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We Care We Care

This document summarizes the features and manufacturing process of distribution boards. The key points are: 1. Distribution boards safely distribute electric current from a single supply to circuits inside an enclosure containing a copper bus bar, brass neutral link, and earth link for protection. 2. They are made from special grade steel through a seven-tank pre-treatment and powder coating process to provide an aesthetic and durable product. 3. Indo Asian offers a comprehensive range of distribution boards and customization options to meet customer needs.

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RamaKrishna A
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0% found this document useful (0 votes)
55 views8 pages

We Care We Care

This document summarizes the features and manufacturing process of distribution boards. The key points are: 1. Distribution boards safely distribute electric current from a single supply to circuits inside an enclosure containing a copper bus bar, brass neutral link, and earth link for protection. 2. They are made from special grade steel through a seven-tank pre-treatment and powder coating process to provide an aesthetic and durable product. 3. Indo Asian offers a comprehensive range of distribution boards and customization options to meet customer needs.

Uploaded by

RamaKrishna A
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Whenever you

use our products

you bring joy

to yourself.

And hope to

someone.

we care
A part of the proceeds Distribution Boards
from our business
income goes towards
supporting the needy.

IAF/PUB/06-07/10000
Distribution Boards Distribution Boards
Electrical Energy has become an integral part of modern lifestyle. The consumption of electric energy has increased exponentially in
domestic, building or industrial application. This has created the need for a safe, effective, economical, user friendly and scientific Pre - Treatment Sequence
approach in distribution of electric energy.
Base Metal - Special Grade CRCA (Cold Rolled Cold Annealed) Sheet Steel
The objective of electric wiring is to distribute electric energy from the point, where it comes into the premises, to the point where it goes
into the gadget. The distribution requires a safe design such that there is protection to humans, appliances/gadgets and the installation
from electrical hazards such as short circuit, overload and earth leakage. 1 2 3 4 5 6 7

Thus the distribution board is a comprehensive system which manages safely the distribution of electric current from a single source of
supply to various circuits. These circuits are arranged inside the distribution board which comprises an enclosure, copper bus bar, brass
neutral link, earth link. Incorporated are safety and protection components like MCB, ELCB, Isolators which serves to protect the Degreasing Water Rinsing Derusting Water Rinsing Phosphating Water Rinsing Phosphating &
installation. The range of Distribution Boards broadly comprises variants for Single Phase and Three Phase. Sealing

The specification followed is BIS 13032 Controlled Bath Continuous Controlled Bath Continuous Controlled Bath Continuous Controlled Bath
Concentration overflow at Concentration overflow at Concentration overflow at Concentration
Controlled Bath ambient Controlled Bath ambient Controlled Bath ambient Controlled Bath
Temperature temperature Temperature temperature Temperature temperature Temperature
Controlled Dip for controlled Controlled Dip for controlled Controlled Dip for controlled Controlled Dip
Salient Features Time time duration Time time duration Time time duration Time
Controlled Controlled
Hydrogen Hydrogen
Ion Ion
High on aesthetics Concentration Concentration
To blend with the decor of modern homes / offices.

