120969 CONNECTOR 10 2B-71
120031 CONNECT 14 2A-71 120970 CONNECTOR 16 5-9
120031 CONNECT 14 2B-71 121024 TEE,BRANCH 15 5-9
120040 PLUG,HEX 58 4-25 121045 ADAPTOR 16 5-11
120049 CONNECT 12 2A-71 121086 ADAPTOR 14 5-11
120049 CONNECT 12 2B-71 121090 CONNECT,SPEC 12 2A-3
120051 ADAPTOR,MALE 43 2A-77 121090 CONNECT,SPEC 12 2B-3
120051 ADAPTOR,MALE 43 2B-77 121224 PLUG,HOLLOW 42 2A-79
120053 ADAPTOR,MALE NPTF,PUSHLOCK 3 10-37 121224 PLUG,HOLLOW 42 2B-79
120106 CONNECTOR 24 3-99 121275 MALE-8,M20,TAIL,90 DEG,PCT-M20 10 3-55
120106 CONNECTOR 37 4-53 121275 MALE 33 4-53
120128 PLUG 29 3-109 121275 MALE-8 53 4-35
120142 FLANGE,HALF 57 4-37 121289 CAP,DUST 13 3-77
120148 CONNECTOR 27 3-89 121290 VALVE,AIR RELIEF 7 3-77
120148 CONNECTOR 28 3-85 121290 VALVE,AIR RELIEF 12 3-77
120148 CONNECTOR 36 4-53 121296 CONNECTOR, female, 16 way 1 6-59
120157 CONNECTOR 9 5-3 121297 CAP,DUST 8 3-77
120157 CONNECTOR 10 5-13 121312 TAP,COOLANT DRAIN 41 2A-79
120161 ADAPTOR,BARBED HOSE 11 3-55 121312 TAP,COOLANT DRAIN 41 2B-79
120161 ADAPTOR,BARBED 35 4-53 121350 ELBOW 4 5-5
120161 ADAPTOR,BARBED 56 4-35 121364 CONNECT 5 5-17
120166 VALVE,DRAIN 6 5-17 121364 CONNECT 8 5-13
120222 FLANGE,HALF 2” 53 4-51 121365 ADAPTOR 4 5-17
120237 FLANGE,HALF 7 3-53 121365 ADAPTOR 7 5-13
120238 FLANGE,HALF 55 4-25 121451 ADAPTOR 9 2A-71
120238 FLANGE,HALF 55 4-37 121451 ADAPTOR 9 2B-71
120258 ELBOW,UNION 20 5-9 121463 CONNECTOR,SUSPSTRUT 1 10-29
120286 UNION 19 5-9 121495 PLUG 13 5-7
120308 BULKHEAD 21 3-79 121890 PLUG,SOCHD 110 3-59
120308 BULKHEAD 23 3-99 122001 O RING,1A78D7A65N90,4ORS 8-7
120308 ELBOW 26 3-89 122003 O-RING 24 5-7
120313 BULKHEAD 8 5-3 122008 ELBOW 3 4-43
120322 PLUG,WITH O-RING 17 5-7 122008 ELBOW 4 4-41
120332 PLUG 10 3-107 122014 ELBOW 52 4-25
120352 ADAPTOR 6 5-5 122015 CONNECT 21 4-55
120379 ELBOW 20 3-79 122015 CONNECT 22 4-57
120379 ELBOW 22 3-99 122015 CONNECT 32 4-53
120379 ELBOW 25 3-89 122017 CONNECT 32 4-3
120396 PLUG,CLOSURE HEX SOCKET 9 7-77 122018 CONNECT 51 4-25
120396 PLUG,CLOSURE HEX SOCKET HD 44 3-59 122018 CONNECT 51 4-33
120397 PLUG,HOLLOW HEX 33 4-5 122021 CONNECT 31 4-5
120399 PLUG,BLANKING 9 5-13 122021 CONNECT 50 4-25

872235 - B25D ADT - Nov 2009

11-8
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
122028 ELBOW 30 4-5 140103 RING,ANTI-EXTRUSION 20 4-57
122028 ELBOW 52 4-51 140105 O-RING 28 3-109
122032 ELBOW 8 4-17 140159 O-RING 3 4-39
122032 ELBOW 19 4-19 140160 U-SEAL 17 4-55
122032 ELBOW 29 4-3 140160 U-SEAL 19 4-57
122032 ELBOW 49 4-35 140162 O-RING 38 4-33
122047 ELBOW 48 4-25 140169 O-RING 4 7-103
122049 CONNECT 47 4-25 140169 O-RING 24 7-89
122049 CONNECTOR 51 4-51 140193 O-RING 6 5-3
122068 CONNECT 46 4-25 140193 O-RING 6 5-13
122069 ELBOW 45 4-35 140201 O-RING 16 4-55
122071 ELBOW 44 4-25 140201 O-RING 18 4-57
122091 CONNECTOR 50 4-51 140203 O-RING 25 3-85
122092 CONNECTOR 49 4-51 140257 KIT,SEAL,TIP CYL - 4-55
122096 ELBOW 7 4-17 140271 O-RING 82 3-63
122098 ELBOW 18 4-19 140303 SEAL,OIL 14 7-91
122107 TEE,RUN 43 4-33 140330 KIT,SEAL,MINERAL OIL 8 3-107
122117 ELBOW 42 4-37 140340 V-RING 19 3-79
122136 VALVE,DRAIN 11 2A-3 140340 V-RING 21 3-99
122136 VALVE,DRAIN 11 2B-3 140340 V-RING 24 3-89
122136 VALVE,DRAIN 48 7-55 140352 O-RING 24 3-85
122148 CONNECT 31 4-53 140368 O-RING 13 4-21
122149 TEE,SPEC 30 4-53 140370 O-RING 3 5-17
122153 ELBOW 28 4-5 140370 O-RING 5 5-13
122154 ELBOW 47 4-51 140397 O-RING 23 7-89
122156 CONNECT 6 4-17 140398 O-RING 37 4-33
122156 CONNECT 41 4-25 140400 RING,BACK UP 14 4-21
122156 CONNECT 41 4-35 140411 RING,BACK UP 22 7-89
122157 CONNECT 29 4-53 140429 O-RING 23 3-85
122157 CONNECTOR 46 4-51 140438 KIT,SEAL,STEERING CYL 5 4-49
122189 TEE,BRANCH 28 4-53 140441 KIT,SEAL,SUSP.STRUT - 7-89
122192 ELBOW 40 4-35 140442 SEAL,ROD,OMEGAT 21 7-89
122257 REDUCER 3 4-41 140443 SEAL,ROD,COMPACT 20 7-89
122279 ELBOW 45 4-51 140462 WASHER,DOWTY 15 5-11
122321 REDUCER 5 4-17 140465 SEAL,PISTON 17 4-57
125008 CONNECTOR 22 3-79 140466 O RING 44 7-55
130001 HOSE,PUSHLOCK 9 3-55 140471 SEAL,CASSETTE 27 3-109
130001 HOSE,PUSHLOCK 26 4-53 140481 WEARBAND,PISTON 16 4-57
130001 HOSE,PUSHLOCK 27 4-53 140498 SEAL,WIPER POLYU 19 7-89
130001 HOSE,PUSHLOCK 39 4-35 140542 SEAL,CAP,DIESEL FILLER 2 7-79
130002 HOSE,PARFLEX 38 2A-77 140565 KIT,SEAL 9 4-21
130002 HOSE,PARFLEX 38 2B-77 140602 SEAL,OIL,DOUBLE LIP 13 7-91
130002 HOSE,PUSHLOCK 39 2A-77 140613 SEAL,WIPER 15 4-55
130002 HOSE,PUSHLOCK 39 2B-77 140613 SEAL,WIPER 15 4-57
130002 HOSE,PUSHLOCK 40 2A-77 140622 SEAL,RING 18 2A-63
130002 HOSE,PUSHLOCK 40 2B-77 140622 SEAL,RING 18 2B-63
130020 HOSE,PUSHLOCK 1/4” 6 10-37 140623 O-RING 14 4-55
130029 PIPE,AIR LINE 7 5-3 140623 O-RING 14 4-57
130049 HOSE,CLEAR 24 7-93 140628 KIT,SEAL 17 5-11
130049 HOSE,CLEAR 24 7-95 140660 KIT,SERVICE 2 4-23
140011 SEAL,OIL 26 3-85 140696 W/BAND,ROD 18 7-89
140020 O-RING 5 4-39 140702 W/BAND,ROD 13 4-55
140020 O-RING 20 4-55 140702 W/BAND,ROD 13 4-57
140020 O-RING 21 4-57 140706 W/BAND,PISTON 17 7-89
140031 SEAL,PISTON 19 4-55 140720 O RING,NEOPRENE 12 7-91
140032 SEAL,PISTON 17 4-21 140728 O-RING 36 4-37
140033 SEAL,WIPER 11 4-21 140728 O-RING 43 4-51
140044 SEAL,SINGLE ACTING 12 4-21 140731 O-RING 42 4-51
140059 O-RING 10 4-21 140734 O-RING 15 4-21
140062 O-RING 30 4-45 140744 KIT,SEAL 4 7-57
140103 RING,ANTI-EXTRUSION 4 4-39 140775 SEAL,OSCILLATION 22 3-85
140103 RING,ANTI-EXTRUSION 18 4-55 140805 O-RING 6 4-11

872235 - B25D ADT - Nov 2009

11-9
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
140806 O-RING 5 4-11 162041 HOUSING,BRG,REAR-OSC,T/D 18 3-85
140836 RING,QUAD 12 4-55 162060 PIN,BIN HEAT,SPRING GUIDE 17 2A-63
140877 RING,SEAL 14 5-7 162060 PIN,BIN HEAT,SPRING GUIDE 17 2B-63
140879 O-RING 25 5-7 162077 DISC:14T AXLE 12 3-109
140880 O-RING 3 3-101 162242 PIN,PIVOT,BIN STAY 23 7-93
140898 KIT,SEAL,TIP CYL - 4-57 162345 PLT:COVER-FIXED ARTIC 8 7-91
140988 KIT,SEAL INTERSECTION 9 4-31 162346 PLT:COVER-FLOAT ARTIC 7 7-91
145018 O-RING 63 7-7 162347 PIN,FIXED,TOP ARTIC 6 7-91
150018 ROLLER,BEARING 26 3-109 162384 PLT,LOWER,STEERING 34 4-33
150044 BEARING,CARB 35 4-33 162394 PLT,LOCATING 33 4-33
150065 BEARING,TAPER ROLLER 25 3-109 162395 PIN,TIP CYL 25 7-101
150069 BEARING,TAPER ROLLER 24 3-109 162396 SPACER,TIP CYL 24 7-101
150082 BEARING,D.G.BALL 21 3-85 162404 WASHER 8 3-55
150097 BEARING,SPHERICAL 24 7-107 162404 WASHER 25 4-53
150137 ASSY,BEARING,ARTIC HITCH 11 7-91 162404 WASHER 32 4-35
150140 BEARING, BELT TENSIONER 8-7 162440 PIN,PLANET 11 3-109
150205 BEARING,SPHERICAL PLN 23 7-107 162456 WASHER,SPRING RET,BIN HEAT 13 4-19
150226 BEARING,SPHERICAL 27 7-101 162456 WASHER,SPRING RET,BIN HEAT 16 2A-63
150229 BEARING,AIR CON PULLEY 8-7 162456 WASHER,SPRING RET,BIN HEAT 16 2B-63
150229 BEARING,AIR CON PULLEY 8-7 162545 NUT,NECKBUSH 10 4-55
150242 BEARING,PLANET GEAR 23 3-109 162545 NUT,NECKBUSH 12 4-57
160074 BUSH 17 4-19 162546 NECKBUSH 9 4-55
160182 SHIM:PLANET 22 3-109 162546 NECKBUSH 11 4-57
160190 PLT,RETAINER,RING GEAR 21 3-109 162578 PIN,TAG 22 7-107
160193 RING,STEEL 20 3-109 162585 BOSS 21 7-107
160194 PLUG,BRONZE THRUST 19 3-109 162638 END 2 4-39
160263 NUT,LOCK,REAR AXLE 18 3-109 162658 SPACER,3MM,MTG,ENG 10 2A-3
160360 PLT,LOCK 17 3-109 162658 SPACER,3MM,MTG,ENG 10 2B-3
160432 SLEEVE,PEDAL,VESCONITE 16 4-19 162676 PISTON 10 4-57
160510 CLAMP,ALUM 14 5-9 162955 PIN,SLOTTED SPRING 22 3-89
160523 BUSH,TILT CYL 2 4-21 162960 SHAFT,OSCIL T/D 17 3-85
160571 STUB AXLE:MACHINED 16 3-109 162960 SHAFT,OSCILLATION THRU DRIVE A 3-87
160706 SLEEVE,FIXED ARTIC 10 7-91 166566 PIN,MTG,MIRROR 61 7-13
160723 BLOCK,GREASE NIPPLE 20 3-85 166688 BOSS 20 7-107
160839 NECKBUSH,SUSP.STRUT 16 7-89 166688 BOSS 23 7-101
160956 RING,THRUST SUN GEAR 15 3-109 170222 CIRCLIP,REAR,AXLE 10 3-109
160993 NECKBUSH,NUT 6 4-21 170489 SAW CYL.WASHER 22 7-93
160994 NECKBUSH,SET 7 4-21 170548 PLT,LOCK 11 7-99
161016 BOSS 5 7-85 171079 PIPE,BRAKE,CRADLE L.F/R.R 18 3-79
161016 BOSS 7 7-83 171508 CLAMP,WHEEL SPANNER 61 7-25
161016 BOSS 12 7-97 172043 WASHER,RUBBER 11 7-67
161020 PISTON 4 4-49 172805 SHIM,1.6MM BIN HEIGHT 22 7-101
161025 BUSH,BIN PIVOT 26 7-101 172806 SHIM,5MM 10 7-99
161028 WASHER,ORBITAL MTG 27 4-3 172806 SHIM,5MM BIN HEIGHT 21 7-101
161054 SHIM,4MM,BELLYPLT,FRONT 8 7-71 172814 PIPE,HYD BRAKES,FRONT 24 4-53
161055 PIN,BONNET HINGE 7 7-71 172815 PIPE,TIP,BIN UP AND DOWN 23 4-53
161055 PIN,BONNET HINGE 12 7-65 172816 PIPE,HYD BRAKES,REAR 22 4-53
161071 NECKBUSH 3 4-49 172976 LOCK,ARTICULATED 5 7-91
161081 SLEEVE,STEERING COLUMN 37 6-5 173025 PLT,STIFFNER 20 3-99
161086 SPACER BLOCK,DOOR STRAP 62 7-15 173025 PLT,STIFFNER 21 3-89
161099 BOSS,ORBITAL 26 4-3 173275 SHIM,FIXED ARTIC 4 7-91
161127 CARRIER,SEAL 23 3-89 173308 LID,MAIN DIESEL ACCESS 8 7-77
161221 MOUNTING,T/CASE,LOWER 2 3-57 173443 GUARD WINDOW REAR 60 7-11
161312 PISTON 11 4-55 173723 PIPE,BRAKE,FRONT,RHS 17 3-79
161318 PISTON 8 4-21 173724 PIPE,BRAKE,FRONT,LHS 16 3-79
161685 MTG PLT:FIXED ARTIC 9 7-91 173725 PIPE,BRAKE-RHS 20 3-89
161786 HUB:MACHINED 14 3-109 173726 PIPE,BRAKE-LHS 19 3-89
161893 RING GEAR CARRIER 13 3-109 173727 PIPE,GREASE,OSC TOP BRG 16 3-85
161913 BOSS,STRAP,F/CHASSIS 13 7-59 173728 PIPE,GREASE,OSC FNT T/B BRG 15 3-85
161914 PIN,SMALL HEAD 15 4-19 173729 PIPE,GREASE,OSC BOTTOM BRG 14 3-85
162014 WASHER,VESCONITE 14 4-19 173733 PLT,SPACER,CAC 37 2A-79
162040 COVER:PLT-SEAL OSC. T/D 19 3-85 173733 PLT,SPACER,CAC 37 2B-79

872235 - B25D ADT - Nov 2009

11-10
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
173782 MANIFOLD,3 PORT,HYD TEST POINT 41 4-51 176431 SHIM 54 7-15
173802 CUP,BONNET CATCH 10 7-67 176435 WASHER,CIG LIGHTER 36 6-5
173837 MTG,BOTTOM,F/TANK,B/BOX 7 7-77 176490 SHIM,BIN SUPPORT POLE MTG 20 7-93
173837 MTG,BOTTOM,F/TANK,B/BOX 19 7-75 176515 MTG PLT,LHS,BIN PIPES 19 4-53
173954 PLATE,LOCK BULKHEAD 40 4-51 176516 MTG PLT,RHS,BIN PIPES 18 4-53
173954 PLT,LOCK BULKHEAD 40 7-55 176519 PLT,BONNET MTG,HINGE 20 7-61
173964 PLT,BACKING,STEP STRAP,BTM 18 7-73 176534 STIFFENER,MUDFLAP,STRUT 17 7-73
173969 LINK,LOCK,BATTERY BOX 18 7-75 176589 BKT,P-CLIP,AIRCON 26 7-53
174057 SHIM,C# ADT PARK BRAKE DX195 4 3-69 176590 PLT,BAFFLE MTG,BONNET 53 7-9
174446 PLATE,BELLY,FRONT 6 7-71 176591 ASSY,BAFFLE MTG,CAB,FRONT 52 7-9
174447 MTG,EXHAUST H/SHIELD FRNT 13 2A-61 176592 SPACER,ENG MTG 6 3-3
174447 MTG,EXHAUST H/SHIELD FRNT 13 2B-61 176592 SPACER,ENG MTG 8 2A-3
174448 PLATE,COVER,BELLY,RHS 5 7-71 176592 SPACER,ENG MTG 8 2B-3
174449 PLATE,COVER,BELLY,LHS 4 7-71 176593 ASSY,BAFFLE MTG,CAB,BTM 51 7-9
174490 MTG,FUEL TANK,BATT BOX 12 7-59 176600 BKT,HYD MISC 38 7-55
174494 GUARD,HYD,TANK 39 7-55 176608 GUARD,WINDOW,LOWER 37 7-55
174496 MTG,CAB,FRONT LEFT 11 7-59 176609 MTG,GUARD,LOWER 36 7-55
174497 MTG,CAB,FRONT RIGHT 10 7-59 176670 PIPE,BRAKE,REAR,RHS 17 3-99
174550 MTG,ORBITAL,CAB 25 4-3 176671 PIPE,BRAKE,REAR,LHS 16 3-99
174554 GUARD,SUSP.STRUT VALVE 15 7-89 176771 WASHER,FLAT 4 6-37
174578 PLT,COVER,BIN PIPES 21 4-53 176962 MTG BKT,LATCH 50 7-15
174579 ASSY,MTG,BIN PIPES 20 4-53 178141 SHIM,BIN SUPPORT POLE 19 7-93
174674 BKT,BIN HEATING,HYD MTG 15 2A-63 178159 BRACKET,ANTENNA RADIO 5 6-31
174674 BKT,BIN HEATING,HYD MTG 15 2B-63 178169 SHIM,AXLE SPACING,DOMEX 6 7-83
174676 PLT,MTG,RHS,GUARD,WINDOW 59 7-11 178169 SHIM,AXLE SPACING 9 7-97
174677 GUARD,P/SHAFT 9 7-59 178407 SHIM 49 7-13
174700 REMOVABLE B/HEATING PROT 21 7-93 178419 SHIM,OSCILLATION LOCK NUT 13 3-85
174737 PLT,PIVOT RETAINER,HEADLIGHT 17 6-39 178567 SHIM 48 7-13
174739 STAY,CAB 12 4-19 178568 SHIM 47 7-13
174756 SHIM,DROP BOX MTG 7 3-55 178569 SHIM 46 7-13
174760 FLANGE,BIN HEATING BALL 14 2A-63 178691 PLT,LOCK,OSCILLATION,NUT 12 3-85
174760 FLANGE,BIN HEATING BALL 14 2B-63 178710 SHIM,INSIDE OSCILLATION 11 3-85
175041 MTG ARM,HOSE RUBBER,CAB 27 7-53 178726 TAG,LOCK,MIRROR 45 7-13
175066 MTG,STRUT,BONNET 21 7-61 178746 MTG PLT,EXHAUST,F/CHASSIS 8 7-59
175112 PLT,COVER,F/WHEEL,HOUSING 9 2A-3 178747 MTG PLT,HOSES,F/CHASSIS 7 7-59
175112 PLT,COVER,F/WHEEL,HOUSING 9 2B-3 178799 WASHER,MACHINED 17 7-75
176088 BKT,RECEIVER DRIER,HVAC 28 7-49 178967 PLT,BOX,PADHANDLE TRIMARK 19 7-63
176107 PLT,ROT SENSOR COVER 25 6-53 181522 ASSY,BELLY PLATE 3 7-71
176109 PLT,ROT SENSOR MTG 24 6-53 181527 MOUNTING,T/CASE,TOP BRACKET 1 3-57
176111 BKT,FLASHING BEACON 4 6-21 181675 BARREL,STEER,D100,#8MOR 2 4-49
176177 PLATE,BULKHEAD,FIREWALL 27 7-49 181684 MTG,HATCH,HVAC DOOR STRUT 44 7-21
176193 GUARD,BRAKE PIPE,LHS 18 3-89 181693 ROD,CYL,STEER,CARB 1 4-49
176193 GUARD,BRAKE PIPE,LHS 19 3-99 181860 ARM,WHEEL SPANNER 59 7-25
176194 GUARD,BRAKE PIPE,RHS 17 3-89 181880 HANDLE,CAB,LHS,TOP,REAR 43 7-11
176194 GUARD,BRAKE PIPE,RHS 18 3-99 182281 MTG,MIRROR,RHS 42 7-13
176204 PLT,MTG,TOP,CONDENSOR 16 7-69 182282 MTG,MIRROR,LHS 41 7-13
176249 PLT,MTG,ELECTRICAL,HARNESS 16 6-39 182283 MTG,CAB,MIRROR,LHS 40 7-13
176250 WASHER,PROFILED 13 2A-63 182284 MTG,CAB,MIRROR,BKT,RHS 39 7-13
176250 WASHER,PROFILED 13 2B-63 182285 HANDRAIL,CAB,ROOF 38 7-11
176303 SHIM 58 7-13 182489 CHASSIS,FRONT 6 7-59
176306 WASHER,CAB 57 7-15 182624 TANK,HYD,FUEL 35 7-55
176312 SHIM,1.6MM,G/HANDLE BKT 56 7-11 182954 MTG,TAILGATE 19 7-107
176327 SPACER,STEERING COLOUMN 60 7-41 182958 OSCILLATION JOINT 10 3-85
176353 MTG,HOSE,TEFLON 36 2A-77 182999 MTG,BRACKET,T3,HYD BLOCK 28 4-25
176353 MTG,HOSE,TEFLON 36 2B-77 183003 PLUG,TAPER 8 7-97
176379 WASHER,SPRING 55 7-13 183140 MTG,ENGINE 7 2A-3
176398 PLT,HARNESS MTG 4 6-47 183140 MTG,ENGINE 7 2B-3
176406 PLT,STEER TOP 31 4-33 183155 MTG,TRANSMISSION,6HP590 5 3-3
176407 CONE,STEER TOP 30 4-33 183170 BANJO,HOUSING,DK REAR 15 3-99
176408 PIN,D60X116L,EXPANDER 29 4-33 183200 HINGE,BONNET,RHS 18 7-61
176415 PLT,TWO HOLE WASHER 23 6-53 183201 HINGE,CHASSIS(BONNET) 2 7-71
176428 BKT,ELEC,F/CHASSIS 15 6-39 183201 HINGE,CHASSIS(BONNET) 9 7-65

872235 - B25D ADT - Nov 2009

11-11
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
183202 BARREL,CAB TILT 3 4-21 186693 RUBBER,SUSP,CAVITY,LHS 15 7-93
183203 ROD,CAB TILT 4 4-21 186693 RUBBER,SUSP,CAVITY,LHS 15 7-95
183333 LID,IN-TANK,FILTER 34 7-55 186695 STRAP,F/OSCILL,CROSS PLT 14 7-93
183375 ASSY,TRANS MTG,4 HOLE 4 3-3 186696 COVER,REAR,LHS,F/OSCIL 13 7-93
183432 MTG,RHS,CALIPER GUARD 14 3-99 186697 COVER,REAR,RHS,F/OSCIL 12 7-93
183432 MTG,RHS,CALIPER GUARD 16 3-89 186698 COVER,BACK,REAR,F/OSCIL 11 7-93
183433 MTG,TOP,FRNT,CAL/GUARD 15 3-79 186699 COVER,TOP,F/OSCIL 10 7-93
183435 MTG,LHS,CALIPER GUARD 13 3-99 186703 RUBBER,UPPER SUSP.CAVITY 9 7-93
183435 MTG,LHS,CALIPER GUARD 15 3-89 186703 RUBBER,UPPER SUSP.CAVITY 9 7-95
183436 MTG,BOT.FRNT,CAL/GUARD 14 3-79 186704 ASSY,COVER,LHS 8 7-93
183496 HINGE,BONNET,LHS 17 7-61 186705 ASSY,COVER,RHS 7 7-93
183636 BANJO,HOUSING,DK-7,MID 14 3-89 186706 ASSY,COVER,BOTTOM 6 7-93
184059 ASSY,ROD,SUSP.STRUT 14 7-89 186757 PLT,COVER,GPS ANTENNA 6 6-27
184060 ASSY,BARREL,SUSP.STRUT 13 7-89 186806 PLT,SANDWICH,MUDGUARD 16 7-73
184065 ASSY,PISTON,SUSP.STRUT 12 7-89 186889 BKT,BREATHER,TRANSFER CASE 6 3-55
184069 HSG,BANJO,FRONT 13 3-79 186890 BKT,BREATHER,AXLE 27 4-35
184206 ROD,TIP 8 4-55 186919 PLT,MTG,B/HEAT CV 5 7-93
184206 ROD,TIP 9 4-57 186940 PLT,ARTIC,PROTECT 4 7-93
184230 BIN,RIBLESS,B25D 20 7-101 186961 PIPE,OIL LEAD 6 4-55
184253 OUTRIGGER 18 7-107 186961 PIPE,OIL LEAD 7 4-57
184254 STRAP,OUTRIGGER 17 7-107 186978 BKT,FNT,HVAC HOSES 25 7-53
184255 STOP,SIDE 16 7-107 187011 BUSH,PIN RETAINING 1 7-103
184256 MTG,LEAF 15 7-107 187011 BUSH,PIN RETAINING 3 7-91
184259 SPACER,PIN 14 7-107 187019 BRKT,PIPE,BRAKE 12 3-79
184260 ARM,LH 13 7-107 187020 BRKT,PIPE,BRAKE,REAR 13 3-89
184261 ARM,RH 12 7-107 187181 PLT,M/FLAP MTG 18 7-101
184262 TAILGATE 11 7-107 187182 PLT,GUIDE,BIN 17 7-101
184263 LEAF,TAILGATE 10 7-107 187183 SHIM,1.6MM,B/GUIDE 16 7-101
184264 SAFETY LEAF 9 7-107 187184 SHIM,6MM,B/GUIDE 15 7-101
184265 WASHER 8 7-107 187189 LID,TOP,BATTERY BOX 15 7-75
184266 CAP,PIVOT 7 7-107 187191 DOOR,BATTERY BOX 14 7-75
184267 BACK PLT 6 7-107 187223 PLT,LOCK,T/CYL 14 7-101
184314 ASSY,BIN POLE 18 7-93 187225 MTG,ELEC HARNESS/HVAC 24 7-53
184326 PIN ASSY,PIVOT,ROD SENSOR 3 7-103 187226 FRAME,GRILL 15 7-69
184327 PIN ASSY,BIN PIVOT 2 7-103 187244 CLAMP,BATTERY 17 6-45
184361 BARREL 7 4-55 187245 BKT,FNT,PIPE,COMPRES 13 5-9
184361 BARREL 8 4-57 187252 PIPE,PNEUM,COOLING 12 5-9
184448 PLT,CLAMP 5 7-107 187272 FRAME,S/TNK,BON/CATCH,T3 1 7-59
184609 BARREL 1 4-39 187315 BKT,PIPE,MAKE-UP LINE 35 2A-77
184612 MTG,FRONT,P/SHAFT,GUARD 5 7-59 187315 BKT,PIPE,MAKE-UP LINE 35 2B-77
184613 MTG,REAR,P/SHAFT,GUARD 4 7-59 187318 CLAMP,2 ACCUMULATORS 2 4-41
184676 PLT,COVER,F/WHEEL,HOUSING 6 2A-3 187318 CLAMP,2 ACCUMULATORS 2 4-43
184676 PLT,COVER,F/WHEEL,HOUSING 6 2B-3 187336 BKT,RUBBER CLAMP 23 7-53
184739 PLT,MTG,OBW & TPMS 4 6-55 187418 PIPE,INTERM,PNEUM,COOL 11 5-9
184832 BOX,BATTERY 16 7-75 187424 MTG,HOOTER 14 6-39
184939 PLT,SAT 5 6-29 187425 BKT,VENT PIPES,RAD 34 2A-77
184942 PLT,GUARD,REAR 22 6-53 187425 BKT,VENT PIPES,RAD 34 2B-77
184975 CHASSIS,REAR 17 7-93 187452 MTG,PIPE,COMPRESSOR 14 7-69
186036 CHANNEL,STRAP,SUPPORT 3 7-59 187453 PLT,SEAL,RAD,RHS 13 7-69
186037 MTG,CAB,TILT CYL,FRONT 11 4-19 187454 PLT,SEAL,RAD,LHS 12 7-69
186038 MTG,CAB,TILT CYL,REAR 10 4-19 187496 LINK,TOP,SPHERICAL 4 7-85
186040 MTG,MK2,HYD BLOCK 2 7-59 187497 LINK,BASE,SPHERICAL 3 7-85
186149 PIN,LOCATE,MIRROR 37 7-13 187502 PLT,RETAIN,HOSES,CAB,MID 24 4-3
186221 PLT,R/CHASSIS,ELEC MTG 21 6-53 187506 PLT,ADM 35 6-7
186229 PLT,GUIDE,ROD,BONNET 16 7-63 187531 COVER PLT,FUEL SENDER 13 6-39
186299 MTG,PARK BRAKE,FIELD FIX 3 3-69 187533 PLT,MNT,BACKREST,SEAT,TRAINER 58 7-31
186315 SHIM 36 7-13 187538 TANK,FUEL,TIER3 6 7-77
186316 SHIM 35 7-13 187539 PLT,ELEC BULKHEAD MTG 20 6-53
186336 CARRIER,MAGNET,STRUT 11 7-89 187541 PLT,DOOR OPEN LOCK 13 7-75
186347 PLT,GUIDE BONNET 8 7-67 187632 HOUSING,BONNET CATCH 15 7-63
186372 SHIM,PAD,REAR 19 7-101 187633 MTG,BONNET CATCH 14 7-63
186691 SHIM,BIN SUPPORT POLE 16 7-93 187634 LINKAGE,BONNET 13 7-63

