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Brochure Sieving en

RETSCH's line of sieving machines not only covers a wide measuring range. Thanks to various sieving motions and sieve sizes it is possible to select the ideal instrument for practically any bulk material. The instruments produce exact and reproducible results and comply with the requirements for the test materials monitoring according to DIN EN ISO 9000 ff.

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ginux
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100% found this document useful (1 vote)
405 views20 pages

Brochure Sieving en

RETSCH's line of sieving machines not only covers a wide measuring range. Thanks to various sieving motions and sieve sizes it is possible to select the ideal instrument for practically any bulk material. The instruments produce exact and reproducible results and comply with the requirements for the test materials monitoring according to DIN EN ISO 9000 ff.

Uploaded by

ginux
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

Sieving for perfect

quality control
Particle Sizing

The widest range of sieving


equipment in the world!
RETSCH’s line of sieving machines not only covers a wide measuring range. Thanks to various
sieving motions and sieve sizes it is possible to select the ideal instrument for practically any
bulk material. The instruments produce exact and reproducible results and comply with the
requirements for the test materials monitoring according to DIN EN ISO 9000 ff.

2
Content

Milling
os at
Product vide ideos Sieving
com/v
w w w.retsch. Assisting

Analytical Sieving Machines


Three dimensional sieving motion
– Vibratory Sieve Shaker AS 200 basic 4
– Vibratory Sieve Shaker AS 200 digit 4
– Vibratory Sieve Shaker AS 200 control 5
– Vibratory Sieve Shaker AS 300 control 6
– Vibratory Sieve Shaker AS 450 control 7
– Technical data 8
– Clamping devices 8
– Order data 9

Horizontal circular sieving motion


– Horizontal Sieve Shaker AS 400 control 10
– Technical data 11
– Order data 11

Horizontal circular sieving motion with taps


– Tap Sieve Shaker AS 200 tap 12
– Technical data 13
– Order data 13

Air jet for dispersion and deagglomeration


– Air Jet Sieving Machine AS 200 jet 14
– Technical data 15
– Order data 15

Analytical Test Sieves


– Test Sieves 16

Evaluation Software
– EasySieve® 18

Assisting
– Sample Dividers, Ultrasonic Baths,
Fluid Bed Dryer 20

The perfect solution for each measuring range

1 µm 1 mm 1m
Sieve analysis Page
AS 200 4
20 µm 25 mm
AS 300 6
20 µm 40 mm
AS 450 7
20 µm 125 mm
AS 400 10
45 µm 63 mm
AS 200 tap 20 µm 25 mm 12

AS 200 jet 10 µm 4 mm 14

Digital Image
Processing
CAMSIZER® 30 µm 30 mm

■ dry measurement
■ wet measurement
3
Vibratory Sieve Shakers

Why particle size


analysis?
Innovative technology
The knowledge of particle size and
distri­bution in disperse systems is
that sets standards
very important for research and
develop­ment, pro­duction and quality
assurance.
worldwide!
The following list shows product
properties that depend on the parti- RETSCH analytical vibratory sieve shakers are used in research & de-
cle size distribution: velopment, quality control of raw materials, interim and finished products
as well as in production monitoring. The three-stage series AS 200 pro-
■ mechanical properties of bulk vides a suitable instrument for every requirement and budget.
goods The AS 300 control is designed for larger feed quantities up to 6 kg
■ surface reaction whereas the AS 450 control is the ideal sieve shaker for even higher
■ insulating and absorbing loads up to 25 kg.
properties
■ flavor All of them are suitable for dry and wet sieving. The patented electromag-
■ mixability netic drive of these sieve shakers produces a 3-D throwing motion which
■ wear resistance ensures optimum use of the open sieve area and lets the sample move
■ filtration ability equally over the whole sieving surface. The “control” instruments feature
■ stress and breaking behavior digital amplitude adjustment which allows for sharp fractionizing of the
■ agglomeration due to adhesive sample even after very short sieving times. These models can be used
forces as measuring instruments according to DIN EN ISO 9000 ff.
■ conductivity
■ extinction

Vibratory Sieve Shakers


AS 200 basic / digit

AS 200 basic with AS 200 digit with


clamping device clamping device
“economy” and “standard” and
sieve stack sieve stack

AS 200 basic AS 200 digit

The economical alternative of the The standard model of the AS 200


series with familiar RETSCH quality series is recommended whenever
and reliability. With analog ad­ digital time display, inter­val
justment of vibration height and operation and analog ad­justment
sieving time. along with optical monitoring of the
vibration height are required.

4
Vibratory Sieve Shakers

Vibratory Sieve Shaker


AS 200 control
sional
Three dimen
on
sieving moti

set, displayed and monitored digi­tally.


Up to 9 parameter combinations
can be stored for routine analyses.
Through the integrated interface
the instrument can be connected to a
PC and controlled with the evaluation
AS 200 control with
software EasySieve®. This pro­gram
clamping device
“comfort” and enables the user to control the whole
sieve stack sieving process and the sub­sequent
documentation with con­venience and
accuracy.

The AS 200 control is indispensable


for all users who attach impor­tance
to precision and operational con­
venience and work according to the
guidelines of the GLP.

All RETSCH Sieve Shakers can be


com­bined with various sieve clamp-
ing units. For frequent sieving pro-
AS 200 control cesses, we recommend the user-
friendly quick clamping unit “com-
fort” (see page 8).

