Off-line PRODUCTS

C.P. BOURG: the company

Modern assembly lines State of the art machine tools

The Three Cornerstones of C.P. Bourg: Quality, Innovation and Efficiency

QUALITY INNOVATION EFFICIENCY our Belgian headquarters, subsidiaries in

Our employees work constantly to strengthen At C.P. Bourg, innovation is a primary Our efficiency results from investment in our Belgium, Luxembourg, France and Germany,
our industry leadership position and to achieve objective. We make a continuous efforts to people and facilities. Such investment enables and via dealers. Throughout North and South
the common goal of total customer satisfaction. develop and improve products corresponding the integration of the latest technologies into America, Bourg products are distributed
Quality is the result of our continuous care to the needs of our customers. Unvaluable our manufacturing process, as well as the by C.P. Bourg Inc., headquartered in
to apply efficient controls to each step of the feedback from our global customer base development of high-performance products New Bedford, Massachusetts. In all other
development and manufacturing process. provides the guidance for our innovative ideas. that are both dependable and competitive. markets, we have a network of independent
C.P. Bourg is known worldwide as a name C.P. Bourg innovation has been recognized At C.P. Bourg, we develop and manufacture distributors providing both sales of and
for quality, leading to privileged relationships in the past by multiple industry awards, like “ondemand’’ print-finishing products service for our products.
with companies such as Kodak, HP, OcŽ, the prestigious GATF Intertech Excellence in conjunction with world leaders in the More than sixty thousand customers can
Xerox, Ricoh and more. granted to the BB2005 on line binder. digital-printing industry who have their own testify to our continuous commitment to
The C.P. Bourg Quality System is ISO 9001 worldwide distribution networks. building products of quality, innovation,
certified. C.P. Bourg operates three manufacturing sites, and efficiency for the future.
two in Belgium and one in the United States.

Our products are distributed in Europe via

2
notes

19
C.P. BOURG: COMPANIES

belgium

luxembourg

germany

usa
france

C.p. bourg companies are committed to be the world leader in the development, manufacture and support of post printing solutions. We meet our objectives through total
customer satisfaction. Our worldwide team of employees is dedicated to meeting the needs of our customers through a commitment of continuous quality leadership.

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OFF-LINE PRODUCT RANGE

Bourg Sheet Feeder BSF 4-5

Bourg Suction Tower BSTe 6
Bourg Suction Tower BSTd+ 7
Booklet Maker E series 8
Bourg Document Finisher BDF 9
Bourg Tower Finishing 10
Bourg Binder BB2000 11
Bourg Binder BB3002 12
Bourg Binder BB3002 PUR 13
Bourg Binder BB4040 14
Bourg High Capacity Elevator 15
CMT 330 On-Line Three Knife Trimmer 16
CMT 130 Near-line Trimmer 17

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BOURG SHEET FEEDER BSF

BSF + BCMe + BME + SQE

NEAR LINE CONCEPT with sheets coming from other sources. Such the sheets coming from the high pile. The usage of optional bar code reader for
One of today’s trends in digital printing is near line systems are the perfect solution The BSF paper feeding mechanism is based system setup is reducing that task to a
to maximize printer availability and system for shops using digital and / or traditional on the well known BST vacuum belt device, minimum.
flexibility by using near line finishing. printing processes. enhanced by ultrasonic double feed detector, Set definition and integrity check is obtained by
Documents are printed in precollated mode BSF – BOURG SHEET FEEDER not requiring any kind of calibration. OMR (delivered with all BSFs) or by optional
and sent to a stacker connected to the printer. The BSF has been tailor made to receive The near line system is controlled from a single Bar Code Reader.
These stackers use intermediate storage the carts, pallets and other stacker receiving user interface. This avoids time consuming Controller open architecture design enables
devices (carts, pallets, …) The stacks are trays of most printer manufacturers. multiple entry for the same parameters, and connection to print flow servers and cost or
then reprocessed in a near-line finisher, The BSF is equipped with a secondary feed enables a consistency check on the data productivity audit systems.
where their content may even be merged tray for covers or media to be merged into entered by the operator.