872235 - B25D ADT - Nov 2009

11-12
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
187638 BKT,REVERSE CAMERA 3 6-33 200318 MTG,BAND 2 5-17
187648 SPACER 5 6-27 200318 MOUNTING BAND 4 5-13
187674 PLT,SPACER 7 7-99 200437 VALVE,JUMBO 63MM SWIVEL 8 3-111
187688 LINK,BONNET CATCH 12 7-63 200437 VALVE,JUMBO 63MM SWIVEL 8 3-111
187689 PEG,BONNET CATCH 7 7-67 200437 VALVE,JUMBO 63MM SWIVEL 8 3-111
187690 PLT,TONGUE,BONNET CATCH 11 7-63 200437 VALVE,JUMBO 63MM SWIVEL 8 3-113
187696 BKT,MTG,HOSES,CAB TILT 9 4-19 200438 SPUD,TUBELESS 9 3-111
187701 PLT,RETAINER 34 6-7 200438 SPUD,TUBELESS 9 3-111
187750 STEP,BOTTOM,M/GUARD 15 7-73 200438 SPUD,TUBELESS 9 3-111
187753 MUDGUARD,LHS 14 7-73 200438 SPUD,TUBELESS 9 3-111
187754 MUDGUARD,RHS 13 7-73 200438 SPUD,TUBELESS 9 3-113
187775 PLT,MTG,TRAY,E-MODULE 33 6-7 200438 SPUD,TUBELESS 9 3-113
187779 STEP,BOTTOM,M/GUARD 12 7-73 200466 INFORMER 9 2A-65
187781 MTG,STEP,MID,M/GUARD 11 7-73 200466 INFORMER 9 2B-65
187782 MTG,STEP,BOTT,M/GUARD 10 7-73 200499 TYRE,23.5R25,2*,MUD/SAND 2 3-111
187789 HANDRAIL,MUDGUARD,RHS 9 7-73 200641 ELBOW,90 DEG 6" EQUAL RUBBER 8 2A-65
187790 HANDRAIL,CAB,RHS,REAR 34 7-11 200641 ELBOW,90 DEG 6" EQUAL RUBBER 8 2B-65
187865 MTG,LIGHT,OUT,BIN 13 7-101 200653 CABLE TIE 3 6-47
187866 MTG,LIGHT,MID,BIN 12 7-101 200653 CABLE TIE 10 6-15
187867 SPACER,LIGHT,BIN 11 7-101 200653 CABLE TIE 12 6-39
187868 GUARD,LGHT,MID,BIN 10 7-101 200653 CABLE TIE 16 6-45
187869 GUARD,LGHT,OUT,BIN 9 7-101 200653 CABLE TIE 19 6-53
187885 PIN ASSY,FLOAT ARTIC 2 7-91 200653 CABLE TIE 22 7-53
187891 MTG,RUBBER,CAB 33 7-11 200653 CABLE TIE 25 4-35
187917 CLAMP,PIPE 27 5-9 200653 CABLE TIE 57 7-45
187957 LID,HYD TANK 33 7-55 200742 connector FEMALE, 7 PIN 2 6-59
190141 WASHER,HEAT TREATED 9 3-109 200779 TIE ROD,END,WITH CLIP 9 7-63
190550 PLANET CARRIER 8 3-109 200779 TIE ROD,END,WITH CLIP 10 7-63
190742 PLUG,HEX 10 7-89 200779 TIE ROD,END 18 6-53
190859 WHEEL,19X25X2.5,3 PCE 3 3-111 200779 TIE ROD END 32 7-15
190859 WHEEL,19X25X2.5,3 PCE 3 3-111 200871 CABLE TIE 3 6-13
190859 WHEEL,19X25X2.5,3 PCE 3 3-111 200871 CABLE TIE 3 6-55
190859 WHEEL,19X25X2.5,3 PCE 3 3-111 200871 CABLE TIE 5 6-43
190859 WHEEL,19X25X2.5,3 PCE 3 3-113 200871 CABLE TIE 8 2A-69
190859 WHEEL,19X25X2.5,3 PCE 3 3-113 200871 CABLE TIE 8 2B-69
191074 HEATSHIELD,TURBO 12 2A-61 200871 CABLE TIE 9 7-47
191074 HEATSHIELD,TURBO 12 2B-61 200871 CABLE TIE 32 6-5
191187 SHIM,PAD,BIN 8 7-101 200871 CABLE TIE 32 6-7
192040 PLT,SPACER 4 6-29 200871 CABLE TIE 478 2A-41
200033 CLAMP,HOSE 4 10-37 200871 CABLE TIE 478 2B-41
200033 CLAMP,HOSE 33 2A-77 201194 BUSH,OSCILL.JOINT 8 3-85
200033 CLAMP,HOSE 33 2B-77 201212 CLAMP,EXHAUST,100MM 11 2A-61
200036 NIPPLE,GREASE 8 4-49 201212 CLAMP,EXHAUST,100MM 11 2B-61
200036 NIPPLE,GREASE STRT 9 3-85 201212 CLAMP,EXHAUST 12 2A-63
200038 NIPPLE,GREASE 7 7-101 201212 CLAMP,EXHAUST 12 2B-63
200038 NIPPLE,GREASE 17 4-53 PRESSURE SENDER,0-10
201375 10 5-7
200050 CLAMP,HOSE 16 4-53 BAR,SWITCH
200050 CLAMP,HOSE 26 7-49 201412 MAGNET:ULTRA-T TANK-CERAMIC 32 7-55
200051 CLAMP,HOSE 10 2A-65 201419 P-CLIP 21 7-53
200051 CLAMP,HOSE 10 2B-65 201420 P-CLIP 11 3-79
200061 CLAMP,HOSE 32 2A-77 201420 P-CLIP 12 3-89
200061 CLAMP,HOSE 32 2B-77 201420 P-CLIP 12 3-99
200061 clamp,pipe 61 7-51 201428 VALVE,BLEED 3 3-107
200062 CLAMP,HOSE 5 3-55 201439 P-CLIP 20 7-53
200062 CLAMP,HOSE 15 4-53 201439 P-CLIP 30 2A-77
200062 CLAMP,HOSE 26 4-35 201439 P-CLIP 30 2B-77
200085 CLAMP,HOSE 5 4-55 201453 BULB 12 6-41
200085 CLAMP,HOSE 6 4-57 201499 CIRCLIP 4 7-107
200085 CLAMP,HOSE 9 7-89 201499 CIRCLIP:INTERNAL 6 7-101
200092 CLAMP,HOSE 31 2A-77 201503 GASKET,CORK,DIESEL TANK 5 7-77
200092 CLAMP,HOSE 31 2B-77 201509 LATCH,GASKET 8 7-63
200093 CLEVIS 4 3-75 201509 LATCH,GASKET 12 7-75

872235 - B25D ADT - Nov 2009

11-13
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
201509 LATCH,GASKET 31 7-15 CLAMP,PIPE TO CYLINDER HEAD
203588 125 2A-15
201529 connector, female, 4 way 3 6-59 COVER
201529 PLUG,CONNECTING 18 5-11 CLAMP,PIPE TO CYLINDER HEAD
203588 125 2B-15
201556 BEARING,CONICAL,RUBBER 6 7-97 COVER
201650 CIRCLIP 38MM EXTERNAL 7 3-109 203588 CLAMP,Rubber Cap 20-32MM 280 2A-53
201666 SPRING,BIN HEAT,BALL,JOINT 11 2A-63 203588 CLAMP,Rubber Cap 20-32MM 280 2B-53
201666 SPRING,BIN HEAT,BALL,JOINT 11 2B-63 203680 P-CLIP 8 4-19
201666 SPRING 30 7-13 203681 P-CLIP,50MM 6 3-53
201667 SPRING,BIN HEAT,SUSP,PLT 10 2A-63 203681 P-CLIP 28 2A-77
201667 SPRING,BIN HEAT,SUSP,PLT 10 2B-63 203681 P-CLIP 28 2B-77
201737 POINT,TEST,HYD 24 4-25 203764 P-CLIP 7 4-19
201737 TEST POINT,6MOR 31 4-51 203764 P-CLIP 8 2A-71
201819 REDUCER,STACK 7 2A-65 203764 P-CLIP 8 2B-71
201819 REDUCER,STACK 7 2B-65 203764 P-CLIP 19 7-53
201873 POINT,TEST,HYD 1 10-31 203764 P-CLIP 27 2A-77
201885 CLAMP,RUBBER 14 4-53 203764 P-CLIP 27 2B-77
201886 DECAL,PDI/QUALITY 51 7-109 203830 CIRCUIT BREAKER 15 6-45
201926 CIRCLIP:INNER 6 3-109 203895 RESERVOIR,AIR 3 5-13
202043 DRIVER,RECTANGULAR 5 3-111 203896 RESEVOIR,AIR,10L 1 5-17
202043 DRIVER,RECTANGULAR 5 3-111 203908 P-CLIP 22 7-49
202043 DRIVER,RECTANGULAR 5 3-111 203923 GROMMET 2 7-93
202043 DRIVER,RECTANGULAR 5 3-111 203923 GROMMET 3 5-5
202043 DRIVER,RECTANGULAR 5 3-113 203923 GROMMET 6 4-19
202043 DRIVER,RECTANGULAR 5 3-113 203923 GROMMET 11 6-39
202063 VALVE,JUMBO (STRAIGHT) 8 3-111 203926 GROMMET 26 2A-77
202063 VALVE,JUMBO (STRAIGHT) 8 3-113 203926 GROMMET 26 2B-77
202094 GROMMET,FLAT SPLIT 31 6-7 203975 PROTECTOR,HOSE STRAP ON 18 7-53
202346 AIRDUCT,FLEX 8 7-47 203990 FITTING,LUBRICATION 3 7-107
202557 connector, female, 2 way 4 6-59 203990 FITTING,LUBRICATION 5 7-101
202599 RING,SNAP 3 7-87 204035 CLAMP,SEALCLAMP 9 2A-63
202599 CIRCLIP,INTERNAL 4 4-55 204035 CLAMP,SEALCLAMP 9 2B-63
202599 CIRCLIP,INTERNAL 5 4-57 204035 CLAMP,SEALCLAMP 10 2A-61
202599 CIRCLIP:INTERNAL 11 4-49 204035 CLAMP,SEALCLAMP 10 2B-61
202621 PLT,SEAL 10 3-79 204042 SWITCH,BINARY PRESSURE 21 7-49
202621 PLT,SEAL 11 3-89 204043 RECEIVER DRIER 20 7-49
202621 PLT,SEAL 11 3-99 204111 GUARD,TELESCOPIC 2 7-43
202686 GRIP,PTC 25MM PIPE 3 7-93 204112 SCREW,ADJUSTING HANDLE 4 7-43
202729 CIGARETTE LIGHTER 30 6-5 204113 NUT,ADJUSTING HANDLE 8 7-43
202860 BOWL,PRE-CLEANER 2 2A-67 204115 SPACER,SPLINED 16 7-43
202860 BOWL,PRE-CLEANER 2 2B-67 204122 RUBBER,PROG.BUMP STOP 7 7-61
202916 connector, female, 2 way 5 6-59 204160 DISC,PARK BRAKE DX195 2 3-69
202933 BULB,(PIGTAIL) 3 6-41 204169 CLAMP,SEALING 30 4-51
202934 BULB,HDLT 11 6-41 204170 BASE ASSEMBLY 7 7-43
202983 TYRE,23.5R25,XADN,MICH 2 3-111 204187 AIRDUCT,FLEX 7 7-47
203264 GROMMET,BLANK 29 6-7 204374 REFLECTOR,AMBER 4 7-77
203266 GROMMET,BLANK 4 6-27 204374 REFLECTOR,AMBER,BOLT ON 8 7-73
203286 FLANGE,7C 315PL - 120LG 6 3-85 204374 REFLECTOR,AMBER,BOLT ON 11 7-75
203349 K-CLAMP 13 4-53 204438 CAP,STEERING WHEEL 88 7-41
203375 PLT,AXLE SERIAL NUMBER 9 3-79 204457 CIRCLIP,OUTSIDE 5 3-109
203375 PLT,AXLE SERIAL NUMBER 10 3-89 204483 MTG,T/BOX SPLIT 4 3-55
203375 PLT,AXLE SERIAL NUMBER 10 3-99 204541 MTG,RUBBER CIRCULAR 23 4-3
203538 CLAMP,T-BOLT 29 2A-79 204600 STEERING WHEEL 56 7-41
203538 CLAMP,T-BOLT 29 2B-79 204668 CLAMP,STACK-AIR INTAKE PIPE 6 2A-65
203588 CLAMP,HOSE 23 7-49 204668 CLAMP,STACK-AIR INTAKE PIPE 6 2B-65
203588 CLAMP,HOSE TO BREATHER PIPE 60 2A-31 204708 PLT,PERFORATED,GRILL 11 7-69
203588 CLAMP,HOSE COMP SUCTION PIPE 60 2A-31 204710 BULB,HEAVY DUTY 13 6-41
203588 CLAMP, HOSE TO BREATHER PIPE 60 2B-31 205259 CIRCUIT BREAKER 14 6-45
203588 CLAMP, HOSE COMP SUCTION PIPE 60 2B-31 205424 NUT 23 7-43
CLAMP, SUCTION PIPE TO COMPRES- 205428 SPACER 9 7-43
203588 75 2A-35
SOR 206065 E-MODULE,ADM 28 6-7
CLAMP, SUCTION PIPE TO COMPRES- 206070 THROTTLE,FOOT ACTUATOR 27 6-5
203588 75 2B-35
SOR 206071 SHOCK MAT 4 7-101

872235 - B25D ADT - Nov 2009

11-14
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
206071 SHOCK MAT 5 3-85206495 COVER,HEADLIGHT,RHS 3 7-77
206071 SHOCK MAT 5 7-83206523 MTG,RUBBER,CAC 25 2A-79
206071 SHOCK MAT 5 7-99206523 MTG,RUBBER,CAC 25 2B-79
206074 SPHERICAL BRG,2 BOLT 1 7-87206579 GROMMET,BLANK 3 6-29
206074 SPHERICAL BRG,2 BOLT 2 7-85206585 HEXSERT,OPEN 16 7-49
206074 SPHERICAL BRG 3 4-55206585 HEXERT 47 7-23
206074 SPHERICAL BRG 4 4-57206585 HEXERT 47 7-25
206074 SPHERICAL BRG,2 BOLT 8 7-89206585 HEXERT 47 7-29
206074 BEARING,2 BOLT 9 4-49206597 GEAR,RING 4 3-109
206075 SPACER,SPHERICAL BRG 2 4-55206636 EXHAUST,H/SHIELD MID 9 2A-61
206075 SPACER,SPHERICAL BRG 2 7-87206636 EXHAUST,H/SHIELD MID 9 2B-61
206075 SPACER,SPHERICAL BRG 3 4-57206658 CLAMP,ALU,2 BOLT 23 4-35
206075 SPACER,SPHERICAL BRG 10 4-49206690 CONNECTOR, FEMALE, 3 WAY 6 6-59
206079 MUDFLAP,BIN MOUNTED 3 7-101
206703 CONNECTOR 4 6-41
206082 GAUGE,QUAD,PRESS 2 10-31
206703 CONNECTOR, MALE, 2 WAY 7 6-59
206251 DECAL,GREASE POINT 2 7-107
206704 CONNECTOR, FEMALE, 2 WAY 8 6-59
206286 CLAMP,HOSE 7 7-89206705 CONNECTOR, MALE, 3 WAY 9 6-59
206287 BELLOW,RUBBER 6 7-89206706 CONNECTOR, MALE, 4 WAY 10 6-59
206291 GROMMET 13 6-45206707 CONNECTOR,4-WAY,FEMALE 5 6-57
206301 ASSY,TOP SECT,B/HEATING 8 2A-63
206707 CONNECTOR, FEMALE, 4 WAY 11 6-59
206301 ASSY,TOP SECT,B/HEATING 8 2B-63
206708 CONNECTOR, MALE, 6 WAY 12 6-59
206303 ASSY,MID SECT,B/HEATING 7 2A-63
206709 CONNECTOR, FEMALE, 6 WAY 13 6-59
206303 ASSY,MID SECT,B/HEATING 7 2B-63
206711 CONNECTOR, MALE, 8 WAY 14 6-59
206305 ASSY,FLEX SWIVEL B/H 6 2A-63
206712 CONNECTOR, FEMALE, 8 WAY 15 6-59
206305 ASSY,FLEX SWIVEL B/H 6 2B-63
206713 CONNECTOR, FEMALE, 21 WAY 16 6-59
206336 HARNESS 150 3-51206717 CONNECTOR, MALE, 31 WAY 17 6-59
206337 HARNESS 164 3-51206718 CONNECTOR, FEMALE, 31 WAY 18 6-59
206345 SELECTOR, SHIFT 120 3-51206719 CONNECTOR, MALE, 9 WAY 19 6-59
206350 FUSE,10A,BLADE TYPE 1 6-9 206720 CONNECTOR, FEMALE, 9 WAY 20 6-59
CLAMP,CHARGE-AIR PIPE ON HOUS- 206722 CONNECTOR, FEMALE, 4 WAY 21 6-61
206353 330 2A-31
ING 206724 CONNECTOR, MALE, 8 WAY 22 6-61
CLAMP, CHARGE-AIR PIPE ON HOUS- 206726 CONNECTOR, FEMALE, 2 WAY 23 6-61
206353 330 2B-31
ING 206735 CONNECTOR, FEMALE, 2 WAY 24 6-61
206364 LINK,DRAG 4 7-97 206765 CROSS & ROLLER, LUBE-FOR-LIFE 8-7
206373 GASKET,HYD TANK 29 7-55 206765 CROSS & ROLLER,LUBE-FOR-LIFE 2 3-77
206387 SWITCH,PRESSURE,(NC),5 BAR 8 5-7 206765 CROSS & ROLLER,LUBE-FOR-LIFE 10 3-77
206412 DOOR,HVAC,YELLOW D# 29 7-21 CROSS & ROLLER,8.5C,LUBE-FOR-
206765 17 3-77
206415 HINGE,EXTERIOR 10 7-75 LIFE
206415 HINGE,EXTERIOR 28 7-15 206767 STRAP,STEP RUBBER CONNECTOR 7 7-73
206415 HINGE,EXTERIOR 28 7-21 206777 CONNECTOR, female, 3 WAY 25 6-61
206418 WINDOW,CURVED 27 7-17 206778 CONNECTOR, female, 1 WAY 26 6-61
206437 HEXERT 55 7-25 206787 CAP,FILLER,HYDRAULIC 27 7-55
206437 HEXSERT 55 7-31 206825 CLAMP,RUBBER,15,UNDER CAB 21 4-3
206439 HANDLE,CAB INTERIOR 6 7-61 206825 CLAMP,RUBBER,15,UNDER CAB 21 4-5
206439 HANDLE,CAB INTERIOR 54 7-23 206826 CLAMP,ALU,2 BOLT 20 4-3
206441 HINGE,INTERIOR 53 7-23 206826 CLAMP,ALU,2 BOLT 20 4-5
206442 LATCH,COOLBOX 52 7-23 206827 CLAMP,ALU,4 BOLT 19 4-3
206444 RUBBER,LATCH,COOLBOX 51 7-23 206827 CLAMP,ALU,4 BOLT 19 4-5
206447 PLT,STEP 50 7-27 206829 SPACER,CLAMP,ALUM 17 7-53
206449 SUN VISOR 49 7-29 206829 SPACER,CLAMP,ALUM 18 4-3
206451 BKT,STRAP,DOOR 26 7-15 206829 SPACER,CLAMP,ALUM 18 4-5
206453 RUBBER,STRAP,DOOR 25 7-15 206829 SPACER,CLAMP,ALUM 22 4-35
206454 ASHTRAY,TOP MNT,PLASTIC 48 7-25 206939 MOUNTING PIPE 3 6-21
206465 STRUT,CAB 24 7-15 206940 LIGHT,INTERIOR 26 6-5
206467 CLIP,P-CLIP,WITH BOLT 28 4-51 206945 MTG,RUBBER 2 6-47
206480 ISOLATOR,STEERING ORBITAL 22 4-3 206945 MTG,RUBBER 4 3-85
206489 PIPE,AIR INTAKE 5 2A-65 206945 MTG,RUBBER 7 2A-71
206489 PIPE,AIR INTAKE 5 2B-65 206945 MTG,RUBBER 7 2B-71
206491 STRUT,CAB,4044 23 7-21 206945 MTG,RUBBER 9 6-15
206494 COVER,HEADLIGHT,LHS 1 7-81 206945 MOUNTING,RUBBER,SQUIGLY 10 6-39
206494 COVER,HEADLIGHT,LHS 9 7-75 206945 MTG,RUBBER 11 7-47
206495 COVER,HEADLIGHT,RHS 1 7-81 206945 MTG,RUBBER 12 4-53

872235 - B25D ADT - Nov 2009

11-15
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
206945 MTG,RUBBER 12 6-45 207311 DECAL,BELL LOGO,CAB DOOR 42 7-109
206945 MTG,RUBBER 16 7-53 207312 DECAL,B&W BELL LOGO,FR BONNET 41 7-109
206945 MTG,RUBBER 17 6-53 207330 DECAL,PROPSHAFT GUARDS 39 7-109
206945 MTG,RUBBER 21 4-35 207331 DECAL,RADIATOR FAN WARNING 38 7-109
206945 MTG,RUBBER 25 6-7 207336 DECAL,ARTICULATION CRUSH 37 7-111
206956 SIDE SHAFT,DK7,1289LG 9 3-89 207337 DECAL,VISIBILITY WARNING 36 7-111
206957 SIDE SHAFT,DK7,1170LG 8 3-89 207338 DECAL,PARK BRAKE WARNING 35 7-111
206958 SIDE SHAFT,ZF DK,1261LG 8 3-79 207339 DECAL,PASSENGER SEAT 25 7-109
206958 SIDE SHAFT,ZF DK,1261LG 9 3-99 207340 DECAL,SUSPENSION CYLINDER 5 7-89
206959 SIDE SHAFT,ZF DK,1191LG 7 3-79 207340 DECAL,SUSPENSION CYLINDER 33 7-109
206959 SIDE SHAFT,ZF DK,1191LG 8 3-99 207345 DECAL,B&W 32 7-109
206979 CONDENSER,AIR-CON 15 7-53 207349 DECAL,COMPRESSED AIR 31 7-109
206987 GEAR,PLANET 3 3-109 207350 DECAL,SPRING PRESSURE 30 7-111
207017 CLAMP,ALUM,2 BOLT 5 3-53 207366 LATCH,LH 7 7-75
207017 CLAMP,ALUM,2 BOLT 14 7-53 207366 LATCH,LH,TRI/MARK 21 7-15
207018 CLAMP,ALUM,4 BOLT 13 7-53 207367 PLT,TOP,RHS,CALIPER GUARD 7 3-89
207021 SENSOR,BIN PIVOT,ROTARY 16 6-53 207367 PLT,TOP,RHS,CALIPER GUARD 7 3-99
207027 DIODE,3A,SPADE TERMINAL 6 6-9 207368 PLT,BOT,CALIPER GUARD 6 3-89
207030 LIGHT,WORK LIGHT 1 6-41 207368 PLT,BOT,CALIPER GUARD 6 3-99
207030 LIGHT,WORK LIGHT 3 6-23 207373 MTG,BKT,B/HEATING 5 2A-63
207030 LIGHT,WORK LIGHT 4 6-23 207373 MTG,BKT,B/HEATING 5 2B-63
207031 SWITCH 8 6-15 207374 MTG,PLT,LOWER B/HEATING 4 2A-63
207043 CLAMP,ALU,2 BOLT 12 7-53 207374 MTG,PLT,LOWER B/HEATING 4 2B-63
207044 CLAMP,ALU,4 BOLT 11 7-53 207375 BOLT,STRIKER 6 7-75
207053 LEVER, ZF RETARDER, 6 POSITION 540 3-51 207375 BOLT,STRIKER,TRIMARK 20 7-15
207061 SUNGEAR 2 3-109 207381 DECAL,REFRIGERANT 28 7-111
207080 connector, female, 2 WAY 27 6-61 207382 DECAL,CAB TILT 27 7-109
207092 CLAMP,RUBBER,4,TRAN HOSES 4 3-53 207390 SENDER,TEMP 4 6-43
207114 FUSE,30A,BLADE TYPE 2 6-9 207408 DECAL,STARTER MOTOR 26 7-109
207115 FUSE,25A,BLADE TYPE 3 6-9 207411 DECAL,EMERGENCY EXIT 25 7-111
207116 FUSE,20A,BLADE TYPE 4 6-9 207440 SHAFT,ROTARY SENSOR 12 6-53
207117 P-CLIP 15 7-49 207445 E-CLIP 11 6-53
207118 FUSE,15A,BLADE TYPE 5 6-9 207453 CONDUIT,670MM 6 6-15
207123 SPACER,CLAMP,ALU 3 3-53 207453 CONDUIT,690MM 7 6-15
207124 CLAMP,RUBBER 20 4-35 207454 CONDUIT,584MM 2 6-23
207175 ASSY,DRAIN TUBE,HVAC 6 7-47 207473 CONNECTOR, FEMALE, 31 WAY 30 6-61
207177 AIR HOSE ADAPTER,2" 22 7-51 207475 CONNECTOR, female, 4 way 31 6-61
207178 AIR HOSE ADAPTER 21 7-51 207476 CONNECTOR, FEMALE, 14 WAY 32 6-61
DECAL,DEERE,OVERHEAD POWER- 207477 CONNECTOR, FEMALE, 15 WAY 33 6-61
207191 50 7-109
LINE 207496 CLAMP,EXHAUST 6 2A-61
207192 DECAL,DEERE,SEATBELT,WARNING 49 7-109 207496 CLAMP,EXHAUST 6 2B-61
207206 HANDLE,PADDLE,BATT BOX 8 7-75 207498 CONNECTOR, MALE, 9 WAY 34 6-61
207213 MTG,RUBBER,CONDENSER,HVAC 10 7-53 207499 CONNECTOR, FEMALE, 12 WAY 35 6-61
207219 SPRING,CABSTRUT 5 4-19 207500 CONNECTOR, FEMALE, 15 WAY 36 6-61
207230 TRIMARK,LH HOUSING 22 7-15 207501 CONNECTOR, FEMALE, 18 WAY 37 6-61
207231 SUPPORT,POSITION SENSOR SHAFT 15 6-53 207502 CONNECTOR, FEMALE, 21 WAY 38 6-61
207251 HOSE,PROTECT,SPIRAL GUARD 19 4-35 207504 CONNECTOR, female, 4 way 39 6-61
207252 HOSE PROTECT,SPIRAL GUARD,75ID 26 4-51 207505 CONNECTOR, female, 8 WAY 40 6-61
207253 HOSE,PROTECT,SPIRAL GRD 17 4-3 207520 MUDFLAP,MUDGUARD STUT 6 7-73
207266 HEXERT 46 7-27 207521 MUDFLAP,MUDGUARD 5 7-73
207266 HEXERT 46 7-29 207524 CONNECTOR, male, 3 WAY 41 6-63
207273 CONNECTOR, MALE, 12 WAY 28 6-61 207606 GASSTRUT,BONNET 6 7-65
207274 CONNECTOR, FEMALE, 12 WAY 29 6-61 207626 PLUG,DRAIN MAGNETIC 1 3-101
207281 SHAFT,POSITION SENSOR ARM 14 6-53 207626 PLUG,MAGNETIC 5 3-89
207283 PIPE,SUCTION,HYD PUMP,B25D 25 4-51 207626 PLUG,MAGNETIC 5 3-99
207288 MTG,BONDED 24 6-3 207626 PLUG,MAGNETIC 6 3-79
207289 O-RING 13 6-53 207637 COVER,DUST,SEALED BEARING 11 4-53
207290 DECAL,DEERE,LIFT/TIEDOWN PNTD 48 7-109 207646 MTG,RUBBER,T/MISSION,SPLT 3 3-3
207302 DECAL,GREASE POINT 47 7-109 207646 MTG,RUBBER,T/MISSION,SPLT 5 2A-3
207304 DECAL,TIE DOWN POINT 46 7-111 207646 MTG,RUBBER,T/MISSION,SPLT 5 2B-3
207306 DECAL,WARNING EATHER,START 45 7-109 207647 KNOB,BIN TIP 19 7-15
207310 DECAL,LIFTING EYE 43 7-111 207660 PLUG,FILLER 2 3-101

872235 - B25D ADT - Nov 2009

11-16
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
207660 PLUG 4 3-89 208580 CONNECTOR, female, 2 WAY 49 6-63
207660 PLUG 4 3-99 208614 DUAL LOCK,3M 3 6-27
207660 PLUG 5 3-79 208770 DEFLECTOR,DUST COVER,YOKE 3 3-85
207662 CONDUIT,255MM 5 6-15 208771 GROMMET 1 7-93
207676 PLUG,MAGNETIC 1 3-109 208771 GROMMET 22 6-7
207676 PLUG,MAGNETIC 4 7-89 208822 CLAMP,T-BOLT 20 4-51
207693 FILTER,UNIT,FUEL-WATER 1 2A-73 208823 CLAMP,T-BOLT 16 4-51
207693 FILTER,UNIT,FUEL-WATER 1 2B-73 208824 CLAMP,T-BOLT 24 2A-79
207693 ASSY,FUEL FILTER 6 2A-71 208824 CLAMP,T-BOLT 24 2B-79
207693 ASSY,FUEL FILTER 6 2B-71 208828 CLAMP,T-BOLT 4 2A-65
207694 ELEMENT,FILTER,10MICRON 8-3 208828 CLAMP,T-BOLT 4 2B-65
207694 ELEMENT,FILTER,10MICRON 8-3 208848 STRAIN GAUGE 3 6-57
207694 ELEMENT,FILTER,10MICRON 8-3 208879 COVER,STRAIN GAUGE 7 6-57
207694 ELEMENT,FILTER,10MICRON 8-3 208880 CONNECTOR, FEMALE, 9 WAY 50 6-63
207694 ELEMENT,FILTER,10MICRON 8-5 210016 BREATHER,RESERVOIR 8-3
207694 ELEMENT,FILTER,10MICRON 8-5 210016 BREATHER,RESERVOIR 8-5
207694 ELEMENT,FILTER,10MICRON 8-5 210067 HORN,AIR,TWIN 2 5-5
207694 ELEMENT,FILTER 2 2A-73 210105 LEVEL,INDICATOR 19 7-55
207694 ELEMENT,FILTER 2 2B-73 210244 PISTON,ACCUM 1 4-43
207788 SPACER,STEER PLASTIC 18 4-33 210247 VALVE,STEERING 1 4-9
207795 SPRING,ARTIC HOSES 24 7-55 210247 VALVE,STEERING 15 4-3
207799 SEAL,BONNET/CAB INTERFACE 18 7-7 210492 PUMP,HYDRAULIC 1 4-45
207823 DECAL,BELL LOGO,BIN 24 7-111 210492 PUMP,#31 A10VO74 SERVICE 17 4-35
207830 CONNECTOR, female, 5 WAY 42 6-63 210493 PUMP,EMERGENCY STEERING 1 4-13
207831 COVER,HEAD LIGHT,GRILL 1 6-51 210493 PUMP,#52 A10VO28 E/STEER 16 4-35
207832 COVER,HEAD LIGHTS,FRAME 9 6-39 210497 STRAINER,125 MICRON,350L/MIN 8-5
207861 PLT,RUBBER,BONNET SEAL 5 7-61 210497 STRAINER,125 MICRON,350L/MIN 18 7-55
207863 GASKET,LOWER MIRROR BKT 17 7-13 210547 VALVE,PURGE TANK 1 5-11
207864 GASKET,ELECTRICAL HATCH 45 7-25 210547 VALVE,PURGE TANK 10 5-9
207865 GASKET,ORBITAL 16 4-3 210561 VALVE,UNLOADER,AIR DRYER 1 5-15
207871 ROOF,CAB,YELLOW 2 7-5 210561 VALVE,UNLOADER,AIR DRIER 2 5-13
207879 STRAP,COAT 44 7-23 210695 VALVE,CYL SUSPSTRUT 2 7-89
207881 GASKET,GRAB HANDLE 16 7-11 210696 CAP,VALVE CYL SUSPSTRUT 1 7-89
207897 DECAL,CAB,L/PUMP LEVER 23 7-109 210771 VALVE,RELIEF,DIESEL CAP,5PSI 3 7-79
207908 CLAMP,RUBBER,10,F/WALL 9 7-53 210772 VALVE,RELIEF,DIESEL CAP,1PSI 4 7-79
207967 BOOT,RUBBER,DRAIN VALVE 4 2A-3 210778 PUMP,EMERGENCY STEERING 4 4-17
207967 BOOT,RUBBER,DRAIN VALVE 4 2B-3 VALVE,CHECK,EMERGENCY STEER-
210791 1 4-11
207967 BOOT, RUBBER, DRAIN VALVE 23 7-55 ING
207968 COVER,SPEAKER 43 7-23 210791 VALVE,CHECK,E/STEER 15 4-35
207981 ELEMENT,HEATER,FUEL 1 6-49 210833 VALVE,SOLENOID 2 5-7
207988 SPRING,ARTIC HOSE 22 7-55 210862 FILTER ASSEMBLY,HYDRAULIC TANK 1 7-57
207990 CROSS & ROLLER, LUBE-FOR-LIFE 8-7 210862 ASSY,FILTER,FINN,5MICRON 17 7-55
207990 CROSS & ROLLER,LUBE-FOR-LIFE 5 3-77 210895 VALVE, NON, RETURN 2 6-11
207990 CROSS & ROLLER,LUBE-FOR-LIFE 20 3-77 210896 MOTOR, WIPER 7 6-11
207995 DECAL,HYDRAULIC TEST POINTS 21 7-111 210905 SOLENOID,PILOT VALVE,24V 6 5-7
208000 CONNECTOR, FEMALE, 4 WAY 43 6-63 210907 VOAC BLOCK 1 4-27
208001 CONNECTOR, FEMALE, 4 WAY 44 6-63 210907 VOAC BLOCK 1 4-29
208002 CONNECTOR, FEMALE, 24 WAY 45 6-63 210907 VALVE,MANIFOLD 14 4-25
208009 CONNECTOR, FEMALE, 68 WAY 46 6-63 210920 PUMP,MANUAL,TANK CAP 1 4-23
208041 connector, female, 1 WAY 47 6-63 210920 PUMP,MANUAL,TANK CAP 4 4-19
208042 GUIDE,TAPE,PISTON PTFE,STRUT 3 7-89 210923 ACCUM,PISTON,CRIMPED 1 4-41
208043 SEAL,LASTO 'D',FRONT,CAB 15 7-9 210947 BRAKE PEDAL,MICO 1 4-7
208044 SEAL,LASTO 'D',SIDE,CAB 14 7-9 210947 PEDAL,BRAKE 14 4-5
208068 SLING,HOSE 21 7-55 210991 PUMP,HYDRAULIC 1 4-15
208072 STRAP,BONNET 5 7-65 210992 PUMP,HYDRAULIC 1 4-47
208085 BLANK,MIRROR SWITCH 42 7-25 210992 PUMP,HYDRAULIC 17 4-35
208103 GASKET,5X5 ROLL STOCK 13 7-15 212011 VALVE,BLOCK,IPM,SMALL 1 5-7
208103 GASKET 13 7-17 212011 VALVE,BLOCK,IPM 5 5-3
208104 GASKET 5 7-5 212038 DECAL,ROPS FOPS 19 7-111
208158 COVER,PLUG,COLUMN SWITCH 23 6-5 212048 DECAL,TYRE PRES 18 7-111
208202 GUARD,CAL,TOP,RHS 4 3-79 214133 P-CLIP 8 6-39
208495 CONNECTOR, female, 6 WAY 48 6-63 214158 GUARD,FAN,LHS,RAD 23 2A-79

