Brochure Sieving en
Brochure Sieving en
quality control
Particle Sizing
2
Content
Milling
os at
Product vide ideos Sieving
com/v
w w w.retsch. Assisting
Evaluation Software
– EasySieve® 18
Assisting
– Sample Dividers, Ultrasonic Baths,
Fluid Bed Dryer 20
1 µm 1 mm 1m
Sieve analysis Page
AS 200 4
20 µm 25 mm
AS 300 6
20 µm 40 mm
AS 450 7
20 µm 125 mm
AS 400 10
45 µm 63 mm
AS 200 tap 20 µm 25 mm 12
AS 200 jet 10 µm 4 mm 14
Digital Image
Processing
CAMSIZER® 30 µm 30 mm
■ dry measurement
■ wet measurement
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Vibratory Sieve Shakers
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Vibratory Sieve Shakers
The AS 200 control complies with the not only in one device, but among all Benefits at a glance
highest requirements in quality as AS 200 control units! Thus, the re
surance. One particular characteristic quirement for the test materials ■ Sieving with 3-D effect
makes this RETSCH product stand out monitoring according to DIN EN ■ For sieves up to 203 mm (8") Ø
from others: Instead of the vibration ISO 9000 ff is met. Its micropro ■ Measuring range 20 µm to 25 mm
height, the sieve acceleration, which cessor-controlled measuring and ■ Suitable for dry and wet sieving
is independent of the power fre control unit ensures a constant vibra ■ Available in 3 versions
quency, can be set. Thus, the AS 200 tion height. With regard to operational ■ Easy operation, ergonomic design
control ensures comparable and re convenience, the AS 200 control meets ■ Low noise and maintenance-free
producible sieving results world and exceeds all standards of a modern ■ 2-year warranty,
wide. It can be calibrated to ensure laboratory. All sieving parameters – CE-conform
100% reproducibility of sieving results, vibration height, time, interval – are
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Vibratory Sieve Shakers
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Vibratory Sieve Shakers
need
Without the
ving!
for re-sie
There are many applications for There are special accessories like AS 450 control
which wet sieving is the best solu- clamping covers with spray nozzle with wet sieving
tion, e.g. when the material to be and collecting pans with outlet clamping device
“standard” and
tested is a suspension or when a available. By placing RETSCH’s sieve stack with
very fine sample (< 45 µm) that venting rings between the sieves, venting rings
tends to agglomerate has to be air cushions can expand without
sieved. All Vibratory Sieve Shakers letting liquid or sample material
– AS 200, AS 300 and AS 450 – escape.
can be used for wet sieving.
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Vibratory SIEVE SHAKERS
Technical data
Suitable sieve diameters 100 mm to 200 mm / 8" 100 mm to 315 mm 400 mm and 450 mm
Height of sieve stack up to 450 mm up to 450 mm up to 963 mm
W x H x D 400 x 230 x 350 mm 400 x 235 x 400 mm 714 x 435 x 658 mm
Net weight approx. 30 kg approx. 35 kg approx. 200 kg
Measuring conditions: 5 test sieves; vibration height 1.5 mm (AS 200/AS 300), 1.1 mm (AS 450); feed material quartz sand; particle size <1 mm
Emission value with regard to workplace LpAeq 63 dB(A) LpAeq 59 dB(A) LpAeq 69 dB(A)
Sieve clamping device Sieve clamping device Sieve clamping device Universal wet sieve Universal sieve clamping
“comfort” “standard” “economy” clamping device “comfort” device “standard”
AS 300
AS 450
AS 400
AS 200
AS 200
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Vibratory SIEVE SHAKERS
Order data
Vibratory Sieve Shaker AS 200 basic, AS 200 digit, AS 200 control Item No.