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CMT 130 NEAR-LINE TRIMMER

Finish first with the new CMT 130.

Advantages:
Short-run perfect binding has made great operation. Hydraulic clamping and cutting The CMT 130 can be configured as a Max. book s ize ( uncut )
strides within our industry in recent years. action provides strength to cut through up to hand-feed off-line trimmer, add a high- 13” x 9.5” (330.2mm x 241mm).
Trimming duties have been carried out 2” (50.8mm) thick books without hesitation. capacity feeder and high-capacity stacker
Min. book size (uncut)
by traditional guillotines for many years, but Standard features such as UHMW gib surfaces, for unattended, near-line trimming, or add
6.75” X 7” (171.5mm x 178mm).
this process is very time-consuming and composite bushings, and stepper motor the advanced infeed and cooling elevator
less than ideal for the dynamic digital book technology require virtually zero maintenance. for true in-line finishing capabilities Max. book thickness
publishers of today. . The modularity of the CMT 130 provides 2” (51mm).
The sturdy steel and cast-iron design of added possibilities for future growth within
the CMT 130 ensures years of trouble-free your organization.

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CMT 330 THREE-KNIFE TRIMMER

On-line trimming of your books.

Advantages:
The CMT 330 three-knife trimmer finishes Used in-line, perfectly integrated in the Full digital control for fast, Eight-station cooling tower
soft-cover, perfect bound books at a rate finishing line of a digital on-demand printing accurate changeovers. for on-line systems.
of up to 400 books per hour. Designed for system, the CMT 330 will ensure the finish
Production rate up to 400 books per hour. Serial communication enables remote
on-demand digital printing, it can also find its of the perfect bound books produced by the
setup for automated bookshop
place in a traditional offset printing workshop. BBF 2005, in all production configurations Toolless changeovers.
environments.
Fully automatic, the CMT 330 nevertheless with Xerox, OcŽ, Kodak, Canon, Ricoh, ...
Easy to use and program.
lets you control the entire production process. digital printers. Enables book size changes
It is also possible to connect the CMT 330 Graphic LCD user interface. without productivity loss.
on-line with the BB 3002.
Hydraulic cutting. Can be used off-line.

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BOURG SHEET FEEDER BSF

BSF + BCMe + BDFe

FEATURES MEDIA SIZES PRODUCTIVITY Ledger (short edge first): 10000 sheets/
Media width (cross track) from 178 to 364 Depends on media in-track dimension and hour to BME
STACKER COMPATIBILITY: mm (7“ to 14.33“) connected finisher Ledger (short edge first): 9700 sheets/hour
- Xerox DocuTech¨ and Nuvera¨ – Media length (in track) from 203.2 to 571.5 A4/Letter (long edge first): 15000 sheets/ to BDFe
DS5000 and DS3500 stackers mm (8“ to 22.5“) hour to BME Ledger (short edge first): 7900 sheets/hour
- Kodak Digimaster¨ High Capacity A4/Letter (long edge first): 14000 sheets/ to BCMe + BDFe or BCMe + BME
Stackers (5000 sheets) MEDIA TYPES AND WEIGHTS hour to BDFe SRA3 (short edge first): 9500 sheets/hour
- Presses HP Indigo 3500, 5000, 5500 Uncoated: 60 to 300 GSM (16 to 110 Lbs) A4/Letter (long edge first): 12000 sheets/ to BME
and 7000 (Pallets) Coated: 90 to 350 GSM (24 to 130 Lbs) hour to BCMe + BDFe or BCMe + BME SRA3 (short edge first): 9300 sheets/hour
- Xerox iGen 3¨ and iGen 4¨ - require AA/Letter (short edge first): 12000 sheets/ to BDFe
optional adapter to transfer stack FEEDING STATIONS hour to BME SRA3 (short edge first): 7500 sheets/hour
to special tray inside BSF. Upper station capacity: 152 mm (6“) A4/Letter (short edge first): 11800 sheets/ to BCMe + BDFe or BCMe + BME
Manual loading tray (supplied with all BSFs) Lower station capacity: up to 500 mm (19.7“) hour to BDFe Adding SQE to the end of the line may reduce
for stacks coming from not supported printers Stack central positioning by means of A4/Letter (short edge first): 10000 sheets/ top productivity
or offset presses compressed air flow stack lift. hour to BCMe + BDFe or BCMe + BME