872235 - B25D ADT - Nov 2009

11-17
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
214158 GUARD,FAN,LHS,RAD 23 2B-79 214616 NONSLIP,MUDGUARD,RHS 1 7-73
214159 GUARD,FAN,RHS,RAD 22 2A-79 214617 NONSLIP,MUDGUARD,LHS 2 7-73
214159 GUARD,FAN,RHS,RAD 22 2B-79 214618 NONSLIP,REAR,BATTERY BOX 5 7-75
214176 ISOLATOR,STEERING COLUMN 24 7-43 214619 NONSLIP,TOP LID,BATTERY BOX 4 7-75
214217 TYRE,23.5R25,TL3A+ 2 3-113 214620 NONSLIP,FRONT,BATTERY BOX 3 7-75
214227 E-MODULE,TCU 2 6-13 214621 NONSLIP,REAR,FUEL TANK 1 7-77
214229 HARNESS,ZF,CAB 1 6-13 214661 DECAL,SPEED DOWN SLOPE 17 7-111
214231 SPHERICAL BRG,2 BOLT 1 7-85 214666 DECAL,WARNING,CAB MOUNT,CRUSH 54 7-109
214242 HARNESS,CAB 21 6-3 214670 SWITCH,POWER,SEAT,HIGH BACK 33 7-31
214243 E-MODULE,SSM 20 6-5 214671 HARNESS,POWER,SEAT,HIGH BCK 32 7-31
214261 STACK,BIN HEATING 3 2A-63 214788 ANTENNA,RADIO 3 6-31
214261 STACK,BIN HEATING 3 2B-63 214789 CAP,DIESEL FILLER 1 7-79
214283 HARNESS,BATT BOX 11 6-45 214789 CAP,DIESEL FILLER 2 7-77
214285 CONNECTOR, 13 MM , LUG 51 6-63 214792 CONNECTOR, MALE, 4 WAY 56 6-63
214295 HARNESS,ENGINE 7 6-39 214793 CONNECTOR, FEMALE, 12 WAY 57 6-63
214296 HARNESS,ARTIC 3 6-43 214794 CONNECTOR, FEMALE, 3 WAY 58 6-63
214297 HARNESS,REAR 10 6-53 214795 CONNECTOR, MALE, 2 WAY 59 6-63
214301 DECAL,FUSES,MM POWER 16 7-111 214796 CONNECTOR, MALE, 4 WAY 60 6-63
214307 CONNECTOR, 13 MM , LUG 52 6-63 214798 CONNECTOR, FEMALE, 2 WAY 61 6-65
214309 DECAL,CB'S,FUSES,RELAYS 15 7-109 214804 HARNESS 4 6-57
214310 E-MODULE,BATT BALANCER 19 6-7 214825 DECAL,BIN SUPPORT 29 7-111
214313 SWITCH,PRESS,NO,123B 2 6-43 214827 DECAL,EMERGENCY EXIT,EXTRA 2 7-109
214314 SWITCH,PRESS,NO,5B 1 6-43 214829 DECAL,READ OM,OVER RPM 44 7-109
214317 SWITCH,RED,EMERG,BRAKE 3 6-37 214831 DECAL,SSM,STD 55 7-113
214318 SWITCH,TEMP,112 DEG 3 3-55 214850 DECAL,SOUND PRESSURE,76DB 22 7-109
214318 SWITCH,TEMP,112 DEG 109 3-59 214855 DECAL,WARNING,CAB,SUPPORT 20 7-109
214319 CONNECTOR, male, 3 WAY 53 6-63 214864 PLT,SERIAL NUMBER 52 7-109
214350 CONNECTOR, FEMALE, 4 WAY 54 6-63 214867 PLT,SERIAL NUMBER 52 7-109
214354 COLUMN,STEERING 1 7-43 214875 DECAL,WARNING,BONNET CRUSH 40 7-109
214354 COLUMN,STEERING 40 7-41 214966 DECAL,FOLD MIRROR 56 7-111
214377 DECAL,EMERGENCY STOP 2 6-37 214977 connector, female, 4 WAY 156 6-73
214389 CONNECTOR, MALE, 18 WAY 55 6-63 214978 connector, female, 6 WAY 154 6-73
214391 INSULATION,NOISE,FIREWALL,LH 39 7-45 214979 connector, female, 42 WAY 155 6-73
214392 INSULATION,NOISE,FIREWALL,RH 38 7-45 216001 MIRROR,ELECTRICAL,24V 1 6-17
214393 INSULATION,NOISE,OUTER FRONT 37 7-45 216001 MIRROR,ELECTRIC 4 6-15
214395 INSULATION,NOISE,LOWER,LH 36 7-45 216002 MIRROR,WIDE 3 6-15
214396 INSULATION,NOISE,DASHBOARD 35 7-45 216002 MIRROR,WIDE ANGLE 7 6-17
214402 E-MODULE,OBW 2 6-55 216002 MIRROR,WIDE 12 7-13
214412 DECAL,GREASE DAILY,BIN PIVOT 14 7-111 216003 MIRROR,MANUAL 1 6-17
214418 HARNESS,STOP SWITCH 1 6-37 216003 MIRROR,MANUAL 11 7-13
214419 DECAL,GREASE DAILY,OSC/R-BRG 13 7-111 216004 PANEL,INTERIOR,MAIN DOOR 31 7-23
214420 DECAL,GREASE DAILY,STR CYL 12 7-109 216011 PIPE,SUCTION,RAD 21 2A-77
214421 DECAL,GREASE DAILY,ARTIC 11 7-111 216011 PIPE,SUCTION,RAD 21 2B-77
214426 DECAL,WARNING,HIGH PRESS,HYD 10 7-111 216014 HOSE,SURGE TNK OUTLET 20 2A-77
214427 DECAL,WARNING,BIN HEAT PIPES 9 7-111 216014 HOSE,SURGE TNK OUTLET 20 2B-77
214428 DECAL,WARNING,HOT SURFACE 8 7-111 216015 HOSE,MAKE-UP LINE,RAD 19 2A-77
214429 DECAL,WARNING,RADIAT,AREA HOT 7 7-111 216015 HOSE,MAKE-UP LINE,RAD 19 2B-77
214432 E-MODULE,MDU3 18 6-5 216016 PIPE,MAKE-UP LINE,RAD 18 2A-77
214435 INSULATION,NOISE,LH,LOWER 34 7-45 216016 PIPE,MAKE-UP LINE,RAD 18 2B-77
214444 PCB,STRAIN GAUGE 2 6-57 216017 BUZZER 17 6-5
214474 FUSE,40A,BLADE TYPE 8 6-9 216027 LAMP,AMBER,LED,INDICATOR,REAR 8 6-53
214510 HARNESS,SAT 2 6-29 216027 LAMP,AMBER,LED,INDICATOR,REAR 9 6-53
214528 HARNESS,OBW 1 6-55 216028 LAMP,RED,LED,BRAKE/PARK,REAR 6 6-53
214564 TYRE,23.5R25,ET6A,TECHKING 2 3-113 216028 LAMP,RED,LED,BRAKE/PARK,REAR 7 6-53
214577 DECAL,ILLEGAL ON SA ROADS 53 7-109 216035 CLAMP,RETAINER 17 2A-79
214578 BOOT,CYLINDER 2 4-57 216035 CLAMP,RETAINER 17 2B-79
214601 DECAL,REFLECTOR,RED 2 7-101 216037 SOCKET,12V,ACCESSORY 16 6-5
214601 DECAL,RED REFLECTOR 6 7-111 216039 HAMMER,EMERGENCY EXIT 30 7-23
214611 RADIO,DAYTONA MP28 4 6-31 216042 EXHAUST,MUFFLER 5 2A-61
214614 NONSLIP,SUMP 3 2A-3 216042 EXHAUST,MUFFLER 5 2B-61
214614 NONSLIP,SUMP 3 2B-3 216045 COWLING,RAD 16 2A-79
214615 NONSLIP,ARTIC 2 3-85 216045 COWLING,RAD 16 2B-79

872235 - B25D ADT - Nov 2009

11-18
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
216046 FRAME,COOLING PACKAGE,LEFT 8 2A-81 216328 CONNECTOR, female, 2 WAY 76 6-65
216046 FRAME,COOLING PACKAGE,LEFT 8 2B-81 216329 CONNECTOR, FEMALE, 2 WAY 77 6-65
216047 FRAME,COOLING PACKAGE,RIGHT 7 2A-81 216330 CONNECTOR, FEMALE, 3 WAY 78 6-65
216047 FRAME,COOLING PACKAGE,RIGHT 7 2B-81 216331 CONNECTOR, female, 4 WAY 79 6-65
216048 FRAME,COOLING PACKAGE,TOP 6 2A-81 216332 CONNECTOR, FEMALE, 4 WAY 80 6-65
216048 FRAME,COOLING PACKAGE,TOP 6 2B-81 216333 CONNECTOR, FEMALE, 3 WAY 81 6-67
216049 FRAME,COOLING PACKAGE,BOT 5 2A-81 216334 CONNECTOR, FEMALE, 2 WAY 82 6-67
216049 FRAME,COOLING PACKAGE,BOT 5 2B-81 216335 CONNECTOR, FEMALE, 6 WAY 83 6-67
216059 BRACE,COOLING PACKAGE 4 2A-81 216336 CONNECTOR, FEMALE, 6 WAY 84 6-67
216059 BRACE,COOLING PACKAGE 4 2B-81 216350 EXHAUST,STACK,POLISHED SS 4 2A-61
216060 SEAL,TOP,BONNET 10 7-69 216350 EXHAUST,STACK,POLISHED SS 4 2B-61
216062 SEAL,SIDE,BONNET 9 7-69 216358 CONNECTOR, FEMALE, 3 WAY 85 6-67
216063 SEAL,BOTTOM,RAD 8 7-69 216359 TERMINATOR 86 6-67
216064 CABLE,BATTERY,RED 10 6-45 216364 PIPE,CONDENSOR,AC 8 7-53
216065 DECAL,CB'S&IGN SOL 5 7-109 216365 PIPE,CONDENSOR,AC 7 7-53
216071 CONNECTOR, FEMALE, 21 WAY 62 6-65 216366 ADAPTOR,COMPRESS,HVAC 6 7-53
216074 CONNECTOR, female, 80 WAY 63 6-65 216372 CLAMP,RUBBER,5,FRAME 5 7-53
216076 CONNECTOR, female, 20 WAY 64 6-65 216373 CLAMP,RUBBER,6,FRAME 4 7-53
216080 CONNECTOR, female, 48 WAY 65 6-65 216381 CUSHION,BACKREST,TRAINER 22 7-31
216081 CONNECTOR, female, 32 WAY 66 6-65 216382 CUSHION,SEAT,TRAINER 21 7-31
216082 CONNECTOR, female, 32 WAY 67 6-65 216405 CONNECTOR, female, 32 WAY 87 6-67
216083 CONNECTOR, female, 16 WAY 68 6-65 216412 HARNESS,REAR WIPER 14 6-3
216084 CONNECTOR, female, 14 WAY 69 6-65 216416 CAMERA,REVERSE MONITOR 5 6-35
216088 SWITCH,STEERING COLUMN 15 6-5 216417 DISPLAY,LCD,REVERSE MONITOR 4 6-35
216091 CONNECTOR, female, 31 WAY 70 6-65 HARNESS,POWER,REVERSE MONI-
216418 3 6-35
216095 CONNECTOR, FEMALE, 31 WAY 71 6-65 TOR
216096 CONNECTOR, MALE, 31 WAY 72 6-65 216419 CABLE,PROTECTIVE,16MREV MON 2 6-35
216097 TANK,SURGE,8L,PLASTIC 15 2A-77 216424 DECAL,SOUND POWER LEVEL 4 7-109
216097 TANK,SURGE,8L,PLASTIC 15 2B-77 216426 BKT,ROOF MOUNT,REV MONITOR 1 6-35
216128 CLAMP,T-BOLT 14 2A-79 216429 PANEL,HOLD-ALL 20 7-25
216128 CLAMP,T-BOLT 14 2B-79 216430 PANEL,WIPER,REAR 19 7-25
216129 SWITCH,BATTERY DISCONNECT 9 6-45 216444 LINK,DRAG 4 7-83
216173 P-CLIP 2 6-33 216445 SENDER,FUEL 4 6-39
216197 COVER,A PILLAR,LHS 29 7-27 216451 FOOT,TRAY,E-MODULE 13 6-7
216214 COVER,A PILLAR,RHS 28 7-27 216453 KIT,GASKET,COOL BOX 18 7-23
216216 HVAC UNIT 5 7-47 216454 GASKET 17 7-23
216216 hvac UNIT,24V A 7-51 216455 HARNESS,RH 2 6-15
216217 HORN 6 6-39 216456 HARNESS,LH 1 6-15
216222 HARNESS,ARTIC JUMP 5 6-53 216457 COVER,E-MODULE 16 7-25
216231 SEAL,TOP,RAD 7 7-69 216458 COLUMN,BASE 25 7-43
216234 MAT,FLOOR 27 7-27 216462 FUSE,BLANK,BLADE TYPE 7 6-9
216235 PANEL,MDU 26 7-25 216463 ADAPTOR,VENT 2 7-47
216236 VENT,BOX,COOLER 4 7-47 216472 MAT,DASH ACCESS 15 7-25
216237 COVER,B PILLAR,LHS 25 7-27 216473 MAT,COOL BOX 14 7-23
216243 HOLDER,DOCUMENT,SEARS 86 7-31 216482 BLOCK,SANDWICH,AXLE MTG 3 7-99
216255 GASKET,PEDAL,BRAKE,MICO 13 4-5 216484 CLAMP,HOSE 13 2A-77
216258 COVER,DUST,HEADLAMP 5 6-39 216484 CLAMP,HOSE 13 2B-77
216267 CABLE,BATT,RD 8 6-45 216486 PLT,PIVOT,HEADLIGHT 3 6-39
216268 CABLE,BATT,BK 7 6-45 216523 COVER,SEAT,TRAINER 13 7-31
216270 CABLE,BATT,BK 6 6-45 216525 VENT,SWIVEL,HVAC 3 7-47
216277 LID,COOLER BOX 24 7-23 216527 STRAP,EARTH 12 6-7
216278 LID,FUSES/RELAYS 23 7-23 216562 CHAIN,TIE,AXLE 2 7-99
216281 HARNESS,DIAGNOSTIC,MK4 1 10-35 216625 SPRING,C,BONNET CATCH 4 7-67
216282 RUBBER,ISOLATE,HYDR,CAB,MID 12 4-3 216626 SPRING,T,BONNET CATCH 4 7-63
216283 RUBBER,ISOLATE,HYDR,CAB,FRONT 11 4-3 216645 ISOLATOR,RUBBER 11 6-7
216286 HARNESS,BEACON,EXTENSION 2 6-21 216646 FASTENER,PLASTIC,HEADLINER 12 7-29
216287 HARNESS,WORK LIGHT 1 6-23 216650 TRAY,E-MODULE 10 6-7
216291 HARNESS,RADIO 2 6-31 216654 HARNESS,ZF,ARTIC 1 6-47
216296 BATTERY,12V 3 6-45 216673 MAT,TOOLBOX 11 7-27
216325 CONNECTOR, female, 3 WAY 73 6-65 216702 P-CLIP 9 6-5
216326 CONNECTOR, FEMALE, 2 WAY 74 6-65 216735 RESISTOR, male, 2 WAY 88 6-67
216327 CONNECTOR, male, 2 WAY 75 6-65 216754 EXHAUST,H/SHIELD FIXED 8 2A-61

872235 - B25D ADT - Nov 2009

11-19
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
216754 EXHAUST,H/SHIELD FIXED 8 2B-61 217619 ARM, WIPER 1 6-11
216755 EXHAUST,H/SHIELD COVER 7 2A-61 217620 CLIPS, WASHER SYSTEM 3 6-11
216755 EXHAUST,H/SHIELD COVER 7 2B-61 217621 NOZZLE, 6WAY, WASHER SYSTEM 4 6-11
216767 CONNECTOR, male, 21 WAY 89 6-67 217625 SOLENOID 5 6-45
216768 CONNECTOR, male, 21 WAY 90 6-67 217669 CONNECTOR, FEMALE, 26 WAY 128 6-71
216769 CONNECTOR, FEMALE, 21 WAY 91 6-67 217684 MTG,BAND,2PC,AIR CLEANER,FRG 15 3 2A-65
216770 CONNECTOR, MALE, 21 WAY 92 6-67 217684 MTG,BAND,2PC,AIR CLEANER,FRG 15 3 2B-65
216771 CONNECTOR, FEMALE, 21 WAY 93 6-67 217706 CONNECTOR,4-WAY,MALE 6 6-57
216772 CONNECTOR, MALE, 21 WAY 94 6-67 217706 CONNECTOR, MALE, 4 WAY 129 6-71
216773 CONNECTOR, MALE, 23 WAY 95 6-67 217707 OBW,LOAD LIGHTS,COMPLETE A 6-19
216774 CONNECTOR, FEMALE, 23 WAY 96 6-67 217711 CONNECTOR, MALE, 2 WAY 130 6-71
216775 CONNECTOR, MALE, 33 WAY 97 6-67 217717 RELAY,24V 9 6-9
216776 CONNECTOR, FEMALE, 33 WAY 98 6-67 217719 LIGHT,FLOOD 1 6-25
216777 CONNECTOR, FEMALE, 9 WAY 99 6-67 217719 LIGHT,REVERSE FLOODLIGHT 2 6-41
216778 CONNECTOR, MALE, 9 WAY 100 6-67 217719 LIGHT,FLOOD 2 6-53
216779 CONNECTOR, MALE, 2 WAY 101 6-69 217719 LIGHT,FLOOD 3 6-53
216780 CONNECTOR, FEMALE, 2 WAY 102 6-69 217725 CABLE,BATTERY,RED 4 6-45
216782 CONNECTOR, FEMALE, 4 WAY 103 6-69 217730 CONNECTOR, FEMALE, 8 WAY 131 6-71
216784 CONNECTOR, female, 1 way 104 6-69 217737 FRAME,SWITCH,3 PLACES 8 6-5
216785 CONNECTOR, MALE, 9 WAY 105 6-69 217739 CONNECTOR, female, 10 way 132 6-71
216786 CONNECTOR, FEMALE, 9 WAY 106 6-69 217745 WASHER,BOTTLE AND PUMP 7 6-5
216787 CONNECTOR, MALE, 21 WAY 107 6-69 217752 EXHAUST,FRONT SECTION 3 2A-61
216788 CONNECTOR, 13 MM, LUG 108 6-69 217752 EXHAUST,FRONT SECTION 3 2B-61
216789 CONNECTOR, FEMALE, 9 WAY 109 6-69 217754 EXHAUST,MID SECTION 2 2A-61
216798 CONNECTOR, MALE, 15 WAY 110 6-69 217754 EXHAUST,MID SECTION 2 2B-61
216809 CONNECTOR, 10 MM, LUG 111 6-69 217758 PLT,BLANKING,RADIO FACE 9 7-23
216810 CONNECTOR, 10 MM, LUG 112 6-69 217776 OBW,LOAD LIGHTS,BRACKET 4 6-19
216811 CONNECTOR, 8 MM, LUG 113 6-69 217777 OBW,LOAD LIGHT,RED 3 6-19
216812 CONNECTOR, 6 MM, LUG 114 6-69 217778 OBW,LOAD LIGHT,AMBER 2 6-19
216813 CONNECTOR, 6 MM, LUG 115 6-69 217779 OBW,LOAD LIGHT,GREEN 1 6-19
216815 CONNECTOR, PUSH-ON, 3 MM 116 6-69 217820 CONNECTOR, FEMALE, 3 WAY 133 6-71
216816 CONNECTOR, PUSH-ON, 4.8 MM 117 6-69 217821 CONNECTOR, MALE, 3 WAY 134 6-71
216817 CONNECTOR, PUSH-ON, 1 WAY 118 6-69 217854 TYRE,23.5R25,TRIANGLE 2 3-111
216839 CONNECTOR, male, 2 WAY 119 6-69 217855 HOSE,TEFLON 9 5-9
216852 CONNECTOR, MALE, 2 WAY 120 6-69 217902 FRAME,SWITCH,BLANK 6 6-5
216856 CONNECTOR, female, 2 WAY 121 6-71 217956 COOLING PACKAGE 12 2A-79
216857 CONNECTOR, female, 2 WAY 122 6-71 217956 COOLING PACKAGE 12 2B-79
216861 CONNECTOR, FEMALE, 31 WAY 123 6-71 217958 RADIATOR 3 2A-81
216905 CONNECTOR, MALE, 2 WAY 124 6-71 217958 RADIATOR 3 2B-81
216913 ASSY,MID SECTION 2 2A-63 217959 CAC 2 2A-81
216913 ASSY,MID SECTION 2 2B-63 217959 CAC 2 2B-81
216924 CONNECTOR, FEMALE, 3 WAY 125 6-71 217960 TM OIL COOLER 1 2A-81
216925 CONNECTOR, MALE, 3 WAY 126 6-71 217960 TM OIL COOLER 1 2B-81
216926 CONNECTOR, MALE, 3 WAY 127 6-71 217962 PIPE,BOTTOM,CAC 11 2A-79
216952 COVER,ARMREST,SEAT,LH 9 7-35 217962 PIPE,BOTTOM,CAC 11 2B-79
216953 COVER,ARMREST,SEAT,RH 10 7-35 217963 HOSE,TOP,CAC 10 2A-79
216963 EXTENSION,MUDGUARD,RHS 3 7-73 217963 HOSE,TOP,CAC 10 2B-79
216964 EXTENSION,MUDGUARD,LHS 4 7-73 217964 HOSE,BOTTOM,CAC 9 2A-79
216994 ALARM,BACK UP 4 6-53 217964 HOSE,BOTTOM,CAC 9 2B-79
216995 SEAT,UPPER,OPERATOR,HIGH BACK 2 7-37 217965 HOSE,STRAIGHT,CAC 8 2A-79
216997 SEAT,OPERATOR,HIGH BACK 1 7-37 217965 HOSE,STRAIGHT,CAC 8 2B-79
216997 SEAT,OPERATOR,HIGH BACK 10 7-31 217969 HOSE,TOP,RAD 7 2A-77
217151 WINDOW,REAR 10 7-17 217969 HOSE,TOP,RAD 7 2B-77
217166 E-MODULE,MEMORY MODULE 2 6-27 217970 HOSE,BOTTOM,RAD 6 2A-77
217180 PAD,BRAKE,SCL-2,NA-4 12 3-107 217970 HOSE,BOTTOM,RAD 6 2B-77
217248 TYRE,23.5R25,B/STONE,VLT,E3/L3 2 3-111 217971 HOSE,INLET,ENG 5 2A-77
217555 WINDOW,LH,FRONT,TOUGHENED 9 7-17 217971 HOSE,INLET,ENG 5 2B-77
217556 DOOR,MAIN,YELLOW 8 7-15 217999 E-MODULE,CCU2 5 6-7
217588 SEAL,DOOR,HVAC,RHS,ADT D# 7 7-21 218033 DECAL,AIRCON,FILTER,CLEAN 1 7-109
217590 SEAL,DOOR,MAIN 6 7-15 218077 CONNECTOR, MALE, 3 WAY 135 6-71
217617 PIPE, W/WASHER KIT 5 6-11 218079 CONNECTOR, MALE, 2 WAY 136 6-71
217618 BLADE, WIPER 6 6-11 218240 HEADLAMP,COMBO,LHS 2 6-39

872235 - B25D ADT - Nov 2009

11-20
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
218240 HEADLAMP,COMBO,LHS 7 6-41 220608 RACE,BEARING 9 4-9
218241 HEADLAMP,COMBO,RHS 1 6-39 220609 PLUG 4 4-9
218241 HEADLAMP,COMBO,RHS 8 6-41 220610 O-RING 5 4-9
218292 SHIELD,HEAT,EXH,FRONT 1 2A-61 220611 RING,RETAINING 11 4-9
218292 SHIELD,HEAT,EXH,FRONT 1 2B-61 220635 BLOCK VALVE 35 7-51
218315 HANDLE,PADDLE,BONNET 3 7-63 220693 BEARING,NEEDLE THRUST 10 4-9
218331 BOOT,RUBBER,DOOR HANDLE 5 7-15 220694 SPRING,CENTERING 12 4-9
218439 PISTON 7 3-107 220697 KIT,SEAL,ORBITAL VALVE 6 4-9
218457 CONNECTOR, MALE, 8 WAY 137 6-71 220722 COVER,FRG15 AIR CLEANER 2 2A-69
218464 CONNECTOR, female, 4 way 138 6-71 220722 COVER,FRG15 AIR CLEANER 2 2B-69
218469 PIPE,SUCTION,HYD,B25D 15 4-51 220723 LATCH,FRG15 AIR CLEANER 3 2A-69
218508 CLAMP,FUEL FILTER 5 2A-73 220723 LATCH,FRG15 AIR CLEANER 3 2B-69
218508 CLAMP,FUEL FILTER 5 2B-73 220724 VACUATOR,VALVE,FRG15 A/CLEANER 6 2A-69
218559 CONNECTOR, FEMALE, 2 WAY 139 6-71 220724 VACUATOR,VALVE,FRG15 A/CLEANER 6 2B-69
218678 BLOCK,LOCATE,MIRROR 4 7-13 220725 ELEMENT,OUTER,AIR CLEANER 8-3
218686 HOSE,RADIATOR 3 2A-77 220725 ELEMENT,OUTER,AIR CLEANER 8-3
218686 HOSE,RADIATOR 3 2B-77 220725 ELEMENT,OUTER,AIR CLEANER 8-3
218686 HOSE,RADIATOR 4 2A-77 220725 ELEMENT,OUTER,AIR CLEANER 8-5
218686 HOSE,RADIATOR 4 2B-77 220725 ELEMENT,OUTER,AIR CLEANER 8-5
218686 HOSE,RADIATOR 7 7-49 220725 ELEMENT,OUTER,AIR CLEANER 8-5
218686 HOSE,RADIATOR 8 7-49 220725 ELEMENT,OUTER,FRG15 A/CLEANER 4 2A-69
218690 BONNET,SHELL 2 7-61 220725 ELEMENT,OUTER,FRG15 A/CLEANER 4 2B-69
218737 SOCKET 140 6-71 220738 FUNNEL,FILTER 3 7-57
218750 CONNECTOR, FEMALE, 6 WAY 141 6-73 220747 ELEMENT,INNER,AIR CLEANER 8-3
218777 CABLE,EARTH 1 6-45 220747 ELEMENT,INNER,AIR CLEANER 8-3
218777 CABLE,EARTH 2 6-45 220747 ELEMENT,INNER,AIR CLEANER 8-5
218797 CLAMP,K 10 4-53 220747 ELEMENT,INNER,AIR CLEANER 8-5
218849 ANTENNA,GPS 1 6-27 220747 ELEMENT,INNER,FRG15 A/CLEANER 5 2A-69
218855 PAD,GUIDE BONNET 3 7-67 220747 ELEMENT,INNER,FRG15 A/CLEANER 5 2B-69
218867 MOUNTING,SEAT,TRAINER 1 7-33 220765 O-RING 40 7-51
218867 SEAT,TRAINER 8 7-31 220949 FILTER:AIR DRYER 8-3
218912 LIGHT,BEACON,AMBER 1 6-21 220949 FILTER:AIR DRYER 8-3
218928 HOSE,SUCTION,HYD TANK 14 4-51 220949 FILTER:AIR DRYER 8-5
218950 connector, LUG, 4 MM 142 6-73 220949 FILTER:AIR DRYER 8-5
218952 connector, LUG, 5 MM 143 6-73 220949 FILTER,AIR DRIER 1 5-13
218953 connector, LUG, 5 MM 144 6-73 220949 FILTER,AIR DRYER 2 5-15
218955 connector, LUG, 6 MM 145 6-73 221366 CIRCLIP 16 4-13
218956 connector, LUG, 6 MM 146 6-73 221367 PLUG 22 4-13
218957 connector, LUG, 6 MM 147 6-73 221417 VALVE,RELIEF UNLOADING 7 4-27
218958 connector, LUG, 8 MM 148 6-73 221417 VALVE, RELIEF UNLOADING 7 4-29
218961 connector, LUG, 10 MM 149 6-73 221418 VALVE,CHECK 4 4-27
218962 connector, LUG, 10 MM 150 6-73 221418 VALVE, CHECK 4 4-29
218963 connector, LUG, 10 MM 151 6-73 221420 VALVE,DIRECTIONAL CONTROL 9 4-27
218964 connector, LUG, 10 MM 152 6-73 221420 VALVE, DIRECTIONAL CONTROL 9 4-29
218965 connector, LUG, 13 MM 153 6-73 221422 KIT,SEAL 20 4-27
218999 RUBBER,SEAL,BONNET 1 7-61 221422 KIT, SEAL 20 4-29
219005 DECAL,RSG 3 7-111 221423 KIT,SEAL 21 4-27
220010 ELEMENT,FILTER,29MICRON 8-3 221423 KIT, SEAL 21 4-29
220010 ELEMENT,FILTER,29MICRON 8-3 221424 KIT,SEAL 22 4-27
220010 ELEMENT,FILTER,29MICRON 8-3 221424 KIT, SEAL 22 4-29
220010 ELEMENT,FILTER,29MICRON 8-3 221425 VALVE,PRESSURE RELIEF 8 4-27
220010 ELEMENT,FILTER,29MICRON 8-5 221425 VALVE, PRESSURE RELIEF 8 4-29
220010 ELEMENT,FILTER,29MICRON 8-5 221585 GASKET,BLOCK/PILOT,INTERFACE 4 5-7
220010 ELEMENT,FILTER,29MICRON 8-5 221586 SCREW,BODY/PILOT VALVE 7 5-7
220010 ELEMENT:FILTER 29MICRON GUD 13 7-55 221587 SCREW,CAP,SOLENOID 5 5-7
220152 SEAL,OIL 3 4-9 221589 GASKET,SOLENOID/MANIFOLD 3 5-7
220211 DIAPHRAGM 5 3-75 221590 O-RING,PRESSURE SWITCH 9 5-7
220397 HOOK,CLOTHES 7 7-23 221595 SCREW,PRESSURE SENDER 11 5-7
220535 COVER,PRE CLEANER 3 2A-67 221597 KIT,SEAL,SERVICE 8 2A-73
220535 COVER,PRE CLEANER 3 2B-67 221597 KIT,SEAL,SERVICE 8 2B-73
220605 KIT,SEAL,RELIEF VALVE 3 4-11 221629 catch,CAB,sliding window 2 7-19
220606 VALVE ,RELIEF 2 4-11 221643 PLATE,SPACER 18 4-9