AS 200 (not including clamping device, test sieves and collecting pan) basic digit control
AS 200 100-240 V, 50/60 Hz – – 30.018.0001
AS 200 230 V, 50 Hz 30.016.0001 30.015.0001 –
AS 200 120 V, 60 Hz 30.016.0005 30.015.0005 –
Clamping devices, complete for AS 200 dry sieving
economy for test sieves 100/150/200/203 mm (8") Ø 32.662.0003
standard for test sieves 200/203 mm (8") Ø 32.662.0002
comfort for test sieves 200/203 mm (8") Ø 32.662.0001
Universal clamping devices, complete for AS 200 wet sieving dry sieving
standard for test sieves 100/150/200/203 mm (8") Ø 32.662.0007 32.662.0005
comfort for test sieves 100/150/200/203 mm (8") Ø 32.662.0006 32.662.0004
Accessories for AS 200
Sieve stack consisting of 8 test sieves (ISO 3310-1), 200 mm Ø, 50 mm height
(45 µm, 63 µm, 125 µm, 250 µm, 500 µm, 1 mm, 2 mm, 4 mm) and collecting pan 60.131.000999
Sieve stack consisting of 8 test sieves (ASTM E11), 203 mm (8") Ø, 50 mm height
(325 mesh, 230 mesh, 120 mesh, 60 mesh, 35 mesh, 18 mesh, 10 mesh, 5 mesh) and collecting pan 60.150.000999
Test sieve rack for 10 test sieves 200/203 mm (8") Ø 32.012.0001
IQ/OQ documentation for AS 200 control 99.200.0001
For additional accessories such as evaluation software, test sieves, sieve covers, collecting pans, sieving aids etc. please refer to our price list.
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HORIZONTAL SIEVE SHAKER
AS 400 control
The base plate performs horizontal sieved. The actual value of the
circular motions with a radius of number of revolutions is digitally
15 mm (according to DIN 53477). displayed. The base plate is driven
The speed of 50 to 300 rpm is by a robust, maintenance-free drive
electronically controlled. It is con motor with a power of 125 Watt.
tinuously adjustable to meet the The power is transmitted via an
requirements of the product to be eccentric.
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HORIZONTAL SIEVE SHAKER
Order data
For additional accessories such as evaluation software, test sieves, sieve covers, collecting pans, sieving aids etc. please refer to our price list.
As reliable sieving results do not just rameters are an essential precondition ance as per ISO 9000, all the
depend on the sieve but are also in- for assigning variations in the analysis relevant parameters of the
fluenced by the sieving time and sieve results unambiguously to the sample control sieve shakers are
movements, it is extremely advisable and showing that they are not caused, checked and, if necessary, ad-
to recalibrate the sieve shaker used for example, by inaccurate sieve justed. Its proper condition is
within the framework of test agent shaker settings. During calibration confirmed by an inspection
monitoring. Reproducible sieving pa- within the context of quality assur- certificate as per EN 10204 3.1B.
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TAP SIEVE SHAKER
l circular
Horizonta otion
sieving m s
with tap
Operating the AS 200 tap is excep- when working with the AS 200 tap.
tionally easy and safe. The inte- Benefits at a glance
grated clamping device allows for Thanks to an integrated interface,
sieve stacks with up to 12 sieves plus the AS 200 tap can be controlled with ■ Sieving with circular motion
pan, depending on the height of the the evaluation software EasySieve®. and vertical taps
sieve frame. The sieving time is set This program enables the user to ■ For 200 mm / 8" sieves
from 1 to 99 minutes via a digital control the whole sieving process and ■ Measuring range 20 µm to 25 mm
display. The number of rotations and the subsequent documentation with ■ Safe and easy operation
taps is fixed and cannot be adjusted. convenience and accuracy. ■ Robust and maintenance-free
The tapping motion can be deactivat- ■ Sound-enclosure cabinet with
ed, if required. No clamping device is required for CE mark
A safety switch and an anti-trap pro- the Sieve Shaker AS 200 tap. ■ 2-year warranty
tection provide maximum safety
The AS 200 tap is equipped with The mechanical gear keeps the
a powerful single-phase a.c. number of oscillations (280 min-1)
motor. The sieve plate performs as well as the number of taps
horizontal circular motions with a (150 min-1) constant, even with
radius of 14 mm. high loads.