5
BOURG SUCTION TOWER BSTe

A new dimension in collating

Advantages:
The BSTe collator, thanks among other The BSTe is a benchmark in terms of user Feeding capability: Ultrasonic double feed detection (no
design features to its unique paper feed friendliness and its productivity is the key to Sizes: from 120 x 170 mm to 370 x 600 calibration).
mm (from 4.7 x 6.7” to 14.5 x 23.6”)
mechanism, a reliability example. your profitability.
Weights: from 40 to 350 gsm (may Very powerful, flexible and user friendly
Its robust and sturdy construction make your The BSTe is the only 10 station vertical depend on grain orientation) programming, enabling usage as a col-
investment last. modular collator with suction belt feeding lator or as a feeder.
Loading bin capacity: 70mm (2 ¾”)
The BSTe has been designed to address enabling finished A4/Letter landscape
collating needs from professional and in-plant brochure. Productivity: Single user interface for BSTe Collator
and BMe Booklet maker.
printers, and more generally fit the needs of Together with BMe booklet maker, it has a Up to 5000 sets per hour on BMe
any professional seeking for a robust collating single user interface. Booklet Maker
Capable of feeding double A4/Letter
and/or booklet making solution. Up to 11000 sets per hour to other devices sheet sizeformat A4 paysage.

6
BOURG HIGH CACACITY ELEVATOR

The perfect assistant to load the off line binder

Roll the stack of printed media from the stacker on-line stackers: 5500 and 7000 Presses.
into BHCE and enjoy automatic raise of the - Xerox ™ iGen3 and iGen4 stackers More models will soon be added to the list…
stack to a constant and easy to reach level - Xerox ™ Docucolor 6000, 7000 and CP Bourg TD tray is as well compatible with
as you pick the sets from the top 8000 families stackers BHCE.
Reduces your operators’ fatigue and optimize - Xerox ™ DT6XXX DS5000 stacker
Maximum weight of stack: 130 Kg (including
their availability - Xerox ™ Nuvera DS3500 and DS5000
cart).
Simplifies workflow and reduces opportunities stackers
for mistakes in useless handling. - Kodak ™ Digimaster stacker
- Canon ™ Image Runner Pro 7XXX stacker
This elevator is compatible with the following - HP Indigo ™ stackers for 3500, 5000,

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Four-clamp BINDER BB4040

The professional four-clamp binder for making

booklets from flat sheets and signatures.
The Binder BB4040 offers simple The BB4040 is also available with a PUR jogger exactly aligns book blocks before for cover pressing: it also integrates a
operation, extensive features, fast make spine glue gun and a PUR-suitable lift- the clamp is pneumatically closed. copy counter and production and error
ready and a space-saving footprint. It runs type delivery. Hotmelt and PUR machine information.
Central touchscreen:
discontinuously, which gives the operator versions can be supplemented with a
The BB4040 features a central, ergo- Spine preparation:
greater flexibility for varying the pressing customized cooling section including
nomically placed touchscreen for The spine tool is equipped with roughing
time to suit the product. trimming on three sides.
controlling all machine functions. The teeth as a standard feature. Especially
The BB4040 is just right for editions of Clamps and block infeed: display is also used to operate additional with difficult papers, this makes the glue
about 2000 copies. To facilitate operation, A sensor system ensures precise feeding timer functions, such as the preheating securely attach to the sheet edges.
it is equipped with a central touch screen. of blocks into the clamps, and an integrated timer for the glue tank and the timer

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BOURG SUCTION TOWER BSTd+

Total versatility and ease of operation.