The AS 200 control complies with the not only in one de­vice, but among all Benefits at a glance
highest requirements in quality as­ AS 200 control units! Thus, the re­
surance. One particular characteristic quirement for the test materials ■ Sieving with 3-D effect
makes this RETSCH product stand out monitoring according to DIN EN ■ For sieves up to 203 mm (8") Ø
from others: Instead of the vibration ISO 9000 ff is met. Its micro­pro­ ■ Measuring range 20 µm to 25 mm
height, the sieve acce­le­ration, which cessor-controlled measuring and ■ Suitable for dry and wet sieving
is independent of the power fre­ control unit ensures a constant vibra­ ■ Available in 3 versions
quency, can be set. Thus, the AS 200 tion height. With regard to ope­rational ■ Easy operation, ergonomic design
control ensures comparable and re­ convenience, the AS 200 control meets ■ Low noise and maintenance-free
producible sieving results world­ and exceeds all standards of a modern ■ 2-year warranty,
wide. It can be calibrated to ensure laboratory. All sieving parameters – CE-conform
100% reproducibility of sieving results, vibration height, time, interval – are

Technology of AS 200, AS 300, AS 450

All Sieve Shakers of the series high load capacity, extremely


AS 200, AS 300 and AS 450 work smooth operation and short siev-
with an electromagnetic drive that is ing times with high separation ef-
patented by RETSCH (EP 0642844). ficiency.
This drive produces a 3-D throwing
motion that moves the product to Furthermore, this patented
be sieved equally over the whole RETSCH drive runs without wear
sieving surface. The advantage: and does not require maintenance.

5
Vibratory Sieve Shakers

The worldwide unique


RETSCH technology:
Vibratory Sieve Shaker
sieving with controlled
acceleration! AS 300 control
The Sieve Shakers AS 200 control
and AS 300 control are activated
in their natural fre­quency. This
means, the sieving fre­quency
changes with the load of the instru-
ment. It depends on the weight of
the sieve stack and the quantity of
the loaded product to be sieved. In
sional
order to ensure the reproduci­bi­lity
Three dimen
on
of the results even in short-time
sieving pro­cedures, the default set-
sieving moti
ting of the vibration height can be
switched to sieve acceleration
(sieving with equal acceleration).
The Sieve Shaker AS 450 control
works at a specially aligned stabi- AS 300 control with
clamping device
lized frequency.
“comfort” and
Thus, these instru­ments work com­ sieve stack
pletely indepen­dent of opera­tional
parameters such as power fre-
quency, loading, age, or condi-
tion of the unit.

Therefore, the RETSCH Sieve Shakers The AS 300 control can be


AS 200 control, AS 300 control and calibra­ted, and is thus suitable
AS 450 control are the only sieve for test materials monitoring ac-
shakers to feature the possibility of cording to DIN EN ISO 9000 ff. Like
elimi­nating influences of error by all instru­ments of the series “con-
dif­ferent sieving frequencies via trol”, the AS 300 has an integrated
auto­matic adjustment of the ampli­ inter­face. Using the evaluation soft-
tude (patents D 19 522 987, ware EasySieve®, the instrument can
USA 5,791,494). An amplitude of AS 300 control be controlled and ad­justed. With
up to 3 mm can be achieved under EasySieve®, all sieving parameters
all nominal load conditions, and the are displayed on screen before and
sieve acceleration achieved can be as during the sieving process.
high as 21 g (1 g = 9.81 m/s2).
The AS 300 control is specifically de- The AS 300 control is the ideal
signed for test sieves with a dia­meter instru­ment for quick sieving of larger
Throughput depending on
the sieve acceleration
of 305 mm (12"). Compared to product quantities. It meets all re-
sieves with a diameter of 200 mm, a quirements in the field of quality con-
2.25 times larger sieving surface is trol due to its operational conve-
thus available. Therefore, the average nience, reproducibility and long life-
sieving times can be greatly reduced time.
Throughput (%)

feed material: potash fertilizer


with the AS 300 control. Another
mesh aperture size: 0.125 mm ad­vantage is the large feed quan­
sieving time: 3 min
sieve diameter: 200 mm tity (up to 6 kg) that can be separa­
ted in one working run. Repetitive Benefits at a glance
operations can be greatly sim­plified
with the possibility to store up to ■ Sieving with 3-D effect
Sieve acceleration (g) 9 parameter com­bina­tions directly ■ For sieves up to 315 mm Ø
in the sieving instrument. ■ Measuring range 20 µm to 40 mm
The chart makes it clear: even with For perfectly reproducible sieving re­ ■ Suitable for dry and wet sieving
large differences in the fre­quency, sults, the AS 300 control can be pro­ ■ 9 parameter combinations can
sieving processes with equal accele­ grammed with sieve acceleration be stored
ra­tion always achieve fully matching in­dependent of the power fre­ ■ Short sieving times with large
results, indepen­dent of the sieving quency instead of vibration height. sieving surface and effective
time. This is because the sieve All sieving parameters are set, dis­ move­ment of the product to be
accele­ration is the decisive factor for played and monitored digitally. The sieved
the quick passage of the particles micro­processor-controlled measuring ■ Low noise and maintenance-free
through the sieve. device monitors and automatically ■ 2-year warranty,
re­adjusts the vibration height in case CE-conform
of changes of the load or the voltage.

6
Vibratory Sieve Shakers

Vibratory Sieve Shaker


AS 450 control

need
Without the
ving!
for re-sie

AS 450 control with


clamping device
“standard” and
AS 450 control sieve stack

Remote operation panel


(e.g. wall-mounted)

With the Vibratory Sieve Shaker


AS 450 control RETSCH has designed
its first siever for 400 mm and
450 mm sieves which operates with a
three-dimensional sieving motion. It
can be used for dry and wet sieving.
The optimized electromagnetic drive
allows for an amplitude up to
2.2 mm which produces reliable materials, coal or soils. Like all Benefits at a glance
results without the need to re- instruments of the “control” series,
sieve manually in order to finalize the AS 450 can be controlled with the ■ Sieving with 3-D effect
the separation process. This makes evaluation software EasySieve®. ■ For sieves up to 450 mm Ø
the AS 450 control the only 450 mm ■ Measuring range 20 µm to
sieve shaker that really rocks! Repro- When it comes to operating comfort, 125 mm
ducibility plays an important role: the AS 450 control meets all the ■ Suitable for dry and wet sieving
The amplitude which is independent requirements of a modern laboratory. ■ 9 parameter combinations can
of the sieve load - is continuously All parameters such as amplitude, be stored
adjusted. The AS 450 control can time and interval are digitally set, ■ High sieve loads (up to 25 kg)
separate sample amounts of up to displayed and controlled via a remote ■ Excellent separation efficiency
25 kg in one working run and is par- operation panel. It is possible to even with short sieving times
ticularly suitable for materials such store up to 9 parameter combina- ■ With remote operation panel
as minerals, ores, construction tions for routine tasks. ■ 2-year warranty, CE-conform

Wet sieving with Vibratory Sieve Shakers

There are many applications for There are special accessories like AS 450 control
which wet sieving is the best solu- clamping covers with spray nozzle with wet sieving
tion, e.g. when the material to be and collecting pans with outlet clamping device
“standard” and
tested is a suspension or when a available. By placing RETSCH’s sieve stack with
very fine sample (< 45 µm) that venting rings between the sieves, venting rings
tends to agglomerate has to be air cushions can expand without
sieved. All Vibratory Sieve Shakers letting liquid or sample material
– AS 200, AS 300 and AS 450 – escape.
can be used for wet sieving.