Comprehensive Range ! After this the job is dried and shifted to dust free painting booth, to be painted by electrostatic powder paint within 30
minutes of pre treatment. In the painting booth the job to be painted is earthed.
Multiple options for Incomer Configuration…………….. MCB, Isolator, MCB+ RCCB, Changever + RCCB, Isolator +
RCCB ! Spray paint charging current to the required value is applied.
and application appropriate.
! Required air pressure is maintained.
Durable Raw Material used
! The spray gun is held at a distance of 100mm from the metal to be coated.
Special grade CRCA (Cold Rolled Cold Annealed) Sheet Steel for fabrication of enclosure.
Current carrying parts made of electrolytic grade of copper………….. high conductivity, therefore minimizes temperature ! Epoxy polyester powder of reputed brands only is used.
rise
and obliterates distribution losses.
! After painting the job is held in an oven for fifteen minutes for baking at 200 degrees Centigrade (metal temperature). This
process ensures quality coat of 50 to 60 microns of protective, semi glossy even layer of powder paint without any air
gaps, inclusions, pits and other defects.
Precision Engineering
High tech CNC punch & brake Press employed for cutting sheet steel . Advantages - consistency in sizes of cut sheet
steel Customised Solutions
and close tolerances with high productivity.
In-house facility for pre treatment- SEVEN TANK PROCESS. All operational and quality parameters strictly monitored to The Indo Asian Distribution Boards Product Range is very exhaustive. Indo Asian's competent manufacturing team
ensure optimal surface for painting. and the "CUSTOMER FIRST”, flexible manufacturing culture at Indo Asian, offer to the discerning customer what he
needs.
State of the art POWDER COATING PLANT ensures optimum adherence of paint particles to sheet steel surface for Following customised solutions available :-
uniform
paint coat thickness, excellent surface finish and excellent adhesion of paint to steel for enhanced protection and ! Sheet Metal thickness as per the customer needs.
increased
resistance to abrasion and scratches. ! Distribution Boards are available in Aluminium sheets (other than CRCA Sheets).

Application friendly design ! Integral (fixed part of Distribution Board) cable boxes on top and bottom of Distribution Boards. In double door Distribution
Board the door length covers the cable boxes ( top and bottom) and from outside looks like one neat unit. (Advantage
Knockouts at various positions rendering Distribution Boards suitable for wider applications, eliminating sharp bends of convenience, superior aesthetics, jumble of wires and cables outside Distribution Board.)
cables.
Appropriate sizes of DIN Rails to facilitate easy and fast mounting of MCB's, RCCB's. Isolators etc. ! Choice of colour shade available :-
Detachable upper and lower end plates provided for ease and flexibility in cable entry and cable termination in the DB. RAL 7032 (a shade of grey)
Suitable for flush mounting and surface mounting.
RAL 7035 (a shade of grey)
Highlights of the Distribution Board Manufacturing Facilities DA Grey (a darker shade of grey, shade number 632of IS 5)
Indo Asian has a state of the art manufacturing plant, one of the finest in North India.
Pre treatment plant the seven tank process is an integral part of the factory. Process and parameters are controlled for ! For all special items please do check in, on the following points with your nearest Indo Asian Sales Offices.
optimum results for sheet steel Distribution Boards. The special grade CRCA Sheets used are sourced only from reputed
manufacturers. ! Minimum Order Quantity.
Electrostatic Powder paint shop, sophisticated, latest, with dust free environment for optimum results and best protective
layer ! Delivery time against order for Special Distribution Boards.
on the sheet metal.
CNC Press brakes ensure accuracy, speed and precision of cut sheets in fabrication work.
! Prices for special Distribution Boards.

1 2
Distribution Boards Distribution Boards

Ready Range - Reckoner Ready Range - Reckoner

Outgoing MCBs
Sl No. Type Layout of MCBs Incomer Device Bus Bar Rating Single Door Double Door Application IP Category
1 Energy Saver DB This DB is used to switch-on & switch-off a group of street lights on the basis of time scheduling, using a "THEBEN" - analog/digital time switch & "LOVATO" - contactors. Rating of
contactor depends upon number of street light luminaires & wattage of each light source. Energy Saver DB is suitable for outdoor application & has a degree of protection of IP-54.
Applications - suitable for utilities, housing complexes, office complexes, townships, municipal corporations etc.
2 Pre Wired DB This is an innovative DB designed & developed by IAFL product design team. This DB comes pre-wired from the factory as per customers requirement of incoming & outgoing components, neatly
terminated with lugs, with wires neatly managed by cable ties. This solution offers enormous savings in installation time to builders & contractors of multi apartment projects. Moreover there is
the added advantage of correct & safe installation. Available is sleek double door design.
3 Special TPN DB for higher Vertical MCCB upto 200 A NA KSLTVM Series Most reliable for fault level IP-42.
loads, with MCCB as incomer 100 Amps 4, 8, 12 per phase higher than 10kA.
4 Builder Choice Horizontal SPN MCB OR DP 100 A NA SP MCBs For single DB for electrical+cable TV IP-42
DB (SPN & TPN) Isolator or DP RCCB +fixed line telephony distribution
6 Double Door enclosure Horizontal SPN OR TPN OR RCCB as per NA 6, 8, 12 Extremely good looking, can IP-55
in engineering plasitic customer be installed indoors.