872235 - B25D ADT - Nov 2009

11-21
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
221644 SHAFT,DRIVE 17 4-9 223248 PISTON 19 4-45
221645 PIN,DRIVE RETAINER 16 4-9 223259 COUNTER PISTON 14 4-45
221668 CIRCLIP 1 7-107 223260 SPRING 16 4-45
221703 ELEMENT,HEATING,AIR DRYER 3 5-15 223261 SPRING 15 4-45
221760 CIRCLIP:EXTERNAL 1 7-71 223646 KIT,LEVER 41 3-71
221760 CIRCLIP:EXTERNAL 2 7-65 223646 LEVER,MERITOR BRAKE 42 3-71
222239 ACTUATOR ASSEMBLY 1 3-75 223648 PLATE,DISTRIBUTION 3 4-13
222239 ACTUATOR ASSEMBLY 56 3-73 223654 ROTARY,GROUP 2 4-13
222240 CALIPER BODY 2 3-71 223655 PISTON,CONTROL 19 4-13
222242 PLATE,END MERITOR BRAKE 4 3-71 223657 PLATE,SWASH 10 4-13
222277 O-RING 18 4-13 223658 SHAFT,DRIVE 13 4-13
222280 ROD,PISTON 20 4-13 223661 SCREW,SOC. HEAD 9 4-13
222281 HOUSING,PUMP 21 4-13 223674 WASHER,DOWTY,PILOT VALVE CAPS 24 4-13
222284 SPRING 12 4-13 223714 KIT,REPAIR AIR DRYER 4 5-15
222285 SHIM 4 4-13 223716 KIT,BEARING 55 3-73
222286 BEARING,TAPERED,ROLLER 14 4-13 223717 KIT,SEAL & GASKET 22 3-71
222287 BEARING,TAPERED,ROLLER 5 4-13 223719 KIT,ADJUSTER RH 45 3-71
222288 SHELL,CRADLE 11 4-13 223721 KIT,ADJUSTER SLEEVE & THRUST 23 3-71
222289 SEAL,SHAFT 15 4-13 223722 KIT,SLIDE PIN 9 3-71
222290 O-RING 6 4-13 223816 AXLE,D/BOX TRANY BREATHER 8-3
222308 PLUG 17 4-13 223816 FILTER,FUEL,10MICRON,GUD 8-5
222389 ELEMEMT,FLTR,HYDRAULIC,5MICRON 8-3 223816 FILTER 2 3-55
222389 ELEMEMT,FLTR,HYDRAULIC,5MICRON 8-3 223816 FILTER 9 4-53
222389 ELEMEMT,FLTR,HYDRAULIC,5MICRON 8-3 223816 FILTER 13 4-35
222389 ELEMEMT,FLTR,HYDRAULIC,5MICRON 8-3 223905 PLATE,END 4 3-107
222389 ELEMEMT,FLTR,HYDRAULIC,5MICRON 8-5 223908 CYLINDER HEAD 9 3-107
222389 ELEMEMT,FLTR,HYDRAULIC,5MICRON 8-5 224190 PLATE,FLANGE 31 3-67
222389 ELEMEMT,FLTR,HYDRAULIC,5MICRON 8-5 224200 SEAL,PISTON 78 3-67
222389 ELEMEMT,FILTER 2 7-57 224203 FLANGE,8.5C 30 3-61
222606 SPACER 7 3-71 224203 FLANGE,7C 30 3-65
222726 NIPPLE,GREASE 16 3-77 224204 FLANGE,7C 29 3-67
223148 CAP,SCREW 23 4-9 224206 GEAR,SUN 13 3-67
223149 GEROTOR SET 19 4-9 224208 HOUSING,BEARING REAR 4 3-65
223150 PIN,ROLL 22 4-9 224209 INSERT,IDLER FRONT 5 3-63
223151 BALL,CHECK 21 4-9 224210 INSERT,IDLER PTO 6 3-63
223212 PLUG 29 4-45 224211 FRONT INSERT,IDLER 7 3-61
223213 TEAR-OFF-PLUG 9 4-45 224214 SHAFT,OUTPUT REAR 10 3-65
223213 PLUG 28 4-13 224220 GEAR,INPUT 18 3-61
223214 PIN,DOWEL 7 4-13 224221 SHIELD,MUD 37 3-61
223214 DOWEL PIN 10 4-45 224221 SHIELD,MUD 37 3-65
223218 O-RING 5 4-45 224221 SHIELD,MUD 37 3-67
223218 O-RING 25 4-13 224222 SHAFT,OUTPUT FRONT 9 3-67
223219 CAP SCREW 2 4-45 224223 BEARING,CYLINDER ROLLER 56 3-61
223219 SCREW,CAP 27 4-13 224224 BEARING,CYL. ROLLER 57 3-65
223219 CAP SCREW 71 3-67 224225 BEARING,FOUR POINT QJ213 60 3-65
223220 PLUG 4 4-45 224226 BEARING,D.G.BALL 16022 C3/C4 59 3-67
223220 PLUG 26 4-13 224228 O-RING 79 3-67
223233 PUMP HOUSING 28 4-45 224229 O-RING 81 3-61
223235 SWASH PLATE 23 4-45 224229 O-RING 81 3-65
223237 DISC 22 4-45 224229 O-RING 81 3-67
223238 SHIM 20 4-45 224231 O-RING 83 3-61
223239 TAPERED ROLLER BEARING 26 4-45 224231 O-RING 83 3-63
223240 TAPERED ROLLER BEARING 21 4-45 224232 O-RING 84 3-65
223241 CRADLE,SHELL 24 4-45 224235 O-RING 80 3-67
223242 SHAFT SEAL 32 4-45 224236 O-RING 85 3-67
223243 O-RING 27 4-45 224237 SPRING,COMPRESSION 41 3-67
223244 O-RING 1 6-53 224238 GEAR,RING 15 3-67
223244 O-RING 7 4-45 224239 NEEDLE,ROLLER NRO.B2,5X2,5 54 3-67
223245 SEEGER-V-RING 31 4-45 224240 WASHER,THRUST 53 3-67
223246 PLUG VSTI 11 4-45 224241 BUSH,MB 8530 DU 52 3-67
223247 PILOT VALVE DFRI COMPLETE 3 4-45 224242 PIN,PLANET 19 3-67
223247 VALVE,PILOT 23 4-13 224244 PISTON 24 3-67

872235 - B25D ADT - Nov 2009

11-22
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
224246 GEAR,PLANET SET 14 3-67 225250 COVER,ACTUATOR 26 3-67
224248 CLUTCH,SLIDE 22 3-67 225251 SPACER,BEARING 27 3-61
224249 CIRCLIP,SHAFT 62 3-67 225253 LID,INPUT 32 3-61
224251 CLUTCH,INSERT 21 3-67 225254 LID,P.T.O. 33 3-63
224252 SCREW,GRUB 74 3-67 225255 PLATE,RETARDER 34 3-61
224253 PIN,SPRING 40 3-67 225257 COVER,CLUTCH 36 3-67
224254 PLUG,MAGNETIC DRAIN 43 3-59 225261 BEARING,CYL. ROLLER NJ2213 55 3-63
224257 BOLT,EYE 50 3-59 225262 HELICOIL,HCM10X1,5D 102 3-59
224258 CIRCLIP,EXTERNAL 64 3-67 225268 O-RING 86 3-67
224267 CIRCLIP,INTERNAL 65 3-67 225270 BEARING,SPHERICAL ROLLER 61 3-61
224363 COIL,DIRECTIONAL CONTROL 10 4-27 226005 NYLON SPACER 42 7-51
224363 COIL, DIRECTIONAL CONTROL 10 4-29 226006 hose,heater,60mm long 29 7-51
224367 CIRCLIP,INTERNAL 65 3-61 226006 hose,heater,325mm long 30 7-51
224367 CIRCLIP,INTERNAL 65 3-65 226006 HEATER HOSE,220mm long 41 7-51
224370 SCREW,HEXHD 67 3-61 226007 RECEPTACLE 33 7-51
224370 SCREW,HEXHD 67 3-63 226008 RETAINER 32 7-51
224370 SCREW,HEXHD 67 3-65 226009 STUD BAIL STYLE 31 7-51
224370 SCREW,HEXHD 67 3-67 226010 CONSTANT TENSION BAND CLAMP 28 7-51
224372 SCREW,HEXHD 66 3-67 226011 NYLON SPACER 1/2" 27 7-51
224373 MAGNET 103 3-67 226013 SNAP BUSHING,1/4" 23 7-51
224398 VALVE,PRESSURE RELIEF 2 4-27 226014 COPPER TUBE ASSY 20 7-51
224398 VALVE, PRESSURE RELIEF 2 4-29 226015 MOTOR ACTUATOR 12V 19 7-51
224399 ORIFICE 3 4-27 226016 MOTORIZED VALVE ASSY 45 7-51
224399 ORIFICE 3 4-29 226018 BLOWER ASSY,24V 15 7-51
224400 ORIFICE,SCREW 11 4-27 226019 FILTER,AIR ASSY(AIR CON) 8-3
224400 ORIFICE, SCREW 11 4-29 226019 FILTER,AIR ASSY(AIR CON) 8-3
224401 VALVE,CHECK 13 4-27 226019 FILTER,AIR ASSY(AIR CON) 8-3
224401 VALVE, CHECK 13 4-29 226019 FILTER,AIR ASSY(AIR CON) 8-3
224402 VALVE,SHUTTLE 15 4-27 226019 FILTER,AIR ASSY(AIR CON) 8-3
224402 VALVE, SHUTTLE 15 4-29 226019 FILTER,AIR ASSY(AIR CON) 8-5
224405 VALVE,CHECK 14 4-27 226019 FILTER,AIR ASSY(AIR CON) 8-5
224405 VALVE, CHECK 14 4-29 226019 FILTER,AIR ASSY(AIR CON) 8-5
224406 VALVE,PRESSURE RELIEF 16 4-27 226019 AIR FILTER ASSY 14 7-51
224406 VALVE, PRESSURE RELIEF 16 4-29 226020 EVAPORATOR COIL 13 7-51
224412 KIT,SEAL 24 4-27 226021 HEATER COIL 12 7-51
224412 KIT, SEAL 24 4-29 226024 SOLENOID 7 5-11
224413 KIT,SEAL 23 4-27 226025 PLATE,PORT 8 4-13
224413 KIT, SEAL 23 4-29 226037 GROUP,ROTARY A10V 17 4-45
224418 FORK 23 3-67 226039 PLATE,PORT A10V 8 4-45
224419 CARRIER,PLANET 20 3-67 226040 SHAFT,DRIVE 25 4-45
224421 GEAR,IDLER 17 3-63 226046 PISTON,CONTROL 12 4-45
224422 GEAR,OUTPUT 16 3-67 226047 GUIDE,PISTON 13 4-45
224423 SHAFT,INPUT 12 3-61 226050 side cover assy 2 7-51
224424 SHAFT,IDLER 11 3-63 226052 mounting plate,actuator 4 7-51
224425 HOUSING,CLUTCH M/C 3 3-67 226055 flapper,fresh air 7 7-51
224426 HOUSING,FRONT BEARING 2 3-67 226056 support,coil 8 7-51
224427 INSERT,THREADED 101 3-59 226057 support,block valve 9 7-51
224467 FRAME 104 3-59 226060 screw 25 7-51
224468 GLASS 106 3-59 226117 RING,LOCK 4 3-111
224469 O-RING 105 3-59 226117 RING,LOCK 4 3-111
224666 PLATE,FLANGE 31 3-61 226117 RING,LOCK 4 3-111
224666 PLATE,FLANGE 31 3-65 226117 RING,LOCK 4 3-111
224667 VALVE,DRAIN SELF VENTING 4 2A-73 226117 RING,LOCK 4 3-113
224667 VALVE,DRAIN SELF VENTING 4 2B-73 226117 RING,LOCK 4 3-113
224670 BOWL,SEE-THRU 3 2A-73 226122 BAND,BEAD SEAT 6 3-111
224670 BOWL,SEE-THRU 3 2B-73 226122 BAND,BEAD SEAT 6 3-111
224693 PIN,PRESSURE 18 4-45 226122 BAND,BEAD SEAT 6 3-111
224704 NUT,STEERING WHEEL 15 7-43 226122 BAND,BEAD SEAT 6 3-111
225244 REAR,INSERT,IDLER 8 3-61 226122 BAND,BEAD SEAT 6 3-113
225245 PLUG,SCREW 100 3-59 226122 BAND,BEAD SEAT 6 3-113
225245 PLUG,SCREW 100 3-65 226126 LENS,HEADLAMP,COMBO,LHS 9 6-41
225245 PLUG,SCREW 100 3-67 226127 LENS,HEADLAMP,COMBO,RHS 10 6-41

872235 - B25D ADT - Nov 2009

11-23
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
226224 PADS,SET PARK BRAKE 5 3-71 226846 wiring harness 51 7-51
226385 KIT,LID & GASKET 6 2A-73 226848 VALVE,SHUTTLE 5 4-27
226385 KIT,LID & GASKET 6 2B-73 226848 VALVE, SHUTTLE 5 4-29
226386 KIT,T-HANDLE & O-RING 7 2A-73 226849 VALVE,PRESSURE REDUCING 6 4-27
226386 KIT,T-HANDLE & O-RING 7 2B-73 226849 VALVE, PRESSURE REDUCING 6 4-29
226530 SPACER 7 7-57 226850 VALVE,PRIORITY,STEERING 12 4-27
226531 SPRING 5 7-57 226850 VALVE, PRIORITY, STEERING 12 4-29
226532 HEAD,FILTER 6 7-57 226851 COIL,DIRECTIONAL CONTROL 17 4-27
226644 KIT,SERVICE,AIR VALVE 2 7-39 226851 COIL, DIRECTIONAL CONTROL 17 4-29
226645 KIT,SERVICE,ISOLATOR SHOCK 3 7-39 226852 ORIFICE WASHER 18 4-27
226646 SHAFT,BEARING 7 7-39 226852 ORIFICE WASHER 18 4-29
226647 KIT,SERVICE,BEARING & ROLLERS 5 7-39 226853 ORIFICE,SCREW 19 4-27
226648 KIT,SERVICE,ISOLATOR LATCH 6 7-39 226853 ORIFICE, SCREW 19 4-29
226649 KIT,SERVICE,SUSPENSION SHOCK 8 7-39 226857 KIT,SEAL 25 4-27
226650 KIT,TETHER BELT 10 7-39 226857 KIT, SEAL 25 4-29
226651 KIT,SERVICE,BUMPER 11 7-39 226858 VALVE,BIN TIP SECTION COMPLETE 1 4-31
226652 SUSPENSION ASSY,C.E.AIR 1 7-39 226858 VALVE,BIN TIP SECTION COMPLETE 26 4-27
226652 SUSPENSION ASSY,C.E.AIR 6 7-35 226859 KIT,CAP TIP LEVER 2 4-31
226652 SUSPENSION ASSY,C.E.AIR 16 7-37 226860 KIT,SEAL,SPOOL STOP 3 4-31
226653 MOUNTING 7 7-35 226861 KIT,SPRING 4 4-31
226653 MOUNTING 17 7-37 226862 VALVE,RELIEF 5 4-31
226654 SEAT BELT,2” 4 7-35 226863 VALVE,RELIEF 6 4-31
226654 SEAT BELT,2” 13 7-37 226864 KIT,SEAL,RELIEF VALVE 7 4-31
226655 COVER,SIDE 5 7-35 226865 SPOOL,LS 8 4-31
226657 CIRCLIP 22 7-43 226866 VALVE,CHECK 10 4-31
226685 GLASS,MIRROR,ELECTRICAL 2 6-17 226867 ORIFICE 11 4-31
226686 COVER,BACK 6 6-17 226870 BODY,QUICK EXHAUST VALVE 21 5-7
226687 GLASS,MIRROR,MANUAL 2 6-17 226917 SEAL,SHAFT 77 3-61
226688 GLASS,MIRROR 8 6-17 226917 SEAL,SHAFT 77 3-65
226735 CUSHION,BACKREST 2 7-35 226917 SEAL,SHAFT 77 3-67
226736 CUSHION,SEAT 3 7-35 227039 KIT,SPACERS & WASHERS 28 3-67
226737 KIT,SERVICE,AIR SPRING 4 7-39 227070 KIT,ECCENTRIC SHAFT 32 3-71
226738 BELLOWS 9 7-39 227100 VALVE,AIR RELIEF,4 BAR 15 3-77
226746 HEADREST 21 7-35 227136 PIN,DOWEL,NYLON 108 3-59
226747 PAD,ARMREST,RH 7 7-37 227138 ROTARY GROUP ASSY 12 4-15
226747 PAD,ARMREST,RH 13 7-35 227139 CONTROLLER 21 4-15
226748 PAD,ARMREST,LH 7 7-37 227141 BEARING,REAR 15 4-15
226748 PAD,ARMREST,LH 15 7-35 227142 SADDLE,BEARING 10 4-15
226749 BLOCK,SPACER,ARMREST 8 7-37 227143 CONTROL PISTON ASSY 18 4-15
226749 BLOCK,SPACER,ARMREST 19 7-35 227144 KIT,SEAL,VITON 26 4-15
226773 KIT,SLIDE CONTROL 8 7-35 227145 KIT,SEAL 43 4-47
226773 KIT,SLIDE CONTROL 15 7-37 227146 BEARING,TAPER,CUP 5 4-47
226792 PLUG 4 4-11 227147 BEARING,TAPER,CONE 5 4-47
226815 KIT,VALVE REPAIR 31 4-7 227148 BEARING,TAPER,CUP 17 4-47
226817 KIT,SWITCH/HARNESS REPAIR 15 4-7 227149 BEARING,TAPER,CONE 17 4-47
226818 KIT,REPAIR,PEDAL & BASE 7 4-7 227153 COMPENSATOR ASSY 38 4-47
226820 VALVE ASSEMBLY 29 4-7 227154 O-RING 40 4-47
226821 PEDAL & BASE ASSEMBLY 2 4-7 227155 O-RING,TEFLON 42 4-47
226831 DISC,FILTER 16MM 8-5 227218 DRIVE SHAFT,SPLIN,NO THRU 15 4-47
226831 DISC,FILTER 16MM 8-5 227222 KIT,REPAIR 44 4-47
226831 DISC,FILTER,16MM 18 5-7 227224 SHIM,BEARING,3.28mm 14 4-47
226832 CIRCLIP,INTERNAL 19 5-7 227225 SHIM,BEARING,3.44mm 14 4-47
226835 KIT,SERVICE,QUICK EXHAUST VALVE 20 5-7 227226 SHIM,BEARING,3.60mm 14 4-47
226837 Casing assembly 1 7-51 227227 SHIM,BEARING,3.76mm 14 4-47
226838 top cover assy 3 7-51 227228 SHIM,BEARING,3.92mm 14 4-47
226839 flapper,floor 5 7-51 227229 SHIM,BEARING,4.08mm 14 4-47
226840 flapper,defrost / dash 6 7-51 227241 CUSHION,SEAT 4 7-37
226841 bracket mtg,fresh air actuator 11 7-51 227242 CUSHION,BACKREST,HIGH BACK 3 7-37
226842 retainer,aircon coil 16 7-51 227243 HEADREST,ARTICULATING 5 7-37
226843 THERMOSTAT 17 7-51 227244 HOLDER,MANUAL 14 7-37
226844 clip,panel 18 7-51 227255 LATCH,SLIDING WINDOW 1 7-19
226845 relay board 50 7-51 227263 RING,REDUCING 5 7-43

872235 - B25D ADT - Nov 2009

11-24
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
227264 WASHER,SPECIAL 10 7-43 241673 HOSE,HVAC,COND,FWALL 2 7-53
227265 PIN,PLASTIC 20 7-43 241674 HOSE,HVAC,COMP,COND 1 7-53
227266 CIRCLIP,INNER 18 7-43 243003 HOSE 3 4-17
227267 BEARING,NEEDLE 19 7-43 243003 HOSE 10 4-35
227268 BOOT,RUBBER 6 7-43 243027 HOSE 11 4-51
227269 INSERT,THREADED 14 7-43 243157 HOSE 2 4-53
227270 PIN,TILT,STEERING 11 7-43 243303 HOSE 10 4-51
227271 SHAFT,UPPER STEERING 17 7-43 243304 HOSE 9 4-51
227272 SUPPORT,C/W BEARING 3 7-43 243309 HOSE 1 4-19
227273 SHAFT,LOWER C/W KNUCKLE 21 7-43 243309 HOSE 2 4-19
227288 KIT,ANTI RATTLE SPRING 6 3-71 243316 HOSE 2 4-17
227297 COVER,PROTECTION 57 3-73 243316 HOSE 9 4-35
227316 HOUSING,MAIN CASE 1 3-59 243317 HOSE 8 4-35
230152 CYLINDER 1 4-21 243318 HOSE 8 4-51
230152 CYLINDER 3 4-19 243319 HOSE 7 4-51
230167 CYL,D60XD100X468S 12 4-33 243320 HOSE 6 4-51
230167 CYL,D60XD100X468S A 4-49 243328 HOSE 5 4-51
230285 FLANGE,8.5C 315PL - 121LG 7 3-85 243329 HOSE 4 4-51
230357 CYL,SUSP.STRUT,LHS,T3 3 7-83 243330 HOSE 3 4-51
230357 CYLINDER,SUSP.STRUT,LHS,ASSY A 7-89 243331 HOSE 1 4-17
230358 CYL,SUSP.STRUT,RHS,T3 2 7-83 243331 HOSE 2 4-51
230358 CYLINDER,SUSP.STRUT,RHS,ASSY A 7-89 243338 HOSE 7 4-33
230381 CYL,TIP,RHS 8 4-53 243339 HOSE 6 4-33
230381 CYL,TIP,RHS A 4-55 243340 HOSE 1 4-51
230382 CYL,TIP,LHS 7 4-53 243341 HOSE 1 4-53
230382 CYL,TIP,LHS A 4-55 243396 HOSE 5 4-35
230409 DAMPER 11 4-37 243875 HOSE 3 4-35
230409 DAMPER,TH,2.8L-16FH A 4-39 243875 HOSE 4 4-35
230426 CYL,TIP,RHS 8 4-53 243884 HOSE 1 3-53
230426 CYL,TIP,RHS A 4-57 243887 HOSE 3 5-9
230427 CYL,TIP,LHS 7 4-53 243888 HOSE 1 5-3
230427 CYL,TIP,LHS A 4-57 243944 HOSE 10 4-3
240498 HOSE ASSY,TEST,MINIMESS,2.5M 3 10-31 243945 HOSE 9 4-3
240499 HOSE ASSY,TEST,MINIMESS,1.0M 4 10-31 243946 HOSE 8 4-3
240980 HOSE 5 2A-71 243947 HOSE 7 4-5
240980 HOSE 5 2B-71 243948 HOSE 6 4-5
241206 HOSE 2 5-19 243949 HOSE 5 4-3
241218 HOSE 4 2A-71 243950 HOSE 4 4-3
241218 HOSE 4 2B-71 243951 HOSE 3 4-5
241223 HOSE 4 5-3 243954 HOSE 1 4-5
241224 HOSE 3 2A-71 243954 HOSE 2 4-5
241224 HOSE 3 2B-71 244001 HOSE 2 3-53
241225 HOSE 2 2A-71 244101 HOSE 2 4-37
241225 HOSE 2 2B-71 244102 HOSE 1 4-37
241229 HOSE 6 4-53 250298 T/MISS,ZF-6HP592C,ECOMAT 2 3-3
241230 HOSE 5 4-53 250325 T/CASE,13100,T/SWITCH 1 3-55
241231 HOSE 4 4-53 251111 ENGINE,DC OM906LA T3 2 2B-3
241232 HOSE 3 4-53 251115 ENGINE,DC OM906LA T2 2 2A-3
241252 HOSE 1 3-85 255053 RING,CLAMPING,OM906LA 1 2A-3
241414 HOSE 12 4-51 255053 RING,CLAMPING,OM906LA 1 2B-3
241454 HOSE 7 5-9 260326 W/SET,23.5R25,XADN,MICH 1 3-111
241454 HOSE 8 5-9 261891 PIN ASSY,ARTIC LOCK 1 7-91
241455 HOSE 6 5-9 262068 W/SET,23.5R25,RL2+,GOOD 1 3-111
241458 HOSE 4 5-9 262082 KIT,PLANETARY HUB 3 3-79
241458 HOSE 5 5-9 262082 KIT,PLANETARY HUB 3 3-89
241459 HOSE 3 5-3 262082 KIT,PLANETARY HUB 3 3-99
241460 HOSE 2 5-3 262082 KIT,PLANETARY HUB A 3-109
241461 HOSE 1 5-5 262126 KIT,SPEC TOOLS 10-3
241669 ASSY,HOSE,HVAC,FWAL,DRY 6 7-49 262127 KIT,SPEC TOOLS 10-7
241670 ASSY,HOSE,HVAC,DRY,UNIT 5 7-49 262128 KIT,SPEC TOOLS 10-11
241671 ASSY,HOSE,HVAC,UNIT,FWAL 4 7-49 262449 KIT,GASKET,HVAC FRESH 12 7-47
241672 ASSY,HOSE,HVAC,F/WAL,COMP 3 7-53 262867 KIT,TYRE INFLATION-ALL D# 1 10-37

872235 - B25D ADT - Nov 2009

11-25
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
262900 ASSY,B/HEAT,HOSE GUARD 1 2A-63 280557 VARNISH,POLYURETHANE - 6-57
262900 ASSY,B/HEAT,HOSE GUARD 1 2B-63 280558 PUTTY,PERMANENTLY PLASTIC - 6-57
263322 W/SET,23.5R25,B/STONE,VLT,B 1 3-111 280683 SOLDER,RESIGN CORE - 6-57
263441 KIT,WIPER 4 6-7 281000 FIXTURE,LOCKING 1 10-13
263441 KIT, WIPER A 6-11 281001 FIXTURE,TIGHTENING 2 10-13
263592 KIT,SPEAKERS 1 6-31 281002 SHIELD,PUNCH 3 10-13
263642 KIT,BONNET COMPL SMALL D# P&A A 7-61 281003 PLUG,HEATING 4 10-13
263642 KIT,BONNET COMPL SMALL D# P&A A 7-65 281004 SEAL,PUNCH 5 10-13
263778 W/SET,23.5R25,TRIAN 1 3-111 281005 PRESS,TOOL BEARING 6 10-13
263818 KIT,HEADREST & ARMREST,DDH 11 7-35 281006 PIN,INSERTING TOOL 7 10-13
263898 ASSY,TRI-LINK,SPHERICAL 1 7-83 281007 SPEC.2 PIN SPANNER 8 10-13
263936 KIT,ARMREST,RH 6 7-37 281008 TOOL,PRESS 9 10-13
263936 KIT,ARMREST,RH 12 7-35 281008 TOOL,PRESS 19 10-15
263937 KIT,ARMREST,LH 6 7-37 281009 PLT,CLAMPING 10 10-13
263937 KIT,ARMREST,LH 14 7-35 281013 PLUG,HEATING 11 10-13
264041 KIT,10L RESERVOIR 2 5-9 281016 GUIDE PIN,M12 12 10-13
264041 KIT,10L RESERVOIR A 5-17 281017 GUIDE PIN,M10 13 10-13
264042 KIT,AIR DRYER 1 5-9 281018 FIXTURE,PRESS 14 10-13
264042 Kit,Air Dryer A 5-13 281019 TOOL,PRESS 15 10-13
264103 ASSY,SEATBELT,SEAT,TRAINER 2 7-33 281020 FIXTURE,SUPPORT 16 10-13
264137 KIT,ACCU,S/AFRICA A 4-41 281021 FIXTURE,PRESS 17 10-13
264138 KIT,ACCU,EURO A 4-43 281024 SUPPORT FIXTURE 18 10-13
264180 KIT,REVERSE MONITOR 1 6-33 281026 PRESS FIXTURE 20 10-15
264180 KIT,REVERSE MONITOR A 6-35 281027 PROTECTION FIXTURE 21 10-15
264241 KIT,MIRRORS,ELEC,ADT A 6-15 281140 BASIC SET 4 10-27
264283 KIT,REAR CAMERA A 6-33 281140 BASIC SET 8 10-27
264448 KIT,GASKET,HVAC SYSTEM 1 7-47 281143 STAND,MAGNETIC 11 10-27
264500 KIT,LINERS,BIN,RIBLESS A 7-105 281144 INDICATOR,DIAL 10 10-27
264557 KIT,TAILGATE,BIN,RIBLESS A 7-107 281218 PLIERS,LIFTING 12 10-27
264661 KIT,RADIO A 6-31 281234 SHAFT,MEASURING 13 10-27
264751 W/SET,23.5R25,TL3A+ 1 3-113 281236 SHIMS,120 14 10-27
264799 KIT,RIBLESS BIN HEATING A 2A-63 281266 FIXTURE,ADJUSTABLE 5 10-27
264799 KIT,RIBLESS BIN HEATING A 2B-63 281267 SLEEVE,GRAB 3 10-27
264910 KIT,STRAIN GAUGE 1 6-57 281268 SHAFT,MEASURING 1 10-27
264919 ASSY,WALKING BEAM 1 7-97 281269 PISTON,MEASURING 2 10-27
266009 KIT,SAT,IRIDIUM A 6-29 281270 SLEEVE,GRAB 9 10-27
266021 KIT,EMERGENCY STOP A 6-37 281271 SLEEVE,GRAB 7 10-27
266190 KIT,E-MODULE 1 6-29 281272 DRIVER,SEAL 6 10-27
266202 KIT,CAB,SHELL,SMALL,YELLOW,MK6 1 7-5 281300 TOOL,ENG,DC,TORX BIT SET 18 10-3
266220 KIT,CAB,SPARE,COMP,B30D,MK6 1 7-3 281306 TOOL,ENG,DC,REAMER 12 10-7
266247 W/SET,23.5R25,ET6A,TECHKING 1 3-113 281309 TOOL,ENG,DC,PULLER,28-37MM 4 10-11
266480 PUMP,BI-DIRECTIONAL,E/STEERING A 4-17 281310 TOOL,ENG,DC,INTERNAL EXTRACTOR 5 10-11
280010 SPANNER,BEARING ADJ-HUB NUT 2 10-25 281312 TOOL,ENG,DC,COUNTER SUPPORT 6 10-11
280016 Loctite: 2 Form-A-Gasket 9-3 281318 TOOL,ENG,DC,PULLER 21 10-9
280039 Loctite: 277 Threadlocker,Red HS 9-3 281322 TOOL,ENG,DC,DIAL GAUGE 1 10-3
280071 GUAGE,INFLATOR,COMBI 2 10-37 281325 TOOL,ENG,DC,DRIFT 13 10-9
280082 CHAIN WRENCH-ADT OSC LOCK NUT 1 10-33 281326 TOOL,ENG,DC,STEPPED,DRIFT 14 10-9
280085 Loctite:243 Threadlocker,Blue 9-3 281328 TOOL,ENG,DC,HOSE,HIGH PRESSURE 9 10-3
280089 Loctite: 272 Threadlocker,Red 9-3 281329 TOOL,ENG,DC,TESTER 13 10-3
280107 Loctite: 518 Anaerobic Gasket 9-3 281330 TOOL,ENG,DC,PIN,MAGNETIC 19 10-5
280111 Loctite: 599 Gasket,(High Temp) 9-3 281333 TOOL,ENG,DC,THRUST PIECE 22 10-9
280149 TOOL,BEARING RESISTANCE 1 10-25 281335 TOOL,ENG,DC,BOX,SUPERCOOLING 3 10-11
280257 TOOL KIT,CHARGING NITROGEN 2 10-29 281336 TOOL,ENG,DC,SLEEVE 31 10-5
280261 TOOL,ADJUSTABLE C SPANNER 5 10-31 281337 TOOL,ENG,DC,PUNCH 23 10-9
280272 TOOL,CASSETTE SEAL 3 10-25 281340 TOOL,ENG,DC,HOLDER,DIAL GAUGE 2 10-3
280450 Loctite: 767 Anti-seize 9-3 281349 TOOL,ENG,DC,WRENCH SOCKET 22 10-5
280470 WRENCH,NECKBUSH NUT 6 10-31 281365 TOOL,ENG,DC,ADAPTION PARTS 10 10-3
280479 MERC,MINIDIAG2 2 10-35 281366 TOOL,PISTON RING CLAMPING 8 10-7
280532 TOOL,7C/8,5C POINTER SET 22 10-15 281368 TOOL,ENG,DC,TESTER 11 10-3
280533 PULLER,BEARING,T/CASE 9100 23 10-15 TOOL,ENG,DC,SLOTTED NUT
281376 1 10-7
280547 NUT,TORQUE,MULTIPLIER OSCILL 2 10-33 WRENCH
280556 ADHESIVE - 6-57 281377 TOOL,ENG,DC,SCREWDRIVER BIT 25 10-5