7
Vibratory SIEVE SHAKERS

Selection guide for


Vibratory Sieve Shakers
Performance data AS 200 AS 200 AS 200 AS 300 AS 450
basic digit control control control
www.retsch.com/as200 www.retsch.com/as300 www.retsch.com/as450
Applications separation, fractioning, particle size determination
Feed material powders, bulk materials, suspensions
Measuring range* 20 µm to 25 mm 20 µm to 25 mm 20 µm to 25 mm 20 µm to 40 mm 20 µm to 125 mm
Max. batch / feed capacity* 3 kg 3 kg 3 kg 6 kg 25 kg
Max. number of fractions** 9 / 17 9 / 17 9 / 17 9 / 17 14 / 11
Max. mass of sieve stack 4 kg 4 kg 6 kg 10 kg 50 kg
Adjustment of sieving parameters
Amplitude analog analog digital digital digital
0 - 3 mm 0 - 3 mm 0.2 - 3 mm 0.2 - >2 mm 0.2 - >2.2 mm
Sieve acceleration – – 1.0 - >15.1 g 1.0 - >10.0 g 0.6 - >7.1 g
Time analog digital digital digital digital
1 - 60 min 1 - 99 min 1 - 99 min 1 - 99 min 1 - 99 min
Interval operation – 10 s (fixed) 10 - 99 s 10 - 99 s 10 - 99 s
Memory for 9 sieving programs – – yes yes yes
Motion of product to be sieved throwing motion with angular momentum
Suitable for sieving of wet products yes yes yes yes yes
Serial interface – – yes yes yes
Including test certificate / can be calibrated – – yes yes no / yes
*depending on feed material and used sieve set **depending on the used sieve sizes

Technical data
Suitable sieve diameters 100 mm to 200 mm / 8" 100 mm to 315 mm 400 mm and 450 mm
Height of sieve stack up to 450 mm up to 450 mm up to 963 mm
W x H x D 400 x 230 x 350 mm 400 x 235 x 400 mm 714 x 435 x 658 mm
Net weight approx. 30 kg approx. 35 kg approx. 200 kg

Noise values (noise measurement according to DIN 45635-31-01-KL3)

Measuring conditions: 5 test sieves; vibration height 1.5 mm (AS 200/AS 300), 1.1 mm (AS 450); feed material quartz sand; particle size <1 mm
Emission value with regard to workplace LpAeq 63 dB(A) LpAeq 59 dB(A) LpAeq 69 dB(A)

Sieve clamping devices

Sieve clamping device Sieve clamping device Sieve clamping device Universal wet sieve Universal sieve clamping
“comfort” “standard” “economy” clamping device “comfort” device “standard”

With RETSCH clamping devices the Dry Wet Acrylic plastic


sieves can be clamped safely, quickly sieving sieving window
and conveniently. The “comfort”
Sieve clamping devices
AS 300
AS 450
AS 400

AS 300
AS 450
AS 400
AS 200

AS 200

version is particularly user-friendly



and time-efficient. With universal
comfort ■ ■ ■ ■ – ■ ■ – yes
sieve clamping devices, test sieves of
standard ■ ■ ■ ■ – ■ ■ – yes
a diameter of 100 – 203 mm (8") can
economy ■ – – – – – – – none
be attached. They are also available
Universal sieve clamping devices
for wet sieving.
comfort ■ – – – ■ – – – yes
standard ■ – – – ■ – – – yes
The pictures show the clamping
All clamping devices of AS 200 are also suitable for AS 300 and AS 400
devices of the AS 200. All clamping devices of AS 300 are also suitable for AS 400

8
Vibratory SIEVE SHAKERS

Order data
Vibratory Sieve Shaker AS 200 basic, AS 200 digit, AS 200 control Item No.
AS 200 (not including clamping device, test sieves and collecting pan) basic digit control
AS 200 100-240 V, 50/60 Hz – – 30.018.0001
AS 200 230 V, 50 Hz 30.016.0001 30.015.0001 –
AS 200 120 V, 60 Hz 30.016.0005 30.015.0005 –
Clamping devices, complete for AS 200 dry sieving
economy for test sieves 100/150/200/203 mm (8") Ø 32.662.0003
standard for test sieves 200/203 mm (8") Ø 32.662.0002
comfort for test sieves 200/203 mm (8") Ø 32.662.0001
Universal clamping devices, complete for AS 200 wet sieving dry sieving
standard for test sieves 100/150/200/203 mm (8") Ø 32.662.0007 32.662.0005
comfort for test sieves 100/150/200/203 mm (8") Ø 32.662.0006 32.662.0004
Accessories for AS 200
Sieve stack consisting of 8 test sieves (ISO 3310-1), 200 mm Ø, 50 mm height
(45 µm, 63 µm, 125 µm, 250 µm, 500 µm, 1 mm, 2 mm, 4 mm) and collecting pan 60.131.000999
Sieve stack consisting of 8 test sieves (ASTM E11), 203 mm (8") Ø, 50 mm height
(325 mesh, 230 mesh, 120 mesh, 60 mesh, 35 mesh, 18 mesh, 10 mesh, 5 mesh) and collecting pan 60.150.000999
Test sieve rack for 10 test sieves 200/203 mm (8") Ø 32.012.0001
IQ/OQ documentation for AS 200 control 99.200.0001

Vibratory Sieve Shaker AS 300 control Item No.