The BSTd+ offers you all the robustness bins, suction and air level for each tower, User-friendly touch screen interface. ‘T’ accessories up to 3200 sets/h.
and flexibility of the trusted BSTd with the speed of the towers, etc.
extra advantage of a simplified access to The advanced program screen allows the Large program saving and recall CD booklet standard.
its advanced features. operator to activate and monitor all the capability.
Paper sizes (mm/inches):
An easy-to-understand color touch screen advanced features of the BSTd+: insert,
Expandable up to 50 stations MAX 520 mm x 350 mm
interface gives the operator a clear and copy, double cover and combo.
(5 towers). MIN 200 mm x 115 mm
immediate view on the collator status and The BSTd+ may be connected to all the
configuration. finishing attachments: BDF, BME as well Productivity: MAX 20.5” x 13.75”
The standard screen gives a graphical as AGR-t-PA-t-TR-t. BDF up to 4200 sets/h. MIN 7.85” x 4.5”
overview of all the parameters: selected BME up to 5000 sets/h.

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BME “NEW GENERATION” Booklet maker

The “New Generation” Commercial Booklet Maker.

ADVANTAGES
Fully automatic with full color touch
300 (11,81”) 170 (6,69”) screen control panel (unlike b+w Special feeding allows markless handling
370 limited controls of other makes). of digitally printed sheets.
370 (14,56”) (14,56”)
119 (4,68”) 119 (4,68”) Folds up to 30 sheets at a time Fully automatic fold roller and unique
(70 gsm). booklet crusher belt technology.
Available with 1 to 4 standard or cassette
70 (2,75”) 300 (11,81”) wire heads. Super heavy duty front trimmer with
25 (0,98”)
blower.
All dimensions in mm (inches) Topstitch with bypass exit.
Square edge spine accessory option.
A4 landscape booklets are possible.

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Bourg Binder BB3002 pur

Ease of use of the BB3002, with the power of PUR

ADVANTAGES
No glue tank to clean or purge. day. V
 ery wide temperature range for
Reduced fume emissions. bound book (PUR adhesive cannot
A
 pplicator to handle media difficult to bind. melt again).
True lay-flat thanks to PUR technology.
H
 igh precision on glue application Reduced cost per book thanks to low
(length and width). S
 uperior results in Pull Test. glue thickness.

All dimensions in mm (inches) T

 he right glue quantity. Perfect match : silicon oiled digital
printing of coated media.
N
 o glue to throw away at the end of the

13
Bourg Binder BB3002

Just insert the book block and the BB3002 will take care of the
binding, no setting required.
ADVANTAGES
efficient perfect binder available in the and the scoring unit make the BB3002 3-cylinder glue tank.
industry for cut sheet and signatures. A the ideal binder to produce not only state Side gluing device.
unique design based on total automation of the art perfect bound books but also Powerful milling wheel with slitting.
and touch screen controls brings to the winged books of durable professional
On-line cover creasing.
BB3002 a great user-friendliness. Books quality. No tools required for any of the
Up to 13 positive or negative
up to 60 mm (2.36”) thick are processed operator adjustments.
imme-diately. A set up time reduced to a creases.
All dimensions in mm (inches) Winged books can be made.
benchmark figure ensures a productivity of
Totally automated binder.
up to 500 cycles/hour. The 3-cylinder glue Binds from 1 mm to 60 mm (0.04” to
Full Color touch sensitive screen. 2.36”).
The Bourg Binder BB3002 is the most tank equipped with a side gluing device

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BOURG DOCUMENT FINISHER BDF

Fast and flexible, the ‘’State of the Art’’ in Finishing Equipment.