872235 - B25D ADT - Nov 2009

11-26
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
281378 TOOL,ENG,DC,ADITIONAL PIECE 16 10-9 281713 STAND 39 10-23
281379 TOOL,ENG,DC,PULLER 26 10-5 281714 PUNCH 40 10-23
281380 TOOL,ENG,DC,THREADED INSERT 33 10-5 281715 PUNCH 41 10-23
281381 TOOL,ENG,DC,SCREWDRIVER BIT 27 10-5 281716 BRACKET 42 10-23
281382 TOOL,ENG,DC,INSERTION DRIFT 17 10-9 281717 PIN,CONTROL THREADED 43 10-23
TOOL,ENG,DC,CONNECTOR,INJEC- 290131 AIR CLEANER,FRG15,RADIAL SEAL 1 2A-69
281383 5 10-3
TOR 290131 AIR CLEANER,FRG15,RADIAL SEAL 1 2B-69
281384 TOOL,ENG,DC,LIFTING DEVICE 24 10-5 290131 AIR CLEANER,FRG15,RADIAL SEAL 2 2A-65
281385 TOOL,ENG,DC,GUIDE SLEEVE 18 10-9 290131 AIR CLEANER,FRG15,RADIAL SEAL 2 2B-65
281386 TOOL,ENG,DC,DRIFT 28 10-5 290139 PROPSHAFT,06008,5C8,5C 165M85 1 3-77
281387 TOOL,ENG,DC,CENTERING DRIFT 29 10-5 290230 PRE-CLEANER 1 2A-65
281388 TOOL,ENG,DC,DRIFT 30 10-5 290230 PRE-CLEANER (ADT 240) 1 2A-67
281389 TOOL,ENG,DC,BLOCKING DEVICE 20 10-9 290230 PRE-CLEANER 1 2B-65
281390 TOOL,ENG,DC,CRANKING DEVICE 6 10-3 290230 PRE-CLEANER (ADT 240) 1 2B-67
281391 TOOL,ENG,DC,TEST FLANGE 15 10-3 290289 PROPSHAFT,02807C,7C L/F/L 4 3-77
281392 TOOL,ENG,DC,SLEEVE 19 10-9 290299 PROPSHAFT,10207C7C-010 L/F/L 19 3-77
281394 TOOL,ENG,DC,DIAGRAM SHEETS 4 10-3 290366 CALIPER,BRAKE,ROCKWELL,MINERAL 1 3-107
281395 TOOL,ENG,DC,VALVE SEAT CUTTER 8 10-11 290366 CALIPER,BRAKE 2 3-79
281396 TOOL,ENG,DC,VALVE SEAT CUTTER 9 10-11 290366 CALIPER,BRAKE 2 3-89
281398 TOOL,ENG,DC,DRIFT 2 10-7 290366 CALIPER,BRAKE 2 3-99
281398 TOOL,ENG,DC,DRIFT 9 10-7 290421 ACTUATOR,PARK BRAKE,DX195 1 3-69
281400 TOOL,ENG,DC,CASE,SPECIAL TOOLS 1 10-11 290421 ACTUATOR, PARK BRAKE 1 3-71
281401 TOOL,ENG,DC,ADAPTER SET 2 10-11 290465 PROSHAFT,1200,7C,7C,148M70-010 14 3-77
281675 HOOK,LIFTING 1 10-17 290467 SEAT,OPERATOR 1 7-35
281676 PULLER 2 10-17 290467 SEAT,OPERATOR 10 7-31
281677 PULLER 3 10-17 290468 SEAT,OPERATOR 1 7-35
281678 PULLER,TWO LEG 4 10-17 290468 SEAT,OPERATOR 10 7-31
281679 TOOL,BASIC 5 10-17 290665 PROPSHAFT,02838,5C8,5C 165M85-02 9 3-77
281680 PULLER 6 10-17 310066 DIFF 1 3-89
281681 PLT,EXTRACT 7 10-17 310066 DIFFERENTIAL HEAD 1 3-91
281682 DEVICE,LIFTING 8 10-17 310108 DIFF 1 3-99
281683 DRIFTER 9 10-17 310108 DIFFERENTIAL ASSEMBLY 1 3-103
281684 BLOWER,HOT AIR 10 10-17 310109 DIFF 1 3-79
281685 BKT,ADAPTER LHS 11 10-17 310109 DIFFERENTIAL ASSEMBLY 1 3-81
281686 BKT,ADAPTER RHS 12 10-17 320119 AXLE,MID,DK7,3.18 X 5.2,B25D A 3-89
281687 DRIFTER 13 10-19 320527 AXLE,REAR,B25D A 3-99
281688 EYE,LIFTING 14 10-19 320569 AXLE,MK2,F,DK,DISC,B25D A 3-79
281689 INSERT,GRIPPING 15 10-19 321589 KIT,CROSS & ROLLERS 8-7
281690 EXTRACTOR 16 10-19 321593 KIT,BRNG 906LA F/DRIVE 8-7
281691 DEVICE,ADJUSTING 17 10-19 321594 KIT,BRNG 906LA F/DRIVE 8-7
281692 FIXTURE,HOLDING 18 10-19 361081 KIT,SER 2000HR MK4 SMALL ADT,ALL 8-3
281693 DRIFTER 19 10-19 361082 KIT,SER 4000HR MK4 SMALL ADT,ALL 8-5
281694 GUIDE,SCREW 20 10-19 361624 KIT,SERVICE 100HR SMALL ADT ,ALL 8-3
281695 DRIFTER 21 10-19 361626 KIT,SER 500HR SMALL ADT,ALL 8-3
281696 DEVICE,LIFTING 22 10-19 361627 KIT,SER 1000HR,SMALL ADT,ALL 8-3
281697 MOUNTING 23 10-19 361629 KIT,SER 2000HR SMALL ADT,ALL 8-3
281698 MOUNTING 24 10-21 361630 KIT,SERVICE 3000HR SMALL ADT,ALL 8-5
281699 PRESSURE PIECE 25 10-21 361632 KIT,SER 4000HR SMALL ADT,ALL 8-5
281700 PRESSURE PIECE 26 10-21 900450 PIPE,W/WASHER 2 6-5
281701 DRIFT ASSY 27 10-21 900450 PIPE,W/WASHER 3 6-7
281702 TOOL 28 10-21 910223 PINCHWELD:LARGE 8MMX15MM 2 7-75
281703 MOUNTING 29 10-21 PINCH WELD,BOOTSEAL,1.6mm
910241 1 7-69
281704 BRACKET 30 10-21 PLATE
281705 DEVICE,CLAMPING 31 10-21 PINCH WELD,BOOTSEAL,1.6mm
910241 2 7-69
281706 TOOL,TEST 32 10-21 PLATE
281707 KIT,PRESSURE TESTER 32 10-21 PINCH WELD,BOOTSEAL,1.6mm
910241 3 7-69
281708 SUPPORT 33 10-21 PLATE
281709 DEVICE,HOLDING 34 10-21 PINCH WELD,BOOTSEAL,1.6mm
910241 4 7-69
281709 DEVICE,HOLDING 35 10-23 PLATE
281710 DEVICE,LIFTING 36 10-23 PINCH WELD,BOOTSEAL,1.6mm
910241 5 7-69
281711 INSERT,HEXAGON 37 10-23 PLATE
281712 EXTRACTOR 38 10-23

872235 - B25D ADT - Nov 2009

11-27
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
PINCH WELD,BOOTSEAL,1.6mm DC100352 SCREW,SUPPORT To crankcase 85 2A-59
910241 6 7-69
PLATE DC100352 SCREW,SUPPORT To crankcase 85 2B-59
910264 INSULATION,HOSE,HVAC 1 7-49 DC100359 NUT,FAN Clutch at adaptor piece 20 2A-55
910321 STRIP,GROMMET,1.6-4X8.5,BLACK 1 7-75 DC100359 NUT,FAN Clutch at adaptor piece 20 2B-55
227150** BEARING,CAM 18 4-47 DC100359 NUT,CYLINDER TO LEVER 210 2A-39
227151** PORT PLATE 12 4-47 DC100359 NUT,CYLINDER TO LEVER 210 2B-39
227152 * SEAL,SHAFT 20 4-47 DC100366 SCREW,FLANGED,CONTROL UNIT 11 2A-41
227223** SCREW,RETAINER BEARING 19 4-47 DC100366 SCREW,FLANGED,CONTROL UNIT 11 2B-41
24M7250 WASHER 13 7-43 DC100366 SCREW, OIL FILTER TO CRANKCASE 75 2A-49
AT310335 FILLER CAP 2 2A-77 DC100366 SCREW, OIL FILTER TO CRANKCASE 75 2B-49
AT310335 FILLER CAP 2 2B-77 DC100366 SCREW,FLANGED,40MM LG 230 2A-53
BN000137 WINDOW,CAB,SLIDER,RH 3 7-17 DC100366 SCREW,FLANGED,40MM LG 230 2B-53
BN000203 WINDOW,DOOR,SLIDING 2 7-15 SCREW,CHARGE-AIR PIPE TO HOUS-
DC100366 340 2A-31
BN000204 HEADLINER,FRONT 6 7-29 ING
BN000205 HEADLINER,REAR 5 7-29 SCREW, CHARGE-AIR PIPE TO HOUS-
DC100366 340 2B-31
BN000210 PANEL,CONTROL 4 7-25 ING
BN000211 COVER,B PILLAR,RHS 3 7-27 DC100378 SCREW,LEVER TO SHAFT 110 2A-39
BN000212 PANEL,CONTROL 2 7-25 DC100378 SCREW,LEVER TO SHAFT 110 2B-39
BN000550 HANDLE,SSM,25 BUTTON 1 7-25 DC100381 CLAMP,MOLDED HOSE TO TURBO 55 2A-31
BN001683 SHOCK MAT,BIN 1 7-101 DC100381 CLAMP, MOLDED HOSE TO TURBO 55 2B-31
DC100059 PIN, DOWEL, BEARING CAP 23 2B-5 DC100383 NUT,CHARGE-AIR PIPE TO HOUSING 345 2A-31
DC100059 PIN,DOWEL,BEARING CAP 23 2A-5 DC100383 NUT, CHARGE-AIR PIPE TO HOUSING 345 2B-31
DC100080 SCREW 10 2A-19 DC100383 NUT,HEATER PLUG TO GROUND 580 2A-41
DC100080 SCREW 10 2B-19 DC100383 NUT,HEATER PLUG TO GROUND 580 2B-41
DC100085 SCREW,HEX 100 2A-9 DC100385 SCREW, INTAKE PIPE TO CRANKCASE 60 2A-35
DC100085 SCREW,HEX 100 2B-9 DC100385 SCREW, INTAKE PIPE TO CRANKCASE 60 2B-35
DC100091 SCREW,HEX 580 3-5 DC100385 SCREW, OIL COOLER TO COVER 120 2A-49
DC100091 SCREW,HEX 590 3-5 DC100385 SCREW, OIL COOLER TO COVER 120 2B-49
DC100112 SCREW,FUEL PUMP TO C/CASE 35 2A-23 SCREW,BRACKET TO FLANGED
DC100385 145 2A-39
DC100112 SCREW,FUEL PUMP TO C/CASE 35 2B-23 ELBOW
DC100112 SCREW, OIL COOLER TO CRANKCASE 130 2A-49 SCREW,BRACKET TO FLANGED
DC100385 145 2B-39
DC100112 SCREW, OIL COOLER TO CRANKCASE 130 2B-49 ELBOW
DC100112 SCREW,CYLINDER TO BRACKET 180 2A-39 SCREW,CHARGE-AIR PIPE ON MEM-
DC100390 160 2A-31
DC100112 SCREW,CYLINDER TO BRACKET 180 2B-39 BER
BOLT,BANJO PIPE TO SOLENOID SCREW, CHARGE-AIR PIPE ON MEM-
DC100142 90 2A-29 DC100390 160 2B-31
VALVE BER
BOLT,BANJO PIPE TO SOLENOID SCREW,BRACKET TO CHARGE-AIR
DC100142 90 2B-29 DC100390 251 2A-31
VALVE PIPE
DC100143 BOLT,BANJO,FUEL PIPE TO VALVE 110 2A-29 SCREW, BRACKET TO CHARGE-AIR
DC100390 251 2B-31
DC100143 BOLT,BANJO,FUEL PIPE TO VALVE 110 2B-29 PIPE
DC100173 PLUG, SCREW, MAIN OIL PASSAGE 137 2B-5 DC100408 SCREW,Pipe Socket to Cyl/Head 106 2A-53
DC100173 PLUG,SCREW 40 2A-27 DC100408 SCREW,Pipe Socket to Cyl/Head 106 2B-53
DC100173 PLUG,SCREW 40 2B-27 DC100413 SCREW,OIL PUMP TO CRANKCASE 20 2A-47
DC100173 PLUG,SCREW,MAIN OIL PASSAGE 137 2A-5 DC100413 SCREW,OIL PUMP TO CRANKCASE 20 2B-47
DC100177 PLUG, SCREW 40 2B-7 DC100414 SCREW 140 2B-7
DC100177 PLUG,ALLEN 40 2A-7 DC100414 SCREW,RETURN PIPE TO TURBO 105 2A-51
DC100198 SCREW,Water Pump to Crankcase 24 2A-53 DC100414 SCREW,RETURN PIPE TO TURBO 105 2B-51
DC100198 SCREW,Water Pump to Crankcase 24 2B-53 DC100414 SCREW 140 2A-7
DC100296 NUT,TURBO TO MANIFOLD 10 2A-31 DC100507 SCREW,FAN Pulley to wATER Pump 310 2A-53
DC100296 NUT, TURBO TO MANIFOLD M10 10 2B-31 DC100507 SCREW,FAN Pulley to wATER Pump 310 2B-53
DC100296 NUT,FLANGED,EXH/BRAKE TO TURBO 125 2A-39 DC100538 SCREW,STARTER TO TIMING CASE 110 2A-43
DC100296 NUT,FLANGED,EXH/BRAKE TO TURBO 125 2B-39 DC100538 SCREW,STARTER TO TIMING CASE 110 2B-43
DC100316 STUD 20 2A-39 SCREW,SOLENOID VALVE TO
DC100545 20 2A-29
DC100316 STUD 20 2B-39 BRACKET
DC100319 CLAMP,CHARGE-AIR PIPE TO TURBO 152 2A-31 SCREW,SOLENOID VALVE TO
DC100545 20 2B-29
DC100319 CLAMP, CHARGE-AIR PIPE TO TURBO 152 2B-31 BRACKET
DC100326 CLAMP,RETURN PIPE TO CRANKCASE 125 2A-51 DC100597 SCREW, FLANGED, TIMING CASE 97 2B-7
DC100326 CLAMP,RETURN PIPE TO CRANKCASE 125 2B-51 DC100597 SCREW,GUIDE TUBE 210 2A-9
DC100346 SCREW 190 2A-45 DC100597 SCREW,GUIDE TUBE 210 2B-9
DC100346 SCREW 190 2B-45 SCREW,BRACKET TO CHARGING AIR
DC100597 25 2A-29
DC100352 SCREW,FILTER TO CYL/HEAD 65 2A-27 PIPE
DC100352 SCREW,FILTER TO CYL/HEAD 65 2B-27

872235 - B25D ADT - Nov 2009

11-28
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
SCREW,BRACKET TO CHARGING AIR DC100683 NUT,ADJUSTING SCREW 350 2B-13
DC100597 25 2B-29
PIPE DC100684 WASHER 365 2A-13
SCREW,SUCTION PIPE TO CRANK- DC100684 WASHER 365 2B-13
DC100597 55 2A-47
CASE DC100685 SCREW, C/AIR ELBOW TO CYL HEAD 75 2A-37
SCREW,SUCTION PIPE TO CRANK- DC100685 SCREW, C/AIR ELBOW TO CYL HEAD 75 2B-37
DC100597 55 2B-47
CASE SCREW,ROCKER SHAFT TO CYLIN-
DC100685 380 2A-13
DC100597 SCREW,LIFTING Eye to cylinder head 85 2A-57 DER HEAD
DC100597 SCREW,LIFTING Eye to cylinder head 85 2B-57 SCREW,ROCKER SHAFT TO CYLIN-
DC100685 380 2B-13
DC100597 SCREW,FLANGED,TIMING CASE 97 2A-7 DER HEAD
DC100597 SCREW, FLANGED, COVER TO COMP 250 2A-35 DC100686 SCREW,COVER TO CYLINDER HEAD 74 2A-15
DC100597 SCREW, FLANGED, COVER TO COMP 250 2B-35 DC100686 SCREW,COVER TO CYLINDER HEAD 74 2B-15
DC100597 SCREW,BRACKET TO WATER PUMP 280 2A-31 DC100687 PIN,DOWEL,GEAR TO CRANKSHAFT 10 2A-17
DC100597 SCREW, BRACKET TO WATER PUMP 280 2B-31 DC100687 PIN,DOWEL,GEAR TO CRANKSHAFT 10 2B-17
DC100597 SCREW, BRACKET TO OIL FILTER 306 2A-45 DC100688 WASHER,THRUST,STANDARD 25 2A-17
DC100597 SCREW, BRACKET TO OIL FILTER 306 2B-45 DC100688 WASHER,THRUST,STANDARD 25 2B-17
NUT,BRACKET TO CHARGING AIR WASHER,THRUST REPAIR SIZE
DC100604 30 2A-29 DC100689 25 2A-17
PIPE I,0.30MM
NUT,BRACKET TO CHARGING AIR WASHER,THRUST REPAIR SIZE
DC100604 30 2B-29 DC100689 25 2B-17
PIPE I,0.30MM
NUT,CHARGE-AIR PIPE AT WATER WASHER,THRUST,REPAIR SIZE
DC100604 175 2A-31 DC100690 25 2A-17
PUMP II,0.50MM
NUT, CHARGE-AIR PIPE AT WATER WASHER,THRUST,REPAIR SIZE
DC100604 175 2B-31 DC100690 25 2B-17
PUMP II,0.50MM
DC100604 NUT, ALTERNATOR TO SUPPORT 304 2A-45 SCREW,DAMPER/HUB TO CRANK-
DC100691 43 2A-17
DC100604 NUT, ALTERNATOR TO SUPPORT 304 2B-45 SHAFT
SCREW,PIPE TO DIPSTICK GUIDE SCREW,DAMPER/HUB TO CRANK-
DC100621 45 2A-47 DC100691 43 2B-17
TUBE SHAFT
SCREW,PIPE TO DIPSTICK GUIDE DC100691 SCREW,FLYWHEEL TO CRANKSHAFT 70 2A-17
DC100621 45 2B-47
TUBE DC100691 SCREW,FLYWHEEL TO CRANKSHAFT 70 2B-17
SCREW,SUPPORT ON OIL INTAKE DC100692 SCREW,PUMP TO CRANKCASE 20 2A-23
DC100621 55 2A-47
PIPE DC100692 SCREW,PUMP TO CRANKCASE 20 2B-23
SCREW,SUPPORT ON OIL INTAKE DC100693 SCREW,SHEAVE PULLEY 27 2A-23
DC100621 55 2B-47
PIPE DC100693 SCREW,SHEAVE PULLEY 27 2B-23
DC100636 SCREW,FITTING ON INJECTOR 295 2A-11 DC100694 SCREW,FILTER TO CYL/HEAD 65 2A-27
DC100636 SCREW, FITTING ON INJECTOR 295 2B-11 DC100694 SCREW,FILTER TO CYL/HEAD 65 2B-27
DC100657 SCREW,FLANGED,70MM LG 232 2A-53 STUD,CHARGE-AIR PIPE AT WATER
DC100695 170 2A-31
DC100657 SCREW,FLANGED,70MM LG 232 2B-53 PUMP
DC100659 SCREW,GUIDE TUBE 340 2A-9 STUD, CHARGE-AIR PIPE AT WATER
DC100695 170 2B-31
DC100659 SCREW,GUIDE TUBE 340 2B-9 PUMP
DC100662 SCREW, ALTERNATOR TO SUPPORT 303 2A-45 DC100696 NUT,GEAR TO COMPRESSOR 55 2A-33
DC100662 SCREW, ALTERNATOR TO SUPPORT 303 2B-45 DC100696 NUT,GEAR TO COMPRESSOR 55 2B-33
DC100664 NUT,FLAME START SYSTEM 550 2A-41 SCREW,MANIFOLD TO CYLINDER
DC100698 30 2A-39
DC100664 NUT,FLAME START SYSTEM 550 2B-41 HEAD
DC100671 SCREW, FLANGED 296 2B-5 SCREW,MANIFOLD TO CYLINDER
DC100698 30 2B-39
DC100671 SCREW, OIL FILTER TO CRANKCASE 75 2A-49 HEAD
DC100671 SCREW, OIL FILTER TO CRANKCASE 75 2B-49 DC100699 NUT,LEVER TO THROTTLE VALVE 115 2A-39
DC100671 SCREW,FLANGED 296 2A-5 DC100699 NUT,LEVER TO THROTTLE VALVE 115 2B-39
DC100673 SCREW, FLANGED, TIMING CASE 95 2B-7 DC100700 NUT,ENGINE START/STOP 388 2A-41
DC100673 SCREW,FLANGED,TIMING CASE 95 2A-7 DC100700 NUT,ENGINE START/STOP 388 2B-41
DC100674 SCREW, FLANGED, TIMING CASE 95 2B-7 DC100702 SCREW,WATER Pump to Crankcase 28 2A-53
DC100674 SCREW,FLANGED,TIMING CASE 95 2A-7 DC100702 SCREW,WATER Pump to Crankcase 28 2B-53
DC100677 CLAMP,GUIDE TUBE 235 2A-9 DC100703 STUD 40 2A-55
DC100677 CLAMP,GUIDE TUBE 235 2B-9 DC100703 STUD 40 2B-55
DC100678 WASHER,VALVE SPRING 65 2A-11 DC100704 SCREW,SPACER To vibration damper 55 2A-55
DC100678 WASHER, VALVE SPRING 65 2B-11 DC100704 SCREW,SPACER To vibration damper 55 2B-55
SCREW,CYLINDER HEAD TO CRANK- DC100707 SCREW,COMPRESSOR To support 80 2A-59
DC100679 185 2A-11
CASE DC100707 SCREW,COMPRESSOR To support 80 2B-59
SCREW, CYLINDER HEAD TO CRANK- DC100708 SCREW, BRACKET TO CRANKCASE 302 2A-45
DC100679 185 2B-11
CASE DC100708 SCREW, BRACKET TO CRANKCASE 302 2B-45
DC100682 SCREW,ADJUSTING 345 2A-13 DC100715 SCREW, ALTERNATOR 20 2A-45
DC100682 SCREW,ADJUSTING 345 2B-13 DC100715 SCREW, ALTERNATOR 20 2B-45
DC100683 NUT,ADJUSTING SCREW 350 2A-13 DC100739 SCREW, BEARING CAP 29 2B-5

872235 - B25D ADT - Nov 2009

11-29
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC100739 SCREW,BEARING CAP 29 2A-5 HOUSING,PLUG FLAME START SYS-
DC120218 544 2B-41
DC100741 SCREW,INJECTOR TO CYL HEAD 315 2A-11 TEM
DC100741 SCREW, INJECTOR TO CYL HEAD 315 2B-11 PIN,BUSHING,HEATER PLUG TO
DC120220 574 2A-41
DC100742 SCREW, FLANGED, TIMING CASE 95 2B-7 GROUND
DC100742 SCREW,FLANGED,TIMING CASE 95 2A-7 PIN,BUSHING,HEATER PLUG TO
DC120220 574 2B-41
SCREW,COMPRESSOR TO CRANK- GROUND
DC100743 110 2A-33
CASE DC120221 PIN,SOCKET HOUSING FLAME START 526 2A-41
SCREW,COMPRESSOR TO CRANK- DC120221 PIN,SOCKET HOUSING FLAME START 526 2B-41
DC100743 110 2B-33
CASE DC120222 HOUSING,PIN,CONTROL MODULE 205 2A-41
DC100744 SCREW, FLANGED 65 2A-37 DC120222 HOUSING,PIN,CONTROL MODULE 205 2B-41
DC100744 SCREW, FLANGED 65 2B-37 DC120226 PLUG, EXPANSION 95 2B-5
DC100745 SCREW, C/AIR ELBOW TO CYL HEAD 78 2A-37 DC120226 PLUG,EXPANSION 95 2A-5
DC100745 SCREW, C/AIR ELBOW TO CYL HEAD 78 2B-37 DC120227 PLUG, SCREW, WATER DRAIN 149 2B-5
DC100755 PIN, SPRING 301 2A-45 DC120227 PLUG,SCREW,WATER DRAIN 149 2A-5
DC100755 PIN, SPRING 301 2B-45 DC120228 FITTING,GUIDE TUBE 218 2A-9
DC100764 WASHER, ALTERNATOR 280 2A-45 DC120228 FITTING,GUIDE TUBE 218 2B-9
DC100764 WASHER, ALTERNATOR 280 2B-45 DC120231 HELICOIL,M22X1.5X8.0 135 2A-13
DC111507 SCREW 29 2A-7 DC120231 HELICOIL,M22X1.5X8.0 135 2B-13
DC111507 SCREW 29 2B-7 DC120232 HELICOIL,M14X1X7.0 140 2A-13
DC120029 PLUG,SCREW,OIL DRAIN 20 2A-9 DC120232 HELICOIL,M14X1X7.0 140 2B-13
DC120029 PLUG,SCREW,OIL DRAIN 20 2B-9 DC120233 HELICOIL,M16X1.5X10.5 145 2A-13
DC120057 HELICOIL,M8X12 165 2A-13 DC120233 HELICOIL,M16X1.5X10.5 145 2B-13
DC120057 HELICOIL,M8X12 165 2B-13 DC120234 HELICOIL,M14X1.5X14 150 2A-13
DC120058 HELICOIL,M8X116 170 2A-13 DC120234 HELICOIL,M14X1.5X14 150 2B-13
DC120058 HELICOIL,M8X116 170 2B-13 UNION,THREADED,CONSTANT
DC120235 190 2A-13
DC120059 HELICOIL,M10X15 160 2A-13 THROTTLE
DC120059 HELICOIL,M10X15 160 2B-13 UNION,THREADED,CONSTANT
DC120235 190 2B-13
DC120061 HELICOIL,M12X1.5X12 155 2A-13 THROTTLE
DC120061 HELICOIL,M12X1.5X12 155 2B-13 DC120236 PLUG,EXPANSION 325 2A-13
DC120114 PLUG, SCREW 150 2B-7 DC120236 PLUG,EXPANSION 325 2B-13
DC120114 PLUG, SCREW, MAIN OIL PASSAGE 167 2B-5 DC120237 BOLT,BANJO,FUEL PIPE TO FILTER 105 2A-29
DC120114 PLUG,SCREW 150 2A-7 DC120237 BOLT,BANJO,FUEL PIPE TO FILTER 105 2B-29
DC120114 PLUG,SCREW,MAIN OIL PASSAGE 167 2A-5 DC120238 SOCKET,Pipe To water Pump 112 2A-53
DC120116 PLUG, SCREW, CYL/HEAD 113 2B-5 DC120238 SOCKET,Pipe To water Pump 112 2B-53
DC120116 PLUG,SCREW,CYL/HEAD 113 2A-5 DC120239 UNION,Banjo 245 2A-53
DC120158 PLUG, SCREW, OIL PASSAGE REAR 125 2B-5 DC120239 UNION,Banjo 245 2B-53
DC120158 PLUG,SCREW,OIL PASSAGE REAR 125 2A-5 DC120240 FITTING,Heat Feed 265 2A-53
PLUG,SCREW , OIL PASSAGE OIL DC120240 FITTING,Heat Feed 265 2B-53
DC120170 161 2B-5
PUMP DC120243 TERMINAL,PIN,CONTROL MODULE 235 2A-41
DC120170 PLUG,SCREW,OIL PASSAGE OIL PUMP 161 2A-5 DC120243 TERMINAL,PIN,CONTROL MODULE 235 2B-41
BOLT,BANJO FEED PIPE TO OIL FIL- DC120244 CAP,CONTROL MODULE 220 2A-41
DC120182 55 2A-51
TER HD DC120244 CAP,CONTROL MODULE 220 2B-41
BOLT,BANJO FEED PIPE TO OIL FIL- DC120245 PLUG,ENGINE CONTROL 265 2A-41
DC120182 55 2B-51
TER HD DC120245 PLUG,ENGINE CONTROL 265 2B-41
DC120182 BOLT, BANJO 190 2A-35 DC120246 SHOE,CABLE UNIT 280 2A-41
DC120182 BOLT, BANJO 190 2B-35 DC120246 SHOE,CABLE UNIT 280 2B-41
DC120195 PLUG, EXPANSION 40MM 53 2B-5 DC120247 PLUG,COOLING WATER TEMP 70 2A-41
DC120195 PLUG, EXPANSION, 40MM 25 2B-11 DC120247 PLUG,FUEL TEMP SENDER UNIT 70 2A-41
DC120195 PLUG,EXPANSION 40MM 53 2A-5 DC120247 PLUG,CAMSHAFT POSITION UNIT 70 2A-41
DC120196 PLUG, EXPANSION 42MM 53 2B-5 DC120247 PLUG,CRANKSHAFT POSITION UNIT 70 2A-41
DC120196 PLUG,EXPANSION 42MM 53 2A-5 DC120247 PLUG,OIL TEMP SENSOR 70 2A-41
DC120200 PLUG,SENDER 85 2A-9 DC120247 PLUG,COOLING WATER TEMP 70 2B-41
DC120200 PLUG,SENDER 85 2B-9 DC120247 PLUG,FUEL TEMP SENDER UNIT 70 2B-41
DC120209 CONNECTOR,FUEL LINE 35 2A-25 DC120247 PLUG,CAMSHAFT POSITION UNIT 70 2B-41
DC120209 CONNECTOR,FUEL LINE 35 2B-25 DC120247 PLUG,CRANKSHAFT POSITION UNIT 70 2B-41
DC120210 NUT,UNION FUEL LINES 40 2A-25 DC120247 PLUG,OIL TEMP SENSOR 70 2B-41
DC120210 NUT,UNION FUEL LINES 40 2B-25 DC120248 PLUG,OIL PRESSURE SENDER UNIT 100 2A-41
DC120211 BOLT,BANJO 25 2A-25 DC120248 PLUG,OIL PRESSURE SENDER UNIT 100 2B-41
DC120211 BOLT,BANJO 25 2B-25 DC120249 PLUG SOCKET,ENGINE START 53 2A-41
HOUSING,PLUG FLAME START SYS- DC120249 PLUG SOCKET,ENGINE STOP 53 2A-41
DC120218 544 2A-41
TEM DC120249 PLUG SOCKET,OIL LEVEL SENSOR 53 2A-41
DC120249 PLUG SOCKET,ENGINE START 53 2B-41

872235 - B25D ADT - Nov 2009

11-30
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC120249 PLUG SOCKET,ENGINE STOP 53 2B-41 DC140059 WASHER, SEALING 140 2A-49
DC120249 PLUG SOCKET,OIL LEVEL SENSOR 53 2B-41 DC140059 WASHER, SEALING 140 2B-49
DC120250 PLUG,BOOST AIR SENSOR 130 2A-41 DC140063 RING,SEAL 35 2A-27
DC120250 PLUG,BOOST AIR SENSOR 130 2B-41 DC140063 RING,SEAL 35 2B-27
DC120255 COUPLING,THROTTLE VALVE 85 2A-41 DC140072 WASHER,SEALING 47 3-59
DC120255 COUPLING,THROTTLE VALVE 85 2B-41 DC140110 RING,Seal 205 2A-53
DC120256 PLUG,EXPANSION,WEB COOLING,M12 20 2A-11 DC140110 RING,Seal 205 2B-53
PLUG, EXPANSION, WEB COOLING, DC140123 RING,SEAL 3 2A-75
DC120256 20 2B-11
M12 DC140123 RING,SEAL 3 2B-75
DC120257 PLUG,EXPANSION,WEB COOLING,M13 20 2A-11 DC140145 RING,SEAL 330 2A-9
PLUG, EXPANSION, WEB COOLING, DC140145 RING,SEAL 330 2B-9
DC120257 20 2B-11
M13 DC140149 RING, SEAL, MAIN OIL PASSAGE 173 2B-5
DC120258 PLUG,SCREW BRACING 33 2A-11 RING, SEAL, SENDER UNIT, FUEL
DC140149 248 2B-5
DC120258 PLUG, SCREW BRACING 33 2B-11 TEMP
DC130162 PIPE, SUCTION 20 2A-35 DC140149 RING,Seal Sender Unit to Flange 45 2A-53
DC130162 PIPE, SUCTION 20 2B-35 DC140149 RING,Seal Sender Unit to Flange 45 2B-53
DC130194 PIPE,BREATHER 115 2A-15 RING,SEAL FEED PIPE TO OIL FILTER
DC140149 70 2A-51
DC130194 PIPE,BREATHER 115 2B-15 HD
HOSE,PIPE TO CYLINDER HEAD RING,SEAL FEED PIPE TO OIL FILTER
DC130196 120 2A-15 DC140149 70 2B-51
COVER HD
HOSE,PIPE TO CYLINDER HEAD DC140149 RING, SEAL 133 2A-49
DC130196 120 2B-15
COVER DC140149 RING, SEAL 133 2B-49
PIPE,FUEL PUMP TO INJECTOR NOZ- DC140149 RING,SEAL 155 2A-7
DC130197 5 2A-25
ZLE DC140149 RING, SEAL 155 2B-7
PIPE,FUEL PUMP TO INJECTOR NOZ- DC140149 RING,SEAL,MAIN OIL PASSAGE 173 2A-5
DC130197 5 2B-25
ZLE DC140149 RING, SEAL 195 2A-35
DC130198 PIPE,FUEL TO CYLINDER HEAD 15 2A-25 DC140149 RING, SEAL 195 2B-35
DC130198 PIPE,FUEL TO CYLINDER HEAD 15 2B-25 DC140149 RING,SEAL,SENDER UNIT,FUEL TEMP 248 2A-5
PIPE,FROM FUEL FILTER TO FEED DC140150 RING, SEAL, CYL/HEAD 119 2B-5
DC130199 20 2A-25
PUMP DC140150 RING,SEAL,CYL/HEAD 119 2A-5
PIPE,FROM FUEL FILTER TO FEED DC140151 RING, SEAL 45 2B-7
DC130199 20 2B-25
PUMP DC140151 RING,SEAL 45 2A-7
DC130200 PIPE,FROM VALVE TO HEATER PLUGS 40 2A-29 DC140155 RING,SEAL,OIL DRAIN 25 2A-9
DC130200 PIPE,FROM VALVE TO HEATER PLUGS 40 2B-29 DC140155 RING,SEAL,OIL DRAIN 25 2B-9
DC130201 PIPE,FROM FUEL FILTER TO VALVE 100 2A-29 DC140155 RING, SEAL 55 2B-7
DC130201 PIPE,FROM FUEL FILTER TO VALVE 100 2B-29 DC140155 RING,SEAL 55 2A-7
DC130202 PIPE,AIR ON TURBO CHARGER 65 2A-31 DC140160 RING,SEAL 50 2A-11
DC130202 PIPE, AIR ON TURBO CHARGER 65 2B-31 DC140160 RING, SEAL 50 2B-11
DC130203 PIPE,CHARGE-AIR 100 2A-31 RING,SEAL SOCKET TO CYLINDER
DC130203 PIPE, CHARGE-AIR 100 2B-31 DC140166 290 2A-11
HEAD
DC130207 PIPE,SUCTION 25 2A-47 RING, SEAL SOCKET TO CYLINDER
DC130207 PIPE,SUCTION 25 2B-47 DC140166 290 2B-11
HEAD
DC130208 PIPE,OIL FEED 8 2A-51 RING,SEAL CONSTANT THROTTLE TO
DC140167 195 2A-13
DC130208 PIPE,OIL FEED 8 2B-51 HEAD
PIPE,PLASTIC,RETURN TO CRANK- RING,SEAL CONSTANT THROTTLE TO
DC130210 115 2A-51 DC140167 195 2B-13
CASE HEAD
PIPE,PLASTIC,RETURN TO CRANK- DC140172 RING, SEAL, MAIN OIL PASSAGE 143 2B-5
DC130210 115 2B-51
CASE DC140172 RING, SEAL, CYL/BLOCK 230 2B-5
DC130212 PIPE, SUCTION 5 2A-35 RING, SEAL, SENDER UNIT, OIL PRES-
DC140172 250 2B-5
DC130212 PIPE, SUCTION 5 2B-35 SURE
HOSE, SUCTION LINE TO COMPRES- DC140172 RING,SEAL 30 2A-25
DC130213 66 2A-35
SOR DC140172 RING,SEAL 30 2B-25
HOSE, SUCTION LINE TO COMPRES- DC140172 RING,SEAL,MAIN OIL PASSAGE 143 2A-5
DC130213 66 2B-35
SOR DC140172 RING,SEAL,CYL/BLOCK 230 2A-5
DC130231 PIPE,OIL RETURN 35 2A-51 RING,SEAL,SENDER UNIT,OIL PRES-
DC130231 PIPE,OIL RETURN 35 2B-51 DC140172 250 2A-5
SURE
DC130233 LINE,CONSTANT THROTTLE 200 2A-13 DC140174 RING,SEAL 23 2A-27
DC130233 LINE,CONSTANT THROTTLE 200 2B-13 DC140174 RING,SEAL 23 2B-27
DC130234 PIPE, AT CYLINDER HEAD 180 2A-35 O-RING,T.D.C. SENDER TO CRANK-
DC140178 424 2A-41
DC130234 PIPE, AT CYLINDER HEAD 180 2B-35 CASE
DC130235 PIPE, AT WATER PUMP 183 2A-35 O-RING,T.D.C. SENDER TO CRANK-
DC140178 424 2B-41
DC130235 PIPE, AT WATER PUMP 184 2B-35 CASE