AS 300 (not including clamping device, test sieves and collecting pan) control
AS 300 100-240 V, 50/60 Hz 30.021.0001
Clamping devices, complete for AS 300 wet sieving dry sieving
standard for test sieves 305 mm (12")/315 mm Ø 32.662.0012 32.662.0008
comfort for test sieves 305 mm (12")/315 mm Ø 32.662.0014 32.662.0009
All clamping devices of AS 200 are also suitable for AS 300
Accessories for AS 300
Sieve stack consisting of 7 test sieves (ISO 3310-1), 305 mm (12") Ø, 40 mm height
(0.63 mm, 1.25 mm, 2.5 mm, 5 mm, 10 mm, 20 mm, 31.5 mm) and collecting pan 60.158.000999
Sieve stack consisting of 7 test sieves (ASTM E11), 305 mm (12") Ø, 40 mm height
(30 mesh, 16 mesh, 8 mesh, 4 mesh, 3/8", 3/4", 1 1/4") and collecting pan 60.159.000999
IQ/OQ documentation for AS 300 control 99.200.0002

Vibratory Sieve Shaker AS 450 control Item No.


AS 450 (not including clamping device, test sieves and collecting pan) control
AS 450 230 V, 50/60 Hz 30.026.0001
AS 450 110-120 V, 50/60 Hz 30.026.0002
Clamping devices AS 450 wet sieving dry sieving
standard for test sieves 400/450 mm Ø 32.662.0017 32.662.0015
comfort for test sieves 400/450 mm Ø 32.662.0018 32.662.0016
Accessories for AS 450
Sieve stack consisting of 11 test sieves (ISO 3310-1), 400 mm Ø, 65 mm height
(63 µm, 125 µm, 250 µm, 500 µm, 1 mm, 2 mm, 4 mm, 8 mm, 16 mm, 31.5 mm, 63 mm) and collecting pan 60.166.000998
Sieve stack consisting of 9 test sieves (ISO 3310-1), 450 mm Ø, 100 mm height
(63 µm, 125 µm, 250 µm, 500 µm, 1 mm, 2 mm, 4 mm, 8 mm, 16 mm) and collecting pan 60.168.000999
Sieve stack consisting of 11 test sieves (ASTM E11), 400 mm Ø, 65 mm height
(230 mesh, 120 mesh, 60 mesh, 35 mesh, 18 mesh, 10 mesh, 5 mesh, 5/16", 5/8", 1.1/4", 2.1/2") and collecting pan 60.167.000998
Sieve stack consisting of 9 test sieves (ASTM E11), 450 mm Ø, 100 mm height
(230 mesh, 120 mesh, 60 mesh, 35 mesh, 18 mesh, 10 mesh, 5 mesh, 5/16", 5/8") and collecting pan 60.169.000999

For additional accessories such as evaluation software, test sieves, sieve covers, collecting pans, sieving aids etc. please refer to our price list.

9
HORIZONTAL SIEVE SHAKER

Horizontal Sieve Shaker


AS 400 control
ircular
Horizontal c
on
sieving moti

Sieving on one level

The RETSCH AS 400 control is used for the sieving of dry


goods with test sieves of a diameter up to 400 mm. The
horizontal circular sieving motion is preferably used for
long or fibrous, needle-shaped flat materials. The hori-
zontal orientation of the particles allows for better repro-
ducibility of the sieving results. Fine and coarse-grained
goods as found in the areas of milling, brewing,
chemical industry, quarries, soil testing, woodwork-
ing and plastics industry, can be exactly separated with
the AS 400 control. For the testing of plastics (grainy
moulding materials), the DIN 53 477 even requires the
circular sieving motion.

AS 400 control with


clamping device
“comfort” and
sieve stack

AS 400 control

The AS 400 control can be used as 9 sieving programs can be directly


test instrument for the quality control stored for routine analyses. An inte- Benefits at a glance
according to DIN EN ISO 9000 ff. grated counter mass ensures sta-
Due to the controlled drive the bility even with a high mass of the ■ Circular sieving motion
AS 400 control yields reproducible sieve stack. It is possible to secure according to DIN 53477
results worldwide. The desired num- the instrument to the laboratory ■ For sieves up to 400 mm Ø
ber of revolutions / sieve acceleration bench if desired. The base plate can ■ Measuring range 45 µm to 63 mm
and sieving time are set, displayed take very high loads due to 4 ec- ■ Easy operation, ergonomic design
and monitored digitally. The instru- centric guides. The AS 400 control ■ Low noise and maintenance-free
ment is supplied with a test certifi- has an integrated interface for ■ 2-year warranty,
cate and can be recalibrated. If de- controlling all sieving parameters via CE-conform
sired, the rotation direction can be the EasySieve® software.
set to alternate in the interval. Up to

Technology of the AS 400

The base plate performs hori­zon­tal sieved. The actual value of the
circular motions with a radius of number of revolutions is digitally
15 mm (according to DIN 53477). displayed. The base plate is driven
The speed of 50 to 300 rpm is by a robust, maintenance-free drive
electronically controlled. It is con­ motor with a power of 125 Watt.
tinuously adjustable to meet the The power is trans­mitted via an
requirements of the product to be eccentric.

10
HORIZONTAL SIEVE SHAKER

Performance data AS 400 control


www.retsch.com/as400
Applications separation, fractioning, particle size determination
Feed material powders, bulk materials
Measuring range* 45 µm to 63 mm
Max. batch / feed capacity* 5 kg
Max. number of fractions** 7 / 9 / 17
Max. mass of sieve stack 15 kg
Adjustment of sieving parameters
Speed digital, 50 - 300 rpm
Sieve acceleration 0.04 - 1.51 g
The AS 400 control is a robust de-
Time digital, 1 - 99 min
vice, which meets highest require-
Interval operation 1 - 10 min
ments due to its superior technology.
Memory for 9 sieving programs yes
With the option to install clamping
Motion of product to be sieved horizontal circular motion
devices for sieves with diameters
Suitable for sieving of wet products –
from 100 mm to 400 mm (4" to 16")
Serial interface yes
the AS 400 is particularly versatile
Including test certificate / can be calibrated yes
and suitable for a wide range of ap-
*depending on feed material and used sieve set **depending on the used sieve sizes
plications. With the proven clamping
device “comfort” the sieve stack can
Technical data
be fastened conveniently with two
Suitable sieve diameters 100 mm to 400 mm
simple steps. For occasional sieving
Height of sieve stack up to 450 mm
processes we recommend the inex-
W x H x D 540 x 260 x 507 mm
pensive clamp “standard”.
Net weight approx. 70 kg

All clamping devices of AS 200 and


Noise values (noise measurement according to DIN 45635-31-01-KL3)
AS 300 are also suitable for AS 400
Measuring conditions:
(see page 8).
5 test sieves; speed 150 rpm; feed material quartz sand; particle size <1 mm
Emission value with regard to workplace LpAeq 58.4 dB(A)

Order data

Horizontal Sieve Shaker AS 400 Item No.


