X44 Electrical Manual

Revision 1.00
01/12/2009
 1 2 3 4 5 6 7 8

A Item Part No. Description 12 A

1 Engine Control Panel

2 Crusher Control Panel 6 4

X44 Crusher Control Box
3 EL9587
4 EL2158 32 Way Solenoid Driver / Radio Receiver
5 X44 EL2158 AMP36 Way Loom
6 X44 EL2158 AMP18 Way Loom

B
7 EL9562 Power Lead for EL2158 B

8 EL2159 Siren
5
9 EL2063 ESTOPs
10 EL9641 Battery Isolator
EL3023,
11 EL3024, X44 Battery Cables (not shown)
EL3025
12 EL9563 CAN Motor Driver 29
23 22
13 Lube Valve Loom 28
C 14 EL9550 Analogue Sensor Box C

15 Analogue Sensor Breakout Loom 7

16 EL2110 CSS Adjust Handset
32
27
17 EL2069 Manual Handset 33 30
24
18 EL4421 Track Handset 31
19 EL4420 Feeder Handset
20 EL2070 Umbilical Cord for Manual Handset
25 9
21 CAT C13 Engine Loom (not shown)
D D
22 EL603x CAN Displays EL6036,EL6037,EL6038
23 EL2156 Rev Counter / CAN Bridge 8
24 EL6029 EPU LED Unit 26
25 EL4423 Track LED Unit
26 EN7712 Ignition Switch 20
27 EL2030 Front Panel ESTOP 1 3
28 EL2021 Two Speed Switch
E
2
29 Aerial
15 14
30 EL2152 Black Pushbutton
31 EL2153 Red Pushbutton DO NOT SCALE DRAWING REVISION 1.0

32 EL2138 Green LED 16 13 Tedd Engineering Ltd

33 EL2139 Red LED
TITLE:

34 EL9585 Control Panel Switch Matrix Loom

X44 Electrical Kit
Track Handset Charger 17 19
35 EL210X EL2104:UK, EL2105:Europe, 18
F EL2106:Japan EL2109: USA
Filename:
X44 Electrical Kit. A3

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A A

System Components and locations

B B

Sonar Head Metal Detector Sensor

Aerial

C C

D D

E
Metal Detector Crusher Control Panel
Sonar Umbilical -Crusher Control Box
Control Box
Control Handset -Analogue Sensor Interface DO NOT SCALE DRAWING REVISION 1.0

Box Connection Engine Control Panel Tedd Engineering Ltd

-CAN Bridge Engine Interface
-CAN Displays x 3 TITLE:

-Engine LED display X44 System Components

-Track LED display
F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

System Components and locations

CE-Top Valve Block
B
CSS Sensor 5 Station Valve Block B

C C

D D

Motorised
Valve + Driver EL2158
Solenoid Driver
E
Lubrications Sensors & RF Receiver
And Valves Pressure Gauges
& Switches DO NOT SCALE DRAWING REVISION 1.0

Destroke Valve Block Tedd Engineering Ltd

Clamp Valve Blocks TITLE:

X44 System Components

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

L/H VALVE BLOCK R/H VALVE BLOCK

A L7 BLOCK ENABLE R7 BLOCK ENABLE

A

CAT C13 ENGINE L5 SLEW L6 R5 RING ADJUST R6

ENGINE ECU POWER 8 PORT VALVE BLOCK

L3 CLAMP RING L4 R3 MAIN CLAMP R4

ENGINE STOP TRACK FORWARD

HOLD/DRAIN L1 L2 PCO HOLD/DRAIN R1 R2 NOT MOUNTED

TRACK REVERSE

32 OUTPUT CRUSHER
CONE DRIVE

2 1 2
PRESSURE_SWITCH1 PRESSURE_SWITCH2

CLAMP PRESSURE CLAMP PRESSURE

J1939
B B
+24
CONTROL PANEL, 8 X 5 SWITCH CONTROL PANEL, 8 X 5 LAMP GND
CAN_H
5 PORT VALVE BLOCK
CAN_L

UNUSED
UNUSED
MAIN CONV
FEEDER

UNUSED
CAN_H
CAN_L
+24

J1939

J1939

+PWR
+PWR +PWR +PW

1
C 2 DISPLAY SELECT DISPLAY SELECT DISPLAY C

CAN_H
CAN_L
+24
1 - SPEED S1 1 2 2
2 - SPEED S2

1 - LUBE PRESSURE 1 - LUBE TEMP 1 1 - CHOKE %

2 - LUBE FLOW 2 - LUBE TEMP 2 2 - GAP SETTING
ANALOGUE SENSOR INTERFACE BOX

CRUSHER CONTROL BOX (CCB)

LUBE INFO DISPLAY 1 LUBE INFO DISPLAY 2 CRUSHING INFO DISPLAY

TRACK INDICATOR BOX

CAN_L
CAN_L

GND
GND

CAN_
CAN_
CAN_
GND
CAN_
CAN_
GND
CAN_

+24
+24
+24
+24

SENSORS
D D
+PWR
4 WIRE COMMS

CAN_L
GND
CAN_
+24V
+24V
LUBE

LUBE TEMPERATURE

+PWR
LUBE TEMPERATURE

MAIN CLAMP
ALARM

CHAMBER LOAD
ENGINE

+PWR LUBE FLOW

ESTOP ESTOP

1 2 1 2 ZERO SPEED
E ENGINE ECU POWER
PRESSURE_SWITCH1

PRESSURE_SWITCH2 GND

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

X44 Schematic Overview

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A INPUTS OUTPUTS A

Engine
Engine Speed Switch
Engine
ESTOPs
EL2156 CAN Bridge Engine Interface

B B

Manual Handset 5 Station Valve Block

CSS Handset
EL4423 Track LED

C C

Control Switches
CE-Top Valve Block

EL9587 Crusher Control Box

Sonar On/Off

Feeder Speed Pot

Clamp Valve Block

D D

Daisy Chain EL9550 Analogue Sensor Box

Belt Speed Sensor

Clamp Valve Block

Sonar CSS Sensor

Lube Temperature Lube Pressure
E

Metal Detect

Lube Flow EL2158 Solenoid Driver & Receiver

DO NOT SCALE DRAWING REVISION 1.0
Lube Valve Block
Cone Drive Pressure Switch Clamp Pressure Switches

Feeder Handset
Tedd Engineering Ltd
Track Handset
TITLE:

X44 Input Output Map

Webtec Motor Pot
F Webtec Motorised Valve
Filename:
EL9563 CAN Motor Driver X44 Electrical Manual A3

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A A

Engine Decal (Sandvik)

Charge Warning Power Forward Left Track Active LED

Coolant Temperature Forward Right Track Active LED

B B

Water in Fuel/
Reverse Right Track Active LED
Blocked Air Filter

C C

Coolant Level Reverse Left Track Active LED

"Forward" is direction of yellow dot

Oil Pressure
on machine tracks
"Reverse" is direction of blue dot
D
ESTOP Active on machine tracks D

Radio Requested Radio Signal LED

Engine Stop Off: No signal
On Steady: Receiving signal
but incorrect code for this machine
E Flashing: Receiving signal with
correct code for this machine
DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Engine Decal Sandvik

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 Connector Tables for Harness 219-7461
CLR-GA
P2
WIRE NAME POS TERM/PLUG CLR-GA
P93
WIRE NAME POS TERM/PLUG CLR-GA
P300
WIRE NAME POS TERM/PLUG
RENR8045 Harness identification code Harness And Wire Symbols
1 8T-8737 YL-18 F421-A13 1 180-9340 OR-18-XLPE T860-A34 1 180-9340 September 2004 This example indicates
2
3
-
8T-8737
PK-18 G833-A46 2 180-9340 WH-18-XLPE T962-A29 2 180-9340 wire 135 in harness "AG". Connector Reference
4 -
WH-18 T725-A32 3 180-9340 3 8T-8737
Designator
5 8T-8737 PU-18 N707-A31 4 180-9340 4 8T-8737
6 8T-8737 WH-18 G828-A35 5 180-9340 5 8T-8737
7 - GN-18 G829-A36 6 180-9340 WH-18-XLPE T859-A37 6 180-9340 P174 J174 J274 Part Number For
8 8T-8737 P274 Connector Assembly
9 -
PK-18 C991-A33 7 180-9340 GN-18-XLPE T961-A28 7 180-9340 1306795 1306795 1117898 3E5179
10 8T-8737 8 8T-8737 PU-18-XLPE T957-A16 8 180-9340

INJECTOR HARNESS 11 8T-8737 ACCESSORY TABLE GY-18-XLPE T858-A23 9 180-9340

325-AG135 PK-14 1 325-A135 PK-14
CONNECTOR P300 12 8T-8737 QTY PART NAME P/N YL-18-XLPE T958-A17 10 180-9340
BU-18 995-A12 13 180-9340 Plug Receptacle
14 8T-8737
1 PLUG_AS. 155-2264 BR-18-XLPE T959-A18 11 180-9340 2
1 WEDGE 155-2259 BU-18-XLPE T960-A19 12 180-9340 Socket Wire
PK-18 R746-A20 15 180-9340
200mm PAINT/PRO 110-3202 ACCESSORY TABLE
Pin Wire Fuse
GN-18 G829-A2
16
17
8T-8737
180-9340 QTY PART NAME P/N Color Gauge
18 8T-8737 1 PLUG_AS. 155-2252
Pin or Socket
19 8T-8737
1 WEDGE 155-2258 Single Wire Ground Number
20 8T-8737 P100
21 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202 Connector Circuit Connection 200-L32 BK-14
22 8T-8737
BU-18 995-A12 1 180-9340 Number
23 8T-8737
24 8T-8737 PK-18 G833-A44 2 180-9340 Identification
ENGINE COOLANT BK-18 E963-A27 25 180-9340 ACCESSORY TABLE P400
TEMPERATURE SENSOR
WH-18 G856-A22 26 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
105-9344
P100
27 8T-8737 1 PLUG_AS. 155-2269 WH-18 G856-A22 1 180-9340
GY-18 994-A10 28 180-9340
1 WEDGE 155-2261 YL-18 G857-A30 2 180-9340 Component
29 8T-8737
PK-18 G833-A47 30 180-9340 200mm PAINT/PRO 110-3202 ACCESSORY TABLE Part Number
31 8T-8737 QTY PART NAME P/N
32 8T-8737 1 PLUG_AS. 155-2269 Related Electrical Service Manuals
TURBO OUTLET 33 8T-8737
1 WEDGE 155-2261
PRESSURE SENSOR 34 8T-8737 P103 Title Form Number
(BOOST) WH-18 E964-A26 35 180-9340 200mm PAINT/PRO 110-3202
(INTAKE MANIFOLD CLR-GA WIRE NAME POS TERM/PLUG
AIR) YL-18 G857-A30 36 180-9340
BU-18 C967-A15 1 180-9340 Troubleshooting RENR5042
P200 37 8T-8737
PK-18 G833-A45 2 180-9340
38 8T-8737 Systems Operation / Testing and Adjusting SENR9853
39 8T-8737 ACCESSORY TABLE P401
PK-18 C991-A33 40 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
41 8T-8737 1 PLUG_AS. 155-2269 BK-18 E963-A27 1 180-9340
42 8T-8737
43 8T-8737 1 WEDGE 155-2261 WH-18 E964-A26 2 180-9340
44 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE
TIMING CALIBRATION 45 -
(TC) PROBE CONNECTOR QTY PART NAME P/N
P400 YL-18 E966-A49 46 180-9340 1 PLUG_AS. 155-2269
FUEL HARNESS
CONNECTOR INTAKE MANIFOLD AIR BU-18 E965-A48 47 180-9340
TEMPERATURE SENSOR 1 WEDGE 155-2261
ATMOSPHERIC PRESSURE P93 48 8T-8737 P200