872235 - B25D ADT - Nov 2009

11-31
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC140181 RING, SEAL, INTERMEDIATE FLANGE 107 2B-5 DC150191 BEARING,BIG END,FITTING SIZE 0.10 30 2A-17
DC140181 RING,SEAL,INTERMEDIATE FLANGE 107 2A-5 DC150191 BEARING,BIG END,FITTING SIZE 0.10 30 2B-17
DC140182 RING, SEAL, OIL PASSAGE REAR 131 2B-5 DC150192 BEARING,BIG END,FITTING SIZE 0.25 30 2A-17
RING, SEAL TO PLUG SENDER UNIT DC150192 BEARING,BIG END,FITTING SIZE 0.25 30 2B-17
DC140182 46 2A-49
PORT DC150193 BEARING,BIG END,FITTING SIZE 0.50 30 2A-17
RING, SEAL TO PLUG SENDER UNIT DC150193 BEARING,BIG END,FITTING SIZE 0.50 30 2B-17
DC140182 46 2B-49
PORT DC150194 BEARING,BIG END,FITTING SIZE 0.75 30 2A-17
DC140182 RING,SEAL,OIL PASSAGE REAR 131 2A-5 DC150194 BEARING,BIG END,FITTING SIZE 0.75 30 2B-17
DC140182 RING,Seal TO Fitting 270 2A-53 DC150195 BEARING,BIG END,FITTING SIZE 1.00 30 2A-17
DC140182 RING,Seal TO Fitting 270 2B-53 DC150195 BEARING,BIG END,FITTING SIZE 1.00 30 2B-17
RING,SEAL,INJECTOR TO CYLINDER BUSHING,T.D.C. SENSER TO CRANK-
DC140185 275 2A-11 DC150196 418 2A-41
HEAD CASE
RING, SEAL, INJECTOR TO CYLINDER DC150196 BUSHING,CRANKCASE POSITION UNIT 418 2A-41
DC140185 275 2B-11
HEAD BUSHING,T.D.C. SENSER TO CRANK-
DC150196 418 2B-41
RING,SEAL,INJECTOR TO CYLINDER CASE
DC140186 282 2A-11
HEAD DC150196 BUSHING,CRANKCASE POSITION UNIT 418 2B-41
RING, SEAL, INJECTOR TO CYLINDER
DC140186 282 2B-11 DC150202 BEARING,ROLLER,GUIDE PULLEY 8-7
HEAD DC150205 BEARING,MAIN STANDARD 20 2A-17
DC140187 RING,SEAL PUMP TO CRANKCASE 15 2A-23 DC150205 BEARING,MAIN STANDARD 20 2B-17
DC140187 RING,SEAL PUMP TO CRANKCASE 15 2B-23 DC206155 PISTON RING SET,102.90MM 20 2A-19
DC140188 RING,SEAL 28 2A-27 DC206155 PISTON RING SET,102.90MM 20 2B-19
DC140188 RING,SEAL 28 2B-27 DC220029 GASKET 32 2A-15
DC140189 RING,SEAL PIPE TO SOLENOID VALVE 95 2A-29 DC220029 GASKET 32 2B-15
DC140189 RING,SEAL PIPE TO SOLENOID VALVE 95 2B-29 DC220030 COLLET,VALVE 80 2A-11
RING,SEAL FUEL PIPE TO FUEL FIL-
DC140189 115 2A-29 DC220030 COLLET, VALVE 80 2B-11
TER DC220031 CAP,OIL FILLING 29 2A-15
RING,SEAL FUEL PIPE TO FUEL FIL-
DC140189 115 2B-29 DC220031 CAP,OIL FILLING 29 2B-15
TER DC220100 PLUG, SCREW 50 2B-7
DC140190 RING,SEAL FUEL PIPE TO VALVE 120 2A-29 DC220100 PLUG,SCREW 50 2A-7
DC140190 RING,SEAL FUEL PIPE TO VALVE 120 2B-29 DC220195 PLUG,EXPANSION,40MM 25 2A-11
DC140191 RING,SEAL,AIR PIPE 94 2A-31 DC220314 GASKET 245 2A-35
DC140191 RING, SEAL, AIR PIPE 94 2B-31 DC220314 GASKET 245 2B-35
DC140192 RING,SEAL,CHARGE-AIR PIPE 335 2A-31 DC220407 CLAMP,RUBBER CAP 350 2A-9
DC140192 RING, SEAL, CHARGE-AIR PIPE 335 2B-31 DC220407 CLAMP,RUBBER CAP 350 2B-9
DC140194 SEAL,OIL FRONT CRANKSHAFT 10 2A-47 DC220461 PUMP,HANDLIFT& PREFILTER LATES 1 2A-71
DC140194 SEAL,OIL FRONT CRANKSHAFT 10 2B-47 DC220461 HANDLIFT PUMP & PRE-FILTER 1 2A-75
DC140195 RING, SEAL 35 2A-49 DC220461 PUMP,HANDLIFT& PREFILTER LATES 1 2B-71
DC140195 RING, SEAL 35 2B-49 DC220461 HANDLIFT PUMP & PRE-FILTER 1 2B-75
DC140197 SEAL, OIL CRANKSHAFT REAR 20 2B-7 DC220481 CAP, POWER STEERING PUMP 240 2A-35
DC140197 SEAL,OIL CRANKSHAFT REAR 20 2A-7 DC220481 CAP, POWER STEERING PUMP 240 2B-35
DC140198 KIT,REPAIR,FUEL INJECTION PUMP 17 2A-23 DC220508 FAN, ALTERNATOR PULLEY 259 2A-45
DC140198 KIT,REPAIR,FUEL INJECTION PUMP 17 2B-23 DC220508 FAN, ALTERNATOR PULLEY 259 2B-45
DC140199 RING, SENDER 52 2A-37 DC220543 PLUG, WELCH, 34MM 47 2B-5
DC140199 RING, SENDER 52 2B-37 DC220543 PLUG,EXPANSION,34MM 15 2A-11
DC150126 BUSHING,DRIVE END 15 2A-43 DC220543 PLUG, EXPANSION, 34MM 15 2B-11
DC150126 BUSHING,DRIVE END 15 2B-43 DC220543 PLUG,WELCH,34MM 47 2A-5
DC150156 BUSHING,BENDIX 25 2A-43 DC220545 PLUG,EXPANSION,25MM 25 2A-11
DC150156 BUSHING,BENDIX 25 2B-43 DC220545 PLUG, EXPANSION, 25MM 25 2B-11
DC150157 BEARING, BALL DRIVE END 50 2A-45 DC220549 PLUG, WELCH, 36.2MM 47 2B-5
DC150157 BEARING, BALL DRIVE END 50 2B-45 DC220549 PLUG,EXPANSION,36MM 15 2A-11
DC150158 BUSHING,COMMUTATOR END 45 2A-43 DC220549 PLUG, EXPANSION, 36MM 15 2B-11
DC150158 BUSHING,COMMUTATOR END 45 2B-43 DC220549 PLUG,WELCH,36.2MM 47 2A-5
DC150168 BEARING, BALL SLIP RING SIDE 60 2A-45 DC220562 CAP,RUBBER 347 2A-9
DC150168 BEARING, BALL SLIP RING SIDE 60 2B-45 DC220562 CAP,RUBBER 347 2B-9
DC150174 BUSHING, CAMSHAFT BEARINGS 35 2B-5 DC220735 BALL, OIL PASSAGE FRONT / REAR 65 2B-5
DC150174 BUSHING,CAMSHAFT BEARING 35 2A-5 BALL,FASTENER CONSTANT THROT-
DC150175 BUSHING, CAMSHAFT BEARINGS 41 2B-5 DC220735 TLE 10 2A-11
DC150175 BUSHING,CAMSHAFT BEARING 41 2A-5 BALL, FASTENER CONSTANT THROT-
DC150176 BUSHING 340 2A-13 DC220735 TLE 10 2B-11
DC150176 BUSHING 340 2B-13 DC220735 BALL,LEAK,OIL HOLE PLUG 30 2A-11
DC150183 BEARING,BIG END,STANDARD 30 2A-17 BALL,TO PLUG COOLING WATER
DC150183 BEARING,BIG END,STANDARD 30 2B-17 DC220735 BORE 30 2A-11

872235 - B25D ADT - Nov 2009

11-32
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC220735 BALL, LEAK, OIL HOLE PLUG 30 2B-11 DC221647 SOCKET,PIPE 285 2A-11
BALL, TO PLUG COOLING WATER DC221647 SOCKET, PIPE 285 2B-11
DC220735 30 2B-11
BORE DC221680 HEAD,FUEL FILTER 20 2A-27
DC220735 BALL,OIL PASSAGE FRONT / REAR 65 2A-5 DC221680 HEAD,FUEL FILTER 20 2B-27
DC220737 BALL, REAR, OIL BORE 17 2B-5 DC221726 ELECTRONICS,KSA FLAME START 1 6-7
DC220737 BALL, LOCK TRANSVERSE FUEL DUCT 65 2B-5 DC221726 ELECTRONICS,KSA 514 2A-41
DC220737 BALL, LOCK OIL SUPPLY UNIT PUMP 65 2B-5 DC221726 ELECTRONICS,KSA 514 2B-41
DC220737 BALL,REAR,OIL BORE 17 2A-5 HOUSING,SOCKET FLAME START SYS-
DC221727 520 2A-41
DC220737 BALL,LEAK,OIL HOLE PLUG 30 2A-11 TEM
DC220737 BALL, LEAK, OIL HOLE PLUG 30 2B-11 HOUSING,SOCKET FLAME START SYS-
DC221727 520 2B-41
DC220737 BALL,LOCK TRANSVERSE FUEL DUCT 65 2A-5 TEM
DC220737 BALL,LOCK OIL SUPPLY UNIT PUMP 65 2A-5 DC221728 GASKET,FLAME START SYSTEM 532 2A-41
DC220800 SENDER,UNIT Cooling Water Outlet 235 2A-53 DC221728 GASKET,FLAME START SYSTEM 532 2B-41
DC220800 SENDER,UNIT Cooling Water Outlet 235 2B-53 DC221729 BOOT,FLAME START SYSTEM 538 2A-41
DC220836 CLIP,SECURING 215 2A-39 DC221729 BOOT,FLAME START SYSTEM 538 2B-41
DC220836 CLIP,SECURING 215 2B-39 DC221730 GASKET,FLAME START 556 2A-41
DC220960 LEVER 100 2A-39 DC221730 GASKET,FLAME START 556 2B-41
DC220960 LEVER 100 2B-39 DC221731 BOOT,FLAME START SYSTEM 568 2A-41
DC220980 SOCKET,BALL,CYLINDER TO LEVER 205 2A-39 DC221731 BOOT,FLAME START SYSTEM 568 2B-41
DC220980 SOCKET,BALL,CYLINDER TO LEVER 205 2B-39 DC221734 SENDER,SPEED AT CRANKCASE 412 2A-41
DC220981 PIVOT,BALL 105 2A-39 DC221734 SENDER,SPEED AT TIMING CASE 412 2A-41
DC220981 PIVOT,BALL 105 2B-39 DC221734 SENDER,SPEED AT CRANKCASE 412 2B-41
DC221152 CAP 325 2A-9 DC221734 SENDER,SPEED AT TIMING CASE 412 2B-41
DC221152 CAP 325 2B-9 DC221742 SENDER,OIL PRESSURE 244 2A-5
DC221171 PLUG, SCREW 135 2A-49 DC221742 SENDER, OIL PRESSURE 244 2B-5
DC221171 PLUG, SCREW 135 2B-49 DC221743 SENDER, FUEL TEMPERATURE 242 2B-5
DC221232 BOWL,FILTER 4 2A-75 DC221743 SENDER,Temperature 42 2A-53
DC221232 BOWL,FILTER 4 2B-75 DC221743 SENDER,Temperature 42 2B-53
DC221254 COVER,CAP FOR CRANK MECHANISM 25 2A-7 DC221743 SENDER, OIL TEMPERATURE 132 2A-49
COVER, CAP FOR CRANK MECHA- DC221743 SENDER, OIL TEMPERATURE 132 2B-49
DC221254 25 2B-7
NISM DC221743 SENDER,FUEL TEMPERATURE 242 2A-5
DC221390 HUB,VISCOUS 15 2A-55 DC221746 GASKET,RETURN PIPE TO TURBO 90 2A-51
DC221390 HUB,VISCOUS 15 2B-55 DC221746 GASKET,RETURN PIPE TO TURBO 90 2B-51
DC221391 FAN 5 2A-55 DC221758 COMPRESSOR,LESS Coupling 8 2A-59
DC221391 FAN 5 2B-55 DC221758 COMPRESSOR,LESS Coupling 8 2B-59
DC221526 PAN,OIL 5 2A-9 DC221771 RING,RUBBER 17 2A-41
DC221526 PAN,OIL 5 2B-9 DC221771 RING,RUBBER 17 2B-41
DC221529 GASKET,TAPPET COVER 8-3 DC221799 SLEEVE, FLYWHEEL 11 2B-5
DC221529 GASKET,TAPPET COVER 8-3 DC221799 SLEEVE,FLYWHEEL 11 2A-5
DC221529 GASKET,TAPPET COVER 8-3 DC221800 THROTTLE, TRANSVERSE FUEL DUCT 56 2B-5
DC221529 GASKET,TAPPET COVER 8-5 DC221800 THROTTLE,TRANSVERSE FUEL DUCT 56 2A-5
DC221529 GASKET,TAPPET COVER 8-5 DC221801 NOZZLE, OIL 59 2B-5
DC221529 GASKET,TAPPET COVER 8-5 DC221801 NOZZLE,OIL 59 2A-5
DC221529 GASKET 47 2A-15 DC221802 BALL, FUEL FEED LOCK 65 2B-5
DC221529 GASKET 47 2B-15 DC221802 BALL,FUEL FEED LOCK 65 2A-5
DC221555 BENDIX 10 2A-43 DC221803 BALL, FUEL RETURN LOCK 65 2B-5
DC221555 BENDIX 10 2B-43 DC221803 BALL,FUEL RETURN LOCK 65 2A-5
DC221577 THERMOSTAT,83 Degree 200 2A-53 DC221804 INTERMEDIATE PIECE, OIL PUMP 71 2B-5
DC221577 THERMOSTAT,83 Degree 200 2B-53 DC221804 INTERMEDIATE PIECE,OIL PUMP 71 2A-5
DC221578 ELEMENT,OIL FILTER OM906LA 8-3 DC221805 SLEEVE, OIL PUMP 77 2B-5
DC221578 ELEMENT,OIL FILTER OM906LA 8-3 DC221805 SLEEVE,OIL PUMP 77 2A-5
DC221578 ELEMENT,OIL FILTER OM906LA 8-3 DC221806 INTERMEDIATE PIECE, TURBO, OIL 83 2B-5
DC221578 ELEMENT,OIL FILTER OM906LA 8-3 DC221806 INTERMEDIATE PIECE,TURBO,OIL 83 2A-5
DC221578 ELEMENT,OIL FILTER OM906LA 8-5 DC221807 SLEEVE, PULSE SENDER 89 2B-5
DC221578 ELEMENT,OIL FILTER OM906LA 8-5 DC221807 SLEEVE,PULSE SENDER 89 2A-5
DC221578 ELEMENT,OIL FILTER OM906LA 8-5 DC221809 SLEEVE, CYL/HEAD 155 2B-5
DC221578 ELEMENT, OIL FILTER 25 2A-49 DC221809 SLEEVE,CYL/HEAD 155 2A-5
DC221578 ELEMENT, OIL FILTER 25 2B-49 VALVE, OVERFLOW, RELIEF, 4.5 - 5
DC221810 224 2B-5
DC221582 HOSE,MOLDED 50 2A-31 BAR
DC221582 HOSE, MOLDED 50 2B-31 DC221810 VALVE,OVERFLOW,RELIEF 4.5 - 5 BAR 224 2A-5
DC221587 TURBO CHARGER,WASTEGATE 5 2A-31 DC221812 VALVE, SOLENOID 266 2B-5
DC221587 TURBO CHARGER, WASTEGATE 5 2B-31 DC221812 VALVE,SOLENOID 266 2A-5

872235 - B25D ADT - Nov 2009

11-33
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC221813 VALVE 278 2B-5 DC221842 GUIDE 100 2A-11
DC221813 VALVE 278 2A-5 DC221842 GUIDE 100 2B-11
DC221814 GASKET 290 2B-5 DC221843 SPRING 105 2A-11
DC221814 GASKET 290 2A-5 DC221843 SPRING 105 2B-11
DC221818 GASKET,OIL PAN 17 2A-9 DC221844 RETAINER,SPRING 110 2A-11
DC221818 GASKET,OIL PAN 17 2B-9 DC221844 RETAINER, SPRING 110 2B-11
DC221819 SENDER,OIL LEVEL 80 2A-9 DC221845 VALVE,COLLET 115 2A-11
DC221819 SENDER,OIL LEVEL 80 2B-9 DC221845 VALVE, COLLET 115 2B-11
DC221820 TUBE,GUIDE TOP DIPSTICK 175 2A-9 DC221846 PISTON 120 2A-11
DC221820 TUBE,GUIDE TOP DIPSTICK 175 2B-9 DC221846 PISTON 120 2B-11
DC221821 TUBE,GUIDE BOTTOM DIPSTICK 185 2A-9 DC221847 COVER 130 2A-11
DC221821 TUBE,GUIDE BOTTOM DIPSTICK 185 2B-9 DC221847 COVER 130 2B-11
DC221822 GROMMET 205 2A-9 DC221848 BRIDGE,VALVE 175 2A-11
DC221822 GROMMET 205 2B-9 DC221848 BRIDGE, VALVE 175 2B-11
DC221823 DIPSTICK,OIL 300 2A-9 DC221851 BRACKET,OIL DIPSTICK 335 2A-9
DC221823 DIPSTICK,OIL 300 2B-9 DC221851 BRACKET,OIL DIPSTICK 335 2B-9
DC221825 SEAT,VALVE,INTAKE STANDARD 40 2A-11 BRACKET,CLAMPING,INJECTOR TO
DC221854 300 2A-11
DC221825 SEAT, VALVE, INTAKE STANDARD 40 2B-11 CYL HD
DC221826 SEAT,VALVE,INTAKE REPAIR I,35.37MM 40 2A-11 BRACKET, CLAMPING, INJECTOR TO
DC221854 300 2B-11
SEAT, VALVE, INTAKE REPAIR I, CYL HD
DC221826 40 2B-11
35.37MM DC221855 SPINDLE,ROCKER ARM 320 2A-13
SEAT,VALVE INTAKE REPAIR DC221855 SPINDLE,ROCKER ARM 320 2B-13
DC221827 40 2A-11
II,35.57MM DC221856 ARM,ROCKER,INTAKE 330 2A-13
SEAT, VALVE INTAKE REPAIR II, DC221856 ARM,ROCKER,INTAKE 330 2B-13
DC221827 40 2B-11
35.57MM DC221857 ARM,ROCKER,EXHAUST 335 2A-13
DC221828 SEAT,VALVE EXHAUST STANDARD 40 2A-11 DC221857 ARM,ROCKER,EXHAUST 335 2B-13
DC221828 SEAT, VALVE EXHAUST STANDARD 40 2B-11 DC221858 BRACKET,ROCKER ARM,FRONT 355 2A-13
SEAT,VALVE EXHAUST REPAIR DC221858 BRACKET,ROCKER ARM,FRONT 355 2B-13
DC221829 40 2A-11
I,40.37MM DC221859 BRACKET,ROCKER ARM,CENTRAL 355 2A-13
SEAT, VALVE EXHAUST REPAIR I, DC221859 BRACKET,ROCKER ARM,CENTRAL 355 2B-13
DC221829 40 2B-11
40.37MM DC221860 BRACKET,ROCKER ARM,REAR 355 2A-13
SEAT,VALVE EXHAUST REPAIR DC221860 BRACKET,ROCKER ARM,REAR 355 2B-13
DC221830 40 2A-11
II,40.57MM DC221861 SPRING 360 2A-13
SEAT, VALVE EXHAUST REPAIR II, DC221861 SPRING 360 2B-13
DC221830 40 2B-11
40.57MM DC221862 RING,LOCK 370 2A-13
DC221831 GUIDE,VALVE,INTAKE & EXHAUST,STD 45 2A-11 DC221862 RING,LOCK 370 2B-13
GUIDE, VALVE, INTAKE & EXHAUST, CLAMPING PIECE,ROCKER SHAFT TO
DC221831 45 2B-11 DC221863 375 2A-13
STD HEAD
GUIDE,VALVE,INTAKE & CLAMPING PIECE,ROCKER SHAFT TO
DC221832 45 2A-11 DC221863 375 2B-13
EXHAUST,+0.2MM HEAD
GUIDE, VALVE, INTAKE & EXHAUST, DC221864 COVER,CYLINDER HEAD,PLASTIC 5 2A-15
DC221832 45 2B-11
+0.2MM DC221864 COVER,CYLINDER HEAD,PLASTIC 5 2B-15
GUIDE,VALVE,INTAKE & DC221865 DIAPHRAGM 17 2A-15
DC221833 45 2A-11
EXHAUST,+0.5MM DC221865 DIAPHRAGM 17 2B-15
GUIDE, VALVE, INTAKE & EXHAUST, DC221866 INSERT,COVER TO CYLINDER HEAD 35 2A-15
DC221833 45 2B-11
+0.5MM DC221866 INSERT,COVER TO CYLINDER HEAD 35 2B-15
DC221834 SLEEVE 55 2A-11 DC221867 LOCK 41 2A-15
DC221834 SLEEVE 55 2B-11 DC221867 LOCK 41 2B-15
DC221835 VALVE,INTAKE 60 2A-11 DC221868 GASKET 68 2A-15
DC221835 VALVE, INTAKE 60 2B-11 DC221868 GASKET 68 2B-15
DC221836 VALVE,EXHAUST 60 2A-11 DC221870 GEAR,CRANKSHAFT 15 2A-17
DC221836 VALVE, EXHAUST 60 2B-11 DC221870 GEAR,CRANKSHAFT 15 2B-17
DC221837 SPRING,INTAKE VALVE 70 2A-11 GEAR,CRANKSHAFT,FITTING SIZE -
DC221837 SPRING, INTAKE VALVE 70 2B-11 DC221871 15 2A-17
0.30
DC221838 SPRING,EXHAUST VALVE 70 2A-11 GEAR,CRANKSHAFT,FITTING SIZE -
DC221838 SPRING, EXHAUST VALVE 70 2B-11 DC221871 15 2B-17
0.30
DC221839 RETAINER,SPRING 75 2A-11 DC221872 DAMPER,VIBRATION 35 2A-17
DC221839 RETAINER, SPRING 75 2B-11 DC221872 DAMPER,VIBRATION 35 2B-17
DC221840 HOLDER,SEAL 85 2A-11 DC221873 FLYWHEEL,WITH RING GEAR 55 2A-17
DC221840 HOLDER, SEAL 85 2B-11 DC221873 FLYWHEEL,WITH RING GEAR 55 2B-17
DC221841 VALVE,CONSTANT THROTTLE 95 2A-11 DC221874 GEAR,RING 60 2A-17
DC221841 VALVE, CONSTANT THROTTLE 95 2B-11 DC221874 GEAR,RING 60 2B-17

872235 - B25D ADT - Nov 2009

11-34
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC221875 GEAR,CRANKSHAFT 75 2A-17 DC221903 BRACKET,SOLENOID VALVE 15 2A-29
DC221875 GEAR,CRANKSHAFT 75 2B-17 DC221903 BRACKET,SOLENOID VALVE 15 2B-29
DC221877 PISTON,KIT,STANDARD,102MM 15 2A-19 DC221904 PLUG,HEATER CHARGE AIR PIPE 125 2A-29
DC221877 PISTON,KIT,STANDARD,102MM 15 2B-19 DC221904 PLUG,HEATER CHARGE AIR PIPE 125 2B-29
DC221878 PISTON,102MM,HEIGHT -.30 15 2A-19 DC221906 BRACKET,AIR PIPE AT WATER PUMP 200 2A-31
DC221878 PISTON,102MM,HEIGHT -.30 15 2B-19 DC221906 BRACKET, AIR PIPE AT WATER PUMP 200 2B-31
DC221879 PISTON,102MM,HEIGHT -.60 15 2A-19 DC221915 HOUSING, CHARGING AIR ELBOW 25 2A-37
DC221879 PISTON,102MM,HEIGHT -.60 15 2B-19 DC221915 HOUSING, CHARGING AIR ELBOW 25 2B-37
DC221880 PISTON,102MM,HEIGHT -.90 15 2A-19 GASKET,MANIFOLD TO CYLINDER
DC221918 25 2A-39
DC221880 PISTON,102MM,HEIGHT -.90 15 2B-19 HEAD
DC221881 PIN,PISTON 25 2A-19 GASKET,MANIFOLD TO CYLINDER
DC221918 25 2B-39
DC221881 PIN,PISTON 25 2B-19 HEAD
DC221882 RING,RETAINING 30 2A-19 DC221919 BRACKET 140 2A-39
DC221882 RING,RETAINING 30 2B-19 DC221919 BRACKET 140 2B-39
DC221883 CAMSHAFT 5 2A-21 DC221920 CYLINDER,EXHAUST BRAKE 160 2A-39
DC221883 CAMSHAFT 5 2B-21 DC221920 CYLINDER,EXHAUST BRAKE 160 2B-39
DC221885 PIN,CYLINDRICAL 15 2A-21 DC221921 TUBE,PACER,CYLINDER TO BRACKET 185 2A-39
DC221885 PIN,CYLINDRICAL 15 2B-21 DC221921 TUBE,PACER,CYLINDER TO BRACKET 185 2B-39
FOLLOWER,CAM,INLET/EXHAUST DC221922 UNIT,CONTROL,TIER 2 5 2A-41
DC221886 20 2A-21
VALVES DC221924 SWITCH,ENGINE START/STOP 382 2A-41
FOLLOWER,CAM,INLET/EXHAUST DC221924 SWITCH,ENGINE START/STOP 382 2B-41
DC221886 20 2B-21
VALVES DC221925 BRACKET,START/STOP SWITCH 394 2A-41
DC221887 ROD,PUSH INLET/EXHAUST VALVES 25 2A-21 DC221925 BRACKET,START/STOP SWITCH 394 2B-41
DC221887 ROD,PUSH INLET/EXHAUST VALVES 25 2B-21 DC221926 MOTOR,STARTER 24V/4KW,BOSCH 5 2A-43
DC221888 PUMP,FUEL INJECTION 5 2A-23 DC221926 MOTOR,STARTER 24V/4KW,BOSCH 5 2B-43
DC221888 PUMP,FUEL INJECTION 5 2B-23 DC221928 PIN,SOCKET HOUSING FLAME START 562 2A-41
DC221889 PUMP,FUEL 25 2A-23 DC221928 PIN,SOCKET HOUSING FLAME START 562 2B-41
DC221889 PUMP,FUEL 25 2B-23 DC221930 HOUSING,FRONT 20 2A-43
DC221890 GASKET,FUEL PUMP TO CRANKCASE 30 2A-23 DC221930 HOUSING,FRONT 20 2B-43
DC221890 GASKET,FUEL PUMP TO CRANKCASE 30 2B-23 DC221931 SWITCH,SOLENOID 30 2A-43
DC221891 COVER,INJECTION PUMP 55 2A-23 DC221931 SWITCH,SOLENOID 30 2B-43
DC221891 COVER,INJECTION PUMP 55 2B-23 DC221932 LEVER,CONTROL 35 2A-43
DC221892 PIN,LOCKING COVER ATTACHMENT 60 2A-23 DC221932 LEVER,CONTROL 35 2B-43
DC221892 PIN,LOCKING COVER ATTACHMENT 60 2B-23 DC221934 SWITCH,SOLENOID 80 2A-43
RING,RETAINING COVER ATTACH- DC221934 SWITCH,SOLENOID 80 2B-43
DC221893 65 2A-23
MENT DC221936 BRACKET 40 2A-47
RING,RETAINING COVER ATTACH- DC221936 BRACKET 40 2B-47
DC221893 65 2B-23
MENT DC221937 PUMP,OIL 5 2A-47
DC221894 SPRING,COVER ATTACHMENT 70 2A-23 DC221937 PUMP,OIL 5 2B-47
DC221894 SPRING,COVER ATTACHMENT 70 2B-23 DC221939 COVER, OIL FILTER 15 2A-49
DC221896 FILTER,FUEL COMPLETE UNIT 15 2A-27 DC221939 COVER, OIL FILTER 15 2B-49
DC221896 FILTER,FUEL COMPLETE UNIT 15 2B-27 DC221940 NECK, FILTER 30 2A-49
DC221897 COVER,PRE-FILTER 25 2A-27 DC221940 NECK, FILTER 30 2B-49
DC221897 COVER,PRE-FILTER 25 2B-27 DC221942 GASKET, OIL FILTER TO CRANKCASE 50 2A-49
DC221898 INSERT,FILTER 45 2A-27 DC221942 GASKET, OIL FILTER TO CRANKCASE 50 2B-49
DC221898 INSERT,FILTER 45 2B-27 DC221943 VALVE, PRESSURE RELIEF 70 2A-49
DC221899 KIT,ELEMENT,FUEL FILTER 8-3 DC221943 VALVE, PRESSURE RELIEF 70 2B-49
DC221899 KIT,ELEMENT,FUEL FILTER 8-3 DC221944 ELEMENT, OIL COOLER 105 2A-49
DC221899 KIT,ELEMENT,FUEL FILTER 8-3 DC221944 ELEMENT, OIL COOLER 105 2B-49
DC221899 KIT,ELEMENT,FUEL FILTER 8-5 DC221945 COVER, OIL COOLER 110 2A-49
DC221899 KIT,ELEMENT,FUEL FILTER 8-5 DC221945 COVER, OIL COOLER 110 2B-49
DC221899 KIT,ELEMENT,FUEL FILTER 8-5 DC221946 GASKET, OIL COOLER TO COVER 115 2A-49
DC221899 ELEMENT,FUEL FILTER KIT 50 2A-27 DC221946 GASKET, OIL COOLER TO COVER 115 2B-49
DC221899 ELEMENT,FUEL FILTER KIT 50 2B-27 GASKET, OIL COOLER TO CRANK-
DC221947 125 2A-49
DC221900 ELEMENT,FUEL PRE-FILTER 55 2A-27 CASE
DC221900 ELEMENT,FUEL PRE-FILTER 55 2B-27 GASKET, OIL COOLER TO CRANK-
DC221947 125 2B-49
GASKET,FUEL FILTER TO CYLINDER CASE
DC221901 60 2A-27
HEAD DC221948 GASKET,Water Pump to Crankcase 20 2A-53
GASKET,FUEL FILTER TO CYLINDER DC221948 GASKET,Water Pump to Crankcase 20 2B-53
DC221901 60 2B-27
HEAD DC221949 PUMP,Water with Gaskets 8 2A-53
DC221902 VALVE,SOLENOID 5 2A-29 DC221949 PUMP,Water with Gaskets 8 2B-53
DC221902 VALVE,SOLENOID 5 2B-29 DC221950 GASKET,PIPE Socket to Cyl/Head 100 2A-53