AS 400 (not including clamping device, test sieves and collecting pan) control
AS 400 100-240 V, 50/60 Hz 30.022.0001
Clamping devices, complete for AS 400 dry sieving
standard for test sieves 400 mm Ø 32.662.0010
comfort for test sieves 400 mm Ø 32.662.0011
All clamping devices of AS 200 and AS 300 are also suitable for AS 400
Accessories for AS 400
Sieve stack consisting of 6 test sieves (ISO 3310-1), 400 mm Ø, 65 mm height
(0.5 mm, 1 mm, 2 mm, 5 mm, 10 mm, 20 mm) and collecting pan 60.166.000999
Sieve stack consisting of 6 test sieves (ASTM E11), 400 mm Ø, 65 mm height
(35 mesh, 18 mesh, 10 mesh, 4 mesh, 3/8", 3/4") and collecting pan 60.167.000999

For additional accessories such as evaluation software, test sieves, sieve covers, collecting pans, sieving aids etc. please refer to our price list.

Recalibration of Sieve Shakers

As reliable sieving results do not just rameters are an essential precondition ance as per ISO 9000, all the
depend on the sieve but are also in- for assigning variations in the analysis relevant parameters of the
fluenced by the sieving time and sieve results unambiguously to the sample control sieve shakers are
movements, it is extremely advisable and showing that they are not caused, checked and, if necessary, ad-
to recalibrate the sieve shaker used for example, by inaccurate sieve justed. Its proper condition is
within the framework of test agent shaker settings. During calibration confirmed by an inspection
monitoring. Reproducible sieving pa- within the context of quality assur- certificate as per EN 10204 3.1B.

11
TAP SIEVE SHAKER

Tap Sieve Shaker


AS 200 tap

l circular
Horizonta otion
sieving m s
with tap

Mechanizing hand sieving

The RETSCH AS 200 tap is suitable for dry sieving with


test sieves of 200 mm or 8" diameter. The combination
of horizontal, circular sieving motions with vertical taps
reproduces the principle of hand sieving. The uniform
mechanical action ensures reliable and reproducible
measurement results.

This special type of sieving motion used by the AS 200 tap


is specified in various standards for particle size analysis
of materials such as activated carbon, diamonds, spices,
metal powders, abrasives or cement.

AS 200 tap with


sieve stack
AS 200 tap

Operating the AS 200 tap is excep- when working with the AS 200 tap.
tionally easy and safe. The inte- Benefits at a glance
grated clamping device allows for Thanks to an integrated interface,
sieve stacks with up to 12 sieves plus the AS 200 tap can be controlled with ■ Sieving with circular motion
pan, depending on the height of the the evaluation software EasySieve®. and vertical taps
sieve frame. The sieving time is set This pro­gram enables the user to ■ For 200 mm / 8" sieves
from 1 to 99 minutes via a digital control the whole sieving process and ■ Measuring range 20 µm to 25 mm
display. The number of rotations and the sub­sequent documentation with ■ Safe and easy operation
taps is fixed and cannot be adjusted. con­venience and accuracy. ■ Robust and maintenance-free
The tapping motion can be deactivat- ■ Sound-enclosure cabinet with
ed, if required. No clamping device is required for CE mark
A safety switch and an anti-trap pro- the Sieve Shaker AS 200 tap. ■ 2-year warranty
tection provide maximum safety

AS 200 tap technology

The AS 200 tap is equipped with The mechanical gear keeps the
a powerful single-phase a.c. number of oscillations (280 min-1)
motor. The sieve plate performs as well as the number of taps
horizontal circular motions with a (150 min-1) constant, even with
radius of 14 mm. high loads.

12
TAP SIEVE SHAKER

Performance data AS 200 tap


The AS 200 tap is a robust sieve
www.retsch.com/as200tap
shaker which requires hardly any
Applications separation, fractioning, particle size determination
maintenance. The compact sound-
Feed material powders, bulk materials
enclosure cabinet helps to substan-
Measuring range* 20 µm to 25 mm
tially reduce noise emission and
Max. batch / feed capacity* 3 kg
ensures CE conformity.
Max. number of fractions** 7 / 13
Max. mass of sieve stack 6 kg
AS 200 tap with Adjustment of sieving parameters
sound-enclosure cabinet
Speed fixed, 280 min-1, 150 taps
and sieve stack
Sieve acceleration –
Time digital, 1 - 99 min
Interval operation –
Memory for 9 sieving programs –
Motion of product to be sieved horizontal circular motion with taps
Suitable for sieving of wet products –
Serial interface yes
Including test certificate / can be calibrated –
*depending on feed material and used sieve set **depending on the used sieve sizes

without with
Technical data sound-enclosure cabinet sound-enclosure cabinet
Suitable sieve diameters 200 mm / 8"
Height of sieve stack up to 350 mm
W x H x D 700 x 650 x 450 mm 715 x 760 x 520 mm
Net weight approx. 68 kg approx. 92 kg

Noise values (noise measurement according to DIN 45635-31-01-KL3)

Measuring conditions:
5 test sieves; vibration height 1.5 mm; feed material quartz sand; particle size <1 mm
Emission value with regard to workplace LpAeq 82 dB(A) LpAeq 65 dB(A)

Order data

Tap Sieve Shaker AS 200 tap Item No.