C11 and C13 Industrial Engine

P103 49 8T-8737 200mm PAINT/PRO 110-3202
SENSOR J203 CLR-GA WIRE NAME POS TERM/PLUG
50 8T-8737
WH-18 G828-A39 A 180-9340
51 8T-8737
52 - GN-18 G829-A41 B 180-9340
53 8T-8737 PK-18 R746-A20 C 180-9340 P402

BU-18
GY-18
C967-A15
R747-A6
54
55
56
57
8T-8737
8T-8737
180-9340
180-9340
QTY
1
ACCESSORY TABLE
PART NAME
PLUG_AS.
P/N
155-2267
CLR-GA
BU-18
YL-18
WIRE NAME POS TERM/PLUG
E965-A48
E966-A49
1
2
180-9340
180-9340
Electrical System
58 8T-8737 1 WEDGE 155-2276 ACCESSORY TABLE
59 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N
(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING
EJ-S4 EJ-S3 EJ-S2 EJ-S1 60
61
8T-8737
8T-8737
1 PLUG_AS. 155-2269 LGK1-UP 9W-1951
SENSOR P402 YL-18 F421-A13 62 180-9340 1 WEDGE 155-2261
63
64
8T-8737
8T-8737
J201
200mm PAINT/PRO 110-3202 GLS1-UP D
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 T725-A32 65 180-9340 E
66 8T-8737 WH-18 G828-A38 A 180-9339 C
67 8T-8737 GN-18 G829-A43 B 180-9339
68 8T-8737 F A B
GY-18 994-A10 C 180-9339
69 - J
ACCESSORY TABLE
70 8T-8737 G
71 8T-8737 QTY PART NAME P/N H
WH-18 G828-A1 72 180-9340 1 RECEPTACLE_AS. 3E-3370
73 8T-8737 1 WEDGE 3E-3371
74 8T-8737
Harness 219-7461 75
76
8T-8737
-
200mm PAINT/PRO 110-3202

Connector and Splice 77

78
79
8T-8737
8T-8737
8T-8737 J203 8T-8736
Locations ENGINE OIL PRESSURE
SENSOR J201
80
81
8T-8737
8T-8737
CLR-GA
WH-18
WIRE NAME POS TERM/PLUG
G828-A40 A 180-9339
82 8T-8737 GN-18 G829-A42 B 180-9339
PU-18 N707-A31 83 180-9340
GY-18 R747-A6 C 180-9339
84 8T-8737
ACCESSORY TABLE
D
85 8T-8737
86 8T-8737 QTY PART NAME P/N E C
87 8T-8737 1 RECEPTACLE_AS. 3E-3370
88 8T-8737
89 8T-8737
1 WEDGE 3E-3371 F A B
90 8T-8737 200mm PAINT/PRO 110-3202
91 8T-8737 J
92 8T-8737
G
93 8T-8737 H
94 8T-8737
95 8T-8737
96 8T-8737
ELECTRONIC CONTROL MODULE 97 8T-8737
(CRANKSHAFT POSITION) P2 98 8T-8737
PRIMARY ENGINE SPEED/TIMING OR-18-XLPE T860-A34 99 180-9340
SENSOR P401 100 8T-8737
101 8T-8737
102 8T-8737
103 8T-8737
GY-18-XLPE T858-A23 104 180-9340
Connector Tables for Harness 240-8721 WH-18-XLPE
BR-18-XLPE
T962-A29 105 180-9340
T959-A18 106 180-9340
GN-18-XLPE T961-A28 107 180-9340
J93 P105 J209 NOT USED BU-18-XLPE T960-A19 108 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 109 8T-8737
YL-18 F421-L1 1 180-9339 YL-18 F421-L1 1 180-9340 WH-18 G828-L5 A 180-9339 WH-18 T725-L3 1 180-9340 110 8T-8737
PK-18 G833-L2 2 180-9339 PK-18 G833-L2 2 180-9340 GN-18 G829-L6 B 180-9339 PU-18 N707-L4 2 180-9340 111 8T-8737
WH-18 T725-L3 3 180-9339 ACCESSORY TABLE PK-18 C991-L7 C 180-9339 ACCESSORY TABLE 112 -
PU-18 N707-L4 4 180-9339 QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N 113 8T-8737
WH-18 G828-L5 5 180-9339 1 PLUG_AS. 155-2269 QTY PART NAME P/N 1 PLUG_AS. 155-2269 114 - © 2004 Caterpillar Printed in U.S.A.
GN-18 G829-L6 6 180-9339 1 WEDGE 155-2261 1 PLUG_AS. 3E-3370 1 WEDGE 155-2261 WH-18-XLPE T859-A37 115 180-9340
PK-18 C991-L7 7 180-9339 200mm PAINT/PRO 110-3202 1 WEDGE 3E-3371 200mm PAINT/PRO 110-3202 PU-18-XLPE T957-A16 116 180-9340 All Rights Reserved
8 8T-8737 200mm PAINT/PRO 110-3202 117 -
ACCESSORY TABLE YL-18-XLPE T958-A17 118 180-9340
QTY PART NAME P/N 119 -
1 RECEPTACLE_AS. 3E-3388 120 8T-8737
1 WEDGE 3E-3389 ACCESSORY TABLE
200mm PAINT/PRO 110-3202 QTY PART NAME P/N
1 PLUG AS. 227-4002
1 ENDBELL 211-6807
200mm PAINT/PRO 110-3202

3E-3364 155-2269 3E-7990

1 2 3 4 5 6

1 2 2 1
TURBO OUTLET
ATMOSPHERIC (CAMSHAFT POSITION) ENGINE OIL PRESSURE SENSOR FUEL TEMPERATURE INTAKE MANIFOLD AIR 12 11 10 9 8 7
ENGINE COOLANT PRESSURE SECONDARY ENGINE FUEL PRESSURE PRESSURE (BOOST) SENSOR TEMPERATURE SENSOR
TEMPERATURE SENSOR SENSOR SPEED/TIMING SENSOR SENSOR SENSOR (INTAKE MANIFOLD AIR) P105 P103
P100 J203 P402 J209 J201 P200 TIMING CALIBRATION(TC)
PROBE CONNECTOR
P400 3E-3370 155-2267

160-7689
B A
A B

C
C

RENR8045-00
3E-3388 174-0502

5 6 7 8
A B

227-4002

30 Page, JVD
4 3 2 1
C

10 9 8 7 6 5 4 3 2 1

155-2264 155-2273 22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23

44 43 42 41 40 39 38 37 36 35 34 33

1 8 52 51 50 49 48 47 46 45
1 6
2 7 60 59 58 57 56 55 54 53
3 6 2 5

4 5 3 4 68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 104 103 102 101 100 99
155-2252
120 119 118 117 116 115 114 113 112 111

12 11 10 9 8 7

129-7163 127-5485
1 2 3 4 5 6

(12-14 AWG) (8-10 AWG)

129-7164 127-5486
INJECTOR HARNESS
CONNECTOR (12-14 AWG)
J300 (8-10 AWG)
Connector Table for
Harness 230-0960
J300
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW T860-J8 1 180-9339
WH-16-NW T962-J16 2 180-9339
3 8T-8737
4 8T-8737
5 8T-8737
WH-16-NW T859-J9 6 180-9339
GN-16-NW T961-J15 7 180-9339
PU-16-NW T957-J13 8 180-9339
GY-16-NW T858-J7 9 180-9339
YL-16-NW T958-J14 10 180-9339
BR-16-NW T959-J18 11 180-9339
BU-16-NW T960-J17 12 180-9339
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-7990
1 WEDGE 3E-5180

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
P401
Harness 230-0960
Connector and Splice
J-S1
Locations

NO.5
CYLINDER NO.4 NO.3
INJECTOR CYLINDER CYLINDER
INJECTOR INJECTOR
J-S2 NO.2
CYLINDER
INJECTOR
J-S3

NO.1
CYLINDER
INJECTOR

NO.6
CYLINDER
INJECTOR
 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
P2 (NOTE B)
2274002
1
1 INLET AIR SHUTOFF
2
2
SOLENOID RELAY
3 INLET AIR SHUTOFF (NOTE V)
4
SOLENOID (NOTE V)
5
6
P400
7 1552269 3E3364
8 G856-A22 WH-18 1 TIMING/CALIBRATION(TC) P142/J142
9 G857-A30 YL-18 2 AUXILIARY
PROBE CONNECTOR 1 SIGNAL
10 TEMPERATURE
11 2 RETURN
SENSOR
12 A-S1 G828-A40 WH-18 995-A12 BU-18 P100
ENGINE COOLANT TEMPERATURE13 995-A12 BU-18 G828-A1 WH-18 1 2

G828-A35 WH-18 C967-A15 BU-18 1552269

14 G828-A38 WH-18 G833-A45 PK-18 ENGINE COOLANT P800/J800
INTAKE MANIFOLD AIR PRESSURE 15 SIGNAL BATTERY +8V COOLANT LEVEL
R746-A20 PK-18 G828-A39 WH-18 G833-A44 PK-18 995-A12 BU-18 1 A
16 G856-A22 WH-18 G833-A44 PK-18 2 GROUND TEMPERATURE SENSOR C SIGNAL SENSOR
130-9811 BATTERY OFF ENGINE
PRESSURE SENSOR COMMON 17 G829-A2 GN-18 G857-A30 YL-18 B RETURN
DISCONNECT
18 G829-A36 GN-18 SWITCH
19 G829-A41 GN-18 TERMINATION
20 120
P103 RESISTOR P220/J220
21 J63 AUXILIARY
1552269 (134-2540) A +5V
22 A-S2 INTAKE MANIFOLD AIR ENGINE SERVICE OPTIONAL PRESSURE
(NOTE B&C) C SIGNAL
23 1 2

C967-A15 BU-18 1 SIGNAL TEMPERATURE SENSOR TOOL CONNECTOR SENSOR

GROUND 130-9811 BATTERY WIRING B RETURN
24 G829-A2 GN-18 G833-A45 PK-18 2 A B C 8T8736
PRIMARY ENGINE SPEED/TIMING (-) 25 E963-A27 BK-18 P154 120/YL A (+)BATTERY
TIMING CALIBRATION (TC) PROBE (+) 26 G856-A22 WH-18 G829-A3 GN-18 1740502

1297163
27
229/BK B (-)BATTERY J403/P403
A234/BK C CAT DATA LINK(-) 1297163 1297164 DESIRED
ENGINE OIL PRESSURE 28 994-A10 GY-18 A-S4 C SIG
29 1 2

G829-A42 GN-18 893/PK D J1939 SHIELD 1

A + BAT. SPEED
TEMPERATURE SENSOR COMMON 30 G833-A47 PK-18 G829-A43 GN-18 892/WH E CAT DATA LINK(+) NOTE D CONTROL
B - BAT.