872235 - B25D ADT - Nov 2009

11-35
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC221950 GASKET,PIPE Socket to Cyl/Head 100 2B-53 DC222150 COVER,TIMING CASE 120 2A-7
DC221952 CAP,Rubber to Plug Pipe Socket 275 2A-53 DC222151 GASKET 130 2B-7
DC221952 CAP,Rubber to Plug Pipe Socket 275 2B-53 DC222151 GASKET 130 2A-7
DC221953 PULLEY 285 2A-53 CYLINDER HEAD,C/W VALVES & C/
DC222153 5 2A-11
DC221953 PULLEY 285 2B-53 THROTTLE
DC221958 EYE,LIFTING Rear 75 2A-57 CYLINDER HEAD,C/W VALVES & C/
DC222153 5 2A-13
DC221958 EYE,LIFTING Rear 75 2B-57 THROTTLE
DC221959 CONSOLE 20 2A-59 CYLINDER HEAD, C/W VALVES & C/
DC222153 5 2B-11
DC221959 CONSOLE 20 2B-59 THROTTLE
DC221960 SLEEVE 25 2A-59 CYLINDER HEAD,C/W VALVES & C/
DC222153 5 2B-13
DC221960 SLEEVE 25 2B-59 THROTTLE
DC221961 SLEEVE 30 2A-59 GASKET,CYLINDER HEAD TO CRANK-
DC222155 180 2A-11
DC221961 SLEEVE 30 2B-59 CASE
DC221967 SUPPORT, ALTERNATOR 300 2A-45 GASKET, CYLINDER HEAD TO CRANK-
DC222155 180 2B-11
DC221967 SUPPORT, ALTERNATOR 300 2B-45 CASE
DC221968 BRACKET 305 2A-45 DC222156 COMPRESSOR,WABCO 352CCM 5 2A-33
DC221968 BRACKET 305 2B-45 DC222156 COMPRESSOR,WABCO 352CCM 5 2B-33
DC221977 GASKET,COVER 27 2A-7 DC222157 BEARING,MAIN,FITTING SIZE 0.10 20 2A-17
DC221977 GASKET, COVER 27 2B-7 DC222157 BEARING,MAIN,FITTING SIZE 0.10 20 2B-17
DC222008 COVER,Twin Thermostat Housing 224 2A-53 DC222158 BEARING,MAIN,FITTING SIZE 0.25 20 2A-17
DC222008 COVER,Twin Thermostat Housing 224 2B-53 DC222158 BEARING,MAIN,FITTING SIZE 0.25 20 2B-17
DC222017 RECTIFIER, ALTERNATOR 110 2A-45 DC222159 BEARING,MAIN,FITTING SIZE 0.50 20 2A-17
DC222017 RECTIFIER, ALTERNATOR 110 2B-45 DC222159 BEARING,MAIN,FITTING SIZE 0.50 20 2B-17
DC222018 CONDENSOR, ALTERNATOR 130 2A-45 DC222160 BEARING,MAIN,FITTING SIZE 0.75 20 2A-17
DC222018 CONDENSOR, ALTERNATOR 130 2B-45 DC222160 BEARING,MAIN,FITTING SIZE 0.75 20 2B-17
DC222021 REGULATOR AND CUT-OUT 170 2A-45 DC222161 BEARING,MAIN,FITTING SIZE 1.00 20 2A-17
DC222021 REGULATOR AND CUT-OUT 170 2B-45 DC222161 BEARING,MAIN,FITTING SIZE 1.00 20 2B-17
DC222022 PULLEY, ALTERNATOR 278 2A-45 DC222162 UNIT,CONTROL,TIER 3 5 2B-41
DC222022 PULLEY, ALTERNATOR 278 2B-45 DC222166 BELT,RIBBED 906LA 1939MM 8G 8-5
DC222060 GASKET, C/AIR ELBOW TO CYL HEAD 85 2A-37 DC222166 BELT,RIBBED 906LA 1939MM 8G 8-5
DC222060 GASKET, C/AIR ELBOW TO CYL HEAD 85 2B-37 DC222166 BELT-V,1939MM 315 2A-53
UNIT, SENDER C/AIR PRES/TEMP, 4 DC222166 BELT-V,1939MM 315 2B-53
DC222085 50 2A-37 DC222167 PULLEY,GUIDE 8-7
BAR
UNIT, SENDER C/AIR PRES/TEMP, 4 DC222167 PULLEY,Guide Fuel Feed Pump 320 2A-53
DC222085 50 2B-37 DC222167 PULLEY,Guide Fuel Feed Pump 320 2B-53
BAR
DC222098 GASKET,CONTROL MODULE 250 2A-41 DC222168 TIGHTENER,Belt 345 2A-53
DC222098 GASKET,CONTROL MODULE 250 2B-41 DC222168 TIGHTENER,Belt 345 2B-53
CABLE,CONTROL UNIT TO SHIFT DC222204 BELT-V,1369MM,W/O AIR CON 315 2A-53
DC222101 600 2A-41 DC222204 BELT-V,1369MM,W/O AIR CON 315 2B-53
PANEL
CABLE,CONTROL UNIT TO SHIFT DC222223 ROD,CONNECTING 5 2A-19
DC222101 600 2B-41
PANEL DC222223 ROD,CONNECTING 5 2B-19
DC222114 INJECTOR,COMPLETE 260 2A-11 DC222225 SPACER,FAN 35 2A-55
DC222114 INJECTOR, COMPLETE 260 2B-11 DC222225 SPACER,FAN 35 2B-55
DC222115 MANIFOLD,EXHAUST,END PIECE 14 2A-39 ALTERNATOR, W/O PULLEY 28V/
DC222227 5 2A-45
DC222115 MANIFOLD,EXHAUST,END PIECE 14 2B-39 80AMP
DC222116 MANIFOLD,EXHAUST,MIDDLE PIECE 12 2A-39 ALTERNATOR, W/O PULLEY 28V/
DC222227 5 2B-45
DC222116 MANIFOLD,EXHAUST,MIDDLE PIECE 12 2B-39 80AMP
DC222117 RING,SEAL,3 PIECE EXHAUST 32 2A-39 DC222231 PISTON,102.30MM,HEIGHT -.30 15 2A-19
DC222117 RING,SEAL,3 PIECE EXHAUST 32 2B-39 DC222231 PISTON,102.30MM,HEIGHT -.30 15 2B-19
DC222128 CRANKCASE, C/W CYLINDER LINERS 5 2B-5 DC222232 PISTON,102.60MM,HEIGHT -.60 15 2A-19
DC222128 CRANKCASE,C/W CYLINDER LINERS 5 2A-5 DC222232 PISTON,102.60MM,HEIGHT -.60 15 2B-19
DC222134 GASKET,OIL SEP TO CYL/H/COVER 20 2A-15 DC222233 PISTON,102.90MM,HEIGHT -.90 15 2A-19
DC222134 GASKET,OIL SEP TO CYL/H/COVER 20 2B-15 DC222233 PISTON,102.90MM,HEIGHT -.90 15 2B-19
DC222145 CONNECTOR,retarder 57 2A-53 DC222247 SPRING,BREATHER 18 2A-15
DC222145 CONNECTOR,retarder 57 2B-53 DC222247 SPRING,BREATHER 18 2B-15
DC222147 CABLE,ELECTRIC-ENGINE 41 2A-41 DC260058 KIT,PRE-FILTER ELEMENT 2 2A-75
DC222147 CABLE,ELECTRIC-ENGINE 41 2B-41 DC260058 KIT,PRE-FILTER ELEMENT 2 2B-75
DC222148 FILTER, OIL COMPLETE UNIT 5 2A-49 DC260073 KIT, TERMINAL PARTS 220 2A-45
DC222148 FILTER, OIL COMPLETE UNIT 5 2B-49 DC260073 KIT, TERMINAL PARTS 220 2B-45
DC222149 COVER, TIMING 15 2B-7 DC260098 KIT,GASKET 15 2A-59
DC222149 COVER,TIMING 15 2A-7 DC260098 KIT,GASKET 15 2B-59
DC222150 COVER, TIMING CASE 120 2B-7 DC260106 KIT, GASKET CYLINDER CRANKCASE 314 2B-5

872235 - B25D ADT - Nov 2009

11-36
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
DC260106 KIT,GASKET CYLINDER CRANKCASE 314 2A-5 NSI LINER,TAIL DUCT 2 7-105
DC260108 PISTON RING SET,102MM STD 20 2A-19 NSI SADDLE 3 3-71
DC260108 PISTON RING SET,102MM STD 20 2B-19 NSI PEDAL 3 4-7
DC260109 KIT,SEAL RING 10 2A-23 NSI CIRCLIP,INTERNAL 3 4-15
DC260109 KIT,SEAL RING 10 2B-23 NSI BLOCK,PORT 3 4-47
DC260113 KIT,EXHAUST BRAKE VALVE 120 2A-39 NSI COVER,VALVE 3 5-11
DC260113 KIT,EXHAUST BRAKE VALVE 120 2B-39 NSI BODY 3 6-17
DC260114 KIT,GEARING 95 2A-43 NSI LINER,SIDE,REAR 3 7-105
DC260114 KIT,GEARING 95 2B-43 NSI BASE,PEDAL 4 4-7
DC260115 KIT,GEARING 100 2A-43 NSI SEAL,SHAFT 4 4-15
DC260115 KIT,GEARING 100 2B-43 NSI SCREW,CAP 4 5-11
DC260116 KIT,ARMATURE 105 2A-43 NSI CLAMP 4 6-17
DC260116 KIT,ARMATURE 105 2B-43 NSI LINER,SIDE,MID 4 7-105
DC260117 KIT,Gasket Water Pump 15 2A-53 NSI BODY,PRE CLEANER 4 2A-67
DC260117 KIT,Gasket Water Pump 15 2B-53 NSI BODY,PRE CLEANER 4 2B-67
DC260118 KIT,COUPLING 10 2A-59 NSI SCREW,CAP 5 4-7
DC260118 KIT,COUPLING 10 2B-59 NSI PLUG 5 4-15
DC260125 KIT,CYLINDER HEAD GASKET 390 2A-11 NSI DIAPHRAGM 5 5-11
DC260125 KIT, CYLINDER HEAD GASKET 390 2B-11 NSI SCREW 5 6-17
CRANKSHAFT,C/W MAIN/BIG END NSI LINER,SIDE,FRONT 5 7-105
DC260151 5 2A-17
BEARINGS NSI NUT,WING 5 2A-67
CRANKSHAFT,C/W MAIN/BIG END NSI NUT,WING 5 2B-67
DC260151 5 2B-17
BEARINGS NSI WASHER 6 4-7
DC260152 KIT, REPAIR SCREWS 215 2A-45 NSI O-RING 6 4-15
DC260152 KIT, REPAIR SCREWS 215 2B-45 NSI PIN,PORT PLATE 6 4-47
DC260153 PISTON RING SET,102.30MM 20 2A-19 NSI SPRING,PRESSURE 6 5-11
DC260153 PISTON RING SET,102.30MM 20 2B-19 NSI LINER,HEADBOARD,BOTTOM 6 7-105
DC260154 PISTON RING SET,102.60MM 20 2A-19 NSI RIM BASE 7 3-111
DC260154 PISTON RING SET,102.60MM 20 2B-19 NSI RIM BASE 7 3-111
DC260161 KIT,EXHAUST BRAKE 95 2A-39 NSI RIM BASE 7 3-111
DC260161 KIT,EXHAUST BRAKE 95 2B-39 NSI RIM BASE 7 3-111
DC280018 BUSH,TAPER F'SEAL FITTING 8 10-3 NSI RIM BASE 7 3-113
DC280033 TOOL,IMPACT PULLER INJ/NOZZLES 32 10-5 NSI RIM BASE 7 3-113
DC280046 TOOL,DELIVERY PUMP TESTER 12 10-3 NSI SEAL 7 4-9
DC280056 TOOL,BRACING 5 10-7 NSI O-RING 7 4-15
DC280057 TOOL,INTERNAL PULLER 4 10-7 NSI PISTON,BAIS 7 4-47
DC280062 TOOL,REAMER (D=8,99) 10 10-7 NSI LINER,HEADBOARD,TOP 7 7-105
DC280064 TOOL,VALVE GUIDE HOLE 11 10-7 NSI BODY,AIR CLEANER 7 2A-69
DC280071 TOOL,PISTON RING CLAMPING 7 10-7 NSI BODY,AIR CLEANER 7 2B-69
DC280075 TOOL,PISTON RING PLIERS 6 10-7 NSI STABILISER BAR 8 3-71
DC280096 TOOL,GAUGE CYL.PROTRUSION 20 10-5 NSI PIN 8 4-7
DC280127 TOOL,TUBE WRENCH INJ.LINES 7 10-3 NSI O-RING 8 4-9
DC280134 TOOL,PLIERS PISTON RING 21 10-5 NSI BEARING,SHAFT 8 4-15
DC280147 TOOL,VALVE-LIFTER MERC 15 10-9 NSI O-RING 8 5-11
TOOL,COMPRESSION-RECORDER NSI LINER,INLET BOX,TOP 8 7-105
DC280155 3 10-3
MERC NSI CIRCLIP 9 4-7
DC280160 TESTER,HARDNESS "SKLEROGRAPH" 3 10-7 NSI SHAFT,DRIVE 9 4-15
DC280162 TESTER,COOLING SYSTEM 17 10-3 NSI CONTROL GUIDE 9 4-47
DC280167 OIL CONTAINER,PRIMING LUB.SYST 34 10-5 NSI TUBE,CORE 9 5-11
DC280170 VALVE,SEATRING TURNING CUTTER 7 10-11 NSI SEAL 9 6-17
DC280171 PULLER 16 10-3 NSI LINER,INLET BOX,BOTTOM 9 7-105
DC280178 TESTER,CHARGE AIR PRESSURE 14 10-3 NSI RETAINING PIN 10 3-71
DC280180 HANDLE,SPRING RETAINER 23 10-5 NSI PIN,SPLIT 10 4-7
NSI TUBE 1 3-87 NSI SPRING 10 5-11
NSI KIT,BONNET ASSY 1 7-65 NSI BODY 10 6-17
NSI LINER,TAIL 1 7-105 NSI LINER,BASE,REAR 10 7-105
NSI STUB,BEARING 2 3-87 NSI LOCKING CLIP 11 3-71
NSI HOUSING 2 3-107 NSI CAM 11 4-7
NSI HOUSING 2 4-9 NSI SWASH PLATE 11 4-15
NSI HOUSING,PUMP 2 4-15 NSI CORE 11 5-11
NSI HOUSING,PUMP 2 4-47 NSI CLAMP 11 6-17
NSI BODY,VALVE 2 5-11 NSI LINER,BASE DUCT 11 7-105

872235 - B25D ADT - Nov 2009

11-37
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
NSI PISTON SCREWS 12 3-71 NSI SCREW,ADJUSTING 31 4-47
NSI PIN 12 4-7 NSI CUP 32 4-7
NSI O-RING 12 5-11 NSI NUT,LOCKING 32 4-47
NSI SCREW 12 6-17 NSI SEAL ASSY 33 3-71
NSI LINER,TOP,REAR 12 7-105 NSI SEAL 33 4-7
NSI ROLL PINS 13 3-71 NSI PLUG,VOLUME STOP 33 4-47
NSI BUSH 13 4-7 NSI CAPSCREWS-COVER PLATE 34 3-71
NSI SPOOL 13 4-9 NSI O-RING 34 4-7
NSI PLATE,VALVE 13 4-15 NSI SHAFT COVER-BEARING SEAL 35 3-71
NSI CLIP,SPRING 13 5-11 NSI O-RING 35 4-7
NSI PISTON SEAL ASSY 14 3-71 NSI BEARING 36 3-71
NSI CIRCLIP 14 4-7 NSI O-RING 36 4-7
NSI SLEEVE 14 4-9 NSI GASKET SEAL-TOP COVER 37 3-71
NSI TURNING DISC 14 4-15 NSI BOOT 37 4-7
NSI SLIDE PIN SEALS 15 3-71 NSI ROD,VOLUME STOP 37 4-47
NSI BALL,CHECK 15 4-9 NSI SPACER,WASHER 38 3-71
NSI SLIDE PIN BUSHING 16 3-71 NSI WASHER 38 4-7
NSI PIN,SPLIT 16 4-7 NSI ECCENTRIC SHAFT 39 3-71
NSI SEAL 16 4-15 NSI SPRING 39 4-7
NSI CAM 16 4-47 NSI PLUG 39 4-47
NSI SLIDE PIN COVER PLUGS 17 3-71 NSI BEARING 40 3-71
NSI SWITCH AND HARNESS 17 4-7 NSI PLUG,END 40 4-7
NSI PIN,DOWEL 17 4-15 NSI RETAINER 41 4-7
NSI SLIDE PINS 18 3-71 NSI PLUG 41 4-47
NSI SCREW 18 4-7 NSI SPRING 42 4-7
NSI SLIDE PIN CLAMP BOLTS 19 3-71 NSI SPOOL 43 4-7
NSI SCREW 19 4-7 NSI SPOOL 44 4-7
NSI O-RING 19 4-15 NSI RETAINER ASSY 45 4-7
NSI COPPER WASHER 20 3-71 NSI ADJUSTER SCREW 46 3-71
NSI INSULATOR 20 4-7 NSI SHIM 46 4-7
NSI CAP,END 20 4-9 NSI DAMPING RING 47 3-71
NSI COVER,REAR 20 4-15 NSI SPRING 47 4-7
NSI BLANKING PLUG 21 3-71 NSI COMPRESSION SPRING 48 3-71
NSI BRACKET 21 4-7 NSI SPRING 48 4-7
NSI RETAINER RING,INTERNAL 21 4-47 NSI ADJUSTER CASSETTE 49 3-71
NSI BRACKET 22 4-7 NSI SPRING 49 4-7
NSI CAPSCREW 22 4-15 NSI BEVEL GEAR-TORQUE LIMITER 50 3-71
NSI PLUG 22 4-47 NSI PISTON 50 4-7
NSI NUT 23 4-7 NSI ADJUSTER GEAR SEGMENT 51 3-73
NSI O-RING 23 4-15 NSI RETAINING BOLT 52 3-73
NSI END COVER PLUG 24 3-71 NSI COUNTERSUNK BOLT 53 3-73
NSI WASHER,LOCK 24 4-7 NSI GASKET SEAL 54 3-73
NSI PLUG 24 4-15 RE56098 CLAMP,WD 1 2A-77
NSI PLUG 24 4-47 RE56098 CLAMP,WD 1 2B-77
NSI CIRCLIPS 25 3-71 ST20032 BEARING,DEEP GROOVE BALL 58 3-67
NSI CLAMP 25 4-7 T105773 GUIDE 1 4-55
NSI CAPSCREW 25 4-15 T105773 GUIDE 1 4-57
NSI SPRINGS 26 3-71 T55224 BUMPER 12 7-39
NSI SCREW,CAP 26 4-7 Z0630001
WASHER 030 3-47
NSI PLUG,ORB 26 4-47 048
NSI ACTUATOR BLOCK 27 3-71 Z0630001
WASHER 060 3-27
NSI SPACER 27 4-7 048
NSI ADJUSTER SLEEVES GEARS 28 3-71 Z0630001
WASHER 114 3-27
NSI STOP 28 4-7 048
NSI PLUG,VOLUME STOP 28 4-47 Z0630502
RING,RETAINING 172 3-35
NSI ADJUSTER SLEEVES 29 3-71 228
NSI PISTONS 30 3-71 Z0630502
RING,RETAINING 370 3-37
NSI CLUTCH, LIMITED SLIP DIFF 030 3-81 228
NSI CLUTCH, LIMITED SLIP DIFF 030 3-103 Z0630502
RING,RETAINING 380 3-37
NSI HOUSING 30 4-7 228
NSI SCREW,CAP HD 30 4-47 Z0630503
RING,SNAP 580 3-11
NSI LOAD PLATE 31 3-71 015

872235 - B25D ADT - Nov 2009

11-38
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
Z0634801 ZF100101 SCREW,CAP 402 3-7
RING,SEALING /140 3-39
045 ZF100110 SCREW,HEX 620 3-11
Z0634801 ZF100115 SPRING,COMPRESSION 210 3-35
RING,SEALING 080 3-25
063 ZF100115 SPRING,COMPRESSION 410 3-37
Z0634801 ZF100115 SPRING,COMPRESSION 420 3-37
RING,SEALING 110 3-49
063 ZF100117 SCREW,HEX 670 3-33
Z0634801 ZF100128 WASHER 050 3-49
RING,SEALING 124 3-49
151 ZF100128 WASHER 370 3-13
Z0634801 ZF100128 WASHER 520 3-43
RING,SEALING 180 3-5
151 ZF100128 WASHER 530 3-43
Z0634801 ZF100128 WASHER 670 3-33
RING,SEALING 190 3-5
152 ZF100156 PLUG,SCREW 160 3-5
Z0634801 ZF100157 WASHER 120 3-7
RING,SEALING 300 3-7
152 ZF100158 WASHER 210 3-7
Z0634801 ZF100159 SCREW,CAP 420 3-9
RING,SEALING 540 3-11
152 ZF100160 WASHER 370 3-7
Z0634801 ZF100160 WASHER 400 3-7
RING,SEALING 760 3-11
152 ZF100160 WASHER 402 3-7
Z0637835 ZF100160 WASHER 404 3-7
UNION SCREW 300 3-7
033
ZF100160 WASHER 410 3-7
Z0732041
SPRING,COMPRESSION 030 3-13 ZF100160 WASHER 414 3-7
934
ZF100160 WASHER 420 3-9
Z0734401
RING,PISTON 380 3-7 ZF100160 WASHER 430 3-9
270
ZF100160 WASHER 440 3-9
Z0750116
BEARING,BALL /260 3-45 ZF100162 SCREW,CAP 370 3-7
266
ZF100163 SCREW,CAP 410 3-7
Z4139320
RING,STATOR 010 3-13 ZF100163 SCREW,CAP 414 3-7
085
ZF100164 SCREW,CAP 430 3-9
Z4139330
DIAPHRAGM 1 3-3 ZF100165 SCREW,CAP 440 3-9
600
ZF100166 SCREW,UNION 540 3-11
ZF100004 STUD,GROOVED 810 3-47
ZF100166 SCREW,UNION 760 3-11
ZF100017 SCREW, HEX 368 3-93
ZF100167 RING,SNAP 590 3-11
ZF100018 HEXAGON SCREW 574 3-43
ZF100169 SCREW,HEX 610 3-11
ZF100026 SCREW,CAP 320 3-35
ZF100170 SNAP,RING 650 3-9
ZF100026 SCREW,CAP 530 3-37
ZF100170 RING,SNAP 650 3-9
ZF100026 SCREW,CAP 580 3-37
ZF100172 SCREW,HEX 100 3-13
ZF100026 SCREW,CAP /210 3-39
ZF100173 SCREW,HEX 370 3-13
ZF100027 SCREW,CAP 400 3-7
ZF100174 RING,SNAP 130 3-17
ZF100027 SCREW,CAP 404 3-7
ZF100175 SHIM,END 180 3-17
ZF100061 SCREW,CAP 120 3-83
ZF100176 PLUG,SCREW 014 3-27
ZF100061 SCREW,CAP 120 3-105
ZF100176 PLUG,SCREW 358 3-27
ZF100074 PIN,SLOTTED 230 3-81
ZF100176 PLUG,SCREW 454 3-29
ZF100074 PIN,SLOTTED 230 3-103
ZF100176 SCREW,PLUG 464 3-29
ZF100075 WASHER 300 3-81
ZF100177 SCREW,HEXAGON 060 3-27
ZF100075 WASHER 300 3-103
ZF100178 SCREW,HEXAGON 114 3-27
ZF100076 NUT,HEXAGON 320 3-81
ZF100179 WASHER 310 3-27
ZF100076 NUT,HEXAGON 320 3-103
ZF100180 WASHER,TAB 320 3-27
ZF100077 RING,SNAP 020 3-83
ZF100181 SCREW, HEX 360 3-93
ZF100077 SNAP RING 20 3-97
ZF100182 STUD 430 3-29
ZF100077 RING,SNAP 020 3-105
ZF100183 WASHER 430 3-29
ZF100078 WASHER,THRUST 030 3-83
ZF100184 NUT,HEX 430 3-29
ZF100078 WASHER, THRUST 30 3-97
ZF100185 PLUG 440 3-29
ZF100078 WASHER,THRUST 030 3-105
ZF100186 WASHER 050 3-35
ZF100079 WASHER,THRUST 036 3-83
ZF100186 WASHER 200 3-37
ZF100079 WASHER,THRUST 036 3-105
ZF100186 WASHER 210 3-37
ZF100080 PIN,DRIVING 100 3-83
ZF100187 WASHER 170 3-35
ZF100080 PIN, DRIVING 100 3-97
ZF100187 WASHER 350 3-37
ZF100080 PIN,DRIVING 100 3-105
ZF100187 WASHER 360 3-37
ZF100086 NUT,ADJUSTING 220 3-81
ZF100189 NUT,SLOTTED 060 3-41
ZF100086 NUT,ADJUSTING 220 3-103
ZF100190 SCREW,HEX 050 3-49
ZF100087 SCREW,LOCKING 040 3-81
ZF100190 HEXAGON SCREW 520 3-43
ZF100087 SCREW,LOCKING 040 3-103
ZF100190 HEXAGON SCREW 540 3-43

872235 - B25D ADT - Nov 2009

11-39
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF100191 HEXAGON SCREW 530 3-43 ZF140077 RING,SEALING 600 3-11
ZF100192 SCREW PLUG 550 3-43 ZF140077 RING,SEALING 610 3-11
ZF100193 TAB WASHER 572 3-43 ZF140077 RING,SEALING 620 3-11
ZF100195 PLUG,SCREW 020 3-45 ZF140077 RING,SEALING 630 3-11
ZF100197 SCREW,CAP 150 3-45 ZF140079 O-RING 810 3-11
ZF100199 WASHER /070 3-45 ZF140081 O-RING 390 3-13
ZF100200 SCREW,CAP /310 3-45 ZF140084 SEAL,LIP RING 020 3-21
ZF100201 WASHER /310 3-45 ZF140084 SEAL,LIP RING 020 3-19
ZF100202 WASHER,1.00 450 3-45 ZF140086 O-RING 480 3-17
ZF100203 SCREW,HEXAGON 030 3-47 ZF140087 SEAL,LIP RING 030 3-21
ZF100204 SCREW,CAP 550 3-47 ZF140087 SEAL,LIP RING 030 3-19
ZF100206 PLUG,SCREW 110 3-49 ZF140088 SEAL,LIP RING 030 3-25
ZF100207 WASHER, FLANGE NUT 470 3-95 ZF140088 SEAL,LIP RING 040 3-27
ZF100208 NUT, FLANGE 480 3-95 ZF140089 RING,SEALING 014 3-27
ZF100233 PIN, SLOTTED 224 3-91 ZF140089 RING,SEALING 358 3-27
ZF100233 PIN, SLOTTED 340 3-93 ZF140089 RING,SEALING 454 3-29
ZF100234 PIN, SLOT 232 3-93 ZF140089 RING,SEALING 464 3-29
ZF100235 SCREW, HEX 250 3-93 ZF140090 SEAL,SHAFT 020 3-27
ZF100236 SCREW, LOCKING 230 3-93 ZF140091 O-RING 380 3-29
ZF100237 PLUG, SCREW 256 3-93 ZF140091 O-RING,4X1.5 660 3-33
ZF100323 SCREW,CAP 330 3-7 ZF140093 O-RING 120 3-35
ZF100323 SCREW,CAP 630 3-11 ZF140093 O-RING 270 3-37
ZF100324 WASHER 382 3-7 ZF140094 O-RING 150 3-35
ZF100325 SCREW,CAP 600 3-11 ZF140094 O-RING 310 3-37
ZF100326 PIN,SLOT 700 3-9 ZF140094 O-RING 320 3-37
ZF100327 PIN,SLOT 704 3-9 ZF140095 SEALING RING 550 3-43
ZF100328 SCREW,CAP 850 3-11 ZF140096 O-RING 560 3-43
ZF100329 WASHER 046 3-17 ZF140097 O-RING 590 3-43
ZF100330 WASHER 222 3-27 ZF140098 RING,SEALING 020 3-45
ZF100331 SCREW,HEX 330 3-27 ZF140099 O-RING /250 3-45
ZF100332 WASHER 320 3-35 ZF140100 O-RING 590 3-47
ZF100332 WASHER 530 3-37 ZF140102 O-RING 624 3-47
ZF100332 WASHER 580 3-37 ZF140103 O-RING 012 3-49
ZF100332 WASHER /210 3-39 ZF140104 RING,SEALING 150 3-49
ZF100333 PLUG,SCREW 600 3-31 ZF140115 RING, SEALING 258 3-93
ZF100334 SCREW,CAP /240 3-45 ZF140116 SEAL, SHAFT 350 3-93
ZF100335 SCREW,CAP 640 3-47 ZF140159 O-RING 384 3-7
ZF100337 WASHER,0.80 450 3-45 ZF140160 O-RING 790 3-11
ZF100338 WASHER,0.50 450 3-45 ZF140161 WASHER,SEALING 130 3-13
ZF120004 PLUG,SCREW 100 3-49 ZF140162 SEAL,LIP RING 080 3-17
ZF120004 PLUG,SCREW 190 3-5 ZF140163 SEAL,LIP RING 090 3-17
ZF120005 PLUG,SCREW 180 3-5 ZF140164 RING,SEALING 210 3-17
ZF120006 ORIFICE,0.8 200 3-35 ZF140165 RING,SEALING 250 3-17
ZF120006 ORIFICE,0.8 206 3-35 ZF140166 SEAL,LIP RING 440 3-17
ZF120006 ORIFICE,0.8 402 3-37 ZF140167 SEAL,LIP RING 470 3-17
ZF120006 ORIFICE,0.8 404 3-37 ZF140168 O-RING,40X3 420 3-29
ZF120006 ORIFICE,0.8 406 3-37 ZF140169 RING,SEALING /190 3-45
ZF120006 ORIFICE,0.8 408 3-37 ZF140170 RING,SEALING /200 3-45
ZF120009 PLUG,SCREW 080 3-25 ZF140171 SEAL, SHAFT 280 3-93
ZF120014 PLUG,SCREW /140 3-39 ZF140176 O-RING 594 3-47
ZF120034 ORIFICE,0.7 202 3-35 ZF150030 BEARING,ROLLER 100 3-81
ZF120035 ORIFICE,1.00 204 3-35 ZF150030 BEARING,ROLLER 100 3-103
ZF140008 O-RING 11 3-107 ZF150040 BEARING, ROLLER 200 3-91
ZF140041 SEAL,SHAFT 280 3-81 ZF150047 BEARING,ROLLER 170 3-81
ZF140041 SEAL,SHAFT 280 3-103 ZF150047 BEARING,ROLLER 170 3-103
ZF140069 SEALING RING 114 3-49 ZF150048 BEARING,ROLLER 200 3-81
ZF140070 RING,SEALING 100 3-49 ZF150048 BEARING,ROLLER 200 3-103
ZF140074 RING,SEALING 500 3-5 ZF150082 BEARING,ROLLER 050 3-81
ZF140075 SEAL,SHAFT 510 3-11 ZF150082 BEARING,ROLLER 050 3-103
ZF140075 WASHER,SEALING 520 3-5 ZF150092 BEARING, ROLLER 050 3-91
ZF140076 O-RING 520 3-11 ZF150093 BEARING, ROLLER 080 3-91
ZF140077 SEALING RING 540 3-43 ZF150094 BEARING, ROLLER 100 3-91