AS 200 tap (incl. sieve cover for test sieves up to 203 mm / 8” Ø, not including test sieves and collecting pan)
AS 200 tap 230 V, 50 Hz, incl. sound-enclosure cabinet, conforms with CE standards 30.025.1001
AS 200 tap 120 V, 60 Hz, incl. sound-enclosure cabinet, conforms with CE standards 30.025.1002
AS 200 tap 230 V, 50 Hz 30.025.0001
AS 200 tap 120 V, 60 Hz 30.025.0002
Accessories for AS 200 tap
Sieve stack consisting of 6 test sieves (ISO 3310-1), 200 mm Ø, 50 mm height
(63 µm, 125 µm, 250 µm, 500 µm, 1 mm, 2 mm) and collecting pan 60.131.000998
Sieve stack consisting of 6 test sieves (ASTM E11), 203 mm (8") Ø, 50 mm height
(230 mesh, 120 mesh, 60 mesh, 35 mesh, 18 mesh, 10 mesh) and collecting pan 60.150.000998
Test sieve rack for 10 test sieves 200/203 mm (8") Ø 32.012.0001

For additional accessories such as evaluation software, test sieves, sieve covers, collecting pans, sieving aids etc. please refer to our price list.

Sieving aids

For materials that are difficult to sep- ■ chain rings,


arate we recommend the additional ■ balls of agate, rubber,
use of sieving aids in the individual hard porcelain or steatite,
sieve fractions. Which sieving aid is ■ brushes and
best suited depends on the mesh size ■ Vulkollan® cubes.
of the sieve and the preselected os- These mechanical sieving aids destroy
cillation intensity. RETSCH offers agglomerates and dislodge wedged
particles from the sieve mesh.

13
AIR JET
Cross
SIEVING
Beater
MACHINE
MillS

Air Jet Sieving Machine


AS 200 jet
persion
Air jet for dis ration
me
and deagglo

Quick and gentle quality control of fine


powders

The new Air Jet Sieving Machine AS 200 jet is particular-


ly suitable for low density materials with particle
sizes in the lower micron range which tend to
agglomerate. It is used with sieves of 10 microns
mesh size or more. The procedure is very gentle on
the material as no mechanical sieving aids are required.
The average sieving time is 2-3 minutes.
Typical applications include construction materials,
flour, spices, plastics and pharmaceuticals.

AS 200 jet with


test sieve

AS 200 jet

air flow thus increasing the reproduc-


ibility of the sieving process.

The Open Mesh Function, a proce-


dure which greatly reduces the num- Benefits at a glance
ber of near-mesh particles, provides
optimum separation efficiency and ■ Sieving using air jet technology for
excellent reproducibility. dispersion and deagglomeration
■ Wide measuring range
Sieving time and nozzle speed are from 10 µm to 4 mm
conveniently set with a single button, ■ Gentle sieving with short sieving
The AS 200 jet is specifically designed the settings are shown in the graph- times
for test sieves with a dia­meter of ic display. The Quick Start Mode ■ Reproducible results due to Open
203 mm (8"). The air jet generated allows to start the sieving process Mesh Function
by an industrial vacuum can be under standard conditions without ■ Quick Start Mode for easy operation
adjusted by using the manual vacuum entering parameters. ■ Suitable for RETSCH standard
regulation. The sieving machine can sieves Ø 203 mm (8")
be optionally equipped with an auto- The RETSCH software EasySieve® can ■ 2-year warranty,
matic vacuum regulation which be used for automated evaluation CE-conform
constantly monitors and maintains the and documentation.

AS 200 jet technology against the sieve mesh. Above the


mesh, the air jet is distributed
A vacuum cleaner which is con- over the complete sieve surface
nected to the sieving machine and is sucked in with low speed
generates a vacuum inside the through the sieve mesh. Thus the
sieving chamber and sucks in finer particles are transported
fresh air through a rotating slot- through the mesh openings into
ted nozzle. When passing the the vacuum cleaner or, optionally,
narrow slit of the nozzle, the air into a cyclone.
stream is accelerated and blown

14
Cross
AIR JETBeater
SIEVING
MillS
MACHINE

Performance data AS 200 jet


www.retsch.com/as200jet
Applications separation, fractioning, particle size determination
Feed material powders, bulk materials
Measuring range* 10 µm to 4 mm
Max. batch / feed capacity* approx. 100 g
Max. number of fractions 1 (2 with cyclone)
Adjustment of sieving parameters
Nozzle speed digital, 5 - 55 rpm
Time digital, 00:00 - 99:59 min
The AS 200 jet is preferably used
Open Mesh Function 10 min-1 (fixed), +20°, -10°
with sieves of 25 mm height. When
Vacuum 0 - 9999 Pa / 0 - 100 mbar
the particles are dispersed by the jet
Memory for 9 sieving programs yes
of air, they hit the perspex lid and
Motion of product to be sieved dispersion by air jet
deagglomerate – the shorter the dis-
Suitable for sieving of wet products –
tance, the better the deagglomera-
Serial interface yes
tion. 50 mm sieves are only used if
*depending on feed material and used sieve
the material can be easily damaged.

Technical data
The delivery scope of the AS 200 jet
Suitable sieve diameters RETSCH standard test sieves Ø 203 mm (8")
includes a manual vacuum regulation
Height of sieve stack 1 sieve 25/50 mm (1"/2")
(1), a sieve cover (2), a sound ab-
W x H x D 460 x 288 x 305 mm
sorber (3) and a rubber mallet.
Net weight approx. 14 kg

Noise values
The AS 200 jet is constructed in a manner that prevents any significant development of noise.
The noise characteristics of the connected industrial vacuum cleaner depend on the set suction
force and/or suction load. To reduce the suction noise, the supplied sound absorber can be con-
nected to the air inlet channel (<72 dB(A) with RETSCH configuration).

RETSCH offers a special vacuum The air jet sieving machine can also
cleaner to be used with the AS 200 be equipped with any other industrial
jet. It is powered by the AS 200 jet vacuum cleaner (<1200 W) with an
and is automatically switched on IEC connector and a suction tube
when the sieving process is started. with an outer diameter of 32 mm.