7 MCB Enclosure (Available in ABS variant & sheet - NA - - Serves as an IP-20-S. Door
metal variant) independent cut-off connection.
8, 9 Plug & Socket (S. No. 8 is conventional (S. No. 9 is insulated plug & NA (S. No. 9 is insulated plug & - For protection of ACs IP-20-S. Door
& 10 SP & TP variant) socket in plastic enclosure) socket in sheet metal encl.) + Motors
11 SPN Consumer Unit Horizontal MCB or Isolator or RCCB 100 A KSS Series KSLS Series Suitable for single phase IP-20 for single door.
(fully sheet metal one tier DP MCB+DP RCCB 4, 6, 8, 10, 12, 16 4, 6, 8, 12, 16 connections & extension IP-42 for double door.
fabricated) or DP Isolator+DP RCCB of loads.
12 SPN Consumer Unit Horizontal MCB or Isolator or RCCB 100 A KSCW Series NA Single phase connection, can be used IP-31 for single door
with acrylic one tier DP MCB+DP RCCB or 4, 6, 8, 10, 12, 16 for indoor applications also with acrylic cover.
window DP Isolator+DP RCCB (aesthetically appealing) best suited
for apartments & showrooms.
13 TP & N Range DBs Horizontal 4 Pole MCB or 4 Pole Isolator 100 A KSTI Series NA Incoming TPN Outgoing SP IP-20-S. Door
(Horizontal) two tier or 4 Pole RCCB 4P MCB+4P 4, 6, 8, 12 Only
"Trimline" - compact, RCCB or 4P Isolator+4P RCCB KSTI Series
economical & popular 4P MCB or 4P Isolator or 4, 6, 8, 12
version of TPN. 4P RCCB (incomer is 6 pole)
14 TP & N Range DBs Horizontal 4 Pole MCB or 4 Pole Isolator 100 A KSTI Series KSLT Series Incoming TPN Outgoing SP IP-20-S. Door
(Horizontal) two tier or 4 Pole RCCB 4P MCB+4P 4, 6, 8, 12 4, 6, 8, 12 Only
RCCB or 4P Isolator+4P RCCB IP-42-D. Door
4P MCB or 4P Isolator or
4P RCCB (incomer is 6 or 8 pole)
15 Vertical DBs Outgoing MCBs in 4P MCB+4P RCCB 200 A KSTV Series KSLTV Series Increased versatility Incomer is TPN. IP-20-S. Door
Vertical orientation or 4P Isolator+4P Outgoing can be Superline Outgoing can be Outgoing SP or TP IP-42-D. Door
(top to bottom) in two RCCB or 4P RCCB SP MCB or TP MCB SP MCB or TP MCB
columns incoming + 4P Changeover 4, 8, 12 4, 8, 12
device in horizontal (Incomer is 8 pole)
orientation left to right
16 TPN Per Phase Horizontal Incomer is 8 pole. 100 A NA KSL4T Series DP RCCB trips only that phase where IP-20-S. Door
Isolation DB DP RCCB per phase. the earth leakage fault exists. This phase IP-42-D. Door
8, 12 gets isolated. The other two phases
do not have a power outage. This is
the most flexible distribution.
17 TPN Phase Horizontal Incomer is 6 pole or 100 A KSTPC Series KSTPCD Series This system offer a degree of flexibility. IP-20-S. Door
Selector DB 8 pole. 4, 6, 8 4, 6, 8 A selector switch is provided on each IP-42-D. Door
phase (between incoming & outgoing).
Circuits can be inter changed to manage
an important load if there is a power
outage on any one phase.
18 TPN Phase Segregator Horizontal Incomer is 8 pole. 100 A KSTPS Series KSTPSD Series Consists of Seven compartments - main IP-20-S. Door
DB (Seven Chamber 4, 6, 8, 12 4, 6, 8, 12 incomer, sub incomer for each phase IP-42-D. Door
DB) & sub-outgoing for each phase.