1
31 P402 K990/GN F J1939(-) (NOTE W)

1297164
32 A-S3
1552269 K900/YL G J1939(+) BATTERY(-)
33 G833-A47 PK-18 1 2

G833-A44 PK-18 E965-A48 BU-18 1 BK-18 SIGNAL- (CAMSHAFT POSITION) H G S

SECONDARY ENGINE SPEED/TIMING SENSOR ETHER START VALVE
34 G833-A45 PK-18 E966-A49 YL-18 2 WH-18 SIGNAL+ 201-6616 J
PRIMARY ENGINE SPEED/TIMING (+) 35 E964-A26 WH-18 G833-A46 PK-18 994-A10 GY-18 P1 MTR BAT.
TIMING CALIBRATION (TC) PROBE (-) ETHER
36 G857-A30 YL-18 G828-A38 WH-18 1607689 START
ETHER START ETHER START VALVE 1
37 994-A10 GY-18 G828-A40 WH-18 1 B
STARTING ST VALVE RELAY ETHER BATTERY(-) 2 VALVE
38 995-A12 BU-18 G828-A39 WH-18 ANALOG SENSOR POWER (+5V)2 125/OR 229/BK(63) ON
39 C967-A15 BU-18 G829-A41 GN-18 P401 MOTOR NOTE D NOTE D
S (NOTE V) 1 START (NOTE V)
1552269 ANALOG SENSOR RETURN 3 T993/BR 229/BK(61) C
FUEL PRESSURE 40 C991-A33 PK-18 C991-A33 PK-18 G829-A43 GN-18 OFF 2 VALVE
(CRANKSHAFT POSITION) DIGITAL SENSOR POWER (+8V) 4 167/OR 229/BK(65) ALTERNATE ETHER VALVE WIRING
41 E963-A27 BK-18 G829-A42 GN-18 E963-A27 BK-18 1 BK-18 SIGNAL- PRIMARY ENGINE SPEED/TIMING SENSOR (NOTE V)
DIGITAL SENSOR RETURN 5 A274/BK R
42 E964-A26 WH-18 E963-A27 BK-18 E964-A26 WH-18 2 WH-18 SIGNAL+ 201-6615 ELECTRONICS START RELAY
43 E965-A48 BU-18 E964-A26 WH-18 MAINTENANCE DUE RESET SWITCH 6 F426/BU (SMMS)
TORQUE LIMIT SWITCH 7 M909/GN GROUND STUD KEYSTART
44 E966-A49 YL-18 E965-A48 BU-18 NOTE A
45 F421-A13 YL-18 E966-A49 YL-18 CAT DATA LINK (+) 8 893/PK 1 1
SWITCH
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-A49 YL-18 G856-A22 WH-18 R746-A20 PK-18 P200 CAT DATA LINK (-) 9 892/WH 120/YL 120/YL P515
SECONDARY ENGINE SPEED/TIMING (-) 47 1552267 TURBO OUTLET ETHER START VALVE 10 382/PK A234/BK ALTERNATOR 1552269
E965-A48 BU-18 G857-A30 YL-18 R747-A6 GY-18 A234/BK
48 N707-A31 PU-18 G828-A39 WH-18 A OR-18 +5 VOLTS PRESSURE SENSOR INLET AIR SHUTOFF SOLENOID RELAY 11 G971/BR K900/YL K900/YL BK-18 1
49 R746-A20 PK-18 G829-A41 GN-18 B YL-18 GROUND (BOOST) 12 K990/GN K990/GN BK-18 2 STARTING AID OVERRIDE SW
50 R747-A6 GY-18 R746-A20 PK-18 C GN-18 SIGNAL (INTAKE MANIFOLD AIR) 13 892/WH 892/WH
51 T725-A32 WH-18 239-3478 14 893/PK 893/PK
52
J203 AUXILIARY PRESSURE SENSOR15 G469/BU
53 M909/GN
AUXILIARY TEMPERATURE SENSOR16 G488/GN MAINTENANCE DUE RESET SW
54 3E3370 17 T936/GN
55
INTAKE MANIFOLD AIR TEMPERATURE 56 G828-A40 WH-18 A OR-18 +5 VOLTS ATMOSPHERIC PRESSURE 18 G971/BR
C967-A15 BU-18 G829-A42 GN-18 GROUND G969/YL
ATMOSPHERIC PRESSURE57 R747-A6 GY-18
B YL-18 SENSOR 19
14 AWG
R747-A6 GY-18 C GN-18 SIGNAL 194-6722 20 167/OR J61 +BAT. (UNSWITCHED) TORQUE LIMIT SW
58 P61 14 AWG
21 A274/BK 9X1343 +BAT. (UNSWITCHED)
59 14 AWG
STARTING AID OVERRIDE OVERRIDE SWITCH22 M910/OR A307/GY 150/OR(48) 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED)
60 J201
RETARDER SOLENOID LO/HI SWITCH23 H407/YL G488/GN M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
61 3E3370
FUEL TEMPERATURE 62 F421-A13 YL-18 24 F426/BU T936/GN 3 RETARDER LAMP SOLENOID COMMON REMOTE SHUTDOWN SW (NOTE K)
G828-A38 WH-18 A OR-18 +5 VOLTS ENGINE OIL PRESSURE G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
63 25 F424/YL
G829-A43 GN-18 B YL-18 GROUND SENSOR G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR
64 26 125/OR
994-A10 GY-18 C GN-18 SIGNAL 194-6725 892/WH
NOT USED 65 T725-A32 WH-18 27 T993/BR 6 CAT DATA LINK - DIG SNSR PWR (+8V)
66 DIAGNOSTIC LAMP 28 F404/RD M904/OR 893/PK 7 CAT DATA LINK + DIG SNSR RETURN INTERMEDIATE ENGINE SPEED SW
67
WARNING LAMP29 F420/GN E798/PK 167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
68 382/PK A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SNSR
MAINTENANCE DUE LAMP30 F424/YL
69 A307/GY 10 THROTTLE POSITION SNSR ANLG SNSR PWR (+5V)
RETARDER LAMP31 T936/GN F404/RD
70 G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN
J209 32 F420/GN OVERSPEED VERIFY SW
71
33 F716/WH F426/BU 12 MAINTENANCE DUE RESET SW ETHER START VALVE
PRESSURE SENSOR SUPPLY +5V72 G828-A1 WH-18 3E3370 F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW
J1939 DATA (-) 34 K990/GN G968/WH
73 G828-L5 WH-18 A OR-18 +5 VOLTS 125/OR
INJECTOR GROUND
FUEL PRESSURE SENSOR 35 381/PU 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW
74 G829-L6 GN-18 B YL-18
T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW
75 C991-L7 PK-18 SIGNAL 194-6725 36 G955/GN PTO INTERRUPT SW
HARNESS C GN-18
G469/BU A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW
76 37
CONNECTOR P93 J93 H407/YL K900/YL 17 J1939 DATA + INTERMEDIATE ENGINE SPEED SW
77 38
78
1552264 3E3388 39 H406/GY K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW
P300 J300
79 F421-A13 YL-18 1 F421-L1 YL-18 RETARDER SOLENOID MED/HI SWITCH40 H406/GY E452/WH M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW
1552252 3E7990 PTO ENABLE SW
80 J-S1 G833-A46 PK-18 2 G833-L2 PK-18 PTO INTERRUPT SWITCH41 M904/OR H405/BU 20 PTO ENABLE SW
NO.1
81 T860-A34 OR-18-XLPE 1 T860-J8 OR-16-NW T858-J7 GY-16-NW 1 2

T858-J1 GY-16-NW T858-J1 GY-16-NW T725-A32 WH-18 3 T725-L3 WH-18 J1939 SHIELD 42 A234/BK M910/OR E798/PK 21 NC
CYLINDER 1552269
82 T962-A29 WH-18-XLPE 2 T962-J16 WH-16-NW T858-J2 GY-16-NW T957-J13 PU-16-NW N707-A31 PU-18 4 N707-L4 PU-18 43 G967/WH 382/PK 22 ETHER START VALVE PTO RAMP UP/SET SW
NOT USED 83 INJECT OR
N707-A31 PU-18 3 G828-A35 WH-18 5 G828-L5 WH-18 T725-L3 WH-18 1
NOT USED REMOTE SHUTDOWN 44 F716/WH 387/PK 23 PTO RAMP DOWN/RESUME SW
84 4 J-S2 G829-A36 GN-18 6 G829-L6 GN-18 N707-L4 PU-18 2
INTERMEDIATE ENGINE SPEED SWITCH45 G968/WH 150/OR(48) F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
85 5 T859-J9 WH-16-NW 1 2

T859-J3 WH-16-NW C991-A33 PK-18 7 C991-L7 PK-18 46 150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP
86 T859-A37 WH-18-XLPE 6 T859-J9 WH-16-NW T859-J4 WH-16-NW 8
NOT USED 47 H405/BU 150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP
87 T961-A28 GN-18-XLPE 7 T961-J15 GN-16-NW NO.2 FUEL HARNESS +BATTERY (UNSWITCHED) 48 150/OR(48) F716/WH 27 REMOTE SHUTDOWN SW RETARDER LAMP PTO RAMP
88 T957-A16 PU-18-XLPE 8 T957-J13 PU-16-NW J-S3 T858-J2 GY-16-NW 14 AWG
CYLINDER CONNECTOR P105 COOLANT LEVEL SENSOR49 E452/WH G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) UP/DOWN SWITCH
89 T858-A23 GY-18-XLPE 9 T858-J7 GY-16-NW T860-J8 OR-16-NW 1 2

T860-J6 OR-16-NW T958-J14 YL-16-NW

90 I NJECTOR 1552269 J1939 DATA (+) 50 K900/YL 381/PU 29 PTO ENABLE SW CAT DATA LINK -
T958-A17 YL-18-XLPE 10 T958-J14 YL-16-NW T860-J5 OR-16-NW FUEL TEMPERATURE G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK +
91 T959-A18 BR-18-XLPE 11 T959-J18 BR-16-NW F421-L1 YL-18 1 SIGNAL 51
MAINTENANCE
92 T960-A19 BU-18-XLPE 12 T960-J17 BU-16-NW T957-J13 PU-16-NW G833-L2 PK-18 2 GROUND SENSOR +BATTERY (UNSWITCHED) 52 150/OR(52) 150/OR(52) 31 +BAT. (UNSWITCHED)
CB
130-9811 150/OR(53) 32 +BAT. (UNSWITCHED) DUE LAMP
93 T958-J14 YL-16-NW +BATTERY (UNSWITCHED) 53 150/OR(53)
94 T959-J18 BR-16-NW 75% OVERSPEED VERIFY SWITCH54 387/PK G469/BU 33 AUXILIARY PRESS. SNSR 1A
NO.3 34
95 T960-J17 BU-16-NW T859-J3 WH-16-NW 55 H407/YL RETARDER LO/HI SWITCH ALTERNATE RETARDER WIRING
CYLINDER 35
96 T961-J15 GN-16-NW T959-J18 BR-16-NW H406/GY RETARDER MED/HI SWITCH