Order data

Air Jet Sieving Machine AS 200 jet Item No.


AS 200 jet with manual vacuum regulation (for test sieves 203 mm (8") Ø), incl. cover and rubber mallet
(Please order test sieve and vacuum cleaner separately)
AS 200 jet 100-240 V, 50/60 Hz 30.027.0001
Accessories AS 200 jet
Industrial vacuum cleaner (230 V, 50/60 Hz) 32.748.0002
Cyclone with holder and collector (250 ml wide-mouth bottle) 32.935.0007
Automatic vacuum regulation 32.100.0002
Spare cover 03.107.0448

For test sieves please refer to our web site www.retsch.com/sieves

t
sieves preven
Overloaded !
Recommended material quantities ib le re su lts Mesh Max. Max. sieve
reproduc
size batch oversize
The maximum batch a sieving machine maximum amount of oversize grain 25 µm 14 cm3 7 cm3
can process depends on various which should remain on a square 45 µm 20 cm3 10 cm3
factors such as number and aperture decimeter of sieve bottom. 63 µm 26 cm3 13 cm3
size of the sieves, maximum grain 125 µm 38 cm3 19 cm3
size and width of distribution of the Examples for the maximum batch 250 µm 58 cm3 29 cm3
sample. The standard DIN 66165 and permitted sieve oversize for 500 µm 88 cm3 44 cm3
provides more details, e.g. the 200 mm Ø sieves: 1 mm 126 cm3 63 cm3

15
TEST SIEVES

RETSCH Test Sieves

With Ø of 200 / 203 mm (8")

The demands made of particle size analysis are constantly increasing. This is
also reflected in the requirements made in the standard ISO 3310. RETSCH
has developed a unique manufacturing process that guarantees a previously
unattained quality and consistency in sieve production. In addition, a logistic
manufacturing system makes it possible to record each and every material
used in the process.

The sieves are fully compatible with RETSCH’s existing products and can
be combined with other sieves without any problems. Each sieve
that leaves our company includes a test report or, at your request,
a special inspection certificate in conformity with ISO 3310-1.
RETSCH's calibration certificates ensure a higher statistical
reliability and document our continual quest for perfection.

RETSCH’s sieves are available in the four most widely used sizes:
200 x 50 mm · 200 x 25 mm
203 x 50 mm (8"x 2") · 203 x 25 mm (8"x 1").

Production process: 1. 2. 3. 4.
1. Data entry
2. Welding
3. Lasering
4. 100% optical inspection

Seven Unique Benefits

Our unique manufacturing process ensures an 1. One piece construction and fabric-transition
optimum design for each sieve. Experience yourself without any grooves to prevent cross conta­
the increased quality of your analyses as well as mination (no solder*, no epoxy, no residues,
improved handling and service life of the sieves. etc.)

2. A high degree of corrosion resistance and


ease of cleaning due to high-alloy stainless
steel (specification: 316)

3. 15% lighter than traditional sieves while at


the same time increasing the free sieve area

4. Previously unattained product quality due to


fully automatic production and extensive
optical inspection with optimum design

5. Innovative resistance welding technology


guarantees permanently tight sieve fabric

6. Maximum stability and optimum


sealing when used in sieve stacks

7. Clear and precise labeling of the sieves


with full traceability based on individualized
laser engraving

*for sieves up to 5.6 mm (#3.1/2).

As from 6.3 mm lead-free silver solder is used.

16
Test Sieves

Comparison Chart for


European and American
Sieve Standards

ISO ASTM ISO ASTM


[µm] [#] [mm] [#]
20 635 1.00 18
With Ø of 100 / 150 / 305 (12") / 400 / 450 mm 25 500 1.12
32 450 1.18 16
■ Sieve meshes, frames and 36 1.25
labeling comply with standards 38 400 1.40 14
■ Tested 5 times, with test report 40 1.60
■ According to ISO, ASTM, BS 45 325 1.70 12
■ Individual inspection certificate 50 1.80
for test materials monitoring 53 270 2.00 10
according to ISO 9000 ff 56 2.24
available on request 63 230 2.36 8
■ Stainless steel wire sieve mesh, 71 2.50
20 µm to 125 mm 75 200 2.80 7
■ Also available with perforated 80 3.15
plate, round or square 90 170 3.35 6
100 3.55
106 140 4.00 5
112 4.50
125 120 4.75 4
140 5.00
Sieve accessories 150 100 5.60 3.1/2
160 6.30 1/4 in.*
For the various test sieves, matching 180 80 6.70 0.265 in.
(A) collecting pans 200 7.10
(B) collecting pans with outlet 212 70 8.00 5/16 in.
(C) inter­mediate pans 224 9.00
(D) inter­medi­ate rings 250 60 9.50 3/8 in.
(E) venting rings and 280 10.00
(F) sieve covers 300 50 11.20 7/16 in.
are avail­able. 315 12.50 1/2 in.*
Sieving aids and sieve racks complete 355 45 13.20 0.530 in.
the range of accessories. 400 14.00
Please refer to our price list for order 425 40 16.00 5/8 in.
data of the test sieves and the 450
available accessories. 500 35
560
600 30
630
710 25
800 * ASTM
850 20 supplementary
Tested quality – with certificates 900 values

Every RETSCH high-quality sieve re-


ceives a test report before it is de-
livered.

On request, an inspection certifi-


cate according to DIN ISO 3310-1 is
available, too, which documents the
measuring results in tabular and
graphical form. The calibration cer-
tificate provides even more statisti-
cal details.

As a special service RETSCH offers recalibration of the test sieves. After the
standard measuring process of the sieves, all relevant data are recorded and
confirmed in the certificate.

17
EVALUATION SOFTWARE

Control, evaluation, documentation


with EasySieve®

Simple, fast, and reliable

EasySieve®, the software for particle size analyses,


ex­ceeds manual evaluation in many aspects. The
software is able to automatically control the necessary
measurement and weighing procedures – from the
registration of the weight of the sieve to the eva­
luation of the data.

Due to the logical design of the software the user


can easily get started with the program and is lead
through the process step by step. More­over, the
abundance of evaluation possi­bilities allows for
absolute flexibility with regard to adjustment to
individual tasks.