Note : S. No. 5 is a special masking for recessed mounted, SPN & TPN horizontal double door DB. Details on page no. 7. 3 4
Distribution Boards Distribution Boards

1. Energy Saver DBs 3. Special TPN DB (with MCCB as incomer for higher loads)

! This is an innovative DB Way Incomer Single Door Double Door ! As per IS: 13032. Way Incomer Cat. No. Cat. No.
Single Door Double Door
designed & developed by IAFL product design ! CRCA sheet metal fabricated, pre-treated &
team. This DB is used to switch-on & switch-off a powder painted . 4 MCCB* NA KSLTVM04
group of street lights on the basis of time special DB as per
scheduling using a "THEBEN" - analog/digital
! IP 42 for double door. 8 MCCB* NA KSLTVM08
customer request
time switch & "LOVATO"- contactors. ! Bus bar rating-200 A. 12 MCCB* NA KSLTVM12
Rating of contactor depends upon number of ! MCCB incomer DB most reliable for fault
street light luminaires & wattage of each light level higher than 10kA.
source. Energy Saver DB is suitable for
* 3 pole MCCB of 100A rating & 16kA breaking capacity.
outdoor application & has IP 54 degree of
protection. Applications : Utilities, Housing
Complexes, Office Complexes, Townships,

EXTERNAL VIEW INTERNAL VIEW

2. Pre Wired DBs 4. Builders' Choice DBs (single phase & three phase)

! This is an innovative DB designed & ! This is an innovative DB designed & Way Incomer + Cat. No. Cat. No.
developed by IAFL product design team. developed by IAFL product design team. Outgoing Single Door Double Door
! This DB comes pre-wired from the factory as ! This DB manages the distribution of 6 2+6 NA KSLSP006
per customer's requirement of incomer & Electricity+Cable TV+Fixed Line telephony 8 2+8 NA KSLSP008
outgoing components, neatly from a single compartmentalized DB.
10 2+10 NA KSLSP010
terminated with lugs, with wires neatly managed ! Available in a sleek double door design.
by cable ties. This solution offers 14 2+14 NA KSLSP014
enormous savings in installation time to 3 8+9 NA KSLTP003
builders & contractors of multi apartment 4 8+12 NA KSLTP004
projects. Moreover there is the added
advantage of correct & safe installation.

Way Incomer Single Door Double Door

special DB as per
customer request

SPN DB TPN DB

5 6
Distribution Boards Distribution Boards

5. Special Masking of SPN & TPN Horizontal Double Door DBs 7. MCB Enclosure

! This masking acts as a guard against Masking offered for following DBs ! Available in ABS enclosure (Insulated) as Pole Cat. No. Cat. No.
cement mortar, when the DBs are variant 1 & in sheet metal in ABS in sheet metal
Ways Incomer + Cat. No.
recessed mounted in the wall, before enclosure as variant 2.
Outgoing 1 KPSP01C2 KSSP0001
plastering. The base of the DB can be 2 KPSP01C2 KSSP0002
fixed on cut brick-work, the SPN
masking fixed after removing door. This saves 4 4 KSLS0004 3 KPSP03C4 KSSP0003
the DB from corrosion & keeps it clean. The 6 6 KSLS0006 4 KPSP03C4 KSSP0004
masking can be removed after plastering, 8 8 KSLS0008
curing & distemper, so that the
12 12 KSLS0012
door remains clean, without scratches and
cement residue. This masking is suitable for 16 16 KSLS0016
SPN consumer unit double door DBs & TP&N
TPN
4 6+12 KSLT0004
6 6+18 KSLT0006
8 8+24 KSLT0008
12 8+36 KSLT0012