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TAP SIEVE SHAKER
without with
Technical data sound-enclosure cabinet sound-enclosure cabinet
Suitable sieve diameters 200 mm / 8"
Height of sieve stack up to 350 mm
W x H x D 700 x 650 x 450 mm 715 x 760 x 520 mm
Net weight approx. 68 kg approx. 92 kg
Measuring conditions:
5 test sieves; vibration height 1.5 mm; feed material quartz sand; particle size <1 mm
Emission value with regard to workplace LpAeq 82 dB(A) LpAeq 65 dB(A)
Order data
For additional accessories such as evaluation software, test sieves, sieve covers, collecting pans, sieving aids etc. please refer to our price list.
Sieving aids
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AIR JET
Cross
SIEVING
Beater
MACHINE
MillS
AS 200 jet
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Cross
AIR JETBeater
SIEVING
MillS
MACHINE
Technical data
The delivery scope of the AS 200 jet
Suitable sieve diameters RETSCH standard test sieves Ø 203 mm (8")
includes a manual vacuum regulation
Height of sieve stack 1 sieve 25/50 mm (1"/2")
(1), a sieve cover (2), a sound ab-
W x H x D 460 x 288 x 305 mm
sorber (3) and a rubber mallet.
Net weight approx. 14 kg
Noise values
The AS 200 jet is constructed in a manner that prevents any significant development of noise.
The noise characteristics of the connected industrial vacuum cleaner depend on the set suction
force and/or suction load. To reduce the suction noise, the supplied sound absorber can be con-
nected to the air inlet channel (<72 dB(A) with RETSCH configuration).
RETSCH offers a special vacuum The air jet sieving machine can also
cleaner to be used with the AS 200 be equipped with any other industrial
jet. It is powered by the AS 200 jet vacuum cleaner (<1200 W) with an
and is automatically switched on IEC connector and a suction tube
when the sieving process is started. with an outer diameter of 32 mm.
Order data
t
sieves preven
Overloaded !
Recommended material quantities ib le re su lts Mesh Max. Max. sieve
reproduc
size batch oversize
The maximum batch a sieving machine maximum amount of oversize grain 25 µm 14 cm3 7 cm3
can process depends on various which should remain on a square 45 µm 20 cm3 10 cm3
factors such as number and aperture decimeter of sieve bottom. 63 µm 26 cm3 13 cm3
size of the sieves, maximum grain 125 µm 38 cm3 19 cm3
size and width of distribution of the Examples for the maximum batch 250 µm 58 cm3 29 cm3
sample. The standard DIN 66165 and permitted sieve oversize for 500 µm 88 cm3 44 cm3
provides more details, e.g. the 200 mm Ø sieves: 1 mm 126 cm3 63 cm3
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TEST SIEVES
The demands made of particle size analysis are constantly increasing. This is
also reflected in the requirements made in the standard ISO 3310. RETSCH
has developed a unique manufacturing process that guarantees a previously
unattained quality and consistency in sieve production. In addition, a logistic
manufacturing system makes it possible to record each and every material
used in the process.
The sieves are fully compatible with RETSCH’s existing products and can
be combined with other sieves without any problems. Each sieve
that leaves our company includes a test report or, at your request,
a special inspection certificate in conformity with ISO 3310-1.
RETSCH's calibration certificates ensure a higher statistical
reliability and document our continual quest for perfection.
RETSCH’s sieves are available in the four most widely used sizes:
200 x 50 mm · 200 x 25 mm
203 x 50 mm (8"x 2") · 203 x 25 mm (8"x 1").
Production process: 1. 2. 3. 4.
1. Data entry
2. Welding
3. Lasering
4. 100% optical inspection
Our unique manufacturing process ensures an 1. One piece construction and fabric-transition
optimum design for each sieve. Experience yourself without any grooves to prevent cross conta
the increased quality of your analyses as well as mination (no solder*, no epoxy, no residues,
improved handling and service life of the sieves. etc.)
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Test Sieves
As a special service RETSCH offers recalibration of the test sieves. After the
standard measuring process of the sieves, all relevant data are recorded and
confirmed in the certificate.