872235 - B25D ADT - Nov 2009

11-40
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF150095 BEARING, ROLLER 122 3-91 ZF160391 SHIM,1.6 280 3-15
ZF150096 BEARING, ROLLER 082 3-91 ZF160392 SHIM,1.4 280 3-15
ZF150097 BEARING, ROLLER 214 3-91 ZF160393 SHIM,1.2 280 3-15
ZF150132 SLEEVE,NEEDLE /200 3-27 ZF160394 SHIM,1.0 280 3-15
ZF150133 BEARING,BALL /090 3-45 ZF160395 RING,RETAINING 050 3-17
ZF150134 BEARING,BALL 390 3-7 ZF160397 RING,RETAINING 460 3-17
ZF160193 WASHER,S=0,7 130 3-81 ZF160398 SHIM,END 120 3-19
ZF160193 WASHER,0.7 130 3-103 ZF160399 SHIM,1.20 250 3-27
ZF160194 WASHER,S=0,8 130 3-81 ZF160400 SHIM,1.15 250 3-27
ZF160194 WASHER,0.8 130 3-103 ZF160401 SHIM,1.10 250 3-27
ZF160195 WASHER,S=0,9 130 3-81 ZF160402 SHIM,1.05 250 3-27
ZF160195 WASHER,0.9 130 3-103 ZF160403 SHIM,1.00 250 3-27
ZF160196 WASHER,S=1,0 130 3-81 ZF160404 SHIM,0.95 250 3-27
ZF160196 WASHER,1.0 130 3-103 ZF160405 SHIM,0.90 250 3-27
ZF160197 WASHER,S=1,1 130 3-81 ZF160406 SHIM,0.85 250 3-27
ZF160197 WASHER,1.1 130 3-103 ZF160407 SHIM,0.80 250 3-27
ZF160198 WASHER,S=1,2 130 3-81 ZF160408 SHIM,0.60 250 3-27
ZF160198 WASHER,1.2 130 3-103 ZF160409 SHIM,0.40 250 3-27
ZF160199 WASHER,S=1,3 130 3-81 ZF160410 BEARING,TAPER ROLLER 260 3-27
ZF160199 WASHER,1.3 130 3-103 ZF160411 FLANGE,OUTPUT 300 3-27
ZF160200 WASHER,S=1,4 130 3-81 ZF160412 SHIM,6.00 380 3-29
ZF160200 WASHER,1.4 130 3-103 ZF160412 WASHER,6.00 640 3-31
ZF160201 WASHER,S=1,5 130 3-81 ZF160413 SHIM,5.80 380 3-29
ZF160201 WASHER,1.5 130 3-103 ZF160413 WASHER,5.80 640 3-31
ZF160203 SPACER,WASHER S=8,8 080 3-81 ZF160414 SHIM,5.60 380 3-29
ZF160204 SPACER,WASHER S=8,7 080 3-81 ZF160414 WASHER,5.60 640 3-31
ZF160204 SPACER,WASHER,8.7 080 3-103 ZF160415 SHIM,5.40 380 3-29
ZF160205 SPACER,WASHER S=8,6 080 3-81 ZF160415 WASHER,5.40 640 3-31
ZF160205 SPACER,WASHER,8.6 080 3-103 ZF160416 SHIM,5.20 380 3-29
ZF160206 SPACER,WASHER S=8,5 080 3-81 ZF160416 WASHER,5.20 640 3-31
ZF160206 SPACER,WASHER,8.5 080 3-103 ZF160417 SHIM,5.00 380 3-29
ZF160207 SPACER,WASHER S=8,4 080 3-81 ZF160417 WASHER,5.00 640 3-31
ZF160207 SPACER,WASHER,8.4 080 3-103 ZF160418 SHIM,4.80 380 3-29
ZF160208 SPACER,WASHER S=8,3 080 3-81 ZF160418 WASHER,4.80 640 3-31
ZF160208 SPACER,WASHER,8.3 080 3-103 ZF160419 SHIM,4.60 380 3-29
ZF160209 SPACER,WASHER S=8,9 080 3-81 ZF160419 WASHER,4.60 640 3-31
ZF160209 SPACER,WASHER,8.9 080 3-103 ZF160420 SHIM,4.40 380 3-29
ZF160210 SPACER,WASHER S=9,1 080 3-81 ZF160420 WASHER,4.40 640 3-31
ZF160210 SPACER,WASHER,9.1 080 3-103 ZF160421 SHIM,4.20 380 3-29
ZF160211 SPACER,WASHER S=9,2 080 3-81 ZF160421 WASHER,4.20 640 3-31
ZF160211 SPACER,WASHER,9.2 080 3-103 ZF160422 SHIM,4.00 380 3-29
ZF160212 SPACER,WASHER S=9,3 080 3-81 ZF160422 WASHER,4.00 640 3-31
ZF160212 SPACER,WASHER,9.3 080 3-103 ZF160423 SHIM,3.80 380 3-29
ZF160213 SPACER,WASHER S=9,4 080 3-81 ZF160423 WASHER,3.80 640 3-31
ZF160213 SPACER,WASHER,9.4 080 3-103 ZF160424 SHIM,3.60 380 3-29
ZF160232 WASHER,S=0,2 130 3-81 ZF160424 WASHER,3.60 640 3-31
ZF160232 WASHER,0.2 130 3-103 ZF160425 SHIM,3.20 380 3-29
ZF160233 WASHER,S=0,1 130 3-81 ZF160425 WASHER,3.20 640 3-31
ZF160233 WASHER,0.1 130 3-103 ZF160426 SHIM,3.00 380 3-29
ZF160379 RING,RETAINING 130 3-7 ZF160426 WASHER,3.00 640 3-31
ZF160380 RING,SPACER 170 3-7 ZF160427 SHIM,2.90 380 3-29
ZF160381 RING,RETAINING 220 3-7 ZF160427 WASHER,2.90 640 3-31
ZF160382 RING,SPACER 270 3-7 ZF160428 SHIM,2.80 380 3-29
ZF160383 RING,RETAINING 490 3-13 ZF160428 WASHER,2.80 640 3-31
ZF160384 RING,RETAINING /170 3-15 ZF160429 SHIM,2.70 380 3-29
ZF160384 RING,RETAINING /190 3-15 ZF160429 WASHER,2.70 640 3-31
ZF160385 RING,RETAINING /170 3-15 ZF160430 SHIM,2.60 380 3-29
ZF160386 WASHER,AXIAL,1.8 240 3-15 ZF160430 WASHER,2.60 640 3-31
ZF160387 WASHER,AXIAL,1.5 240 3-15 ZF160431 SHIM,2.50 380 3-29
ZF160388 WASHER,AXIAL,1.2 240 3-15 ZF160431 WASHER,2.50 640 3-31
ZF160389 WASHER,AXIAL,1.13 240 3-15 ZF160432 SHIM,2.40 380 3-29
ZF160390 SHIM,1.8 280 3-15 ZF160432 WASHER,2.40 640 3-33

872235 - B25D ADT - Nov 2009

11-41
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF160433 SHIM,2.20 380 3-29 ZF160530 SHIM, 2.1 228 3-93
ZF160433 WASHER,2.20 640 3-33 ZF160531 SHIM, 2.15 228 3-93
ZF160434 SHIM,2.10 380 3-29 ZF160532 SHIM, 2.2 228 3-93
ZF160434 WASHER,2.10 640 3-33 ZF160533 SHIM, 2.25 228 3-93
ZF160435 SHIM,2.00 380 3-29 ZF160534 SHIM, 2.3 228 3-93
ZF160435 WASHER,2.00 640 3-33 ZF160535 SHIM, 2.35 228 3-93
ZF160436 SHIM,1.90 380 3-29 ZF160536 SHIM, 2.4 228 3-93
ZF160436 WASHER,1.90 640 3-33 ZF160537 SHIM, 2.45 228 3-93
ZF160437 SHIM,1.80 380 3-29 ZF160538 SHIM, 2.5 228 3-93
ZF160437 WASHER,1.80 640 3-33 ZF160539 RING,RETAINING 318 3-93
ZF160438 SHIM,1.70 380 3-29 ZF160540 WASHER,THRUST 319 3-93
ZF160438 WASHER,1.70 640 3-33 ZF160541 NUT, HEX 322 3-93
ZF160439 SHIM,1.60 380 3-29 ZF160542 RING, RETAINING 346 3-93
ZF160439 WASHER,1.60 640 3-33 ZF160543 RETAINER, SEAL 380 3-93
ZF160440 SHIM,1.50 380 3-29 ZF160777 SHIELD, DUST 464 3-95
ZF160440 WASHER,1.50 640 3-33 ZF180016 PIPE 510 3-5
ZF160441 SHIM,1.40 380 3-29 ZF180017 PIPE 290 3-7
ZF160441 WASHER,1.40 640 3-33 ZF180018 PIPE 530 3-11
ZF160442 SHIM,1.30 380 3-29 ZF180020 PIPE 080 3-23
ZF160442 WASHER,1.30 640 3-33 ZF180021 PIPE 170 3-25
ZF160443 SHIM,1.20 380 3-29 ZF200101 DUST,PROTECTOR 428 3-81
ZF160443 WASHER,1.20 640 3-33 ZF200101 DUST,PROTECTOR 428 3-103
ZF160444 SHIM,1.00 380 3-29 ZF200105 CAP,SEALING 014 3-83
ZF160444 WASHER,1.00 640 3-33 ZF200105 CAP, SEAL 14 3-97
ZF160445 SHIM,0.80 380 3-29 ZF200105 SEALING,CAP 014 3-105
ZF160445 WASHER,0.80 640 3-33 ZF200106 O.CLUTCH DISC,2.2 040 3-83
ZF160447 SHIM,2.60 170 3-45 ZF200106 O.CLUTCH DISC, 2.2 40 3-97
ZF160448 SHIM,2.50 170 3-45 ZF200106 O.CLUTCH DISC,2.2 040 3-105
ZF160449 SHIM,2.00 170 3-45 ZF200107 O.CLUTCH DISC,2.3 040 3-83
ZF160450 SHIM,1.90 170 3-45 ZF200107 O.CLUTCH DISC, 2.3 40 3-97
ZF160451 SHIM,1.80 170 3-45 ZF200107 O.CLUTCH DISC,2.3 040 3-105
ZF160452 SHIM,1.70 170 3-45 ZF200108 O.CLUTCH DISC,2.4 040 3-83
ZF160453 SHIM,1.50 170 3-45 ZF200108 O.CLUTCH DISC, 2.4 40 3-97
ZF160454 SHIM,1.20 170 3-45 ZF200108 O.CLUTCH DISC,2.4 040 3-105
ZF160455 SHIM,1.10 170 3-45 ZF200109 O.CLUTCH DISC,2.5 040 3-83
ZF160456 SHIM,1.00 170 3-45 ZF200109 O.CLUTCH DISC, 2.5 40 3-97
ZF160468 SHIM,RING,90X110X2 240 3-47 ZF200109 O.CLUTCH DISC,2.5 040 3-105
ZF160469 SHIM,RING,90X110X1.8 240 3-47 ZF200110 O.CLUTCH DISC,2.1 040 3-83
ZF160470 SHIM,RING,90X110X1.6 240 3-47 ZF200110 O.CLUTCH DISC, 2.1 40 3-97
ZF160471 SHIM,RING,90X110X1.4 240 3-47 ZF200110 O.CLUTCH DISC,2.1 040 3-105
ZF160472 SHIM,RING,90X110X1.2 240 3-47 ZF200111 I.CLUTCH DISC 050 3-83
ZF160473 SHIM,RING,90X110X1.1 240 3-47 ZF200111 I.CLUTCH DISC 50 3-97
ZF160474 SHIM,RING,90X110X1.0 240 3-47 ZF200111 I.CLUTCH DISC 050 3-105
ZF160475 SHIM,RING,90X110X0.5 240 3-47 ZF200113 DIFF AXLE 070 3-83
ZF160476 SHIM,RING,90X110X0.3 240 3-47 ZF200113 DIFF AXLE 70 3-97
ZF160477 SHIM,RING,90X110X0.2 240 3-47 ZF200113 AXLE,DIFF 070 3-105
ZF160478 SHIM,RING,90X110X0.1 240 3-47 ZF200115 GEAR,DIFF BEVEL 090 3-83
ZF160479 RING,RETAINING 570 3-47 ZF200115 GEAR, DIFF BEVEL 90 3-97
ZF160480 RING,RETAINING 600 3-47 ZF200115 GEAR,DIFF BEVEL 090 3-105
ZF160481 WASHER,AXIAL,15X28X1 240 3-15 ZF200129 FLANGE,INPUT 420 3-81
ZF160518 SPACER, WASHER, 19.5 140 3-91 ZF200129 FLANGE,INPUT 420 3-103
ZF160519 SPACER, WASHER, 19.6 140 3-91 ZF200165 SHAFT, INPUT 420 3-93
ZF160520 SPACER, WASHER, 19.7 140 3-91 ZF200175 HOUSING,CLUTCH LIMITED SLIP DIFF 010 3-83
ZF160521 SPACER, WASHER, 19.8 140 3-91 ZF200175 HOUSING,CLUTCH LIMITED SLIP DIFF 010 3-105
ZF160522 SPACER, WASHER, 19.9 140 3-91 ZF200176 HOUSING,DIFF 110 3-83
ZF160523 SPACER, WASHER, 20.1 140 3-91 ZF200176 HOUSING,DIFF 110 3-105
ZF160524 SPACER, WASHER, 20.2 140 3-91 ZF200182 GEAR,BEVEL SET 500 3-81
ZF160525 SPACER, WASHER, 20.3 140 3-91 ZF200182 GEAR,BEVEL SET 500 3-103
ZF160526 SPACER, WASHER, 20.4 140 3-91 ZF200185 GEAR,AXLE BEVEL 080 3-83
ZF160527 SPACER, WASHER, 20.5 140 3-91 ZF200185 GEAR, AXLE BEVEL 80 3-97
ZF160528 SHIM, 2.0 228 3-93 ZF200185 AXLE,BEVEL GEAR 080 3-105
ZF160529 SHIM, 2.05 228 3-93 ZF200233 HOUSING, AXLE DRIVE 020 3-91

872235 - B25D ADT - Nov 2009

11-42
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF200234 NUT, ADJUSTING 220 3-91 ZF200520 CROWN WHEEL 030 3-91
ZF200235 NUT, ADJUSTING 222 3-91 ZF200521 PINION 031 3-91
ZF200236 BUSH, BEARING 288 3-93 ZF200524 O. CLUTCH DISC,2.5 400 3-17
ZF200237 COVER 328 3-93 ZF200525 O. CLUTCH DISC,2.0 400 3-17
ZF200238 GEAR, SPUR 610 3-95 ZF200526 O. CLUTCH DISC,3.0 400 3-17
ZF200239 GEAR, SPUR 630 3-95 ZF200527 I.CLUTCH DISC /160 3-45
ZF200245 SPACER RING, 22,5 114 3-91 ZF200528 O.CLUTCH DISC,3.5 /170 3-45
ZF200245 SPACER RING, 22.5 168 3-91 ZF200529 O.CLUTCH DISC,4.0 /170 3-45
ZF200252 RING, SPACER 140 3-91 ZF210188 PLATE, SELECTOR INDICATOR /390 3-51
ZF200253 SHIM, 6,2 144 3-91 ZF210192 CAP,SEALING 100 3-5
ZF200254 SHIM, 6,1 144 3-91 ZF210193 GASKET 020 3-47
ZF200255 SHIM, 6,0 144 3-91 ZF210193 GASKET 550 3-5
ZF200256 SHIM, 5,9 144 3-91 ZF210194 COVER 570 3-5
ZF200257 SHIM, 5,8 144 3-91 ZF210202 PISTON 150 3-7
ZF200258 SPACER RING, 22.5 166 3-91 ZF210203 SPRING,COMPRESSION 160 3-7
ZF200259 SPACER RING, 22.6 166 3-91 ZF210204 PIN,CYLINDRICAL 180 3-7
ZF200260 SPACER RING, 22.7 166 3-91 ZF210204 PIN,CYLINDRICAL 280 3-7
ZF200261 SPACER RING, 22.8 166 3-91 ZF210205 PISTON 190 3-7
ZF200262 SPACER RING, 22.9 166 3-91 ZF210206 SPRING,COMPRESSION 200 3-7
ZF200263 SPACER RING, 23.0 166 3-91 ZF210207 PISTON 250 3-7
ZF200264 SPACER RING, 23.1 166 3-91 ZF210208 SPRING,COMPRESSION 260 3-7
ZF200265 SPACER RING, 23.2 166 3-91 ZF210215 GEAR 550 3-11
ZF200266 SPACER RING, 23.3 166 3-91 ZF210216 GEAR 560 3-11
ZF200267 SPACER RING, 23.4 166 3-91 ZF210217 BEARING,ROLLER 570 3-11
ZF200268 SPACER RING, 23.5 166 3-91 ZF210218 RING,PISTON 660 3-9
ZF200269 SPACER RING, 23.6 166 3-91 ZF210218 RING,PISTON 660 3-9
ZF200270 SPACER RING, 23.7 166 3-91 ZF210219 SUPPORT,SUPPORT 670 3-9
ZF200271 SPACER RING, 23.8 166 3-91 ZF210219 SUPPORT,PISTON 670 3-9
ZF200272 SPACER RING, 23.9 166 3-91 ZF210220 CAGE,NEEDLE 680 3-9
ZF200273 SPACER RING, 24.0 166 3-91 ZF210221 RING,INTERNAL 690 3-9
ZF200274 SPACER RING, 24.1 166 3-91 ZF210225 BUSH /120 3-9
ZF200276 SHIM, 0.3 228 3-91 ZF210226 SHACKLE 770 3-11
ZF200277 SHIM, 0.5 228 3-93 ZF210227 SHEET 780 3-11
ZF200278 SHIM, 1.0 228 3-93 ZF210229 WASHER,THRUST 820 3-11
ZF200279 SHIM, 0.2 228 3-91 ZF210230 PLATE,CLAMPING 830 3-11
ZF200280 SHIM, 0.1 228 3-91 ZF210231 PLATE,CLAMPING 840 3-11
ZF200281 SHIM, 0.15 228 3-91 ZF210233 SEAT,SPRING 020 3-13
ZF200282 SHIM, 1.1 228 3-93 ZF210234 DAMPER 040 3-13
ZF200283 SHIM, 1.2 228 3-93 ZF210236 RING,PISTON 120 3-13
ZF200284 SHIM, 1.3 228 3-93 ZF210237 SOLENOID 300 3-13
ZF200285 SHIM, 1.4 228 3-93 ZF210238 BUSH 400 3-13
ZF200286 SHIM, 1.5 228 3-93 ZF210239 PISTON 410 3-13
ZF200287 SHIM, 1.6 228 3-93 ZF210240 SPRING,COMPRESSION 440 3-13
ZF200288 SHIM, 1.7 228 3-93 ZF210241 PISTON 460 3-13
ZF200289 SHIM, 1.8 228 3-93 ZF210242 PISTON 480 3-13
ZF200290 SHIM, 2.6 228 3-93 ZF210243 RESISTOR 600 3-13
ZF200291 SHIM, 2.7 228 3-93 ZF210244 SHAFT,INPUT 010 3-15
ZF200292 SHIM, 2.8 228 3-93 ZF210245 SLEEVE,NEEDLE 020 3-15
ZF200293 SHIM, 2.9 228 3-93 ZF210246 WASHER,THRUST 030 3-15
ZF200294 SHIM, 3.0 228 3-93 ZF210247 SHAFT,QUILL 040 3-15
ZF200295 SHIM, 3.1 228 3-93 ZF210248 CAGE,NEEDLE 050 3-15
ZF200296 SHIM, 3.2 228 3-93 ZF210249 WASHER,THRUST 060 3-15
ZF200297 SHIM, 3.3 228 3-93 ZF210250 CAGE,NEEDLE 070 3-15
ZF200298 SHIM, 3.4 228 3-93 ZF210251 WASHER,THRUST 074 3-15
ZF200302 HOUSING,AXLE DRIVE 020 3-81 ZF210252 CARRIER,DISC 080 3-15
ZF200302 HOUSING,AXLE DRIVE 020 3-103 ZF210253 DISC CARRIER /110 3-15
ZF200323 FLANGE, MECH, 7C 460 3-93 ZF210254 GEAR,SUN /120 3-15
ZF200498 PRESSURE RING 060 3-83 ZF210255 RING,SNAP /130 3-15
ZF200498 PRESSURE RING 60 3-97 ZF210256 RING,SNAP /140 3-15
ZF200498 PRESSURE RING 060 3-105 ZF210257 WASHER,THRUST 090 3-15
ZF200500 HOUSING, CLUTCH LIMITED SLIP DIFF 10 3-97 ZF210258 PLANETARY DRIVE 100 3-15
ZF200501 COVER, HOUSING 110 3-97 ZF210259 CARRIER,PLANET /110 3-15

872235 - B25D ADT - Nov 2009

11-43
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF210260 PIN,BEARING /120 3-15 ZF210320 O. CLUTCH DISC 080 3-21
ZF210261 CAGE,NEEDLE /130 3-15 ZF210320 O. CLUTCH DISC 010 3-23
ZF210262 CAGE,NEEDLE /130 3-15 ZF210320 O. CLUTCH DISC 070 3-19
ZF210263 PLANET GEAR SET /140 3-15 ZF210321 PIN 090 3-19
ZF210264 PLATE,THRUST /150 3-15 ZF210322 SPRING,COMPRESSION 100 3-19
ZF210265 GEAR,RING /160 3-15 ZF210323 RING,SNAP 130 3-19
ZF210266 WASHER,THRUST 110 3-15 ZF210324 HOLDER,SPRING 150 3-21
ZF210267 PLANETARY DRIVE 150 3-15 ZF210324 HOLDER,SPRING 150 3-19
ZF210268 CARRIER,PLANET /110 3-15 ZF210325 SPRING,CUP 160 3-21
ZF210269 PIN,BEARING /120 3-15 ZF210325 SPRING,CUP 160 3-19
ZF210270 PIN,SLOT /122 3-15 ZF210326 PIN 040 3-21
ZF210270 PIN,SLOT /160 3-27 ZF210326 PIN 060 3-23
ZF210270 PIN,SLOT /250 3-27 ZF210327 O. CLUTCH DISC,3.0 050 3-21
ZF210271 CAGE,NEEDLE /130 3-15 ZF210327 O. CLUTCH DISC,3.0 080 3-21
ZF210272 CAGE,NEEDLE /130 3-15 ZF210327 O. CLUTCH DISC,3.0 010 3-23
ZF210273 PLANET GEAR SET /140 3-15 ZF210328 O. CLUTCH DISC,2.5 080 3-21
ZF210274 PLATE,THRUST /150 3-15 ZF210328 O. CLUTCH DISC,2.5 010 3-23
ZF210275 PLATE,THRUST /154 3-15 ZF210330 O. CLUTCH DISC 040 3-23
ZF210276 GEAR,RING /160 3-15 ZF210331 SPRING,COMPRESSION 070 3-23
ZF210277 WASHER,THRUST 190 3-15 ZF210332 GASKET 010 3-25
ZF210278 SUN GEAR 200 3-15 ZF210332 GASKET 050 3-27
ZF210279 CAGE,NEEDLE 230 3-15 ZF210333 PISTON 020 3-25
ZF210280 RING 248 3-15 ZF210334 RING,PISTON 044 3-27
ZF210281 SHAFT,SUN GEAR 250 3-15 ZF210334 RING,PISTON 050 3-25
ZF210282 RING,INTERNAL 260 3-15 ZF210335 HOUSING,INTERMEDIATE 060 3-25
ZF210283 RING,SPLIT 268 3-15 ZF210336 PIN,SLOT 070 3-25
ZF210284 RING,ANGLE 270 3-15 ZF210338 O. CLUTCH DISC,2.5 100 3-25
ZF210286 PIPE 020 3-17 ZF210338 O. CLUTCH DISC,2.5 120 3-25
ZF210287 SLEEVE,NEEDLE 030 3-17 ZF210339 I. CLUTCH DISC 110 3-25
ZF210289 ROLLER,NEEDLE 060 3-17 ZF210340 O. CLUTCH DISC,2.0 120 3-25
ZF210290 PIN 064 3-17 ZF210341 GEAR,RING 130 3-25
ZF210293 SPRING,CUP 110 3-17 ZF210342 PIN 140 3-25
ZF210294 PLATE,FIXING 120 3-17 ZF210343 SPRING,COMPRESSION 150 3-25
ZF210295 SPRING,CUP 140 3-17 ZF210344 PIN,GUIDE 160 3-25
ZF210296 PLATE,FIXING 150 3-17 ZF210347 RING,THRUST 190 3-27
ZF210297 I. CLUTCH DISC,2.5 160 3-17 ZF210348 PLANETARY DRIVE 200 3-27
ZF210298 I. CLUTCH DISC,2.0 160 3-17 ZF210349 PLANET CARRIER /110 3-27
ZF210299 O. CLUTCH DISC 170 3-17 ZF210350 PIN,BEARING /120 3-27
ZF210300 RING,SPLIT 190 3-17 ZF210351 CAGE,ROLLER /130 3-27
ZF210301 RING,PISTON 040 3-25 ZF210352 PLANET GEAR SET /140 3-27
ZF210304 DISC 260 3-17 ZF210353 WASHER,THRUST,1.0 /150 3-27
ZF210305 O. CLUTCH DISC,2.5 270 3-17 ZF210355 PIN,BEARING /210 3-27
ZF210306 O. CLUTCH DISC,2.0 270 3-17 ZF210356 CASE,NEEDLE /220 3-27
ZF210307 I. CLUTCH DISC 280 3-17 ZF210357 PLANET GEAR SET /230 3-27
ZF210307 I. CLUTCH DISC 410 3-17 ZF210358 WASHER,THRUST /240 3-27
ZF210308 PIN 310 3-17 ZF210359 BEARING,TAPPER ROLLER 220 3-27
ZF210308 PIN 430 3-17 ZF210360 BUSH,45.00 230 3-27
ZF210309 PIN 320 3-17 ZF210361 TRANSMITTER,INDUCTION 380 3-27
ZF210310 SPRING,COMPRESSION 330 3-17 ZF210361 TRANSMITTER,INDUCTION 640 3-31
ZF210311 DISC 420 3-17 ZF210362 SCREW,TORX 380 3-29
ZF210313 RING 454 3-17 ZF210362 SCREW,TORX 650 3-33
ZF210315 PISTON 010 3-21 ZF210363 CABLE CONNECT 400 3-29
ZF210315 PISTON 010 3-19 ZF210364 COVER 410 3-29
ZF210316 O. CLUTCH DISC,3.0 040 3-19 ZF210365 PLATE,DUCT 010 3-31
ZF210316 O. CLUTCH DISC,3.0 070 3-19 ZF210366 VALVE,DRAIN 020 3-31
ZF210317 I. CLUTCH DISC 070 3-21 ZF210367 SHEET,SPRING 022 3-31
ZF210317 I. CLUTCH DISC 020 3-23 ZF210368 SCREW,TORX 024 3-31
ZF210317 I. CLUTCH DISC 050 3-19 ZF210368 SCREW,TORX 090 3-35
ZF210318 O. CLUTCH DISC,2.5 070 3-19 ZF210368 SCREW,TORX 250 3-37
ZF210319 O. CLUTCH DISC,2.0 080 3-21 ZF210368 SCREW,TORX 290 3-35
ZF210319 O. CLUTCH DISC,2.0 010 3-23 ZF210368 SCREW,TORX 510 3-37
ZF210319 O. CLUTCH DISC,2.0 070 3-19 ZF210369 PLATE,INTERMEDIATE 030 3-31

872235 - B25D ADT - Nov 2009

11-44
 I I
T T
PART # ITEM DESCRIPTION PG # PART # ITEM DESCRIPTION PG #
E E
M M
ZF210372 PISTON 020 3-35 ZF210409 VALVE,CONVERTER 340 3-31
ZF210372 PISTON 120 3-37 ZF210410 RING,SNAP 344 3-31
ZF210372 PISTON 124 3-37 ZF210411 MAGNET 590 3-31
ZF210373 SPRING,COMPRESSION 040 3-35 ZF210412 SCREW,TORX 340 3-7
ZF210373 SPRING,COMPRESSION 190 3-37 ZF210412 SCREW,TORX 610 3-31
ZF210374 SPRING,COMPRESSION 042 3-35 ZF210412 SCREW,TORX 630 3-31
ZF210375 SPRING,COMPRESSION 044 3-35 ZF210413 SCREW,TORX 620 3-31
ZF210375 SPRING,COMPRESSION 046 3-35 ZF210414 VALVE BLOCK 800 3-33
ZF210376 PISTON 060 3-35 ZF210414 VALVE BLOCK 800 3-39
ZF210376 PISTON 220 3-37 ZF210415 HOUSING,VALVE /110 3-39
ZF210376 PISTON 230 3-37 ZF210416 PISTON /120 3-39
ZF210377 GASKET 070 3-35 ZF210417 TUBE,FILLER 010 3-41
ZF210377 GASKET 234 3-37 ZF210418 TAPE,SEALING 014 3-41
ZF210378 PLATE,COVER 080 3-35 ZF210422 GASKET 510 3-43
ZF210378 PLATE,COVER 240 3-37 ZF210423 SUCTION TUBE 570 3-43
ZF210380 BALL 130 3-35 ZF210424 KIT,SUCTION FILTER 8-3
ZF210380 BALL 280 3-37 ZF210424 KIT,SUCTION FILTER 8-3
ZF210381 BUSH 140 3-35 ZF210424 KIT,SUCTION FILTER 8-5
ZF210382 PIN 160 3-35 ZF210424 KIT,SUCTION FILTER 8-5
ZF210382 PIN 330 3-37 ZF210424 SCREEN,SUCTION 580 3-43
ZF210382 PIN 340 3-37 ZF210425 COVER 600 3-43
ZF210383 PISTON 180 3-35 ZF210430 CUP,SPRING /152 3-45
ZF210383 PISTON 390 3-37 ZF210435 RING,PISTON /230 3-45
ZF210383 PISTON 400 3-37 ZF210437 HOUSING,DISC /290 3-45
ZF210384 GASKET 220 3-35 ZF210438 CAGE,NEEDLE /280 3-45
ZF210384 GASKET 464 3-37 ZF210441 STATOR /060 3-45
ZF210385 PLATE,COVER 230 3-35 ZF210442 RING,FREE WHEEL /080 3-45
ZF210385 PLATE,COVER 470 3-37 ZF210443 ROLLER /120 3-45
ZF210386 PISTON 240 3-35 ZF210444 BEARING,ROLLER /050 3-45
ZF210386 PISTON 430 3-37 ZF210445 PUMP,WHEEL /130 3-45
ZF210386 PISTON 440 3-37 ZF210446 PIN,CYLINDERICAL /142 3-45
ZF210387 SPRING,COMPRESSION 250 3-35 ZF210447 HOUSING 010 3-47
ZF210387 SPRING,COMPRESSION 450 3-37 ZF210448 PIN,CYLINDRICAL 012 3-47
ZF210387 SPRING,COMPRESSION 460 3-37 ZF210449 BEARING,ROLLER,50X90X23 200 3-47
ZF210388 SCREW,TORX 070 3-31 ZF210450 COVER,SHEET 210 3-47
ZF210388 SCREW,TORX 150 3-31 ZF210451 GEAR 220 3-47
ZF210388 SCREW,TORX 280 3-35 ZF210452 BEARING,BALL 230 3-47
ZF210388 SCREW,TORX 290 3-31 ZF210453 RING,SNAP 604 3-47
ZF210388 SCREW,TORX 490 3-37 ZF210454 BUSH 610 3-47
ZF210390 SCREW,TORX /190 3-39 ZF210455 FLANGE,INTERMEDIATE 630 3-47
ZF210391 PLATE,COVER 060 3-31 ZF210457 PLATE,TYPE 800 3-47
ZF210392 BALL,5MM 100 3-31 ZF210458 GASKET 010 3-49
ZF210393 GASKET 110 3-31 ZF210459 INSERT 014 3-49
ZF210395 STOP 150 3-37 ZF210460 INSERT 016 3-49
ZF210396 SPRING,COMPRESSION 160 3-37 ZF210462 SENSOR,TEMPERATURE 124 3-49
ZF210396 SPRING,COMPRESSION 170 3-37 ZF210463 UNION,PIPE 150 3-49
ZF210396 SPRING,COMPRESSION 180 3-37 ZF210464 GEAR,RING /180 3-15
ZF210397 BUSH 290 3-37 ZF210465 FLANGE,BEARING 540 3-47
ZF210397 BUSH 300 3-37 ZF210466 FLANGE, BEARING 336 3-93
ZF210398 PLATE,COVER 130 3-31 ZF210467 HOUSING, REDUCTION GEAR 372 3-93
ZF210399 SCREW,TORX 160 3-31 ZF210469 CAP, DUST 430 3-93
ZF210399 SCREW,TORX 290 3-31 ZF210470 SHAFT, FLANGE 450 3-93
ZF210399 SCREW,TORX 810 3-33 ZF210535 INSERT,MOUNTING 600 3-5
ZF210400 GASKET 180 3-31 ZF210556 SHAFT,TURBINE 010 3-17
ZF210401 VALVE,THROTTLE 240 3-31 ZF210557 HOUSING,CLUTCH 490 3-17
ZF210401 VALVE BLOCK 240 3-39 ZF210558 ADAPTOR CONNECTOR 020 3-49
ZF210402 VALVE BLOCK /110 3-39 ZF210559 PLUG,SCREW 114 3-49
ZF210403 PISTON /120 3-39 ZF210568 SENSOR,TEMP /200 3-31
ZF210404 PISTON /130 3-39 ZF210575 INSERT,CONTROL 010 3-7
ZF210406 PLATE,FIXING /160 3-39 ZF210576 SPRING,COMPRESSION 070 3-7
ZF210407 SOLENOID /180 3-39 ZF210577 PISTON 080 3-7
ZF210408 WIRING HARNESS 310 3-31 ZF210578 PISTON 090 3-7

872235 - B25D ADT - Nov 2009

11-45
 I
T
PART # ITEM DESCRIPTION PG #
E
M
ZF210579 BUSH 110 3-7
ZF210580 FLANGE,OIL FEED 310 3-7
ZF210583 SHAFT,STSTOR 710 3-9
ZF210584 AXLE 800 3-11
ZF210586 ROTOR 110 3-13
ZF210587 HUB 040 3-17
ZF210588 CARRIER,CLUTCH 070 3-17
ZF210589 PISTON 100 3-17
ZF210590 PISTON 230 3-17
ZF210591 SHIM,END 300 3-17
ZF210592 PISTON 450 3-17
ZF210593 RING,PRESSURE 100 3-21
ZF210594 SLEEVE 084 3-23
ZF210595 COVER,OUTPUT 010 3-27
ZF210596 PISTON 030 3-27
ZF210598 VALVE BLOCK 1 3-35
ZF210598 VALVE BLOCK 058 3-31
ZF210599 VALVE BLOCK 010 3-35
ZF210601 VALVE,SOLENOID 310 3-35
ZF210601 VALVE,SOLENOID 520 3-37
ZF210601 VALVE,SOLENOID 540 3-37
ZF210601 VALVE,SOLENOID /200 3-39
ZF210602 VALVE BLOCK 1 3-37
ZF210602 VALVE BLOCK 128 3-31
ZF210603 VALVE BLOCK 110 3-37
ZF210605 SPRING,COMPRESSION /130 3-39
ZF210605 SPRING,COMPRESSION /140 3-39
ZF210607 OIL SUMP 500 3-43
ZF210609 TURBINE WHEEL /010 3-45
ZF210610 COVER,CIRCUIT /140 3-45
ZF210611 PLATE,PISTON /150 3-45
ZF210612 PIN,CYLINDERICAL /174 3-45
ZF210613 SHIM,END /180 3-45
ZF210614 WASHER /270 3-45
ZF210615 HOUSING,TRANSMISSION 010 3-5
ZF210616 PLATE,COVER 500 3-11
ZF210617 PIPE 750 3-11
ZF210623 PUMP,PRIMARY 320 3-7
ZF210624 RING,INTERMEDIATE 350 3-7
ZF210625 RING,THRUST 360 3-7
ZF210626 O. CLUTCH DISC 090 3-25
ZF210627 STRIP,VALVE 110 3-35
ZF210627 VALVE STRIP 260 3-37
ZF210628 CONVERTER,TORQUE 500 3-45
ZF210629 DIPSTICK,OIL 200 3-41

872235 - B25D ADT - Nov 2009

11-46