6. Double Door Enclosure in engineering plastic 8. Plug & Socket DBs (Conventional)

! Elegant, aesthetically superb, distribution ! As per IS: 13032.


enclosure made from halogen ! CRCA sheet metal fabricated, pre-treated &
free, long lasting, rugged, robust powder painted .
engineering plastic.
! IP 20 for single door.
! IP 55 degree of protection. ! This DB is suitable for the protection of
! Great looks, can be installed inside the appliances like air conditioners, motors etc.
apartment.
! Single pole & triple pole plug & sockets.
! Comes with DIN rail.
! Earth Bar & Neutral Bar can be installed with
mounting plates (to be ordered separately as
Prices are available on request.

Cat. No. Fitted with To accommodate


Ways Incomer + Cat. No. KSPSSP10 3 pin plug socket 10 A SP MCB
Outgoing
KSPSSP20 3 pin plug socket 20 A SP MCB
TO BE DRUM SCANNED FROM 6 6 IID20402 KSPSTP20 4 pin plug socket 20 A TP MCB
IDE CATALOGUE 8 8 IID20602 KSPSTP30 4 pin plug socket 30 A TP MCB
12 12 IID20802 KSPSAN20 3 pin plug socket 20 A SP MCB
(AC box)

7 8
Distribution Boards Distribution Boards

9. Insulated Plug & Socket DBs in plastic enclosure 11. SPN Consumer Unit (Fully Sheet Metal Fabricated)

ELEGANZA SERIES :- ! As per IS: 13032. Way Incomer + Cat. No. Cat. No.
! Outgoing Single Door Double Door
Surface mounting ABS enclosure fitted with ! CRCA sheet metal fabricated, pre-treated &
insulated plug & socket and Indo Kopp MCBs. powder painted . 4 4 KSSW0004 KSLS0004
! Neat ! IP 20 for single door & IP 42 for double 6 6 KSSW0006 KSLS0006
! Compact door. 8 8 KSSW0008 KSLS0008
! Aesthetically appealing ! Bus bar rating-100 A. 10 10 KSSW0010 NA
! Safe ! Horizontal one tier DB. 12 12 KSSW0012 KSLS0012
! Minimum mounting time as MCBs are ! Suitable for single phase connections & 16 16 KSSW0016 KSLS0016
factory fitted.

Cat. No. Fitted with Insulated P&S Fitted with MCB


KELSP010 3 pin 16 A plug & socket SP 10A MCB
KELSP016 3 pin 16 A plug & socket SP 16A MCB
KELSPN10 3 pin 16 A plug & socket SPN 10A MCB
KELSPN16 3 pin 16 A plug & socket SPN 16A MCB

10. Insulated Plug & Socket DBs in Sheet Metal Enclosure 12. SPN Consumer Unit with acrylic window

As per IS: 13032. As per IS: 13032. Way Incomer + Cat. No. Cat. No.
Outgoing Single Door Double Door
CRCA sheet metal fabricated, pre-treated & CRCA sheet metal fabricated, pre-treated &
powder painted . powder painted . 4 4 KSCWIW04 NA
IP 44 for insulated plug & socket. IP 31 for single door with acrylic cover. 6 6 KSCWIW06 NA
This DB is suitable for the protection of Bus bar rating-100 A. 8 8 KSCWIW08 NA
appliances like air conditioners, motors, Horizontal one tier DB. 10 10 KSCWIW10 NA
machines etc.
Suitable for single phase connections & 12 12 KSCWIW12 NA
This product is aesthetically appealing & extension of loads. 16 16 KSCWIW16 NA
provides a higher degree of
protection against ingress of