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EVALUATION SOFTWARE
Parameter entry Trend analysis of production procedures Comparison with specification limits
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EVALUATIOn SOFTWARE
Features EasySieve®
Benefits at a glance General information www.retsch.com/easysieve
Windows®, interface Windows®
■ Automatic registration, 2000/XP/Vista
evaluation and administration (others on request)
of measurement data ASTM and Tyler Mesh x
■ Logical design, self-explanatory Password protection for sieve analysis x
■ Measurement protocol in Serial no. for sieves x
Sieve analysis with
accordance with standards
• nominal mesh size x
■ Complex presentation
• actual mesh size x
of the results in charts
Automatic simultaneous data transfer x
and tables
Administration of measurement data unlimited
■ Easy selection and
Data import and export x
configuration of common
PDF manual on CD-ROM x
analytical scales Measurement protocol (according to DIN 66 165) x
■ Comprehensive data export Language selection English/German x
■ Manual on CD-ROM Tables
■ English and German Throughput values Q3 (x) x
Residual values (1-Q3(x)) x
Fraction p3 x
4. Data export Fraction ∆m (proportional masses) x
All measured data can be printed, Distribution density q3(x) x
saved and exported as tables and log. distribution density q3*(x) x
charts. Furthermore, the data can Actual mesh size x
be processed using other software Diagram
applications such as Excel, Word, Combined representation of several analyses x
PowerPoint and Acrobat Reader, or Curve representation x
can be exported as ASCII files. Graphic presentation
Automatic transfer into the LIMS sys- • x-axis lin, log
• y-axis lin, log, RRSB
tem is also possible with EasySieve®.
Windowing (Zoom) x
Data import and export for modern
Cumulative curve (throughput) Q3 (x) x
optical particle size analyzers such as
Residual curve (1-Q3 (x)) x
the CAMSIZER® from Retsch
Fraction p3/histogram x
Technology is quick and easy.
Lin. Division density q3(x) x
Log. Division density q3*(x) x
Trend analysis x
Limit value graph with specifications limits x
2 representation possibilities x
System requirements (including right y-axis)
Reference particles x
■ Pentium PC (registration of external particle size division)
■ for automatic control: Parameters
- PC with free serial interfaces/ Fineness parameters, 3 values Q3 (x) x
USB interfaces Quantile particle size, 3 values x (Q3) x
- sieve shaker with serial interface RRSB parameters x
(e.g. AS 200 control, Sauter mean diameter X St x
AS 300 control, AS 450 control, Splinter value x
AS 400 control, AS 200 tap, Specific interface
AS 200 jet) • volume related Sv x
- scale with serial interface • mass related Sm x
Unequal grade of granularity x
A RS 232-USB Adapter is part of the
AFS particle fineness No. x
delivery scope.
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Assisting
RETSCH products are used in the quality control of solids for a reason.
From representative sample division to precise particle size analysis to
professional maintenance of the test sieves – RETSCH offers a complete
equipment range for perfect results:
Sample dividers are essential for The Fluid Bed Dryer TG 200 is used RETSCH ultrasonic baths are used
the exact and representative in the laboratory for the gentle dry- for the gentle and efficient clean-
division of pourable bulk goods in ing of bulk materials without local- ing of test sieves, glass and
the laboratory. The Rotary Divider ized overheating. The average dry- metal parts, metallographic and
PT 100 uses the most exact division ing time lies between 5 to 20 min- geological samples and many oth-
method which produces the small- utes which represents a substantial ers. Further areas of application are
est qualitative variations. In addi- saving in time compared to other sample preparation of suspensions
tion to the PK 1000, which divides drying methods. Typical materials (e.g. for wet sieving), dispersions in
larger amounts up to 30 l per run, include coal, plastics, soils, phar- chromatography or the degassing
RETSCH offers the sample splitter maceutical products or plant mate- of solutions.
RT for manual division. rials. The TG 200 can also be used
for drying test sieves.
For more details on our sample dividers, rapid dryers and ultrasonic cleaning baths see our “Assisting” brochure.
Subject to technical modification and errors
Telefax +49 21 29 / 87 02
mills, sieve shakers, sample dividers,
E-Mail info@retsch.com
Internet www.retsch.com
feeders as well as cleaning and
drying machines.
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