-BAT
INJECT OR PTO ENABLE SWITCH56 381/PU
97 T962-J16 WH-16-NW 57 E452/WH 36 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
98 37 CB
PTO RAMP UP/SET SWITCH58 G955/GN H405/BU NC
INJECTOR 5&6 SUPPLY 99 RETARDER LO/HI SWITCH LO RETARDER LO/HI SWITCH
T860-A34 OR-18-XLPE 59 E798/PK M910/OR 38 STARTING AID OVERRIDE SW MED 1A
100 39 PTO RAMP DOWN/RESUME SW LOW RETARD SWITCH
PTO RAMP DOWN / RESUME SWITCH 60 G967/WH G967/WH HI
101 RETARDER SOLENOID (ACTUATE ON CLOSE)
NO.4 BATTERY (-) 61 229/BK(61) 387/PK 40 75% OVERSPEED VERIFY SW LO
102 T859-J4 WH-16-NW ON/OFF SWITCH
103
CYLINDER 62 RETARDER MED/HI SWITCH MED
CB WARNING LAMP
T960-J17 BU-16-NW INJECT OR
INJECTOR 1&2 SUPPLY 104 T858-A23 GY-18-XLPE BATTERY (-) 63 229/BK(63) HI RETARDER MED/HI SWITCH
INJECTOR 6 RETURN 105 T962-A29 WH-18-XLPE 64 1A
MEDIUM RETARD SWITCH
INJECTOR 3 RETURN 106 T959-A18 BR-18-XLPE BATTERY (-) 65 229/BK(65) (ACTUATE ON CLOSE)
INJECTOR 5 RETURN 107 T961-A28 GN-18-XLPE THROTTLE POSITION SENSOR66 A307/GY
INJECTOR 4 RETURN 108 T960-A19 BU-18-XLPE SOLENOID COMMON 67 G969/YL ACTUATE BOTH SWITCHES CB RETARDER LAMP
109 NO.5 FOR HIGH RETARD
T860-J5 OR-16-NW CYLINDER
68 MAX LENGTH 40 METERS
110 T961-J15 GN-16-NW 69 J1939 SHIELD 1A
111 INJECT OR J1939 DATA +
+BATTERY (SWITCHED) 70 120/YL
112 J1939 DATA -
113 ELECTRONIC CONTROL MODULE (ECM)
114 (153-2707) A + BAT.
INJECTOR 3&4 SUPPLY 115 T859-A37 WH-18-XLPE (NOTES B & E) B - BAT.
INJECTOR 1 RETURN 116 T957-A16 PU-18-XLPE NO.6
T860-J6 OR-16-NW C
117 CYLI NDER MAX LENGTH 30 METERS
T962-J16 WH-16-NW D CAT DATA LINK +
INJECTOR 2 RETURN 118 T958-A17 YL-18-XLPE INJ ECTOR
E CAT DATA LINK -
119 C B A
F
120
G
H
J

(J66)
ELECTRONIC CONTROL MODULE
CUSTOMER INSTALLED
SERVICE TOOL CONN
FUEL ENGINE OIL ENGINE COOLANT
TEMPERATURE VOLTMETER TACHOMETER
OPTIONAL CONTROL PANEL C B A B A C
PRESSURE PRESSURE
211-0745 207-2824 207-2823 207-2822 207-2825
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND
120
(165-0200)
TERMINATION
MAX LENGTH 1 METER
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+
RESISTOR
(NOTE B)
(174-3016)
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B
(NOTE B & C) DEVICE
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6
G-C2 G-C3 G-C4 G-C5 G-C6

N784-G32 WH-18
N784-G7 WH-18

N784-G15 WH-18

N784-G23 WH-18

N784-G36 WH-18

1552273 1552273 1552273 1552273 1552273

N783-G31 GN-18
N783-G6 GN-18

N783-G14 GN-18

N783-G22 GN-18

N783-G35 GN-18

N782-G30 BU-18

N785-G33 BU-18
N782-G5 BU-18

N785-G8 BU-18

N782-G13 BU-18

N785-G16 BU-18

N782-G21 BU-18

N785-G24 BU-18

N782-G34 BU-18

N785-G29 BU-18

C-C7 CONTROL MODULE G-C1

1552273 210-4309 1552273
120-C34 YL-16 1 +BATTERY 1
G-S1 G-S5 G-S9 G-S13
K900-C47 YL 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18 N782-G25 BU-18 N782-G30 BU-18
K990-C48 GN 3 J1939 DATA- RS485B 3 G-S2 G-S6 G-S10 G-S14
A234-C49 BK 4 J1939 SHIELD GAUGE GROUND4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18 N783-G26 GN-18 N783-G31 GN-18
5 GAUGE V+ 5
G-S3 G-S7 G-S11 G-S15
229-C50 BK-16 6 GROUND 6 N784-G3 WH-18 N784-G11 WH-18 N784-G19 WH-18 N784-G27 WH-18 N784-G32 WH-18
G-S4 G-S8 G-S12 G-S16
N785-G4 BU-18 N785-G12 BU-18 N785-G20 BU-18 N785-G28 BU-18 N785-G33 BU-18 120-C35 YL-16 120-C21 YL-16
WARNING LAMP DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
7N5876 7N5876 7N5876

1 1 1 1 1

Cross Reference for Diagnostic Codes

RENR8045-00

3E3364 1552269
BATTERY
101-V1 RD-14 1 101-C39 RD-14 Diagnostic
BATTERY 200-V2 BK-14 2 229-C54 BK-14 391-C33 PK-14
229-C50 BK-16 120-C34 YL-16 120-C34 YL-16
Diagnostic Code
DISCONNECT F404-C9 RD-16 Code
SWITCH F420-C8 GN-16
F420-C8 GN-16 F420-C8 GN-16 Flash Code SPN(1)/FMI Code or Description of Code Flash Code SPN(1)/FMI Code Description of Code
F404-C9 RD-16 F404-C9 RD-16 or
30 Page, Color 2, JVD

120-C45 YL-14
229-C50 BK-16
F424-C41 YL-16 120-C36 YL-16 Event Code
F424-C41 YL-16
120-C36 YL-16 F424-C41 YL-16 Event Code
BATTERY OPTIONAL
WIRING
1835-15 High Auxiliary Pressure Warning 42 637-13 261-13 Engine Timing calibration required
1297163 1297164 1835-16 E443(2) High Auxiliary Pressure Derate 100-17 Low Engine Oil Pressure Warning
1 101-V1 RD-14 KEYSWITCH

120-C36 YL-16
3E0156
1835-00 High Auxiliary Pressure Shutdown 46 100-18 E360(2) Low Engine Oil Pressure Derate
1297163 1297164
R
1 200-V2 BK-14 120-C45 YL-14 1

1836-15 High Auxiliary Temperature Warning 100-01 Low Engine Oil Pressure Shutdown
C OFF
S ON
391-C33 PK-14 1

ST 1836-16 E445(2) High Auxiliary Temperature Derate 168-00 168-00 System Voltage high
B
G S 1

101-C39 RD-14
1836-00 High Auxiliary Temperature Shutdown 51 168-01 168-01 System Voltage low
150-C38 OR-14

MTR BAT.

545-05 Ether Start Relay open/short to +batt 168-02 168-02 System Voltage intermittent/erratic
STARTING 1275485 626-05
1275486
MOTOR N/A 2417-05 Ether Injection Control Solenoid open/short to +batt 56 630-02 268-02 Check Programmable Parameters
1

NOTE D 1275486
1275485
545-06 Ether Start Relay short to ground 58 639-09 247-09 J1939 Data Link communications
626-06
101-C10 RD-10

101-C20 RD-10

2417-06 Ether Injection Control Solenoid short to ground 110-15 High Engine Coolant Temperature Warning

1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 61 110-16 E361(2) High Engine Coolant Temperature Derate
ALTERNATOR
START RELAY
1835-04 1835-04 Auxiliary Pressure Sensor short to ground 110-00 High Engine Coolant Temperature Shutdown
1 1

P515 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning
1552269
BK-18 1 391-C55 PK-14
BK-18 2 229-C30 BK-14 1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-18 E057 Low Engine Coolant Level Derate

111-02 111-02 Engine Coolant Level Sensor Loss of Signal 111-01 E058 Low Engine Coolant Level Shutdown
62
DT TEE C-C11
1330970 1743016
174-03 174-03 Fuel Temperature open/short to +batt 111-17 Low Engine Coolant Level Warning
A
13
C-C8 B
TERMINATION 174-04 174-04 Fuel Temperature short to ground 111-18 E2143(2) Low Engine Coolant Level Derate
1552267 RESISTOR
C
K900-C47 YL A
J63 678-03 41-03 8 Volt DC Supply short to +batt 111-01 Low Engine Coolant Level Shutdown
K990-C48 GN B C-C2
1740502 ENGINE SERVICE
A234-C49 BK C
A K900-C26 YL
TOOL CONNECTOR 678-04 41-04 8 Volt DC Supply short to ground 63 94-15 E096 High Fuel Pressure Warning
B K990-C24 GN 9W1951 1
1S-C
ANALOG SENSOR POWER (+5V)2 C A234-C22 BK A234-C22 BK 1 2

A234-C23 BK 120-C19 YL-14 A (+)BATTERY 620-03 1636-15 High Inlet Air Temperature Warning (+) BATTERY SUPPLY WIRES
ANALOG SENSOR RETURN 3 A234-C46 BK 229-C28 BK-14 B (-)BATTERY 21 262-03 5 Volt Sensor DC Power Supply short to +batt 64 E539(2)
DIGITAL SENSOR POWER (+8V) 4 A234-C23 BK C J1939 SHIELD
DIGITAL SENSOR RETURN 5 K900-C26 YL 1
2S-C
2

K900-C27 YL 893-C12 GN-16 D CAT DATA LINK(+) 1079-03 1636-00 High Inlet Air Temperature Shutdown INPUT SIGNAL WIRES TO ECM
MAINTENANCE CLEAR SWITCH6 F426-C52 BU-16 K900-C42 YL 892-C11 BR-16 E CAT DATA LINK(-)
CONTROL WIRES FROM ECM
TORQUE LIMIT SWITCH 7 3S-C
K990-C25 GN F J1939(-) 620-04 174-15 High Fuel Temperature Warning
CAT DATA LINK (+) 8 893-C12 GN-16 K990-C24 GN 1 2

K990-C25 GN K900-C27 YL G J1939(+) 262-04 5 Volt Sensor DC Power Supply short to ground SENSOR / ACTUATOR SUPPLY VOLTAGE
CAT DATA LINK (-) 9 892-C11 BR-16 K990-C43 GN H
ETHER SOLENOID CONTROL 10 J
1079-04 65 174-16 E363(2) High Fuel Temperature Derate
4S-C SIGNAL PLUS
AIR SHUTOFF SOLENOID 11 120-C7 YL-14 1 2

120-C19 YL-14
12 120-C45 YL-14 100-03 100-03 Engine Oil Pressure open/short to +batt 174-00 High Fuel Temperature Shutdown SIGNAL MINUS
13
391-C55 PK-14

14 229-C28 BK-14 (-) BATTERY / SENSOR RETURN

1

AUXILIARY PRESSURE 15
24 100-04 100-04 Engine Oil Pressure short to ground 651-05 001-05 Injector Cylinder 1 open circuit
893-C12 GN-16
AUXILIARY TEMPERATURE 16 892-C11 BR-16
17 A234-C40 BK 120-C7 YL-14 100-10 100-10 Engine Oil Pressure abnormal rate of change 71 651-06 001-06 Injector Cylinder 1 short
18 A234-C37 BK 1 2

A234-C46 BK 120-C45 YL-14

C-S7
19 229-C28 BK-14 102-03 102-03 Boost Pressure Sensor short to +batt 651-11 001-11 Injector Cylinder #1 fault
20 K990-C32 GN 892-C11 BR-16
21 K990-C15 GN K990-C43 GN 893-C12 GN-16 229-C30 BK-14 THIS SCHEMATIC IS FOR THE C11 and C13 INDUSTRIAL ENGINES (GLS/LGK)
2