ADVANTAGES
This compact booklet maker combines 3 corner and saddle-stitched sets. Up to 5000 books per hour.
functions in one self-contained module: The Bourg Document Finisher BDF is the
Fully automated set-up in less than
stitch, fold, trim (optimized footprint). ideal companion for all BST collators. one minute.
Unique in design, this module offers fully
Stitching heads equipped with unique
automatic set-ups, such as document self threading stitching wire cassette
size, stitching heads adjustment, spacing (toolless cassette change).
of the folding rollers and adjustment of CD booklet size standard.
the trimmer. The BDF is provided with
a selection of booklet modes: top/edge/ Can handle a mix of stocks to create
booklets with prestige covers.
All dimensions in mm (inches)

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BOURG TOWER FINISHING ‘T’ series ACCESSORIES

TD-t - TD-d
For your BST-d, BSTd+ collators.
AGR-t Automatic stitcher TR-t Automatic Trimmer
A uniquely compact, automatic stitcher Automatically synchronizes to the speeds of
that rolls in or out of the production collator, stitcher, and folder for high volume
line. It can be equipped with one or output. Minimum set-up adjustments ensure

AGR-t - PA-t - TR-t

two heads, and provides top/edge/ accurate trim. Built-in container collects
corner or saddle stitching. trimmings.

PA-t Automatic folder TD-t Receding Stacker (not pictured)

Produces booklets with crisp, clean folds. Slide-off dolly table ensures maximum
Automatically synchronizes to the speeds of productivity. Accommodates a full 48cm
collator and stitcher for high-volume output. stack of collated material. Four-caster roll-

AGR-t
Can handle a mix of stocks to create booklets away dolly makes the moving around of
with prestige covers. collated sets easily.rŽception parfaite et un
traitement ultŽrieur.
All dimensions in mm (inches)

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BOURG BINDER BB2000

Ease of operation and quick set-up for short-run production.

ADVANTAGES
The Bourg Binder BB2000 produces quality quick set-up and changeovers for short-run, Ease of operation.
perfect bound booklets with covers or padded on-demand publications. Quick set-up.
documents. Bourg’s ‘’No Tools’’ set-up
Set counter standard. 100 à 320 mm
mm
feature, combined with automatic cover MIN
110

Compact size.
clamping, enhances quality and high speed
production. The BB2000 provides a binding Notching +roughing unit. 50 à 450 mm

thickness unique in its class of up to 60 mm Binds from 2 sheets to 60 MAX 60 mm

in thickness. The Binder’s design allows for mm (2.36”).

optimum operator safety, ease of operation,
Optional cover trimmer.
All dimensions in mm (inches)

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 Belgium usa
C.P. Bourg S.A. N.V. C.P. Bourg Inc
Group European Headquarters USA Headquarters
22, rue des Technologies 50 Samuel Barnet Blvd.
B-1340 Ottignies New Bedford, MA 02745
Belgium USA
Tel.: +32 10 62 22 11 Tel.: +1 508 998 2171
Fax: +32 10 61 36 38 Fax: +1 508 998 2391
Export fax: +32 10 61 63 55 E-mail: cpbourgusa@cpbourg.com
E-mail : contactus@cpbourg.com
export.be@cpbourg.com
www.cpbourg.com

France Germany Luxembourg

C.P. Bourg S.A. C.P. Bourg GmbH Ets C.P. Bourg Luxembourg S.A.
Parc d’Affaires Silic Schweizerstrasse 70/1 Millewee, 14 B.P. 85
32, rue des GŽmeaux BP 60410 D-72336 Balingen L-7201 Walferdange
F-94573 Rungis Germany Luxembourg
France Tel.: +49 7433 9981 680 Tel.: +352 33 24 47
Tel.: +33 1 46 87 32 14 Fax: +49 7433 9981 686 Fax: +352 33 19 99
Fax: +33 1 46 87 52 17 E-mail: cpbourg_germany@cpbourg.com E-mail: cpbourgluxembourg@cpbourg.com
E-mail: cpbourg_france@cpbourg.com www.cpbourg.de www.cpbourg.lu
www.cpbourg.fr

Product specifications mentioned in this document are subject to change without notice C.P. Bourg¨, is a registered trademark of C.P. Bourg S.A. & C.P. Bourg Inc.