An example of a particle size analysis using EasySieve®

1. Parameter entry 2. Sieve analysis 3. Evaluation


All available parameters (such as sieve The program accepts automatic and The EasySieve® software calculates
stack configuration, dead weight of manual data entries from both scale all common particle distributions as
the sieve, sieve shaker settings) as and sieve system. All RETSCH sieve well as the characteristic values of
well as the characteristics, which shakers of the series “control” can be the particle size, thus making it pos­
may have to be calculated, can be automatically controlled with sible to present the results in stan-
entered by clicking with the mouse in EasySieve®. dard presentation forms, such as ta-
the corresponding fields. Routine bles and charts. Cumulative through-
para­meters can be entered, edited, After the sieve analysis is completed, put or residual values, distribution
saved and recalled at a later time. the loaded sieves are reweighed. By density and histograms can be in-
Product specific settings of the mea- determining the weight difference, cluded in the standard particle size
surement parameters are saved and the program automatically detects distributions. In addition to this, the
ensure a productive workflow. the mass proportions and assigns program allows for a trend analysis of
them accordingly to the corres­pon­ production pro­cedures, averaging and
ding fractions. All data are imme­ much more. Last but not least, fine-
diately available for further pro­ ness and distri­bution characteristics
cessing. as well as stan­dard parameters can
be selected.

Parameter entry Trend analysis of production procedures Comparison with specification limits

18
EVALUATIOn SOFTWARE

Features EasySieve®
Benefits at a glance General information www.retsch.com/easysieve
Windows®, interface Windows®
■ Automatic registration, 2000/XP/Vista
evaluation and administration (others on request)
of measurement data ASTM and Tyler Mesh x
■ Logical design, self-explanatory Password protection for sieve analysis x
■ Measurement protocol in Serial no. for sieves x
Sieve analysis with
accordance with standards
• nominal mesh size x
■ Complex presentation
• actual mesh size x
of the results in charts
Automatic simultaneous data transfer x
and tables
Administration of measurement data unlimited
■ Easy selection and
Data import and export x
configuration of common
PDF manual on CD-ROM x
analytical scales Measurement protocol (according to DIN 66 165) x
■ Comprehensive data export Language selection English/German x
■ Manual on CD-ROM Tables
■ English and German Throughput values Q3 (x) x
Residual values (1-Q3(x)) x
Fraction p3 x
4. Data export Fraction ∆m (proportional masses) x
All measured data can be printed, Distribution density q3(x) x
saved and exported as tables and log. distribution density q3*(x) x
charts. Furthermore, the data can Actual mesh size x
be processed using other software Diagram
applications such as Excel, Word, Combined representation of several analyses x
PowerPoint and Acrobat Reader, or Curve representation x
can be exported as ASCII files. Graphic presentation
Automatic transfer into the LIMS sys- • x-axis lin, log
• y-axis lin, log, RRSB
tem is also possible with EasySieve®.
Windowing (Zoom) x
Data import and export for modern
Cumulative curve (throughput) Q3 (x) x
optical particle size analyzers such as
Residual curve (1-Q3 (x)) x
the CAMSIZER® from Retsch
Fraction p3/histogram x
Technology is quick and easy.
Lin. Division density q3(x) x
Log. Division density q3*(x) x
Trend analysis x
Limit value graph with specifications limits x
2 representation possibilities x
System requirements (including right y-axis)
Reference particles x
■ Pentium PC (registration of external particle size division)
■ for automatic control: Parameters
- PC with free serial interfaces/ Fineness parameters, 3 values Q3 (x) x
USB interfaces Quantile particle size, 3 values x (Q3) x
- sieve shaker with serial interface RRSB parameters x
(e.g. AS 200 control, Sauter mean diameter X St x
AS 300 control, AS 450 control, Splinter value x
AS 400 control, AS 200 tap, Specific interface
AS 200 jet) • volume related Sv x
- scale with serial interface • mass related Sm x
Unequal grade of granularity x
A RS 232-USB Adapter is part of the
AFS particle fineness No. x
delivery scope.

19
Assisting

Solutions for more efficient


sieve analyses

RETSCH products are used in the quality control of solids for a reason.
From representative sample division to precise particle size analysis to
professional maintenance of the test sieves – RETSCH offers a complete
equipment range for perfect results:

Sample Dividers PT 100, Fluid Bed Dryer Ultrasonic Baths


PK 1000, RT 6.5 - RT 75 TG 200 UR 1, UR 2, UR 3

Sample dividers are essential for The Fluid Bed Dryer TG 200 is used RETSCH ultrasonic baths are used
the exact and representative in the laboratory for the gentle dry- for the gentle and efficient clean-
division of pourable bulk goods in ing of bulk materials without local- ing of test sieves, glass and
the laboratory. The Rotary Divider ized overheating. The average dry- metal parts, metallographic and
PT 100 uses the most exact division ing time lies between 5 to 20 min- geological samples and many oth-
method which produces the small- utes which represents a substantial ers. Further areas of application are
est qualitative variations. In addi- saving in time compared to other sample preparation of suspensions
tion to the PK 1000, which divides drying methods. Typical materials (e.g. for wet sieving), dispersions in
larger amounts up to 30 l per run, include coal, plastics, soils, phar- chromatography or the degassing
RETSCH offers the sample splitter maceutical products or plant mate- of solutions.
RT for manual division. rials. The TG 200 can also be used
for drying test sieves.

For more details on our sample dividers, rapid dryers and ultrasonic cleaning baths see our “Assisting” brochure.
Subject to technical modification and errors

Retsch GmbH RETSCH – Your specialist for sample


Rheinische Straße 36
42781 Haan, Germany
preparation offers you a compre­hen­
99.017.0001/E-03-2010

sive range of equipment. Please re­


Telephone +49 21 29 / 55 61 - 0
quest information on our crushers,
Printed in Germany

Telefax +49 21 29 / 87 02
mills, sieve shakers, sample dividers,
E-Mail info@retsch.com
Internet www.retsch.com
feeders as well as cleaning and
drying machines.

20

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