2
1

C-S5 25 102-04 102-04 Boost Pressure Sensor short to ground 652-05 002-05 Injector Cylinder 2 open circuit
C-S9

START AID OVERRIDE 22 K900-C42 YL 391-C56 PK-14

1

RETARDER SOLENOID LO/HI SWITCH23 K900-C14 YL K990-C43 GN

24 K900-C13 YL 1 2

K900-C42 YL A234-C46 BK C-C13 102-10 102-10 Boost Pressure Sensor abnormal rate of change 72 652-06 002-06 Injector Cylinder 2 short
391-C31 PK-14

25
C-S6 IDENT. HARNESS CHG
893-C12 GN-16 1552269 A 219-7461 03 (J2 / ENGINE HARNESS)
26
27
892-C11 BR-16 391-C56 PK-14 108-03 274-03 Atmospheric Pressure open/short to +batt 652-11 002-11 Injector Cylinder #2 fault L 240-8721 01 (FUEL HARNESS)
120-C7 YL-14 229-C57 BK-14 2 J 230-0960 01 (INJECTOR HARNESS)
DIAGNOSTIC LAMP 28 F404-C9 RD-16
120-C45 YL-14
26
WARNING LAMP29 F420-C8 GN-16 DIODE
229-C28 BK-14 1893158 108-04 274-04 Atmospheric Pressure short to ground 653-05 003-05 Injector Cylinder 3 open circuit
MAINTENANCE OVERDUE LAMP 30 F424-C41 YL-16
RETARDER LAMP31
32 110-03 110-03 Engine Coolant Temperature open/short to +batt 73 653-06 003-06 Injector Cylinder 3 short ABBREVIATION
33
STOP SWITCH
27 ALT ALTERNATOR
J1939 DATA LINK (-) 34 K990-C15 GN 111-1325 110-04 110-04 Engine Coolant Temperature short to ground 653-11 003-11 Injector Cylinder #3 fault
35
ATA AMERICAN TRUCKING ASSOCIATION
36 2 1 CB CIRCUIT BREAKER
37
391-C31 PK-14 1
1
391-C33 PK-14 28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit CIS CUSTOMER IGNITION SWITCH
F716-C5 WH-16
1

38 4 3 DIG DIGITAL
39
229-C44 BK-14 32 91-08 91-08 Throttle Position signal abnormal 74 654-06 004-06 Injector Cylinder 4 short ECM ELECTRONIC CONTROL MODULE
RETARDER SOLENOID MED/HI40 N/C NO CONNECTION
229-C53 BK-16
PTO INTERRUPT 41
MAINTENANCE 190-08 190-08 Engine Speed signal abnormal 654-11 004-11 Injector Cylinder #4 fault PWM PULSE WIDTH MODULATION
J1939 DATA LINK SHIELD 42 A234-C37 BK
43
120-C45 YL-14 CLEAR SWITCH 34 SM STARTING MOTOR
150-C1 OR-14 3N-5716 SMMS START MOTOR MAG SWITCH
REMOTE SHUTDOWN 44 F716-C5 WH-16 229-C28 BK-14
150-C6 OR-14 723-08 342-08 Secondary Engine Speed signal abnormal 655-05 005-05 Injector Cylinder 5 open circuit
INTERMEDIATE ENGINE SPEED SWITCH45 120-C45 YL-14
46
150-C2 OR-14 229-C53 BK-16 1 1

150-C1 OR-14
47 F716-C5 WH-16
F404-C9 RD-16 190-15 Engine Overspeed Warning 75 655-06 005-06 Injector Cylinder 5 short NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
F716-C5 WH-16 F426-C52 BU-16 35 E362(2) CONNECTION TO BATTERY (-).
BATTERY (+) - UNSWITCHED 48 150-C1 OR-14 150-C6 OR-14
F420-C8 GN-16 NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
COOLANT LEVEL SWITCH49 150-C2 OR-14
G955-C3 GN-16 HI/LO IDLE 190-00 Engine Overspeed Shutdown 655-11 005-11 Injector Cylinder #5 fault
J1939 DATA LINK (+) 50 K900-C13 YL F404-C9 RD-16 110-7884 NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
51
G967-C4 WH-16
F420-C8 GN-16 TERMINATION RESISTOR) IS 40 METERS
BATTERY (+) - UNSWITCHED 52 150-C2 OR-14 G955-C3 GN-16
F424-C41 YL-16 229-C29 BK-14 2 1 94-03 94-03 Fuel Pressure open/short to +batt 656-05 006-05 Injector Cylinder 6 open circuit
F426-C52 BU-16 229-C51 BK-16 NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
37
1
1

BATTERY (+) - UNSWITCHED 53 150-C6 OR-14 G967-C4 WH-16 NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
229-C51 BK-16
OVERSPEED VERIFY SWITCH54 F424-C41 YL-16
229-C16 BK-14 C-S8 229-C54 BK-14
3 94-04 94-04 Fuel Pressure short to ground 76 656-06 006-06 Injector Cylinder 6 short FOR ALL J1939 DATA LINK CONNECTIONS
55 F426-C52 BU-16
229-C18 BK-14 229-C57 BK-14
1 2

NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
PTO ENABLE SWITCH56 229-C51 BK-16 229-C51 BK-16 G967-C4 WH-16
57 229-C16 BK-14
229-C17 BK-14
G955-C3 GN-16
105-03 172-03 Intake Manifold Air Temp open/short to +batt 656-11 006-11 Injector Cylinder #6 fault THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
PTO RAMP UP SWITCH58 G955-C3 GN-16 229-C18 BK-14 229-C58 BK-14 229-C50 BK-16 38 WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
59 229-C17 BK-14 C-S10
1 2

229-C30 BK-14
229-C54 BK-14 105-04 172-04 Intake Manifold Air Temp short to ground NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
PTO RAMP DOWN / RESUME SWITCH 60 G967-C4 WH-16 F424-C41 YL-16 ON RELAY COILS AND SOLENOID COILS.
229-C28 BK-14
BATTERY (-) 61 229-C17 BK-14 F404-C9 RD-16 NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
62 229-C59 BK-14 F420-C8 GN-16
(1) Suspect Parameter Number
FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
BATTERY (-) 63 229-C18 BK-14 120-C45 YL-14 INSTALLATION GUIDE.
64
C-S11
1 2

229-C50 BK-16 150-C2 OR-14

CIRCUIT BREAKER
6T-3643
(2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order
BATTERY (-) 65 229-C16 BK-14 229-C29 BK-14 150-C1 OR-14
THROTTLE POSITION 1 (PWM) 66 229-C44 BK-14 150-C6 OR-14 101-C39 RD-14
to designate a warning, a derate, or a shutdown.
15A
SOLENOID COMMON 67
THROTTLE POSITION 2 (PWM) 68 150-C38 OR-14
69
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
BATTERY (+) - KEY SWITCH 70 120-C7 YL-14
1607689
WITHOUT CATERPILLAR ENGINEERING APPROVAL
ELECTRONIC CONTROL MODULE
P1
UNLESS OTHERWISE SPECIFIED:
J154 ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
1743016 3E3370 EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
TERMINATION
A K900-C14 YL
RESISTOR B K990-C32 GN ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
C A234-C40 BK ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL
A

1
 1 2 3 4 5 6 7 8

A A

CAT Coolant Level

Sensor Plug

4 Sensor +8V
49 Sensor Data
5 Sensor GND Keyswitch
OFF
ESTOPS
B ON B
70
START

8888
Starter
Batt +ve unswitched Motor
48
52 BATTERY
53 ISOLATOR
A
CAT Data+ CAT Service
C
8 D
Tool 9 pin
C

9 CAT Data-
E Connector
B

Batt -ve
61
63
65 Crusher CANH +24V
GND
Diagnostic Lamp 1A
D 28 D
Crusher CANL
29 Warning Lamp 1A

CAT J1939 DATA+

50
CAT J1939 DATA-
34 +24V
CAT J1939 Shield
42 120ohm
Hold switch connected to
Green Wire to display Engine Hours.
resistor
near CAT ECM
Remote Shutdown
E
44
Use 2 core shielded cable
to connect to CAT engine,
45 connect shield at CAT engine
Engine Speed Switch
connector only. DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

CAT C13 Interface

F
Filename:
X44 Electrical Manual A3

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 1 2 3 4 5 6 7 8

A A

11 1
B N
18 19 20 21
6 6
B W B B
N 7 N
10 22 WR
B B
17
B GW B

70 Way
16 Way CAT Plug
AMP Socket

C C

1 1N
2 2 RB
3 3 PB
4 4O 11 15
5 5K B Y
6 23 S
7 7 WR * Fit 120 Ohm resistor to leads 23S and 24B
8 8 RW 19 18 5 4 15
9 9 UW W B K O Y
Diode
10 10 B
D IN5401 D
11 24 B 9 8
12 12 WB UW RW
24
13 13 N
B
14 14 N SC 2 3
15 R RB PB
13 17 23 14 16
16 16 N N
N GW S N
20 21 22 12
B B B WB

Rear View

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

CAT C13 Engine Loom

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 7 8

N W
O N/O
HOUR
BUTTON

PB
G
EPU TRACK
N RW R
O N N N
NW
GW C O C
STOP

D1 BOX

D1 WL
LIGHT N N N
C O UW C R
NW
W B
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4
U
GW
N
B

RB
W CAN
Y CAN

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6

N G N G N G
KEYSWITCH O O O
SW SW SW

30
17

N N N
O W O W O W
15 WR

N W TWISTED PAIR

RW B 10 SP DL WL 1 15 R 2 11B 11 11A U N 33 36 EM Y W 47 25
A
B S
SCR SCR

15A
RB 15A 10A 3A 15A
N B K O N PB W
A B D E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
S B 25A EMERGENCY STOPS
SCR SCR WB

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

C13 Engine Backplate

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

3A Fuse for Fuse for Engine

25A Main Fuse Engine Lamps
for all Crusher Electronics QJ240: 25A 15A Fuse for Diesel Pump
also 15A fuse for displays (not shown) QJ340: 15A
A A
QI340: 15A

Connections to Front Panel

Lamps / Displays

B B

Connections to Crusher Control Panel

and EL2158 Solenoid Driver / Radio Recevier

C C

10A Fuse
Connections to Engine for ESTOPs

6 x Connectors
for machine ESTOps
(connected in series Front Panel ESTOP
see below)

D D

Terminal EM
Terminal R

Terminal 33
10A Fuse EM Terminal
provides ESTOP signal to
Crusher Electronics
E Engine Engine Connector Pin Function as well as Engine Electronics
Diagnostic Rear View 1 Battery +ve, Terminal 11, Brown Wire 24V= OK
Plug 0V = EStop
A: Fused +ve 2 Engine Shutdown, Terminal 36, Red/Black Wire
Rear View
Brown Wire 3 Engine Speed Switch, Terminal SP, Purple/Black Wire
->Terminal 11A 1 4 Engine Data Link, Diag Plug PinD, Orange Wire DO NOT SCALE DRAWING REVISION 1.0
3 2 5 Engine Data Link,Diag Plug PinC, Pink Wire
B: GND
10
6 4
7 6 Engine CAN Hi, Terminal N, White Twincore Tedd Engineering Ltd
Black Wire 9 8 7 Engine Crank,Terminal 2,White/Red Wire
->Terminal 10 13 11 8 Engine Warning Lamp, Terminal DL,Red/White Wire TITLE:

16 14 9 Engine Diag Lamp, Terminal DL,Blue/White Wire

D: Engine Data Link
15
10 GND, Terminal 10, Black Wire X44 Engine Panel Backplate
Pink Wire 11 Engine CAN Lo,Terminal U, Black Twincore
F
->Engine Connector Pin5 12 Emergency Stop, Terminal EM, White/Black Wire
E: Engine Data Link 13 Fused +ve, Terminal 11A,Brown Wire Filename:
Orange Wire 14 Fused +ve, Terminal 11A,Brown Wire X44 Engine Backplate A3
->Engine Connector Pin4 15
1 2 3 4 16 Fused +ve, Terminal 11A,Brown Wire WEIGHT: SCALE:1:5 SHEET 1 OF 1
 1 2 3 4 5 6 7 8

Brown/White Wire
A A
+ve fused supply for
15: Unfused +ve return engine lamps
from keyswitch
Thick White Wire
15A Fuse
for engine

3A Fuse U: Front Panel

DL:Front Panel for engine Engine CAN Lo
Engine Diagnostic Lamp 25A Fuse lamps Blue Wire
Main fuse for 15A Fuse Y: Front Panel
all crusher electronics N: Front Panel for diesel pump Crusher CAN Lo
WL:Front Panel Engine CAN Hi ~2.3V
B Engine Warning Lamp 1:Fused +ve Brown Wire B
Yellow Wire
feed to all
crusher W: Front Panel
SP: Front Panel electronics Crusher CAN Hi
Engine Speed Switch ~2.7V
+24V = Speed1 White Wire
GND = Speed2
GW: Grease Warning
Vogel Unit

47:Diesel Pump
C C

Connections to
Crusher Control Panel
Crusher CAN Hi
~2.7V
D D White Wire

Crusher CAN Low

~2.3V
Yellow Wire

ESTOP input to Crusher Electronic

Blue Wire
11: Battery +ve +24V = OK
->Engine Connector Pin1 EM: Return from front panel ESTOP 0V = ESTOP activated
Brown Wire 33: Return from machine ESTOPs +24V = ALL ESTOPS OK
10:GND ->ESTOPs 0V = EStop activated 36: Engine Stop Signal
E Black Wire 2: Crank O/P ->Front Panel ESTOP ->Front Panel ESTOP (Red Wire) Pulls to GND when control unit
->Engine Connector Pin14 Red Wire ->Engine Connector Pin12 (White/Black Wire) requests engine stop
SP:Engine Speed Switch White Wire Slate Wire
->Engine Connector Pin3 N: Engine CAN H
Purple/Black Wire R: Fused +ve to ESTOPS ->Engine Connector Pin6
->ESTOPS White twincore UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
DO NOT SCALE DRAWING REVISION 1.0
DIMENSIONS ARE IN MILLIMETERS BREAK SHARP
WL: Engine Warning Lamp White Wire SURFACE FINISH: EDGES
->Engine Connector Pin8
Red/White Wire U: Engine CAN L TOLERANCES:
LINEAR: Tedd Engineering Ltd
15:Unfused +ve from keyswitch ->Engine Connector Pin11 ANGULAR:
DL: Engine Diagnostic Lamp Thick White Wire Black twincore
NAME SIGNATURE DATE TITLE:
->Engine Connector Pin9
Blue/White Wire 1: Fused +ve from keyswitch R.Hooper DRAWN
->Heater Relay Coil CHK'D X44 Engine Backplate DIN Rail
->All Crusher Electronics power
APPV'D
White Wire
F MFG
11A: Fused +ve for Engine
MATERIAL:
->Engine Connector Pins13,14,16 Q.A Filename:
Brown Wires X44 Engine Backplate DIN Rail Detail A3
1 2 3 4 WEIGHT: SCALE:1:5 SHEET 1 OF 1
 1 2 3 4 5 6 7 8

A A

White Wire:
+24V

B B

Black Wire:
GND

C C

D D

Green Wire: Input into EL4423 Track LED unit

+24V = Speed 1 ok to track Black/Purple Wire: DO NOT SCALE DRAWING REVISION 1.0

Pin 45 of CAT ECU Tedd Engineering Ltd

24V = Engine Speed1 TITLE:

0V = Engine Speed2 Engine Speed Switch 2 Way

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

ESTOP Locations
B B

C C

D D

Note: Emergency Stop switches should only be used in an emergency situation and not
for normal stopping. Frequent use will cause damage to the hydraulic components. DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

Note: Emergency Stop switches must be reset before the machine can be restarted
TITLE:

ESTOP Locations

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

ESTOPs on Machine
A A

Keyswitch ESTOP on front panel

CAT Engine Connector:
C6.6 Engine: 40 Way EMR
C9/C13 Engine: 70 Way EMR

White 24V

White
B B

C6.6: Pin48
CAT 16 Way C6.6: Pin40
15 R 33 36 EM C6.6 Engine: C9/C13: Pin44
Circular Connector C9/C13: Pin70
Pin13
C9/C13:
ESTOP Pin12 ESTOP
White/Black White/Black

White
Remote Stop
C Red/Black C
C6.6 Engine:
Pin2
Remote Stop C9/C13:
Red/Black Pin2

10A
Fuse

D
CANBridge / RPM Unit CCB D

8888

Remote Stop,
Red/Black, DO NOT SCALE DRAWING REVISION 1.0
Output from
CANBridge, Tedd Engineering Ltd
shutsdown engine
in event of engine TITLE:
fault Remote Stop
Slate, Simplified ESTOP Diagram
Output from CCB ESTOP to Crusher
used to stop engine Electronics
F when radio handset
stop button is pressed Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

CCB Switch & Lamp Matrix

OB
9

WR
1 OR Interlock On Interlock Off Main Conveyor Lift
10
B Umbilical STOP Main Con Lift Interlock Off Interlock On B
N
2 WB Main Conveyor On Main Conveyor Off Main Conveyor Lower
11

RU Umbilical RR Main Con Low Track Enable Off Main Conveyor Off Main Conveyor On
3 RB Side Conveyor On Side Conveyor Off Jaw Clamp LED
12

Umbilical FR Spare Jaw Clamp Side Conveyor Off Side Conveyor On

PR
4 W Magnet On Magnet Off Jaw Adjust LED
C 16 C

Umbilical RL Aux Pump Jaw Adjust Magnet Off Magnet On

YR
5 RN Crusher Plate On Crusher Plate Off Jaw In LED
15

RG Umbilical FL Spare Spare Crusher Forward Off Crusher Forward On

6 K Feeder On Feeder Off Jaw Out LED
14
D
Spare Jaw In Remote Jaw In Panel Feeder Off Feeder On D
YB
7 G Crusher Rev On Crusher Rev Off Power On
13

Spare Jaw Out Remote Jaw Out Panel Crusher Reverse Off Crusher Reverse On
GR SU KB P Track Enable On Track Enable Off Aux Pump

32 31 8 33 S R Y
Crusher Inhibit Crusher Inhibit Manual / Auto Select Jaw
(Pressure Switch) (Toggle plate) Remote/Panel
21 22 23
Feeder Select
E
+Ve +Ve +Ve
24 20 19 18 17
O U B SB YG DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Control Panel Matrix

F
Filename:
X44 Electrical Manual A3

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 1 2 3 4 5 6 7 8

A A

B B

C C

D D

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Control Panel Switches Rear

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8
Switch Common

Track Right Rev

A Connector for umbilical handset A
Connection to front panel
switches
Track Right
Forward

Track Left Rev

Track Left Forward
White Wire (thin) Black Wire
Yellow Wire Crusher CAN H Red Wire GND
Crusher CAN L~2.7V +24V
B B
~2.3V

Blue/Yellow Wire
Manual Feeder Speed
Pot on Sonar Box
EL9550 EL9587
->CCB AMP36:Pin30 Analog Crusher
Sensor Control
Blue Wire
Box Box
ESTOP input
+24V = OK
C 0V = ESTOP C
Not used
->Engine Panel

EM LT Son Y W ++ - -
Slate Wire
Engine Stop Request Not used
Pulls to GND when control unit
request engine stop
->Engine Panel White Wire (Thick)
-> CCB 8 Way Connector +24V

D D

Analog Sensor GND

Breakout Loom
see seperate drawing Low

E for details High

Autofeeder
Blue Wire Pressure Switches
Feeder Stops when high switch closes
Restarts when low switch opens
ESTOP input
->DIN Rail EM DO NOT SCALE DRAWING REVISION 1.0
Blue Wire Slate Wire
Red Wire ESTOP input Engine Stop Request Green Wire Tedd Engineering Ltd
+24V
Slate wire Alarm OP
Rear View Engine Stop Request TITLE:

Green Wire Autofeeder

->DIN Rail LT X44 Control Panel Backplate
Alarm O/P High Pressure
Pulls to GND Switch
F
when active Front View Autofeeder GND Green Wire Filename:
Low Pressure Track Alarm O/P X44 Backplate Switch Box A3
Switch
1 2 3 4 WEIGHT: SCALE:1:5 SHEET 1 OF 1
 1 2 3 4 5 6 7 8

A A

EL9587 EL9587 CCB

X44 X44
Crusher Control Box Crusher Control Box

B
Slate: Radio Remote Shutdown Output. B
This output goes to 0V to shutdown engine
upon stop request from radio handset

AMP 36 Way Connector:

Brown:
ESTOP input
Pin1 +24V=OK Front View
Pin13
0V = ESTOP activated
Slate/Blue Black
C Pin25 Pin36 C

Hi Lo GND
Red/Green
Blue
Green:
Pin Function Wire Colour Pin Function Wire Colour Track Alarm -ve Output
1 Switch Matrix 0 White/Red 19 Switch Common 2 Black

2 Switch Matrix 1 Brown 20 Switch Common 3 Blue 100Bar Safety Switch

Disables feeder and
3 Switch Matrix 2 Red/Blue 21 Lamp Common 0 Slate jaw when switch is
open
4 Switch Matrix 3 Purple/Red 22 Lamp Common 1 Red
D
Bent Toggle D

5 Switch Matrix 4 Yellow/Red 23 Lamp Common 2 Yellow Plate Switch

Disables feeder
6 Switch Matrix 5 Red/Green 24 Switch Common 4 Orange and jaw when
Autofeeder Pressure Switches. switch is open
7 Switch Matrix 6 Yellow/Black 25 CAN H White Feeder Stops when High switch closes to GND
Feeder restarts when Low switch opens.
8 Switch Matrix 7 Pink/Black 26 CAN L Yellow Link between Pin10+11 to
disable Intelligent Machine
Line operation
9 Lamp Matrix 0 Orange/Black 27 Programming Tx White Rest of pins unused
10 Lamp Matrix 1 Orange/Red 28 Programming Rx Slate
E
11 Lamp Matrix 2 White/Black 29 GND Black

12 Lamp Matrix 3 Red/Black 30 Analog I/P

UNLESS OTHERWISE SPECIFIED: FINISH: DEBUR AND
DIMENSIONS ARE IN MILLIMETERS BREAK SHARP
DO NOT SCALE DRAWING REVISION 1.0
13 Lamp Matrix 7 Green 31 Unused SURFACE FINISH: EDGES
TOLERANCES:
LINEAR: Tedd Engineering Ltd
14 Lamp Matrix 6 Pink 32 Unused ANGULAR:

NAME SIGNATURE DATE TITLE:

15 Lamp Matrix 5 Red/Brown 33 Jaw Remote Select DRAWN R.Hooper

CHK'D X44 EL9587 CCB Details

16 Lamp Matrix 4 White 34 GND Black APPV'D

F MFG
17 Switch Common 0 Yellow/Green 35 24V Red MATERIAL:
Q.A Filename:
X44 CCB A3
18 Switch Common 1 Slate/Black 36 24V Red
1 2 3 4 WEIGHT: SCALE:1:5 SHEET 1 OF 1
 1 2 3 4 5 6 7 8

A A

Pin1 Pin12 3A Fuse for sensors

Black Wire: GND
Pin13 Pin24
Brown/Yellow Wire:
Pin25 Pin36 CSS Black/Yellow Wire Blue/Slate Wire
AMP36: Pin19 Lube Flow Belt Speed Input
AMP36: Pin20 AMP36: Pin9
Rear View
X38 only
Pin36: +24 input Blue Wire: Red Wire: +24V Green/Red Wire
Pin33: GND Metal Detect
Yellow/White Wire
Feeder Speed Auto/Manual
BPin24: White Wire CAN Hi AMP36:Pin23 B AMP36: Pin24
Cone Pressure Switch
Pin25: Yellow Wire CAN Lo AMP36: Pin18
Blue/Yellow Wire Purple Wire
Feeder Speed Pot Brown Wire Lube Pressure
->CCB AMP36: Pin30 Sonar 4-20mA AMP36: Pin4
AMP36: Pin1
Orange Wire
Lube Temp1
AMP36: Pin6

C C

Slate Wire
Lube Temp2
AMP36: Pin5

D D

GW/MD: Metal Detect

Red Wire: +24V LF: Lube Flow
Black Wire: GND Red Wire: +24V
Green Wire: Metal Detect Black Wire: GND
E 0V = OK Green Wire: Pulse Output
24V = Metal Detected
CSS: CSS Sensor
Red Wire: +24V Sonar Control Box
Green Wire: GND Green/Red Wire: Feeder Speed Auto/Manual DO NOT SCALE DRAWING REVISION 1.0
White Wire: Pulse Output Blue/Yellow Wire: Feeder Speed Pot 0-5V
Lube Sensors Tedd Engineering Ltd
LP: Lube Pressure
CP: Cone Pressure Switch LT1: Lube Temperature1 TITLE:
Brown Wire: +24V RAD: Sonar Level LT2: Lube Temperature2
Blue Wire: Switch Return Red Wire: +24V Brown Wire:24V Analogue Sensor Box Breakout
Black Wire: GND Blue Wire:0V
Brown Wire: Sensor 4-20mA White Wire: Sensor 4-20mA
F
Filename:
Analogue Sensor Loom A3

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 1 2 3 4 5 6 7 8

A A

B B

C C

D D

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Analogue Sensor Loom Schematic

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

Coolant Temperature
LED
Power LED
Water in Fuel
/ Blocked Air Filter
B
LED B

Coolant Level
LED Charge Warning LED

C C

Oil Pressure LED

ESTOP active
LED

Radio Requested
Red Wire Engine Stop LED
D +ve Supply Black Wire D

24Vdc GND Yellow Wire

Crusher CAN Lo
~2.3V

This unit shows warning LEDs based on information received

from the engine by the EL2156 CAN Bridge.
E

Front View
DO NOT SCALE DRAWING REVISION 1.0

White Wire Tedd Engineering Ltd

Crusher CAN Hi
~2.7V TITLE:

EL6029 CANLED-EPU

F
Filename:
CANLED-EPU A3

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 1 2 3 4 5 6 7 8

A A

Forward Left Track Active LED

Forward Right Track Active LED

Reverse Left Track Active LED

B B

Reverse Right Track Active LED

Decal Symbols Radio Signal LED

Off : No signal
On Steady: Receiveing signal
but incorrect code for this machine
C
Flashing : Receiving signal with C

correct code for this machine

Red Wire Black Wire

+ve Supply GND Yellow Wire
24Vdc Crusher CAN Lo "Forward" is direction of yellow dot on machine tracks
~2.3V "Reverse" is direction of blue dot on machine tracks

D D

Front View
E

White Wire
Crusher CAN Hi Green Wire
~2.7V Engine Speed Input DO NOT SCALE DRAWING REVISION 1.0
Used to prevent crusher tracking at engine speed2
24Vdc = Engine Speed1 Tedd Engineering Ltd
0V = Engine Speed2
TITLE:

EL4423 CANLED Track

F
Filename:
CANLED-Track A3

1 2 3 4 WEIGHT: SCALE:1:2 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A
LED Display
Unit either displays:
Elapsed Engine Hours,
Engine RPM
Engine Faults (shown as E1234-22)
Crusher Faults (shown as C1234)
Consult Error codes sheet for further information

B B

C C

Red Wire Black Wire Pink Wire White Wire Yellow Wire
+ve Supply GND Unused Crusher CAN Hi Crusher CAN Lo
24Vdc ~2.7V ~2.3V

D D

E Purple Wire: Blue Wire

Orange Wire Engine CAN Hi Engine CAN LO
Engine Shutdown Green Wire:
Upon detecting engine Display Switch Input
fault this wireis pulled to +24V=Display Engine Hours DO NOT SCALE DRAWING REVISION 1.0

GND to halt engine 0V = Display CAN data Tedd Engineering Ltd

TITLE:

EL2156 CAN Bridge Display Unit

F
Filename:
CAN Bridge A3

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 1 2 3 4 5 6 7 8

A A

B B

C C

D D

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

X44 Sonar Cabinet

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

Pin Function Wire No. / Tape

Colour
1 Lube Oil Cooler2 Green/Yellow
2
3 Feeder Brown , 1
4
5 Cone Drive Green
6 Screen Box No tape, 2
7 RH Track Forward 12
B 3A Panel Fuse B
8 LH Track Forward 10
RF Disable Switch Aerial 9 Conveyor Lift Yellow, 14
Used to make system Connection 10 Conveyor Lower Blue, 15
ignore radio handsets
11 Main Conveyor Red
EL2158 12 Recirc Conv White, 5
32 Way Solenoid Driver 13 LH Track Reverse 11
Radio Receiver
14 RH Track Reverse 13
15
16 GND
C C 17 GND
18 GND

AMP 18 Way Header

1 6
D D

Pin Function Wire Colour Pin Function Wire Colour

7 12
Tape Colour
Purple Wire
13 18
1 Pressure Carry Over Valve L2 19
Green/Yellow Wire
2 Mantle Lift R3 Valve 20 Pump Destroke for Safety
Blue / White Wire
3 Mantle Holding Valve 21
R1 Valve
Blue Wire Yellow Wire,
Rear View
4 Ring Lift (inactive)
L3 Valve
22 Slew Ring CW
L5 Valve
Brown Wire Pink Wire,
5 Ring Holding Valve 23 Slew Ring CCW
L1 Valve L6 Valve
Green Wire Slate Wire,
6 Clamp Pressure Switch 24 Clamp Ring
Green Tape L4 Valve
7 Ring Clamp Pressure Switch Brown/Purple Wire 25 CAN H
White Wire
Blue Tape Packard Connector
E Yellow Wire
8 26 CAN L
Packard Connector
Red Wire AMP 36 Way Header
9 Pump Destroke for Tracking 27 GND
No Tape
Orange Wire
10 CSS Adjust Out R5 Valve 28 GND
White/Red Wire DO NOT SCALE DRAWING REVISION 1.0
11 CSS Adjust In R6 Valve 29 GND
Blue/Yellow Wire
12 Mantle Lower
R4 Valve
30 GND 1 12 Tedd Engineering Ltd
13 31 GND Black Wire
Brown Tape,
13 24 TITLE:
14 Lube Oil Cooler
Bottom Solenoid on LubeBlock
32 GND Black / White Wire
25 36
15 Lube Pump Slate Tape
Top Solenoid on Lube Block
33 GND Black Wire EL2158 32 Way Solenoid Driver / Receiver
16 Lube Pre Heat Blue Wire, 34 LH Clamp Block Enable (Fused) L7
Middle Solenoid on Lube Block
F
17 35 RH Clamp Block Enable (Fused) R7 Rear View
Filename:
18 36
Fused +ve for clamp pressure
White/Orange Wire EL2158 32 Way Receiver. for X44 A3
switches

1 2 3 4 WEIGHT: SCALE:1:5 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A
AMP 36 Way Header
R1
L2
L1
1 12
13 24 R3 L3
25 36
R6 R4
Connector
B for Lube Valve B
Rear View Loom

L4

C R5 L6 C Ring Pressure Switch

CAN link L5

R7

L7
Wire Colour
Pin Function Tape Colour Pin Function Wire Colour
D Purple Wire D
1 Pressure Carry Over Valve L2 19
Green/Yellow Wire
2 Mantle Lift
R3 Valve
20 Pump Destroke for Safety

3 Mantle Holding Valve Blue / White Wire 21

R1 Valve
4 Blue Wire Yellow Wire,
Ring Lift (inactive) L3 Valve 22 Slew Ring CW L5 Valve
Brown Wire Pink Wire,
5 Ring Holding Valve
L1 Valve
23 Slew Ring CCW
L6 Valve Main Clamp Pressure Switch
Green Wire Slate Wire,
6 Clamp Pressure Switch 24 Clamp Ring
Green Tape L4 Valve
7 Ring Clamp Pressure Switch Brown/Purple Wire 25 CAN H
White Wire
Blue Tape Packard Connector
8 26 CAN L Yellow Wire
Packard Connector
Red Wire
9 Pump Destroke for Tracking 27 GND
E No Tape
10 CSS Adjust Out Orange Wire 28 GND
R5 Valve
11 CSS Adjust In White/Red Wire 29 GND
R6 Valve
12 Mantle Lower Blue/Yellow Wire 30 GND
R4 Valve DO NOT SCALE DRAWING REVISION 1.0
13 31 GND Black Wire
14 Lube Oil Cooler
Brown Tape,
32 GND Black / White Wire
"T" Tedd Engineering Ltd
Bottom Solenoid on LubeBlock
Slate Tape
15 Lube Pump
Top Solenoid on Lube Block
33 GND Black Wire
Track Destroke Valve "D" TITLE:
Blue Wire,
16 Lube Pre Heat Middle Solenoid on Lube Block 34 LH Clamp Block Enable (Fused) L7
Pump Destroke Valve X44 EL2158 AMP36
Engine Way Loom
Display
17 35 RH Clamp Block Enable (Fused) R7

18 36 Fused +ve for clamp pressure White/Orange Wire

F switches
Filename:
X44 Loom Rx32 36 Way A3

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 1 2 3 4 5 6 7 8

A A

B B

C C

D D

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

X44 EL2158 AMP36 Way Loom Schematic

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

Left-hand Clamp Block Solenoids

1= Accumulator pressure solenoid
B B

2= Hydraulic pressure release

3&4 = Adjustment Ring clamping L5
cylinder L6
L3
5&6 = Feed conveyor slew L4
C C

7 = locking solenoid

L1
L7
L7
D D

L1 L2

E L5 L6 L3 L4

L2 DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Clamp Block LH

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

Right-hand Clamp Block

1= Accumulator pressure solenoid
B B

2= Locking solenoid
R5
3= Manual Tramp R6

R3
4= Clamp Main Cylinders
R4

C 5&6 = Cone gap setting adjustment C

R1
R7
R7
D D

R1
R5 R6 R3 R4

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Clamp Block RH

F
Filename:
X44 Electrical Manual A3

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 1 2 3 4 5 6 7 8

A A

B B White Tape
Slate Wire
Lube Pump

Brown Wire Slate Wire

Blue Wire

Blue Tape
Blue Wire
C C
Lube Pre Heat

Brown Tape
Brown Wire
Lube Oil Cooler

D
Green/ D
Yellow Rear View
Wire Black Wire
GND GND

E
Connects to mating connector
on EL2158 AMP36 Way Loom

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Lube Valves Loom

F
Filename:
Lube Circuit Loom A3

1 2 3 4 WEIGHT: SCALE:1:5 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A
AMP 18 Way Header White Tape
Recirc Conveyor