Cat. No. Fitted with To accommodate


IIKSPS16 3 pin plug socket 16 A SP MCB
IIKSPS32 5 pin plug socket 32 A TP MCB

9 10
Distribution Boards Distribution Boards

13. TP & N Range DBs (Horizontal - "TRIMLINE" - compact, economical & popular) 15. Vertical DBs Three Phase

! As per IS: 13032. Way Incomer + Cat. No. Cat. No. As per IS: 13032. Way Incomer + Cat. No. Cat. No.
Outgoing Single Door Double Door
! CRCA sheet metal fabricated, pre-treated & Outgoing Single Door Double Door CRCA sheet metal fabricated, pre-treated &
powder painted . 4 6+12 KSTIW004 NA powder painted. 4 8+12 KSTVW004 KSLTV004
! IP 20 for single door. 6 6+18 KSTIW006 NA IP 20 for single door & IP 42 for double door. 8 8+24 KSTVW008 KSLTV008
! Bus bar rating-100 A. 8 6+24 KSTIW008 NA Bus bar rating-200 A. 12 8+36 KSTVW012 KSLTV012
! Horizontal two tier DB. 12 6+36 KSTIW012 NA Vertical DB.
! Increased versatility for user of 3 phase Suitable for SP or TP outgoing MCB.
connection. Increased versatility for customer.

14. TP & N Range DBs (Horizontal) 16. Per Phase Isolation DBs

! As per IS: 13032. Way Incomer + Cat. No. Cat. No. ! As per IS: 13032. Way DP RCCB per Cat. No. Cat. No.
phase+Outgoing Single Door Double Door
! CRCA sheet metal fabricated, pre-treated & Outgoing Single Door Double Door ! CRCA sheet metal fabricated, pre-treated &
powder painted . 4 6+12 KSTIW004 KSLT0004 powder painted . 8 2+8 NA KSL4T010
! IP 20 for single door & IP 42 for double door. 6 6+18 KSTIW006 KSLT0006 ! IP 42 for double door. 12 2+12 NA KSL4T014
! Bus bar rating-100 A. 8 6+24* KSTIW008 KSLT0008 ! Bus bar rating-100 A.
! Horizontal two tier DB. 12 6+36* KSTIW012 KSLT0012 ! DP RCCB is provided on each phase & trips
! Increased versatility for user of 3 phase only that phase where the earth leakage fault
connection. exists. This is gets isolated. The other two
* For double door DB size of incomer is 8 pole. phases do not have a power
! Outgoing can be SP or TP MCB.
outage. This is the most flexible

11 12
Distribution Boards Distribution Boards

17. Phase Selector DBs 19. Accessories for DBs

! As per IS: 13032. ! The accessories available are as follows :-


! CRCA sheet metal fabricated, pre-treated & ! Copper bus bar in 4, 6, 8, 12 & 16 ways.
powder painted . ! Blanking plate in one pole size.
! IP 20 for single door & IP 42 for double door. ! Spare neutral links in SPN 4, 8, 12, & 16 ways.
! Bus bar rating-100 A. ! Spare neutral links 6, 8 & 12 ways.
! Phase Selector DB provided with 63A rotary ! DIN rails available in lengths suitable for SPN 4,
switch 1 each per phase. This system 6 & 8 ways, & TPN 4, 6, 8 & 12 ways.
provides a degree of flexibility. Circuits
can be interchanged to
manage an important load if there is a

Prices are available on request.

Way Incomer + Cat. No. Cat. No.


Outgoing Single Door Double Door
4 6+12 KSTPC004 KSTPCD04
6 6+18 KSTPC006 KSTPCD06
8 6+24 KSTPC008 KSTPCD08

18. Phase Segregator DBs (Seven Chamber DB) A wide range of - world class products

! As per IS: 13032.


! CRCA sheet metal fabricated, pre-treated &
powder painted .
! IP 20 for single door & IP 42 for double door.
! Bus bar rating-100 A.
! This DB consist of seven compartments -
main incomer, sub-incomer for each
phase & sub- outgoing for each phase.

Way Incomer + Cat. No. Cat. No.


Outgoing Single Door Double Door
4 8+12 KSTPS004 KSTPSD04
6 8+18 KSTPS006 KSTPSD06
8 8+24 KSTPS008 KSTPSD08
12 8+36 KSTPS012 KSTPSD12

13 14

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