1 6 Red Tape
7 12 Main Conveyor Valve
13 18
No Tape
Screen Box
Rear View
B B

Green/Yellow Tape
Lube Cooler 2
LH Track Reverse Valve
Brown Tape
Feeder LH Track Forward Valve

Yellow Tape
Unused
Green Tape
C Jaw Crush Forward C
Valve

Track Forward is denoted by Yellow Dot on machine tracks

Track Reverse is denoted by Blue Dot on machine tracks

Wire No. / Tape Grey Tape

D
Pin Function Colour Unused D

1 Lube Cooler 2 Green/Yellow

2
3 Feeder 1, Brown
4
5 Cone Drive Green Blue Tape
Unused
6 ScreenBox 2,
7 RH Track Forward 12
8 LH Track Forward 10 RH Track Reverse Valve
E
9 Yellow
10 Blue RH Track Forward
11 Main Conveyor 4, Red Valve
12 Recirc Conv 5, White DO NOT SCALE DRAWING REVISION 1.0
13 LH Track Reverse 11
14 RH Track Reverse 13 Tedd Engineering Ltd
15 TITLE:

16 GND
X44 EL2158 AMP18 Way Loom
17 GND
F
18 GND
Filename:
X44 AMP18 Loom A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

B B

C C

D D

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

X44 EL2158 AMP18 Way Loom Schematic

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

B B

Should get +12V or -12V across

red and black wires when motor is turning

C C

Power Input
Red Wire: +24V
Connection to Webtec: Black Wire: GND
Black Wire: Motor -ve
Red Wire: Motor +ve
D Yellow Wire: 5V D
Blue Wire: Pot Ouput 0->5V
Green Wire: GND

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

CAN Connection TITLE:

EL9563 CAN Motor

F
Filename:
EL9563 CAN Motor A3

1 2 3 4 WEIGHT: SCALE:1:5 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

See sticker on machine tracks

B For direction of travel B
Activates Both Left and Right Tracks
In Yellow Direction

Activates Left Hand Track

C In Yellow Direction C

Activates Right Hand Track

In Yellow Direction
Activates Left Hand Track
In Blue Direction
D D
Activates Right Hand Track
In Blue Direction

Requests Engine Stop

E

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Track Handset

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

See sticker on machine tracks

B
For direction of travel B

Activates Both Left and Right Tracks

C
In Yellow Direction C

Activates Left Hand Track Activates Right Hand Track

In Yellow Direction In Yellow Direction
D D

Activates Left Hand Track

In Blue Direction Activates Right Hand Track
In Blue Direction

Requests Engine Stop

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Umbilical Handset

F
Filename:
X44 Electrical Manual A3

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 1 2 3 4 5 6 7 8

A A

B B

C C

Enable / Disable
Handset

Size In
D D

Size Out
E

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

CSS Handset

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

B Feeder Start B

/Code 1 Engine Stop Request

NOT ESTOP

Feeder Stop
/Code 0
C C

Transmitting
indicator
D D

Sound Alarm
Whilst pressed

Coding
E
indicator

DO NOT SCALE DRAWING REVISION 1.0

Tedd Engineering Ltd

TITLE:

Feeder Handset

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 1 2 3 4 5 6 7 8

A A

Radio Coding
l Each crusher has it’s own radio code eg 11010101010
B
l Code printed on EL2158 and CCB B

l Code handset procedure:

ü Hold down 3 buttons until transmit LED starts to flash
ü Use 0 and 1 buttons to enter code
C C

ü With each button pressed P LED will flash

ü When coding completed transmit LED will flash rapidly

E EF
D D

F E F
E
E

Enter
Coding 1 1 0 0 DO NOT SCALE DRAWING REVISION 1.0

Mode Tedd Engineering Ltd

TITLE:

RF Coding 1

F
Filename:
X44 Electrical Manual A3

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 1 2 3 4 5 6 7 8

A Other Handsets A

E EF F
F E Repeat
B
F B

F E F F F
C C

F F

D D

F E F F
F F F
E

Enter
Coding 1 1 0 10101010 0
DO NOT SCALE DRAWING

Tedd Engineering Ltd

REVISION 1.0

Mode TITLE:

RF Coding 2

F
Filename:
X44 Electrical Manual A3

1 2 3 4 WEIGHT: SCALE:1:10 SHEET 1 OF 1

 Crusher Error Codes

l Communications Errors:

C0003 Communication problem- Engine interface unit not receiving messages from rest of crusher electronics
Communication problem- Engine interface unit not receiving messages from CAT
C0004 engine

C0005 Communication problem- CCB is not receiving any messages from EL2158 solenoid driver

C0006 Communication problem- CCB is not receiving any messages from EL9550 analog sensor box

C0007

C0008 Communication problem- CCB is not receiving any messages from daisy chain box

C0009 Communication problem- CCB Crusher electronics is not receiving any messages from EL4423 track led box

C0010 Communication problem- CCB is not receivng any messages from EL9563 motorised valve unit

C0011
 Crusher Error Codes
l Errors Preventing Crushing:
C0001 ESTOP

C0002 Remote Stop activated by handset

C0015 Crusher electronics is performing SKF vibration analysis test (duration 60 seconds)

C0016 CCB is seeing a problem with switch matrix, stuck button / shorted wires

C0017 C10+/C12+ Trying to start jaw but receiving bent toggle plate signal, check toggle plate switch

C0018 Crusher electronics has picked up excessive vibration during test. Shutdown crusher and check bearing

C0019 Crusher electronics is destroking hydraulic pump to relieve excess pressure.

C0020 Crusher electronics has stopped crusher unit due to excessive pressure, pump already destroked .

C0021 C12+ crusher electronics is picking up low grease signal from vogel unit.

C0022 C10+/C12+ 100 Bar pressure switch is open

C0023 EL9563 Motorised valve unit is not connected to motor

C0024 EL9563 Motorised valve unit is not seeing motor turning, possibly jammed motor, faulty wiring.

C0128 Metal Detected, feeder will be switched off, reset metal detector

C0129 TASS speed sensor on main conveyor is turning at less than 10m/min. Feeder will be disabled

C0130 Pump Pressure transducer not connected

 36:x refers to EL2158 AMP36 Way Connector
18:x refers to EL2158 AMP18 Way Connector

l Output Faults: Crusher Error Codes

C0025 Electrical problem with CCB output0, dependent on machine: 11 Way pin1 Red/White Vibration warning lamp
C0026 Electrical problem with CCB output1, dependent on machine: 11 Way pin2 Red/Black Feeder Slower lamp
C0027 Electrical problem with CCB output2, dependent on machine: 11 Way pin2 Red Feeder Faster lamp
C0028 Electrical problem with CCB output3, dependent on machine: 11 Way pin3 Red/Blue
C0029 Electrical problem with CCB output4, dependent on machine: 11 Way pin4 Green/Yellow
C0030 Electrical problem with CCB output5, dependent on machine: 11 Way pin5 White/Brown
C0031 Electrical problem with CCB output6, dependent on machine: 8 Way pin4 Slate Tracking Alarm
C0032 Electrical problem with CCB output7, dependent on machine: 8 Way pin6 Green Engine Stop

C0033 Electrical problem with Receiver output0, dependent on machine: 36:1 Pressure Carry Over,L2, Purple
C0034 Electrical problem with Receiver output1, dependent on machine: 36:13
C0035 Electrical problem with Receiver output2, dependent on machine: 36:2 Manual Tramp, R3, Green/Yellow
C0036 Electrical problem with Receiver output3, dependent on machine: 36:14 Lube Oil Cooler, Brown, Bottom Solenoid of 3
C0037 Electrical problem with Receiver output4, dependent on machine: 36:3 Accumulator Hold, R1, Blue/White
C0038 Electrical problem with Receiver output5, dependent on machine: 36:15 Lube Pump, Slate, Top Solenoid of 3
C0039 Electrical problem with Receiver output6, dependent on machine: 36:4 Clamp Ring Release (not hosed), L3, Blue
C0040 Electrical problem with Receiver output7, dependent on machine: 36:16 Lube Pre Heat, Blue, Middle Solenoid of 3

C0041 Electrical problem with Receiver output8, dependent on machine: 36:5 Accumulator Hold, L1, Brown
C0042 Electrical problem with Receiver output9, dependent on machine: 18:6 Screen Box, No Tape, 2
C0043 Electrical problem with Receiver output10, dependent on machine: 18:11 Main Converyor, Red Tape, 4
C0044 Electrical problem with Receiver output11, dependent on machine: 18:!2 Recirc Converyor, White Tape, 5
C0045 Electrical problem with Receiver output12, dependent on machine: 18:3 Feeder, Brown Tape, 1
C0046 Electrical problem with Receiver output13, dependent on machine: 18:4
C0047 Electrical problem with Receiver output14, dependent on machine: 18:5 Cone Drive, Green Tape, 8
C0048 Electrical problem with Receiver output15, dependent on machine: 36:20 Destroke pump valve, ID "D"

C0049 Electrical problem with Receiver output16, dependent on machine: 36;9 Tracking valve, destroke pump, ID "T"
C0050 Electrical problem with Receiver output17, dependent on machine: 36:21
C0051 Electrical problem with Receiver output18, dependent on machine: 36:10 Cone gap adjust, R5, Orange
C0052 Electrical problem with Receiver output19, dependent on machine: 36:22 Slew feeder, L5, Yellow
C0053 Electrical problem with Receiver output20, dependent on machine: 36:11 Cone gap adjust, R6, White/Red
C0054 Electrical problem with Receiver output21, dependent on machine: 36:23 Slew feeder, L6, Pink
C0055 Electrical problem with Receiver output22, dependent on machine: 36:12 Clamp main cylinders, R4, Blue/Yellow
C0056 Electrical problem with Receiver output23, dependent on machine: 36:24 Locking ring clamp, L4, Slate

C0057 Electrical problem with Receiver output24, dependent on machine: 18:2

C0058 Electrical problem with Receiver output25, dependent on machine: 18:1 Lube Oil Cooler2 (removed on later machines)
C0059 Electrical problem with Receiver output26, dependent on machine: 18:10 Main Conveyor lift, Yellow tape, 14
C0060 Electrical problem with Receiver output27, dependent on machine: 18:9 Main Conveyor lower, Blue tape, 15
C0061 Electrical problem with Receiver output28, dependent on machine: 18:8 Left track forward, 10
C0062 Electrical problem with Receiver output29, dependent on machine: 18:7 Right track forward, 12
C0063 Electrical problem with Receiver output30, dependent on machine: 18:13 Left track reverse, 11
C0064 Electrical problem with Receiver output31, dependent on machine: 18:14 Right track reverse 13